WO2021128661A1 - 一种膜片自动上料装置 - Google Patents

一种膜片自动上料装置 Download PDF

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Publication number
WO2021128661A1
WO2021128661A1 PCT/CN2020/085506 CN2020085506W WO2021128661A1 WO 2021128661 A1 WO2021128661 A1 WO 2021128661A1 CN 2020085506 W CN2020085506 W CN 2020085506W WO 2021128661 A1 WO2021128661 A1 WO 2021128661A1
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WIPO (PCT)
Prior art keywords
turntable
ejector
feeding device
hole
diaphragm
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PCT/CN2020/085506
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English (en)
French (fr)
Inventor
王勇煌
何立文
李波
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昆山阿普顿自动化系统有限公司
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Publication of WO2021128661A1 publication Critical patent/WO2021128661A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00—De-stacking of articles
    • B65G59/02—De-stacking from the top of the stack
    • B65G59/04—De-stacking from the top of the stack by suction or magnetic devices
    • B65G59/045—De-stacking from the top of the stack by suction or magnetic devices with a stepwise upward movement of the stack
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02—Devices for feeding articles or materials to conveyors
    • B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/06—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines

Definitions

  • the utility model belongs to the technical field of automation equipment, and particularly relates to a diaphragm automatic feeding device.
  • the perforated sheet will be a component of many products.
  • the diaphragm used in the air valve is a plastic part with a through hole in the middle.
  • the production process of the air valve will inevitably involve the feeding and assembly of the diaphragm.
  • the commonly used feeding mechanism adopts a vibrating plate feeding method, which takes up a large space and has a low feeding speed.
  • the current vibrating plate feeding mechanism requires no direct proportion to the amount of time required to load materials, which cannot meet the current requirements for rapid production. Moreover, the structure of the feeding mechanism is relatively complex. The number of products stored is small, and the installation is more troublesome and efficient. Low, resulting in higher maintenance and use costs and costs.
  • the main technical problem that the utility model solves is to provide an automatic feeding device for membranes, through which the automatic feeding device solves the existing problems of low feeding quantity and low efficiency, and improves the automation degree and feeding speed of the feeding process .
  • the utility model provides an automatic film feeding device, which includes a turntable, an ejecting mechanism, a reclaiming mechanism, and a rotary drive mechanism that drives the turntable to rotate.
  • the edge of the turntable is provided with a plurality of places for placing the membrane.
  • the material rack, the film is stacked and passed through the unwinding rack, the ejector mechanism is arranged below the turntable, and the ejector mechanism includes an ejector and a device that drives the ejector to move up and down. Up and down driving mechanism, the end of the ejector can pass through the bottom of the turntable and the unwinding rack to withstand the diaphragm;
  • the rotary drive mechanism drives the turntable to rotate to the ejecting mechanism
  • the up-and-down drive mechanism drives the ejector to move upward to lift the membrane up
  • the take-out mechanism takes out the membrane.
  • the structure to realize that the end of the ejector can pass through the turntable and the bottom of the unwinding rack to withstand the diaphragm is as follows: the bottom of the unwinding rack has a first through hole, and the turntable has a second through hole. Through holes, after the discharging rack is installed on the turntable, the positions of the first through holes correspond to the positions of the second through holes.
  • the ejector includes at least two top posts, and the top posts correspond to the positions of the first through hole and the second through hole.
  • the driving of the upper and lower driving mechanism includes a servo motor, an upper mounting base, a lower mounting base and a guide post, one end of the guide post is mounted on the upper mounting base, and the other end is mounted on the lower mounting base,
  • the ejector passes through the third through hole of the upper mounting seat, and the lower end is directly connected with the output end of the servo motor or connected through a reducer.
  • the reclaiming mechanism is a vacuum suction cup.
  • the automatic feeding device further includes an air blowing mechanism, which includes an air blowing tube and an air outlet head arranged at the end of the air blowing tube, and the air outlet head is aligned with the diaphragm.
  • an air blowing mechanism which includes an air blowing tube and an air outlet head arranged at the end of the air blowing tube, and the air outlet head is aligned with the diaphragm.
  • the unwinding rack includes a feeding rod and a base, the lower end of the feeding rod is fixedly connected with the base, and the base is provided with a first through hole.
  • the discharging rod has a threaded section that facilitates the separation of adjacent diaphragms.
  • the turntable is a pneumatic indexing turntable or an electric indexing turntable.
  • a support is provided at the ejecting mechanism, and the support is provided with an optical fiber sensor
  • the utility model includes a turntable, a material ejecting mechanism, a reclaiming mechanism and a rotary drive mechanism for driving the turntable to rotate.
  • the edge of the turntable is provided with a plurality of unwinding racks for placing membranes, and the membranes pass through the unwinding shelf after being stacked.
  • the ejector mechanism is arranged below the turntable.
  • the ejector mechanism includes an ejector and an up-and-down driving mechanism that drives the ejector to move up and down. The end of the ejector can pass through the turntable and the bottom of the unwinding rack to support the diaphragm.
  • the installation method of this device is simple, and the number of products to be loaded is greatly increased, so that the utilization efficiency of the product is improved, and the manual operation time is saved, and the feeding device is faster and more stable;
  • This device also solves the complex problems of the existing feeding device to reduce the production cost and maintenance cost of the overall device;
  • the turntable can be rotated and adjusted, which can realize feeding while rotating, which is more advanced and faster, and the amount and type of feeding can be controlled by the feeding rod of the feeding rack;
  • the automatic feeding device of the present invention may also include an air blowing mechanism.
  • the air blowing mechanism includes an air blowing tube and an air outlet head provided at the end of the air blowing tube.
  • the air outlet head is aligned with the diaphragm to prevent the diaphragm from sticking together. Facilitate the separation of adjacent diaphragms;
  • the discharging rod of the present invention may have a threaded section that facilitates the separation of adjacent diaphragms, which further facilitates the separation of adjacent diaphragms.
  • Figure 1 is a schematic diagram of the appearance of the utility model
  • Figure 2 is a schematic diagram of the structure of the utility model (viewed from below);
  • Figure 3 is a front view of the utility model
  • Figure 4 is a schematic diagram of the structure of the turntable of the present invention.
  • Figure 5 is a partial enlarged view of Figure 4.
  • Second through hole 11 ejector mechanism 2
  • ejector 21 top column 211
  • up and down drive mechanism 22 servo motor 221, upper mounting seat 222, lower mounting seat 223, guide post 224, reclaiming mechanism 3
  • Rotary drive mechanism 4 diaphragm 5
  • discharge frame 6 first through hole 61
  • discharge rod 62 threaded section 621
  • base 63 blowing mechanism 7 blowing pipe 71
  • bracket 8 bracket 8
  • An automatic film feeding device as shown in Figures 1 to 5, includes a turntable 1, a material ejecting mechanism 2, a material reclaiming mechanism 3, and a rotary drive mechanism 4 that drives the turntable to rotate.
  • the edge is provided with a plurality of unwinding racks 6 for placing the film 5, the film is stacked and passed through the unwinding rack, the ejecting mechanism is arranged below the turntable, the ejecting mechanism It includes an ejector 21 and an up-and-down driving mechanism 22 that drives the ejector to move up and down, the end of the ejector can pass through the turntable and the bottom of the unwinding rack to withstand the diaphragm;
  • the rotary drive mechanism drives the turntable to rotate to the ejecting mechanism
  • the up-and-down drive mechanism drives the ejector to move upward to lift the membrane up
  • the take-out mechanism takes out the membrane.
  • the above-mentioned mechanisms are set on a workbench (not shown in the figure).
  • a workbench not shown in the figure.
  • the structure to realize that the end of the ejector can pass through the turntable and the bottom of the unwinding rack to withstand the diaphragm is: the bottom of the unwinding rack has a first through hole 61
  • the turntable has a second through hole 11, and after the discharging rack is installed on the turntable, the position of the first through hole corresponds to the position of the second through hole.
  • the ejector includes at least two top posts 211, and the top posts correspond to the positions of the first through holes and the second through holes.
  • the top posts correspond to the positions of the first through holes and the second through holes.
  • the upper and lower driving mechanism drive 22 includes a servo motor 221, an upper mounting base 222, a lower mounting base 223, and a guide post 224, one end of the guide post is mounted on the upper mounting base, and The other end is mounted on the lower mounting base, the ejector passes through the third through hole of the upper mounting base, and the lower end is directly connected with the output end of the servo motor or connected through a reducer.
  • a servo motor is used for precise control. Of course, other motors, even air cylinders, can also be used.
  • the reclaiming mechanism is a vacuum suction cup, but it is not limited to this.
  • the automatic feeding device also includes an air blowing mechanism 7, which includes an air blowing pipe 71 and an air outlet head arranged at the end of the air pipe.
  • the air outlet head is aligned with the diaphragm.
  • the air outlet head is not shown in the figure.
  • the air blowing mechanism External air source.
  • the blowing tube in Fig. 1 is not bent. In fact, the blowing tube in Fig. 1 is bent so that the air outlet head can be aligned with the diaphragm.
  • the discharging rack includes a discharging rod 62 and a base 63.
  • the lower end of the discharging rod is fixedly connected with the base, and the base is provided with a first through hole 61.
  • the discharging rod has a threaded section 621 that facilitates the separation of adjacent diaphragms, and also includes a smooth section for ensuring the number of diaphragms.
  • the turntable is a pneumatic indexing turntable or an electric indexing turntable. This is the prior art, so it will not be repeated.
  • the former used in this embodiment is a pneumatic indexing turntable or an electric indexing turntable. This is the prior art, so it will not be repeated.
  • the former used in this embodiment is a pneumatic indexing turntable or an electric indexing turntable. This is the prior art, so it will not be repeated.
  • a bracket 8 is provided at the ejecting mechanism, and the bracket is provided with an optical fiber sensor (not shown in the figure).
  • the rotary drive mechanism drives the turntable to rotate to the ejector mechanism, and the upper and lower drive mechanism drives the top column upwards to pass through the first through hole of the turntable and the second through hole of the unwinding rack to lift up the entire stack of membranes, making the top one
  • the diaphragm is always at the same height, and then the vacuum suction cup of the reclaiming mechanism removes the uppermost diaphragm, reciprocating until the entire stack of diaphragms are taken one by one, and then the rotary drive mechanism drives the rotation to rotate the next unwinding rack. Go to the topping station and continue to repeat the above process;
  • the air outlet head of the air blowing mechanism can also blow the diaphragm, so that adjacent diaphragms are easily separated.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sheets, Magazines, And Separation Thereof (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

一种膜片自动上料装置，包括转盘（1）、顶料机构（2）、取料机构（3）和驱动转盘（1）旋转的旋转驱动机构（4），转盘（1）的边缘设有多个用于放置膜片（5）的放料架（6），膜片（5）叠放后穿于放料架（6），顶料机构（2）设于转盘（1）的下方，顶料机构（2）包括顶料器（21）和驱动顶料器（21）上下平移的上下驱动机构（22），顶料器（21）的端部能够穿过转盘（1）和放料架（6）的底部顶住膜片（5）；通过旋转驱动机构（4）驱动转盘（1）旋转至顶料机构（2）处，通过上下驱动机构（22）驱动顶料器（21）上移将膜片（5）向上顶起，通过取料机构（3）取出膜片（5）。通过此自动上料装置可以解决现有上料数量少与效率低的问题，提高上料过程的自动化程度和上料速度。

Description

一种膜片自动上料装置 技术领域
本实用新型属于自动化设备技术领域，特别涉及一种膜片自动上料装置。
背景技术
带孔片材会是很多产品的组成部件，比如空气阀中用的膜片就是一种中间具有通孔的塑料件，在空气阀的生产过程中就必然会涉及膜片的上料、组装，目前常用的上料机构是采用振动盘上料的方式，此上料方式占用空间大，上料速度低。
现在的振动盘上料机构上料所需的时间与数量根本不成正比，达不到现在的快速生产的要求，而且上料机构的结构比较复杂产品的存储数量较少，安装起来比较麻烦，效率低，造成维护使用的费用与成本较高。
因此，有必要研究一种膜片自动上料装置以克服上述缺点。
实用新型内容
本实用新型主要解决的技术问题是提供一种膜片自动上料装置，通过此自动上料装置来解决现有上料数量少与效率低的问题，提高上料过程的自动化程度和上料速度。
为解决上述技术问题，本实用新型采用的一个技术方案是：
本实用新型提供一种膜片自动上料装置，包括转盘、顶料机构、取料机构和驱动所述转盘旋转的旋转驱动机构，所述转盘的边缘设有多个用于放置膜片的放料架，所述膜片叠放后穿于所述放料架，所述顶料机构设于所述转盘的下方，所述顶料机构包括顶料器和驱动所述顶料器上下平移的上下驱动机构，所述顶料器的端部能够穿过所述转盘和放料架的底部顶住所述膜片；
通过所述旋转驱动机构驱动所述转盘旋转至顶料机构处，通过上下驱动机构驱动顶料器上移将膜片向上顶起，通过取料机构取出膜片。
为解决上述技术问题，本实用新型采用的进一步技术方案是：
实现所述顶料器的端部能够穿过所述转盘和放料架的底部顶住所述膜片 的结构为：所述放料架的底部具有第一通孔，所述转盘具有第二通孔，所述放料架安装于转盘后，所述第一通孔与所述第二通孔位置相对应。
进一步地说，所述顶出器包括至少两顶柱，所述顶柱与所述第一通孔和所述第二通孔的位置相对应。
进一步地说，所述上下驱动机构驱动包括伺服电机、上安装座、下安装座和导柱，所述导柱的一端安装于所述上安装座，且另一端安装于所述下安装座，所述顶出器穿过所述上安装座的第三通孔，且下端与所述伺服电机的输出端直接连接或经过减速机连接。
进一步地说，所述取料机构为真空吸盘。
进一步地说，所述自动上料装置还包括吹气机构，所述吹气机构包括吹气管和设于吹气管的端部的出气头，出气头对准膜片。
进一步地说，所述放料架包括放料杆和底座，所述放料杆的下端与所述底座固定连接，所述底座设有第一通孔。
进一步地说，所述放料杆具有便于将相邻膜片分离的螺纹段。
进一步地说，所述转盘为气动分度转盘或电动分度转盘。
进一步地说，所述顶料机构处设有支架，所述支架设有光纤传感器
本实用新型的有益效果是：
本实用新型包括转盘、顶料机构、取料机构和驱动转盘旋转的旋转驱动机构，转盘的边缘设有多个用于放置膜片的放料架，膜片叠放后穿于放料架，顶料机构设于所述转盘的下方，顶料机构包括顶料器和驱动顶料器上下平移的上下驱动机构，顶料器的端部能够穿过转盘和放料架的底部顶住膜片；通过旋转驱动机构驱动转盘旋转至顶料机构处，通过上下驱动机构驱动顶料器上移将膜片向上顶起，通过取料机构取出膜片，因此本实用新型与现有的技术相比较，具有以下优点：
1、本装置的安装方式简单，并大幅提升上料的产品数量，使产品的利用效率得到提高，也节省人工的操作时间，并让上料装置更加的快速与稳定；
2、本装置同时解决了现有的上料装置复杂的问题，来减少整体装置所需的制作成本与维护成本；
3、转盘能够旋转调节，可以实现一边旋转一边上料，更加的先进与快捷，而且还可以通过更放料架的料杆来控制上料的多少与种类；
再者，本实用新型的自动上料装置还可以包括吹气机构，吹气机构包括吹气管和设于吹气管的端部的出气头，出气头对准膜片，避免膜片粘连到一起，便于将相邻膜片分离；
再者，本实用新型的放料杆可以具有便于将相邻膜片分离的螺纹段，进一步便于相邻膜片的分离。
上述说明仅是本实用新型技术方案的概述，为了能够更清楚了解本实用新型的技术手段，并可依照说明书的内容予以实施，以下以本实用新型的较佳实施例并配合附图详细说明如后。
附图说明
图1是本实用新型的外观示意图；
图2是本实用新型的结构示意图(从下面看)；
图3是本实用新型的主视图；
图4是本实用新型的转盘处的结构示意图；
图5是图4的局部放大图；
附图中各部分标记如下：
转盘1、第二通孔11、顶料机构2、顶料器21、顶柱211、上下驱动机构22、伺服电机221、上安装座222、下安装座223、导柱224、取料机构3、旋转驱动机构4、膜片5、放料架6、第一通孔61、放料杆62、螺纹段621、底座63、吹气机构7、吹气管71、支架8。
具体实施方式
以下通过特定的具体实施例说明本实用新型的具体实施方式，本领域技术人员可由本说明书所揭示的内容轻易地了解本实用新型的优点及功效。本实用新型也可以其它不同的方式予以实施，即，在不背离本实用新型所揭示的范畴下，能予不同的修饰与改变。
实施例：一种膜片自动上料装置，如图1到图5所示，包括转盘1、顶料 机构2、取料机构3和驱动所述转盘旋转的旋转驱动机构4，所述转盘的边缘设有多个用于放置膜片5的放料架6，所述膜片叠放后穿于所述放料架，所述顶料机构设于所述转盘的下方，所述顶料机构包括顶料器21和驱动所述顶料器上下平移的上下驱动机构22，所述顶料器的端部能够穿过所述转盘和放料架的底部顶住所述膜片；
通过所述旋转驱动机构驱动所述转盘旋转至顶料机构处，通过上下驱动机构驱动顶料器上移将膜片向上顶起，通过取料机构取出膜片。
本实施例中，上述各机构设于工作台(图未示意)。本实施例中，所述放料架设有6个，但不限于此。
如图5所示，实现所述顶料器的端部能够穿过所述转盘和放料架的底部顶住所述膜片的结构为：所述放料架的底部具有第一通孔61，所述转盘具有第二通孔11，所述放料架安装于转盘后，所述第一通孔与所述第二通孔位置相对应。
如图2和图3所示，所述顶出器包括至少两顶柱211，所述顶柱与所述第一通孔和所述第二通孔的位置相对应。本实施例中，所述顶柱设有两个，保证上顶膜片的稳定性。
如图2和图3所示，所述上下驱动机构驱动22包括伺服电机221、上安装座222、下安装座223和导柱224，所述导柱的一端安装于所述上安装座，且另一端安装于所述下安装座，所述顶出器穿过所述上安装座的第三通孔，且下端与所述伺服电机的输出端直接连接或经过减速机连接。本实施例中采用的是伺服电机，控制精准，当然也可以采用其它的电机，甚至是气缸。
所述取料机构为真空吸盘，但不限于此。
所述自动上料装置还包括吹气机构7，所述吹气机构包括吹气管71和设于吹气管的端部的出气头，出气头对准膜片，出气头图未示意，吹气机构外接气源。图1中的吹气管未弯折，实际为，将图1中的吹气管弯折，使出气头能够对准膜片。
如图5所示，所述放料架包括放料杆62和底座63，所述放料杆的下端与所述底座固定连接，所述底座设有第一通孔61。
所述放料杆具有便于将相邻膜片分离的螺纹段621，也包括用于保证膜片数量的光滑段。
所述转盘为气动分度转盘或电动分度转盘。此为现有技术，故不赘述，本实施例中采用的前者
如图3所示，所述顶料机构处设有支架8，所述支架设有光纤传感器(图未示意)。
本实用新型的工作原理和工作过程如下：
通过旋转驱动机构驱动转盘旋转至顶料机构处，通过上下驱动机构驱动顶柱向上穿过转盘的第一通孔和放料架的第二通孔将整叠膜片向上顶起，使得最上一膜片始终处于同一高度，然后取料机构的真空吸盘来取走最上面的一膜片，如此往复直至逐一取走整叠的膜片，然后旋转驱动机构驱动转动旋转使得下一放料架转至顶料工位，继续重复上述过程；
另外，在取料过程中，吹气机构的出气头还可以吹动膜片，使得相邻膜片便于分离。
以上所述仅为本实用新型的实施例，并非因此限制本实用新型的专利范围，凡是利用本实用新型说明书及附图内容所作的等效结构，或直接或间接运用在其他相关的技术领域，均同理包括在本实用新型的专利保护范围内。

Claims (10)

  1. 一种膜片自动上料装置，其特征在于：包括转盘(1)、顶料机构(2)、取料机构(3)和驱动所述转盘旋转的旋转驱动机构(4)，所述转盘的边缘设有多个用于放置膜片(5)的放料架(6)，所述膜片叠放后穿于所述放料架，所述顶料机构设于所述转盘的下方，所述顶料机构包括顶料器(21)和驱动所述顶料器上下平移的上下驱动机构(22)，所述顶料器的端部能够穿过所述转盘和放料架的底部顶住所述膜片；
    通过所述旋转驱动机构驱动所述转盘旋转至顶料机构处，通过上下驱动机构驱动顶料器上移将膜片向上顶起，通过取料机构取出膜片。
  2. 根据权利要求1所述的膜片自动上料装置，其特征在于：实现所述顶料器的端部能够穿过所述转盘和放料架的底部顶住所述膜片的结构为：所述放料架的底部具有第一通孔(61)，所述转盘具有第二通孔(11)，所述放料架安装于转盘后，所述第一通孔与所述第二通孔位置相对应。
  3. 根据权利要求2所述的膜片自动上料装置，其特征在于：所述顶出器包括至少两顶柱(211)，所述顶柱与所述第一通孔和所述第二通孔的位置相对应。
  4. 根据权利要求1所述的膜片自动上料装置，其特征在于：所述上下驱动机构驱动(22)包括伺服电机(221)、上安装座(222)、下安装座(223)和导柱(224)，所述导柱的一端安装于所述上安装座，且另一端安装于所述下安装座，所述顶出器穿过所述上安装座的第三通孔，且下端与所述伺服电机的输出端直接连接或经过减速机连接。
  5. 根据权利要求1所述的膜片自动上料装置，其特征在于：所述取料机构为真空吸盘。
  6. 根据权利要求1所述的膜片自动上料装置，其特征在于：所述自动上料装置还包括吹气机构(7)，所述吹气机构包括吹气管(71)和设于吹气管的端部的出气头，出气头对准膜片。
  7. 根据权利要求1所述的膜片自动上料装置，其特征在于：所述放料架包括放料杆(62)和底座(63)，所述放料杆的下端与所述底座固定连接，所述底座设有第一通孔(61)。
  8. 根据权利要求1所述的膜片自动上料装置，其特征在于：所述放料杆具有便于将相邻膜片分离的螺纹段(621)。
  9. 根据权利要求1所述的膜片自动上料装置，其特征在于：所述转盘为气动分度转盘或电动分度转盘。
  10. 根据权利要求1所述的膜片自动上料装置，其特征在于：所述顶料机构处设有支架(8)，所述支架设有光纤传感器。
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CN118004769A (zh) * 2024-03-27 2024-05-10 四川英创力电子科技股份有限公司 一种用于电路板投料的高效自动投料机及投料方法
CN118342804A (zh) * 2024-06-20 2024-07-16 苏州瑞德智慧精密科技股份有限公司 一种ccd识别振动旋转组装设备

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CN118004769A (zh) * 2024-03-27 2024-05-10 四川英创力电子科技股份有限公司 一种用于电路板投料的高效自动投料机及投料方法
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