TWI773059B - Photosensitive resin composition, and dry film photoresist, photosensitive element, circuit board, and display device using the same - Google Patents
Photosensitive resin composition, and dry film photoresist, photosensitive element, circuit board, and display device using the same Download PDFInfo
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
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- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/02—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
- H05K3/06—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding the conductive material being removed chemically or electrolytically, e.g. by photo-etch process
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Abstract
Description
本揭露內容是關於一種光敏樹脂組成物以及使用其的乾膜式光阻、光敏元件、電路板與顯示裝置。 The present disclosure relates to a photosensitive resin composition and a dry film photoresist, a photosensitive element, a circuit board and a display device using the same.
光敏樹脂組成物以乾膜式光阻(dry film photoresist;DFR)、液態光阻油墨或類似物的形式使用,且用於印刷電路板(printed circuit board;PCB)或引線框。 The photosensitive resin composition is used in the form of dry film photoresist (DFR), liquid photoresist ink, or the like, and is used for a printed circuit board (PCB) or a lead frame.
當前,乾膜式光阻不僅廣泛用於製造印刷電路板(PCB)及引線框,且亦用於製造電漿顯示面板(plasma display panels;PDP)的肋障壁、其他顯示器的ITO電極、匯流排定址電極、黑矩陣以及類似物。 Currently, dry film photoresist is widely used not only in the manufacture of printed circuit boards (PCBs) and lead frames, but also in the manufacture of rib barriers for plasma display panels (PDPs), ITO electrodes for other displays, and bus bars. Address electrodes, black matrices, and the like.
一般而言,此類型的乾膜式光阻通常在將其層壓於包銅層板上的應用中。與此相關,作為印刷電路板(PCB)的製造製程的一實例,首先執行預處理製程以便層壓包銅層板,其為PCB的原始平板材料。在外部層製程中以鑽孔、去毛刺、表面調節以及類似者的次序執行預處理製程,且在內部層製程中執行表面調節或 浸洗。在表面調節中,主要使用刷毛刷製程及噴氣浮石(jet pumice)製程且浸洗可經歷軟性蝕刻及5重量%硫酸浸洗。 In general, dry film photoresists of this type are commonly used in applications where they are laminated to copper clad laminates. In relation to this, as an example of a manufacturing process of a printed circuit board (PCB), a pre-processing process is first performed to laminate a copper clad laminate, which is the original plate material of the PCB. The pretreatment process is performed in the order of drilling, deburring, surface conditioning and the like in the outer layer process, and the surface conditioning or the like is performed in the inner layer process Dip. In surface conditioning, a bristle brush process and a jet pumice process are mainly used and the dip may undergo soft etching and 5 wt% sulfuric acid dip.
為了在已進行預處理製程的包銅層板上形成電路,一般將乾膜式光阻(下文中稱為DFR)層壓於包銅層板的銅層上。在此製程中,將DFR的光阻層層壓於銅表面上,同時使用層壓機剝除DFR的保護膜。一般而言,以0.5公尺/分鐘至3.5公尺/分鐘的速度,100℃至130℃的溫度以及10磅/平方吋至90磅/平方吋的加熱輥壓力執行層壓。 In order to form circuits on the copper-clad laminate that has undergone the pretreatment process, a dry film photoresist (hereinafter referred to as DFR) is generally laminated on the copper layer of the copper-clad laminate. In this process, the photoresist layer of the DFR is laminated on the copper surface, while the protective film of the DFR is stripped off using a laminator. Generally, lamination is performed at a speed of 0.5 to 3.5 m/min, a temperature of 100°C to 130°C, and a heated roll pressure of 10 psi to 90 psi.
使已進行層壓製程的印刷電路板靜置15分鐘或大於15分鐘以穩定所述板,且接著經由其上形成所需電路圖案的光罩曝光DFR的光阻。當光罩在此製程中經紫外線照射時,經紫外線照射的光阻藉由經照射部分中所含有的光起始劑開始聚合。首先,消耗光阻中的氧,且接著使活化的單體聚合以引起交聯反應。此後,在消耗大量單體的同時,聚合反應繼續進行。同時,未曝光部分以尚未進行交聯反應的狀態存在。 The printed circuit board that has undergone the lamination process is allowed to stand for 15 minutes or more to stabilize the board, and then the photoresist of the DFR is exposed through a reticle on which the desired circuit pattern is formed. When the photomask is irradiated with UV light in this process, the photoresist irradiated with UV light starts to polymerize by the photoinitiator contained in the irradiated portion. First, the oxygen in the photoresist is consumed, and then the activated monomer is polymerized to cause a crosslinking reaction. Thereafter, the polymerization reaction proceeds while consuming a large amount of monomers. Meanwhile, the unexposed portion exists in a state in which the cross-linking reaction has not yet proceeded.
接著,執行移除光阻的未曝光部分的顯影製程。在鹼性可顯影DFR的情況下,0.8重量%至1.2重量%碳酸鉀及碳酸鈉的水溶液用作顯影劑溶液。在此製程中,藉由黏合劑聚合物的羧酸與顯影劑溶液之間的皂化反應來洗滌掉未曝光部分中的光阻,且固化光阻保留於銅表面上。 Next, a development process for removing the unexposed portion of the photoresist is performed. In the case of alkaline developable DFR, an aqueous solution of 0.8% to 1.2% by weight potassium carbonate and sodium carbonate is used as the developer solution. In this process, the photoresist in the unexposed portions is washed away by a saponification reaction between the carboxylic acid of the binder polymer and the developer solution, and the cured photoresist remains on the copper surface.
接著,取決於內部層製程及外部層製程,經由不同製程形成電路。然而,在內部層製程中,經由蝕刻製程及剝離製程在板上電路形成,且在外部層製程中,執行電鍍製程及隆起製程(tenting process),隨後執行蝕刻及焊料剝離以形成預定電路。 Then, depending on the inner layer process and the outer layer process, circuits are formed through different processes. However, in the inner layer process, an on-board circuit is formed through an etching process and a lift-off process, and in the outer layer process, a plating process and a tenting process are performed, followed by etching and solder stripping to form a predetermined circuit.
同時,乾膜在應用於印刷電路板製造廠中時經歷濕式製程且在溶解未曝光部分的顯影製程中或在移除乾膜的剝離製程中藉由皂化反應溶解於鹼性溶液中。然而,存在在溶解反應期間產生泡沫的問題,且當產生過量的泡沫時,腔室溢出。 Meanwhile, the dry film undergoes a wet process when applied in a printed circuit board manufacturing plant and is dissolved in an alkaline solution by a saponification reaction in a development process for dissolving unexposed parts or a peeling process for removing the dry film. However, there is a problem that foam is generated during the dissolution reaction, and when excess foam is generated, the chamber overflows.
為了解決此等問題,在鹼性溶液中以0.1至3%的比率使用抑制泡沫的消泡劑。 In order to solve these problems, antifoaming agents for suppressing foaming are used at a ratio of 0.1 to 3% in an alkaline solution.
然而,當使用過量的消泡劑時,存在生產成本增加且亦生產力降低的問題。當過量使用消泡劑時,其與乾膜的組分組合以產生不溶於水的浮渣,其導致蝕刻失敗或電鍍失敗。因此,不斷需要在顯影及剝離製程中產生較少泡沫且不需要使用消泡劑的乾膜的需求。 However, when an excessive amount of the defoaming agent is used, there are problems in that the production cost is increased and the productivity is also decreased. When the defoamer is used in excess, it combines with the components of the dry film to produce a water-insoluble scum, which causes etching failure or electroplating failure. Accordingly, there is a continuing need for dry films that produce less foam during development and stripping processes and do not require the use of antifoaming agents.
同時,當在將乾膜式光阻層壓於包銅層板上時的乾膜式光阻的黏度過高時,乾膜式光阻對於包銅層板的黏著不足,且因此存在難以確保印刷電路板的耐久性的限制。 At the same time, when the viscosity of the dry film photoresist is too high when the dry film photoresist is laminated on the copper clad laminate, the adhesion of the dry film photoresist to the copper clad laminate is insufficient, and thus there is a difficulty in ensuring Printed Circuit Board Durability Limits.
因此,對具有足夠低黏度的乾膜式光阻的需求不斷增加。 Therefore, there is an increasing demand for dry film photoresists with sufficiently low viscosity.
本揭露內容的目標是提供一種光敏樹脂組成物,其可在顯影製程及剝離製程中經由具有增加的疏水性的黏合劑樹脂來減少泡沫的產生,且因此提高製程效率。 It is an object of the present disclosure to provide a photosensitive resin composition that can reduce foam generation through a binder resin with increased hydrophobicity in the developing process and the peeling process, and thus improve process efficiency.
本揭露內容的另一目標是提供一種光敏樹脂組成物,其可具有足夠低的黏度而無需在與應用於電路板或顯示裝置的基板的熱黏著溫度附近固化,且因此改善對基板的黏著力。 Another object of the present disclosure is to provide a photosensitive resin composition that can have a sufficiently low viscosity without being cured near the thermal adhesion temperature to a substrate applied to a circuit board or a display device, and thus improves adhesion to the substrate .
本揭露內容的另一目標是提供使用光敏樹脂組成物的乾膜式光阻、光敏元件、電路板與顯示裝置。 Another object of the present disclosure is to provide a dry film photoresist, a photosensitive element, a circuit board and a display device using the photosensitive resin composition.
為達成上述目標,本文提供一種光敏樹脂組成物,包含:包含由以下化學式1表示的重複單元、由以下化學式2表示的重複單元、由以下化學式3表示的重複單元以及由以下化學式4表示的重複單元的鹼性可顯影黏合劑樹脂;光聚合起始劑;以及光可聚合化合物,其中光敏樹脂組成物滿足以下(1)或(2)中的任一者。 In order to achieve the above object, a photosensitive resin composition is provided herein, comprising: a repeating unit represented by the following Chemical Formula 1, a repeating unit represented by the following Chemical Formula 2, a repeating unit represented by the following Chemical Formula 3 and a repeating unit represented by the following Chemical Formula 4 The alkali-developable binder resin of the unit; a photopolymerization initiator; and a photopolymerizable compound, wherein the photosensitive resin composition satisfies any one of the following (1) or (2).
(1)將含有光敏樹脂組成物的光敏樹脂層樣本添加至含有顯影劑溶液的橫截面直徑為10公分或大於10公分的容器中,使得光敏樹脂層樣本相對於顯影劑溶液的體積比為2×10-5立方公尺/公升,容器內部的顯影劑溶液以1000立方公分/分鐘或大於1000立方公分/分鐘且1200立方公分/分鐘或小於1200立方公分/分鐘的速率循環,且在容器的上端噴射時,自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點與剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點之間的高度差的間隔為80毫米或小於80毫米,或(2)對於含有光敏樹脂組成物且具有5微米或大於5微米且30微米或小於30微米的厚度的光敏樹脂層樣本,在光敏樹脂層樣本的軸向力為5牛或小於5牛的條件下,在50℃或大於50℃且125℃或小於125℃的溫度區段中所獲得的絕對黏度的最小值為300帕.秒或小於300帕.秒,[化學式1]
在化學式1中,R1為氫或具有1個至10個碳原子的烷基,R2為具有1個至10個碳原子的伸烷基,Ar為具有6個至20個碳原子的芳基,以及n為1至20的整數,
在化學式2中,R3為氫或具有1個至10個碳原子的烷基,
在化學式3中,R4為氫或具有1個至10個碳原子的烷基,且R5為具有1個至10個碳原子的烷基,
以及在化學式4中,Ar為具有6個至20個碳原子的芳基。 And in Chemical Formula 4, Ar is an aryl group having 6 to 20 carbon atoms.
本文亦提供一種乾膜式光阻,包含含有光敏樹脂組成物的光敏樹脂層。 Also provided herein is a dry film photoresist comprising a photosensitive resin layer containing a photosensitive resin composition.
本文更提供一種光敏元件,包含聚合物基板及形成於聚合物基板上的光敏樹脂層,且滿足以下(1)或(2)中的任一者。 This document further provides a photosensitive element, comprising a polymer substrate and a photosensitive resin layer formed on the polymer substrate, and satisfying any one of the following (1) or (2).
(1)將含有光敏樹脂組成物的光敏樹脂層樣本添加至含有顯影劑溶液的橫截面直徑為10公分或大於10公分的容器中,使得光敏樹脂層樣本相對於顯影劑溶液的體積比為2×10-5立方公尺/公升,容器內部的顯影劑溶液以1000立方公分/分鐘或大於1000立方公分/分鐘且1200立方公分/分鐘或小於1200立方公分/分鐘的速率循環,且在容器的上端噴射時,自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點與剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點之間的高度差的間隔為80毫米或小於80毫米,或(2)光敏樹脂層的特徵在於,對於具有5微米或大於5微米且30微米或小於30微米的厚度的光敏樹脂層樣本,在光敏樹脂層樣本的軸向力為5牛或小於5牛的條件下,在50℃或大於50℃且125℃或小於125℃的溫度區段中所獲得的絕對黏度的最小值為300帕.秒或小於300帕.秒。 (1) Add the photosensitive resin layer sample containing the photosensitive resin composition to a container containing the developer solution with a cross-sectional diameter of 10 cm or more, so that the volume ratio of the photosensitive resin layer sample to the developer solution is 2 ×10 -5 m³/liter, the developer solution inside the container circulates at a rate of 1000 m³/min or more and 1200 m³/min or less, and the speed of the developer solution in the container is When spraying from the upper end, the interval of the height difference between the highest point of the foam generated in the container after the elapse of 60 minutes from the start of spraying the developer solution and the highest point of the developer solution in the container immediately after the start of spraying the developer solution is 80 mm or less than 80 mm, or (2) the photosensitive resin layer is characterized by an axial force of 5 N on the photosensitive resin layer sample for a photosensitive resin layer sample having a thickness of 5 microns or more and 30 microns or less Under the condition of less than 5 N, the minimum value of absolute viscosity obtained in the temperature range of 50 ℃ or greater than 50 ℃ and 125 ℃ or less than 125 ℃ is 300 Pa. seconds or less than 300 Pa. second.
本文更提供一種電路板及一種顯示裝置,包含含有光敏樹脂組成物的光敏樹脂層。 This document further provides a circuit board and a display device, comprising a photosensitive resin layer containing a photosensitive resin composition.
在下文中,將更詳細地描述根據本揭露內容的特定實施例的光敏樹脂組成物以及使用其的乾膜式光阻、光敏元件、電路板與顯示裝置。 Hereinafter, the photosensitive resin composition and the dry film photoresist, photosensitive element, circuit board and display device using the same according to specific embodiments of the present disclosure will be described in more detail.
除非貫穿本說明書另外規定,否則本文中所使用的技術術語僅用於參考特定實施例且並不意欲限制本揭露內容。 Unless otherwise defined throughout this specification, technical terms used herein are for reference only to specific embodiments and are not intended to limit the present disclosure.
除非上下文另外明確指示,否則本文中所使用的單數形式「一(a/an)」及「所述(the)」包含多個參考。 As used herein, the singular forms "a/an" and "the (the)" include plural references unless the context clearly dictates otherwise.
本文中所使用的術語「包含」或「包括」指定特定特徵、區、整數、步驟、動作、元件及/或組分,但不排除不同特定特徵、區、整數、步驟、動作、元件、組分及/或基團的存在或添加。 The terms "comprising" or "comprising" as used herein specify particular features, regions, integers, steps, acts, elements and/or components, but do not exclude different particular features, regions, integers, steps, acts, elements, groups The presence or addition of fractions and/or groups.
此外,包含諸如「第一」、「第二」等序數的術語僅出於區分一個組分與另一組分的目的而使用,且不受序數限制。舉例而言,在不脫離本揭露內容的範疇的情況下,第一組分可稱為第二組分,或類似地,第二組分可稱為第一組分。 Furthermore, terms including ordinal numbers such as "first", "second", etc. are used only for the purpose of distinguishing one component from another and are not limited by ordinal numbers. For example, a first component could be termed a second component, or, similarly, a second component could be termed a first component, without departing from the scope of the present disclosure.
在本說明書中,下文描述取代基的實例,但不限於此。 In this specification, examples of substituents are described below, but are not limited thereto.
在本說明書中,術語「經取代」意謂鍵結化合物中代替氫原子的其他官能基,且待取代的位置不受限制,只要所述位置為氫原子經取代的位置,亦即取代基可經取代的位置,且當取代兩者或大於兩者時,兩個或大於兩個取代基可彼此相同或不同。 In the present specification, the term "substituted" means other functional groups that replace hydrogen atoms in the bonding compound, and the positions to be substituted are not limited as long as the positions are positions where hydrogen atoms are substituted, that is, the substituents may be substituted. The substituted positions, and when two or more than two substituents are substituted, may be the same or different from each other.
在本說明書中,術語「經取代或未經取代的」意謂未經取代或經一或多個由以下所組成的族群中選出的取代基取代:氘;鹵基;氰基;硝基;羥基;羰基;酯基;醯亞胺基;醯胺基;一級胺基;羧基;磺酸基;磺醯胺基;氧化膦基團;烷氧基;芳氧基;烷基硫醇基;芳基硫醇基;烷基硫氧基;芳基硫氧基;矽基;硼基;烷基;環烷基;烯基;芳基;芳烷基;芳烯基;烷芳基;烷氧基矽基烷基;芳基膦基或含有N、O以及S原子中的至少一者的雜環基,或未經取代或經上文所例示的取代基中兩個或大於兩個取代 基所連接的取代基取代。舉例而言,「兩個或大於兩個取代基所連接的取代基」可為聯苯基。亦即,聯苯基亦可為芳基,且可解釋為兩個苯基所連接的取代基。 In this specification, the term "substituted or unsubstituted" means unsubstituted or substituted with one or more substituents selected from the group consisting of: deuterium; halo; cyano; nitro; Hydroxyl; Carbonyl; Ester; Imino; Imido; Primary Amino; Carboxyl; Sulfonic Acid; Sulfonamide; Phosphine Oxide; Alkoxy; Aryloxy; Arylthiol; Alkylthiooxy; Arylthiooxy; Silyl; Boron; Alkyl; Cycloalkyl; Alkenyl; Aryl; Aralkyl; Aralkenyl; Alkaryl; Alkyl Oxysilylalkyl; arylphosphino or heterocyclyl containing at least one of N, O and S atoms, or unsubstituted or substituted with two or more of the substituents exemplified above The substituent to which the group is attached is substituted. For example, "a substituent to which two or more substituents are attached" can be biphenyl. That is, a biphenyl group can also be an aryl group, and can be interpreted as a substituent to which two phenyl groups are attached.
在本說明書中,符號或意謂與另一取代基連接的鍵,且直接鍵意謂其中在表示為L的部分中不存在其他原子的情況。 In this manual, the symbol or means a bond to another substituent, and a direct bond means a case where no other atoms are present in the moiety denoted L.
在本說明書中,(甲基)丙烯基意謂包含丙烯基及甲基丙烯基兩者。 In this specification, a (meth)propenyl group means that both a propenyl group and a methacryl group are included.
在本說明書中,烷基為衍生自烷烴的單價官能基,且可為直鏈或分支鏈的。直鏈烷基的碳原子數不受特別限制,但較佳為1至20。此外,分支鏈烷基的碳原子數為3至20。烷基的特定實例包含甲基、乙基、丙基、正丙基、異丙基、丁基、正丁基、異丁基、三級丁基、二級丁基、1-甲基-丁基、1-乙基-丁基、戊基、正戊基、異戊基、新戊基、三級戊基、己基、正己基、1-甲基戊基、2-甲基戊基、4-甲基-2-戊基、3,3-二甲基丁基、2-乙基丁基、庚基、正庚基、1-甲基己基、辛基、正辛基、三級辛基、1-甲基庚基、2-乙基己基、2-丙基戊基、正壬基、2,2-二甲基庚基、1-乙基-丙基、1,1-二甲基-丙基、異己基、2-甲基戊基、4-甲基己基、5-甲基己基、2,6-二甲基庚烷-4-基以及類似基團,但不限於此。烷基可為經取代或未經取代的,且當其經取代時,取代基的實例與上文所描述的相同。 In the present specification, an alkyl group is a monovalent functional group derived from an alkane, and may be linear or branched. The number of carbon atoms of the straight-chain alkyl group is not particularly limited, but preferably 1 to 20. In addition, the branched chain alkyl group has 3 to 20 carbon atoms. Specific examples of alkyl groups include methyl, ethyl, propyl, n-propyl, isopropyl, butyl, n-butyl, isobutyl, tertiary butyl, tertiary butyl, 1-methyl-butyl , 1-ethyl-butyl, pentyl, n-pentyl, isopentyl, neopentyl, tertiary pentyl, hexyl, n-hexyl, 1-methylpentyl, 2-methylpentyl, 4 -Methyl-2-pentyl, 3,3-dimethylbutyl, 2-ethylbutyl, heptyl, n-heptyl, 1-methylhexyl, octyl, n-octyl, tertiary octyl , 1-methylheptyl, 2-ethylhexyl, 2-propylpentyl, n-nonyl, 2,2-dimethylheptyl, 1-ethyl-propyl, 1,1-dimethyl -propyl, isohexyl, 2-methylpentyl, 4-methylhexyl, 5-methylhexyl, 2,6-dimethylheptan-4-yl and the like, but not limited thereto. Alkyl groups can be substituted or unsubstituted, and when they are substituted, examples of substituents are the same as described above.
在本說明書中,芳基為衍生自芳烴的單價官能基,且不受特別限制,但較佳具有6個至20個碳原子,且可為單環芳基或多環芳基。單環芳基的特定實例可包含苯基、聯苯基、聯三苯基 (terphenyl group)以及類似基團,但不限於此。多環芳基的特定實例可包含萘基(naphthyl group)、蒽基(anthracenyl group)、菲基(phenanthryl group)、芘基(pyrenyl group)、苝基(perylenyl group)、屈基(chrysenyl group)、芴基(fluorenyl group)以及類似基團,但不限於此。芳基可為經取代或未經取代的,且當其經取代時,取代基的實例與上文所描述的相同。 In the present specification, the aryl group is a monovalent functional group derived from an aromatic hydrocarbon, and is not particularly limited, but preferably has 6 to 20 carbon atoms, and may be a monocyclic aryl group or a polycyclic aryl group. Specific examples of monocyclic aryl groups may include phenyl, biphenyl, triphenyl (terphenyl group) and similar groups, but not limited thereto. Specific examples of polycyclic aryl groups may include naphthyl group, anthracenyl group, phenanthryl group, pyrenyl group, perylenyl group, chrysenyl group , fluorenyl group and similar groups, but not limited thereto. The aryl group can be substituted or unsubstituted, and when it is substituted, examples of substituents are the same as described above.
在下文中,將更詳細地描述本揭露內容。 In the following, the present disclosure will be described in more detail.
1.光敏樹脂組成物.1. Photosensitive resin composition.
根據本揭露內容的一個實施例,可提供一種光敏樹脂組成物,包含:包含由以下化學式1表示的重複單元、由以下化學式2表示的重複單元、由以下化學式3表示的重複單元以及由以下化學式4表示的重複單元的鹼性可顯影黏合劑樹脂;光聚合起始劑;以及光可聚合化合物,其中光敏樹脂組成物滿足以下(1)或(2)中的任一者。
According to one embodiment of the present disclosure, there can be provided a photosensitive resin composition comprising: a repeating unit represented by the following
(1)將含有光敏樹脂組成物的光敏樹脂層樣本添加至含有顯影劑溶液的橫截面直徑為10公分或大於10公分的容器中,使得光敏樹脂層樣本相對於顯影劑溶液的體積比為2×10-5立方公尺/公升,容器內部的顯影劑溶液以1000立方公分/分鐘或大於1000立方公分/分鐘且1200立方公分/分鐘或小於1200立方公分/分鐘的速率循環,且在容器的上端噴射時,自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點與剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點之間的高度差的間隔為80毫米或小於80毫米,或(2)對於含有光敏樹脂組成物且具有5微米或大於5微米且 30微米或小於30微米的厚度的光敏樹脂層樣本,在光敏樹脂層樣本的軸向力為5牛或小於5牛的條件下,在50℃或大於50℃且125℃或小於125℃的溫度區段中所獲得的絕對黏度的最小值為300帕.秒或小於300帕.秒。 (1) Add the photosensitive resin layer sample containing the photosensitive resin composition to a container containing the developer solution with a cross-sectional diameter of 10 cm or more, so that the volume ratio of the photosensitive resin layer sample to the developer solution is 2 ×10 -5 m³/liter, the developer solution inside the container circulates at a rate of 1000 m³/min or more and 1200 m³/min or less, and the speed of the developer solution in the container is When spraying from the upper end, the interval of the height difference between the highest point of the foam generated in the container after the elapse of 60 minutes from the start of spraying the developer solution and the highest point of the developer solution in the container immediately after the start of spraying the developer solution is 80 mm or less than 80 mm, or (2) for a photosensitive resin layer sample containing a photosensitive resin composition and having a thickness of 5 microns or more and 30 microns or less than 30 microns, the axial force on the photosensitive resin layer sample is 5 N or Under the condition of less than 5 N, the minimum value of absolute viscosity obtained in the temperature range of 50 ℃ or greater than 50 ℃ and 125 ℃ or less than 125 ℃ is 300 Pa. seconds or less than 300 Pa. second.
在化學式1中,R1為氫或具有1個至10個碳原子的烷基,R2為具有1個至10個碳原子的伸烷基,Ar為具有6個至20個碳原子的芳基,以及n為1至20的整數,
在化學式2中,R3為氫或具有1個至10個碳原子的烷基,
在化學式3中,R4為氫或具有1個至10個碳原子的烷基,
且R5為具有1個至10個碳原子的烷基,
以及在化學式4中,Ar為具有6個至20個碳原子的芳基。 And in Chemical Formula 4, Ar is an aryl group having 6 to 20 carbon atoms.
本發明人經由實驗發現,由於一個實施例的光敏樹脂組成物在鹼性可顯影黏合劑樹脂中含有由化學式1表示的重複單元以增大鹼性可顯影黏合劑樹脂的疏水度,因此有可能在使用光敏樹脂組成物的乾膜式光阻的顯影製程中抑制泡沫產生且展現優異的顯影特性,且進一步提高對基板的黏著力且確保適當物理特性(解析度、細線導線黏著力等)並完成本揭露內容。
The inventors found through experiments that since the photosensitive resin composition of one embodiment contains the repeating unit represented by
此外,本發明人經由實驗發現,由於一個實施例的光敏樹脂組成物在鹼性可顯影黏合劑樹脂中含有由化學式1表示的重複單元以提高鹼性可顯影黏合劑樹脂的耐熱性特性,因此使用光敏樹脂組成物的乾膜式光阻的熱固化溫度增大,且其在熱處理期間具有足夠低的黏度直至熱固化溫度附近,由此在將乾膜式光阻熱黏附至應用於電路板或顯示裝置的基板時經由在熱黏著溫度下的低黏度而增加對基板的黏著力,且完成本揭露內容。
In addition, the present inventors found through experiments that since the photosensitive resin composition of one embodiment contains a repeating unit represented by
(1)鹼性可顯影黏合劑樹脂 (1) Alkaline developable binder resin
本揭露內容的鹼性可顯影黏合劑樹脂可包含:由化學式1表示的重複單元、由化學式2表示的重複單元、由化學式3表示的重複單元以及由化學式4表示的重複單元。
The alkaline developable binder resin of the present disclosure may include: a repeating unit represented by
具體言之,鹼性可顯影黏合劑樹脂可包含由化學式1表 示的重複單元、由化學式2表示的重複單元、由化學式3表示的重複單元以及由化學式4表示的重複單元的無規共聚物。 Specifically, the alkali-developable binder resin may contain a formula represented by Chemical Formula 1 A random copolymer of the repeating unit represented by the chemical formula 2, the repeating unit represented by the chemical formula 3, and the repeating unit represented by the chemical formula 4.
由於由化學式1表示的重複單元含於鹼性可顯影黏合劑樹脂中以藉此增大鹼性可顯影黏合劑樹脂的疏水度,因此其抑制在使用光敏樹脂組成物的乾膜式光阻的顯影製程中泡沫的產生,且展現優異的顯影特性且有可能改善基板黏著性且因此確保適當的物理特性(解析度、細線黏著性等)。
Since the repeating unit represented by
在化學式1中,R1可為氫或具有1個至10個碳原子的烷基中的任一者,且具有1個至10個碳原子的烷基的特定實例可包含甲基。
In
在化學式1中,R2為具有1個至10個碳原子的伸烷基,且具有1個至10個碳原子的伸烷基的特定實例可包含伸乙基。
In
在化學式1中,Ar為具有6個至20個碳原子的芳基,且具有6個至20個碳原子的芳基的特定實例可為苯基。
In
由化學式1表示的重複單元可為衍生自由以下化學式1-1表示的單體的重複單元。
The repeating unit represented by
在化學式1-1中,R1為氫或具有1個至10個碳原子的烷基,R2為具有1個至10個碳原子的伸烷基,Ar為具有6個至20個碳原子的芳基,以及n為1至20的整數。在化學式1-1中,R1、
R2、Ar以及n的定義與針對化學式1所描述的相同。
In Chemical Formula 1-1, R 1 is hydrogen or an alkyl group having 1 to 10 carbon atoms, R 2 is an alkylene group having 1 to 10 carbon atoms, and Ar is an alkylene group having 6 to 20 carbon atoms , and n is an integer from 1 to 20. In Chemical Formula 1-1, the definitions of R 1 , R 2 , Ar and n are the same as those described for
由化學式1-1表示的單體的特定實例可包含苯氧基聚氧乙烯丙烯酸酯,更具體言之,甲基丙烯酸2-苯氧基乙酯(PHEMA)。 Specific examples of the monomer represented by Chemical Formula 1-1 may include phenoxypolyoxyethylene acrylate, more specifically, 2-phenoxyethyl methacrylate (PHEMA).
按鹼性可顯影黏合劑樹脂中所含有的總重複單元為100莫耳%計,可含有的由化學式1表示的重複單元的量為5莫耳%或大於5莫耳%且40莫耳%或小於40莫耳%、5莫耳%或大於5莫耳%且30莫耳%或小於30莫耳%、5莫耳%或大於5莫耳%且25莫耳%或小於25莫耳%或10莫耳%或大於10莫耳%且25莫耳%或小於25莫耳%。
The repeating unit represented by
在化學式2至化學式4中,R3與R4彼此相同或不同且各自獨立地為氫或具有1個至10個碳原子的烷基,R5為具有1個至10個碳原子的烷基以及Ar為具有6個至20個碳原子的芳基。 In Chemical Formula 2 to Chemical Formula 4, R 3 and R 4 are the same or different from each other and are each independently hydrogen or an alkyl group having 1 to 10 carbon atoms, and R 5 is an alkyl group having 1 to 10 carbon atoms And Ar is an aryl group having 6 to 20 carbon atoms.
在化學式2至化學式4中,R3與R4彼此相同或不同且可各自獨立為氫或具有1個至10個碳原子的烷基中的任一者,且具有1個至10個碳原子的烷基的特定實例可包含甲基。 In Chemical Formula 2 to Chemical Formula 4, R 3 and R 4 are the same as or different from each other and may each independently be any one of hydrogen or an alkyl group having 1 to 10 carbon atoms, and having 1 to 10 carbon atoms Particular examples of alkyl groups can include methyl groups.
R5為具有1個至10個碳原子的烷基,且具有1個至10個碳原子的烷基的特定實例可包含甲基。 R 5 is an alkyl group having 1 to 10 carbon atoms, and specific examples of the alkyl group having 1 to 10 carbon atoms may include a methyl group.
Ar為具有6個至20個碳原子的芳基,且具有6個至20個碳原子的芳基的特定實例可包含苯基。 Ar is an aryl group having 6 to 20 carbon atoms, and specific examples of the aryl group having 6 to 20 carbon atoms may include a phenyl group.
由化學式2表示的重複單元可為衍生自由以下化學式2-1表示的單體的重複單元。 The repeating unit represented by Chemical Formula 2 may be a repeating unit derived from a monomer represented by the following Chemical Formula 2-1.
[化學式2-1]
在化學式2-1中,R3為氫或具有1個至10個碳原子的烷基。在化學式2-1中,R3與上文針對化學式2所描述的相同。由化學式2-1表示的單體的特定實例可包含甲基丙烯酸(methacrylic acid;MAA)。 In Chemical Formula 2-1, R 3 is hydrogen or an alkyl group having 1 to 10 carbon atoms. In Chemical Formula 2-1, R 3 is the same as described above for Chemical Formula 2. Specific examples of the monomer represented by Chemical Formula 2-1 may include methacrylic acid (MAA).
由化學式3表示的重複單元可為衍生自由以下化學式3-1表示的單體的重複單元。 The repeating unit represented by Chemical Formula 3 may be a repeating unit derived from a monomer represented by the following Chemical Formula 3-1.
在化學式3-1中,R4為氫或具有1個至10個碳原子的烷基且R5為具有1個至10個碳原子的烷基。在化學式3-1中,R4及R5的含量與上文針對化學式3所描述的相同。由化學式3-1表示的單體的特定實例可包含甲基丙烯酸甲酯(methylmethacrylate;MMA)。 In Chemical Formula 3-1, R 4 is hydrogen or an alkyl group having 1 to 10 carbon atoms and R 5 is an alkyl group having 1 to 10 carbon atoms. In Chemical Formula 3-1, the contents of R 4 and R 5 are the same as described above for Chemical Formula 3. Specific examples of the monomer represented by Chemical Formula 3-1 may include methylmethacrylate (MMA).
由化學式4表示的重複單元可包含衍生自由以下化學式4-1表示的單體的重複單元。 The repeating unit represented by Chemical Formula 4 may include a repeating unit derived from a monomer represented by the following Chemical Formula 4-1.
在化學式4-1中,Ar為具有6個至20個碳原子的芳基。在化學式4-1中,Ar的含量與上文針對化學式4所描述的相同。由化學式4-1表示的單體的特定實例可包含苯乙烯(styrene;SM)。 In Chemical Formula 4-1, Ar is an aryl group having 6 to 20 carbon atoms. In Chemical Formula 4-1, the content of Ar is the same as that described above for Chemical Formula 4. Specific examples of the monomer represented by Chemical Formula 4-1 may include styrene (SM).
按鹼性可顯影黏合劑樹脂中所含有的總重複單元為100莫耳%計,鹼性可顯影黏合劑樹脂可含有20莫耳%或大於20莫耳%且60莫耳%或小於60莫耳%、20莫耳%或大於20莫耳%且50莫耳%或小於50莫耳%或30莫耳%或大於30莫耳%且40莫耳%或小於40莫耳%的由化學式2表示的重複單元。 The alkaline developable binder resin may contain 20 mol % or more and 60 mol % or less, based on 100 mol % of the total repeating units contained in the alkali developable binder resin %, 20 mol% or greater than 20 mol% and 50 mol% or less than 50 mol% or 30 mol% or greater than 30 mol% and 40 mol% or less than 40 mol% by Chemical formula 2 Represents a repeating unit.
此外,按鹼性可顯影黏合劑樹脂中所含有的總重複單元為100莫耳%計,鹼性可顯影黏合劑樹脂可含有1莫耳%或大於1莫耳%且30莫耳%或小於30莫耳%、1莫耳%或大於1莫耳%且20莫耳%或小於20莫耳%或5莫耳%或大於5莫耳%且30莫耳%或小於30莫耳%的由化學式3表示的重複單元,及30莫耳%或大於30莫耳%且60莫耳%或小於60莫耳%、30莫耳%或大於30莫耳%且50莫耳%或小於50莫耳%或30莫耳%或大於30莫耳%且40莫耳%或小於40莫耳%的由化學式4表示的重複單元。 In addition, the alkaline developable binder resin may contain 1 mol % or more and 30 mol % or less based on 100 mol % of the total repeating units contained in the alkali developable binder resin 30 mol%, 1 mol% or greater than 1 mol% and 20 mol% or less than 20 mol% or 5 mol% or greater than 5 mol% and 30 mol% or less than 30 mol% The repeating unit represented by Chemical Formula 3, and 30 mol % or more and 60 mol % or less, 30 mol % or more than 30 mol % and 50 mol % or less than 50 mol % % or 30 mol % or more and 40 mol % or less of the repeating unit represented by Chemical Formula 4.
更具體言之,由化學式3表示的重複單元相對於100莫耳由化學式4表示的重複單元的莫耳比可為10莫耳或大於10莫耳且99莫耳或小於99莫耳、15莫耳或大於15莫耳且95莫耳或小於95莫耳、20莫耳或大於20莫耳且95莫耳或小於95莫耳、10莫耳或大於10莫耳且50莫耳或小於50莫耳、10莫耳或大於10莫耳且40莫耳或小於40莫耳或10莫耳或大於10莫耳且30莫耳或小於30莫耳。 More specifically, the molar ratio of the repeating unit represented by Chemical Formula 3 to 100 mol of the repeating unit represented by Chemical Formula 4 may be 10 mol or more and 99 mol or less, 15 mol or more. Ear or greater than 15 moles and 95 moles or less than 95 moles, 20 moles or greater than 20 moles and 95 moles or less than 95 moles, 10 moles or greater than 10 moles and 50 moles or less than 50 moles Ear, 10 moles or more and 40 moles or less than 40 moles or 10 moles or more and 30 moles or less.
因而,由於具有疏水性的由化學式4表示的重複單元的 含量增加,且鹼性可顯影黏合劑樹脂的疏水度亦增大,由此抑制在使用光敏樹脂組成物的乾膜式光阻的顯影製程中泡沫的產生。 Thus, due to the hydrophobicity of the repeating unit represented by Chemical Formula 4 The content increases, and the hydrophobicity of the alkali-developable binder resin also increases, thereby suppressing the generation of foam in the development process of the dry film type photoresist using the photosensitive resin composition.
鹼性可顯影黏合劑樹脂可具有30,000公克/莫耳或大於30,000公克/莫耳且150,000公克/莫耳或小於150,000公克/莫耳的重均分子量及20℃或大於20℃且150℃或小於150℃的玻璃轉移溫度。由此,可改善乾膜式光阻的塗佈特性及可追蹤性(followability)形成以及電路形成之後的抗蝕劑自身的機械強度。 The alkaline developable binder resin may have a weight average molecular weight of 30,000 g/mol or more and 150,000 g/mol or less and 20°C or more and 150°C or less Glass transition temperature of 150°C. Thereby, the coating characteristics and the followability of the dry film type photoresist and the mechanical strength of the resist itself after the circuit formation can be improved.
如本文中所使用,重均分子量是指藉由凝膠滲透層析(gel permeation chromatography;GPC)量測的聚苯乙烯轉化的重均分子量。在藉由GPC量測的聚苯乙烯轉化的重均分子量的製程中,可使用偵測器及分析型管柱,諸如通常已知的分析設備及差示折射率偵測器,且可使用通常應用的溫度條件、溶劑以及流動速率。 As used herein, weight average molecular weight refers to polystyrene converted weight average molecular weight as measured by gel permeation chromatography (GPC). In the process of measuring polystyrene-converted weight average molecular weight by GPC, detectors and analytical columns such as commonly known analytical equipment and differential refractive index detectors can be used, and commonly used The temperature conditions, solvents, and flow rates of the application.
量測條件的特定實例如下。將鹼性可顯影黏合劑樹脂溶解於四氫呋喃中從而以具有THF中1.0(重量/重量)%的濃度(按固體含量計約0.5(重量/重量)%),使用孔徑為0.45微米的針筒過濾器過濾且接著以20微升的量注射至GPC中,且四氫呋喃(tetrahydrofuran;THF)用作GPC的行動相且流動速率為1.0毫升/分鐘。管柱經組態有串聯連接的一個安捷倫(Agilent)Plagal 5微米保護件(7.5×50毫米)及兩個安捷倫Plagal 5微米Mixed D(7.5×300毫米),且在40℃下藉由使用安捷倫1260無限II系統以及RI偵測器執行量測。 Specific examples of measurement conditions are as follows. The alkaline developable binder resin was dissolved in tetrahydrofuran to have a concentration of 1.0 (w/w) % in THF (approximately 0.5 (w/w) % by solids), filtered using a 0.45 micron pore size syringe was filtered and then injected into GPC in an amount of 20 microliters, and tetrahydrofuran (THF) was used as the mobile phase of GPC and the flow rate was 1.0 mL/min. The column was configured with one Agilent Plagal 5-micron guard (7.5 x 50 mm) and two Agilent Plagal 5-micron Mixed D (7.5 x 300 mm) connected in series and stored at 40°C by using an Agilent The 1260 Infinity II system and RI detector perform the measurements.
經由孔徑為0.45微米的針筒過濾器過濾其中將具有各種分子量的聚苯乙烯溶解於濃度為0.1(重量/重量)%的四氫呋喃中的聚苯乙烯標準樣本(STD A、STD B、STD C、STD D)且接著 注射至GPC中,且使用校準曲線測定鹼性可顯影黏合劑樹脂的重均分子量(Mw)的值。 Polystyrene standard samples (STD A, STD B, STD C, STD D) and then Inject into GPC and use a calibration curve to determine the value of the weight average molecular weight (Mw) of the alkaline developable binder resin.
STD A(MP):791,000/27,810/945 STD A (MP): 791,000/27,810/945
STD B(MP):282,000/10,700/580 STD B(MP): 282,000/10,700/580
STD C(MP):126,000/4430/370 STD C(MP): 126,000/4430/370
STD D(MP):51,200/1920/162 STD D(MP): 51,200/1920/162
藉由差示掃描量熱計(Differential Scanning Calorimeter;DSC)(珀金埃爾默公司(Perkin-Elmer),DSC-7)比較參考物與黏合劑聚合物的玻璃轉移溫度。可藉由將溫度維持在20℃下15分鐘且接著以1℃/分鐘的速率將溫度升高至200℃來執行量測。 The glass transition temperatures of the reference and binder polymers were compared by a Differential Scanning Calorimeter (DSC) (Perkin-Elmer, DSC-7). Measurements can be performed by maintaining the temperature at 20°C for 15 minutes and then increasing the temperature to 200°C at a rate of 1°C/minute.
鹼性可顯影黏合劑樹脂可具有120毫克KOH/公克或大於120毫克KOH/公克且200毫克KOH/公克或小於200毫克KOH/公克或140毫克KOH/公克或大於140毫克KOH/公克且160毫克KOH/公克或小於160毫克KOH/公克的酸值。藉由以下製程量測酸值:取樣約1公克鹼性可顯影黏合劑樹脂,溶解於50毫升混合溶劑(MeOH 20%、丙酮80%)中,向其中添加兩滴1%酚酞指示劑,且接著用0.1N-KOH滴定來量測酸值。
Alkaline developable binder resins may have 120 mg KOH/gram or greater than 120 mg KOH/gram and 200 mg KOH/gram or less than 200 mg KOH/gram or 140 mg KOH/gram or greater than 140 mg KOH/gram and 160 mg Acid value of KOH/gram or less than 160 mg KOH/gram. Measure the acid value by the following procedure: sample about 1 gram of alkaline developable binder resin, dissolve it in 50 ml of mixed solvent (MeOH 20%,
按固體含量計,所含有的鹼性可顯影黏合劑樹脂的量為相對於光敏樹脂組成物的總重量的20重量%或大於20重量%且80重量%或小於80重量%。當鹼性可顯影黏合劑樹脂的含量在上述範圍內時,有可能獲得在電路形成之後增強細線黏著的效果。按重量計的固體含量意謂自光敏樹脂組成物排除溶劑的剩餘組分。 The alkali-developable binder resin is contained in an amount of 20 wt % or more and 80 wt % or less with respect to the total weight of the photosensitive resin composition in terms of solid content. When the content of the alkali-developable binder resin is within the above-mentioned range, it is possible to obtain the effect of enhancing the adhesion of fine lines after circuit formation. The solid content by weight means the remaining components excluding the solvent from the photosensitive resin composition.
本揭露內容的鹼性可顯影黏合劑樹脂的含量可為相對於光敏樹脂組成物的總重量的40重量%或大於40重量%且70重量 %或小於70重量%。當鹼性可顯影黏合劑樹脂的含量小於相對於總光敏樹脂組成物的40重量%時,存在由於顯影中的污染而導致諸如短路的缺陷的缺點,且當鹼性可顯影黏合劑樹脂的含量超出70重量%時,存在諸如黏著力及解析度的電路特性劣化的問題。 The content of the alkaline developable binder resin of the present disclosure may be 40 wt % or more and 70 wt % relative to the total weight of the photosensitive resin composition % or less than 70% by weight. When the content of the alkali-developable binder resin is less than 40% by weight with respect to the total photosensitive resin composition, there is a disadvantage that defects such as short circuits are caused due to contamination in development, and when the content of the alkali-developable binder resin is When it exceeds 70 wt%, there are problems that circuit characteristics such as adhesion and resolution deteriorate.
同時,鹼性可顯影黏合劑樹脂可更包含:包含由以下化學式13表示的重複單元、由以下化學式14表示的重複單元、由以下化學式15表示的重複單元、由以下化學式16表示的重複單元以及由以下化學式17表示的重複單元的第一鹼性可顯影黏合劑樹脂;及包含由以下化學式14表示的重複單元、由以下化學式15表示的重複單元以及由以下化學式16表示的重複單元的第二鹼性可顯影黏合劑樹脂。 Meanwhile, the alkali-developable binder resin may further include a repeating unit represented by the following Chemical Formula 13, a repeating unit represented by the following Chemical Formula 14, a repeating unit represented by the following Chemical Formula 15, a repeating unit represented by the following Chemical Formula 16, and A first alkali-developable binder resin comprising a repeating unit represented by the following Chemical Formula 17; and a second alkali-developable binder resin comprising a repeating unit represented by the following Chemical Formula 14, a repeating unit represented by the following Chemical Formula 15, and a repeating unit represented by the following Chemical Formula 16 Alkaline developable binder resin.
在化學式13中,R3"為氫,
在化學式14中,R3'為具有1個至10個碳原子的烷基,
在化學式15中,R4"為具有1個至10個碳原子的烷基,且R5"為具有1個至10個碳原子的烷基,
在化學式16中,Ar為具有6個至20個碳原子的芳基,
且在化學式17中,R4'為氫,以及R5'為具有1個至10個碳原子的烷基。 And in Chemical Formula 17, R 4 ' is hydrogen, and R 5 ' is an alkyl group having 1 to 10 carbon atoms.
具體言之,第一鹼性可顯影黏合劑樹脂可包含由化學式 13表示的重複單元、由化學式14表示的重複單元、由化學式15表示的重複單元、由化學式16表示的重複單元以及由化學式17表示的重複單元的無規共聚物。 Specifically, the first alkali-developable binder resin may comprise the chemical formula A random copolymer of the repeating unit represented by Chemical Formula 13, the repeating unit represented by Chemical Formula 14, the repeating unit represented by Chemical Formula 15, the repeating unit represented by Chemical Formula 16, and the repeating unit represented by Chemical Formula 17.
在化學式13至化學式17中,具有1個至10個碳原子的烷基的特定實例包含甲基。 In Chemical Formula 13 to Chemical Formula 17, specific examples of the alkyl group having 1 to 10 carbon atoms include a methyl group.
Ar為具有6個至20個碳原子的芳基,且具有6個至20個碳原子的芳基的特定實例可包含苯基。 Ar is an aryl group having 6 to 20 carbon atoms, and specific examples of the aryl group having 6 to 20 carbon atoms may include a phenyl group.
由化學式14表示的重複單元可為衍生自由以下化學式14-1表示的單體的重複單元。 The repeating unit represented by Chemical Formula 14 may be a repeating unit derived from a monomer represented by the following Chemical Formula 14-1.
在化學式14-1中,R3"為具有1個至10個碳原子的烷基。在化學式14-1中,R3"的含量與上文針對化學式14所描述的相同。由化學式14-1表示的單體的特定實例可包含甲基丙烯酸(MAA)。 In Chemical Formula 14-1, R 3 " is an alkyl group having 1 to 10 carbon atoms. In Chemical Formula 14-1, the content of R 3 " is the same as described above for Chemical Formula 14. Specific examples of the monomer represented by Chemical Formula 14-1 may include methacrylic acid (MAA).
由化學式15表示的重複單元可為衍生自由以下化學式15-1表示的單體的重複單元。 The repeating unit represented by Chemical Formula 15 may be a repeating unit derived from a monomer represented by the following Chemical Formula 15-1.
在化學式15-1中,R4"為具有1個至10個碳原子的烷基,且R5"為具有1個至10個碳原子的烷基。在化學式15-1中,R4"及R5"的定義與上文針對化學式15所描述的相同。由化學式15-1表示的單體的特定實例可包含甲基丙烯酸甲酯(MMA)。 In Chemical Formula 15-1, R 4 " is an alkyl group having 1 to 10 carbon atoms, and R 5 " is an alkyl group having 1 to 10 carbon atoms. In Chemical Formula 15-1, the definitions of R 4 " and R 5 " are the same as described above for Chemical Formula 15. Specific examples of the monomer represented by Chemical Formula 15-1 may include methyl methacrylate (MMA).
由化學式16表示的重複單元可為衍生自由以下化學式16-1表示的單體的重複單元。 The repeating unit represented by Chemical Formula 16 may be a repeating unit derived from a monomer represented by the following Chemical Formula 16-1.
在化學式16-1中,Ar為具有6個至20個碳原子的芳基。在化學式16-1中,Ar的定義與針對化學式16所描述的相同。由化學式16-1表示的單體的特定實例可包含苯乙烯(SM)。 In Chemical Formula 16-1, Ar is an aryl group having 6 to 20 carbon atoms. In Chemical Formula 16-1, the definition of Ar is the same as that described for Chemical Formula 16. Specific examples of the monomer represented by Chemical Formula 16-1 may include styrene (SM).
第一鹼性可顯影黏合劑樹脂可具有30,000公克/莫耳或大於30,000公克/莫耳且150,000公克/莫耳或小於150,000公克/莫耳的重均分子量及20℃或大於20℃且150℃或小於150℃的玻璃轉移溫度。由此,可改善乾膜式光阻的塗佈特性及可追蹤性以及電路形成之後的抗蝕劑自身的機械強度。此外,第一鹼性可顯影黏合劑樹脂可具有140毫克氫氧化鉀/公克或大於140毫克氫氧化鉀/公克且160毫克氫氧化鉀/公克或小於160毫克氫氧化鉀/公克的酸值。 The first alkaline developable binder resin may have a weight average molecular weight of 30,000 g/mol or more and 150,000 g/mol or less and 20°C or more and 150°C or a glass transition temperature of less than 150°C. Thereby, the coating characteristics and traceability of the dry film type photoresist and the mechanical strength of the resist itself after circuit formation can be improved. Additionally, the first alkaline developable binder resin may have an acid value of 140 mg potassium hydroxide/gram or greater and 160 mg potassium hydroxide/gram or less.
此外,第一鹼性可顯影黏合劑樹脂可具有20,000公克/莫耳或大於20,000公克/莫耳且130,000公克/莫耳或小於130,000公克/莫耳的重均分子量及30℃或大於30℃且160℃或小於160℃的玻璃轉移溫度。由此,可改善乾膜式光阻的塗佈特性及可追蹤性以 及電路形成之後的抗蝕劑自身的機械強度。 In addition, the first alkaline developable binder resin may have a weight average molecular weight of 20,000 g/mol or more and 130,000 g/mol or less and 30°C or more and A glass transition temperature of 160°C or less. As a result, the coating characteristics and traceability of the dry film photoresist can be improved to and the mechanical strength of the resist itself after the circuit is formed.
如本文中所使用,重均分子量是指藉由凝膠滲透層析(GPC)量測的聚苯乙烯轉化的重均分子量。在藉由GPC量測聚苯乙烯轉化的重均分子量的製程中,可使用偵測器及分析型管柱,諸如通常已知的分析設備及差示折射率偵測器,且可使用通常應用的溫度條件、溶劑以及流動速率。 As used herein, weight average molecular weight refers to the polystyrene converted weight average molecular weight as measured by gel permeation chromatography (GPC). In the process of measuring the weight average molecular weight of polystyrene conversion by GPC, detectors and analytical columns, such as commonly known analytical equipment and differential refractive index detectors, can be used, and commonly applied temperature conditions, solvents, and flow rates.
量測條件的特定實例如下。將鹼性可顯影黏合劑樹脂溶解於四氫呋喃中從而以具有THF中1.0(重量/重量)%的濃度(按固體含量計約0.5(重量/重量)%),使用孔徑為0.45微米的針筒過濾器過濾且接著以20微升的量注射至GPC中,且四氫呋喃(THF)用作GPC的行動相且流動速率為1.0毫升/分鐘。管柱經組態有串聯連接的一個安捷倫Plagal 5微米保護件(7.5×50毫米)及兩個安捷倫Plagal 5微米Mixed D(7.5×300毫米),且在40℃下藉由使用安捷倫1260無限II系統及RI偵測器執行量測。 Specific examples of measurement conditions are as follows. The alkaline developable binder resin was dissolved in tetrahydrofuran to have a concentration of 1.0 (w/w) % in THF (approximately 0.5 (w/w) % by solids), filtered using a 0.45 micron pore size syringe was filtered and then injected into GPC in an amount of 20 microliters, and tetrahydrofuran (THF) was used as the mobile phase of the GPC and the flow rate was 1.0 ml/min. The column was configured with one Agilent Plagal 5 micron guard (7.5 x 50 mm) and two Agilent Plagal 5 micron Mixed D (7.5 x 300 mm) connected in series, and was heated at 40°C by using an Agilent 1260 Infinity II The system and the RI detector perform the measurements.
經由孔徑為0.45微米的針筒過濾器過濾其中將具有各種分子量的聚苯乙烯溶解於濃度為0.1(重量/重量)%的四氫呋喃中的聚苯乙烯標準樣本(STD A、STD B、STD C、STD D)且接著注射至GPC中,且使用校準曲線測定鹼性可顯影黏合劑樹脂的重均分子量(Mw)的值。 Polystyrene standard samples (STD A, STD B, STD C, STD D) and then injected into GPC, and the value of the weight average molecular weight (Mw) of the alkaline developable binder resin was determined using a calibration curve.
STD A(Mp):791,000/27,810/945 STD A(Mp): 791,000/27,810/945
STD B(Mp):282,000/10,700/580 STD B(Mp): 282,000/10,700/580
STD C(Mp):126,000/4,430/370 STD C(Mp): 126,000/4,430/370
STD D(Mp):51,200/1920/162 STD D(Mp): 51,200/1920/162
藉由差示掃描量熱計(DSC)(珀金埃爾默公司,DSC-7) 比較參考物與黏合劑聚合物的玻璃轉移溫度。可藉由將溫度維持在20℃下15分鐘且接著以1℃/分鐘的速率將溫度升高至200℃來執行量測。 by Differential Scanning Calorimeter (DSC) (PerkinElmer, DSC-7) Compare the glass transition temperature of the reference to the binder polymer. Measurements can be performed by maintaining the temperature at 20°C for 15 minutes and then increasing the temperature to 200°C at a rate of 1°C/minute.
藉由以下製程量測鹼性可顯影黏合劑樹脂的酸值:取樣約1公克鹼性可顯影黏合劑樹脂,溶解於50毫升混合溶劑(MeOH 20%、丙酮80%)中,向其中添加兩滴1%酚酞指示劑,且接著用0.1N-KOH滴定來量測酸值。
The acid value of the alkali-developable adhesive resin was measured by the following process: sample about 1 gram of the alkali-developable adhesive resin, dissolve it in 50 ml of mixed solvent (MeOH 20%,
第一鹼性可顯影黏合劑樹脂可具有140毫克氫氧化鉀/公克或大於140毫克氫氧化鉀/公克且160毫克氫氧化鉀/公克或小於160毫克氫氧化鉀/公克的酸值。此外,第二鹼性可顯影黏合劑樹脂可具有160毫克氫氧化鉀/公克或大於160毫克氫氧化鉀/公克且200毫克氫氧化鉀/公克或小於200毫克氫氧化鉀/公克的酸值。 The first alkaline developable binder resin may have an acid value of 140 mg potassium hydroxide/gram or greater and 160 mg potassium hydroxide/gram or less. Additionally, the second alkaline developable binder resin may have an acid value of 160 mg potassium hydroxide/gram or greater and 200 mg potassium hydroxide/gram or less.
具體言之,第一鹼性可顯影黏合劑樹脂與第二鹼性可顯影黏合劑樹脂的玻璃轉移溫度的比率可為1:1.5或大於1:1.5且1:5或小於1:5、1:1.5或大於1:1.5且1:3或小於1:3、1:1.5或大於1:1.5且1:2或小於1:2、1:1.5或大於1:1.5且1:1.8或小於1:1.8、1:1.5或大於1:1.5且1:1.75或小於1:1.75或1:1.5或大於1:1.5且1:1.6或小於1:1.6。 Specifically, the ratio of the glass transition temperature of the first alkaline developable binder resin to the second alkaline developable binder resin may be 1:1.5 or more and 1:5 or less than 1:5, 1 : 1.5 or more than 1: 1.5 and 1: 3 or less than 1: 3, 1: 1.5 or more than 1: 1.5 and 1: 2 or less than 1: 2, 1: 1.5 or more than 1: 1.5 and 1: 1.8 or less than 1 : 1.8, 1:1.5 or greater than 1:1.5 and 1:1.75 or less than 1:1.75 or 1:1.5 or greater than 1:1.5 and 1:1.6 or less than 1:1.6.
此外,第一鹼性可顯影黏合劑樹脂與第二鹼性可顯影黏合劑樹脂的酸值比可為1:1.01或大於1:1.01且1:1.5或小於1:1.5、1:1.01或大於1:1.01且1:1.25或小於1:1.25、1:1.01或大於1:1.01且1:1.2或小於1:1.2或1:1.01或大於1:1.01且1:1.1或小於1:1.1。 In addition, the acid value ratio of the first alkali-developable binder resin to the second alkali-developable binder resin may be 1:1.01 or more and 1:1.5 or less, 1:1.01 or more 1:1.01 and 1:1.25 or less than 1:1.25, 1:1.01 or more than 1:1.01 and 1:1.2 or less than 1:1.2 or 1:1.01 or more than 1:1.01 and 1:1.1 or less than 1:1.1.
同時,一個實施例的光敏樹脂組成物中所含有的第一鹼性可顯影黏合劑樹脂可包含相對於1莫耳由式3表示的重複單元 的1.2莫耳或大於1.2且3莫耳或小於3莫耳、1.2莫耳或大於1.2莫耳且2莫耳或小於2莫耳、1.5莫耳或大於1.5莫耳且2莫耳或小於2莫耳或1.5莫耳或大於1.5莫耳且1.6莫耳或小於1.6莫耳的由化學式4表示的重複單元。 Meanwhile, the first alkali-developable binder resin contained in the photosensitive resin composition of one embodiment may contain a repeating unit represented by Formula 3 with respect to 1 mole 1.2 moles or greater than 1.2 and 3 moles or less, 1.2 moles or greater than 1.2 moles and 2 moles or less, 1.5 moles or greater than 1.5 moles and 2 moles or less Molar or 1.5 mol or more and 1.6 mol or less of the repeating unit represented by Chemical Formula 4.
此外,一個實施例的光敏樹脂組成物中所含有的第二鹼性可顯影黏合劑樹脂可以相對於1莫耳由化學式17表示的重複單元的2莫耳或大於2莫耳且10莫耳或小於10莫耳、3莫耳或大於3莫耳且10莫耳或小於10莫耳、3莫耳或大於3莫耳且5莫耳或小於5莫耳或4莫耳或大於4莫耳且5莫耳或小於5莫耳的量包含由化學式15表示的重複單元。 In addition, the second alkali-developable binder resin contained in the photosensitive resin composition of one embodiment may be 2 mol or more and 10 mol or more of the repeating unit represented by Chemical Formula 17 with respect to 1 mol. less than 10 moles, 3 moles or greater than 3 moles and 10 moles or less than 10 moles, 3 moles or greater than 3 moles and 5 moles or less than 5 moles or 4 moles or greater than 4 moles and The amount of 5 mol or less includes the repeating unit represented by Chemical Formula 15.
同時,第二鹼性可顯影黏合劑樹脂可包含由以下化學式14表示的重複單元、由以下化學式15表示的重複單元以及由以下化學式16表示的重複單元的無規共聚物。 Meanwhile, the second alkaline developable binder resin may include a random copolymer of a repeating unit represented by the following Chemical Formula 14, a repeating unit represented by the following Chemical Formula 15, and a repeating unit represented by the following Chemical Formula 16.
在化學式14中,R3'為具有1個至10個碳原子的烷基。 In Chemical Formula 14, R 3 ′ is an alkyl group having 1 to 10 carbon atoms.
在化學式15中,R4"為具有1個至10個碳原子的烷基,且R5"為具有1個至10個碳原子的烷基,
在化學式16中,Ar為具有6個至20個碳原子的芳基。 In Chemical Formula 16, Ar is an aryl group having 6 to 20 carbon atoms.
由化學式14表示的重複單元可為衍生自由以下化學式14-1表示的單體的重複單元。 The repeating unit represented by Chemical Formula 14 may be a repeating unit derived from a monomer represented by the following Chemical Formula 14-1.
在化學式14-1中,R3"為具有1個至10個碳原子的烷基。在化學式14-1中,R3"的定義與針對化學式14所描述的相同。由化學式14-1表示的單體的特定實例可包含甲基丙烯酸(MAA)。 In Chemical Formula 14-1, R 3 " is an alkyl group having 1 to 10 carbon atoms. In Chemical Formula 14-1, the definition of R 3 " is the same as that described for Chemical Formula 14. Specific examples of the monomer represented by Chemical Formula 14-1 may include methacrylic acid (MAA).
由化學式15表示的重複單元可為衍生自由以下化學式15-1表示的單體的重複單元。 The repeating unit represented by Chemical Formula 15 may be a repeating unit derived from a monomer represented by the following Chemical Formula 15-1.
在化學式15-1中,R4"為具有1個至10個碳原子的烷基,且R5"為具有1個至10個碳原子的烷基。在化學式15-1中,R4"及R5"的定義與針對化學式15所描述的相同。由化學式15-1表示的單體的特定實例可包含甲基丙烯酸甲酯(MMA)。 In Chemical Formula 15-1, R 4 " is an alkyl group having 1 to 10 carbon atoms, and R 5 " is an alkyl group having 1 to 10 carbon atoms. In Chemical Formula 15-1, the definitions of R 4 " and R 5 " are the same as described for Chemical Formula 15. Specific examples of the monomer represented by Chemical Formula 15-1 may include methyl methacrylate (MMA).
由化學式16表示的重複單元可為衍生自由以下化學式16-1表示的單體的重複單元。 The repeating unit represented by Chemical Formula 16 may be a repeating unit derived from a monomer represented by the following Chemical Formula 16-1.
在化學式16-1中,Ar為具有6個至20個碳原子的芳基。在化學式16-1中,Ar的定義與針對化學式16所描述的相同。由化學式16-1表示的單體的特定實例可包含苯乙烯(SM)。 In Chemical Formula 16-1, Ar is an aryl group having 6 to 20 carbon atoms. In Chemical Formula 16-1, the definition of Ar is the same as that described for Chemical Formula 16. Specific examples of the monomer represented by Chemical Formula 16-1 may include styrene (SM).
具體言之,第一鹼性可顯影黏合劑樹脂可以1:(2或大於2且5或小於5):(0.2或大於0.2且0.9或小於0.9)、1:(2或大於2且3或小於3):(0.5或大於0.5且0.9或小於0.9)、1:(2.5或大於2.5且3或小於3):(0.6或大於0.6且0.9或小於0.9)或1:(2.75或大於2.75且3或小於3):(0.6或大於0.6且0.75或小於0.75)的比率包含由化學式14表示的重複單元:由化學式15表示的重複單元:由化學式16表示的重複單元。 Specifically, the first alkali developable binder resin may be 1:(2 or more and 5 or less than 5):(0.2 or more and 0.9 or less than 0.9), 1:(2 or more and 3 or Less than 3): (0.5 or greater than 0.5 and 0.9 or less than 0.9), 1: (2.5 or greater than 2.5 and 3 or less than 3): (0.6 or greater than 0.6 and 0.9 or less than 0.9) or 1: (2.75 or greater than 2.75 and 3 or less than 3): The ratio of (0.6 or more and 0.75 or less than 0.75) includes the repeating unit represented by Chemical Formula 14: the repeating unit represented by Chemical Formula 15: the repeating unit represented by Chemical Formula 16.
此外,第二鹼性可顯影黏合劑樹脂可以1:(1.1或大於1.1且2或小於2):(0.2或大於0.2且0.99或小於0.99)、1:(1.5或大於1.5且2或小於2):(0.5或大於0.5且0.99或小於0.99)或1:(1.5或大於1.5且1.75或小於1.75):(0.75或大於0.75且0.99或小於0.99)的比率包含由化學式14表示的重複單元:由化 學式15表示的重複單元:由化學式16表示的重複單元。 In addition, the second alkali developable binder resin may be 1:(1.1 or more and 2 or less than 2):(0.2 or more and 0.99 or less than 0.99), 1:(1.5 or more and 2 or less than 2 ): (0.5 or more and 0.99 or less than 0.99) or 1: (1.5 or more and 1.75 or less than 1.75): (0.75 or more and 0.99 or less than 0.99) at a ratio including the repeating unit represented by Chemical Formula 14: By Hua Repeating unit represented by Chemical Formula 15: The repeating unit represented by Chemical Formula 16.
同時,按100重量份的第一鹼性可顯影黏合劑樹脂計,本揭露內容的一個實施例的光敏樹脂組成物可包含500重量份或大於500重量份且1000重量份或小於1000重量份、600重量份或大於600重量份且800重量份或小於800重量份或700重量份或大於700重量份且800重量份或小於800重量份的第二鹼性可顯影黏合劑樹脂。 Meanwhile, based on 100 parts by weight of the first alkali-developable binder resin, the photosensitive resin composition of one embodiment of the present disclosure may include 500 parts by weight or more and 1000 parts by weight or less than 1000 parts by weight, 600 parts by weight or more and 800 parts by weight or less of the second alkaline developable binder resin.
如上文所描述,由於以按100重量份的第一鹼性可顯影黏合劑樹脂計的500重量份或大於500重量份的過度量添加第二鹼性可顯影黏合劑樹脂,因此有可能實現賦予光敏樹脂疏水性功能,增大對顯影劑溶液的抗性以及改良電路特性的技術效果。 As described above, since the second alkaline developable binder resin is added in an excessive amount of 500 parts by weight or more based on 100 parts by weight of the first alkaline developable binder resin, it is possible to achieve imparting The hydrophobic function of the photosensitive resin increases the resistance to the developer solution and the technical effect of improving the circuit characteristics.
(2)光聚合起始劑 (2) Photopolymerization initiator
根據本揭露內容的光敏樹脂組成物中含有的光聚合起始劑為藉由UV及其他輻射引發光可聚合單體的鏈反應的材料且在固化乾膜式光阻中發揮重要作用。 The photopolymerization initiator contained in the photosensitive resin composition according to the present disclosure is a material that initiates chain reaction of photopolymerizable monomers by UV and other radiation and plays an important role in curing dry film photoresist.
可用作光聚合起始劑的化合物可包含蒽醌衍生物,諸如2-甲基蒽醌及2-乙基蒽醌;及安息香衍生物,諸如安息香甲基醚、二苯甲酮、菲醌以及4,4'-雙(二甲胺基)二苯甲酮。 Compounds that can be used as photopolymerization initiators can include anthraquinone derivatives such as 2-methylanthraquinone and 2-ethylanthraquinone; and benzoin derivatives such as benzoin methyl ether, benzophenone, phenanthraquinone and 4,4'-bis(dimethylamino)benzophenone.
另外,由2,2'-雙(2-氯苯基)-4,4'-5,5'-四苯基雙咪唑、1-羥基環己基苯基酮、2,2-二甲氧基-1,2-二苯基乙-1-酮、2-甲基-1-[4-(甲硫基)苯基]-2-N-嗎啉基丙-1-酮、2-苯甲基-2-二甲胺基-1-[4-N-嗎啉基苯基]丁-1-酮、2-羥基-2-甲基-1-苯基丙-1-酮、2,4,6-三甲基苯甲醯基二苯基氧化膦、1-[4-(2-羥基甲氧基)苯基]-2-羥基-2-甲基丙-1-酮、2,4-二乙基噻噸酮、2-氯噻噸酮、2,4-二甲基噻噸酮、3,3- 二甲基-4-甲氧基二苯甲酮、二苯甲酮、1-氯-4-丙氧基噻噸酮、1-(4-異丙基苯基)-2-羥基-2-甲基丙-1-酮、1-(4-十二烷基苯基)-2-羥基-2-甲基丙-1-酮、4-苯甲醯基-4'-甲基二甲基硫醚、4-二甲基胺基苯甲酸、4-二甲基胺基苯甲酸甲酯、4-二甲基胺基苯甲酸乙酯、4-二甲基胺基苯甲酸丁酯、4-二甲基胺基苯甲酸2-乙基己酯、4-二甲基胺基苯甲酸2-異戊酯、2,2-二乙氧基苯乙酮、苯甲基酮二甲基縮醛、苯甲基酮β-甲氧基二乙縮醛、1-苯基-1,2-丙基二肟-o,o'-(2-羰基)乙氧基醚、鄰苯甲醯基苯甲酸甲酯、雙[4-二甲胺基苯基)酮、4,4'-雙(二乙胺基)二苯甲酮、4,4'-二氯二苯甲酮、苯甲基、安息香、甲氧基安息香、乙氧基安息香、異丙氧基安息香、正丁氧基安息香、異丁氧基安息香、三級丁氧基安息香、對二甲胺基苯乙酮、對三級丁基三氯苯乙酮、對三級丁基二氯苯乙酮、噻噸酮、2-甲基噻噸酮、2-異丙基噻噸酮、二苯并環庚酮、α,α-二氯-4-苯氧基苯乙酮以及4-二甲基胺基苯甲酸戊酯中選出的化合物可用作光聚合起始劑,但不限於此。 In addition, from 2,2'-bis(2-chlorophenyl)-4,4'-5,5'-tetraphenylbisimidazole, 1-hydroxycyclohexyl phenyl ketone, 2,2-dimethoxy -1,2-Diphenylethan-1-one, 2-methyl-1-[4-(methylthio)phenyl]-2-N-morpholinopropan-1-one, 2-benzyl yl-2-dimethylamino-1-[4-N-morpholinophenyl]butan-1-one, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 2,4 ,6-Trimethylbenzyldiphenylphosphine oxide, 1-[4-(2-hydroxymethoxy)phenyl]-2-hydroxy-2-methylpropan-1-one, 2,4 -Diethylthioxanthone, 2-Chlorothioxanthone, 2,4-Dimethylthioxanthone, 3,3- Dimethyl-4-methoxybenzophenone, benzophenone, 1-chloro-4-propoxythioxanthone, 1-(4-isopropylphenyl)-2-hydroxy-2- Methylpropan-1-one, 1-(4-dodecylphenyl)-2-hydroxy-2-methylpropan-1-one, 4-benzyl-4'-methyldimethyl Thioether, 4-dimethylaminobenzoic acid, methyl 4-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate, butyl 4-dimethylaminobenzoate, 4 -2-ethylhexyl dimethylaminobenzoate, 2-isoamyl 4-dimethylaminobenzoate, 2,2-diethoxyacetophenone, benzyl ketone dimethyl acetal Aldehyde, benzyl ketone β-methoxydiethyl acetal, 1-phenyl-1,2-propyldioxime-o,o'-(2-carbonyl)ethoxy ether, o-benzyl Methyl benzoate, bis[4-dimethylaminophenyl)ketone, 4,4'-bis(diethylamino)benzophenone, 4,4'-dichlorobenzophenone, benzyl , benzoin, methoxybenzoin, ethoxybenzoin, isopropoxybenzoin, n-butoxybenzoin, isobutoxybenzoin, tertiary butoxybenzoin, p-dimethylaminoacetophenone, p-tertiary benzoin Butyltrichloroacetophenone, p-tertiary butyldichloroacetophenone, thioxanthone, 2-methylthioxanthone, 2-isopropylthioxanthone, dibenzocycloheptanone, α,α - A compound selected from dichloro-4-phenoxyacetophenone and amyl 4-dimethylaminobenzoate can be used as a photopolymerization initiator, but is not limited thereto.
按固體含量計,所含有的光聚合起始劑的量為相對於光敏樹脂組成物的總重量的1重量%或大於1重量%且10重量%或小於10重量%。當光聚合起始劑的含量在上述範圍內時,可獲得足夠的靈敏度。按重量計的固體含量意謂自光敏樹脂組成物排除溶劑的剩餘組分。 The photopolymerization initiator is contained in an amount of 1 wt % or more and 10 wt % or less with respect to the total weight of the photosensitive resin composition in terms of solid content. When the content of the photopolymerization initiator is within the above range, sufficient sensitivity can be obtained. The solid content by weight means the remaining components excluding the solvent from the photosensitive resin composition.
當光聚合起始劑的含量小於1重量%時,光效率低且必須施加大量曝光,且因此存在生產效率極端降低的缺點。當光聚合起始劑的含量超出10重量%時,存在膜為脆性的且顯影劑溶液的污染增加,導致短路或類似者的缺陷的問題。 When the content of the photopolymerization initiator is less than 1% by weight, light efficiency is low and a large amount of exposure must be applied, and thus there is a disadvantage that production efficiency is extremely lowered. When the content of the photopolymerization initiator exceeds 10% by weight, there is a problem that the film is brittle and the contamination of the developer solution increases, causing short-circuit or the like defects.
(3)光可聚合化合物 (3) Photopolymerizable compounds
本揭露內容的光可聚合化合物具有在UV曝光之後對顯影劑溶液的抗性且實現圖案形成。 The photopolymerizable compounds of the present disclosure have resistance to developer solutions after UV exposure and enable patterning.
光可聚合化合物可包含雙官能(甲基)丙烯酸酯化合物。雙官能(甲基)丙烯酸酯化合物可包含伸烷基二醇類二(甲基)丙烯酸酯或雙酚類二(甲基)丙烯酸酯。 The photopolymerizable compound may include a bifunctional (meth)acrylate compound. The bifunctional (meth)acrylate compound may contain an alkylene glycol-based di(meth)acrylate or a bisphenol-based di(meth)acrylate.
作為伸烷基二醇類二(甲基)丙烯酸酯,可使用由以下化學式5表示的化合物。 As the alkylene glycol-based di(meth)acrylate, a compound represented by the following Chemical Formula 5 can be used.
在化學式5中,1+n為2或3的整數,且m為12至18的整數。
In
由化學式5表示的化合物可提高光敏樹脂組成物的疏水性、顯著提高對顯影劑溶液及電鍍溶液的抗性以及縮短固化膜的剝離時間。 The compound represented by Chemical Formula 5 can improve the hydrophobicity of the photosensitive resin composition, significantly improve the resistance to developer solutions and plating solutions, and shorten the peeling time of the cured film.
在本揭露內容中,按光敏樹脂組成物的固體含量的總重量計,由化學式5表示的化合物可為10重量%或大於10重量%且60重量%或小於60重量%或20重量%或大於20重量%且40重量%或小於40重量%。
In the present disclosure, the compound represented by Chemical Formula 5 may be 10 wt % or more and 60 wt % or less than 60 wt % or 20 wt % or more based on the total weight of the solid content of the
若按光敏樹脂組成物的固體含量的總重量計,由化學式5表示的化合物的含量小於10重量%,則由於添加由化學式5表示的化合物而導致的效果不充足,且若含量超出60重量%,則可能 存在疏水性增加且曝光之後顯影製程的顯影時間快速增加的問題。 If the content of the compound represented by Chemical Formula 5 is less than 10% by weight based on the total weight of the solid content of the photosensitive resin composition, the effect due to the addition of the compound represented by Chemical Formula 5 is insufficient, and if the content exceeds 60% by weight , it is possible There are problems that the hydrophobicity increases and the development time of the development process increases rapidly after exposure.
作為雙酚類二(甲基)丙烯酸酯,可使用含有環氧乙烷的雙酚類二(甲基)丙烯酸酯。含有環氧乙烷的雙酚類二(甲基)丙烯酸酯可包含每分子含有大於8莫耳且16莫耳或小於16莫耳的環氧乙烷的雙酚類二(甲基)丙烯酸酯。 As the bisphenol-based di(meth)acrylate, ethylene oxide-containing bisphenol-based di(meth)acrylate can be used. Ethylene oxide-containing bisphenolic di(meth)acrylates may include bisphenolic di(meth)acrylates containing greater than 8 moles and 16 moles or less than 16 moles of ethylene oxide per molecule .
含有大於8莫耳且16莫耳或小於16莫耳的環氧乙烷的雙酚類二(甲基)丙烯酸酯的實例可包含由美源特種化學品公司(Miwon Specialty Chemical Co.,Ltd)製造的Miramer M2100(BPA(EO)10DA,雙酚A(EO)10二丙烯酸酯)、Miramer M2200(BPA(EO)20DA,雙酚A(EO)20二丙烯酸酯)以及Miramer M2101(雙酚A(EO)10二甲基丙烯酸酯)。 Examples of bisphenol-based di(meth)acrylates containing more than 8 moles and 16 moles or less of ethylene oxide may include those manufactured by Miwon Specialty Chemical Co., Ltd. Miramer M2100 (BPA(EO) 10 DA, Bisphenol A(EO) 10 Diacrylate), Miramer M2200 (BPA(EO) 20 DA, Bisphenol A(EO) 20 Diacrylate) and Miramer M2101 (Bisphenol A(EO) 20 Diacrylate) A(EO) 10 dimethacrylate).
同時,光可聚合化合物可包含三官能或更高多官能(甲基)丙烯酸酯化合物。 Meanwhile, the photopolymerizable compound may contain a trifunctional or higher polyfunctional (meth)acrylate compound.
三官能或更高多官能(甲基)丙烯酸酯化合物可具有其中三個或大於三個具有1個至10個碳原子的環氧烷基團及三個或大於三個(甲基)丙烯酸酯官能基結合至具有1個至20個碳原子的中心基團的結構。 The trifunctional or higher polyfunctional (meth)acrylate compound may have three or more alkylene oxide groups having 1 to 10 carbon atoms therein and three or more (meth)acrylates The functional group is bonded to a structure having a central group of 1 to 20 carbon atoms.
三官能或更高多官能(甲基)丙烯酸酯化合物可包含由以下化學式12表示的化合物。 The trifunctional or higher polyfunctional (meth)acrylate compound may include a compound represented by the following Chemical Formula 12.
[化學式12]
在化學式12中,R14為氫或具有1個至10個碳原子的烷基,R15為具有1個至10個碳原子的伸烷基,R16為含有具有1個至20個碳原子的中心基團的p價官能基,n12為1至20的整數以及p為取代R16的官能基的數目且為3至10的整數。 In Chemical Formula 12, R 14 is hydrogen or an alkyl group having 1 to 10 carbon atoms, R 15 is an alkylene group having 1 to 10 carbon atoms, and R 16 is an alkylene group having 1 to 20 carbon atoms The p-valent functional group of the central group, n12 is an integer from 1 to 20 and p is the number of functional groups substituted for R16 and is an integer from 3 to 10.
光可聚合化合物可更包含單官能(甲基)丙烯酸酯化合物。亦即,根據本揭露內容的一個實施例的光敏樹脂組成物可包含單官能(甲基)丙烯酸酯化合物及三官能或更高多官能(甲基)丙烯酸酯化合物的混合物。 The photopolymerizable compound may further contain a monofunctional (meth)acrylate compound. That is, the photosensitive resin composition according to one embodiment of the present disclosure may include a mixture of a monofunctional (meth)acrylate compound and a trifunctional or higher polyfunctional (meth)acrylate compound.
單官能(甲基)丙烯酸酯化合物可包含(甲基)丙烯酸酯,所述(甲基)丙烯酸酯包含具有1個至10個碳原子的環氧烷基團。 The monofunctional (meth)acrylate compound may contain a (meth)acrylate containing an alkylene oxide group having 1 to 10 carbon atoms.
更具體言之,單官能(甲基)丙烯酸酯化合物可包含由以下化學式11表示的化合物。 More specifically, the monofunctional (meth)acrylate compound may include a compound represented by the following Chemical Formula 11.
在化學式11中,R11為氫或具有1個至10個碳原子的烷基,R12為具有1個至10個碳原子的伸烷基,R13為具有1個至10個碳原子的烷基以及n11為1至20的整數。 In Chemical Formula 11, R 11 is hydrogen or an alkyl group having 1 to 10 carbon atoms, R 12 is an alkylene group having 1 to 10 carbon atoms, and R 13 is an alkylene group having 1 to 10 carbon atoms The alkyl group and n11 are integers from 1 to 20.
藉由包含由化學式11表示的單官能(甲基)丙烯酸酯化合物及由化學式12表示的三官能或更高多官能(甲基)丙烯酸酯化合物,電路特性等效於現有產物的彼等特性,但光固化速度增大,使得對於加速所得膜的顯色時間且增加顏色變化的量的技術原因而言,提高改變對比度所需的時間,由此確保優異的顯影特性。 By including the monofunctional (meth)acrylate compound represented by Chemical Formula 11 and the trifunctional or higher polyfunctional (meth)acrylate compound represented by Chemical Formula 12, the circuit characteristics are equivalent to those of the existing product, But the photocuring speed is increased so that, for technical reasons of accelerating the color development time of the resulting film and increasing the amount of color change, the time required to change the contrast is increased, thereby ensuring excellent development characteristics.
具體言之,在化學式11中,n11可為1至20的整數、1至10的整數或5至10的整數。由化學式11表示的單官能(甲基)丙烯酸酯化合物的實例不受特別限制,但可為例如由以下化學式A表示的甲氧基丙二醇[400]丙烯酸酯(A040)。 Specifically, in Chemical Formula 11, n11 may be an integer of 1 to 20, an integer of 1 to 10, or an integer of 5 to 10. Examples of the monofunctional (meth)acrylate compound represented by Chemical Formula 11 are not particularly limited, but may be, for example, methoxypropanediol [400]acrylate (A040) represented by Chemical Formula A below.
由於一個實施例的光敏樹脂組成物包含由化學式11表示的單官能(甲基)丙烯酸酯化合物,因此由於增大光固化速度的技術原因,有可能實現在曝光部分中快速實施膜的顏色變化的效果。 Since the photosensitive resin composition of one embodiment contains the monofunctional (meth)acrylate compound represented by Chemical Formula 11, it is possible to realize a method of rapidly implementing the color change of the film in the exposed portion due to the technical reason of increasing the photocuring speed. Effect.
此外,在化學式12中,n12為1至20的整數、1至10的整數或1至5的整數,且p意謂取代R16的官能基的數目且可為3至10的整數、3至5的整數或3至4的整數。 In addition, in Chemical Formula 12, n12 is an integer of 1 to 20, an integer of 1 to 10, or an integer of 1 to 5, and p means the number of functional groups substituted for R 16 and may be an integer of 3 to 10, an integer of 3 to 10 An integer of 5 or an integer of 3 to 4.
亦即,在化學式12中,由於意謂取代R16的官能基的數目的p為3至10的整數,因此其可為由化學式12表示的三官能或更高多官能(甲基)丙烯酸酯化合物。 That is, in Chemical Formula 12, since p meaning the number of functional groups substituted for R 16 is an integer of 3 to 10, it may be a trifunctional or higher polyfunctional (meth)acrylate represented by Chemical Formula 12 compound.
具體言之,三官能或更高多官能(甲基)丙烯酸酯化合物可由以下化學式12-1表示。 Specifically, the trifunctional or higher polyfunctional (meth)acrylate compound may be represented by the following Chemical Formula 12-1.
在化學式12-1中,R20為三價有機基團,R21至R23各自獨立地為具有1個至10個碳原子的伸烷基,R24至R26各自獨立地為氫或具有1個至10個碳原子的烷基,以及n至n5各自獨立地為1至20的整數。 In Chemical Formula 12-1, R 20 is a trivalent organic group, R 21 to R 23 are each independently an alkylene group having 1 to 10 carbon atoms, and R 24 to R 26 are each independently hydrogen or have The alkyl group of 1 to 10 carbon atoms, and n to n5 are each independently an integer of 1 to 20.
在化學式12-1中,n13至n15可為1至20的整數、1至10的整數或1至5的整數。 In Chemical Formula 12-1, n13 to n15 may be an integer of 1 to 20, an integer of 1 to 10, or an integer of 1 to 5.
由化學式12表示的三官能或更高多官能(甲基)丙烯酸酯化合物的實例不受限制,但可為例如由以下化學式B表示的T063(三羥甲基丙烷[EO]6三丙烯酸酯)。 Examples of the trifunctional or higher polyfunctional (meth)acrylate compound represented by Chemical Formula 12 are not limited, but may be, for example, T063 (trimethylolpropane [EO] 6 triacrylate) represented by the following Chemical Formula B .
由於一個實施例的光敏樹脂組成物包含由化學式12表示的三官能或更高多官能(甲基)丙烯酸酯化合物,因此相較於單官能(甲基)丙烯酸酯化合物,由化學式12表示的三官能或更高多官能 (甲基)丙烯酸酯化合物已在光固化期間增加交聯,且反應性基團防止因諸多技術原因所致的電路特性的降低且可實現增加顯色變化的量的效果。 Since the photosensitive resin composition of one embodiment includes the trifunctional or higher polyfunctional (meth)acrylate compound represented by Chemical Formula 12, the trifunctional or higher polyfunctional (meth)acrylate compound represented by Chemical Formula 12 has a functional or higher polyfunctional The (meth)acrylate compound has increased crosslinking during photocuring, and the reactive group prevents the reduction of circuit characteristics due to various technical reasons and can achieve the effect of increasing the amount of color development change.
同時,按100重量份的單官能(甲基)丙烯酸酯化合物計,一個實施例的光敏樹脂組成物可以110重量份或大於110重量份且500重量份或小於500重量份、110重量份或大於110重量份且300重量份或小於300重量份、110重量份或大於110重量份且200重量份或小於200重量份或150重量份或大於150重量份且200重量份或小於200重量份的量含有三官能或更高多官能(甲基)丙烯酸酯化合物。 Meanwhile, based on 100 parts by weight of the monofunctional (meth)acrylate compound, the photosensitive resin composition of one embodiment may be 110 parts by weight or more and 500 parts by weight or less, 110 parts by weight or more 110 parts by weight and 300 parts by weight or less, 110 parts by weight or more and 200 parts by weight or less or 150 parts by weight or more and 200 parts by weight or less Contains trifunctional or higher polyfunctional (meth)acrylate compounds.
由於一個實施例的光敏樹脂組成物含有相對於單官能(甲基)丙烯酸酯化合物的過量的三官能或更高多官能(甲基)丙烯酸酯化合物,因此可同時實現增大由化學式11表示的單官能(甲基)丙烯酸酯化合物的光固化速度且因此快速實施膜的顏色變化的效果及在由化學式12表示的三官能或更高多官能(甲基)丙烯酸酯化合物的光固化期間增加交聯且因此防止當僅添加單官能材料時出現的電路特性的降低以及藉由增加反應性基團的量而增加顯色變化的量的效果。 Since the photosensitive resin composition of one embodiment contains the trifunctional or higher polyfunctional (meth)acrylate compound in excess relative to the monofunctional (meth)acrylate compound, it is possible to simultaneously achieve an increase in the amount represented by Chemical Formula 11. The photo-curing speed of the monofunctional (meth)acrylate compound and thus the effect of rapidly implementing the color change of the film and the increase in cross-linking during photocuring of the trifunctional or higher polyfunctional (meth)acrylate compound represented by Chemical Formula 12 The effect of increasing the amount of color development change by increasing the amount of reactive groups can be combined and thus prevent the reduction in circuit characteristics that occurs when only the monofunctional material is added.
當按100重量份的單官能(甲基)丙烯酸酯化合物計,一個實施例的光敏樹脂組成物含有小於100重量份的三官能或更高多官能(甲基)丙烯酸酯化合物時,可能存在電路特性劣化且顯色變化的量減少的技術問題。 When the photosensitive resin composition of one embodiment contains less than 100 parts by weight of a trifunctional or higher polyfunctional (meth)acrylate compound based on 100 parts by weight of the monofunctional (meth)acrylate compound, there may be a circuit The technical problem is that the characteristics are deteriorated and the amount of color development change is reduced.
此外,光可聚合化合物可包含雙官能(甲基)丙烯酸酯化合物、由化學式11表示的單官能(甲基)丙烯酸酯化合物以及由化學 式12表示的三官能或更高多官能(甲基)丙烯酸酯化合物。 In addition, the photopolymerizable compound may include a bifunctional (meth)acrylate compound, a monofunctional (meth)acrylate compound represented by Chemical Formula 11, and a A trifunctional or higher polyfunctional (meth)acrylate compound represented by Formula 12.
亦即,一個實施例的光敏樹脂組成物包含光可聚合化合物,且光可聚合化合物可包含單官能(甲基)丙烯酸酯化合物、三官能或更高多官能(甲基)丙烯酸酯化合物以及雙官能(甲基)丙烯酸酯化合物。 That is, the photosensitive resin composition of one embodiment includes a photopolymerizable compound, and the photopolymerizable compound may include a monofunctional (meth)acrylate compound, a trifunctional or higher polyfunctional (meth)acrylate compound, and a difunctional (meth)acrylate compound. Functional (meth)acrylate compounds.
具體言之,按100重量份的單官能(甲基)丙烯酸酯化合物計,一個實施例的光敏樹脂組成物可以500重量份或大於500重量份且1500重量份或小於1500重量份、500重量份或大於500重量份且1000重量份或小於1000重量份、750重量份或大於750重量份且1000重量份或小於1000重量份或800重量份或大於800重量份且900重量份或小於900重量份的量含有雙官能(甲基)丙烯酸酯化合物。 Specifically, based on 100 parts by weight of the monofunctional (meth)acrylate compound, the photosensitive resin composition of one embodiment may be 500 parts by weight or more and 1500 parts by weight or less, 500 parts by weight or more than 500 parts by weight and 1000 parts by weight or less than 1000 parts by weight, 750 parts by weight or more than 750 parts by weight and 1000 parts by weight or less than 1000 parts by weight or 800 parts by weight or more than 800 parts by weight and 900 parts by weight or less than 900 parts by weight contains a difunctional (meth)acrylate compound.
亦即,按100重量份的單官能(甲基)丙烯酸酯化合物計,一個實施例的光敏樹脂組成物可含有110重量份或大於110重量份的三官能或更高多官能(甲基)丙烯酸酯化合物及500重量份或大於500重量份且1500重量份或小於1500重量份的雙官能(甲基)丙烯酸酯化合物。 That is, based on 100 parts by weight of the monofunctional (meth)acrylate compound, the photosensitive resin composition of one embodiment may contain 110 parts by weight or more of trifunctional or higher polyfunctional (meth)acrylic acid An ester compound and 500 parts by weight or more and 1500 parts by weight or less of a bifunctional (meth)acrylate compound.
此外,按100重量份的三官能或更高多官能(甲基)丙烯酸酯化合物計,一個實施例的光敏樹脂組成物可以500重量份或大於500重量份且1000重量份或小於1000重量份或500重量份或大於500重量份且800重量份或小於800重量份、500重量份或大於500重量份且750重量份或小於750重量份、500重量份或大於500重量份且700重量份或小於700重量份或500重量份或大於500重量份且600重量份或小於600重量份的量含有雙官能(甲基) 丙烯酸酯化合物。 In addition, the photosensitive resin composition of one embodiment may be 500 parts by weight or more and 1000 parts by weight or less, or 500 parts by weight or more and 800 parts by weight or less, 500 parts by weight or more and 750 parts by weight or less, 500 parts by weight or more and 700 parts by weight or less Difunctional (methyl) is contained in an amount of 700 parts by weight or 500 parts by weight or more and 600 parts by weight or less Acrylate compound.
如上文所描述,由於含有單官能(甲基)丙烯酸酯化合物、三官能或更高多官能(甲基)丙烯酸酯化合物以及雙官能(甲基)丙烯酸酯化合物且同時滿足上述重量範圍,因此一個實施例的光敏樹脂組成物可展現適當的電路特性,且當施加10毫焦/平方公分或大於10毫焦/平方公分的光強度時,可實現能夠快速顯色及曝光部分的顏色變化的技術效果。 As described above, since a monofunctional (meth)acrylate compound, a trifunctional or higher polyfunctional (meth)acrylate compound, and a bifunctional (meth)acrylate compound are contained while satisfying the above weight range, a The photosensitive resin composition of the embodiment can exhibit appropriate circuit characteristics, and when a light intensity of 10 mJ/cm 2 or more is applied, a technology capable of rapid color development and color change of an exposed portion can be realized Effect.
更具體言之,按100重量份的雙官能(甲基)丙烯酸酯化合物計,一個實施例的光敏樹脂組成物可以100重量份或小於100重量份、50重量份或小於50重量份、1重量份或大於1重量份且50重量份或小於50重量份或1重量份或大於1重量份且100重量份或小於100重量份的量含有由化學式11表示的單官能(甲基)丙烯酸酯化合物及由化學式12表示的三官能或更高多官能(甲基)丙烯酸酯化合物。 More specifically, based on 100 parts by weight of the bifunctional (meth)acrylate compound, the photosensitive resin composition of one embodiment may be 100 parts by weight or less, 50 parts by weight or less, 1 part by weight part by weight or more and 50 parts by weight or less or 1 part by weight or more and 100 parts by weight or less containing the monofunctional (meth)acrylate compound represented by Chemical Formula 11 and a trifunctional or higher polyfunctional (meth)acrylate compound represented by Chemical Formula 12.
按固體含量計,光可聚合化合物的含量可為相對於光敏樹脂組成物的總重量的10重量%或大於10重量%且70重量%或小於70重量%。當光可聚合化合物的含量在上述範圍內時,有可能獲得增強光敏性、解析度、黏著性以及類似者的效果。按重量計的固體含量意謂自光敏樹脂組成物排除溶劑的剩餘組分。 The content of the photopolymerizable compound may be 10 wt % or more and 70 wt % or less with respect to the total weight of the photosensitive resin composition in terms of solid content. When the content of the photopolymerizable compound is within the above range, it is possible to obtain effects of enhancing photosensitivity, resolution, adhesion, and the like. The solid content by weight means the remaining components excluding the solvent from the photosensitive resin composition.
(4)光敏樹脂組成物 (4) Photosensitive resin composition
光敏樹脂組成物可滿足以下(1)或(2)中的任一者。 The photosensitive resin composition may satisfy either of the following (1) or (2).
(1)將含有光敏樹脂組成物的光敏樹脂層樣本添加至含有顯影劑溶液的橫截面直徑為10公分或大於10公分的容器中,使得光敏樹脂層樣本相對於顯影劑溶液的體積比為2×10-5立方 公尺/公升,容器內部的顯影劑溶液以1000立方公分/分鐘或大於1000立方公分/分鐘且1200立方公分/分鐘或小於1200立方公分/分鐘的速率循環,且在容器的上端噴射時,自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點與剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點之間的高度差的間隔為80毫米或小於80毫米,或(2)對於含有光敏樹脂組成物且具有5微米或大於5微米且30微米或小於30微米的厚度的光敏樹脂層樣本,在光敏樹脂層樣本的軸向力為5牛或小於5牛的條件下,在50℃或大於50℃且125℃或小於125℃的溫度區段中所獲得的絕對黏度的最小值為300帕.秒或小於300帕.秒。 (1) Add the photosensitive resin layer sample containing the photosensitive resin composition to a container containing the developer solution with a cross-sectional diameter of 10 cm or more, so that the volume ratio of the photosensitive resin layer sample to the developer solution is 2 ×10 -5 m³/liter, the developer solution inside the container circulates at a rate of 1000 m³/min or more and 1200 m³/min or less, and the speed of the developer solution in the container is When spraying from the upper end, the interval of the height difference between the highest point of the foam generated in the container after the elapse of 60 minutes from the start of spraying the developer solution and the highest point of the developer solution in the container immediately after the start of spraying the developer solution is 80 mm or less than 80 mm, or (2) for a photosensitive resin layer sample containing a photosensitive resin composition and having a thickness of 5 microns or more and 30 microns or less than 30 microns, the axial force on the photosensitive resin layer sample is 5 N or Under the condition of less than 5 N, the minimum value of absolute viscosity obtained in the temperature range of 50 ℃ or greater than 50 ℃ and 125 ℃ or less than 125 ℃ is 300 Pa. seconds or less than 300 Pa. second.
具體言之,光敏樹脂組成物可具有以下特徵:將含有光敏樹脂組成物的光敏樹脂層樣本添加至含有顯影劑溶液的橫截面直徑為10公分或大於10公分的容器中,使得光敏樹脂層樣本相對於顯影劑溶液的體積比為2×10-5立方公尺/公升,容器內部的顯影劑溶液以1000立方公分/分鐘或大於1000立方公分/分鐘且1200立方公分/分鐘或小於1200立方公分/分鐘的速率循環,且在容器的上端噴射時,自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點與剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點之間的高度差的間隔為80毫米或小於80毫米、60毫米或小於60毫米、1毫米或大於1毫米且80毫米或小於80毫米、1毫米或大於1毫米且60毫米或小於60毫米、10毫米或大於10毫米且60毫米或小於60毫米、20毫米或大於20毫米且60毫米或小於60毫米或40毫米或大於40毫米且60毫米或小於60 毫米。 Specifically, the photosensitive resin composition may have the following characteristics: a photosensitive resin layer sample containing the photosensitive resin composition is added to a container containing a developer solution having a cross-sectional diameter of 10 cm or more, so that the photosensitive resin layer sample is The volume ratio relative to the developer solution is 2×10 -5 cubic meters/liter, and the developer solution inside the container is 1000 cubic centimeters/min or more than 1000 cubic centimeters/min and 1200 cubic centimeters/min or less than 1200 cubic centimeters /min rate cycle, and when spraying at the upper end of the container, the highest point of the foam generated in the container after 60 minutes elapsed since the start of spraying the developer solution and the highest point of the developer solution in the container immediately after the start of spraying the developer solution The height difference between 80mm or less, 60mm or less than 60mm, 1mm or more than 1mm and 80mm or less than 80mm, 1mm or more than 1mm and 60mm or less, 10 mm or more than 10 mm and 60 mm or less than 60 mm, 20 mm or more than 20 mm and 60 mm or less than 60 mm or 40 mm or more than 40 mm and 60 mm or less than 60 mm.
自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點及剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點兩者均意謂按容器的底部計所量測的垂直高度,其與地面相等平行。 Both the highest point of the foam generated in the container after 60 minutes elapsed since the start of spraying the developer solution and the highest point of the developer solution in the container just after the start of spraying the developer solution mean the vertical measured in the bottom of the container height, which is equal and parallel to the ground.
且,兩個點之間的高度差的間隔意謂藉由自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最大高度減去剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最大高度獲得的值。 And, the interval of the height difference between the two points means subtracting the maximum height of the foam generated in the container after 60 minutes have elapsed since the start of spraying the developer solution minus the height of the developer solution in the container immediately after the start of spraying the developer solution. The value obtained for the maximum height.
具體言之,作為量測高度差的間隔的方法的實例,可使用如下圖1中所示的藉由直尺標記的泡沫量測裝置。 Specifically, as an example of a method of measuring the interval of the height difference, a foam measuring device marked by a ruler as shown in FIG. 1 below can be used.
在將含有光敏樹脂組成物的光敏樹脂層樣本添加至含有顯影劑溶液的橫截面直徑為10公分或大於10公分的容器中,使得光敏樹脂層樣本相對於顯影劑溶液的體積比為2×10-5立方公尺/公升,容器內部的顯影劑溶液以1000立方公分/分鐘或大於1000立方公分/分鐘且1200立方公分/分鐘或小於1200立方公分/分鐘的速率循環,且在容器的上端噴射時,自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點與剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點之間的高度差的間隔過度增加至大於80毫米的情況下,在溶解未曝光部分的顯影製程中藉由皂化反應將其溶解於鹼性溶液中。然而,存在在溶解反應期間產生泡沫的問題,且當產生過量的泡沫時,腔室溢出。 Add the photosensitive resin layer sample containing the photosensitive resin composition to the container containing the developer solution with a cross-sectional diameter of 10 cm or more, so that the volume ratio of the photosensitive resin layer sample to the developer solution is 2×10 -5 cubic meters/liter, the developer solution inside the container is circulated at a rate of 1000 cubic centimeters/min or more and 1200 cubic centimeters/min or less, and sprayed at the upper end of the container When 60 minutes elapsed since the start of spraying the developer solution, the interval of the height difference between the highest point of the foam generated in the container and the highest point of the developer solution in the container just after the start of spraying the developer solution excessively increased to more than 80 mm In the case of , it is dissolved in an alkaline solution by a saponification reaction in the developing process of dissolving the unexposed part. However, there is a problem that foam is generated during the dissolution reaction, and when excess foam is generated, the chamber overflows.
「將含有光敏樹脂組成物的光敏樹脂層樣本添加至含有顯影劑溶液的橫截面直徑為10公分或大於10公分的容器中,使
得光敏樹脂層樣本相對於顯影劑溶液的體積比為2×10-5立方公尺/公升,容器內部的顯影劑溶液以1000立方公分/分鐘或大於1000立方公分/分鐘且1200立方公分/分鐘或小於1200立方公分/分鐘的速率循環,且在容器的上端噴射時,自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點與剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點之間的高度差的間隔為80毫米或小於80毫米」視為是由於光敏樹脂組成物含有由化學式1表示的重複單元且因此使用具有增大的疏水度的鹼性可顯影黏合劑樹脂。
"Add the photosensitive resin layer sample containing the photosensitive resin composition to a container containing the developer solution with a cross-sectional diameter of 10 cm or more, so that the volume ratio of the photosensitive resin layer sample to the developer solution is 2 × 10 -5 cubic meters/liter, the developer solution inside the container is circulated at a rate of 1000 cubic centimeters/min or more and 1200 cubic centimeters/min or less, and sprayed at the upper end of the container When the height difference between the highest point of the foam generated in the container after the elapse of 60 minutes from the start of spraying the developer solution and the highest point of the developer solution in the container immediately after the start of spraying the developer solution is 80 mm or less mm" is considered to be because the photosensitive resin composition contains the repeating unit represented by
容器可具有10公分或大於10公分或10公分或大於10公分且20公分或小於20公分的橫截面直徑,且橫截面直徑可意謂平行於地面的橫截面的最大直徑。更具體言之,容器可為具有平行於地面的橫截面直徑為10公分或大於10公分的圓柱形容器。容器的特定實例描述於下圖1中。 The container may have a cross-sectional diameter of 10 cm or more or 10 cm or more and 20 cm or less, and the cross-sectional diameter may mean the largest diameter of the cross-section parallel to the ground. More specifically, the container may be a cylindrical container having a cross-sectional diameter parallel to the ground of 10 cm or more. A specific example of a container is depicted in Figure 1 below.
作為顯影劑溶液,可使用濃度為0.1重量%或大於0.1重量%且5重量%或小於5重量%或0.9重量%或大於0.9重量%且1.1重量%或小於1.1重量%的鹼性水溶液。鹼性水溶液的pH可在9或大於9且11或小於11的範圍內,且其溫度可根據光敏樹脂層的顯影特性來調節。鹼性水溶液的特定實例可包含碳酸鈉水溶液、碳酸鉀水溶液以及氫氧化鈉水溶液。 As the developer solution, an alkaline aqueous solution having a concentration of 0.1 wt % or more and 5 wt % or less than 5 wt % or 0.9 wt % or more and 1.1 wt % or less can be used. The pH of the alkaline aqueous solution may be in the range of 9 or more and 11 or less, and the temperature thereof may be adjusted according to the developing characteristics of the photosensitive resin layer. Specific examples of the alkaline aqueous solution may include an aqueous sodium carbonate solution, an aqueous potassium carbonate solution, and an aqueous sodium hydroxide solution.
可含有的顯影劑溶液的量為容器的總高度的5%或大於5%且50%或小於50%或10%或大於10%且50%或小於50%。因此,量測產生的泡沫的高度大於顯影劑溶液的高度可足矣。 The developer solution may be contained in an amount of 5% or more and 50% or less or 10% or more and 50% or less of the total height of the container. Therefore, it may be sufficient to measure the height of the generated foam to be greater than the height of the developer solution.
此外,噴射顯影劑溶液的容器的上端點與剛開始噴射顯 影劑溶液之後容器中的溶液的最高點之間的高度差的間隔可為30公分或大於30公分且55公分或小於55公分。 In addition, the upper end point of the container for spraying the developer solution is different from the The interval of the height difference between the highest points of the solution in the container after the developer solution may be 30 cm or more and 55 cm or less.
噴射顯影劑溶液的容器的上端點及剛開始噴射顯影劑溶液之後容器中的溶液的最高點兩者均意謂按容器的底部計所量測的垂直高度,其與地面相等平行。 Both the upper end point of the container where the developer solution is sprayed and the highest point of the solution in the container immediately after the start of spraying the developer solution mean the vertical height measured from the bottom of the container, which is equal parallel to the ground.
且,兩個點之間的高度差的間隔意謂藉由自噴射顯影劑溶液的容器的上端點的高度減去剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最大高度獲得的值。 And, the interval of the height difference between the two points means a value obtained by subtracting the maximum height of the developer solution in the container immediately after the start of spraying the developer solution from the height of the upper end point of the container where the developer solution is sprayed.
具體言之,作為量測高度差的間隔的方法的實例,可使用如下圖1中所示的藉由直尺標記的泡沫量測裝置。 Specifically, as an example of a method of measuring the interval of the height difference, a foam measuring device marked by a ruler as shown in FIG. 1 below can be used.
當噴射顯影劑溶液的容器上端點與剛開始噴射顯影劑溶液之後容器中的溶液的最高點之間的高度差的間隔過度減小至小於30公分時,過度產生泡沫直至容器的上端部分,且因此可難以根據樣本類型來比較泡沫產生程度的差異。 When the interval of the height difference between the upper end point of the container where the developer solution is sprayed and the highest point of the solution in the container just after the developer solution is started is excessively reduced to less than 30 cm, foam is excessively generated up to the upper end portion of the container, and Therefore, it can be difficult to compare differences in the degree of foam generation depending on the sample type.
當噴射顯影劑溶液的容器的最高點與剛開始噴射顯影劑溶液之後容器中的溶液的最高點之間的高度差的間隔過度增加至大於55公分時,泡沫的產生量不充足,且因此可難以根據樣本類型來比較泡沫產生程度的差異。 When the interval of the height difference between the highest point of the container where the developer solution is sprayed and the highest point of the solution in the container just after the developer solution is started is excessively increased to more than 55 cm, the amount of foam generation is not sufficient, and thus it may be possible to It is difficult to compare differences in the degree of foam generation by sample type.
可將含有光敏樹脂組成物的光敏樹脂層樣本添加至含有顯影劑溶液的橫截面直徑為10公分或大於10公分的容器中,使得光敏樹脂層樣本相對於顯影劑溶液的體積比為2×10-5立方公尺/公升。 The photosensitive resin layer sample containing the photosensitive resin composition can be added to the container containing the developer solution with a cross-sectional diameter of 10 cm or more, so that the volume ratio of the photosensitive resin layer sample to the developer solution is 2×10 -5 m3/liter.
在光敏樹脂層樣本相對於顯影劑溶液的體積比滿足2×10-5立方公尺/公升的條件下,顯影劑溶液的體積及光敏樹脂層樣 本的體積可不受限制地改變及應用。具體言之,光敏樹脂層樣本的厚度及橫截面積可不受限制地改變及應用。 Under the condition that the volume ratio of the photosensitive resin layer sample to the developer solution satisfies 2×10 −5 cubic meters/liter, the volume of the developer solution and the volume of the photosensitive resin layer sample can be changed and applied without limitation. Specifically, the thickness and cross-sectional area of the photosensitive resin layer sample can be changed and applied without limitation.
如上文所述,在光敏樹脂層樣本相對於顯影劑溶液的體積比滿足2×10-5立方公尺/公升的條件下,顯影劑溶液的體積及光敏樹脂層樣本的體積(厚度、橫截面積)不受限制。然而,舉例而言,顯影劑溶液可在例如0.5公升或大於0.5公升且1.5公升或小於1.5公升、0.8公升或大於0.8公升且1.2公升或小於1.2公升或0.9公升或大於0.9公升且1.1公升或小於1.1公升的範圍內自由地調節。此外,光敏樹脂層樣本的厚度可在例如0.01微米或大於0.01微米且1毫米或小於1毫米、1微米或大於1微米且100微米或小於100微米或30微米或大於30微米且50微米或小於50微米的範圍內自由地調節。此外,光敏樹脂層樣本的面積為平行於地面的橫截面的面積,且可在例如0.1平方公尺或大於0.1平方公尺且1平方公尺或小於1平方公尺或0.4平方公尺或大於0.4平方公尺且0.6平方公尺或小於0.6平方公尺的範圍內自由地調節。 As described above, under the condition that the volume ratio of the photosensitive resin layer sample to the developer solution satisfies 2×10 −5 cubic meters per liter, the volume of the developer solution and the volume of the photosensitive resin layer sample (thickness, cross-section area) is not limited. However, for example, the developer solution may be at, eg, 0.5 liters or more and 1.5 liters or less than 1.5 liters, 0.8 liters or more and 1.2 liters or less than 1.2 liters or 0.9 liters or more than 0.9 liters and 1.1 liters or Adjust freely within the range of less than 1.1 liters. In addition, the thickness of the photosensitive resin layer sample can be, for example, 0.01 microns or more and 1 mm or less, 1 micron or more and 100 microns or less than 100 microns or 30 microns or more than 30 microns and 50 microns or less freely adjustable within a range of 50 microns. In addition, the area of the photosensitive resin layer sample is the area of the cross section parallel to the ground, and may be, for example, 0.1 square meter or more and 1 square meter or less than 1 square meter or 0.4 square meter or more Adjust freely within the range of 0.4 square meters and 0.6 square meters or less than 0.6 square meters.
顯影劑循環泵可用於以1000立方公分/分鐘或大於1000立方公分/分鐘且1200立方公分/分鐘或小於1200立方公分/分鐘的速率循環容器內部的顯影劑溶液。亦即,容器內部的顯影劑溶液在顯影劑循環泵的運行期間經由容器的下端部分的噴嘴排出,穿過顯影劑循環泵,移動至容器的上端部分且可經由容器的上端的噴嘴噴射。 The developer circulation pump can be used to circulate the developer solution inside the container at a rate of 1000 cm3/min or more and 1200 cm3/min or less. That is, the developer solution inside the container is discharged through the nozzle of the lower end portion of the container during the operation of the developer circulation pump, passes through the developer circulation pump, moves to the upper end portion of the container and can be sprayed through the nozzle of the upper end portion of the container.
當循環顯影劑溶液時,顯影劑溶液的循環速度可為1000立方公分/分鐘或大於1000立方公分/分鐘且1200立方公分/分鐘或小於1200立方公分/分鐘。另外,顯影劑溶液的循環壓力可為1 公斤力/平方公分或大於1公斤力/平方公分且10公斤力/平方公分或小於10公斤力/平方公分或4公斤力/平方公分或大於4公斤力/平方公分且6公斤力/平方公分或小於6公斤力/平方公分。 When circulating the developer solution, the circulating speed of the developer solution may be 1000 cm3/min or more and 1200 cm3/min or less. In addition, the circulating pressure of the developer solution may be 1 kgf/cm2 or more than 1kgf/cm2 and 10kgf/cm2 or less than 10kgf/cm2 or 4kgf/cm2 or more than 4kgf/cm2 and 6kgf/cm2 or less than 6 kgf/cm².
在滿足循環速度及循環壓力的條件下,可不受限制地應用各種噴嘴,且循環速度及循環壓力可應用於量測自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點與剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點之間的高度差的間隔。 Various nozzles can be used without limitation under the condition that the circulation speed and circulation pressure are satisfied, and the circulation speed and circulation pressure can be applied to measure the highest point of foaming in the container after 60 minutes elapse from the start of spraying the developer solution The interval of the height difference between the highest points of the developer solution in the container after the start of spraying the developer solution.
自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點與剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點之間的高度差的間隔可使用直尺藉由用肉眼量測兩個點之間的最短距離來測定。此時,自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點及剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點的每一者處的最大高度,可意謂按容器的底部計的最大高度。 The interval of the height difference between the highest point of the foam generated in the container after the elapse of 60 minutes from the start of spraying the developer solution and the highest point of the developer solution in the container immediately after the start of spraying the developer solution can be determined by visual inspection using a ruler To measure the shortest distance between two points. At this time, the maximum height at each of the highest point of the foam generated in the container after the elapse of 60 minutes from the start of spraying the developer solution and the highest point of the developer solution in the container immediately after the start of spraying the developer solution can mean The maximum height measured from the bottom of the container.
同時,對於含有光敏樹脂組成物且具有5微米或大於5微米且30微米或小於30微米的厚度的光敏樹脂層樣本,在光敏樹脂層樣本的軸向力為5牛或小於5牛的條件下,在50℃或大於50℃且125℃或小於125℃的溫度區段中所獲得的絕對黏度的最小值可為300帕.秒或小於300帕.秒、100帕.秒或小於100帕.秒、1帕.秒或大於1帕.秒且300帕.秒或小於300帕.秒、1帕.秒或大於1帕.秒且100帕.秒或小於100帕.秒或5帕.秒或大於5帕.秒且280帕.秒或小於280帕.秒。 Meanwhile, for a photosensitive resin layer sample containing a photosensitive resin composition and having a thickness of 5 μm or more and 30 μm or less, under the condition that the axial force of the photosensitive resin layer sample is 5 N or less , the minimum value of the absolute viscosity obtained in the temperature range of 50 ℃ or greater than 50 ℃ and 125 ℃ or less than 125 ℃ may be 300 Pa. seconds or less than 300 Pa. seconds, 100 Pa. seconds or less than 100 Pa. seconds, 1 Pa. seconds or greater than 1 Pa. seconds and 300 Pa. seconds or less than 300 Pa. seconds, 1 Pa. seconds or greater than 1 Pa. seconds and 100 Pa. seconds or less than 100 Pa. seconds or 5 Pa. seconds or greater than 5 Pa. Seconds and 280 Pa. seconds or less than 280 Pa. second.
量測絕對黏度的方法的實例可為黏度量測裝置,且黏度 量測裝置的實例可為DHR-2(TA儀器公司(TA Instruments))。 An example of a method of measuring absolute viscosity may be a viscometric device, and the viscosity An example of a measurement device may be the DHR-2 (TA Instruments).
觀察特定絕對黏度量測條件,黏度可在50℃或大於50℃且125℃或小於125℃的溫度區段中以5℃/min或大於5℃/min且15℃/min或小於15℃/min或8℃/min或大於8℃/min且12℃/min或小於12℃/min的升溫速率量測。亦即,可在以5℃/min或大於5℃/min且15℃/min或小於15℃/min或8℃/min或大於8℃/min且12℃/min或小於12℃/min的加熱速率將溫度自50℃升高至125℃的同時量測黏度。維持升溫速率的特定方法的實例不受特別限制,且可使用所屬領域中已知的各種方法而不受限制。 Observe the specific absolute viscosity measurement conditions, the viscosity can be 5°C/min or more than 5°C/min and 15°C/min or less than 15°C/min in the temperature range of 50°C or more and 125°C or less than 125°C. min or 8°C/min or more than 8°C/min and 12°C/min or less than 12°C/min heating rate measurement. That is, at 5°C/min or more than 5°C/min and 15°C/min or less than 15°C/min or 8°C/min or more than 8°C/min and 12°C/min or less than 12°C/min The heating rate increases the temperature from 50°C to 125°C while measuring the viscosity. An example of a specific method for maintaining the temperature rising rate is not particularly limited, and various methods known in the art can be used without limitation.
此外,可在其中以5公升/分鐘或大於5公升/分鐘且15公升/分鐘或小於15公升/分鐘或8公升/分鐘或大於8公升/分鐘且12公升/分鐘或小於12公升/分鐘的速率注射氮氣的條件下量測絕對黏度。用於注射氮氣的特定方法的實例不受特別限制,且可使用所屬領域中已知的各種方法而不受限制。 In addition, in which 5 liters/min or more and 15 liters/min or less than 15 liters/min or 8 liters/min or more than 8 liters/min and 12 liters/min or less Absolute viscosity was measured under the condition of rate of nitrogen injection. An example of a specific method for injecting nitrogen gas is not particularly limited, and various methods known in the art can be used without limitation.
此外,可以1 1/秒或大於1 1/秒且3 1/秒或小於3 1/秒的剪切速率量測絕對黏度。若剪切速率過度增加至大於3 1/秒,則存在強制使用流動型黏度計的限制且難以量測黏度。 Additionally, absolute viscosity can be measured at shear rates of 1 1/sec or greater and 3 1/sec or less. If the shear rate is excessively increased to more than 3 1/sec, there is a limit for forcing the use of a flow type viscometer and it is difficult to measure the viscosity.
此外,當光敏樹脂層樣本的軸向力為5牛或小於5牛、3牛或小於3牛、-5牛或大於-5牛且5牛或小於5牛、-3牛或大於-3牛且3牛或小於3牛或-1牛或大於-1牛且1牛或小於1牛時,可量測絕對黏度。軸向力是指在施加至光敏樹脂層樣本的載荷下,在任意垂直部分中以屈服(proof)應力的形式產生的力分解成所述橫截面的法線分量及切向分量時的法線分量的力。亦即,軸向力為作用於部件的橫截面的橫截面力中的一者,且可意謂作用於表 面的中心且作用於軸向方向上的力。 In addition, when the axial force of the photosensitive resin layer sample is 5N or less, 3N or less than 3N, -5N or more than -5N and 5N or less than 5N, -3N or more than -3N And 3N or less than 3N or -1N or more than -1N and 1N or less than 1N, the absolute viscosity can be measured. Axial force refers to the normal when the force in the form of proof stress in any vertical part is decomposed into the normal component and the tangential component of the cross section under the load applied to the photosensitive resin layer sample Quantity of force. That is, the axial force is one of the cross-sectional forces acting on the cross-section of the component, and can mean acting on the surface The center of the face and the force acting in the axial direction.
用於量測絕對黏度的光敏樹脂層樣本的厚度可為5微米或大於5微米且30微米或小於30微米。光敏樹脂層樣本的厚度或橫截面積可經由光學顯微鏡量測。 The thickness of the photosensitive resin layer sample for measuring absolute viscosity may be 5 microns or more and 30 microns or less. The thickness or cross-sectional area of the photosensitive resin layer sample can be measured through an optical microscope.
在對於含有光敏樹脂組成物且具有5微米或大於5微米且30微米或小於30微米的厚度的光敏樹脂層樣本,在光敏樹脂層樣本的軸向力為5牛或小於5牛的條件下,在50℃或大於50℃且125℃或小於125℃的溫度區段中所獲得的絕對黏度的最小值過度增加至大於300帕.秒或小於300帕.秒的情況下,變得難以在將乾膜式光阻熱黏附至應用於電路板或顯示裝置的基板時充分降低熱黏著溫度下的黏度,其可導致對基板的黏著力減小的問題。 For a photosensitive resin layer sample containing a photosensitive resin composition and having a thickness of 5 μm or more and 30 μm or less than 30 μm, under the condition that the axial force of the photosensitive resin layer sample is 5 N or less, The minimum value of absolute viscosity obtained in the temperature range of 50 ℃ or more and 125 ℃ or less than 125 ℃ excessively increased to more than 300 Pa. seconds or less than 300 Pa. In the case of seconds, it becomes difficult to sufficiently reduce the viscosity at the thermal adhesion temperature when thermally adhering the dry film photoresist to a substrate applied to a circuit board or a display device, which may cause a problem of reduced adhesion to the substrate.
「對於含有光敏樹脂組成物且具有5微米或大於5微米且30微米或小於30微米的厚度的光敏樹脂層樣本,在光敏樹脂層樣本的軸向力充分降低至300帕.秒或小於300帕.秒的條件下,在50℃或大於50℃且125℃或小於125℃的溫度區段中所獲得的絕對黏度的最小值」視為是由於光敏樹脂組成物含有由化學式1表示的重複單元且因此使用具有增大的疏水度的鹼性可顯影黏合劑樹脂。 "For a photosensitive resin layer sample containing a photosensitive resin composition and having a thickness of 5 μm or more and 30 μm or less The minimum value of the absolute viscosity obtained in the temperature range of 50°C or more and 125°C or less under the condition of And therefore an alkali developable binder resin with an increased degree of hydrophobicity is used.
同時,獲得絕對黏度的最小值的溫度可為110℃或大於110℃且123℃或小於123℃或110℃或大於110℃且小於116℃。對於一個實施例的光敏樹脂組成物,可在110℃附近獲得絕對黏度的最小值,所述110℃為在到達固化溫度之前在將乾膜式光阻熱黏附至應用於電路板或顯示裝置的基板時的熱黏著溫度。由此,有可能經由在將乾膜式光阻熱黏附至應用於電路板或顯示裝置的基板 時的熱黏著溫度下的低黏度來增加對基板的黏著。 Meanwhile, the temperature at which the minimum value of the absolute viscosity is obtained may be 110°C or more and 123°C or less than 123°C or 110°C or more than 110°C and less than 116°C. For the photosensitive resin composition of one embodiment, the minimum value of absolute viscosity can be obtained around 110°C, which is the temperature for thermally adhering the dry film type photoresist to a circuit board or display device applied to a circuit board or a display device before reaching the curing temperature. Thermal bonding temperature of the substrate. Thus, it is possible to thermally adhere the dry film type photoresist to a substrate applied to a circuit board or a display device via The low viscosity at the thermal bonding temperature increases the adhesion to the substrate.
具體言之,光敏樹脂層樣本的固化溫度可為115℃或大於115℃且125℃或小於125℃或116℃或大於116℃且125℃或小於125℃。由此,一個實施例的光敏樹脂組成物在110℃附近並不繼續進行固化,所述110℃為在將乾膜式光阻熱黏附至應用於電路板或顯示裝置的基板時的熱黏著溫度,由此增加對基板的黏著。 Specifically, the curing temperature of the photosensitive resin layer sample may be 115°C or more and 125°C or less or 116°C or more and 125°C or less. Therefore, the photosensitive resin composition of one embodiment does not continue to be cured at around 110° C., which is the thermal adhesion temperature when the dry film photoresist is thermally adhered to a substrate applied to a circuit board or a display device , thereby increasing the adhesion to the substrate.
具體言之,對於光敏樹脂層樣本,在110℃的溫度下的絕對黏度值可為5帕.秒或大於5帕.秒且400帕.秒或小於400帕.秒。 Specifically, for the photosensitive resin layer sample, the absolute viscosity value at a temperature of 110 ° C can be 5 Pa. seconds or greater than 5 Pa. seconds and 400 Pa. seconds or less than 400 Pa. second.
按固體含量計,光敏樹脂組成物可包含20重量%或大於20重量%且80重量%或小於80重量%的鹼性可顯影黏合劑樹脂、1重量%或大於1重量%且10重量%或小於10重量%的光聚合起始劑以及10重量%或大於10重量%且70重量%或小於70重量%的光可聚合化合物。 In terms of solid content, the photosensitive resin composition may comprise 20 wt % or more and 80 wt % or less of an alkali developable binder resin, 1 wt % or more and 10 wt % or Less than 10% by weight of the photopolymerization initiator and 10% by weight or more and 70% by weight or less of the photopolymerizable compound.
光敏樹脂組成物可更包含溶劑。溶劑一般有甲基乙基酮(methyl ethyl ketone;MEK)、甲醇、THF、甲苯以及丙酮中選出且不特別限制於此,且其含量亦可根據光聚合起始劑、鹼性可顯影黏合劑樹脂以及光可聚合化合物的含量來調節。 The photosensitive resin composition may further contain a solvent. The solvent is generally selected from methyl ethyl ketone (MEK), methanol, THF, toluene and acetone and is not particularly limited, and its content can also be determined according to the photopolymerization initiator, alkaline developable adhesive The content of the resin and the photopolymerizable compound is adjusted.
此外,視需要,光敏樹脂組成物可更包含其他添加劑。其他添加劑為塑化劑且可包含呈鄰苯二甲酸酯形式的鄰苯二甲酸二丁酯、鄰苯二甲酸二庚酯、鄰苯二甲酸二辛酯以及鄰苯二甲酸二烯丙酯;呈二醇酯形式的三乙二醇二乙酸酯及四乙二醇二乙酸酯;呈酸性醯胺形式的對甲苯磺醯胺、苯磺醯胺以及正丁基苯磺醯胺;磷酸三苯酯等。 In addition, the photosensitive resin composition may further contain other additives as necessary. Other additives are plasticizers and may contain dibutyl phthalate, diheptyl phthalate, dioctyl phthalate, and diallyl phthalate in the form of phthalates ; triethylene glycol diacetate and tetraethylene glycol diacetate in the form of glycol esters; p-toluenesulfonamide, benzenesulfonamide and n-butylbenzenesulfonamide in the form of acid amides; Triphenyl phosphate, etc.
在本揭露內容中,可添加無色染料或著色材料以改善光敏樹脂組成物的處理特性。無色染料的實例包含三(4-二甲胺基-2-甲基苯基)甲烷、三(4-二甲胺基-2甲基苯基)甲烷以及螢烷(fluorane)染料。其中,當使用無色結晶紫時,對比度良好,其為較佳的。當含有無色染料時,以光敏樹脂組成物計的含量可為0.1重量%或大於0.1重量%且10重量%或小於10重量%。自展現對比度的觀點來看,0.1重量%或大於0.1重量%為較佳的,且自維持儲存穩定性的觀點來看,10重量%或小於10重量%為較佳的。 In the present disclosure, leuco dyes or coloring materials may be added to improve the handling characteristics of the photosensitive resin composition. Examples of leuco dyes include tris(4-dimethylamino-2-methylphenyl)methane, tris(4-dimethylamino-2methylphenyl)methane, and fluorane dyes. Among them, when leuco crystal violet is used, the contrast ratio is good, which is preferable. When the leuco dye is contained, the content based on the photosensitive resin composition may be 0.1% by weight or more and 10% by weight or less. From the viewpoint of exhibiting contrast, 0.1% by weight or more is preferable, and from the viewpoint of maintaining storage stability, 10% by weight or less is preferable.
著色材料的實例可包含單水合甲苯磺酸、品紅、酞菁綠、金胺鹼、順洋紅(paramagenta)、結晶紫、甲基橙、尼羅藍2B(Nile blue 2B)、維多利亞藍(victoria blue)、孔雀綠、鑽石綠、鹼性藍20以及類似者。當包含著色材料時,按光敏樹脂組成物計,所添加的量可為0.001重量%或大於0.001重量%且1重量%或小於1重量%。當含量為0.001重量%或大於0.001重量%時,其具有改善可操縱性的效果,且含量為1重量%或小於1重量%,其具有維持儲存穩定性的效果。 Examples of the coloring material may include toluenesulfonic acid monohydrate, magenta, phthalocyanine green, auramine base, paramagenta, crystal violet, methyl orange, Nile blue 2B, victoria blue blue), malachite green, diamond green, basic blue 20 and the like. When the coloring material is included, the added amount may be 0.001 wt % or more and 1 wt % or less based on the photosensitive resin composition. When the content is 0.001% by weight or more, it has the effect of improving handleability, and when the content is 1% by weight or less, it has the effect of maintaining storage stability.
另外,其他添加劑可更包含熱聚合抑制劑、染料、褪色劑以及黏著加速劑。 In addition, other additives may further include thermal polymerization inhibitors, dyes, discoloration agents and adhesion accelerators.
2.乾膜式光阻2. Dry film photoresist
根據本揭露內容的另一實施例,可提供一種乾膜式光阻,包含含有一個實施例的光敏樹脂組成物的光敏樹脂層。關於光敏樹脂組成物的細節包含上文在一個實施例中所描述的全部內容。 According to another embodiment of the present disclosure, a dry film photoresist can be provided, including a photosensitive resin layer including the photosensitive resin composition of one embodiment. Details about the photosensitive resin composition include all the content described above in one embodiment.
具體言之,光敏樹脂層可包含一個實施例的光敏樹脂組成物的乾燥產物或固化產物。乾燥產物意謂經由一個實施例的光 敏樹脂組成物的乾燥製程獲得的材料。固化產物意謂經由一個實施例的光敏樹脂組成物的固化製程獲得的材料。光敏樹脂層的厚度不受特別限制,但例如其可在0.01微米至1毫米的範圍內自由地調節。 Specifically, the photosensitive resin layer may include a dried product or a cured product of the photosensitive resin composition of one embodiment. Dried product means that by the light of an embodiment The material obtained by the drying process of the sensitive resin composition. The cured product refers to the material obtained through the curing process of the photosensitive resin composition of one embodiment. The thickness of the photosensitive resin layer is not particularly limited, but, for example, it can be freely adjusted within a range of 0.01 μm to 1 mm.
乾膜式光阻的厚度不受特別限制,但例如其可在0.01微米至1毫米的範圍內自由地調節。當乾膜式光阻的厚度增加或減少特定值時,乾膜式光阻中所量測的物理特性亦可改變一定數值。 The thickness of the dry film type photoresist is not particularly limited, but, for example, it can be freely adjusted in the range of 0.01 μm to 1 mm. When the thickness of the dry film photoresist increases or decreases by a certain value, the physical properties measured in the dry film photoresist can also change by a certain value.
乾膜式光阻可更包含基板膜及保護膜。基板膜充當乾膜式光阻的製造期間的光敏樹脂層的支撐件且有助於具有黏著強度的光敏樹脂層的曝光期間的處理。 The dry film photoresist may further include a substrate film and a protective film. The substrate film acts as a support for the photosensitive resin layer during manufacture of the dry film photoresist and facilitates handling during exposure of the photosensitive resin layer with adhesive strength.
各種塑膠膜可用作基板膜,且其實例可包含至少一種由以下所組成的族群中選出的塑膠膜:丙烯酸膜、聚對苯二甲酸伸乙酯(polyethylene terephthalate;PET)膜、三乙醯纖維素(triacetylcellulose;TAC)膜、聚降冰片烯(polynorbornene;PNB)膜、環烯聚合物(cycloolefin polymer;COP)膜以及聚碳酸酯(polycarbonate;PC)膜。基板膜的厚度不受特別限制,且例如其可在0.01微米至1毫米的範圍內自由地調節。 Various plastic films can be used as the substrate film, and examples thereof can include at least one plastic film selected from the group consisting of: acrylic film, polyethylene terephthalate (PET) film, triacetate Cellulose (triacetylcellulose; TAC) film, polynorbornene (polynorbornene; PNB) film, cycloolefin polymer (cycloolefin polymer; COP) film and polycarbonate (polycarbonate; PC) film. The thickness of the substrate film is not particularly limited, and, for example, it can be freely adjusted within a range of 0.01 μm to 1 mm.
保護膜防止在處理期間對抗蝕劑的損壞且用作保護光敏樹脂層免受諸如灰塵的外來物質的保護蓋,且層壓於其上未形成基板膜的光敏樹脂層的背側上。保護膜用於保護光敏樹脂層免受外部影響。當乾膜式光阻施加至後段製程時,其需要容易脫離且其需要適當的分離性及黏著性使得其在儲存及分佈期間不會變形。 The protective film prevents damage to the resist during processing and serves as a protective cover to protect the photosensitive resin layer from foreign substances such as dust, and is laminated on the backside of the photosensitive resin layer on which the substrate film is not formed. The protective film is used to protect the photosensitive resin layer from external influences. When the dry film photoresist is applied to the back end process, it needs to be easily released and it needs to have proper separation and adhesion so that it does not deform during storage and distribution.
各種塑膠膜可用作保護膜,且其實例可包含至少一種由以下所組成的族群中選出的塑膠膜:丙烯酸膜、聚乙烯 (polyethylene;PE)膜、聚對苯二甲酸伸乙酯(PET)膜、三乙醯纖維素(TAC)膜、聚降冰片烯(PNB)膜、環烯聚合物(COP)膜以及聚碳酸酯(PC)膜。保護膜的厚度不受特別限制,且例如其可在0.01微米至1毫米的範圍內自由地調節。 Various plastic films can be used as the protective film, and examples thereof can include at least one plastic film selected from the group consisting of: acrylic film, polyethylene (polyethylene; PE) film, polyethylene terephthalate (PET) film, triacetyl cellulose (TAC) film, polynorbornene (PNB) film, cycloolefin polymer (COP) film and polycarbonate Ester (PC) film. The thickness of the protective film is not particularly limited, and, for example, it can be freely adjusted within a range of 0.01 μm to 1 mm.
乾膜式光阻可滿足以下(1)或(2)中的任一者。 The dry film photoresist may satisfy either of the following (1) or (2).
(1)將含有光敏樹脂組成物的光敏樹脂層樣本添加至含有顯影劑溶液的橫截面直徑為10公分或大於10公分的容器中,使得光敏樹脂層樣本相對於顯影劑溶液的體積比為2×10-5立方公尺/公升,容器內部的顯影劑溶液以1000立方公分/分鐘或大於1000立方公分/分鐘且1200立方公分/分鐘或小於1200立方公分/分鐘的速率循環,且在容器的上端噴射時,自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點與剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點之間的高度差的間隔為80毫米或小於80毫米,或(2)光敏樹脂組成物層的特徵在於,對於具有5微米或大於5微米且30微米或小於30微米的厚度的光敏樹脂層樣本,在光敏樹脂層樣本的軸向力為5牛或小於5牛的條件下,在50℃或大於50℃且125℃或小於125℃的溫度區段中所獲得的絕對黏度的最小值為300帕.秒或小於300帕.秒。 (1) Add the photosensitive resin layer sample containing the photosensitive resin composition to a container containing the developer solution with a cross-sectional diameter of 10 cm or more, so that the volume ratio of the photosensitive resin layer sample to the developer solution is 2 ×10 -5 m³/liter, the developer solution inside the container circulates at a rate of 1000 m³/min or more and 1200 m³/min or less, and the speed of the developer solution in the container is When spraying from the upper end, the interval of the height difference between the highest point of the foam generated in the container after the elapse of 60 minutes from the start of spraying the developer solution and the highest point of the developer solution in the container immediately after the start of spraying the developer solution is 80 mm or less than 80 mm, or (2) the photosensitive resin composition layer is characterized in that, for a photosensitive resin layer sample having a thickness of 5 microns or more and 30 microns or less than 30 microns, the axial force in the photosensitive resin layer sample is Under the condition of 5 N or less than 5 N, the minimum value of absolute viscosity obtained in the temperature range of 50 ℃ or greater than 50 ℃ and 125 ℃ or less than 125 ℃ is 300 Pa. seconds or less than 300 Pa. second.
具體言之,乾膜式光阻可具有以下特徵:將含有光敏樹脂組成物的光敏樹脂層樣本添加至含有顯影劑溶液的橫截面直徑為10公分或大於10公分的容器中,使得光敏樹脂層樣本相對於顯影劑溶液的體積比為2×10-5立方公尺/公升,容器內部的顯影劑溶液以1000立方公分/分鐘或大於1000立方公分/分鐘且1200立方 公分/分鐘或小於1200立方公分/分鐘的速率循環,且在容器的上端噴射時,自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點與剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點之間的高度差的間隔可為80毫米或小於80毫米、60毫米或小於60毫米或1毫米或大於1毫米且80毫米或小於80毫米、1毫米或大於1毫米且60毫米或小於60毫米、10毫米或大於10毫米且60毫米或小於60毫米、20毫米或大於20毫米且60毫米或小於60毫米或40毫米或大於40毫米且60毫米或小於60毫米。 Specifically, the dry film type photoresist may have the following characteristics: adding a photosensitive resin layer sample containing a photosensitive resin composition to a container containing a developer solution with a cross-sectional diameter of 10 cm or more, so that the photosensitive resin layer is The volume ratio of the sample to the developer solution is 2×10 -5 cubic meters per liter, and the developer solution inside the container is 1000 cubic centimeters per minute or more and 1200 cubic centimeters per minute or less than 1200 cubic meters per minute. The rate of cm/min is cycled, and when spraying at the upper end of the container, the highest point of the foam generated in the container after 60 minutes elapses since the start of spraying the developer solution and the highest point of the developer solution in the container just after the start of spraying the developer solution The height difference between can be 80mm or less, 60mm or less than 60mm or 1mm or more than 1mm and 80mm or less, 1mm or more than 1mm and 60mm or less than 60mm , 10mm or more and 60mm or less, 20mm or more than 20mm and 60mm or less than 60mm or 40mm or more than 40mm and 60mm or less.
自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點及剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點兩者均意謂按容器的底部計所量測的垂直高度,其與地面相等平行。 Both the highest point of the foam generated in the container after 60 minutes elapsed since the start of spraying the developer solution and the highest point of the developer solution in the container just after the start of spraying the developer solution mean the vertical measured in the bottom of the container height, which is equal and parallel to the ground.
且,兩個點之間的高度差的間隔意謂藉由自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最大高度減去剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最大高度獲得的值。 And, the interval of the height difference between the two points means subtracting the maximum height of the foam generated in the container after 60 minutes have elapsed since the start of spraying the developer solution minus the height of the developer solution in the container immediately after the start of spraying the developer solution. The value obtained for the maximum height.
具體言之,作為量測高度差的間隔的方法的實例,可使用如下圖1中所示的藉由直尺標記的泡沫量測裝置。 Specifically, as an example of a method of measuring the interval of the height difference, a foam measuring device marked by a ruler as shown in FIG. 1 below can be used.
在將含有光敏樹脂組成物的光敏樹脂層樣本添加至含有顯影劑溶液的橫截面直徑為10公分或大於10公分的容器中,使得光敏樹脂層樣本相對於顯影劑溶液的體積比為2×10-5立方公尺/公升,容器內部的顯影劑溶液以1000立方公分/分鐘或大於1000立方公分/分鐘且1200立方公分/分鐘或小於1200立方公分/ 分鐘的速率循環,且在容器的上端噴射時,自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點與剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點之間的高度差的間隔過度增加至大於80毫米的情況下,在溶解未曝光部分的顯影製程中藉由皂化反應將其溶解於鹼性溶液中。然而,存在在溶解反應期間產生泡沫的問題,且當產生過量的泡沫時,腔室溢出。 Add the photosensitive resin layer sample containing the photosensitive resin composition to the container containing the developer solution with a cross-sectional diameter of 10 cm or more, so that the volume ratio of the photosensitive resin layer sample to the developer solution is 2×10 -5 cubic meters/liter, the developer solution inside the container is circulated at a rate of 1000 cubic centimeters/min or more and 1200 cubic centimeters/min or less, and sprayed at the upper end of the container When 60 minutes elapsed since the start of spraying the developer solution, the interval of the height difference between the highest point of the foam generated in the container and the highest point of the developer solution in the container just after the start of spraying the developer solution excessively increased to more than 80 mm In the case of , it is dissolved in an alkaline solution by a saponification reaction in the developing process of dissolving the unexposed part. However, there is a problem that foam is generated during the dissolution reaction, and when excess foam is generated, the chamber overflows.
容器可具有10公分或大於10公分或10公分或大於10公分且20公分或小於20公分的橫截面直徑,且橫截面直徑可意謂平行於地面的橫截面的最大直徑。更具體言之,容器可為具有平行於地面的橫截面直徑為10公分或大於10公分的圓柱形容器。容器的特定實例描述於下圖1中。 The container may have a cross-sectional diameter of 10 cm or more or 10 cm or more and 20 cm or less, and the cross-sectional diameter may mean the largest diameter of the cross-section parallel to the ground. More specifically, the container may be a cylindrical container having a cross-sectional diameter parallel to the ground of 10 cm or more. A specific example of a container is depicted in Figure 1 below.
作為顯影劑溶液,可使用濃度為0.1重量%或大於0.1重量%且5重量%或小於5重量%或0.9重量%或大於0.9重量%且1.1重量%或小於1.1重量%的鹼性水溶液。鹼性水溶液的pH可在9或大於9且11或小於11的範圍內,且其溫度可根據光敏樹脂層的顯影特性來調節。鹼性水溶液的特定實例可包含碳酸鈉水溶液、碳酸鉀水溶液以及氫氧化鈉水溶液。 As the developer solution, an alkaline aqueous solution having a concentration of 0.1 wt % or more and 5 wt % or less than 5 wt % or 0.9 wt % or more and 1.1 wt % or less can be used. The pH of the alkaline aqueous solution may be in the range of 9 or more and 11 or less, and the temperature thereof may be adjusted according to the developing characteristics of the photosensitive resin layer. Specific examples of the alkaline aqueous solution may include an aqueous sodium carbonate solution, an aqueous potassium carbonate solution, and an aqueous sodium hydroxide solution.
可含有的顯影劑溶液的量為容器的總高度的5%或大於5%且50%或小於50%或10%或大於10%且50%或小於50%。因此,量測產生的泡沫的高度高於顯影劑溶液的高度可足矣。 The developer solution may be contained in an amount of 5% or more and 50% or less or 10% or more and 50% or less of the total height of the container. Therefore, it may be sufficient to measure the height of the generated foam higher than that of the developer solution.
此外,噴射顯影劑溶液的容器的上端點與剛開始噴射顯影劑溶液之後容器中的溶液的最高點之間的高度差的間隔可為30公分或大於30公分且55公分或小於55公分。 In addition, the interval of the height difference between the upper end point of the container where the developer solution is sprayed and the highest point of the solution in the container immediately after starting to spray the developer solution may be 30 cm or more and 55 cm or less.
噴射顯影劑溶液的容器的上端點及剛開始噴射顯影劑溶 液之後容器中的溶液的最高點兩者均意謂按容器的底部計所量測的垂直高度,其與地面相等平行。 The upper end of the container for spraying the developer solution and the beginning of spraying the developer solution The highest point of the solution in the container after the liquid both means the vertical height measured from the bottom of the container, which is equally parallel to the ground.
且,兩個點之間的高度差的間隔意謂藉由自噴射顯影劑溶液的容器的上端點的高度減去剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最大高度獲得的值。 And, the interval of the height difference between the two points means a value obtained by subtracting the maximum height of the developer solution in the container immediately after the start of spraying the developer solution from the height of the upper end point of the container where the developer solution is sprayed.
具體言之,作為量測高度差的間隔的方法的實例,可如下圖1中所示使用藉由直尺標記的泡沫量測裝置。 Specifically, as an example of a method of measuring the interval of the height difference, a foam measuring device marked by a ruler can be used as shown in FIG. 1 below.
當噴射顯影劑溶液的容器上端點與剛開始噴射顯影劑溶液之後容器中的溶液的最高點之間的高度差的間隔過度減小至小於30公分時,過度產生泡沫直至容器的上端部分,且因此可難以根據樣本類型來比較泡沫產生程度的差異。 When the interval of the height difference between the upper end point of the container where the developer solution is sprayed and the highest point of the solution in the container just after the developer solution is started is excessively reduced to less than 30 cm, foam is excessively generated up to the upper end portion of the container, and Therefore, it can be difficult to compare differences in the degree of foam generation depending on the sample type.
當噴射顯影劑溶液的容器的上端點與剛開始噴射顯影劑溶液之後容器中的溶液的最高點之間的高度差的間隔過度增加至大於55公分時,泡沫的產生量不充足,且因此可難以根據樣本類型來比較泡沫產生程度的差異。 When the interval of the height difference between the upper end point of the container where the developer solution is sprayed and the highest point of the solution in the container immediately after starting to spray the developer solution is excessively increased to more than 55 cm, the amount of foam generation is not sufficient, and thus it may be possible to It is difficult to compare differences in the degree of foam generation by sample type.
可將含有光敏樹脂組成物的光敏樹脂層樣本添加至含有顯影劑溶液的橫截面直徑為10公分或大於10公分的容器中,使得光敏樹脂層樣本相對於顯影劑溶液的體積比為2×10-5立方公尺/公升。 The photosensitive resin layer sample containing the photosensitive resin composition can be added to the container containing the developer solution with a cross-sectional diameter of 10 cm or more, so that the volume ratio of the photosensitive resin layer sample to the developer solution is 2×10 -5 m3/liter.
在光敏樹脂層樣本相對於顯影劑溶液的體積比滿足2×10-5立方公尺/公升的條件下,顯影劑溶液的體積及光敏樹脂層樣本的體積可不受限制地改變及應用。具體言之,光敏樹脂層樣本的厚度及橫截面積可不受限制地改變及應用。 Under the condition that the volume ratio of the photosensitive resin layer sample to the developer solution satisfies 2×10 −5 cubic meters/liter, the volume of the developer solution and the volume of the photosensitive resin layer sample can be changed and applied without limitation. Specifically, the thickness and cross-sectional area of the photosensitive resin layer sample can be changed and applied without limitation.
如上文所述,在光敏樹脂層樣本相對於顯影劑溶液的體 積比滿足2×10-5立方公尺/公升的條件下,顯影劑溶液的體積及光敏樹脂層樣本的體積(厚度、橫截面積)不受限制。然而,舉例而言,顯影劑溶液可在例如0.5公升或大於0.5公升且1.5公升或小於1.5公升、0.8公升或大於0.8公升且1.2公升或小於1.2公升或0.9公升或大於0.9公升且1.1公升或小於1.1公升的範圍內自由地調節。此外,光敏樹脂層樣本的厚度可在例如0.01微米或大於0.01微米且1毫米或小於1毫米、1微米或大於1微米且100微米或小於100微米或30微米或大於30微米且50微米或小於50微米的範圍內自由地調節。此外,光敏樹脂層樣本的面積為平行於地面的橫截面的面積,且可在例如0.1平方公尺或大於0.1平方公尺且1平方公尺或小於1平方公尺或0.4平方公尺或大於0.4平方公尺且0.6平方公尺或小於0.6平方公尺的範圍內自由地調節。 As described above, under the condition that the volume ratio of the photosensitive resin layer sample to the developer solution satisfies 2×10 −5 cubic meters per liter, the volume of the developer solution and the volume of the photosensitive resin layer sample (thickness, cross-section area) is not limited. However, for example, the developer solution may be at, eg, 0.5 liters or more and 1.5 liters or less than 1.5 liters, 0.8 liters or more and 1.2 liters or less than 1.2 liters or 0.9 liters or more than 0.9 liters and 1.1 liters or Adjust freely within the range of less than 1.1 liters. In addition, the thickness of the photosensitive resin layer sample can be, for example, 0.01 microns or more and 1 mm or less, 1 micron or more and 100 microns or less than 100 microns or 30 microns or more than 30 microns and 50 microns or less freely adjustable within a range of 50 microns. In addition, the area of the photosensitive resin layer sample is the area of the cross section parallel to the ground, and may be, for example, 0.1 square meter or more and 1 square meter or less than 1 square meter or 0.4 square meter or more Adjust freely within the range of 0.4 square meters and 0.6 square meters or less than 0.6 square meters.
顯影劑循環泵可用於以1000立方公分/分鐘或大於1000立方公分/分鐘且1200立方公分/分鐘或小於1200立方公分/分鐘的速率循環容器內部的顯影劑溶液。亦即,容器內部的顯影劑溶液在顯影劑循環泵的運行期間經由容器的下端部分的噴嘴排出,穿過顯影劑循環泵,移動至容器的上端部分且可經由容器的上端的噴嘴噴射。 The developer circulation pump can be used to circulate the developer solution inside the container at a rate of 1000 cm3/min or more and 1200 cm3/min or less. That is, the developer solution inside the container is discharged through the nozzle of the lower end portion of the container during the operation of the developer circulation pump, passes through the developer circulation pump, moves to the upper end portion of the container and can be sprayed through the nozzle of the upper end portion of the container.
當循環顯影劑溶液時,顯影劑溶液的循環速度可為1000立方公分/分鐘或大於1000立方公分/分鐘且1200立方公分/分鐘或小於1200立方公分/分鐘。另外,顯影劑溶液的循環壓力可為1公斤力/平方公分或大於1公斤力/平方公分且10公斤力/平方公分或小於10公斤力/平方公分或4公斤力/平方公分或大於4公斤力/平方公分且6公斤力/平方公分或小於6公斤力/平方公分。 When circulating the developer solution, the circulating speed of the developer solution may be 1000 cm3/min or more and 1200 cm3/min or less. In addition, the circulating pressure of the developer solution may be 1 kgf/cm2 or more and 10 kgf/cm2 or less or 4 kgf/cm2 or more force/cm² and 6kgf/cm² or less.
在滿足循環速度及循環壓力的條件下,可不受限制地應用各種噴嘴,且循環速度及循環壓力可應用於量測自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點與剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點之間的高度差的間隔。 Various nozzles can be used without limitation under the condition that the circulation speed and circulation pressure are satisfied, and the circulation speed and circulation pressure can be applied to measure the highest point of foaming in the container after 60 minutes elapse from the start of spraying the developer solution The interval of the height difference between the highest points of the developer solution in the container after the start of spraying the developer solution.
自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點與剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點之間的高度差的間隔可使用直尺藉由用肉眼量測兩個點之間的最短距離來測定。此時,自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點及剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點的每一者處的最大高度,可意謂按容器的底部計的最大高度。 The interval of the height difference between the highest point of the foam generated in the container after the elapse of 60 minutes from the start of spraying the developer solution and the highest point of the developer solution in the container immediately after the start of spraying the developer solution can be determined by visual inspection using a ruler To measure the shortest distance between two points. At this time, the maximum height at each of the highest point of the foam generated in the container after the elapse of 60 minutes from the start of spraying the developer solution and the highest point of the developer solution in the container immediately after the start of spraying the developer solution can mean The maximum height measured from the bottom of the container.
同時,乾膜式光阻中含有的光敏樹脂層可具有以下特徵:對於具有5微米或大於5微米且30微米或小於30微米的厚度的光敏樹脂層樣本,在光敏樹脂層樣本的軸向力為5牛或小於5牛的條件下,在50℃或大於50℃且125℃或小於125℃的溫度區段中所獲得的絕對黏度的最小值為300帕.秒或小於300帕.秒、100帕.秒或小於100帕.秒、1帕.秒或大於1帕.秒且300帕.秒或小於300帕.秒、1帕.秒或大於1帕.秒且100帕.秒或小於100帕.秒或5帕.秒或大於5帕.秒且280帕.秒或小於280帕.秒。 Meanwhile, the photosensitive resin layer contained in the dry film photoresist may have the following characteristics: for a photosensitive resin layer sample having a thickness of 5 μm or more and 30 μm or less than 30 μm, the axial force in the photosensitive resin layer sample Under the condition of 5 N or less than 5 N, the minimum value of absolute viscosity obtained in the temperature range of 50 ℃ or greater than 50 ℃ and 125 ℃ or less than 125 ℃ is 300 Pa. seconds or less than 300 Pa. seconds, 100 Pa. seconds or less than 100 Pa. seconds, 1 Pa. seconds or greater than 1 Pa. seconds and 300 Pa. seconds or less than 300 Pa. seconds, 1 Pa. seconds or greater than 1 Pa. seconds and 100 Pa. seconds or less than 100 Pa. seconds or 5 Pa. seconds or greater than 5 Pa. Seconds and 280 Pa. seconds or less than 280 Pa. second.
量測絕對黏度的方法的實例可為黏度量測裝置,且黏度量測裝置的實例可為DHR-2(TA儀器公司)。 An example of a method of measuring absolute viscosity can be a viscometric device, and an example of a viscometric device can be the DHR-2 (TA Instruments).
觀察特定絕對黏度量測條件,黏度可在50℃或大於50℃且125℃或小於125℃的溫度區段中以5℃/min或大於5℃/min且 15℃/min或小於15℃/min或8℃/min或大於8℃/min且12℃/min或小於12℃/min的升溫速率量測。亦即,可在以5℃/min或大於5℃/min且15℃/min或小於15℃/min或8℃/min或大於8℃/min且12℃/min或小於12℃/min的加熱速率將溫度自50℃升高至125℃的同時量測黏度。維持升溫速率的特定方法的實例不受特別限制,且可使用所屬領域中已知的各種方法而不受限制。 Observe the specific absolute viscosity measurement conditions, the viscosity can be 5°C/min or more than 5°C/min and 15°C/min or less than 15°C/min or 8°C/min or more than 8°C/min and 12°C/min or less than 12°C/min heating rate measurement. That is, at 5°C/min or more than 5°C/min and 15°C/min or less than 15°C/min or 8°C/min or more than 8°C/min and 12°C/min or less than 12°C/min The heating rate increases the temperature from 50°C to 125°C while measuring the viscosity. An example of a specific method for maintaining the temperature rising rate is not particularly limited, and various methods known in the art can be used without limitation.
此外,可在以5公升/分鐘或大於5公升/分鐘且15公升/分鐘或小於15公升/分鐘或8公升/分鐘或大於8公升/分鐘且12公升/分鐘或小於12公升/分鐘的速率注射氮氣的條件下量測絕對黏度。用於注射氮氣的特定方法的實例不受特別限制,且可使用所屬領域中已知的各種方法而不受限制。 In addition, at a rate of 5 liters/min or greater than 5 liters/min and 15 liters/min or less than 15 liters/min or 8 liters/min or greater than 8 liters/min and 12 liters/min or less Absolute viscosity was measured under nitrogen injection. An example of a specific method for injecting nitrogen gas is not particularly limited, and various methods known in the art can be used without limitation.
此外,可以1 1/秒或大於1 1/秒且3 1/秒或小於3 1/秒的剪切速率量測絕對黏度。若剪切速率過度增加至大於3 1/秒,則其在流動型黏度計上很難且因此存在難以量測黏度的限制。 Additionally, absolute viscosity can be measured at shear rates of 1 1/sec or greater and 3 1/sec or less. If the shear rate is excessively increased to more than 3 1/sec, it is difficult to measure on a flow viscometer and thus there is a limitation that it is difficult to measure the viscosity.
此外,當光敏樹脂層樣本的軸向力為5牛或小於5牛、3牛或小於3牛、-5牛或大於-5牛且5牛或小於5牛、-3牛或大於-3牛且3牛或小於3牛或-1牛或大於-1牛且1牛或小於1牛時,可量測絕對黏度。軸向力是指在施加至光敏樹脂層樣本的載荷下,在任意垂直部分中以屈服應力的形式產生的力分解成所述橫截面的法線分量及切向分量時的法線分量的力。亦即,軸向力為作用於部件的橫截面的橫截面力中的一者,且可意謂作用於表面的中心且作用於軸向方向上的力。 In addition, when the axial force of the photosensitive resin layer sample is 5N or less, 3N or less than 3N, -5N or more than -5N and 5N or less than 5N, -3N or more than -3N And 3N or less than 3N or -1N or more than -1N and 1N or less than 1N, the absolute viscosity can be measured. Axial force refers to the force of the normal component when the force generated in the form of yield stress in any vertical part is decomposed into the normal component and the tangential component of the cross section under the load applied to the photosensitive resin layer sample . That is, the axial force is one of the cross-sectional forces acting on the cross-section of the component, and can mean the force acting in the center of the surface and acting in the axial direction.
用於量測絕對黏度的光敏樹脂層樣本的厚度可為5微米或大於5微米且30微米或小於30微米。光敏樹脂層樣本的厚度 或橫截面積可經由光學顯微鏡量測。 The thickness of the photosensitive resin layer sample for measuring absolute viscosity may be 5 microns or more and 30 microns or less. Thickness of photosensitive resin layer sample Or the cross-sectional area can be measured via optical microscopy.
在乾膜式光阻中含有的光敏樹脂層在以下條件下的情況下:對於具有5微米或大於5微米且30微米或小於30微米的厚度的光敏樹脂層樣本,在光敏樹脂層樣本的軸向力為5牛或小於5牛的條件下,在50℃或大於50℃且125℃或小於125℃的溫度區段中所獲得的絕對黏度的最小值過度增加至大於300帕.秒或小於300帕.秒,變得難以在將乾膜式光阻熱黏附至應用於電路板或顯示裝置的基板時充分降低熱黏著溫度下的黏度,其可導致對基板的黏著力減小的問題。 In the case where the photosensitive resin layer contained in the dry film type photoresist is under the following conditions: For a photosensitive resin layer sample having a thickness of 5 μm or more and 30 μm or less, on the axis of the photosensitive resin layer sample Under the condition that the force is 5 N or less, the minimum value of absolute viscosity obtained in the temperature range of 50 ℃ or more and 125 ℃ or less than 125 ℃ excessively increased to more than 300 Pa. seconds or less than 300 Pa. In seconds, it becomes difficult to sufficiently reduce the viscosity at the thermal adhesion temperature when thermally adhering the dry film photoresist to a substrate applied to a circuit board or a display device, which may cause a problem of reduced adhesion to the substrate.
「乾膜式光阻中含有的光敏樹脂層在對於具有5微米或大於5微米且30微米或小於30微米的厚度的光敏樹脂層樣本,在光敏樹脂層樣本的軸向力充分降低至300帕.秒或小於300帕.秒的條件下,在50℃或大於50℃且125℃或小於125℃的溫度區段中所獲得的絕對黏度的最小值的條件下」視為是由於光敏樹脂組成物含有由化學式1表示的重複單元且因此使用具有增大的疏水度的鹼性可顯影黏合劑樹脂。
"The photosensitive resin layer contained in the dry film photoresist is sufficiently reduced to 300 Pa in the axial force of the photosensitive resin layer sample for the photosensitive resin layer sample having a thickness of 5 microns or more and 30 microns or less than 30 microns. .sec or less than 300 Pa.sec, under the condition of the minimum value of the absolute viscosity obtained in the temperature range of 50°C or more and 125°C or less than 125°C” is deemed to be due to the composition of the photosensitive resin The compound contains the repeating unit represented by
同時,獲得絕對黏度的最小值的溫度可為110℃或大於110℃且123℃或小於123℃或110℃或大於110℃且小於116℃。對於一個實施例的光敏樹脂組成物,可在110℃附近獲得絕對黏度的最小值,所述110℃為在到達固化溫度之前在將乾膜式光阻熱黏附至應用於電路板或顯示裝置的基板時的熱黏著溫度。由此,有可能經由在將乾膜式光阻熱黏附至應用於電路板或顯示裝置的基板時的熱黏著溫度下的低黏度來增加對基板的黏著。 Meanwhile, the temperature at which the minimum value of the absolute viscosity is obtained may be 110°C or more and 123°C or less than 123°C or 110°C or more than 110°C and less than 116°C. For the photosensitive resin composition of one embodiment, the minimum value of absolute viscosity can be obtained around 110°C, which is the temperature for thermally adhering the dry film type photoresist to a circuit board or display device applied to a circuit board or a display device before reaching the curing temperature. Thermal bonding temperature of the substrate. Thus, it is possible to increase the adhesion to the substrate through the low viscosity at the thermal adhesion temperature when thermally adhering the dry film photoresist to the substrate applied to a circuit board or a display device.
具體言之,光敏樹脂層樣本的固化溫度可為115℃或大於 115℃且125℃或小於125℃或116℃或大於116℃且125℃或小於125℃。由此,一個實施例的光敏樹脂組成物在110℃附近並不繼續進行固化,所述110℃為在將乾膜式光阻熱黏附至應用於電路板或顯示裝置的基板時的熱黏著溫度,由此增加對基板的黏著。 Specifically, the curing temperature of the photosensitive resin layer sample may be 115° C. or more 115°C and 125°C or less than 125°C or 116°C or greater than 116°C and 125°C or less. Therefore, the photosensitive resin composition of one embodiment does not continue to be cured at around 110° C., which is the thermal adhesion temperature when the dry film photoresist is thermally adhered to a substrate applied to a circuit board or a display device , thereby increasing the adhesion to the substrate.
具體言之,對於光敏樹脂層樣本,在110℃的溫度下的絕對黏度值可為5帕.秒或大於5帕.秒且400帕.秒或小於400帕.秒。 Specifically, for the photosensitive resin layer sample, the absolute viscosity value at a temperature of 110 ° C can be 5 Pa. seconds or greater than 5 Pa. seconds and 400 Pa. seconds or less than 400 Pa. second.
製造乾膜式光阻的方法的實例不受特別限制,且例如使用習知塗佈方法將一個實施例的光敏樹脂組成物塗佈至諸如聚對苯二甲酸伸乙酯的習知基板膜上且接著乾燥,且將乾燥的光敏樹脂層的上表面與諸如聚乙烯的習知保護膜層壓在一起以產生乾膜。 An example of a method of manufacturing a dry film type photoresist is not particularly limited, and for example, the photosensitive resin composition of one embodiment is coated on a conventional substrate film such as polyethylene terephthalate using a conventional coating method And then dried, and the upper surface of the dried photosensitive resin layer is laminated with a conventional protective film such as polyethylene to produce a dry film.
塗佈一個實施例的光敏樹脂組成物的方法不受特別限制,且可使用諸如使用塗佈棒的方法。 The method of coating the photosensitive resin composition of one embodiment is not particularly limited, and a method such as using a coating bar may be used.
乾燥塗佈的光敏樹脂組成物的步驟可藉由加熱構件(諸如熱空氣烘箱、加熱板、熱空氣循環爐以及紅外線爐)執行,且可在50℃或大於50℃且100℃或小於100℃的溫度下執行。 The step of drying the coated photosensitive resin composition may be performed by a heating member such as a hot air oven, a hot plate, a hot air circulation oven, and an infrared oven, and may be performed at 50° C. or more and 100° C. or less than 100° C. performed at the temperature.
3.光敏元件3. Photosensitive element
根據本揭露內容的另一實施例,可提供一種光敏元件,包含聚合物基板及形成於聚合物基板上的光敏樹脂層;且滿足以下(1)或(2)中的任一者。 According to another embodiment of the present disclosure, a photosensitive element can be provided, which includes a polymer substrate and a photosensitive resin layer formed on the polymer substrate; and satisfies any one of the following (1) or (2).
(1)將光敏樹脂層樣本添加至含有顯影劑溶液的橫截面直徑為10公分或大於10公分的容器中,使得光敏樹脂層樣本相對於顯影劑溶液的體積比為2×10-5立方公尺/公升,容器內部的 顯影劑溶液以1000立方公分/分鐘或大於1000立方公分/分鐘且1200立方公分/分鐘或小於1200立方公分/分鐘的速率循環,且在容器的上端噴射時,自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點與剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點之間的高度差的間隔為80毫米或小於80毫米,或(2)光敏樹脂層的特徵在於,對於具有5微米或大於5微米且30微米或小於30微米的厚度的光敏樹脂層樣本,在光敏樹脂層樣本的軸向力為5牛或小於5牛的條件下,在50℃或大於50℃且125℃或小於125℃的溫度區段中所獲得的絕對黏度的最小值為300帕.秒或小於300帕.秒。 (1) Add the photosensitive resin layer sample to a container containing the developer solution with a cross-sectional diameter of 10 cm or more, so that the volume ratio of the photosensitive resin layer sample to the developer solution is 2×10 -5 cubic cm Feet/liter, the developer solution inside the container circulates at a rate of 1000 cubic centimeters/min or more and 1200 cubic centimeters/min or less than 1200 cubic centimeters/min, and when sprayed at the upper end of the container, from the start The interval of the height difference between the highest point of the foam generated in the container after the elapse of 60 minutes from spraying the developer solution and the highest point of the developer solution in the container immediately after the start of spraying the developer solution is 80 mm or less, or ( 2) The photosensitive resin layer is characterized in that, for a photosensitive resin layer sample having a thickness of 5 μm or more and 30 μm or less, under the condition that the axial force of the photosensitive resin layer sample is 5 N or less Under 50 ℃ or more than 50 ℃ and 125 ℃ or less than the temperature range of 125 ℃, the minimum value of the absolute viscosity obtained is 300 Pa. seconds or less than 300 Pa. second.
具體言之,乾膜式光阻可具有以下特徵:將光敏樹脂層樣本添加至含有顯影劑溶液的橫截面直徑為10公分或大於10公分的容器中,使得光敏樹脂層樣本相對於顯影劑溶液的體積比為2×10-5立方公尺/公升,容器內部的顯影劑溶液以1000立方公分/分鐘或大於1000立方公分/分鐘且1200立方公分/分鐘或小於1200立方公分/分鐘的速率循環,且在容器的上端噴射時,自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點與剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點之間的高度差的間隔可為80毫米或小於80毫米、60毫米或小於60毫米、1毫米或大於1毫米且80毫米或小於80毫米、1毫米或大於1毫米且60毫米或小於60毫米、10毫米或大於10毫米且60毫米或小於60毫米、20毫米或大於20毫米且60毫米或小於60毫米或40毫米或大於40毫米且60毫米或小於60毫米。 Specifically, the dry film type photoresist may have the following characteristics: adding a photosensitive resin layer sample to a container containing a developer solution with a cross-sectional diameter of 10 cm or more, so that the photosensitive resin layer sample is relative to the developer solution The volume ratio is 2× 10-5 m3/L, and the developer solution inside the container is circulated at a rate of 1000 m3/min or more and 1200 m3/min or less than 1200 m3/min , and when spraying at the upper end of the container, the height difference between the highest point of the foam generated in the container after the elapse of 60 minutes since the start of spraying the developer solution and the highest point of the developer solution in the container just after the start of spraying the developer solution Spacing may be 80mm or less, 60mm or less, 1mm or more and 80mm or less, 1mm or more and 60mm or less, 10mm or more than 10mm mm and 60 mm or less than 60 mm, 20 mm or more than 20 mm and 60 mm or less than 60 mm or 40 mm or more than 40 mm and 60 mm or less than 60 mm.
關於「將含有光敏樹脂組成物的光敏樹脂層樣本添加至含有顯影劑溶液的橫截面直徑為10公分或大於10公分的容器中,使得光敏樹脂層樣本相對於顯影劑溶液的體積比為2×10-5立方公尺/公升,容器內部的顯影劑溶液以1000立方公分/分鐘或大於1000立方公分/分鐘且1200立方公分/分鐘或小於1200立方公分/分鐘的速率循環,且在容器的上端噴射時,自開始噴射顯影劑溶液流逝60分鐘之後容器中產生的泡沫的最高點與剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點之間的高度差的間隔」的細節包含上文在一個實施例及另一實施例中所描述的全部內容。亦即,光敏樹脂層可包含:鹼性可顯影黏合劑樹脂,其包含由化學式1表示的重複單元;由化學式2表示的重複單元;由化學式3表示的重複單元;以及由化學式4表示的重複單元;及光可聚合化合物。
Regarding "Add the photosensitive resin layer sample containing the photosensitive resin composition to the container containing the developer solution with a cross-sectional diameter of 10 cm or more, so that the volume ratio of the photosensitive resin layer sample to the developer solution is 2× 10 -5 cubic meters per liter, the developer solution inside the container circulates at a rate of 1000 cubic centimeters per minute or more and 1200 cubic centimeters per minute or less, and at the upper end of the container When spraying, the interval of the height difference between the highest point of the foam generated in the container after the elapse of 60 minutes from the start of spraying the developer solution and the highest point of the developer solution in the container immediately after the start of spraying the developer solution" details include the above Everything described herein in one embodiment and another. That is, the photosensitive resin layer may include: an alkali developable binder resin including a repeating unit represented by
光敏樹脂層的厚度可具有以下特徵:對於具有5微米或大於5微米且30微米或小於30微米的厚度的光敏樹脂層,在光敏樹脂層樣本的軸向力為5牛或小於5牛的條件下,在50℃或大於50℃且125℃或小於125℃的溫度區段中所獲得的絕對黏度的最小值可為300帕.秒或小於300帕.秒。 The thickness of the photosensitive resin layer may have the following characteristics: for a photosensitive resin layer having a thickness of 5 microns or more and 30 microns or less than 30 microns, the axial force of the photosensitive resin layer sample is 5 N or less under the condition of 5 N The minimum value of the absolute viscosity obtained in the temperature range of 50 ℃ or more and 125 ℃ or less than 125 ℃ may be 300 Pa. seconds or less than 300 Pa. second.
關於光敏樹脂層及絕對黏度的細節包含上文在一個實施例及另一實施例中所描述的全部內容。亦即,光敏樹脂層可包含:鹼性可顯影黏合劑樹脂,其包含由化學式1表示的重複單元;由化學式2表示的重複單元;由化學式3表示的重複單元;以及由化學式4表示的重複單元;及光可聚合化合物。
Details regarding the photosensitive resin layer and absolute viscosity include all of that described above in one embodiment and another. That is, the photosensitive resin layer may include: an alkali developable binder resin including a repeating unit represented by
關於包含由化學式1表示的重複單元;由化學式2表示
的重複單元;由化學式3表示的重複單元;以及由化學式4表示的重複單元的鹼性可顯影黏合劑樹脂;及光可聚合化合物的細節包含上文在一個實施例中所描述的全部內容。
Regarding the inclusion of the repeating unit represented by the
各種塑膠膜可用作保護膜,且其實例可包含至少一種由以下所組成的族群中選出的塑膠膜:丙烯酸膜、聚乙烯(PE)膜、聚對苯二甲酸伸乙酯(PET)膜、三乙醯纖維素(TAC)膜、聚降冰片烯(PNB)膜、環烯聚合物(COP)膜以及聚碳酸酯(PC)膜。保護膜的厚度不受特別限制,且例如其可在0.01微米至1毫米的範圍內自由地調節。 Various plastic films can be used as the protective film, and examples thereof can include at least one plastic film selected from the group consisting of: acrylic film, polyethylene (PE) film, polyethylene terephthalate (PET) film , triacetyl cellulose (TAC) film, polynorbornene (PNB) film, cycloolefin polymer (COP) film and polycarbonate (PC) film. The thickness of the protective film is not particularly limited, and, for example, it can be freely adjusted within a range of 0.01 μm to 1 mm.
聚合物基板的特定實例可為聚酯膜,其中防黏層是藉由單向地拉伸未經拉伸聚酯膜,將含有黏合劑樹脂及有機粒子的塗佈溶液塗佈至其一個表面上且單向地拉伸剩餘部分的串聯塗佈方法形成。 A specific example of the polymer substrate may be a polyester film, wherein the release layer is a surface of which is coated with a coating solution containing a binder resin and organic particles by uniaxially stretching an unstretched polyester film Formed by a tandem coating method that stretches the remainder uniaxially.
聚合物基板一般由串聯塗佈方法代替添加防黏劑(一般考慮到製造期間的流動性及捲繞特性而添加的)來製造,且具有使用並不損害透明度的替代粒子的有機粒子層。 Polymer substrates are typically fabricated by an inline coating method instead of adding a release agent (generally added to take into account flowability and winding properties during fabrication), and have a layer of organic particles using alternative particles that do not compromise transparency.
此處,在考慮流動性及捲繞特性的同時用作並不損害透明度的粒子的有機粒子的實例可包含有機粒子,諸如多層多組分粒子,其形成中諸如甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸異丁脂、甲基丙烯酸正丁酯、甲基甲基丙烯酸正丁酯、丙烯酸、甲基丙烯酸共聚物或三元共聚物的丙烯酸類粒子;諸如聚乙烯、聚苯乙烯或聚丙烯的烯烴類粒子;丙烯酸及烯烴類共聚物;或均聚物粒子且接著將另一類型的單體塗佈於層上。 Here, examples of organic particles used as particles that do not impair transparency while considering fluidity and winding properties may include organic particles such as multilayer multicomponent particles, which are formed such as methyl methacrylate, methacrylic acid Acrylic particles of ethyl ester, isobutyl methacrylate, n-butyl methacrylate, n-butyl methacrylate, acrylic acid, methacrylic acid copolymer or terpolymer; such as polyethylene, polystyrene Or olefinic particles of polypropylene; acrylic and olefinic copolymers; or homopolymer particles and then another type of monomer is coated on the layer.
此等有機粒子應為特定球形的且亦與黏合劑樹脂的折射 率具有差異。此處,「球形」意謂橢圓形中的短軸(a)與長軸(b)的比率為0.5<a/b<2,且與矩形中的對角線(d)的關係由d2a2+b2定義。且,六面體中的頂點之間具有最長距離的軸(f)與除a軸及b軸以外的c軸之間的關係由f2c2+a2+b2定義。粒子的形狀應為球形的,其關於流動性為較佳的。 These organic particles should be specifically spherical and also have a difference in refractive index from the binder resin. Here, "spherical" means that the ratio of the short axis (a) to the long axis (b) in the ellipse is 0.5<a/b<2, and the relationship with the diagonal (d) in the rectangle is given by d2 a2+b2 definition. Also, the relationship between the axis (f) having the longest distance between the vertices of the hexahedron and the c-axis other than the a-axis and the b-axis is given by f2 c2+a2+b2 definition. The shape of the particles should be spherical, which is preferable with regard to flowability.
且,特徵在於有機粒子與黏合劑樹脂之間的折射率差值為0.05或小於0.05。當折射率差值大於0.05時,混濁度增大。此意謂存在大量散射光,且當存在大量此類散射光時,側壁平滑效果降低。此亦取決於有機粒子的大小及量。較佳的為,有機粒子具有約0.5微米至5微米的平均粒度。當其小於此粒度時,流動性及捲繞特性劣化,且當其大於5微米時,混濁度增大,考慮到出現掉落問題,其為不佳的。按黏合劑樹脂的總量計,有機粒子的含量較佳地為1重量%至10重量%。 And, it is characterized in that the difference in refractive index between the organic particles and the binder resin is 0.05 or less. When the difference in refractive index is greater than 0.05, the haze increases. This means that there is a large amount of scattered light, and when there is a large amount of such scattered light, the sidewall smoothing effect is reduced. This also depends on the size and amount of organic particles. Preferably, the organic particles have an average particle size of about 0.5 microns to 5 microns. When it is smaller than this particle size, fluidity and winding characteristics are deteriorated, and when it is larger than 5 micrometers, haze increases, which is unfavorable in view of the occurrence of drop problems. The content of the organic particles is preferably 1 wt % to 10 wt % based on the total amount of the binder resin.
當按黏合劑樹脂的總量計,有機粒子的含量小於1重量%時,防黏效果不足且易受刮擦影響,且流動性及捲繞特性劣化,且當其超出10重量%時,可能存在混濁度增大且透明度特性裂化的問題。 When the content of the organic particles is less than 1% by weight based on the total amount of the binder resin, the anti-blocking effect is insufficient and easily affected by scratches, and the fluidity and winding properties are deteriorated, and when it exceeds 10% by weight, there may be There are problems of increased haze and cracked transparency properties.
同時,除上述有機粒子以外,亦可添加無機粒子。此時,不傾向於增加常用無機防黏劑,且較佳增加粒度為100奈米或小於100奈米的膠態矽石。按100重量份的黏合劑樹脂計,其含量較佳地為10重量份或小於10重量份。當滿足如上文所描述的粒度及含量時,有可能防止在使用乾膜式光阻形成圖案時出現側壁缺陷或凹槽,諸如由防黏層所引起的凹坑。 Meanwhile, in addition to the above-mentioned organic particles, inorganic particles may also be added. At this time, it is not inclined to increase the common inorganic anti-blocking agent, and it is preferable to increase the colloidal silica with a particle size of 100 nm or less. Based on 100 parts by weight of the binder resin, its content is preferably 10 parts by weight or less. When the particle sizes and contents as described above are satisfied, it is possible to prevent sidewall defects or grooves, such as pits caused by the release layer, from occurring when patterning using a dry film type photoresist.
作為充當用於將此類有機粒子塗佈至未經拉伸聚酯膜上 的黏著劑的黏合劑樹脂,因此可使用與有機粒子具有優異相容性的黏合劑樹脂。此類樹脂的實例可包含丙烯酸類樹脂,諸如不飽和聚酯、甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸異丁脂、甲基丙烯酸正丁酯、甲基甲基丙烯酸正丁酯、丙烯酸、甲基丙烯酸共聚物或三元共聚物;胺基甲酸酯類樹脂;環氧基類樹脂;或三聚氰胺類樹脂以及類似物,且丙烯酸類樹脂為較佳的。 As a function for coating such organic particles on unstretched polyester film The binder resin of the adhesive, so it is possible to use a binder resin with excellent compatibility with organic particles. Examples of such resins may include acrylic resins such as unsaturated polyester, methyl methacrylate, ethyl methacrylate, isobutyl methacrylate, n-butyl methacrylate, n-butyl methacrylate Ester, acrylic, methacrylic copolymers or terpolymers; urethane-based resins; epoxy-based resins; or melamine-based resins and the like, and acrylic resins are preferred.
可用於使用黏合劑樹脂及有機粒子製備塗佈溶液中的溶劑較佳為水。 The solvent that can be used in the preparation of the coating solution using the binder resin and organic particles is preferably water.
如上文所描述,藉由熔融擠出PET丸粒獲得的未經拉伸聚酯膜經單向地拉伸,且接著將黏合劑樹脂中含有有機粒子的塗佈溶液塗佈於經單向拉伸的膜上。塗佈可在經單向拉伸的膜的至少一側上執行,且按最終乾燥之後的厚度計,其厚度較佳為約30奈米至200奈米。若將含有有機粒子的塗佈溶液塗佈至厚度大於30奈米的經單向拉伸的膜上,則存在有機粒子容易脫落且易受刮擦影響以及產生白色粉末的問題。當塗佈厚度大於200奈米時,由於塗佈溶液的黏度增加,在具有高塗佈速度的串聯塗佈中在塗佈方向上產生塗佈條紋。 As described above, an unstretched polyester film obtained by melt-extruding PET pellets was uniaxially stretched, and then a coating solution containing organic particles in a binder resin was coated on the uniaxially stretched on the stretched membrane. Coating can be performed on at least one side of the uniaxially stretched film, and preferably has a thickness of about 30 nm to 200 nm in terms of thickness after final drying. If a coating solution containing organic particles is applied to a uniaxially stretched film with a thickness of more than 30 nm, there are problems that the organic particles are easily detached and easily affected by scratches and white powder is generated. When the coating thickness is greater than 200 nm, coating streaks are generated in the coating direction in the tandem coating with high coating speed due to the increased viscosity of the coating solution.
藉由如上文所描述的串聯塗佈方法藉由使用除一般防黏劑以外的有機粒子塗佈獲得的聚合物基板為由於粒子層而維持流動性及捲繞特性的基板膜,且由於具有優異光透射率的有機粒子而具有優異的透明度。 The polymer substrate obtained by coating with organic particles other than the general release agent by the tandem coating method as described above is a substrate film that maintains fluidity and winding characteristics due to the particle layer, and has excellent The light transmittance of organic particles has excellent transparency.
由於在聚合物基板中含有有機粒子的層的相對表面上執行光敏樹脂層的層壓,因此光敏樹脂層以此方式形成於含有有機粒子的層的相對表面上。因此,不存在出現在包含的防黏劑基板膜 如前所述層壓時出現的凹坑樣缺陷。由於諸如矽石的粒子不僅在大小上大於有機粒子,且亦貫穿基板膜分佈,因此即使在鄰接於光敏樹脂層的區域中,矽石的效果似乎仍不顯著。 Since the lamination of the photosensitive resin layer is performed on the opposite surface of the organic particle-containing layer in the polymer substrate, the photosensitive resin layer is formed on the opposite surface of the organic particle-containing layer in this way. Therefore, there is no presence in the substrate film containing the release agent Pit-like defects during lamination as previously described. Since particles such as silica are not only larger in size than organic particles, but are also distributed throughout the substrate film, the effect of silica does not seem to be significant even in regions adjacent to the photosensitive resin layer.
另一方面,在用於本揭露內容的聚合物基板中,有機粒子具有0.5微米至5微米的大小,且有機粒子層不鄰接於光敏樹脂層,使得並不影響有機粒子的物理作用。此外,藉由使用具有優異透光率的有機粒子,可減少側壁缺陷且不損害其他電路特性。 On the other hand, in the polymer substrate used in the present disclosure, the organic particles have a size of 0.5 micrometers to 5 micrometers, and the organic particle layer is not adjacent to the photosensitive resin layer, so that the physical function of the organic particles is not affected. In addition, by using organic particles with excellent light transmittance, sidewall defects can be reduced without impairing other circuit characteristics.
光敏元件可更包含形成於光敏樹脂層上的保護膜。保護膜防止在處理期間對光敏樹脂層的損壞,且用作保護光敏樹脂層免受諸如灰塵的外來物質的保護蓋。將保護膜層壓於其上未形成聚合物基板的光敏樹脂層的背側上。保護膜用於保護光敏樹脂層免受外部影響。當乾膜式光阻施加至後段製程時,其需要容易脫離且其需要適當的分離性及黏著性使得其在儲存及分佈期間不會變形。 The photosensitive element may further include a protective film formed on the photosensitive resin layer. The protective film prevents damage to the photosensitive resin layer during handling, and serves as a protective cover to protect the photosensitive resin layer from foreign substances such as dust. A protective film is laminated on the back side of the photosensitive resin layer on which the polymer substrate is not formed. The protective film is used to protect the photosensitive resin layer from external influences. When the dry film photoresist is applied to the back end process, it needs to be easily released and it needs to have proper separation and adhesion so that it does not deform during storage and distribution.
各種塑膠膜可用作保護膜,且其實例可包含至少一種由以下所組成的族群中選出的塑膠膜:丙烯酸膜、聚乙烯(PE)膜、聚對苯二甲酸伸乙酯(PET)膜、三乙醯纖維素(TAC)膜、聚降冰片烯(PNB)膜、環烯聚合物(COP)膜以及聚碳酸酯(PC)膜。保護膜的厚度不受特別限制,且例如其可在0.01微米至1毫米的範圍內自由地調節。 Various plastic films can be used as the protective film, and examples thereof can include at least one plastic film selected from the group consisting of: acrylic film, polyethylene (PE) film, polyethylene terephthalate (PET) film , triacetyl cellulose (TAC) film, polynorbornene (PNB) film, cycloolefin polymer (COP) film and polycarbonate (PC) film. The thickness of the protective film is not particularly limited, and, for example, it can be freely adjusted within a range of 0.01 μm to 1 mm.
4.電路板、顯示裝置4. Circuit board, display device
根據本揭露內容的另一實施例,可提供電路板或顯示裝置,包含含有一個實施例的光敏樹脂組成物的光敏樹脂層。關於光敏樹脂組成物的細節包含上文在一個實施例中所描述的全部內 容。 According to another embodiment of the present disclosure, a circuit board or a display device can be provided, including a photosensitive resin layer including the photosensitive resin composition of one embodiment. Details about the photosensitive resin composition include all of the above described in one embodiment Allow.
電路板或顯示裝置的特定細節不受特別限制,且在不受限制的情況下可應用各種習知已知的技術組態。 The specific details of the circuit board or display device are not particularly limited, and various conventionally known technical configurations may be applied without limitation.
電路板或顯示裝置中包含的光敏樹脂層可呈無開口的膜形式或呈具有開口的圖案形式。 The photosensitive resin layer included in the circuit board or the display device may be in the form of a film without openings or in the form of a pattern with openings.
形成圖案狀光敏樹脂層的方法的實例包含將另一實施例的乾膜式光阻的光敏樹脂層層壓於基板上且接著執行曝光及顯影的方法。另外,可提及將根據另一實施例的光敏元件的光敏樹脂層層壓於基板且接著執行曝光及顯影的方法。 Examples of the method of forming the patterned photosensitive resin layer include a method of laminating the photosensitive resin layer of the dry film photoresist of another embodiment on a substrate and then performing exposure and development. In addition, a method of laminating a photosensitive resin layer of a photosensitive element according to another embodiment to a substrate and then performing exposure and development can be mentioned.
作為基板,可使用包銅層板、其上濺射或沈積諸如ITO及IZO的透明電極的玻璃基板、類似的膜基板、塗佈有介電膏的玻璃基板、矽晶圓、其上沈積非晶矽的玻璃晶圓、濺射有諸如銅、鉭、鉬的金屬膜的矽晶圓以及類似物。 As substrates, copper clad laminates, glass substrates on which transparent electrodes such as ITO and IZO are sputtered or deposited, similar film substrates, glass substrates coated with dielectric paste, silicon wafers, on which non-contact electrodes are deposited Glass wafers of crystalline silicon, silicon wafers sputtered with metal films such as copper, tantalum, molybdenum, and the like.
對於曝光製程,較佳使用UV、可見光、雷射,且尤其為含有波長為350奈米至410奈米的光,特定言之i線(365奈米)或h線(405奈米)的雷射直接曝光機器。在使用雷射直接曝光機器的情況下,當在曝光能量量為3毫焦/平方公分至15毫焦/平方公分的條件下使用普通燈曝光機器時,有可能在曝光能量量為20毫焦/平方公分或小於20毫焦/平方公分的條件下工作。因此,其適用於產生PCB、引線框、PDP以及其他顯示裝置的影像。 For the exposure process, UV, visible light, lasers are preferably used, and especially lasers containing light with a wavelength of 350 nm to 410 nm, specifically i-line (365 nm) or h-line (405 nm) Direct exposure machine. In the case of using a laser direct exposure machine, when using a normal lamp exposure machine with an exposure energy of 3 mJ/cm2 to 15 mJ/cm2, there is a possibility that the exposure energy is 20 mJ/cm2. /cm² or less than 20mJ/cm². Therefore, it is suitable for generating images of PCBs, leadframes, PDPs and other display devices.
顯影製程可藉由浸漬方法、淋浴方法、噴射方法、塗刷方法等執行。作為顯影劑溶液,可使用諸如氫氧化鉀、氫氧化鈉、碳酸鈉、碳酸鉀、磷酸鈉、矽酸鈉、氨以及胺的鹼性水溶液。 The developing process can be performed by a dipping method, a showering method, a spraying method, a brushing method, or the like. As the developer solution, alkaline aqueous solutions such as potassium hydroxide, sodium hydroxide, sodium carbonate, potassium carbonate, sodium phosphate, sodium silicate, ammonia, and amines can be used.
當另一實施例的乾膜式光阻或光敏元件在光敏樹脂層上 具有保護膜時,可在將光敏樹脂層層壓於電路板或顯示裝置製造基板上的製程之前執行移除保護膜的製程。 When the dry film photoresist or photosensitive element of another embodiment is on the photosensitive resin layer With the protective film, the process of removing the protective film may be performed before the process of laminating the photosensitive resin layer on the circuit board or the substrate for manufacturing the display device.
此外,當另一實施例的乾膜式光阻或光敏元件具有層壓於光敏樹脂層的一側上的聚合物基板或基板膜時,可進一步執行在曝光製程之後立即移除聚合物基板或基板膜的製程。 In addition, when the dry film type photoresist or photosensitive element of another embodiment has a polymer substrate or a substrate film laminated on one side of the photosensitive resin layer, it may be further performed to remove the polymer substrate immediately after the exposure process or Process of substrate film.
因此,另一實施例的乾膜式光阻或光敏元件中所含有的光敏樹脂層可包含於電路板或顯示裝置中。 Therefore, the photosensitive resin layer contained in the dry film photoresist or the photosensitive element of another embodiment can be included in a circuit board or a display device.
另外,藉由使用本揭露內容的乾膜式光阻,經由習知蝕刻/電鍍製程形成具有細線寬的電路,且經由已知製程在具有細線寬的PCB、以及引線框、PDP、其他顯示裝置以及半導體裝置上創建影像時可使產率最大化。 In addition, by using the dry film photoresist of the present disclosure, a circuit with a fine line width is formed through a conventional etching/plating process, and a PCB with a fine line width, as well as a lead frame, a PDP, and other display devices are formed through a known process. and maximizes yield when creating images on semiconductor devices.
具體言之,舉例而言,藉由蝕刻或電鍍由圖案狀光敏樹脂層曝光的下部基板,可製造導體圖案、印刷線路板、引線框、ITO電極、黑色墊、半導體凸塊以及類似物。視需要,在蝕刻或電鍍之後,可藉由比待移除的顯影劑溶液具有更強鹼度的水溶液自基板剝離圖案狀光敏樹脂層。 Specifically, for example, by etching or plating the lower substrate exposed from the patterned photosensitive resin layer, conductor patterns, printed wiring boards, lead frames, ITO electrodes, black pads, semiconductor bumps, and the like can be manufactured. If necessary, after etching or electroplating, the patterned photosensitive resin layer may be peeled off from the substrate by an aqueous solution having a stronger alkalinity than the developer solution to be removed.
根據本揭露內容,可提供一種可經由疏水性增大的黏合劑樹脂藉由減少顯影製程及剝離製程中泡沫的出現來增加製程效率的光敏樹脂組成物以及使用其的乾膜式光阻、光敏元件、電路板與顯示裝置。 According to the present disclosure, it is possible to provide a photosensitive resin composition that can increase process efficiency by reducing the occurrence of foam in the developing process and the peeling process through the adhesive resin with increased hydrophobicity, and a dry film type photoresist, photosensitive resin composition using the same. Components, circuit boards and display devices.
此外,根據本揭露內容,可提供一種由於其可具有足夠低的黏度而不會在熱黏著溫度附近與應用於電路板或顯示裝置的基板一起固化而具有改良的對基板黏著的光敏樹脂組成物以及使用 其的乾膜式光阻、電路板與顯示裝置。 Furthermore, according to the present disclosure, there can be provided a photosensitive resin composition having improved adhesion to substrates because it can have a sufficiently low viscosity so as not to be cured together with substrates applied to circuit boards or display devices near the thermal adhesion temperature and use Its dry film photoresist, circuit board and display device.
圖1繪示實驗實例1中使用的泡沫量測裝置的影像。 FIG. 1 shows an image of the foam measuring device used in Experimental Example 1. FIG.
圖2繪示實例1中獲得的絕對黏度的量測結果。 FIG. 2 shows the measurement results of the absolute viscosity obtained in Example 1. FIG.
將藉助於下文所示的實例更詳細地描述本揭露內容。然而,此等實例僅給出以示出本發明且不意欲將本發明的範疇限制於此。 The present disclosure will be described in more detail with the aid of the examples shown below. However, these examples are only given to illustrate the invention and are not intended to limit the scope of the invention thereto.
<製備實例及比較製備實例:製備鹼性可顯影黏合劑樹脂><Preparation Example and Comparative Preparation Example: Preparation of Alkaline Developable Binder Resin>
製備實例1 Preparation Example 1
四頸圓底燒瓶配備有機械攪拌器及回流裝置,且接著用氮氣吹掃燒瓶的內部。將68公克甲基乙基酮(MEK)及5公克甲醇(MeOH)添加至用氮氣吹掃的燒瓶中,且接著添加0.9公克偶氮二異丁腈(azobisisobutyronitrile;AIBN)並完全溶解。向其中添加24公克甲基丙烯酸(MAA)、6公克甲基丙烯酸甲酯(MMA)、30公克苯乙烯(SM)以及40公克甲基丙烯酸2-苯氧基乙酯(PHEMA)的單體混合物作為單體,加熱直至80℃,且接著聚合6小時以製備鹼性可顯影黏合劑樹脂(重均分子量:65,000公克/莫耳,玻璃轉移溫度:98℃,固體含量:47.3重量%,酸值:157毫克氫氧化鉀/公克)。 The four-necked round bottom flask was equipped with a mechanical stirrer and a reflux device, and then the interior of the flask was purged with nitrogen. 68 grams of methyl ethyl ketone (MEK) and 5 grams of methanol (MeOH) were added to a nitrogen purged flask, and then 0.9 grams of azobisisobutyronitrile (AIBN) was added and dissolved completely. To this was added a monomer mixture of 24 grams of methacrylic acid (MAA), 6 grams of methyl methacrylate (MMA), 30 grams of styrene (SM), and 40 grams of 2-phenoxyethyl methacrylate (PHEMA) As a monomer, heated up to 80°C, and then polymerized for 6 hours to prepare an alkaline developable binder resin (weight average molecular weight: 65,000 g/mol, glass transition temperature: 98°C, solid content: 47.3 wt%, acid value : 157 mg potassium hydroxide/g).
使上述製備實例中所製備的鹼性可顯影黏合劑樹脂溶解 於四氫呋喃中,從而以具有THF中1.0(重量/重量)%的濃度(按固體含量計約0.5(重量/重量)%),且使用孔徑為0.45微米的針筒過濾器過濾,接著以20微升的量注射至GPC中。四氫呋喃(THF)用作GPC的行動相且流動速率為1.0毫升/分鐘。管柱經組態有串聯連接的一個安捷倫Plagal 5微米保護件(7.5×50毫米)及兩個安捷倫Plagal 5微米Mixed D(7.5×300毫米),且在40℃下藉由使用安捷倫1260無限II系統以及RI偵測器執行量測。 Dissolving the alkaline developable binder resin prepared in the above preparation example in tetrahydrofuran to have a concentration of 1.0 (w/w) % in THF (approximately 0.5 (w/w) % based on solids), and filtered using a 0.45 micron pore size syringe filter, followed by 20 micron A liter volume was injected into the GPC. Tetrahydrofuran (THF) was used as the mobile phase for GPC and the flow rate was 1.0 mL/min. The column was configured with one Agilent Plagal 5 micron guard (7.5 x 50 mm) and two Agilent Plagal 5 micron Mixed D (7.5 x 300 mm) connected in series, and was heated at 40°C by using an Agilent 1260 Infinity II The system and the RI detector perform the measurements.
藉由取樣1公克鹼性可顯影黏合劑樹脂,使其溶解於50毫升混合溶劑(MeOH 20%、丙酮80%)中,添加兩滴1%酚酞指示劑以及用0.1N-KOH滴定來量測酸值。
Measure by sampling 1 g of alkaline developable binder resin, dissolving it in 50 ml of mixed solvent (MeOH 20%,
固體含量是按上述製備實例中所製備的鹼性可顯影黏合劑樹脂的重量計,且在150℃下在烘箱中加熱120分鐘,且接著量測剩餘固體的重量百分比比率。 The solids content is based on the weight of the alkaline developable binder resin prepared in the above preparation example and heated in an oven at 150°C for 120 minutes, and then the weight percent ratio of remaining solids is measured.
製備實例2 Preparation Example 2
四頸圓底燒瓶配備有機械攪拌器及回流裝置,且接著用氮氣吹掃燒瓶的內部。將80公克甲基乙基酮(MEK)及7.5公克甲醇(MeOH)添加至用氮氣吹掃的燒瓶中,且接著添加0.45公克偶氮二異丁腈(AIBN)並完全溶解。向其中添加8公克丙烯酸(AA)、15公克甲基丙烯酸(MAA)、15公克丙烯酸丁酯(butyl acrylate;BA)、52公克甲基丙烯酸甲酯(MMA)以及10公克苯乙烯(SM)的單體混合物作為單體,加熱至80℃,且接著聚合6小時以製備鹼性可顯影黏合劑樹脂。 The four-necked round bottom flask was equipped with a mechanical stirrer and a reflux device, and then the interior of the flask was purged with nitrogen. 80 grams of methyl ethyl ketone (MEK) and 7.5 grams of methanol (MeOH) were added to a nitrogen purged flask, and then 0.45 grams of azobisisobutyronitrile (AIBN) was added and dissolved completely. To this were added 8 g of acrylic acid (AA), 15 g of methacrylic acid (MAA), 15 g of butyl acrylate (BA), 52 g of methyl methacrylate (MMA) and 10 g of styrene (SM). The monomer mixture was used as a monomer, heated to 80°C, and then polymerized for 6 hours to prepare an alkaline developable binder resin.
量測鹼性可顯影黏合劑樹脂具有71,538公克/莫耳的重均分子量,79℃的玻璃轉移溫度,51.4重量%的固體含量以及156.3 毫克氫氧化鉀/公克的酸值。 The alkaline developable binder resin was measured to have a weight average molecular weight of 71,538 g/mol, a glass transition temperature of 79°C, a solids content of 51.4% by weight, and a solids content of 156.3 mg of potassium hydroxide/gram of acid value.
製備實例3 Preparation Example 3
四頸圓底燒瓶配備有機械攪拌器及回流裝置,且接著用氮氣吹掃燒瓶的內部。將110公克甲基乙基酮(MEK)及10公克甲醇(MeOH)添加至用氮氣吹掃的燒瓶中,且接著添加1公克偶氮二異丁腈(AIBN)並完全溶解。向其中添加30公克甲基丙烯酸(MAA)、100公克甲基丙烯酸甲酯(MMA)以及30公克苯乙烯(SM)的單體混合物作為單體,加熱至80℃,且接著聚合6小時以製備鹼性可顯影黏合劑樹脂(重均分子量:49,852公克/莫耳,玻璃轉移溫度:125℃,固體含量:48.5重量%以及酸值:163.17毫克氫氧化鉀/公克)。 The four-necked round bottom flask was equipped with a mechanical stirrer and a reflux device, and then the interior of the flask was purged with nitrogen. 110 grams of methyl ethyl ketone (MEK) and 10 grams of methanol (MeOH) were added to a nitrogen purged flask, and then 1 gram of azobisisobutyronitrile (AIBN) was added and dissolved completely. A monomer mixture of 30 g of methacrylic acid (MAA), 100 g of methyl methacrylate (MMA), and 30 g of styrene (SM) was added thereto as monomers, heated to 80° C., and then polymerized for 6 hours to prepare Alkaline developable binder resin (weight average molecular weight: 49,852 g/mol, glass transition temperature: 125°C, solids content: 48.5 wt% and acid value: 163.17 mg potassium hydroxide/g).
比較製備實例1 Comparative Preparation Example 1
四頸圓底燒瓶配備有機械攪拌器及回流裝置,且接著用氮氣吹掃燒瓶的內部。將90公克甲基乙基酮(MEK)及10公克丙二醇單甲醚乙酸酯(propylene glycol monomethyl ether acetate;PGMEA)添加至用氮氣吹掃的燒瓶中,且接著添加0.8公克偶氮二異丁腈(AIBN)並完全溶解。向其中添加20公克甲基丙烯酸(MAA)、70公克甲基丙烯酸甲酯以及10公克苯乙烯的單體混合物作為單體,加熱直至80℃,且接著聚合6小時以製備鹼性可顯影黏合劑樹脂(重均分子量:60,000公克/莫耳)。 The four-necked round bottom flask was equipped with a mechanical stirrer and a reflux device, and then the interior of the flask was purged with nitrogen. 90 grams of methyl ethyl ketone (MEK) and 10 grams of propylene glycol monomethyl ether acetate (PGMEA) were added to a nitrogen purged flask, followed by 0.8 grams of azodiisobutylene Nitrile (AIBN) and completely dissolved. A monomer mixture of 20 grams of methacrylic acid (MAA), 70 grams of methyl methacrylate, and 10 grams of styrene was added thereto as monomers, heated up to 80° C., and then polymerized for 6 hours to prepare an alkaline developable adhesive Resin (weight average molecular weight: 60,000 g/mol).
<實例及比較實例:製備光敏樹脂組成物及乾膜式光阻><Example and Comparative Example: Preparation of Photosensitive Resin Composition and Dry Film Photoresist>
根據下表1中所示的組成物,將光聚合起始劑溶解於作為溶劑的甲基乙基酮(MEK)中,且接著添加光可聚合化合物及鹼性可顯影黏合劑樹脂,且使用機械攪拌器混合約1小時以製備 光敏樹脂組成物。 According to the composition shown in Table 1 below, the photopolymerization initiator was dissolved in methyl ethyl ketone (MEK) as a solvent, and then the photopolymerizable compound and the alkali-developable binder resin were added, and using Mix with a mechanical mixer for about 1 hour to prepare Photosensitive resin composition.
使用塗佈棒將獲得的光敏樹脂組成物塗佈至40微米PET膜上。使用熱空氣烘箱乾燥塗佈的光敏樹脂組成物層。此時,乾燥溫度為80℃,乾燥時間為5分鐘以及乾燥之後的光敏樹脂組成物層的厚度為40微米。 The obtained photosensitive resin composition was coated on a 40-micrometer PET film using a coating bar. The coated photosensitive resin composition layer was dried using a hot air oven. At this time, the drying temperature was 80° C., the drying time was 5 minutes, and the thickness of the photosensitive resin composition layer after drying was 40 μm.
將保護膜(聚乙烯)層壓於乾燥的光敏樹脂組成物層上以製備乾膜式光阻。 A protective film (polyethylene) was laminated on the dried photosensitive resin composition layer to prepare a dry film type photoresist.
經由以下製程產生PET膜。 The PET film was produced through the following process.
PET是利用乙二醇及對苯二甲酸藉由執行轉酯化反應及聚縮合反應來製備。將PET丸粒在120℃下減壓乾燥8小時,接著饋入至擠出機中且在280℃下熔融。使用靜電塗佈澆鑄方法將此捲繞於表面溫度為20℃的澆鑄滾筒上,且冷卻並固化以形成未經拉伸膜。藉由調節擠出機的排放量,將未經拉伸膜的厚度調節至250微米。接著,未經拉伸膜在縱向方向上拉伸四次,使用凹板最終乾燥藉由在95.9公克水中混合呈有機粒子形式的4公克丙烯酸類樹脂及0.1公克聚甲基丙烯酸甲酯獲得的塗佈溶液,且接著塗佈於其一側上從而以具有50奈米的厚度。此處使用的聚甲基丙烯酸甲酯為在其表面上塗佈有聚苯乙烯的聚甲基丙烯酸甲酯,其為球形且與丙烯酸類樹脂的折射率差值為0.03。 PET is prepared by performing transesterification and polycondensation using ethylene glycol and terephthalic acid. The PET pellets were dried under reduced pressure at 120°C for 8 hours, then fed into an extruder and melted at 280°C. This was wound on a casting drum with a surface temperature of 20°C using an electrostatic coating casting method, and cooled and solidified to form an unstretched film. The thickness of the unstretched film was adjusted to 250 microns by adjusting the discharge of the extruder. Next, the unstretched film was stretched four times in the longitudinal direction, and finally dried using a concave plate. cloth solution, and then coated on one side thereof to have a thickness of 50 nm. The polymethyl methacrylate used here is polymethyl methacrylate coated with polystyrene on its surface, which is spherical and has a refractive index difference of 0.03 with the acrylic resin.
在120℃下預加熱塗佈有含有有機粒子的塗佈溶液的縱向單向拉伸的膜,且在橫向方向上拉伸四次。 The longitudinally uniaxially stretched film coated with the organic particle-containing coating solution was preheated at 120° C. and stretched four times in the transverse direction.
膜在預定長度下在230℃的最大溫度下熱定型10秒,且冷卻至室溫以獲得總厚度為20微米且塗層厚度為50奈米的聚酯膜。 The film was heat set at a maximum temperature of 230°C for 10 seconds at a predetermined length and cooled to room temperature to obtain a polyester film with a total thickness of 20 microns and a coating thickness of 50 nm.
<實驗實例><Experimental example>
對於實例及比較實例中所製備的乾膜式光阻,藉由以下方法量測物理特性且結果展示於下表2中。 For the dry film photoresists prepared in the Examples and Comparative Examples, physical properties were measured by the following methods and the results are shown in Table 2 below.
1.與顯影劑溶液的皂化反應度1. Saponification reactivity with developer solution
使用光敏樹脂層製備厚度為40微米且面積為0.50平方公尺的樣本,其中自實例及比較實例中所製備的乾膜式光阻剝離保護膜及支撐PET膜。 Samples with a thickness of 40 microns and an area of 0.50 square meters were prepared using the photosensitive resin layer, wherein the protective film and the supporting PET film were peeled off from the dry film photoresist prepared in the Examples and Comparative Examples.
此後,在30±1℃下將光敏樹脂層樣本置放於含有1.0公升1重量% Na2CO3水溶液(其為顯影劑溶液)的圓柱形泡沫分析儀(橫截面直徑:10公分,高度:60公分,參見下圖1)中,且使用連接至泡沫分析儀的上部部分及下部部分的顯影劑循環泵(循環速度:1000至1200立方公分/分鐘,循環壓力:5公斤力/平方公分),且使顯影劑溶液循環60分鐘且在泡沫分析儀的上部部分處噴射至泡沫分析儀中。 Thereafter, the photosensitive resin layer sample was placed in a cylindrical foam analyzer (cross - sectional diameter: 10 cm, height: 60 cm, see Figure 1) below, and use a developer circulation pump connected to the upper and lower parts of the foam analyzer (circulation speed: 1000 to 1200 cm3/min, circulation pressure: 5 kgf/cm2) , and the developer solution was circulated for 60 minutes and sprayed into the foam analyzer at the upper portion of the foam analyzer.
具體言之,當顯影劑循環泵運行時,泡沫分析儀內部的顯影劑溶液經由下端部分處的噴嘴排出,穿過顯影劑循環泵,移動至泡沫分析儀的上端部分且自容器的上端經由噴嘴噴射。 Specifically, when the developer circulation pump operates, the developer solution inside the foam analyzer is discharged through the nozzle at the lower end portion, passes through the developer circulation pump, moves to the upper end portion of the foam analyzer, and passes from the upper end of the container through the nozzle injection.
此時,其中噴射顯影劑溶液的泡沫分析儀的上端點與剛開始噴射顯影劑溶液之後容器中的顯影劑溶液的最高點之間的高度差的間隔為大約48毫米。 At this time, the interval of the height difference between the upper end point of the foam analyzer in which the developer solution was sprayed and the highest point of the developer solution in the container immediately after the start of spraying the developer solution was about 48 mm.
此時,經由安裝於泡沫分析儀的表面上的直尺量測「自開始噴射顯影劑溶液流逝60分鐘之後泡沫分析儀中產生的泡沫的最高點」與「剛開始噴射顯影劑溶液之後泡沫分析儀中的顯影劑溶液的最高點」之間的高度差的間隔,且測定所產生泡沫的高度,且此 用於評估與顯影劑溶液的皂化反應度。 At this time, "the highest point of foam generated in the foam analyzer after 60 minutes elapsed since the start of spraying the developer solution" and "the foam analysis immediately after the start of spraying the developer solution" were measured via a ruler mounted on the surface of the foam analyzer The height difference interval between the highest points of the developer solution in the instrument, and the height of the resulting foam was measured, and this For evaluating the degree of saponification reactivity with developer solutions.
2.細線黏著力(單位:微米)2. Thin wire adhesion (unit: microns)
自實例及比較實例中所製備的乾膜式光阻剝離保護膜,且藉由伯東(HAKUTO)MACH 610i層壓乾膜式光阻的光敏樹脂層從而以接觸1.6毫米厚度的厚銅層壓板的銅層表面,在以下條件下進行刷磨:基板預加熱輥溫度為120℃,層壓機輥溫度為115℃,輥壓力為4.0公斤力/平方公分以及滾轉率為2.0分鐘/公尺,由此形成層板。 The protective film was peeled off from the dry film photoresists prepared in Examples and Comparative Examples, and the photosensitive resin layer of the dry film photoresist was laminated by HAKUTO MACH 610i so as to contact the thick copper laminate with a thickness of 1.6 mm. The surface of the copper layer was brushed under the following conditions: the temperature of the substrate preheating roller was 120°C, the temperature of the laminator roller was 115°C, the roller pressure was 4.0 kgf/cm 2 and the tumble rate was 2.0 min/m, A laminate is thus formed.
自層板剝離用於乾膜式光阻的支撐PET膜,且接著使用平行曝光機器(EXM-1201,由ORC製造有限公司(ORC Manufacturing Co.,Ltd.)製造)經由光罩用紫外線照射以進行電路評估直至達至40毫焦/平方公分的曝光劑量,且接著使其靜置15分鐘。此後,在30±1℃下,用1.0重量% Na2CO3水溶液,在1.5公斤力/平方公分的噴射壓力的噴射型顯影條件下執行顯影的時間為最小顯影時間的兩倍。 The supporting PET film for dry film photoresist was peeled off from the laminate, and then irradiated with ultraviolet rays through a photomask using a parallel exposure machine (EXM-1201, manufactured by ORC Manufacturing Co., Ltd.) to Circuit evaluation was performed until an exposure dose of 40 mJ/cm 2 was reached and then allowed to stand for 15 minutes. Thereafter, development was performed at 30±1° C. with a 1.0 wt % Na 2 CO 3 aqueous solution under the jet-type developing condition of a jet pressure of 1.5 kgf/cm 2 for twice the minimum developing time.
在顯影的層板中,光敏樹脂層的最小線寬是用蔡司AXIOPHOT顯微鏡(ZEISS AXIOPHOT Microscope)量測且針對細線黏著力進行評估。可評估為此值愈小,細線黏著力愈佳。 In the developed laminate, the minimum line width of the photosensitive resin layer was measured with a ZEISS AXIOPHOT Microscope and evaluated for fine line adhesion. It can be estimated that the smaller the value, the better the adhesion of thin lines.
3.1:1解析度(單位:微米)3.1:1 resolution (unit: microns)
自實例及比較實例中所製備的乾膜式光阻剝離保護膜,且藉由伯東MACH 610i層壓乾膜式光阻的光敏樹脂層從而以接觸1.6毫米厚度的厚包銅層板的銅層表面,在以下條件下進行刷磨:基板預加熱輥溫度為120℃,層壓機輥溫度為115℃,輥壓力為4.0公斤力/平方公分以及滾轉率為2.0分鐘/公尺,由此形成層板。 The protective film was peeled off from the dry film photoresist prepared in the Examples and Comparative Examples, and the photosensitive resin layer of the dry film photoresist was laminated by Bodong MACH 610i so as to contact the copper layer of the thick copper clad laminate with a thickness of 1.6 mm. The surface was brushed under the following conditions: the substrate preheating roll temperature was 120°C, the laminator roll temperature was 115°C, the roll pressure was 4.0 kgf/cm 2 and the tumble rate was 2.0 min/m, whereby Form a laminate.
自層板剝離用於乾膜式光阻的支撐PET膜,且接著使用平行曝光機器(EXM-1201,由ORC製造有限公司製造)經由光罩用紫外線照射以進行電路評估,直至達至40毫焦/平方公分的曝光劑量,使得電路線的寬度及電路線之間的空間間隔變為1:1,且接著使其靜置15分鐘。此後,在30±1℃下,用1.0重量% Na2CO3水溶液,在1.5公斤力/平方公分的噴射壓力的噴射型顯影條件下執行顯影的時間為最小顯影時間的兩倍。 The supporting PET film for dry film type photoresist was peeled off from the laminate, and then irradiated with ultraviolet rays through the photomask using a parallel exposure machine (EXM-1201, manufactured by ORC Manufacturing Co., Ltd.) for circuit evaluation up to 40 millimetres The exposure dose of J/cm2 was such that the width of the circuit lines and the space interval between the circuit lines became 1:1, and then it was allowed to stand for 15 minutes. Thereafter, development was performed at 30±1° C. with a 1.0 wt % Na 2 CO 3 aqueous solution under the jet-type developing condition of a jet pressure of 1.5 kgf/cm 2 for twice the minimum developing time.
在顯影的層板中,光敏樹脂層之間的間隔的最小值是藉由蔡司AXIOPHOT顯微鏡量測且評估為1:1解析度。可評估為此值愈小,1:1解析度值愈佳。 In the developed laminate, the minimum value of the spacing between the photosensitive resin layers was measured by a ZEISS AXIOPHOT microscope and evaluated as 1:1 resolution. It can be estimated that the smaller the value, the better the 1:1 resolution value.
4.剝離速率(單位:秒)4. Peeling rate (unit: second)
自實例及比較實例中所製備的乾膜式光阻剝離保護膜,且藉由伯東MACH 610i層壓乾膜式光阻的光敏樹脂層從而以接觸1.6毫米厚度的包銅層板的銅層表面,在以下條件下進行刷磨:基板預加熱輥溫度為120℃,層壓機輥溫度為115℃,輥壓力為4.0公斤力/平方公分以及滾轉率為2.0分鐘/公尺,由此形成層板。 The protective film was peeled off from the dry film photoresist prepared in Examples and Comparative Examples, and the photosensitive resin layer of the dry film photoresist was laminated by Bodong MACH 610i so as to contact the surface of the copper layer of the copper clad laminate with a thickness of 1.6 mm. , brush grinding under the following conditions: the substrate preheating roller temperature is 120°C, the laminator roller temperature is 115°C, the roller pressure is 4.0 kgf/cm 2 and the tumble rate is 2.0 min/m, thereby forming laminate.
自層板剝離用於乾膜式光阻的支撐PET膜,且接著使用平行曝光機器(EXM-1201,由ORC製造有限公司製造)經由光罩用紫外線照射以進行電路評估,直至達至40毫焦/平方公分的曝光劑量,且接著使其靜置15分鐘。隨後,在30±1℃下,用1.0重量% Na2CO3水溶液,在1.5公斤力/平方公分的噴射壓力的噴射型顯影條件下執行顯影的時間為最小顯影時間的兩倍。 The supporting PET film for dry film type photoresist was peeled off from the laminate, and then irradiated with ultraviolet rays through the photomask using a parallel exposure machine (EXM-1201, manufactured by ORC Manufacturing Co., Ltd.) for circuit evaluation up to 40 millimetres J/cm² exposure dose and then allowed to stand for 15 minutes. Subsequently, development was performed at 30±1° C. with a 1.0 wt % Na 2 CO 3 aqueous solution under the jet-type development conditions of a jet pressure of 1.5 kgf/cm 2 for twice the minimum development time.
接著,使用3%氫氧化鈉水溶液(溫度為50℃)自包銅層板剝離光敏樹脂層。此時,量測光敏樹脂層自包銅層板落下所需的 時間。 Next, the photosensitive resin layer was peeled off from the copper-clad laminate using a 3% sodium hydroxide aqueous solution (at a temperature of 50° C.). At this point, measure the amount of time required for the photosensitive resin layer to drop from the copper-clad laminate. time.
如表2中所示,相較於比較實例,實例不僅明顯減小泡沫產生的高度且因此與顯影劑溶液具有較低的皂化反應度,且亦具有更精細的細線黏著力及解析度且因此可具有優異的可顯影性。另外,已發現實例可在剝離製程期間具有更快的剝離速率。 As shown in Table 2, compared to the comparative example, the example not only significantly reduces the height of foam generation and thus has a lower degree of saponification reactivity with the developer solution, but also has finer fine line adhesion and resolution and thus Can have excellent developability. Additionally, the examples have been found to have faster peel rates during the peel process.
5.絕對黏度5. Absolute viscosity
對於其中自實例及比較實例中所製備的乾膜式光阻剝離保護膜及支撐PET膜的光敏樹脂層,根據溫度的絕對黏度是使用DHR-2(TA儀器公司)設備在以下條件下量測,且展示於下圖2中。經由此方法,絕對黏度的最小值、絕對黏度的最小值下的溫度以及固化溫度經測定且展示於下表3中。 For the photosensitive resin layer in which the dry film type photoresist peeling protective film and the supporting PET film were prepared from Examples and Comparative Examples, the absolute viscosity according to temperature was measured using DHR-2 (TA Instruments, Inc.) equipment under the following conditions , and is shown in Figure 2 below. Via this method, the absolute viscosity minimum, the temperature at the absolute viscosity minimum, and the curing temperature were determined and are shown in Table 3 below.
<絕對黏度的量測條件> <Measurement Conditions for Absolute Viscosity>
-測試類型=流動類型,溫度 - test type = flow type, temperature
-氣體=氮氣(10公升/分鐘) -Gas = Nitrogen (10 liters/min)
-開始溫度=50℃ -Start temperature=50℃
-最終溫度=125℃ - Final temperature = 125°C
-升溫速率=10℃/分鐘 - Heating rate = 10°C/min
-剪切速率=1(1/秒) - Shear rate = 1 (1/sec)
-軸向力=3牛或小於3牛 - Axial force = 3N or less
在上述條件下量測值。 Measured under the above conditions.
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