WO2021127828A1 - 一种制备全颗粒卷烟/滤棒的设备、方法及制备的全颗粒卷烟/滤棒 - Google Patents
一种制备全颗粒卷烟/滤棒的设备、方法及制备的全颗粒卷烟/滤棒 Download PDFInfo
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- WO2021127828A1 WO2021127828A1 PCT/CN2019/127356 CN2019127356W WO2021127828A1 WO 2021127828 A1 WO2021127828 A1 WO 2021127828A1 CN 2019127356 W CN2019127356 W CN 2019127356W WO 2021127828 A1 WO2021127828 A1 WO 2021127828A1
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- bottom plate
- conveyor belt
- drying
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0229—Filter rod forming processes
- A24D3/0233—Filter rod forming processes by means of a garniture
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/14—Machines of the continuous-rod type
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0229—Filter rod forming processes
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B13/00—Tobacco for pipes, for cigars, e.g. cigar inserts, or for cigarettes; Chewing tobacco; Snuff
- A24B13/02—Flakes or shreds of tobacco
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/10—Chemical features of tobacco products or tobacco substitutes
- A24B15/12—Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/18—Other treatment of leaves, e.g. puffing, crimpling, cleaning
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C1/00—Elements of cigar manufacture
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/14—Machines of the continuous-rod type
- A24C5/18—Forming the rod
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D1/00—Cigars; Cigarettes
- A24D1/04—Cigars; Cigarettes with mouthpieces or filter-tips
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0229—Filter rod forming processes
- A24D3/0241—Filter rod forming processes by compacting particulated materials
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0275—Manufacture of tobacco smoke filters for filters with special features
- A24D3/0287—Manufacture of tobacco smoke filters for filters with special features for composite filters
Definitions
- the invention relates to cigarette/cigarette filter stick production equipment, in particular to an equipment and method for preparing all-particle cigarettes/filter rods and the prepared all-particle cigarette/filter rods.
- Cigarette filter rods are important auxiliary materials in cigarette production.
- filter rod particulate additives have been one of the research hotspots. Generally, particulate additives are uniformly added to the cellulose acetate tow to prepare particulate composite filter rods, or packed loosely. The method of preparing a ternary composite filter rod is applied, which will lead to a substantial increase in the cost of production and use of the filter rod.
- the present invention proposes a device and method for preparing all-particle cigarettes/filter rods and the prepared whole-particle cigarettes/filter rods.
- the present invention provides an equipment for preparing full-particle cigarettes/filter rods, which includes a mesh conveyor belt installed on a bracket, and a feeding device is sequentially arranged on the bracket along the conveying direction of the mesh conveyor belt.
- the mesh conveyor belt includes an upper conveyor belt and a lower conveyor belt that are connected as a whole.
- the upper conveyor belt passes through the feeding port of the feeding device, and passes through the preforming cavity of the preforming device, the The molding cavity of the solidification molding device, and the cooling/drying cavity of the cooling/drying assembly;
- a plurality of first through holes for providing negative pressure are provided on the side wall of the preforming cavity to adsorb particulate materials
- the side wall of the molding cavity of the curing molding device is provided with a plurality of second through holes for supplying water-containing hot air and/or saturated water vapor to heat and humidify the material;
- the side wall of the cooling/drying cavity of the cooling/drying assembly is provided with a plurality of third through holes for providing negative pressure, so as to further discharge excess water under the negative pressure condition;
- the central positions of the preforming cavity, the forming cavity, and the cooling/drying cavity are kept on the same horizontal straight line;
- the cross-sectional shapes of the pre-forming cavity, the molding cavity and the cooling and drying cavity are the same, and the cross-sectional area of the discharge port of the pre-forming cavity is slightly larger than the cross-sectional area of the molding cavity.
- the cross-sectional area of the cavity is slightly larger than the cross-sectional area of the cooling and drying cavity.
- the granular material is fed to the mesh conveyor belt through the feeding device, is adsorbed on the conveyor belt under negative pressure, and enters the molding cavity of the solidification molding device after preliminary molding through the preforming device.
- the granular material is further heated and humidified in the molding cavity to make it tightly stacked and bonded to form, and then enters the cooling/drying cavity of the cooling/drying assembly, and again under the action of negative pressure, it further shrinks, and the excess water is quickly discharged, cooling, Cool down and get paperless whole-particle cigarettes/filter sticks.
- the preforming device includes a first pressing plate and a first bottom plate that are opposed to each other.
- the preforming cavity is provided at the buckling position of the first pressing plate and the first bottom plate, and the cross-sectional area of the preforming cavity moves along with the material.
- the direction is tapered to facilitate the preliminary extrusion of granular materials.
- the opposite surfaces of the first bottom plate and the first pressure plate are respectively provided with U-shaped grooves that are tapered with the traveling direction of the material, and the U-shaped grooves of the first pressure plate and the first bottom plate correspond exactly to form the Preforming cavity, and the length of the first bottom plate is greater than the length of the first lower pressing plate, and extends below the feeding port.
- the granular material falls on the mesh conveyor belt through the feeding port, the granular material is adsorbed on the mesh conveyor belt under the negative pressure provided by the first through hole, and the diameter of the granular material is tapered U-shaped.
- the groove is roughly shaped.
- the output end of the cooling/drying assembly is provided with a slitting and sorting device to facilitate the slitting and sorting of the formed paperless full-particle cigarettes/filter rods.
- the output end of the cooling/drying assembly is provided with a paper wrapping device and a slitting and finishing device in sequence, and the central position of the cooling and drying chamber and the paper wrapping device are kept on a horizontal straight line, so as to facilitate the completion of the molding. Particle cigarettes/filter rods are wrapped, cut, and sorted.
- the paper wrapping device and the slitting and finishing device can be the general wrapping paper and cutting unit of the existing cigarette making machine and/or filter rod forming machine, and can also be modified according to actual needs.
- the cross-sectional shape of the forming cavity is determined by the cross-sectional shape of the whole-particle cigarette/filter rod, and can be any of a circle, an ellipse, a diamond, a square, etc.; the aforementioned figures can also have any hollow pattern.
- the pre-forming device is composed of a front bottom plate of a shaped smoking gun and a front pressure plate of the shaped smoking gun.
- the U-shaped grooves provided on the corresponding surfaces of the two combine to form a gradual pre-forming cavity.
- the U-shaped groove wall of the front bottom plate is provided with multiple and The negative pressure suction hole connected to the negative pressure device is longer than the front pressure plate.
- the cloth belt is guided through the guide wheel into the U-shaped groove of the front bottom plate of the formed smoke gun with negative pressure adsorption holes. Under the action of negative pressure, the particles and cloth belt are tightly adsorbed on the U-shaped groove wall and gradually shrink with the groove shape.
- the wrapped granular material gradually shrinks into the preforming cavity, and then enters the curing forming device after being preformed into the required shape.
- the curing and molding device includes a second pressing plate and a second bottom plate that are opposed and integrated into one another, and the second pressing plate of the pressing plate and the second bottom plate of the bottom plate are provided with grooves respectively on the opposite surfaces, and the second pressing plate of the pressing plate and the second bottom plate are respectively provided with grooves.
- the grooves of the bottom plate correspond exactly to each other, forming the molding cavity together;
- the cooling/drying assembly includes a third pressure plate and a third bottom plate that are opposed and integrated into one another, and the third pressure plate of the pressure plate and the third bottom plate of the bottom plate are provided with grooves on the opposite surfaces of the third pressure plate and the third bottom plate of the bottom plate.
- the grooves correspond exactly to each other and jointly constitute the cooling and drying cavity.
- both the second pressing plate and the second bottom plate are provided with a first air cavity and the second through hole connected with external water vapor/humid hot air, and the first air cavity and the forming cavity are evenly connected to each other.
- the distributed second through holes communicate with each other.
- the hole diameter of the second through hole is 0.3-0.8 mm, and the hole spacing is 5-10 mm.
- the second through hole is used to provide water-containing hot air and/or saturated water vapor, so that the surface of the particles is wetted and preliminarily bonded and formed.
- the second pressing plate and the second bottom plate are equipped with a microwave generating device with adjustable power, which is used to quickly realize microwave heating treatment or solidification molding of the particles.
- the second pressing plate and the second bottom plate have built-in electric heating tubes for direct heating of particles or auxiliary heating of water-containing hot air and/or saturated water vapor.
- the cross-sectional area of the cooling/drying cavity is 85-95% of the cross-sectional area of the molding cavity.
- both the third pressure plate and the third bottom plate are provided with a second air cavity connected to a negative pressure device, and the second air cavity and the cooling/drying cavity are uniformly distributed through the third through holes Connected.
- the hole diameter of the third through hole is 0.5-2mm, and the hole spacing is 2-8mm.
- the third through hole is used to provide negative pressure to quickly discharge excess water in the preliminarily bonded and formed whole-particle cigarette/filter rod and reduce its temperature.
- the cooling/drying components are modular components with the same structure, which can be increased or decreased according to the needs of dehumidification and drying, and generally 1-10 groups can be set.
- the present invention also provides a method for preparing a whole particle cigarette/filter rod using the device for preparing a whole particle cigarette/filter rod, which includes the following steps:
- the granular material with the adhesive on the surface is continuously and quantitatively introduced onto the mesh conveyor belt located on the first bottom plate, and is absorbed by the negative pressure provided by the U-shaped groove of the first bottom plate and its first through hole.
- the net conveyor belt On the net conveyor belt;
- the granular material is passed along the mesh conveyor belt through the preforming cavity of the preforming device in a tapered state, so that the granular material and the mesh conveyor belt shrink together in the preforming cavity until its cross-sectional area is slightly larger than the stated
- the cross-sectional area of the molding cavity of the solidification molding device is preliminarily formed into full-particle cigarette/filter rod blanks.
- the whole-particle cigarette/filter rod blanks and the mesh conveyor belt enter the solidification molding device through the discharge port of the preforming device In the molding cavity,
- the formed continuous solid porous material is introduced into the cooling/drying chamber of the cooling/drying assembly through the mesh conveyor belt for cooling and drying, and negative pressure is applied to the continuous solid porous material to obtain a firm bond and appropriate moisture content Whole grain cigarettes/filter sticks.
- the method for preparing the whole particle cigarette/filter rod further comprises wrapping cigarette paper and/or forming paper, and radially cutting to obtain the finished product of the whole particle cigarette/filter rod.
- the surface of the particles of the material is provided with a plurality of adhesive glue points.
- the particle size of the material is 10-60 mesh, preferably 14-40 mesh.
- the heating temperature of the particles of the material in the curing forming device is 60-120° C.
- the humidification amount is 10-25% of the mass of the particles.
- the moisture content of the whole particle cigarette/filter rod is 8-12%
- the density is 0.4-1.0 g/ml
- the density is preferably 0.5-0.8 g/ml.
- the present invention also provides a whole particle cigarette/filter rod, which is made by the preparation method.
- the whole particle cigarette/filter rod of the present invention provides a brand-new form of cigarette and filter rod, which can be endowed with more functions and connotations, and provide consumers with a better experience.
- Fig. 1 is a schematic diagram of the overall elevation structure of the first embodiment of the present invention.
- Figure 2 is a schematic top view of the solidification molding device of the present invention.
- Fig. 3 is a schematic cross-sectional structure diagram of the curing molding device of the present invention.
- Fig. 4 is a schematic sectional view of the structure of the curing and molding device added with a heating element of the present invention.
- Fig. 5 is a schematic cross-sectional view of the cooling/drying assembly of the present invention.
- Fig. 6 is a schematic diagram of the overall structure of the second embodiment of the present invention.
- Fig. 7 is a schematic diagram of the overall structure of the third embodiment of the present invention.
- Fig. 8 is a schematic diagram of the overall structure of the fourth embodiment of the present invention.
- Cooling/drying component 101, cooling/drying cavity; 102, third through hole; 103, third pressing plate; 104, third bottom plate; 105, second air cavity;
- Filter rod forming machine 151, forming paper; 152, forming machine smoke gun; 153, wrapping paper full particle cigarette/filter rod;
- Cigarette making machine 161. Cigarette paper; 162. Cigarette making machine gun; 163. Filter rod; 164. Tipping paper.
- the first embodiment of the equipment for preparing full-particle cigarettes/filter rods of the present invention includes a mesh conveyor belt 11 installed on a bracket 2.
- a feeding device 3 and a preform are sequentially installed above the mesh conveyor belt 11 Device 4, curing forming device 9, cooling/drying assembly 10 (cooling/drying assembly is a modular assembly, 1-10 groups can be set according to needs, in this embodiment two sets), driving wheel 8.
- the mesh conveyor belt 11 includes an upper conveyor belt and a lower conveyor belt that are connected as a whole, and the two ends of the mesh conveyor belt are horizontally supported on the guide wheel 1 and the driving wheel 12, and the upper conveyor belt is fed by the feeding device 3 And pass through the pre-forming device 4, the solidification forming device 8, and the cooling/drying assembly 10 in sequence.
- the bottom of the feeding device 3 is provided with a feeding port.
- the material is conveyed to the mesh conveyor belt 11 through the feeding port.
- the feeding device 3 is a commercially available high-precision quantitative feeding device, which can be a fixed volume feeding device, a fixed mass feeding device, a constant flow feeding device, a screw feeding device or a pipeline feeding device or similar devices and the like combination.
- the feeding device 3 can perform quantitative and uniform application of liquid, and/or perform pre-heating treatment.
- the preforming device 4 includes a first pressing plate 5 and a first bottom plate 6 that are relatively buckled together.
- the length of the first bottom plate 6 is greater than that of the first pressing plate 5, and the first bottom plate 6 extends below the feeding port of the feeding device 3.
- a bottom plate 6 is provided with a plurality of first through holes connected with a negative pressure device to provide negative pressure to adsorb the particulate material on the mesh conveyor belt 11.
- the bottom of the first pressure plate 5 is provided with a U-shaped groove, and the top of the first bottom plate 6 is provided with a U-shaped groove.
- the U-shaped groove of the first pressure plate 5 and the first bottom plate 6 are relatively buckled, the U-shaped groove of the first pressure plate 5 and the first bottom plate The U-shaped grooves of 6 are relatively combined to form a preforming cavity, and the diameter of the preforming cavity is tapered with the direction of material travel.
- the mesh conveyor belt 11 carries the particulate material through the preforming cavity, the mesh conveyor belt 11 follows The gradual shrinkage of the preforming cavity gradually shrinks and wraps the granular material.
- the curing molding device 9 includes a second pressing plate 94 and a second bottom plate 95 that are relatively split, and a molding cavity 91 is provided at the joint of the second pressing plate 94 and the second bottom plate 95.
- the cross-sectional shape of the forming cavity 91 is determined by the cross-sectional shape of the full-particle cigarette/filter rod, and can be any of a circle, an ellipse, a rhombus, a square, etc.; or it can also have any hollow pattern in the aforementioned graphics .
- Both the second pressure plate 94 and the second bottom plate 95 are provided with a first air cavity 93 and a second through hole 92 which are connected to external water vapor/humid hot air, and the first air cavity 93 communicates with the molding cavity 91 through the second through hole 92 .
- the hole diameter of the second through hole 92 is 0.3-0.8 mm, and the hole spacing is 5-10 mm.
- the second through hole 92 is used to provide water-containing hot air and/or saturated water vapor, so that the surface of the particles is wetted and further preliminarily bonded and formed.
- the second pressing plate 94 and the second bottom plate 95 of the curing molding device 9 of the present invention can also be provided with a heating assembly 96.
- the heating assembly 96 is preferably a microwave generating device with adjustable power or an electric heating tube for heating The granular materials are directly heated, or the water-containing hot air and/or saturated water vapor are supplementarily heated, and at the same time, the curing and forming can be realized quickly.
- the structure of the cooling/drying assembly 10 is roughly the same as the structure of the curing and molding device 9, and also includes a third pressure plate 103 and a third bottom plate 104 that are relatively split, and the third pressure plate 103 and the third bottom plate 104 are spliced
- a cooling/drying cavity 101 is provided at the place.
- the third pressure plate 103 and the third bottom plate 104 are respectively provided with a second air cavity 105 connected to the negative pressure device and a large number of uniformly distributed third through holes 102.
- the second air cavity 105 and the cooling and drying cavity 101 pass through the third through holes 102. Connected.
- the hole diameter of the third through hole 102 is 0.5-2 mm, and the hole spacing is 2-8 mm.
- the third through hole 102 is used to provide negative pressure and quickly discharge excess water from the preliminarily bonded full-particle cigarette/filter rod, and reduce its temperature.
- the mesh conveyor belt 11 is driven by the driving wheel 8 to circle the guide wheel 1 to make a cyclic motion.
- the granular materials are uniformly dropped on the mesh conveyor belt 11 on the first bottom plate 3 through the feeding device 3.
- the U-shaped groove of the first bottom plate 3 initially gathers the granular materials together, and at the same time absorbs the materials on the mesh through negative pressure. ⁇ conveyor belt 11 on.
- the mesh conveyor belt 11 With the gradual shrinkage of the U-shaped groove of the first bottom plate 6, the mesh conveyor belt 11 initially wraps the particulate material, and then enters the preforming cavity, and the mesh conveyor belt 11 further shrinks in the preforming cavity to wrap the particulate material into the forming cavity.
- the cross-sectional area of 91 After the cross-sectional area of 91 is equal, it then enters the molding cavity 91 of the curing molding device 9.
- the material is heated and humidified in the molding cavity 91 of the curing molding device 9, so that the adhesive on the surface of the granular material interacts to form a bond, and then enters the cooling/drying assembly for cooling, drying, and dehumidification, and then is conveyed by the mesh conveyor belt After 11 is taken out, a paperless full-particle cigarette/filter stick 7 is formed.
- the second embodiment of the device for preparing full-particle cigarettes/filter rods of the present invention is roughly the same as the first embodiment, except that a slitting and finishing device 12 is provided at the output end of the cooling/drying assembly.
- the slitting and sorting device 12 slits, sorts and packs the produced non-wrapped full-particle cigarettes/filter rods 7 into boxes.
- the slitting and sorting device 12 can be a general cutting unit of an existing cigarette making machine and/or a filter rod forming machine, and can also be modified according to actual needs.
- the third embodiment of the device for preparing full-particle cigarettes/filter rods of the present invention is roughly the same as the first embodiment, except that the output end of the cooling/drying assembly 10 is connected to the wrapping device 13 and the slitting and finishing device 12 in sequence.
- the paper wrapping device 13 is preferably an existing filter rod forming machine 15.
- the formed paper-free full particle cigarette/filter rod 7 and the forming paper 151 are fed into the forming machine gun 152 in a certain manner. After that, it is cut and sorted into boxes by the slitting and sorting device 13 to form a whole-particle cigarette/filter rod 153 with wrapping paper.
- the fourth embodiment of the device for preparing full-particle cigarettes/filter rods of the present invention is roughly the same as the first embodiment, except that the output end of the cooling/drying assembly 10 is connected to the existing cigarette machine 16 for integration and docking, and the production is formed.
- the whole particle cigarette/filter rod 7 without paper wrapper and the cigarette paper 161 are fed into the cigarette machine gun 162 in a certain way, and then the cut material section is docked with the filter rod 163, and the tipping paper 164 is used to complete the tipping. , The formation of paper-wrapped all-grain cigarette products.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
Description
Claims (10)
- 一种制备全颗粒卷烟/滤棒的设备,包括安装在支架(2)上的网式输送带(11),其特征在于,所述支架上沿网式输送带传送方向依次设置喂料装置(3)、带有预成型腔的预成型装置(4)、带有成型腔的固化成型装置(9)、带有冷却/干燥腔的冷却/干燥组件(10);所述网式输送带包括连接成一体的上层输送带和下层输送带,所述上层输送带经过所述喂料装置的喂料口,并穿过所述预成型装置的预成型腔、所述固化成型装置的成型腔、所述冷却/干燥组件的冷却/干燥腔;所述预成型腔的侧壁上有多个用于提供负压的第一通孔;所述固化成型装置的成型腔侧壁上设有多个用于提供含水热空气和/或饱和水蒸气的第二通孔;所述冷却/干燥组件的冷却/干燥腔侧壁上设有多个用于提供负压并排出多余水份的第三通孔;所述预成型腔、所述成型腔、所述冷却/干燥腔的中心位置保持在同一条水平直线上;所述预成型腔、所述成型腔和所述冷却干燥腔的横截面形状相同,且所述预成型腔的出料口的横截面积略大于所述成型腔的横截面积,所述成型腔的横截面积略大于所述冷却干燥腔的横截面积。
- 根据权利要求1所述的一种制备全颗粒卷烟/滤棒的设备,其特征在于,所述预成型装置包括相对扣合的第一压板(5)和第一底板(6),第一压板(5)和第一底板(6)的扣合处设置所述预成型腔,预成型腔的横截面积呈随物料行进方向渐缩状态。
- 根据权利要求2所述的一种制备全颗粒卷烟/滤棒的设备,其特征在于,所述第一底板和第一压板的相对面分别设置随物料行进方向呈渐缩状态的U型槽,所述第一压板和第一底板的U型槽正好对应,共同构成所述预成型腔,且所述第一底板的长度大于所述第一下压板的长度,并延伸到所述喂料口下方。
- 根据权利要求1所述的一种制备全颗粒卷烟/滤棒的设备,其特征在于,所述固化成型装置包括相对接合成一体的第二压板和第二底板,且第二压板和第二底板的相对面分别设置凹槽,第二压板和第二底板的凹槽正好对应,共同构成所述成型腔;所述冷却/干燥组件包括相对接合成一体的第三压板和第三底板,且第三压板和第三底板的相对面分别设置凹槽,第三压板和第三底板的凹槽正好对应,共同构成所述冷却干燥腔。
- 根据权利要求4所述的一种制备全颗粒卷烟/滤棒的设备,其特征在于,所述第二 压板和第二底板内均设置有与外部水蒸气/湿热空气连接的第一气腔和所述第二通孔,所述第一气腔与所述成型腔经均匀分布的所述第二通孔连通。
- 根据权利要求1所述的一种制备全颗粒卷烟/滤棒的设备,其特征在于,所述冷却/干燥腔的横截面积为所述成型腔横截面积的85-95%。
- 根据权利要求4所述的一种制备全颗粒卷烟/滤棒的设备,其特征在于,所述第三压板和第三底板内均设置有与负压装置连接的第二气腔和所述第三通孔,所述第二气腔与所述冷却/干燥腔经均匀分布的所述第三通孔连通。
- 根据权利要求1所述的一种制备全颗粒卷烟/滤棒的设备,其特征在于,所述冷却/干燥组件由相同结构的1-10组模块化组件串联组成。
- 一种利用权利要求1-8任一项所述制备全颗粒卷烟/滤棒设备的全颗粒卷烟/滤棒制备方法,其特征在于包括如下步骤:通过喂料装置(3)将表面具有粘合剂的颗粒物料连续定量引入到位于第一底板(6)上的网式输送带上,并通过第一底板(6)的U形槽及其第一通孔提供的负压吸附在网式输送带上;颗粒物料在负压作用下随网式输送带通过呈渐缩状态的预成型装置(4)的预成型腔,使颗粒物料与网式输送带一起在预成型腔中收缩至其横截面积略大于所述固化成型装置的成型腔横截面积,即初步成型为全颗粒卷烟/滤棒胚料,所述全颗粒卷烟/滤棒胚料及网式输送带经预成型装置(4)的出料口进入固化成型装置的成型腔中,并在成型腔中对全颗粒卷烟/滤棒胚料进行加热和/或加湿处理,激活物料颗粒表面的粘合剂,使物料中的颗粒相互粘合,形成连续固态多孔态物质;将形成的连续固态多孔态物质经网式输送带引入冷却/干燥组件的冷却/干燥腔进行冷却、干燥处理,并对连续固态多孔态物质施加负压,即得粘合牢固且水分含量适当的全颗粒卷烟/滤棒。
- 一种全颗粒卷烟/滤棒,其特征在于,由权利要求9所述的制备方法制成。
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EP19957195.1A EP3954230A4 (en) | 2019-12-23 | 2019-12-23 | DEVICE AND METHOD FOR PREPARING A FULLY GRANULAR CIGARETTE TUBE/FILTER AND PREPARED FULLY GRANULAR CIGARETTE TUBE/FILTER |
US17/625,085 US11918034B2 (en) | 2019-12-23 | 2019-12-23 | Device and method for preparing fully granular cigarette/filter rod, and prepared fully granular cigarette/filter rod |
CN201980089126.1A CN114786507B (zh) | 2019-12-23 | 2019-12-23 | 一种制备全颗粒卷烟/滤棒的设备、方法及制备的全颗粒卷烟/滤棒 |
KR1020217039849A KR20220004202A (ko) | 2019-12-23 | 2019-12-23 | 완전 과립형 궐련/필터 로드의 제조 디바이스 및 방법, 및 제조된 완전 과립형 궐련/필터 로드 |
JP2021570375A JP7240533B2 (ja) | 2019-12-23 | 2019-12-23 | 全粒子巻きタバコ/濾過棒の製造機器及び方法 |
PCT/CN2019/127356 WO2021127828A1 (zh) | 2019-12-23 | 2019-12-23 | 一种制备全颗粒卷烟/滤棒的设备、方法及制备的全颗粒卷烟/滤棒 |
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CN116003903A (zh) * | 2022-12-26 | 2023-04-25 | 南通醋酸纤维有限公司 | 一种多孔材料、其制备方法及应用 |
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US11918034B2 (en) | 2024-03-05 |
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JP2022534108A (ja) | 2022-07-27 |
EP3954230A1 (en) | 2022-02-16 |
CN114786507A (zh) | 2022-07-22 |
KR20220004202A (ko) | 2022-01-11 |
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