WO2021121439A1 - Excitation fuse integrated with arc-extinguishing melt body - Google Patents

Excitation fuse integrated with arc-extinguishing melt body Download PDF

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WO2021121439A1
WO2021121439A1 PCT/CN2021/075863 CN2021075863W WO2021121439A1 WO 2021121439 A1 WO2021121439 A1 WO 2021121439A1 CN 2021075863 W CN2021075863 W CN 2021075863W WO 2021121439 A1 WO2021121439 A1 WO 2021121439A1
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accommodating cavity
conductive plate
shell
melt
arc extinguishing
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PCT/CN2021/075863
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French (fr)
Chinese (zh)
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段少波
戈西斌
石晓光
王伟
王宁
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西安中熔电气股份有限公司
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Publication of WO2021121439A1 publication Critical patent/WO2021121439A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/38Means for extinguishing or suppressing arc
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/04Fuses, i.e. expendable parts of the protective device, e.g. cartridges
    • H01H85/05Component parts thereof
    • H01H85/165Casings

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Abstract

An excitation fuse integrated with an arc-extinguishing melt body. The excitation fuse comprises an upper housing and a lower housing which are arranged sequentially from top to bottom, a conductive plate is arranged between the upper housing and the lower housing, an accommodating cavity having a downward opening is arranged on the upper housing, an accommodating cavity having an upward opening is arranged on the lower housing, an ignition explosive apparatus and a piston are sequentially arranged within the accommodating cavity of the upper housing from top to bottom, the accommodating cavity of the lower housing is filled with an arc-extinguishing medium, a sealing piece used for sealing the arc-extinguishing medium is arranged within the accommodating cavity of the lower housing, an accommodating cavity having an upward opening for the conductive plate to fall after being disconnected is arranged on the sealing piece, a melt body penetrates into the arc-extinguishing medium and two ends of the melt body respectively pass through an upper end surface of the lower housing to be connected to the bottom of the conductive plate in parallel, and a disconnected portion of the conductive plate, after being impacted by the piston and disconnected, is located between junctions of the two ends of the melt body and the conductive plate. The advantages of the present invention are that the effects of air pressure, temperate and humidity are smaller, reliable breaking occurs under various working conditions, and the breaking capacity is high.

Description

一种集成灭弧熔体的激励熔断器An excitation fuse integrated with arc extinguishing melt
相关申请的交叉引用Cross-references to related applications
本申请要求于2019年12月16日递交的中国专利申请CN201911294588.5的权益,其全部内容通过参考并入本文中。This application claims the rights and interests of the Chinese patent application CN201911294588.5 filed on December 16, 2019, the entire content of which is incorporated herein by reference.
技术领域Technical field
本发明涉及电力控制和电动汽车领域,尤其是指通过外部信号控制切断电流传输电路的激励熔断器的辅助灭弧结构。The present invention relates to the field of power control and electric vehicles, in particular to an auxiliary arc extinguishing structure of an excitation fuse that cuts off a current transmission circuit through external signal control.
背景技术Background technique
电路过电流保护的产品是基于流过熔断器电流产生的热量熔断的熔断器,存在主要的问题是热熔熔断器和负载匹配关系。例如在新能源车主回路保护情况,如果负载出现低倍数过载或短路的情况,选用低电流规格的熔断器不能满足电流短时间过冲的情况,如果选用高电流规格的熔断器不能满足快速保护的要求。在目前新能源车辆提供能量的锂电池包,在短路情况下输出电流大约是额定电流的几倍,熔断器保护时间不能满足要求,导致电池包发热起火燃烧。由于耐受电流发热和分断电流发热熔化,都源于流过熔断器的电流,此种采用电流的发热熔断的保护器件无法在具有较大额定电流或耐受较强的短时过载/冲击电流(例如电动汽车启动或爬坡时的短时大电流)的条件下,达到一定幅值故障电流足够快的分断速度,或者在一定幅值故障电流足够快的保护速度条件下,实现较高额定电流,或耐受较大的过载/冲击电流而不损伤。Circuit overcurrent protection products are fuses that are blown based on the heat generated by the current flowing through the fuse. The main problem is the matching relationship between the thermal fuse and the load. For example, in the protection of the main circuit of a new energy vehicle, if the load has a low multiple overload or short circuit, the low-current specification fuse can not meet the current short-term overshoot situation, if the high-current specification fuse can not meet the fast protection Claim. In the current lithium battery pack that provides energy for new energy vehicles, the output current is about several times the rated current in the case of a short circuit, and the fuse protection time cannot meet the requirements, causing the battery pack to heat up and burn. Since the withstand current heating and the breaking current heating and melting are both derived from the current flowing through the fuse, this kind of protection device using current heating and fusing cannot have a large rated current or withstand strong short-term overload/inrush current (Such as the short-term high current when an electric vehicle starts or climbs a slope), reaching a certain magnitude of fault current and a sufficiently fast breaking speed, or under a certain magnitude of fault current and a sufficiently fast protection speed, achieving a higher rating Current, or tolerate large overload/impact current without damage.
另外一个热熔熔断器存在的问题是不能和外部设备通讯,不能由除电流之外的其它信号触发,例如车辆ECU、BMS或者其它传感器等。如果车辆出现严重碰撞、泡水或者暴晒后电池温度过高等情况不能及时切断电路,则有可能导致电池包燃烧最终损毁车辆的严重事件发生。Another problem with thermal fuse is that it cannot communicate with external devices and cannot be triggered by signals other than current, such as vehicle ECU, BMS or other sensors. If the vehicle fails to cut off the circuit in time due to a serious collision, water exposure, or high battery temperature after exposure, it may cause the battery pack to burn and eventually damage the vehicle.
目前,市场上已经存在一种快速分断的切断开口结构,其主要包括气体发生装置、导电板和导电板掉落后的容置腔,气体发生装置产生高压气体带动活 塞冲断导电板,断裂后导电板向下掉落至容置腔中,实现电路快速断开的目的。但是,其还存在有一些不足和缺陷,导致灭弧能力有限:受限于空气,难以分断大的故障电流;电弧直接利用空气冷却,分断能力受气压和温湿度影响较大;分断过程中,电弧直接灼烧活塞刀,活塞刀的燃烧会影响到顺利灭弧;分断过程中,除了活塞刀对电弧有限的扰动外,没有其他结构或机构辅助灭弧。At present, there is already a fast-breaking cut-off opening structure on the market, which mainly includes a gas generating device, a conductive plate, and a housing cavity after the conductive plate is dropped. The gas generating device generates high-pressure gas to drive the piston to break the conductive plate. The conductive plate falls down into the accommodating cavity, so as to realize the purpose of quickly disconnecting the circuit. However, there are still some shortcomings and shortcomings, resulting in limited arc extinguishing capacity: limited by air, it is difficult to break large fault currents; the arc is directly cooled by air, and the breaking capacity is greatly affected by air pressure, temperature and humidity; during the breaking process, The arc directly burns the piston knife, and the combustion of the piston knife will affect the smooth arc extinguishing; in the breaking process, except for the limited disturbance of the arc by the piston knife, there is no other structure or mechanism to assist the arc extinguishing.
发明内容Summary of the invention
本发明所要解决的技术问题是提供一种集成了灭弧装置的激励熔断器,可以更有效的对熔断器断开时产生的大量电弧进行灭弧,提高分断能力,提高熔断器电气性能。The technical problem to be solved by the present invention is to provide an excitation fuse integrated with an arc extinguishing device, which can more effectively extinguish a large number of arcs generated when the fuse is disconnected, improve the breaking capacity and improve the electrical performance of the fuse.
为解决上述技术问题,本发明提供的技术方案一种集成灭弧熔体的激励熔断器,其特征在于包括自上而下依次设置的上壳体及下壳体;在上壳体与下壳体间设置有导电板;在所述上壳体开设有开口向下的容置腔,在所述下壳体上开设有开口向上的容置腔;在上壳体容置腔中自上而下依次设置有点火爆炸装置及活塞;在下壳体的容置腔填充有灭弧介质;在下壳体容置腔中设置有用于密封灭弧介质的密封件;所述密封件上开设有开口向上的供导电板断开后掉落的容置腔;熔体穿设在灭弧介质中,且其两端分别穿出下壳体上端面与导电板底部并联连接;所述导电板受到活塞冲击断开后的断开处位于熔体两端与导电板连接处之间。In order to solve the above technical problems, the present invention provides a technical solution of an excitation fuse integrated with arc extinguishing melt, which is characterized by comprising an upper shell and a lower shell arranged in sequence from top to bottom; A conductive plate is arranged between the bodies; an accommodation cavity with a downward opening is opened on the upper shell, and an accommodation cavity with an upward opening is opened on the lower shell; An ignition and explosion device and a piston are arranged at the bottom in sequence; the accommodating cavity of the lower shell is filled with arc extinguishing medium; a seal for sealing the arc extinguishing medium is arranged in the accommodating cavity of the lower shell; the seal is provided with an opening upward The accommodating cavity for the conductive plate to fall after being disconnected; the melt is inserted in the arc extinguishing medium, and its two ends respectively penetrate the upper end surface of the lower shell and are connected in parallel with the bottom of the conductive plate; the conductive plate is impacted by the piston The disconnection after disconnection is located between the two ends of the melt and the connection point of the conductive plate.
在位于所述密封件容置腔正上方的导电板上间隔开设有断开凹槽和折弯凹口。A disconnection groove and a bending notch are spaced apart on the conductive plate located directly above the sealing element accommodating cavity.
所述导电板向下凹进所述下壳体容置腔中形成平底凹口;所述断开凹口和折弯凹口位于所述导电板的平底凹口的底部;所述下壳体及密封件的上端面对所述导电板的平底凹口处的底部进行支撑;所述熔体的两端分别与所述导电板的平底凹口处的底部下面导电连接。The conductive plate is recessed downward into the lower housing accommodating cavity to form a flat-bottomed recess; the disconnected recess and the bending recess are located at the bottom of the flat-bottomed recess of the conductive plate; the lower housing The upper end of the sealing element faces the bottom of the flat-bottomed recess of the conductive plate to support; the two ends of the melt are respectively electrically connected to the bottom of the bottom of the flat-bottomed recess of the conductive plate.
所述下壳体自上而下分为相互连接的两部分:中壳体和底部壳体;所述中壳体具有上下贯通的容置腔,所述底部壳体具有开口向上的容置腔;所述导电 板的平底凹口位于所述中壳体的容置腔中,所述密封件一体成型于所述中壳体容置腔的底部,并对中壳体容置腔底部密封;所述密封件的容置腔与中壳体的容置腔连通,位于密封件容置腔外周的两侧分别开设有与中壳体容置腔连通的透孔;所述灭弧介质填充在所述底部壳体的容置腔中;所述密封件位于所述底部壳体的容置腔中;位于所述密封件外周的所述中壳体的底部及密封件的外周面密封所述底部壳体的容置腔开口处;所述熔体穿设在灭弧介质中,且其两端穿过所述透孔后与导电板底部并联连接。The lower shell is divided into two parts connected to each other from top to bottom: a middle shell and a bottom shell; the middle shell has a accommodating cavity that penetrates up and down, and the bottom shell has an accommodating cavity with an upward opening The flat-bottomed notch of the conductive plate is located in the accommodating cavity of the middle housing, and the seal is integrally formed at the bottom of the accommodating cavity of the middle housing and seals the bottom of the accommodating cavity of the middle housing; The accommodating cavity of the sealing element is in communication with the accommodating cavity of the middle housing, and the two sides of the outer periphery of the accommodating cavity of the sealing element are respectively provided with through holes communicating with the accommodating cavity of the middle housing; the arc extinguishing medium is filled in The bottom shell is located in the accommodating cavity of the bottom shell; the sealing element is located in the accommodating cavity of the bottom shell; the bottom of the middle shell and the outer peripheral surface of the seal located on the outer periphery of the seal seal the At the opening of the accommodating cavity of the bottom shell; the melt is inserted in the arc extinguishing medium, and both ends of the melt pass through the through hole and are connected in parallel with the bottom of the conductive plate.
位于所述导电板断开凹口下方的所述密封件容置腔侧设置有弧形面,所述导电板断开后,可沿所述弧形面滑落。An arc-shaped surface is provided on the side of the sealing member accommodating cavity located below the disconnection notch of the conductive plate, and the conductive plate can slide down along the arc-shaped surface after the conductive plate is disconnected.
所述密封件容置腔弧形面的外侧也相应设置为弧形面。The outer side of the arc-shaped surface of the sealing element accommodating cavity is also correspondingly set as an arc-shaped surface.
所述下壳体自上而下分为相互连接的两部分:中壳体和底部壳体;所述中壳体具有上下贯通的容置腔,所述底部壳体具有开口向上的容置腔;所述导电板的平底凹口位于所述中壳体的容置腔中;在所述底部壳体容置腔中填充有灭弧介质;所述密封件位于所述底部壳体的容置腔中且对底部壳体的灭弧介质进行密封;在所述密封件两侧与底部壳体内侧面接触的位置处分别开设有供熔体穿过的凹槽;所述熔体穿设在所述灭弧介质中,且其两端穿过所述凹槽后与所述导电板并联连接。The lower shell is divided into two parts connected to each other from top to bottom: a middle shell and a bottom shell; the middle shell has a accommodating cavity that penetrates up and down, and the bottom shell has an accommodating cavity with an upward opening The flat-bottomed recess of the conductive plate is located in the accommodating cavity of the middle shell; the arc-extinguishing medium is filled in the bottom shell accommodating cavity; the seal is located in the accommodation of the bottom shell The arc extinguishing medium of the bottom shell is sealed in the cavity; grooves for the melt to pass through are respectively opened at the positions where the two sides of the seal contact the inner surface of the bottom shell; In the arc extinguishing medium, both ends of the arc extinguishing medium are connected in parallel with the conductive plate after passing through the groove.
所述密封件为倒几型结构,所述密封件的容置腔处的底部与底部壳体的容置腔底部接触,在所述密封件容置腔处的底部下面开设有供熔体穿过的凹槽;所述熔体穿过密封件容置腔处的底部下面的凹槽后穿设在所述灭弧介质中,且其两端穿过所述凹槽后与所述导电板并联连接。The sealing element has an inverted structure, and the bottom of the accommodating cavity of the sealing element is in contact with the bottom of the accommodating cavity of the bottom shell, and the bottom of the accommodating cavity of the sealing element is provided with a hole for the melt to pass through. Through the groove; the melt passes through the groove below the bottom of the sealing member accommodating cavity and then penetrates the arc extinguishing medium, and its two ends pass through the groove and then connect with the conductive plate Connected in parallel.
所述密封件的上端面位于所述导电板平底凹口处的底部,并对其进行支撑。The upper end surface of the sealing element is located at the bottom of the flat-bottomed recess of the conductive plate and supports it.
本发明的集成灭弧熔体的激励熔断器,和传统的熔体熔断的熔断器相比,具有以下优势:电阻小,发热低,功耗小既能迅速可靠分断小故障电流,也能迅速可靠分断大的故障电流。抗电流冲击能力更强。在应用于大额定电流的情况,更具有价格和体积优势。能够实现异常状态下的受控熔断保护。Compared with the traditional melt-blown fuse, the excitation fuse with integrated arc extinguishing body of the present invention has the following advantages: small resistance, low heat generation, and low power consumption, which can quickly and reliably break small fault currents and can quickly and reliably break small fault currents. Reliably break large fault currents. The ability to resist current impact is stronger. In the case of large rated current, it has advantages in price and volume. It can realize controlled fuse protection under abnormal conditions.
和普通的激励熔断器相比,本方案也具有如下优势:受气压和温湿度的影响较小,在各种工况环境下均能可靠分断。异常状态下,分断产生的电弧对产品结构无影响,更加安全可靠。和其他辅助灭弧手段相比,生产工艺成熟。分断能力高,也便于根据需要进行调整。长期使用后分断能力无明显老化。Compared with ordinary excitation fuse, this scheme also has the following advantages: it is less affected by air pressure and temperature and humidity, and it can be reliably broken under various working conditions. Under abnormal conditions, the arc generated by the breaking has no effect on the product structure, making it safer and more reliable. Compared with other auxiliary arc extinguishing methods, the production process is mature. The breaking capacity is high, and it is easy to adjust as needed. There is no obvious aging of the breaking capacity after long-term use.
附图说明Description of the drawings
图1,本发明集成灭弧熔体的激励熔断器剖视结构示意图。Figure 1 is a schematic view of the cross-sectional structure of the excitation fuse integrated with arc extinguishing melt of the present invention.
图2,本发明集成灭弧熔体的激励熔断器导电板断开后剖视结构示意图。Fig. 2 is a schematic view of the cross-sectional structure after the conductive plate of the excitation fuse with integrated arc extinguishing melt of the present invention is disconnected.
图3,本发明集成灭弧熔体的激励熔断器另一实施例左右纵向剖视结构示意图。Fig. 3 is a schematic diagram of the left and right longitudinal cross-sectional structure of another embodiment of the excitation fuse integrated with arc extinguishing melt of the present invention.
图4,本发明集成灭弧熔体的激励熔断器另一实施例前后纵向剖视结构示意图。Fig. 4 is a schematic view of the longitudinal cross-sectional structure of another embodiment of the arc-extinguishing melt-integrated excitation fuse of the present invention.
图5,本发明集成灭弧熔体的激励熔断器另一实施例导电板断开后剖视结构示意图。Fig. 5 is a schematic cross-sectional view of another embodiment of the exciting fuse with integrated arc extinguishing melt according to the present invention after the conductive plate is disconnected.
图6,底部壳体与盖板结构剖视结构示意图。Fig. 6 is a schematic cross-sectional view of the structure of the bottom shell and the cover plate.
图7,底部壳体与盖板结构俯视结构示意图。Figure 7 is a schematic top view of the bottom shell and cover structure.
具体实施方式Detailed ways
针对上述技术方案,现举实施例并结合图示进行具体说明。本发明的快速电流切断装置,主要包括上壳体、导电板、中壳体、下壳体、气体发生装置等,参看图1至图2,其中。With regard to the above technical solutions, embodiments are now given in conjunction with the diagrams for specific descriptions. The fast current cut-off device of the present invention mainly includes an upper casing, a conductive plate, a middle casing, a lower casing, a gas generating device, etc., please refer to Figs. 1 to 2 in which.
壳体,在本实施例中,由上壳体1、中壳体2、底部壳体3组装组成。在上壳体与中壳体接触面间设置有导电板4,上壳体和中壳体之间通过螺钉将上壳体、中壳体及导电板固定在一起。上壳体、中壳体、底部壳体通过螺钉将其固定在一起,成为激励熔断器的外壳体。导电板与上壳体、中壳体端面接触部位处密封。The casing, in this embodiment, is composed of an upper casing 1, a middle casing 2, and a bottom casing 3 assembling. A conductive plate 4 is arranged between the contact surface of the upper casing and the middle casing, and the upper casing, the middle casing and the conductive plate are fixed together by screws between the upper casing and the middle casing. The upper shell, the middle shell, and the bottom shell are fixed together by screws to become the outer shell of the excitation fuse. The conductive plate is sealed at the contact part of the upper shell and the end surface of the middle shell.
在上壳体中开设有容置腔,在该容置腔自上而下依次设置有电子点火爆炸装置5和活塞6。电子点火爆炸装置上端通过设置压板51对其进行定位。活塞 与容置腔为过盈配合或活塞内径恰与容置腔内径相同。该过盈配合度满足活塞受到高压气体冲击时,可脱离过盈配合束缚,向下做冲击运动。电子点火爆炸装置为气体发生装置,通过接收外部信号进行点火产生高压气体,从而推动活塞位移。An accommodating cavity is opened in the upper shell, and an electronic ignition explosive device 5 and a piston 6 are sequentially arranged in the accommodating cavity from top to bottom. The upper end of the electronic ignition explosive device is positioned by a pressing plate 51. The piston and the accommodating cavity have an interference fit or the inner diameter of the piston is exactly the same as the inner diameter of the accommodating cavity. The degree of interference fit satisfies that when the piston is impacted by high-pressure gas, it can break away from the restraint of the interference fit and make an impact movement downward. The electronic ignition explosive device is a gas generating device that generates high-pressure gas by receiving external signals for ignition, thereby driving the displacement of the piston.
活塞,包括圆柱状结构的活塞本体,活塞本体与上壳体的下容置腔过盈配合。在活塞本体的下面设置有刀状结构61。刀状结构的两侧端突出活塞本体的侧壁外,在刀状结构突出活塞本体的两侧端下部前后两侧设置有凸出两侧端的限位凸块。刀状结构的宽度大于导电板的宽度,其位于导电板断裂凹口的正上方。刀状结构的下面可以水平面结构,也可以为斜面结构,为斜面结构时方便于集中施加剪切力,便于切断导电板。在容置腔壁上开设有对应刀状结构两侧端的竖直凹槽,该竖直凹槽向下延伸至上壳体的下端面处。在该凹槽内还设置有容置限位凸块的凹口。当活塞设置于容置腔内时,刀状结构的两侧端分别位于与其对应的竖直凹槽内,限位凸块位于凹口内。如此设置,竖直凹槽可对活塞进行定位,防止其转动,保证刀状结构在冲击时,可对准导电板所需切断部位。限位凸块位于凹口内对活塞上下位置进行限位,防止活塞在震动情况下对导电板的断裂凹口造成损伤。在活塞未受到外力冲击时,其可位于容置腔内。当受到高压气体冲击时,活塞向下运动,限位凸台断裂失去对活塞的限位作用,则活塞在竖直凹槽的导向下,向下运动实现对导电板的切断。活塞的刀状结构相对于活塞本体做偏心设置,可预防活塞安装反向。The piston includes a piston body with a cylindrical structure, and the piston body is in interference fit with the lower accommodating cavity of the upper shell. A knife-like structure 61 is provided under the piston body. The two side ends of the knife-shaped structure protrude out of the side wall of the piston body, and the front and back sides of the lower part of the two side ends of the knife-shaped structure protruding from the piston body are provided with limit protrusions protruding from the two side ends. The width of the knife-like structure is greater than the width of the conductive plate, and it is located directly above the fracture notch of the conductive plate. The lower surface of the knife-shaped structure can be a horizontal structure or an inclined surface structure. When it is an inclined surface structure, it is convenient to apply a concentrated shearing force and cut off the conductive plate. Vertical grooves corresponding to the two sides of the knife-shaped structure are opened on the accommodating cavity wall, and the vertical grooves extend downward to the lower end surface of the upper shell. A notch for accommodating the limiting protrusion is also provided in the groove. When the piston is arranged in the accommodating cavity, the two ends of the knife-shaped structure are respectively located in the corresponding vertical grooves, and the limiting protrusions are located in the recesses. With this arrangement, the vertical groove can position the piston to prevent its rotation, and ensure that the knife-like structure can be aligned with the required cutting position of the conductive plate when it is impacted. The limiting protrusion is located in the notch to limit the upper and lower positions of the piston to prevent the piston from damaging the fractured notch of the conductive plate under the condition of vibration. When the piston is not impacted by external force, it can be located in the accommodating cavity. When impacted by high-pressure gas, the piston moves downwards, and the limiting boss breaks and loses the limiting effect on the piston. Then, the piston moves downwards under the guidance of the vertical groove to cut off the conductive plate. The knife-like structure of the piston is eccentrically arranged relative to the piston body, which can prevent the piston from being installed in reverse.
在中壳体2和底部壳体3上分别开设有开口向上的容置腔。在导电板断开后,活塞可通过上壳体的容置腔进入中壳体的容置腔中。位于中壳体的容置腔处导电板4部分向下下凹,在中壳体容置腔中形成平底凹口,使导电板整体呈倒几型结构。在导电板置于容置腔底部的凹口的平底部分上间隔开设有断开凹口41和折弯凹口42。各缺口贯通导电板的宽度。各凹口形状可以是V型结构,也可以是U型结构,也可以是U、V凹口结合。活塞刀状结构位于断开凹口上方。The middle casing 2 and the bottom casing 3 are respectively provided with accommodating cavities with upward openings. After the conductive plate is disconnected, the piston can enter the accommodating cavity of the middle housing through the accommodating cavity of the upper housing. The conductive plate 4 in the accommodating cavity of the middle casing is partially recessed downwards, and a flat-bottomed notch is formed in the accommodating cavity of the middle casing, so that the conductive plate has an inverted structure as a whole. A disconnection notch 41 and a bending notch 42 are spaced apart on the flat-bottomed portion of the notch of the conductive plate placed at the bottom of the accommodating cavity. Each notch penetrates the width of the conductive plate. The shape of each notch can be a V-shaped structure, or a U-shaped structure, or a combination of U and V notches. The piston knife-like structure is located above the disconnection notch.
在中壳体的容置腔的内壁上设置有一圈限位台阶,导电板的平底凹口底部抵靠在限位台阶处。导电板平底凹口下方的中壳体的容置腔部分9,其位于断开凹口一侧的侧面为弧形面,该弧形面的弧度与导电板经断开凹口断开后向下垂落的轨迹弧度相同。如此结构,可保证导电板断开向下垂落时,可沿着容置腔的弧形面向下垂落,使垂落更平顺。该容置腔部分9的外周壁突出于中壳体底部。在位于导电板的断开凹口与折弯凹口下方的限位台阶处,分别开设有透孔,该透孔与底部壳体的容置腔连通。A circle of limiting steps is provided on the inner wall of the accommodating cavity of the middle casing, and the bottom of the flat-bottomed recess of the conductive plate abuts against the limiting steps. The accommodating cavity portion 9 of the middle housing under the flat-bottomed recess of the conductive plate has an arc-shaped surface on the side of the side of the disconnected recess. The arc of the arc-shaped surface is oriented toward the conductive plate after being disconnected by the disconnected recess. The arc of the trajectory of the drooping is the same. Such a structure can ensure that when the conductive plate is disconnected and sags downwards, it can sag along the arc surface of the accommodating cavity, so that the sag is smoother. The outer peripheral wall of the accommodating cavity portion 9 protrudes from the bottom of the middle casing. A through hole is respectively opened at the limit step located below the disconnected notch and the bending notch of the conductive plate, and the through hole is communicated with the containing cavity of the bottom shell.
底部壳体位于中壳体下方,中壳体的容置腔部分9位于底部壳体的容置腔中。在底部壳体的容置腔中填充有灭弧介质7,灭弧介质可以是固体灭弧介质也可以是液体灭弧介质。在底部壳体的容置腔中还设置有熔体8,熔体的的两端分别穿过中壳体的限位台阶处的透孔后与导电板底部固定连接,形成导电板和熔体并联连接。熔体与导电板的连接处分别位于断裂凹口与折弯缺口靠近中壳体容置腔侧壁一侧。如此设置,可防止导电板断开及垂落时熔体对其造成影响。熔体的电阻率大于导电板电阻率,保证在正常状态下,电流从导电板处流过。The bottom shell is located below the middle shell, and the accommodating cavity portion 9 of the middle shell is located in the accommodating cavity of the bottom shell. An arc extinguishing medium 7 is filled in the containing cavity of the bottom shell, and the arc extinguishing medium may be a solid arc extinguishing medium or a liquid arc extinguishing medium. A melt 8 is also provided in the accommodating cavity of the bottom shell. The two ends of the melt respectively pass through the through holes at the limit step of the middle shell and are fixedly connected to the bottom of the conductive plate to form a conductive plate and the melt. Connected in parallel. The joints of the melt and the conductive plate are respectively located at the side of the fracture notch and the bending notch close to the side wall of the accommodating cavity of the middle shell. This arrangement can prevent the conductive plate from being affected by the melt when it is disconnected and dropped. The resistivity of the melt is greater than the resistivity of the conductive plate to ensure that the current flows through the conductive plate under normal conditions.
在本发明中,熔体8、灭弧介质相当于一个熔断器,通过熔体的两端与导电板两端连接,即实现了在导电板上并联一个熔断器结构。通过本发明的集成结构,使辅助灭弧熔断器与激励熔断器结合为整体,结构更紧凑,灭弧效果更好。In the present invention, the melt 8 and the arc extinguishing medium are equivalent to a fuse, and the two ends of the melt are connected to the two ends of the conductive plate, that is, the structure of a fuse in parallel on the conductive plate is realized. Through the integrated structure of the present invention, the auxiliary arc extinguishing fuse and the excitation fuse are integrated as a whole, the structure is more compact, and the arc extinguishing effect is better.
中壳体和底部壳体结构还可以是其他形式的结构。参看图3至图7,中壳体2具有贯通的容置腔,导电板4向下凹,在中壳体的底部形成平底凹口。在导电板的平底凹口的平底处分别间隔开设了断开凹口和折弯凹口。导电板的平底凹口的平底处与中壳体的容置腔外端面平齐。The structure of the middle shell and the bottom shell can also be other forms of structure. Referring to FIGS. 3 to 7, the middle casing 2 has a penetrating accommodating cavity, the conductive plate 4 is recessed downward, and a flat-bottomed recess is formed at the bottom of the middle casing. The flat bottom of the flat bottom notch of the conductive plate is respectively provided with a disconnection notch and a bending notch at intervals. The flat bottom of the flat bottom notch of the conductive plate is flush with the outer end surface of the accommodating cavity of the middle casing.
底部壳体3,在底部壳体3上开设有开口向上的容置腔,在该容置腔中设置有呈倒几状的盖板31,盖板31可遮盖底部壳体的容置腔开口部,对其进行密封,盖板可通过螺钉固定在底部壳体上,也可以以卡扣的方式或其他方式固定在底部壳体上。盖板上具有开口向上的容置腔,该容置腔位于导电板平底凹口处的正下方,断开凹口和折弯凹口位于盖板容置腔侧壁内的正上方,当导电板断开 后,导电板可掉落至盖板的容置腔中。盖板的容置腔开口比导电板的平底凹口的宽度小,因此,盖章可对导电板的平底凹口部分进行支撑。盖板的容置腔的底部抵靠在底部壳体容置腔的底部上,在位于导电板正下方的盖板的底部下面开设有供熔体8穿过的凹槽,通过该凹槽设置,可对熔体进行定位,防止其晃动。在盖板与底部壳体容置腔侧壁上端接触位置处,开设有供熔体穿过的凹槽。在底部壳体与盖板形成的容置空间内填充有灭弧介质7。熔体8穿过盖板底部的凹槽、两端分别穿过盖板的上部两端的外端面处的凹槽后折弯,贴合于盖板的上面并与导电板的底部导电接触。The bottom shell 3 is provided with a accommodating cavity with an upward opening on the bottom shell 3, and an inverted cover plate 31 is arranged in the accommodating cavity, and the cover plate 31 can cover the opening of the accommodating cavity of the bottom shell The cover plate can be fixed on the bottom shell by screws, and can also be fixed on the bottom shell in a snap or other manner. The cover plate has a containing cavity with an opening upward. The containing cavity is located directly below the flat-bottomed recess of the conductive plate. The cut-off notch and the bending notch are located directly above the side wall of the cover containing cavity. After the plate is disconnected, the conductive plate can fall into the containing cavity of the cover plate. The opening of the accommodating cavity of the cover plate is smaller than the width of the flat-bottomed recess of the conductive plate. Therefore, the seal can support the flat-bottomed recess of the conductive plate. The bottom of the accommodating cavity of the cover plate abuts against the bottom of the accommodating cavity of the bottom shell, and a groove for the melt 8 to pass through is opened under the bottom of the cover directly below the conductive plate, and the groove is arranged through the groove. , The melt can be positioned to prevent it from shaking. At the contact position of the cover plate and the upper end of the side wall of the accommodating cavity of the bottom shell, a groove for the melt to pass through is opened. The accommodating space formed by the bottom shell and the cover plate is filled with an arc extinguishing medium 7. The melt 8 passes through the groove at the bottom of the cover plate, and the two ends respectively pass through the grooves at the outer end surfaces of the upper two ends of the cover plate, and then bend, adhere to the upper surface of the cover plate and conduct conductive contact with the bottom of the conductive plate.
本发明还可以仅采用上壳体和下壳体,导电板设置在上壳体和下壳体之间。在下壳体与上述的下壳体结构相同。即在下壳体中设置有较大的容置腔,在该容置腔中设置有倒几状结构的盖板,通过盖板密封盖板与下壳体内周壁之间的空腔,在该空腔中设置有灭弧介质。熔体位于下壳体容置腔中,其两端穿过盖板上面两端端面处的凹槽后,折弯与导电板导电接触。The present invention can also only adopt the upper shell and the lower shell, and the conductive plate is arranged between the upper shell and the lower shell. The lower casing has the same structure as the above-mentioned lower casing. That is, a larger accommodating cavity is provided in the lower housing, and a cover plate with an inverted structure is provided in the accommodating cavity, and the cavity between the cover plate and the inner peripheral wall of the lower housing is sealed by the cover plate. An arc extinguishing medium is arranged in the cavity. The melt is located in the accommodating cavity of the lower shell, and the two ends of the melt pass through the grooves at the two end faces of the cover plate, and then bend and electrically contact the conductive plate.
在盖板和下壳体的结合部分填充有密封胶,通过密封胶对熔体和灭弧介质进行密封,形成二次密封。The joint part of the cover plate and the lower shell is filled with sealant, and the melt and the arc extinguishing medium are sealed by the sealant to form a secondary seal.
在下壳体开设有供高压气体排放的排气口(未图示)。下壳体预置的排气口平时用粘性标签覆盖,保证产品未动作前的防护等级。当熔断器产品动作时高压气体冲破标签排气,则密封随即被破坏。An exhaust port (not shown) for discharging high-pressure gas is opened in the lower casing. The exhaust port preset in the lower shell is usually covered with an adhesive label to ensure the protection level of the product before it operates. When the fuse product operates, the high-pressure gas breaks through the label and exhausts, and the seal is destroyed immediately.
将导电板处的电阻设为R1,将熔体电阻设为R2,则本发明集成灭弧熔体的激励熔断器的系统电阻R=(R1+R2)/(R1*R2)。由并联电阻公式可知,集成灭弧熔体的激励熔断器系统的电阻R远小于常规熔断器R1或R2的电阻值,因此该集成灭弧熔体的激励熔断器其发热更低,功耗也更小。Set the resistance at the conductive plate as R1 and the melt resistance as R2, then the system resistance R=(R1+R2)/(R1*R2) of the exciting fuse integrated arc extinguishing melt of the present invention. It can be seen from the parallel resistance formula that the resistance R of the excitation fuse system with integrated arc extinguishing melt is much smaller than that of conventional fuses R1 or R2, so the excitation fuse with integrated arc extinguishing melt has lower heat generation and lower power consumption. smaller.
该集成灭弧熔体的激励熔断器动作原理:当处于正常工作状态时,保护电路无激活信号发出,电子点火爆炸装置未接收到指定的电信号不工作,其内部的化学物质不会反应,则活塞处于初始设计位置处,则电路正常运行。The action principle of the excitation fuse of the integrated arc extinguishing melt: when in normal working condition, the protection circuit does not send out an activation signal, the electronic ignition explosive device does not receive the specified electrical signal and does not work, and the internal chemical substances will not react. Then the piston is at the initial design position, and the circuit operates normally.
当处于异常状态时(受到外部巨大撞击或电流异常时),保护电路发出激励 信号,激活电子点火爆炸装置,其内部的化学物质剧烈反应产生大量高温高压气体(即爆炸),进而推动活塞刀初始位置的限位向下运动。当活塞向下运动接触到带断裂凹口的导电板时,活塞的冲击力作用于导电板上,从而使导电板从断口凹口处断开,断开的导电板以折弯凹口为圆心,沿着盖板的弧面向盖板的容置部底部滑落。此时,故障电流无法从已经断开的导电板流过,全部电流转向从并联熔断器的熔体上流过,进入熔体在灭弧介质中熔断的熔断灭弧状态。When in an abnormal state (when subjected to a huge external impact or an abnormal current), the protection circuit sends out an excitation signal to activate the electronic ignition explosive device, and the chemical substance inside violently reacts to produce a large amount of high temperature and high pressure gas (ie, explosion), which pushes the piston knife to start The position limit moves downward. When the piston moves down to contact the conductive plate with a broken notch, the impact force of the piston acts on the conductive plate, so that the conductive plate is disconnected from the broken notch, and the broken conductive plate is centered on the bending notch. , Slide down along the arc of the cover plate at the bottom of the accommodating part of the cover plate. At this time, the fault current cannot flow through the disconnected conductive plate, and all the current turns to flow through the melt of the parallel fuse, and enters the fusing arc extinguishing state where the melt is fused in the arc extinguishing medium.
本发明与现有激励熔断器相比较,优点在于:电阻小,发热低,功耗小。既能迅速可靠分断小故障电流,也能迅速可靠分断大的故障电流。抗电流冲击能力更强。在应用于大额定电流的情况,更具有价格和体积优势。能够实现异常状态下的受控熔断保护。和普通的激励熔断器相比,本方案也具有如下优势:受气压和温湿度的影响较小,在各种工况环境下均能可靠分断。异常状态下,分断产生的电弧对产品结构无影响,更加安全可靠。和其他辅助灭弧手段相比,生产工艺成熟。分断能力高,也便于根据需要进行调整。长期使用后分断能力无明显老化。Compared with the existing excitation fuse, the present invention has the advantages of low resistance, low heat generation and low power consumption. Both small fault currents and large fault currents can be quickly and reliably disconnected. The ability to resist current impact is stronger. In the case of large rated current, it has advantages in price and volume. It can realize controlled fuse protection under abnormal conditions. Compared with ordinary excitation fuse, this scheme also has the following advantages: it is less affected by air pressure and temperature and humidity, and it can be reliably broken under various working conditions. Under abnormal conditions, the arc generated by the breaking has no effect on the product structure, making it safer and more reliable. Compared with other auxiliary arc extinguishing methods, the production process is mature. The breaking capacity is high, and it is easy to adjust as needed. There is no obvious aging of the breaking capacity after long-term use.

Claims (9)

  1. 一种集成灭弧熔体的激励熔断器,其特征在于包括自上而下依次设置的上壳体及下壳体;在上壳体与下壳体间设置有导电板;在所述上壳体开设有开口向下的容置腔,在所述下壳体上开设有开口向上的容置腔;在上壳体容置腔中自上而下依次设置有点火爆炸装置及活塞;在下壳体的容置腔填充有灭弧介质;在下壳体容置腔中设置有用于密封灭弧介质的密封件;所述密封件上开设有开口向上的供导电板断开后掉落的容置腔;熔体穿设在灭弧介质中,且其两端分别穿出下壳体上端面与导电板底部并联连接;所述导电板受到活塞冲击断开后的断开处位于熔体两端与导电板连接处之间。An excitation fuse integrated with an arc extinguishing body, which is characterized in that it comprises an upper shell and a lower shell arranged in sequence from top to bottom; a conductive plate is arranged between the upper shell and the lower shell; The body is provided with a containing cavity with a downward opening, and a containing cavity with an upward opening is opened on the lower shell; an ignition explosion device and a piston are sequentially arranged in the containing cavity of the upper shell from top to bottom; in the lower shell The accommodating cavity of the body is filled with an arc extinguishing medium; a sealing element for sealing the arc extinguishing medium is arranged in the accommodating cavity of the lower shell; the sealing element is provided with an upward opening for the conductive plate to fall after being disconnected Cavity; the melt penetrates the arc extinguishing medium, and its two ends respectively penetrate the upper end surface of the lower shell and connect in parallel with the bottom of the conductive plate; the disconnection of the conductive plate after being impacted by the piston is located at both ends of the melt Between the connection with the conductive plate.
  2. 根据权利要求1所述的集成灭弧熔体的激励熔断器,其特征在于在位于所述密封件容置腔正上方的导电板上间隔开设有断开凹槽和折弯凹口。The excitation fuse with integrated arc extinguishing melt according to claim 1, characterized in that a disconnecting groove and a bending notch are spaced apart on the conductive plate located directly above the sealing member accommodating cavity.
  3. 根据权利要求2所述的集成灭弧熔体的激励熔断器,其特征在于所述导电板向下凹进所述下壳体容置腔中形成平底凹口;所述断开凹口和折弯凹口位于所述导电板的平底凹口的底部;所述下壳体及密封件的上端面对所述导电板的平底凹口处的底部进行支撑;所述熔体的两端分别与所述导电板的平底凹口处的底部下面导电连接。The excitation fuse with integrated arc-extinguishing melt according to claim 2, wherein the conductive plate is recessed downward into the housing cavity of the lower housing to form a flat-bottomed recess; The curved notch is located at the bottom of the flat-bottomed notch of the conductive plate; the upper ends of the lower shell and the seal face the bottom of the flat-bottomed notch of the conductive plate to support; the two ends of the melt are respectively connected to the bottom of the flat bottom notch of the conductive plate. The underside of the bottom of the flat-bottomed recess of the conductive plate is conductively connected.
  4. 根据权利要求3所述的集成灭弧熔体的激励熔断器,其特征在于所述下壳体自上而下分为相互连接的两部分:中壳体和底部壳体;所述中壳体具有上下贯通的容置腔,所述底部壳体具有开口向上的容置腔;所述导电板的平底凹口位于所述中壳体的容置腔中,所述密封件一体成型于所述中壳体容置腔的底部,并对中壳体容置腔底部密封;所述密封件的容置腔与中壳体的容置腔连通,位于密封件容置腔外周的两侧分别开设有与中壳体容置腔连通的透孔;所述灭弧介质填充在所述底部壳体的容置腔中;所述密封件位于所述底部壳体的容置腔中;位于所述密封件外周的所述中壳体的底部及密封件的外周面密封所述底部壳体的容置腔开口处;所述熔体穿设在灭弧介质中,且其两端穿过所述透孔 后与导电板底部并联连接。The excitation fuse with integrated arc extinguishing melt according to claim 3, characterized in that the lower shell is divided into two parts connected to each other from top to bottom: a middle shell and a bottom shell; the middle shell There is a containing cavity penetrating up and down, the bottom shell has a containing cavity with an upward opening; the flat-bottomed recess of the conductive plate is located in the containing cavity of the middle shell, and the seal is integrally formed in the The bottom of the accommodating cavity of the middle shell is sealed to the bottom of the accommodating cavity of the middle shell; the accommodating cavity of the seal is connected with the accommodating cavity of the middle shell, and is respectively opened on both sides of the outer periphery of the accommodating cavity of the seal There is a through hole communicating with the accommodating cavity of the middle shell; the arc extinguishing medium is filled in the accommodating cavity of the bottom shell; the seal is located in the accommodating cavity of the bottom shell; The bottom of the middle shell and the outer peripheral surface of the seal on the outer periphery of the seal seal the opening of the accommodating cavity of the bottom shell; the melt is inserted in the arc extinguishing medium, and both ends of the melt pass through the The through hole is connected in parallel with the bottom of the conductive plate.
  5. 根据权利要求4所述的集成灭弧熔体的激励熔断器,其特征在于位于所述导电板断开凹口下方的所述密封件容置腔侧设置有弧形面,所述导电板断开后,可沿所述弧形面滑落。The excitation fuse with integrated arc extinguishing melt according to claim 4, characterized in that an arc surface is provided on the side of the accommodating cavity of the sealing member under the disconnection notch of the conductive plate, and the conductive plate is broken After opening, it can slide down along the curved surface.
  6. 根据权利要求5所述的集成灭弧熔体的激励熔断器,其特征在于所述密封件容置腔弧形面的外侧也相应设置为弧形面。The excitation fuse with integrated arc-extinguishing melt according to claim 5, wherein the outer side of the arc-shaped surface of the sealing member accommodating cavity is also correspondingly set as an arc-shaped surface.
  7. 根据权利要求3所述的集成灭弧熔体的激励熔断器,其特征在于所述下壳体自上而下分为相互连接的两部分:中壳体和底部壳体;所述中壳体具有上下贯通的容置腔,所述底部壳体具有开口向上的容置腔;所述导电板的平底凹口位于所述中壳体的容置腔中;在所述底部壳体容置腔中填充有灭弧介质;所述密封件位于所述底部壳体的容置腔中且对底部壳体的灭弧介质进行密封;在所述密封件两侧与底部壳体内侧面接触的位置处分别开设有供熔体穿过的凹槽;所述熔体穿设在所述灭弧介质中,且其两端穿过所述凹槽后与所述导电板并联连接。The excitation fuse with integrated arc extinguishing melt according to claim 3, characterized in that the lower shell is divided into two parts connected to each other from top to bottom: a middle shell and a bottom shell; the middle shell There is a accommodating cavity through up and down, the bottom shell has an accommodating cavity with an upward opening; the flat-bottomed recess of the conductive plate is located in the accommodating cavity of the middle shell; and the bottom shell accommodating cavity Is filled with an arc extinguishing medium; the seal is located in the accommodating cavity of the bottom shell and seals the arc extinguishing medium of the bottom shell; at positions where both sides of the seal contact the inner surface of the bottom shell Respectively, grooves are provided for the melt to pass through; the melt is inserted in the arc extinguishing medium, and both ends of the melt pass through the grooves and are connected in parallel with the conductive plate.
  8. 根据权利要求7所述的集成灭弧熔体的激励熔断器,其特征在于所述密封件为倒几型结构,所述密封件的容置腔处的底部与底部壳体的容置腔底部接触,在所述密封件容置腔处的底部下面开设有供熔体穿过的凹槽;所述熔体穿过密封件容置腔处的底部下面的凹槽后穿设在所述灭弧介质中,且其两端穿过所述凹槽后与所述导电板并联连接。The excitation fuse with integrated arc extinguishing melt according to claim 7, characterized in that the sealing element has an inverted structure, and the bottom of the accommodating cavity of the sealing element and the bottom of the accommodating cavity of the bottom shell Contact, a groove for the melt to pass through is opened under the bottom of the sealing element accommodating cavity; the melt passes through the groove under the bottom of the sealing element accommodating cavity and then passes through the extinguisher. In the arc medium, both ends of which pass through the groove are connected in parallel with the conductive plate.
  9. 根据权利要求3-8任一所述的集成灭弧熔体的激励熔断器,其特征在于所述密封件的上端面位于所述导电板平底凹口处的底部,并对其进行支撑。The excitation fuse with integrated arc extinguishing melt according to any one of claims 3-8, wherein the upper end surface of the sealing member is located at the bottom of the flat-bottomed recess of the conductive plate and supports it.
PCT/CN2021/075863 2019-12-16 2021-02-07 Excitation fuse integrated with arc-extinguishing melt body WO2021121439A1 (en)

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CN110854000A (en) * 2019-12-16 2020-02-28 西安中熔电气股份有限公司 Excitation fuse of integrated arc extinguishing fuse-element
CN111341627A (en) * 2020-04-07 2020-06-26 西安中熔电气股份有限公司 Excitation fuse integrating mechanical force to break arc extinguishing melt
KR102576050B1 (en) 2020-12-11 2023-09-06 시안 시노퓨즈 일렉트로닉, 코.,엘티디. Multi-Break Excitation Fuses Combining Mechanical Breaking and Fusing
CN112447461A (en) * 2020-12-11 2021-03-05 西安中熔电气股份有限公司 Excitation fuse capable of sequentially disconnecting conductor and fuse body
CN112447462A (en) * 2020-12-11 2021-03-05 西安中熔电气股份有限公司 Mechanical breaking and fusing combined multi-fracture excitation fuse

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CN110571113A (en) * 2019-10-27 2019-12-13 西安中熔电气股份有限公司 Auxiliary arc extinguishing structure of excitation fuse
CN110854000A (en) * 2019-12-16 2020-02-28 西安中熔电气股份有限公司 Excitation fuse of integrated arc extinguishing fuse-element

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CN207939189U (en) * 2017-08-28 2018-10-02 比亚迪股份有限公司 Breaker
CN110299272A (en) * 2018-03-21 2019-10-01 厦门赛尔特电子有限公司 A kind of Thermal Cutoffs with arc-extinguishing medium
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