WO2021136420A1 - 加热器以及包含该加热器的烟具 - Google Patents

加热器以及包含该加热器的烟具 Download PDF

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Publication number
WO2021136420A1
WO2021136420A1 PCT/CN2020/141585 CN2020141585W WO2021136420A1 WO 2021136420 A1 WO2021136420 A1 WO 2021136420A1 CN 2020141585 W CN2020141585 W CN 2020141585W WO 2021136420 A1 WO2021136420 A1 WO 2021136420A1
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WO
WIPO (PCT)
Prior art keywords
electrode
heater
closed end
infrared
heater according
Prior art date
Application number
PCT/CN2020/141585
Other languages
English (en)
French (fr)
Inventor
胡瑞龙
徐中立
李永海
Original Assignee
深圳市合元科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市合元科技有限公司 filed Critical 深圳市合元科技有限公司
Priority to US17/790,729 priority Critical patent/US20230000160A1/en
Priority to EP20909348.3A priority patent/EP4085776A4/en
Publication of WO2021136420A1 publication Critical patent/WO2021136420A1/zh

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/20Devices using solid inhalable precursors
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/0033Heating devices using lamps
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/02Details
    • H05B3/04Waterproof or air-tight seals for heaters
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/141Conductive ceramics, e.g. metal oxides, metal carbides, barium titanate, ferrites, zirconia, vitrous compounds
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/145Carbon only, e.g. carbon black, graphite
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/148Silicon, e.g. silicon carbide, magnesium silicide, heating transistors or diodes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/42Heating elements having the shape of rods or tubes non-flexible
    • H05B3/46Heating elements having the shape of rods or tubes non-flexible heating conductor mounted on insulating base
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/013Heaters using resistive films or coatings
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/016Heaters using particular connecting means
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/022Heaters specially adapted for heating gaseous material
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/032Heaters specially adapted for heating by radiation heating

Definitions

  • the embodiments of the present application relate to the technical field of smoking appliances, and in particular to a heater and a smoking appliance including the heater.
  • Smoking articles such as cigarettes and cigars burn tobacco during use to produce smoke. Attempts have been made to provide alternatives to these tobacco-burning articles by producing products that release compounds without burning. Examples of such products are so-called heat-not-burn products, which release compounds by heating the tobacco instead of burning the tobacco.
  • the patent with publication number CN209090070U discloses a smoke generating device.
  • the device includes a ceramic-based heating element and a detachable smoking substance container arranged in a housing.
  • the ceramic-based heating element faces the detachable smoking substance container from the bottom.
  • the contained smoke substance is roasted and heated to produce smoke.
  • the container containing the smoking substance has vents on its side walls and bottom, and external air enters the container through the vents to replenish the air required for heating the smoking substance, so that the smoking substance can be heated more fully .
  • opening vents on the container containing the smoking substance will easily cause the residue particles of the smoking substance to fall out of the container, and the residue particles will produce peculiar smell and harmful gas after repeated heating; on the other hand, the ceramic base generates heat In the heating method of the element, there is uneven heating of the smoking material, and it may even appear that the peripheral part of the smoking material has been burnt when the central part of the smoking material has not yet smoked, thereby reducing the user experience.
  • the embodiments of the present application provide a heater and a smoking appliance containing the heater, aiming to solve the problem that the residue particles of the smoking substance existing in the existing smoking appliance easily fall out of the vent hole on the container containing the smoking substance, and smoke The problem of uneven heating of the material.
  • the first aspect of the embodiments of the present application provides a heater for heating a solid smoking substance, and volatilizing at least one component in the solid smoking substance to form an aerosol for users to smoke;
  • the heater includes:
  • the base body is formed with a cavity for receiving the solid smoking material, and has opposite open ends and closed ends; the solid smoking material can be received in the cavity or from the cavity through the open end The chamber is removed;
  • the infrared heating component is used to receive the electric power of the power supply to generate heat, and transfer the generated heat from the closed end to the solid smoking substance received in the cavity in the manner of at least infrared radiation, so as to generate a smoking material.
  • Aerosol
  • the aerosol is taken away by the air flow passing through the open end.
  • a second aspect of the embodiments of the present application provides a smoking article, which includes a power source and the heater described in the first aspect; the power source is used to provide electric power to the heater.
  • the heater provided by the embodiments of the present application and the smoking set containing the heater heat the solid smoking material from the bottom of the substrate by means of infrared radiation, and the solid smoking material is heated uniformly and has a faster heating speed; on the other hand, the substrate There is no ventilation hole, which prevents the solid smoke substance and its residue particles from falling out of the ventilation hole, causing the solid smoke substance and its residue particles to be repeatedly heated to produce peculiar smell and harmful gas.
  • FIG. 1 is a schematic diagram of a heater provided in Embodiment 1 of the present application.
  • FIG. 2 is a schematic diagram of a heater with circular electrodes and ring electrodes provided in the first embodiment of the present application;
  • Fig. 3 is a schematic diagram of a heater with a planar spiral electrode provided in the first embodiment of the present application
  • FIG. 4 is a schematic diagram of a heater in which the electrode and the infrared electric heating layer provided in the first embodiment of the present application are formed along the longitudinal direction of the substrate;
  • FIG. 5 is another schematic diagram of a heater in which the electrode and the infrared electric heating layer are formed along the longitudinal direction of the substrate according to the first embodiment of the present application;
  • Fig. 6 is a schematic diagram of a smoking set provided in the second embodiment of the present application.
  • the first embodiment of the present application provides a heater for heating a solid smoking material, and volatilizing at least one component of the solid smoking material to form an aerosol for users to smoke;
  • the heater includes a substrate and an infrared heating component.
  • a cavity for receiving a solid smoking substance is formed inside the base 11 and has opposite open and closed ends; the solid smoking substance can be received in or from the cavity through the open end Remove.
  • the base 11 may be cylindrical, prismatic, or other cylindrical shapes.
  • the base 11 is preferably cylindrical, and the cavity is a cylindrical hole in the base 11, and the solid smoking substance can be heated by placing the solid smoking substance in the cavity.
  • the base 11 can be made of materials with high temperature resistance and high infrared transmittance, including but not limited to the following materials: quartz glass, sapphire, silicon carbide, magnesium fluoride ceramics, yttrium oxide ceramics, magnesium aluminum spinel ceramics , Yttrium aluminum garnet single crystal or germanium single crystal and so on.
  • the base 11 is made of quartz glass.
  • the solid smoking substance can be a solid smoking substance such as cigarettes, shredded tobacco, tobacco pieces, tobacco stems and/or tobacco paste, and can also be semi-finished or finished products such as tobacco, Chinese herbal medicine, and spices.
  • the aerosol-forming substrate is a substrate capable of releasing volatile compounds that can form an aerosol. Such volatile compounds can be released by heating the aerosol to form a matrix.
  • the aerosol-forming substrate can be adsorbed, coated, impregnated or otherwise loaded onto the carrier or support.
  • the aerosol-forming substrate may conveniently be part of an aerosol-generating article or smoking article.
  • the aerosol-forming substrate may include nicotine.
  • the aerosol-forming substrate may include tobacco, for example, may include a tobacco-containing material containing volatile tobacco flavor compounds that are released from the aerosol-forming substrate when heated.
  • a preferred aerosol-forming substrate may include a homogeneous tobacco material, such as deciduous tobacco.
  • the aerosol-forming substrate may include at least one aerosol-forming agent, and the aerosol-forming agent may be any suitable known compound or mixture of compounds. In use, the compound or mixture of compounds is conducive to the compactness and stability of the aerosol. It forms and is basically resistant to thermal degradation at the operating temperature of the aerosol generating system.
  • Suitable aerosol forming agents are well known in the art and include, but are not limited to: polyols, such as triethylene glycol, 1,3-butanediol, and glycerol; esters of polyols, such as glycerol mono-, di- or triacetate ; And fatty acid esters of mono-, di- or polycarboxylic acids, such as dimethyl dodecanedioate and dimethyltetradecanedioate.
  • Preferred aerosol forming agents are polyhydric alcohols or mixtures thereof, such as triethylene glycol, 1,3-butanediol and most preferably glycerol.
  • the infrared heating component is used to receive the electric power of the power supply to generate heat, and transfer the generated heat from the closed end of the base 11 to the solid smoking substance received in the cavity in the manner of infrared radiation at least to generate aerosol for inhalation.
  • the generated aerosol is carried away by the air flow passing through the open end.
  • no ventilation holes are provided on the side surface of the base body 11 or the end surface of the closed end, so that, on the one hand, it prevents the solid smoke substance and its residue particles from falling out of the ventilation hole, resulting in the solid smoke substance and its residue.
  • the problem of peculiar smell and harmful gas is generated; on the other hand, the solid smoking material is heated from the bottom of the substrate 11 by means of infrared radiation, and the solid smoking material is heated uniformly and the temperature rises faster.
  • the infrared heating component includes an infrared electric heating layer 12 and a conductive module (13, 14).
  • the infrared electric heating layer 12 is formed on the end face of the closed end, which may be the inner end face or the outer end face of the closed end, part of the end face or the entire end face of the closed end, or partly formed on the side surface of the base 11.
  • the preferred infrared electric heating layer 12 is formed on the entire outer end surface of the closed end.
  • the infrared heating layer 12 is preferably made of far-infrared heating ink, ceramic powder and inorganic binder. After being fully stirred and uniformly coated, it is printed on the outer surface of the closed end, and then dried and cured for a certain period of time.
  • the thickness of 12 is 30 ⁇ m-50 ⁇ m; of course, the infrared heating layer 12 can also be mixed and stirred by tin tetrachloride, tin oxide, antimony trichloride, titanium tetrachloride and anhydrous copper sulfate in a certain proportion and then coated on the closed end.
  • the ceramic layer, the nickel-cobalt oxide ceramic layer, the nickel-cobalt nitride ceramic layer, the nickel-cobalt boride ceramic layer, the nickel-cobalt carbide ceramic layer or the high silicon molecular sieve ceramic layer; the infrared electric heating layer 12 also It can be the existing coating of other materials.
  • the conductive module (13, 14) includes electrodes 13 and electrodes 14 arranged at intervals, and at least one of the electrodes 13 and the electrodes 14 is arranged on the end surface of the closed end. Both the electrode 13 and the electrode 14 are electrically connected to the infrared electric heating layer 12 at least partially, so that current can flow from one electrode to the other electrode via the infrared electric heating layer 12.
  • the infrared electric heating layer 12 receives the electric power of the power supply through the electrode 13 and the electrode 14 to generate heat, and transmits the generated heat at least in the form of infrared radiation from the closed end to the solid smoking material received in the chamber.
  • the polarities of the electrode 13 and the electrode 14 are opposite. For example, the electrode 13 is a positive electrode and the electrode 14 is a negative electrode; or the electrode 13 is a negative electrode and the electrode 14 is a positive electrode.
  • the electrode 13 and the electrode 14 are formed on the end surface of the closed end, and the infrared electric heating layer 12 is provided on a part of the end surface of the closed end between the electrode 13 and the electrode 14.
  • the electrode 13 is arranged next to the periphery of the closed end, and the electrode 14 is arranged to cover the center of the closed end.
  • the electrode 13 may be a ring electrode disposed adjacent to the circumference of the closed end, and the electrode 14 may be a circular electrode covering the center of the closed end.
  • the electrode 13 and the electrode 14 are respectively a plane spiral formed by a fixed point spiraling outwards, wherein the fixed point is set close to the center of the closed end, and the fixed point is specifically closed to close The center position of the end face of the end is set at the center of symmetry.
  • the electrode of the planar spiral wire can reduce the equivalent resistance of the infrared electric heating layer 12 and improve the electrothermal conversion efficiency of the infrared electric heating layer 12.
  • the two formed planar spiral electrodes can be extended to the side of the base 11 to form two side electrodes, so that the portion of the planar spiral extending to the side of the base 11 is connected to the power source, for example: The positive and negative poles of the power supply are connected.
  • the infrared electric heating layer 12 is coated between the formed two side electrodes, the solid smoking material can be heated simultaneously from the bottom and side surfaces of the base 11 by means of infrared radiation. It is easy to imagine that it is also possible that one of the formed two planar spiral electrodes extends to the side surface of the substrate 11.
  • the electrode 13, the infrared heating layer 12 and the electrode 14 are sequentially formed on the end surface of the closed end along the longitudinal direction of the base 11.
  • the electrode 13 covers at least a part of the outer end surface of the closed end; the infrared electric heating layer 12 and the electrode 14 cover a part of the electrode 13 so that the part of the electrode 13 not covered by the infrared electric heating layer 12 and the electrode 14 is connected to the positive electrode of the power supply. Or negative connection.
  • the electrode 13, the infrared heating layer 12, and the electrode 14 may all be continuous film layers.
  • the electrode 13 and the electrode 14 are both surface electrodes, and the electrode 13 covers at least a part of the outer end surface of the closed end, and the infrared heating layer 12 and The electrode 14 covers a part of the electrode 13; or, the electrode 13 is a discontinuous film layer, for example, the electrode 13 is a mesh electrode, and the mesh shape of the mesh electrode is rhombus, square, circle, triangle, or irregular pattern.
  • the conductive cross-sectional area of the infrared electric heating layer 12 is significantly increased, and the infrared electric heating layer 12 can be made of materials with higher resistivity, for example:
  • the infrared electric heating layer 12 can be made of materials with high infrared emissivity, such as oxides, carbon materials, carbides, or nitrides. Specifically as follows:
  • Metal oxides and multi-component alloy oxides including: iron oxide, aluminum oxide, chromium oxide, indium oxide, lanthanum oxide, cobalt oxide, nickel oxide, and nickel oxide Antimony, antimony pentoxide, titanium dioxide, zirconium dioxide, manganese dioxide, ceria, copper oxide, zinc oxide, magnesium oxide, calcium oxide or molybdenum trioxide, etc.; it can also be two or more of the above metals A combination of oxides; it can also be a ceramic material with a unit cell structure such as spinel, perovskite or olivine.
  • the emissivity of carbon materials is close to that of a black body, and it has a higher infrared emissivity.
  • Carbon materials including: graphite, carbon fiber, carbon nanotubes, graphene or diamond-like films, etc.
  • Carbides including: silicon carbide, silicon carbide has high emissivity in a larger infrared wavelength range (2.3 microns-25 microns), and is a good near full-band infrared radiation material; in addition, there are tungsten carbide and iron carbide , Vanadium carbide, titanium carbide, zirconium carbide, manganese carbide, chromium carbide or niobium carbide, etc., all have high infrared emissivity (MeC phase does not have strict stoichiometric composition and chemical formula).
  • Nitride including: metal nitride and non-metal nitride, where metal nitride includes: titanium nitride, titanium carbonitride, aluminum nitride, magnesium nitride, tantalum nitride or vanadium nitride, etc.; non-metal nitride Including: boron nitride, phosphorus pentanitride or silicon nitride (Si 3 N 4 ), etc.
  • inorganic non-metallic materials include: silicon dioxide, silicate (including phosphosilicate, borosilicate, etc.), titanate, aluminate, phosphate, boride or chalcogenide, etc.
  • the infrared film layer 12 can be formed on the outer surface of the closed end of the substrate 11 by using a physical vapor deposition method, a chemical vapor deposition method, or a spraying method.
  • the physical vapor deposition method is used to deposit on the outer surface of the closed end of the substrate 11.
  • FIG. 5 is different from the example of FIG. 5 in that the electrode 13 covers at least a part of the outer end surface of the closed end (shown as 131 in the figure) and extends along the outer end surface of the closed end to the side surface of the base body (132 in the figure). (Shown), so that the portion 132 of the first electrode extending to the side of the base 11 is connected to the positive electrode or the negative electrode of the power source.
  • the heater further includes an infrared reflective coating formed on the side surface of the substrate 11 to reflect infrared rays transmitted from the side surface 11 of the substrate.
  • the infrared light generated by the infrared electric heating layer 12 heats the solid smoking material through the open end radiation
  • part of the infrared light may be transmitted through the side surface of the substrate 11.
  • the function of the infrared reflective coating is to reflect the infrared rays transmitted from the side of the substrate 11 back to the inside of the substrate 11 to heat the solid smoking material inside the substrate 11.
  • the effective utilization of the infrared rays emitted by the infrared electric heating layer 12 is improved, and the heating efficiency is improved; on the other hand, the conduction of heat from the side of the base 11 to the side away from the base 11 can be prevented.
  • the infrared reflective coating includes at least one of metal and metal oxide. Specifically, it can be gold, silver, nickel, aluminum, gold alloy, silver alloy, nickel alloy, aluminum alloy, gold oxide, silver oxide, nickel oxide, aluminum oxide, titanium oxide, zinc oxide And one or more of ceria.
  • the thickness of the infrared reflective coating is between 0.3 ⁇ m and 200 ⁇ m.
  • the heater further includes a heat-insulating film layer formed on the side surface of the base body 11 to prevent at least part of the heat conduction from the side surface of the base body 11 in a direction away from the side surface of the base body 11.
  • the thermal conductivity of the thermal insulation film layer is less than 0.2W/(m ⁇ K), preferably less than 0.1W/(m ⁇ K), more preferably less than 0.05W/(m ⁇ K), more preferably It is 0.02-0.04W/(m ⁇ K).
  • the thermal insulation film layer includes a thermal insulation material
  • the thermal insulation material may be thermal insulation glue, aerogel, aerogel felt, asbestos, aluminum silicate, calcium silicate, diatomaceous earth, or zirconia.
  • the smoking set 100 includes a mouthpiece 101, a housing 102, the heater described in the first embodiment, and a power source.
  • the suction nozzle 101 has a suction nozzle end and an open end; the open end and one end of the housing 102 are connected in a detachable manner, and the suction nozzle end is provided with an air outlet.
  • the side wall of the housing 102 is provided with a number of air inlet holes. The airflow flows in from the air inlet holes. When passing through the open end of the heater base 11, the aerosol generated by the heater is taken away and flows out from the air outlet at the end of the suction nozzle. .
  • a charging interface is provided on the bottom wall of the housing 102, and the smoking set 100 can be charged or upgraded through the charging interface, so as to ensure the continuous use of the smoking set 100.
  • the rear wall of the housing 102 is provided with a switch button and an indicator light.
  • the switch button is used to turn on or off the smoking set 100.
  • the indicator light is used to indicate status information of the smoking set 100, such as the working state of the smoking set 100, battery power, and so on.
  • the heater is arranged at one end of the housing 102 close to the suction nozzle 101.
  • the power supply is arranged at one end of the housing 102 away from the suction nozzle 101.
  • the power supply includes a control circuit and a battery, and the battery is electrically connected to the control circuit.
  • the smoking set 100 also includes a temperature sensor, such as an NTC temperature sensor, which is used to detect the real-time temperature of the substrate 11 and transmit the detected real-time temperature to the control circuit.
  • the control circuit adjusts the current flowing through the infrared electric heating layer 12 according to the real-time temperature. size. Specifically, when the NTC temperature sensor detects that the real-time temperature in the substrate 11 is low, for example, when it detects that the temperature inside the substrate 11 is less than 150°C, the control circuit controls the battery to output a higher voltage to the electrodes, thereby increasing the infrared heating layer.
  • the electric current fed in 12 increases the heating power of the solid raw material and reduces the waiting time for the user to suck the first mouth.
  • the control circuit controls the battery to output a normal voltage to the electrodes.
  • the control circuit controls the battery to output a lower voltage to the electrode; when the NTC temperature sensor detects that the temperature inside the substrate 11 is 250°C and above, the control circuit Control the battery to stop outputting voltage to the electrodes.

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Resistance Heating (AREA)

Abstract

本申请涉及烟具领域,提供了一种加热器以及包含该加热器的烟具,该加热器包括基体,内部形成有用于接收固体发烟物质的腔室、且具有相对的敞口端和封闭端;固体发烟物质可通过敞口端接收于腔室内或从腔室内移除;红外发热组件接受电源的电功率产生热量,并将产生的热量至少以红外线辐射的方式从封闭端传递给接收于腔室内的固体发烟物质,以生成供吸食的气溶胶;气溶胶被从敞口端经过的气流带走。本申请通过红外线辐射的方式从基体的底部对固体发烟物质进行加热,固体发烟物质受热均匀、升温速度较快;另一方面,基体没有透气孔,避免了固体发烟物质及其残渣颗粒从透气孔掉落出去,导致固体发烟物质及其残渣颗粒被反复加热之后产生异味和有害气。

Description

加热器以及包含该加热器的烟具
本申请要求于2020年01月02日提交中国专利局,申请号为202010000296.2,发明名称为“加热器以及包含该加热器的烟具”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请实施例涉及烟具技术领域,尤其涉及一种加热器以及包含该加热器的烟具。
背景技术
诸如香烟和雪茄的吸烟物品在使用期间燃烧烟草以产生烟雾。已经尝试通过产生在不燃烧的情况下释放化合物的产品来为这些燃烧烟草的物品提供替代物。此类产品的示例是所谓的加热不燃烧产品,其通过加热烟草而不是燃烧烟草来释放化合物。
公开号为CN209090070U的专利,公开了一种烟雾发生装置,该装置包括设置在壳体中的陶瓷基发热元件和可拆卸发烟物质容器,陶瓷基发热元件从底部对可拆卸发烟物质容器中容纳的发烟物质进行烘焙加热产生烟雾。其中,容纳发烟物质的容器,其侧壁和底部开设有透气孔,外界的空气通过该透气孔进入容器内部,对加热发烟物质所需的空气进行补给,使得发烟物质加热的更加充分。
然而,在容纳发烟物质的容器上开设透气孔,易导致发烟物质的残渣颗粒从容器中掉落出去,残渣颗粒被反复加热之后会产生异味和有害的气体;另一方面,陶瓷基发热元件的加热方式,存在发烟物质受热不均匀,甚至可能出现在发烟物质的中心部分尚未烤出烟味时,外围部分却已经烤焦的情形,进而降低用户体验。
发明内容
本申请实施例提供一种加热器以及包含该加热器的烟具,旨在解决现有烟具存在的发烟物质的残渣颗粒易从容纳发烟物质的容器上的透气孔掉落出去、以及发烟物质受热不均匀的问题。
本申请实施例第一方面提供了一种加热器,用于加热固体发烟物质,并挥发所述固体发烟物质中至少一种成分形成气溶胶供用户吸食;所述加热器包括:
基体,内部形成有用于接收所述固体发烟物质的腔室、且具有相对的敞口端和封闭端;所述固体发烟物质可通过所述敞口端接收于所述腔室内或从所述腔室内移除;
红外发热组件,用于接受电源的电功率产生热量,并将产生的热量至少以红外线辐射的方式从所述封闭端传递给接收于所述腔室内的所述固体发烟物质,以生成供吸食的气溶胶;
其中,所述气溶胶被从所述敞口端经过的气流带走。
本申请实施例第二方面提供了一种烟具,所述烟具包括电源、以及第一方面所述的加热器;所述电源用于为所述加热器提供电功率。
本申请实施例提供的加热器以及包含该加热器的烟具,通过红外线辐射的方式从基体的底部对固体发烟物质进行加热,固体发烟物质受热均匀、升温速度较快;另一方面,基体没有透气孔,避免了固体发烟物质及其残渣颗粒从透气孔掉落出去,导致固体发烟物质及其残渣颗粒被反复加热之后产生异味和有害气体。
附图说明
一个或多个实施例通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限制。
图1是本申请实施方式一提供的加热器示意图;
图2是本申请实施方式一提供的具有圆形电极和环形电极的加热器示意图;
图3是本申请实施方式一提供的具有平面螺旋线电极的加热器示意图;
图4是本申请实施方式一提供的电极和红外电热层沿着基体的纵向方向形成的加热器示意图;
图5是本申请实施方式一提供的电极和红外电热层沿着基体的纵向方向形成的加热器另一示意图;
图6是本申请实施方式二提供的烟具示意图。
具体实施方式
为了便于理解本申请,下面结合附图和具体实施方式,对本申请进行更详细的说明。需要说明的是,当元件被表述“固定于”另一个元件,它可以直接在另一个元件上、或者其间可以存在一个或多个居中的元件。当一个元件被表述“连接”另一个元件,它可以是直接连接到另一个元件、或者其间可以存在一个或多个居中的元件。本说明书所使用的术语“上”、“下”、“左”、“右”、“内”、“外”以及类似的表述只是为了说明的目的。
除非另有定义,本说明书所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本说明书中在本申请的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是用于限制本申请。本说明书所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。
实施方式一
本申请实施方式一所提供一种加热器,用于加热固体发烟物质,并挥发所述固体发烟物质中至少一种成分形成气溶胶供用户吸食;加热器包括基体和红外发热组件。
请参考图1所示,基体11内部形成有用于接收固体发烟物质的腔室、且具有相对的敞口端和封闭端;固体发烟物质可通过敞口端接收于腔室内或从腔室内移除。基体11可以为圆柱体状、棱柱体状或者其他柱体状。基体11优选为圆柱体状,腔室即为基体11中的圆柱体状孔,将固体发烟物质置于腔室内可对其进行加热。
基体11可以选用耐高温且具有较高的红外线透过率的材料制成,包括但不限于以下材料:石英玻璃、蓝宝石、碳化硅、氟化镁陶瓷、氧化钇陶瓷、镁铝尖晶石陶瓷、钇铝石榴石单晶或锗单晶等等。优选的,基体11由石英玻璃制成。
固体发烟物质可以是卷烟、烟丝、烟块、烟梗和/或烟膏等固体发烟物质,也可以是烟草类、中草药类、香料类等半成品或成品。以固态的气溶胶形成基质为例,气溶胶形成基质是一种能够释放可形成气溶胶的挥发性化合物的基质。这种挥发性化合物可通过加热该气溶胶形成基质而被释放出来。气溶胶形成基质可吸附、涂覆、浸渍或以其它方式装载到载体或支承件上。气溶胶形成基质可便利地是气溶胶生成制品或吸烟制品的一部分。
气溶胶形成基质可以包括尼古丁。气溶胶形成基质可以包括烟草,例如可以包括含有挥发性烟草香味化合物的含烟草材料,当加热时所述挥发性烟草香味化合物从气溶胶形成基质释放。优选的气溶胶形成基质可以包括均质烟草材料,例如落叶烟草。气溶胶形成基质可以包括至少一种气溶胶形成剂,气溶胶形成剂可为任何合适的已知化合物或化合物的混合物,在使用中,所述化合物或化合物的混合物有利于致密和稳定气溶胶的形成,并且对在气溶胶生成系统的操作温度下的热降解基本具有抗性。合适的气溶胶形成剂是本领域众所周知的,并且包括但不限于:多元醇,例如三甘醇,1,3-丁二醇和甘油;多元醇的酯,例如甘油单、二或三乙酸酯;和一元、二元或多元羧酸的脂肪酸酯,例如二甲基十二烷二酸酯和二甲基十四烷二酸酯。优选的气溶胶形成剂是多羟基醇或其混合物,例如三甘醇、1,3-丁二醇和最优选的丙三醇。
红外发热组件,用于接受电源的电功率产生热量,并将产生的热量至少以红外线辐射的方式从基体11的封闭端传递给接收于腔室内的固体发烟物质,以生成供吸食的气溶胶。生成的气溶胶被从敞口端流经过的气流带走。
在本示例中,并没有在基体11的侧面或者封闭端的端面上设置通气孔,这样,一方面避免了固体发烟物质及其残渣颗粒从透气孔掉落出去,导致固体发烟物质及其残渣颗粒被反复加热之后产生异味和有害气体的问题;另一方面,通过红外线辐射的方式从基体11的底部对固体发烟物质进行加热,固体发烟物质受热均匀、升温速度较快。
请参考图2所示,在一示例中,红外发热组件包括红外电热层12、导电模块(13、14)。
红外电热层12形成在封闭端的端面,可以是封闭端的内端面或者外端面,也可以是封闭端的部分端面或者整个端面,还可以部分形成在基体11的侧面。 优选的红外电热层12形成在封闭端的整个外端面。
在图2的示例中,红外电热层12优选的由远红外电热油墨、陶瓷粉末和无机粘合剂充分搅拌均匀后涂印在封闭端的外表面上,然后烘干固化一定的时间,红外电热层12的厚度为30μm-50μm;当然,红外电热层12还可以由四氯化锡、氧化锡、三氯化锑、四氯化钛以及无水硫酸铜按一定比例混合搅拌后涂覆到封闭端的外表面上;或者为碳化硅陶瓷层、碳纤维复合层、锆钛系氧化物陶瓷层、锆钛系氮化物陶瓷层、锆钛系硼化物陶瓷层、锆钛系碳化物陶瓷层、铁系氧化物陶瓷层、铁系氮化物陶瓷层、铁系硼化物陶瓷层、铁系碳化物陶瓷层、稀土系氧化物陶瓷层、稀土系氮化物陶瓷层、稀土系硼化物陶瓷层、稀土系碳化物陶瓷层、镍钴系氧化物陶瓷层、镍钴系氮化物陶瓷层、镍钴系硼化物陶瓷层、镍钴系碳化物陶瓷层或高硅分子筛陶瓷层中的一种;红外电热层12还可以是现有的其他材料涂层。
导电模块(13、14)包括间隔设置的电极13和电极14,电极13和电极14中的至少一个设置在封闭端的端面上。电极13和电极14均至少部分地与红外电热层12电性连接,以使得电流可以经由红外电热层12从其中一个电极流向另一个电极。红外电热层12通过电极13和电极14接受电源的电功率产生热量,并将产生的热量至少以红外线辐射的方式从封闭端传递给接收于腔室内的固体发烟物质。电极13和电极14的极性相反,例如:电极13为正极、电极14为负极;或者电极13为负极、电极14为正极。
在图2的示例中,电极13和电极14形成在封闭端的端面上,红外电热层12设置在电极13和电极14之间的封闭端的部分端面上。电极13紧邻封闭端周边设置,电极14覆盖封闭端中心位置设置。以圆柱体状的基体11为例,封闭端的端面为圆形,电极13可以为紧邻封闭端圆周设置的环形电极,电极14可以为覆盖封闭端圆心位置的圆形电极。
请参考图3所示,在另一示例中,电极13和电极14分别为以一个固定点向外旋绕而形成的平面螺旋线,其中固定点紧邻封闭端中心位置设置,具体地固定点以封闭端的端面的中心位置为对称中心设置。平面螺旋线的电极相对图2的示例,可以降低红外电热层12的等效电阻,提高红外电热层12的电热转换效率。
进一步地,形成的两条平面螺旋线的电极均可以延伸到基体11的侧面上以形成两个侧电极,以使得延伸到基体11侧面的平面螺旋线的部分与电源连接,例如:通过导线与电源的正负极连接。另外,形成的两个侧电极之间涂覆红外电热层12的话,可以通过红外线辐射的方式从基体11的底部和侧面同时对固体发烟物质进行加热。很容易想象的到,形成的两条平面螺旋线电极中一条平面螺旋线电极延伸到基体11的侧面上,也是可以的。
请参考图4所示,与图2的示例不同的是,电极13、红外电热层12以及电极14沿着基体11的纵向方向依次形成在封闭端的端面上。
在该示例中,电极13覆盖封闭端外端面的至少一部分;红外电热层12和电极14覆盖电极13的一部分,以使得未被红外电热层12和电极14覆盖的电极13的部分与电源的正极或负极连接。
在该示例中,电极13、红外电热层12以及电极14可以均是连续膜层,例如:电极13和电极14均是面电极,电极13覆盖封闭端外端面的至少一部分,红外电热层12和电极14覆盖电极13的一部分;或者,电极13是非连续膜层,例如:电极13是网状电极,网状电极的网孔形状为菱形、方形、圆形、三角形或不规则图形等等。
在该示例中,相对图2的示例来说,红外电热层12的导电截面积显著地增大了,红外电热层12可选用电阻率较高的材料,例如:
红外电热层12可以选用氧化物、碳材料、碳化物或氮化物等具有较高红外辐射率的材料制成。具体地如下所示:
金属氧化物及多组分合金氧化物,包括:三氧化二铁、三氧化二铝、三氧化二铬、三氧化二铟、三氧化二镧、三氧化二钴、三氧化二镍、三氧化二锑、五氧化二锑、二氧化钛、二氧化锆、二氧化锰、二氧化铈、氧化铜、氧化锌、氧化镁、氧化钙或三氧化钼等;也可以是以上两种或两种以上金属氧化物的组合;还可以是具有尖晶石、钙钛矿或橄榄石等晶胞结构的陶瓷材料。
碳材料的发射率接近于黑体特性,具有较高的红外辐射率。碳材料,包括:石墨、碳纤维、碳纳米管、石墨烯或类金刚石薄膜等。
碳化物,包括:碳化硅,碳化硅在较大的红外线波长范围内(2.3微米-25 微米)具有高发射率,是较好的近全波段红外辐射材料;此外,还有碳化钨、碳化铁、碳化钒、碳化钛、碳化锆、碳化锰、碳化铬或碳化铌等,都具有较高的红外发射率(MeC相不具备严格的化学计算成分和化学式)。
氮化物,包括:金属氮化物和非金属氮化物,其中金属氮化物包括:氮化钛、碳氮化钛、氮化铝、氮化镁、氮化钽或氮化钒等;非金属氮化物包括:氮化硼、五氮化三磷或氮化硅(Si 3N 4)等。
其他无机非金属材料,包括:二氧化硅、硅酸盐(包括磷硅酸盐、硼硅酸盐等)、钛酸盐、铝酸盐、磷酸盐、硼化物或硫系化合物等。
红外膜层12可采用物理气相沉积方法、化学气相沉积方法、喷涂方法形成在基体11的封闭端的外表面上。优选的采用物理气相沉积方法沉积在基体11的封闭端的外表面上。
请参考图5所示,与图5的示例不同的是,电极13覆盖封闭端外端面的至少一部分(图中的131所示)、且沿封闭端外端面延伸到基体侧面(图中的132所示),以使得延伸到基体11侧面的第一电极的部分132与电源的正极或负极连接。
在一示例中,加热器还包括形成在基体11侧面上的红外线反射涂层,用于反射从基体侧面11透射的红外线。
在该示例中,红外电热层12生成的红外线,通过敞口端辐射加热固体发烟物质时,部分红外线可能会通过基体11侧面透射出去。红外线反射涂层的作用在于,将基体11侧面透射出去的红外线反射回基体11内部来加热位于基体11内部的固体发烟物质。这样,一方面提升了红外电热层12发出的红外线的有效利用率,提高了加热效率;另一方面可阻止热量由基体11侧面向远离基体11侧面方向的传导。
在该示例中,红外线反射涂层包括金属、金属氧化物中的至少一种。具体地,可为金、银、镍、铝、金合金、银合金、镍合金、铝合金、金的氧化物、银的氧化物、镍的氧化物、铝的氧化物、氧化钛、氧化锌和二氧化铈中的一种或多种制作而成。红外线反射涂层的厚度在0.3μm-200μm之间。
在另一种示例中,加热器还包括形成在基体11侧面上的绝热膜层,用于至 少部分的阻止热量由基体11侧面向远离基体11侧面方向的传导
在该示例中,绝热膜层的导热系数小于0.2W/(m·K),优选的为小于0.1W/(m·K),更优选的为小于0.05W/(m·K),进一步优选为0.02-0.04W/(m·K)。
在该示例中,绝热膜层包括隔热材料,隔热材料可以为隔热胶、气凝胶、气凝胶毡、石棉、硅酸铝、硅酸钙、硅藻土或氧化锆等。
实施方式二
图6是本申请实施方式二提供的一种烟具100,烟具100包括吸嘴101、壳体102、实施方式一所述的加热器以及电源。
吸嘴101,具有吸嘴端和敞口端;敞口端与壳体102的一端通过可以拆卸的方式连接,吸嘴端设有出气口。
壳体102的侧壁上开设有若干进气孔,气流从进气孔流入,经过加热器的基体11的敞口端时,将加热器生成的气溶胶带走,从吸嘴端的出气口流出。壳体102的底壁上具有充电接口,通过充电接口可对烟具100进行充电或升级,以保证烟具100的持续使用。壳体102的后壁上设置有开关按键和指示灯,开关按键用于启动或关闭烟具100,指示灯用于指示烟具100的状态信息,例如:烟具100的工作状态、电池电量等等。
加热器的具体结构可参考实施方式一所述内容,在此不作赘述。加热器设置在壳体102内靠近吸嘴101的一端。
电源设置在壳体102内远离吸嘴101的一端。电源包括控制电路和电池,电池与控制电路电连接。
烟具100还包括温度传感器,例如:NTC温度传感器,用于检测基体11的实时温度,并将检测的实时温度传输到控制电路,控制电路根据该实时温度调节流经红外电热层12上的电流的大小。具体的,当NTC温度传感器检测到基体11内的实时温度较低时,譬如检测到基体11内侧的温度不到150℃时,控制电路控制电池输出较高的电压给电极,进而提高红外电热层12中馈入的电流,提高固体原料的加热功率,减少用户抽吸第一口所要等待的时间。当NTC温度传 感器2检测到基体11的温度为150℃-200℃时,控制电路控制电池输出正常的电压给电极。当NTC温度传感器检测到基体11的温度在200℃-250℃时,控制电路控制电池输出较低的电压给电极;当NTC温度传感器检测到基体11内侧的温度在250℃及以上时,控制电路控制电池停止输出电压给电极。
需要说明的是,本申请的说明书及其附图中给出了本申请的较佳的实施例,但是,本申请可以通过许多不同的形式来实现,并不限于本说明书所描述的实施例,这些实施例不作为对本申请内容的额外限制,提供这些实施例的目的是使对本申请的公开内容的理解更加透彻全面。并且,上述各技术特征继续相互组合,形成未在上面列举的各种实施例,均视为本申请说明书记载的范围;进一步地,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本申请所附权利要求的保护范围。

Claims (18)

  1. 一种加热器,用于加热固体发烟物质,并挥发所述固体发烟物质中至少一种成分形成气溶胶供用户吸食,其特征在于,所述加热器包括:
    基体,内部形成有用于接收所述固体发烟物质的腔室、且具有相对的敞口端和封闭端,所述固体发烟物质可通过所述敞口端接收于所述腔室内或从所述腔室内移除;
    红外发热组件,用于接受电源的电功率产生热量,并将产生的热量至少以红外线辐射的方式从所述封闭端传递给接收于所述腔室内的所述固体发烟物质,以生成供吸食的气溶胶;
    其中,所述气溶胶被从所述敞口端经过的气流带走。
  2. 根据权利要求1所述的加热器,其特征在于,所述红外发热组件包括:
    红外电热层,至少包括形成在所述封闭端的端面的部分;
    导电模块,包括间隔设置的第一电极和第二电极,所述第一电极和所述第二电极分别与电源的正负极电连接,以将所述电源的电功率馈送至所述红外电热层;
    其中,所述第一电极和所述第二电极中的至少一个设置在所述封闭端的端面上。
  3. 根据权利要求2所述的加热器,其特征在于,所述第一电极和所述第二电极形成在所述封闭端的端面上,所述红外电热层设置在所述第一电极和所述第二电极之间。
  4. 根据权利要求3所述的加热器,其特征在于,所述第一电极覆盖所述封闭端中心位置设置,所述第二电极紧邻所述封闭端周边设置。
  5. 根据权利要求4所述的加热器,其特征在于,所述封闭端的端面为圆形,所述第一电极为覆盖所述封闭端圆心位置的圆形电极,所述第二电极为紧邻所述封闭端圆周设置的环形电极。
  6. 根据权利要求3所述的加热器,其特征在于,所述第一电极和所述第二 电极分别为以一个固定点向外旋绕而形成的平面螺旋线。
  7. 根据权利要求6所述的加热器,其特征在于,所述固定点以所述封闭端的端面的中心位置为对称中心设置。
  8. 根据权利要求6或7所述的加热器,其特征在于,所述平面螺旋线延伸到所述基体侧面上,以使得延伸到所述基体侧面的所述平面螺旋线的部分与所述电源连接。
  9. 根据权利要求2所述的加热器,其特征在于,所述第一电极、所述红外电热层以及所述第二电极沿着所述基体的纵向方向依次形成在所述封闭端的端面上。
  10. 根据权利要求9所述的加热器,其特征在于,所述第一电极覆盖所述封闭端的端面的至少一部分;
    所述红外电热层和所述第二电极覆盖所述第一电极的一部分,以使得未被所述红外电热层和所述第二电极覆盖的所述第一电极的部分与所述电源的正极或负极连接。
  11. 根据权利要求9所述的加热器,其特征在于,所述第一电极覆盖所述封闭端的端面的至少一部分、且沿所述封闭端的端面延伸到所述基体侧面,以使得延伸到所述基体侧面的所述第一电极的部分与所述电源的正极或负极连接;
    所述红外电热层和所述第二电极覆盖所述第一电极的一部分。
  12. 根据权利要求9-11任一所述的加热器,其特征在于,所述第一电极和所述第二电极均是连续膜层。
  13. 根据权利要求9-11任一所述的加热器,其特征在于,所述第一电极是非连续膜层。
  14. 根据权利要求1-13任一所述的加热器,其特征在于,所述加热器还包括形成在所述基体侧面上的红外线反射涂层,用于反射从所述基体侧面透射的红外线。
  15. 根据权利要求14所述的加热器,其特征在于,所述红外线反射涂层包 括金属、金属氧化物中的至少一种。
  16. 根据权利要求1-15任一所述的加热器,其特征在于,所述加热器还包括形成在所述基体侧面上的绝热膜层,用于至少部分的阻止热量由所述基体侧面向远离所述基体侧面方向的传导。
  17. 根据权利要求16所述的加热器,其特征在于,所述绝热膜层的导热系数小于0.2W/(m·K),优选的为小于0.1W/(m·K),更优选的为小于0.05W/(m·K),进一步优选为0.02-0.04W/(m·K)。
  18. 一种烟具,其特征在于,所述烟具包括电源、以及权利要求1-17任一项所述的加热器,所述电源用于为所述加热器提供电功率。
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