WO2022121230A1 - Multibreak excitation fuse having grouped breaking - Google Patents

Multibreak excitation fuse having grouped breaking Download PDF

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Publication number
WO2022121230A1
WO2022121230A1 PCT/CN2021/092736 CN2021092736W WO2022121230A1 WO 2022121230 A1 WO2022121230 A1 WO 2022121230A1 CN 2021092736 W CN2021092736 W CN 2021092736W WO 2022121230 A1 WO2022121230 A1 WO 2022121230A1
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WO
WIPO (PCT)
Prior art keywords
conductor
disconnected
group
arc
break
Prior art date
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PCT/CN2021/092736
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French (fr)
Chinese (zh)
Inventor
段少波
石晓光
戈西斌
王欣
Original Assignee
西安中熔电气股份有限公司
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Publication of WO2022121230A1 publication Critical patent/WO2022121230A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/04Fuses, i.e. expendable parts of the protective device, e.g. cartridges
    • H01H85/05Component parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/12Automatic release mechanisms with or without manual release
    • H01H71/121Protection of release mechanisms
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/0039Means for influencing the rupture process of the fusible element
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/04Fuses, i.e. expendable parts of the protective device, e.g. cartridges
    • H01H85/05Component parts thereof
    • H01H85/055Fusible members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/04Fuses, i.e. expendable parts of the protective device, e.g. cartridges
    • H01H85/05Component parts thereof
    • H01H85/165Casings
    • H01H85/175Casings characterised by the casing shape or form
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/38Means for extinguishing or suppressing arc

Definitions

  • the present disclosure relates to the field of electric power, and in particular, to a multi-break excitation fuse for group disconnection.
  • Products used for circuit overcurrent protection are fuses that are blown based on the heat generated by the current flowing through the fuse.
  • the main problem is how to select a thermal fuse that matches the load. For example, in the case of protecting the main circuit of a new energy vehicle, if the load has a low multiple overload or short circuit, selecting a fuse with a low current specification cannot prevent the current from overshooting in a short time. If a fuse with a high current specification is selected, it cannot meet the fast protection requirements. At present, the output current of lithium battery packs that provide energy to new energy vehicles is about several times the rated current under short-circuit conditions. circuit devices, causing the battery pack to heat up and catch fire.
  • the melting caused by the heating of the withstand current and the heating of the breaking current is caused by the current flowing through the fuse.
  • inrush current such as short-term high current when electric vehicle starts or climbing a slope
  • the fault current of a certain amplitude can be broken at a fast enough breaking speed, or the fault current of a certain amplitude cannot be broken at a fast enough breaking speed , can also achieve higher rated current, or withstand larger overload/impulse current without damage.
  • thermal fuses Another problem with thermal fuses is that they cannot communicate with external devices and cannot be triggered by signals other than current, such as signals from vehicle ECU, BMS or other sensors. If the circuit cannot be cut off in time when the vehicle is in a serious collision, soaked in water, or the battery temperature is too high after exposure, it may lead to serious incidents that the battery pack will burn and eventually damage the vehicle.
  • a structure for quick disconnection and opening on the market which mainly includes a gas generating device, a conductive terminal, and an accommodating cavity configured to receive the dropped conductive terminal.
  • the gas generating device generates high-pressure gas to drive the interrupting device to break Conductive terminals, the broken conductive terminals drop down into the accommodating cavity to achieve the purpose of quick disconnection of the circuit.
  • the above-mentioned quick-breaking cut-off opening structure still has some deficiencies and defects: a single fracture has insufficient arc extinguishing ability, and can only interrupt a small fault current, and it is difficult to interrupt a large fault current. The larger the arc current, the more difficult it is to extinguish. All the arcs are concentrated on one fracture. The arc heats the copper bar and the air, which is easy to be self-sustaining and cannot be extinguished. That is, the arc will not be extinguished immediately after it is generated. When the state is stable, the fracture is When the distance is stable, the voltage is stable, and the current is stable, the arc will continue.
  • the arc In the breaking process of the above-mentioned fuse with a cutting opening structure, the arc is directly cooled by air, and there is no other structure or mechanism to assist the arc extinguishing.
  • a single fracture can generally only work in an environment with a voltage of 500V and below, and it is difficult to achieve breaking in an environment above 500V, because the higher the voltage, the easier it is to form an arc between the fractures, and the arc is more likely to be self-sustaining.
  • the purpose of the present disclosure is to provide a group-disconnected multi-break excitation fuse to improve at least one of the above problems.
  • An embodiment of the present disclosure provides a multi-break energizing fuse disconnected in groups, including a housing, a cavity is opened in the housing, a conductor is passed through the housing, and the cavity is divided into Two parts, an excitation device and an interruption device are sequentially arranged in the cavity on one side of the conductor, and the interruption device is driven by the excitation device to interrupt the conductor; the cavity on the other side of the conductor At least one cutting structure that can cut off the conductor is arranged inside; two groups of weak points for breaking are arranged at intervals along the length direction of the conductor located in the casing; At least one disconnected conductor part that can be disengaged from the original position is formed after the conductor is disconnected at the weak point to form a first group of fractures, and the second group of disconnected weak points is arranged on the disconnected conductor part; when the disconnection When the conductor part is displaced to the cut-off structure, the cut-off structure cuts the cut-off conductor part from the second group of broken weak points to form a second group of
  • the breaking device can first break the first group of weak points on the conductor, and then cooperate with the cutting structure in the housing to break the second group of weak points on the conductor, and then break the second group of weak points on the conductor. Grouping to form fractures.
  • cavities are respectively opened, and the cavities are provided with an arc extinguishing medium or Arc extinguishing structure.
  • the arc-extinguishing medium is gas, liquid or solid particulate matter, and the arc-extinguishing medium is sealed in the cavity through a sealing plate; After the second group of weak points is broken, the cutting structure can break the sealing plate.
  • the arc extinguishing structure is an arc extinguishing grid.
  • an arc-extinguishing chamber is provided on the inner wall of the casing through which the disconnected conductor portion is displaced to the cutting structure, and a solidified arc-extinguishing medium or an arc-extinguishing grid can be arranged in the arc-extinguishing chamber.
  • the cutting structure is a rib.
  • one or more combinations of grooves and holes for reducing conductor strength, reducing conductor width to concentrate stress, and materials with lower strength than the conductor material are used for the disconnected weak point.
  • At least one melt is connected to the conductor in the housing.
  • both ends of the melt are connected to a conductor in parallel, and all disconnected weak points on the conductor are located between the two ends of the melt.
  • one end of the melt is connected to the outside of the outermost one or two disconnected weak points, and the other end of the melt is located outside the cut structure;
  • the disconnected conductor portion is displaced to a position close to the cutting structure and is not disconnected, the disconnected conductor portion can be connected to an end of the melt located outside the cutting structure.
  • a melt is provided at the cut-off structure; when the cut-off conductor part is displaced to a position close to the cut-off structure and is not cut off, the cut-off conductor part is located at both ends of the weak point on the cut-off conductor part Can be connected to both ends of the melt.
  • the excitation device comprises a gas generating device.
  • the breaking device is provided with a plurality of impact heads at intervals.
  • the arc-extinguishing structure includes a solid non-granular arc-extinguishing substance.
  • an embodiment of the present disclosure provides a power distribution unit, the application including the excitation fuse described in any one of the above.
  • an embodiment of the present disclosure provides an energy storage device, the application including the excitation fuse described in any one of the above.
  • an embodiment of the present disclosure provides a new energy vehicle, the application includes the excitation fuse described in any one of the above.
  • Fig. 1 is the structural schematic diagram of the longitudinal section without arc extinguishing medium
  • Fig. 2 is the structural schematic diagram after the formation of the first group of fractures of the structure of Fig. 1;
  • Fig. 3 is the structural representation after the formation of the second kind of fracture of the structure of Fig. 1;
  • FIG. 4 is a schematic structural diagram of a longitudinal section with an arc extinguishing medium
  • Fig. 5 is the structural schematic diagram after the formation of the first group of fractures of the structure of Fig. 4;
  • Fig. 6 is the structural representation after the formation of the second kind of fracture of the structure of Fig. 4;
  • FIG. 7 is a schematic view of the structure of conductors with melts connected in parallel, and between the melts and the rib, and F in the figure represents the melt. Among them, there are a total of five structural schematic diagrams of ABCDE melt parallel solutions;
  • Fig. 8 is the structural schematic diagram after the melt is connected with the disconnected conductor part, wherein A is the scheme A, B is the scheme B; F represents the melt;
  • Fig. 9 is the circuit schematic diagram of scheme A and scheme B, wherein, A is scheme A, B is scheme B; F represents melt.
  • Reference numerals 101-upper casing; 102-exciting device; 103-interrupting device; 104-conductor; 105-lower casing; 107-breaking weak point; 108-impact head; Disconnect the conductor part; 110 - ridge; 112 - arc extinguishing structure; 111 - arc extinguishing melt.
  • the excitation fuse (also referred to as a trigger fuse) proposed in the embodiments of the present disclosure mainly includes a housing, a conductor 104, an excitation device 102 (also referred to as a trigger device), and an interruption device 103.
  • the casing can be composed of upper and lower casings or left and right casings.
  • the upper casing 101 and the lower casing 105 are combined as an example for description.
  • a cavity is opened in the shell.
  • the conductor 104 is inserted between the upper and lower casings, and divides the cavity in the casing into two parts.
  • An excitation device 102 and an interruption device 103 are sequentially arranged in the cavity on one side of the conductor 104 .
  • the interruption device 103 is located between the excitation device 102 and the conductor 104 .
  • the excitation device 102 is fixed by limiting steps and pressing plates (not shown) in the cavity.
  • the excitation device 102 can receive an excitation signal from the outside and act to provide driving force for the interruption device 103 .
  • the excitation device 102 is a gas generating device
  • the breaking device 103 is in sealing contact with the cavity, and the sealing contact is generally achieved by the interference fit between the breaking device 103 and the cavity.
  • the high pressure gas is generated by the detonation of the gas generating device to drive the displacement of the breaking device 103 .
  • the excitation device 102 may also be an air cylinder, a hydraulic cylinder, an electromagnet drive, etc., all of which can act according to the received external excitation signal.
  • the breaking device 103 is fixed in the cavity through the limiting mechanism, so as to ensure that the breaking device 103 is fixed at the initial position, and will not cause malfunction due to displacement in the cavity.
  • the limiting mechanism may be small bumps arranged at intervals on the outer circumference of the breaking device 103, and grooves are formed on the inner wall of the corresponding cavity, and the bumps of the breaking device 103 are snapped into the grooves to achieve position limitation.
  • At least three disconnected weak points 107 are spaced apart on the conductor 104 located in the housing.
  • the conductors 104 in the casing have a trapezoidal structure, and the conductors 104 at the inner side of the casing are respectively provided with disconnected weak points 107 , which are called the first group of disconnected weak points.
  • the conductors 104 between the weak points are provided with two broken weak points 107 spaced apart, which are called the second group of broken weak points, and the two groups have a total of four broken weak points 107 .
  • the purpose of the break weak point 107 is to reduce the breaking strength of the conductor 104, so that it is easier to break when it is impacted.
  • the disconnected weak point 107 can be the conductor 104 with a reduced thickness or the width of the conductor 104 with a reduced width.
  • a U-shaped slot, a V-shaped slot, a hole, etc. are opened on one or both sides of the conductor 104; it is also possible to reduce the width of the conductor 104. structure, so as to generate stress concentration in the transition area, such as reserving a gap; or use low-strength conductor material 107 to replace the body material of conductor 104 at the weak point 107, such as tin, etc.; or use mechanical compression and/or fixed prefabricated Break etc.
  • the breaking device 103 On the end face of the breaking device 103 on one side of the conductor 104, there are spaced impact heads 108 that can break the weak points 107 at the two ends of the conductor 104 in the casing. Between the two impact heads 108, the corresponding conductors Protruding ends are respectively opened at the adjacent positions of the weak point 107 104 . Between the two adjacent protruding ends, a cavity is reserved for the conductor 104 to be completely disconnected at the weak point 107 .
  • the protruding end of the breaking device 103 abuts against the non-contact surface of the breaking conductor portion 200 Breaking the weakness 107 forces the breaking conductor portion 200 to displace within the housing.
  • a sharp-edged rib 110 is provided corresponding to the disconnected weak point 107 on the disconnected conductor portion 200 .
  • the breaking device 103 forces the disconnected part of the conductor 104 to move to the bottom of the housing, the matching rib 110 can disconnect the disconnected weak point 107 on the disconnected conductor part 200 to form a second group of fractures.
  • the fracture includes at least one fracture.
  • a plurality of impact heads 108 may be arranged on the breaking device 103 at intervals, and a convex rib 110 may also be arranged.
  • a convex rib 110 may also be arranged.
  • one broken broken point 107 is set at each end of the conductor 104 in the housing, and three broken broken points 107 are arranged at intervals between the two broken broken weak points 107 .
  • Open weak points 107 wherein, the broken weak points 107 at both ends of the conductor 104 and the broken weak point 107 located in the middle are the first group of broken weak points, located between the weak points at both ends of the conductor 104 and the middle weak point
  • the other two disconnected weak points 107 are the second group of disconnected weak points, that is, the remaining two disconnected weak points 107 except the above-mentioned first group of disconnected weak points are the second group of disconnected weak points.
  • the breaking device 103 is provided with three impact heads 108 at intervals, respectively corresponding to the three broken weak points 107 in the first group of broken weak points, and two raised ribs 110 on the cutting structure are provided, respectively corresponding to the second group of broken weak points. Two of the broken weaknesses 107 correspond.
  • breaking device 103 breaks the conductor 104
  • a first group of breaks and two broken conductor portions 200 separated from the conductor 104 are formed at the conductor 104, and one broken conductor portion 200 is left unbroken on each broken conductor portion 200.
  • the open disconnected weak point 107 as the breaking device 103 moves against the two disconnected conductor parts 200 to the ridge 110 at the bottom of the housing, the raised rib 110 breaks the disconnection on the aforementioned disconnected conductor part 200
  • the weakness 107 forms a second set of fractures.
  • the first group of fractures includes at least two fractures
  • the second group of fractures includes at least one fracture.
  • the conductors 104 are disconnected successively by grouping disconnection, and multiple groups of multiple fractures that are disconnected at different times are formed on the conductors 104 to improve the breaking capacity and the arc extinguishing capacity.
  • an arc extinguishing medium or an arc extinguishing structure 106 is provided at the cavity between the two adjacent protruding ends of the breaking device 103 .
  • the arc extinguishing medium can be gas, liquid, or solid granular arc extinguishing material
  • the arc extinguishing structure is an arc extinguishing grid-like structure or a solid non-granular arc extinguishing material.
  • the raised rib 110 can break the sealing plate 109 of the arc-extinguishing medium, so that the arc-extinguishing medium leaks from the break and covers the weak point 107 for extinguishing. arc.
  • An arc extinguishing structure 112 is provided on the inner wall of the casing through which the disconnected conductor portion 200 is displaced between the bottoms of the casings of the conductor 104 , and the arc extinguishing structure 112 is an arc extinguishing grid-like arc extinguishing structure or a solidified non-granular extinguishing structure.
  • the excitation device 102 acts when receiving an external excitation signal, provides a driving force to the interrupting device 103, drives the interrupting device 103 to impact and displace in the direction of the conductor 104, and the interrupting device 103 first disconnects the device located in the shell.
  • the first group of broken weak points at the inner wall forms a first group of fractures, and the first group of fractures includes at least two fractures.
  • the conductor 104 located in the housing is partially disconnected. At this time, at least one unbroken disconnected weak point 107 remains on the disconnected conductor portion 200 that has been disconnected from the original position, that is, the second group is disconnected.
  • the disconnected conductor portion 200 is forced by the breaking device 103 to move downward to the bottom of the housing until the bottom dead center of the housing, the second set of disconnected weak points on the disconnected conductor portion 200 is at the bottom of the housing ridge 110 Under the action of the fracture, the second group of fractures is formed, and the second group of fractures includes at least one fracture.
  • the above working principle realizes the grouping disconnection of multiple fractures on the conductor 104 .
  • the convex rib 110 will break the sealing plate 109 of the arc-extinguishing medium after breaking the second group of fractures, so that the arc-extinguishing medium pours out at the second group of fractures to participate in the extinguishing arc.
  • the arc resistance at the fracture is much greater than the resistance of conductor 104 .
  • the excitation device 102 drives the interruption device 103 to interrupt the first group of fractures of the conductor 104 after being triggered by an external excitation signal, and an arc is generated after the first group of fractures of the conductor 104 is interrupted.
  • the breaking device 103 continues to move downward and forms a slit with the inner wall of the lower shell Squeeze the arc, the arc is cooled by the arc extinguishing medium in the arc extinguishing chamber inside the lower shell during the movement, the arc resistance increases, the fault current is further reduced to the point where it is difficult to hold the arc, the arc is completely extinguished, and the fault current is cut off;
  • the device 103 continues to move and squeezes the conductors in the middle of the first group of fractures of the conductor 104 with the sharp-edged rib 110 structure of the lower casing.
  • the second group of fractures is broken, forming a clean physical fracture, and enhancing the insulation performance after breaking. If the physical fracture is not clean, that is, there is too much conductive material around the fracture or carbonized conductive material after the arc burns the plastic, the fracture will be easily broken down by voltage, forming a path, reducing the insulating ability, and may cause the arc to reignite and break. fail.
  • the excitation device 102 drives the interruption device 103 to interrupt the first group of fractures of the conductor 104 after being triggered by the external excitation signal, and the first group of fractures of the conductor 104 is disconnected to generate an arc.
  • the arc is connected in series in Between the fractures of the conductor 104, the total resistance increases compared with that before the first group of fractures is disconnected, the voltage across the conductor 104 remains unchanged, and the fault current decreases; the breaking device 103 continues to move downward and forms a slit with the inner wall of the lower shell The arc is squeezed, and the arc is cooled by the arc extinguishing medium in the arc extinguishing chamber inside the lower shell during the movement, the arc resistance increases, and the fault current is further reduced.
  • the breaking device 103 continues to move and squeezes the conductor in the middle of the first group of fractures of the conductor 104 with the sharp-edged rib 110 structure of the lower shell, and the conductor in the middle of the first group of fractures of the conductor 104 is broken at the weak point to form The second set of fractures. A small arc is generated at the second group of fractures.
  • the breaking device 103 cooperates with the lower casing to squeeze the arc between the second group of fractures, the arc is cooled by the arc-extinguishing medium in the groove at the lower end of the breaking device 103.
  • the resistance continues to increase, the fault current is reduced to the point where it is difficult to hold the arc, the arc is completely extinguished, and the fault current is cut off.
  • an auxiliary arc extinguishing melt 111 is also provided on the conductor 104 .
  • Arc-extinguishing melt arrangement scheme A as shown in A in FIG. 7 , conductors 104 on both sides of all disconnected weak points 107 of conductor 104 are respectively connected to one end of an arc-extinguishing melt 111 , and the other end of the arc-extinguishing melt is connected. One end is arranged on the bottom of the casing outside all the ridges 110. Before the breaking conductor part 200 moves to the sharp-edged ridges 110 at the bottom of the casing, both ends of the breaking conductor part 200 are in contact with the arc-extinguishing melt. Connection; as the breaking device 103 continues to move, the rib 110 breaks the breaking weakness 107 on the breaking conductor portion 200 to form a second set of fractures.
  • the arc-extinguishing melt arrangement B as shown in B in FIG. 7 , is provided with arc-extinguishing melts 111 on both sides of the ridges 110 at the bottom of the casing, and both ends of the arc-extinguishing melt are slightly higher than the ridges 110 .
  • the fractures include two groups of fractures of the conductor 104 and fractures of the arc-extinguishing melt.
  • Arrangement scheme D and E of the arc-extinguishing melt connect one end of the arc-extinguishing melt to the conductor 104 on the outer side of all the disconnected weak points 107 of the conductor 104, and the other end of the arc-extinguishing melt.
  • One end is arranged on the bottom of the casing outside the convex rib 110.
  • one end of the disconnecting conductor part 200 is connected with the arc-extinguishing melt; As the breaking device 103 continues to move, the cooperating rib 110 breaks the broken weak point 107 on the broken conductor part 200 to form a second group of fractures.
  • the melts in the above-mentioned schemes A, D, and E can be located on one side or both sides of the rib 110; the melts in schemes B and C can be arranged through the rib 110, or can be placed in the shell below the rib 110. in the body wall. In a word, the setting of the melt does not affect the breaking of the weak point 107 of the conductor part 200 by the rib 110 .
  • FIG. 8 is a schematic diagram of the structure when the arc-extinguishing melt is in contact with the disconnected conductor portion 200 .
  • picture A is a schematic diagram of the structure when scheme A is working
  • picture B is a schematic diagram of the structure when scheme B is working. Since the principles of schemes A, D, and E are the same, only scheme A is taken as an example.
  • Option C The melt is not in contact with the disconnected conductor portion 200, and no structural diagram is provided.
  • the resistance of the melt (RF1, RF2, RF3) is much greater than the resistance of the conductor 104.
  • the total resistance of the excitation fuse is approximately equal to the resistance of the conductor 104; after the conductor 104 is disconnected, the arc at the fracture The resistance is much greater than that of the melt (RF1, RF2, RF3).
  • the middle conductor of the conductor 104 will interact with the melt F1 and the melt during the downward movement of the conductor 104.
  • the body F2 is connected, the fault current will flow through the melt F1 and the melt F2, the fracture resistance between the ac and bd is much larger than that of the melt, so almost no arc is generated, and the melt F1 and the melt F2 are connected in series at this time.
  • the total resistance increases compared to that before the first group of fractures is disconnected, the voltage across the conductor 104 remains unchanged, and the fault current decreases.
  • the fault current flowing through the melt F1 and the melt F2 is not enough to fuse the melt, and the weak point 107 of the disconnection between the ce
  • the weak point 107 between the disconnection and de is interrupted to form a second group of fractures, the arc generated at the second group of fractures is squeezed, the arc resistance increases, the fault current is reduced to the point where it is difficult to hold the arc, the arc is completely extinguished, and the fault occurs.
  • the current is cut off; under the medium multiple fault current, the fault current flowing through the melt F1 and the melt F2 causes the narrow diameter of the melt F1 and the melt F2 to start to melt.
  • the weak point 107 between 107 and de is broken to form a second group of fractures, the arc generated at the second group of fractures is squeezed, and the melt and the second group of fractures work together to extinguish the arc and break the fault current; high multiples Under the fault current, the fault current flowing through the melt F1 and the melt F2 makes the melt F1 and the melt F2 fuse rapidly, and the fault current is cut off. At this time, the second group of fractures is interrupted, which enhances the insulation performance after breaking.
  • the first group of fractures is sufficient to interrupt the low multiple fault current; under the medium multiple fault current, the arc generated by the first group of fractures is elongated, Squeeze but still hold the arc, the disconnection weak point 107 between ce and de is interrupted to form the second group of fractures, the fault current flows through the melt F3, and the second group of fractures Almost no arc is generated.
  • the melt F3 is connected in series in the circuit, and the total resistance is increased compared with that before the second group of fractures is interrupted. The fault current is further reduced to the point where it is difficult to hold the arc.
  • the arc is completely extinguished and the fault current is cut off; Under the multiple fault current, the arc generated by the first group of fractures is elongated and squeezed but can still hold the arc, and the broken weak point 107 between ce and de is interrupted to form the second group. After the fracture, the fault current flows through the melt F3, almost no arc is generated at the second group of fractures, and the fault current is cut off with the melting of the melt F3.
  • the excitation fuses are grouped on the conductor 104 successively to form multiple groups of multiple fractures in sequence, and the multiple fractures formed by the multiple groups of time delays realize the reliability of arc extinguishing and disconnection, and improve the reliability of arc extinguishing and disconnection. Breaking capacity and arc extinguishing capacity.

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Abstract

A multibreak excitation fuse having grouped breaking, comprising a housing, a conductor, an excitation device and a breaking device. The breaking device is able to break the conductor under the driving of the excitation device. At least one cut-off structure capable of cutting off the conductor is arranged in a cavity on the other side of the conductor. Two groups of breaking weak points are arranged at intervals along the length direction of the conductor located in the housing. After the breaking device breaks the conductor off from the first break-off weak point group, at least one break-off conductor portion that can be disengaged from an original position is formed, to form a first group of breaks, and the second break-off weak point group is disposed on the break-off conductor portion. When the break-off conductor portion is displaced to the position of a cut-off structure, the cut-off structure breaks off the break-off conductor portion from the second break-off weak point group to form a second group of breaks. The first group of breaks at least comprises two breaks, and the second set of breaks at least comprises one break. The present excitation fuse structure is able to improve breaking ability and arc extinguishing ability.

Description

一种分组断开的多断口激励熔断器A multi-break excitation fuse with group disconnection
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本公开要求于2020年12月11日提交中国专利局的申请号为2020114610446、名称为“一种分组断开的多断口激励熔断器”的中国专利申请的优先权,其全部内容通过引用结合在本公开中。The present disclosure claims the priority of the Chinese Patent Application No. 2020114610446 and entitled "Multi-Break Excitation Fuse with Group Disconnection" filed with the Chinese Patent Office on December 11, 2020, the entire contents of which are incorporated by reference in in this disclosure.
技术领域technical field
本公开涉及电力领域,尤其涉及一种分组断开的多断口激励熔断器。The present disclosure relates to the field of electric power, and in particular, to a multi-break excitation fuse for group disconnection.
背景技术Background technique
用于电路过电流保护的产品是基于流过熔断器电流产生的热量熔断的熔断器,存在主要的问题是如何选择与负载匹配的热熔熔断器。例如在保护新能源车主回路的情况,如果负载出现低倍数过载或短路的情况,选用低电流规格的熔断器不能防止电流短时间过冲的情况,如果选用高电流规格的熔断器不能满足快速保护的要求。目前向新能源车辆提供能量的锂电池包,在短路情况下输出电流大约是额定电流的几倍,熔断时间变长,熔断器保护时间不能满足要求,而这么大的电流足已损坏电池包中的电路器件,导致电池包发热起火燃烧。由于耐受电流发热和分断电流发热引起的熔化,都源于流过熔断器的电流,此种采用电流的发热熔断的保护器件无法在具有较大额定电流或耐受较强的短时过载/冲击电流(例如电动汽车启动或爬坡时的短时大电流)的条件下,以足够快的分断速度分断一定幅值故障电流,或者无法既能够以足够快的分断速度分断一定幅值故障电流,还能够实现较高额定电流,或耐受较大的过载/冲击电流而不损伤。Products used for circuit overcurrent protection are fuses that are blown based on the heat generated by the current flowing through the fuse. The main problem is how to select a thermal fuse that matches the load. For example, in the case of protecting the main circuit of a new energy vehicle, if the load has a low multiple overload or short circuit, selecting a fuse with a low current specification cannot prevent the current from overshooting in a short time. If a fuse with a high current specification is selected, it cannot meet the fast protection requirements. At present, the output current of lithium battery packs that provide energy to new energy vehicles is about several times the rated current under short-circuit conditions. circuit devices, causing the battery pack to heat up and catch fire. The melting caused by the heating of the withstand current and the heating of the breaking current is caused by the current flowing through the fuse. Under the condition of inrush current (such as short-term high current when electric vehicle starts or climbing a slope), the fault current of a certain amplitude can be broken at a fast enough breaking speed, or the fault current of a certain amplitude cannot be broken at a fast enough breaking speed , can also achieve higher rated current, or withstand larger overload/impulse current without damage.
另外一个热熔熔断器存在的问题是不能和外部设备通讯,不能由除电流之外的其它信号触发,例如车辆ECU、BMS或者其它传感器发出的信号等。如果在车辆出现严重碰撞、泡水或者暴晒后电池温度过高等情况下不能及时切断电路,则有可能导致电池包燃烧最终损毁车辆的严重事件的发生。Another problem with thermal fuses is that they cannot communicate with external devices and cannot be triggered by signals other than current, such as signals from vehicle ECU, BMS or other sensors. If the circuit cannot be cut off in time when the vehicle is in a serious collision, soaked in water, or the battery temperature is too high after exposure, it may lead to serious incidents that the battery pack will burn and eventually damage the vehicle.
目前,市场上已经存在一种快速分断切断开口的结构,其主要包括气体发生装置、导电端子和配置成承接掉落的导电端子的容置腔,气体发生装置产生高压气体带动打断装置冲断导电端子,断裂后的导电端子向下掉落至容置腔中,实现电路快速断开的目的。At present, there is a structure for quick disconnection and opening on the market, which mainly includes a gas generating device, a conductive terminal, and an accommodating cavity configured to receive the dropped conductive terminal. The gas generating device generates high-pressure gas to drive the interrupting device to break Conductive terminals, the broken conductive terminals drop down into the accommodating cavity to achieve the purpose of quick disconnection of the circuit.
但是,上述快速分断的切断开口结构还存在有一些不足和缺陷:单个断口自身灭弧能力不足,仅可分断较小的故障电流,难以分断较大的故障电流。而电弧电流越大,越难以熄灭,所有的电弧都集中在一个断口上,电弧加热铜排及空气,容易自持而无法熄灭,即电弧产生后不会立即自行熄灭,在状态稳定时,即断口距离稳定、电压稳定、电流稳定时, 电弧会一直持续。在上述具有切断开口结构的熔断器的分断过程中,电弧直接利用空气冷却,没有其他结构或机构辅助灭弧。此外,单个断口目前普遍只能在电压500V及以下的环境下工作,500V以上的环境下难以实现分断,因为电压越高越容易在断口间形成电弧,且电弧更容易自持。However, the above-mentioned quick-breaking cut-off opening structure still has some deficiencies and defects: a single fracture has insufficient arc extinguishing ability, and can only interrupt a small fault current, and it is difficult to interrupt a large fault current. The larger the arc current, the more difficult it is to extinguish. All the arcs are concentrated on one fracture. The arc heats the copper bar and the air, which is easy to be self-sustaining and cannot be extinguished. That is, the arc will not be extinguished immediately after it is generated. When the state is stable, the fracture is When the distance is stable, the voltage is stable, and the current is stable, the arc will continue. In the breaking process of the above-mentioned fuse with a cutting opening structure, the arc is directly cooled by air, and there is no other structure or mechanism to assist the arc extinguishing. In addition, a single fracture can generally only work in an environment with a voltage of 500V and below, and it is difficult to achieve breaking in an environment above 500V, because the higher the voltage, the easier it is to form an arc between the fractures, and the arc is more likely to be self-sustaining.
发明内容SUMMARY OF THE INVENTION
本公开的目的在于提供一种分组断开的多断口激励熔断器,以改善以上问题至少之一。The purpose of the present disclosure is to provide a group-disconnected multi-break excitation fuse to improve at least one of the above problems.
本公开实施例提供了一种分组断开的多断口激励熔断器,包括壳体,在所述壳体中开设有空腔,导体穿设在所述壳体中,将所述空腔分为两部分,在所述导体一侧空腔中依次设置有激励装置和打断装置,所述打断装置在所述激励装置驱动下打断所述导体;在所述导体另一侧的空腔内设置有至少一个可切断所述导体的切断结构;在位于所述壳体内的所述导体上沿其长度方向间隔设置有两组断开薄弱处;在所述打断装置从第一组断开薄弱处断开所述导体后至少形成一个可脱离原位置的断开导体部分以形成第一组断口,第二组断开薄弱处设置在所述断开导体部分上;当所述断开导体部分位移至所述切断结构处时,所述切断结构从所述第二组断开薄弱处断开所述断开导体部分以形成第二组断口,所述第一组断口至少包括两个断口,所述第二组断口至少包括一个断口。An embodiment of the present disclosure provides a multi-break energizing fuse disconnected in groups, including a housing, a cavity is opened in the housing, a conductor is passed through the housing, and the cavity is divided into Two parts, an excitation device and an interruption device are sequentially arranged in the cavity on one side of the conductor, and the interruption device is driven by the excitation device to interrupt the conductor; the cavity on the other side of the conductor At least one cutting structure that can cut off the conductor is arranged inside; two groups of weak points for breaking are arranged at intervals along the length direction of the conductor located in the casing; At least one disconnected conductor part that can be disengaged from the original position is formed after the conductor is disconnected at the weak point to form a first group of fractures, and the second group of disconnected weak points is arranged on the disconnected conductor part; when the disconnection When the conductor part is displaced to the cut-off structure, the cut-off structure cuts the cut-off conductor part from the second group of broken weak points to form a second group of fractures, and the first group of fractures includes at least two A fracture, the second group of fractures includes at least one fracture.
可选地,打断装置在激励装置驱动下,可先打断导体上第一组断开薄弱处,再配合壳体内所述切断结构打断导体上第二组断开薄弱处,在导体上分组形成断口。Optionally, driven by the excitation device, the breaking device can first break the first group of weak points on the conductor, and then cooperate with the cutting structure in the housing to break the second group of weak points on the conductor, and then break the second group of weak points on the conductor. Grouping to form fractures.
可选地,在所述打断装置位于所述导体一侧的端面上,对应所述导体的第二组断开薄弱处,分别开设有空腔,所述空腔内设置有灭弧介质或灭弧结构。Optionally, on the end face of the breaking device located on one side of the conductor, corresponding to the second group of broken weak points of the conductor, cavities are respectively opened, and the cavities are provided with an arc extinguishing medium or Arc extinguishing structure.
可选地,所述灭弧介质为气体、液体或固体颗粒状物质,所述灭弧介质通过密封板密封于所述空腔内;当所述切断结构断开所述断开导体部分上的第二组断开薄弱处后,所述切断结构可破开所述密封板。Optionally, the arc-extinguishing medium is gas, liquid or solid particulate matter, and the arc-extinguishing medium is sealed in the cavity through a sealing plate; After the second group of weak points is broken, the cutting structure can break the sealing plate.
可选地,所述灭弧结构为灭弧栅。Optionally, the arc extinguishing structure is an arc extinguishing grid.
可选地,在所述断开导体部分位移至所述切断结构处途经的壳体内壁上,设置有灭弧室,所述灭弧室内可设置固化的灭弧介质或者灭弧栅。Optionally, an arc-extinguishing chamber is provided on the inner wall of the casing through which the disconnected conductor portion is displaced to the cutting structure, and a solidified arc-extinguishing medium or an arc-extinguishing grid can be arranged in the arc-extinguishing chamber.
可选地,所述切断结构为凸棱。Optionally, the cutting structure is a rib.
可选地,所述断开薄弱处采用降低导体强度的凹槽、孔、为集中应力而减小导体宽度、比所述导体材质强度低的材料的一种或多种进行组合。Optionally, one or more combinations of grooves and holes for reducing conductor strength, reducing conductor width to concentrate stress, and materials with lower strength than the conductor material are used for the disconnected weak point.
可选地,在所述壳体中的导体上连接有至少一根熔体。Optionally, at least one melt is connected to the conductor in the housing.
可选地,所述熔体两端并联连接在导体上,所述导体上的所有断开薄弱处位于所述熔体两端之间。Optionally, both ends of the melt are connected to a conductor in parallel, and all disconnected weak points on the conductor are located between the two ends of the melt.
可选地,在所述壳体内,在位于最外侧的一个或两个断开薄弱处的外侧连接有所述熔 体的一端,所述熔体另一端位于所述切断结构的外侧;当所述断开导体部分位移至接近所述切断结构处未被断开时,所述断开导体部分可与所述熔体位于所述切断结构外侧的一端连接。Optionally, in the casing, one end of the melt is connected to the outside of the outermost one or two disconnected weak points, and the other end of the melt is located outside the cut structure; When the disconnected conductor portion is displaced to a position close to the cutting structure and is not disconnected, the disconnected conductor portion can be connected to an end of the melt located outside the cutting structure.
可选地,在所述切断结构处设置有熔体;当所述断开导体部分位移至接近切断结构处未被断开时,所述断开导体部分位于其上断开薄弱处的两端可与所述熔体两端连接。Optionally, a melt is provided at the cut-off structure; when the cut-off conductor part is displaced to a position close to the cut-off structure and is not cut off, the cut-off conductor part is located at both ends of the weak point on the cut-off conductor part Can be connected to both ends of the melt.
可选地,所述激励装置包括气体发生装置。Optionally, the excitation device comprises a gas generating device.
可选地,所述打断装置上间隔设置有多个冲击头。Optionally, the breaking device is provided with a plurality of impact heads at intervals.
可选地,所述灭弧结构包括固体非颗粒状的灭弧物质。Optionally, the arc-extinguishing structure includes a solid non-granular arc-extinguishing substance.
另外,本公开实施例提供了一种配电单元,应用包括上述任一项所述的激励熔断器。In addition, an embodiment of the present disclosure provides a power distribution unit, the application including the excitation fuse described in any one of the above.
另外,本公开实施例提供了一种储能设备,应用包括上述任一项所述的激励熔断器。In addition, an embodiment of the present disclosure provides an energy storage device, the application including the excitation fuse described in any one of the above.
另外,本公开实施例提供了一种新能源汽车,应用包括上述任一项所述的激励熔断器。In addition, an embodiment of the present disclosure provides a new energy vehicle, the application includes the excitation fuse described in any one of the above.
附图说明Description of drawings
为了更清楚地说明本公开的技术方案,下面将对其中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本公开的某些实现方式,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它相关的附图。In order to illustrate the technical solutions of the present disclosure more clearly, the following drawings will be briefly introduced. It should be understood that the following drawings only show some implementations of the present disclosure, and therefore should not be regarded as It is a limitation of the scope. For those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1是不带灭弧介质的纵向剖面的结构示意图;Fig. 1 is the structural schematic diagram of the longitudinal section without arc extinguishing medium;
图2是图1结构的第一组断口形成后的结构示意图;Fig. 2 is the structural schematic diagram after the formation of the first group of fractures of the structure of Fig. 1;
图3是图1结构的第二种断口形成后的结构示意图;Fig. 3 is the structural representation after the formation of the second kind of fracture of the structure of Fig. 1;
图4是带灭弧介质的纵向剖面的结构示意图;4 is a schematic structural diagram of a longitudinal section with an arc extinguishing medium;
图5是图4结构的第一组断口形成后的结构示意图;Fig. 5 is the structural schematic diagram after the formation of the first group of fractures of the structure of Fig. 4;
图6是图4结构的第二种断口形成后的结构示意图;Fig. 6 is the structural representation after the formation of the second kind of fracture of the structure of Fig. 4;
图7是并联有熔体的导体、熔体与凸棱间的结构示意图,图中F表示熔体。其中,共有ABCDE五种熔体并联方案的结构示意图;FIG. 7 is a schematic view of the structure of conductors with melts connected in parallel, and between the melts and the rib, and F in the figure represents the melt. Among them, there are a total of five structural schematic diagrams of ABCDE melt parallel solutions;
图8是熔体与断开导体部分连接后的结构示意图,其中A为方案A,B为方案B;F代表熔体;Fig. 8 is the structural schematic diagram after the melt is connected with the disconnected conductor part, wherein A is the scheme A, B is the scheme B; F represents the melt;
图9是方案A与方案B的电路原理图,其中,A为方案A,B为方案B;F代表熔体。Fig. 9 is the circuit schematic diagram of scheme A and scheme B, wherein, A is scheme A, B is scheme B; F represents melt.
附图标记:101-上壳体;102-激励装置;103-打断装置;104-导体;105-下壳体;107-断开薄弱处;108-冲击头;109-密封板;200-断开导体部分;110-凸棱;112-灭弧结构;111-灭弧熔体。Reference numerals: 101-upper casing; 102-exciting device; 103-interrupting device; 104-conductor; 105-lower casing; 107-breaking weak point; 108-impact head; Disconnect the conductor part; 110 - ridge; 112 - arc extinguishing structure; 111 - arc extinguishing melt.
具体实施方式Detailed ways
针对上述技术方案,现举实施例并结合图示进行具体说明。本公开实施例提出的激励 熔断器(也称为触发式熔断器),主要包括壳体、导体104、激励装置102(也称为触发装置)、打断装置103。In view of the above technical solutions, embodiments are now given and described in detail with reference to the drawings. The excitation fuse (also referred to as a trigger fuse) proposed in the embodiments of the present disclosure mainly includes a housing, a conductor 104, an excitation device 102 (also referred to as a trigger device), and an interruption device 103.
如图1至图3所示,壳体可由上下组合的壳体或左右组合的壳体组合而成,在本实施例中以由上壳体101和下壳体105组合而成为例进行说明。在壳体中开设有型腔。导体104穿设在上下壳体间,将壳体中的型腔分为两部分。在位于导体104一侧的型腔中依次设置有激励装置102和打断装置103。打断装置103位于激励装置102与导体104之间。激励装置102通过型腔中的限位台阶和压板(未图示)固定。激励装置102可接收来自外部的激励信号并动作,为打断装置103提供驱动力。当激励装置102为气体发生装置时,打断装置103与型腔为密封接触,一般通过打断装置103与型腔的过盈配合实现密封接触。通过气体发生装置的起爆来产生高压气体以驱动打断装置103位移。激励装置102还可以是气缸、液压缸、电磁铁驱动等,均可根据接收到的外部激励信号动作。As shown in FIG. 1 to FIG. 3 , the casing can be composed of upper and lower casings or left and right casings. In this embodiment, the upper casing 101 and the lower casing 105 are combined as an example for description. A cavity is opened in the shell. The conductor 104 is inserted between the upper and lower casings, and divides the cavity in the casing into two parts. An excitation device 102 and an interruption device 103 are sequentially arranged in the cavity on one side of the conductor 104 . The interruption device 103 is located between the excitation device 102 and the conductor 104 . The excitation device 102 is fixed by limiting steps and pressing plates (not shown) in the cavity. The excitation device 102 can receive an excitation signal from the outside and act to provide driving force for the interruption device 103 . When the excitation device 102 is a gas generating device, the breaking device 103 is in sealing contact with the cavity, and the sealing contact is generally achieved by the interference fit between the breaking device 103 and the cavity. The high pressure gas is generated by the detonation of the gas generating device to drive the displacement of the breaking device 103 . The excitation device 102 may also be an air cylinder, a hydraulic cylinder, an electromagnet drive, etc., all of which can act according to the received external excitation signal.
打断装置103通过限位机构固定在型腔中,保证打断装置103固定在初始位置处,不会在型腔内位移造成误动作。限位机构可以是在打断装置103的外周上间隔设置的小凸块,在相对应的型腔内壁上开设有凹槽,将打断装置103的凸块卡进凹槽中实现位置限定。在打断装置103受到来自激励装置102的驱动力时,可在冲击下断开该限位机构,从而解除限位作用。The breaking device 103 is fixed in the cavity through the limiting mechanism, so as to ensure that the breaking device 103 is fixed at the initial position, and will not cause malfunction due to displacement in the cavity. The limiting mechanism may be small bumps arranged at intervals on the outer circumference of the breaking device 103, and grooves are formed on the inner wall of the corresponding cavity, and the bumps of the breaking device 103 are snapped into the grooves to achieve position limitation. When the breaking device 103 receives the driving force from the excitation device 102, the limiting mechanism can be disconnected under impact, thereby releasing the limiting effect.
在位于壳体内的导体104上间隔设置有至少三个断开薄弱处107。如图1所示,壳体内的导体104呈梯形结构,在壳体内壁内侧处的导体104处分别开设有断开薄弱处107,称为第一组断开薄弱处,在第一组断开薄弱处之间的导体104上间隔开设有两个断开薄弱处107,称为第二组断开薄弱处,两组共四个断开薄弱处107。断开薄弱处107设置的目的是降低导体104断开强度,使其受到冲击时更容易断开。断开薄弱处107可以是厚度变小的导体104或宽度变小的导体104宽度,比如,在导体104一面或两面开设U型槽、开V型槽、孔等;也可以采用降低导体104宽度的结构,从而在过渡区产生应力集中,如预留缝隙;或在断开薄弱处107采用低强度导体材料来替代导体104本体材料,如锡等;或采用机械力压紧及或固定的预制断口等等。At least three disconnected weak points 107 are spaced apart on the conductor 104 located in the housing. As shown in FIG. 1 , the conductors 104 in the casing have a trapezoidal structure, and the conductors 104 at the inner side of the casing are respectively provided with disconnected weak points 107 , which are called the first group of disconnected weak points. The conductors 104 between the weak points are provided with two broken weak points 107 spaced apart, which are called the second group of broken weak points, and the two groups have a total of four broken weak points 107 . The purpose of the break weak point 107 is to reduce the breaking strength of the conductor 104, so that it is easier to break when it is impacted. The disconnected weak point 107 can be the conductor 104 with a reduced thickness or the width of the conductor 104 with a reduced width. For example, a U-shaped slot, a V-shaped slot, a hole, etc. are opened on one or both sides of the conductor 104; it is also possible to reduce the width of the conductor 104. structure, so as to generate stress concentration in the transition area, such as reserving a gap; or use low-strength conductor material 107 to replace the body material of conductor 104 at the weak point 107, such as tin, etc.; or use mechanical compression and/or fixed prefabricated Break etc.
在打断装置103位于导体104一侧的端面上,间隔设置有可打断壳体内位于导体104两端处的断开薄弱处107的冲击头108,在两个冲击头108间、相对应导体104断开薄弱处107的相邻位置处分别开设有凸出端。在相邻两个凸出端间保留有供导体104断开薄弱处107全部断开的空腔。在打断装置103的冲击端108打断导体104上的第一组断开薄弱处形成第一组至少两个断口后,打断装置103的凸出端抵靠在断开导体部分200的非断开薄弱处107,迫使断开导体部分200在壳体内位移。On the end face of the breaking device 103 on one side of the conductor 104, there are spaced impact heads 108 that can break the weak points 107 at the two ends of the conductor 104 in the casing. Between the two impact heads 108, the corresponding conductors Protruding ends are respectively opened at the adjacent positions of the weak point 107 104 . Between the two adjacent protruding ends, a cavity is reserved for the conductor 104 to be completely disconnected at the weak point 107 . After the impact end 108 of the breaking device 103 breaks the first set of breaking weak points on the conductor 104 to form a first set of at least two fractures, the protruding end of the breaking device 103 abuts against the non-contact surface of the breaking conductor portion 200 Breaking the weakness 107 forces the breaking conductor portion 200 to displace within the housing.
在壳体底部,对应断开导体部分200上的断开薄弱处107设置有尖刃状的凸棱110。 当打断装置103迫使断开后的导体104部分运动至壳体底部时,配合凸棱110可将断开导体部分200上的断开薄弱处107断开,形成第二组断口,第二组断口包含至少一个断口。At the bottom of the casing, a sharp-edged rib 110 is provided corresponding to the disconnected weak point 107 on the disconnected conductor portion 200 . When the breaking device 103 forces the disconnected part of the conductor 104 to move to the bottom of the housing, the matching rib 110 can disconnect the disconnected weak point 107 on the disconnected conductor part 200 to form a second group of fractures. The fracture includes at least one fracture.
当导体104上设置有多个断开薄弱处107时,可以在打断装置103上间隔设置多个冲击头108,也可以设置凸棱110。以导体104上有五个断开薄弱处107为例,在壳体内的导体104的两端各设置一个断开薄弱处107,在这两个断开薄弱处107之间再间隔设置三个断开薄弱处107,其中,导体104的两端的断开薄弱处107及位于最中间的断开薄弱处107为第一组断开薄弱处,位于导体104两端的薄弱处及最中间薄弱处之间的另外两个断开薄弱处107为第二组断开薄弱处,即,除了上述第一组断开薄弱处的剩余两个断开薄弱处107为第二组断开薄弱处。打断装置103上间隔设置有三个冲击头108,分别与第一组断开薄弱处中的三个断开薄弱处107对应,切断结构上的凸棱110设置为两个,分别与第二组断开薄弱处中的两个断开薄弱处107对应。当打断装置103打断导体104后,在导体104处形成第一组断口和两个脱离了导体104的断开导体部分200,在每个断开导体部分200上分别保留有一个未被断开的断开薄弱处107;随着打断装置103抵紧两个断开导体部分200运动至壳体底部的凸棱110处,凸棱110则断开前述断开导体部分200上的断开薄弱处107形成第二组断口。When the conductor 104 is provided with a plurality of broken weak points 107 , a plurality of impact heads 108 may be arranged on the breaking device 103 at intervals, and a convex rib 110 may also be arranged. Taking the conductor 104 with five broken weak points 107 as an example, one broken broken point 107 is set at each end of the conductor 104 in the housing, and three broken broken points 107 are arranged at intervals between the two broken broken weak points 107 . Open weak points 107, wherein, the broken weak points 107 at both ends of the conductor 104 and the broken weak point 107 located in the middle are the first group of broken weak points, located between the weak points at both ends of the conductor 104 and the middle weak point The other two disconnected weak points 107 are the second group of disconnected weak points, that is, the remaining two disconnected weak points 107 except the above-mentioned first group of disconnected weak points are the second group of disconnected weak points. The breaking device 103 is provided with three impact heads 108 at intervals, respectively corresponding to the three broken weak points 107 in the first group of broken weak points, and two raised ribs 110 on the cutting structure are provided, respectively corresponding to the second group of broken weak points. Two of the broken weaknesses 107 correspond. After the breaking device 103 breaks the conductor 104, a first group of breaks and two broken conductor portions 200 separated from the conductor 104 are formed at the conductor 104, and one broken conductor portion 200 is left unbroken on each broken conductor portion 200. The open disconnected weak point 107; as the breaking device 103 moves against the two disconnected conductor parts 200 to the ridge 110 at the bottom of the housing, the raised rib 110 breaks the disconnection on the aforementioned disconnected conductor part 200 The weakness 107 forms a second set of fractures.
由以上可知,第一组断口包含有至少两个断口,第二组断口包含有至少一个断口。通过分组断开的方式先后断开导体104,在导体104上形成多组不同时间断开的多个断口来提高分断能力和灭弧能力。It can be seen from the above that the first group of fractures includes at least two fractures, and the second group of fractures includes at least one fracture. The conductors 104 are disconnected successively by grouping disconnection, and multiple groups of multiple fractures that are disconnected at different times are formed on the conductors 104 to improve the breaking capacity and the arc extinguishing capacity.
为了更好的提高分断能力和灭弧能力,在打断装置103的相邻两凸出端间的空腔处设置有灭弧介质或灭弧结构106。参看图4至图6,灭弧介质可以是气体、液体、固体颗粒状灭弧物质,灭弧结构为灭弧栅类结构或固体非颗粒状的灭弧物质。当灭弧介质为气体、液体或固体灭弧介质时,则需通过密封板109将其进行密封。在尖刃状的凸棱110断开导体断开薄弱处107后,凸棱110可破开灭弧介质的密封板109,使灭弧介质从破口处泄露并覆盖断开薄弱处107进行灭弧。在导体104壳体底部间的断开导体部分200位移经过的壳体内壁上设置有灭弧结构112,该处灭弧结构112为灭弧栅类的灭弧结构或者固化的非颗粒状的灭弧介质等。在本实施例中,可以均为灭弧栅结构,但不应当被视为限制。In order to better improve the breaking capacity and the arc extinguishing capacity, an arc extinguishing medium or an arc extinguishing structure 106 is provided at the cavity between the two adjacent protruding ends of the breaking device 103 . 4 to 6 , the arc extinguishing medium can be gas, liquid, or solid granular arc extinguishing material, and the arc extinguishing structure is an arc extinguishing grid-like structure or a solid non-granular arc extinguishing material. When the arc extinguishing medium is gas, liquid or solid arc extinguishing medium, it needs to be sealed by the sealing plate 109 . After the sharp-edged ridge 110 disconnects the weak point 107 of the conductor, the raised rib 110 can break the sealing plate 109 of the arc-extinguishing medium, so that the arc-extinguishing medium leaks from the break and covers the weak point 107 for extinguishing. arc. An arc extinguishing structure 112 is provided on the inner wall of the casing through which the disconnected conductor portion 200 is displaced between the bottoms of the casings of the conductor 104 , and the arc extinguishing structure 112 is an arc extinguishing grid-like arc extinguishing structure or a solidified non-granular extinguishing structure. Arc media, etc. In this embodiment, they may all be arc chute structures, but should not be regarded as a limitation.
上述熔断器结构的工作原理:激励装置102在接收到外部激励信号时动作,向打断装置103提供驱动力,驱动打断装置103向导体104方向冲击位移,打断装置103首先断开位于壳体内壁处的第一组断开薄弱处,形成第一组断口,第一组断口至少包括两个断口。使位于壳体内的导体104部分断开,此时,断开后脱离了原位置处的断开导体部分200上还保留有至少一个未断开的断开薄弱处107、即第二组断开薄弱处,图1中第二组断开薄弱处为两个未断开的断开薄弱处107。随着断开导体部分200在打断装置103迫使下向壳 体底部运动直至壳体底部死点的过程中,断开导体部分200上的第二组断开薄弱处在壳体底部凸棱110的作用下断开,形成第二组断口,第二组断口至少包括一个断口。以上工作原理实现了导体104上多断口的分组断开。当灭弧介质为气体、液体或颗粒状固体时,凸棱110在断开第二组断口后还会破开灭弧介质的密封板109,使灭弧介质倾泻于第二组断口处参与灭弧。The working principle of the above-mentioned fuse structure: the excitation device 102 acts when receiving an external excitation signal, provides a driving force to the interrupting device 103, drives the interrupting device 103 to impact and displace in the direction of the conductor 104, and the interrupting device 103 first disconnects the device located in the shell. The first group of broken weak points at the inner wall forms a first group of fractures, and the first group of fractures includes at least two fractures. The conductor 104 located in the housing is partially disconnected. At this time, at least one unbroken disconnected weak point 107 remains on the disconnected conductor portion 200 that has been disconnected from the original position, that is, the second group is disconnected. The weak points, the second group of broken weak points in FIG. 1 are two unbroken broken weak points 107 . As the disconnected conductor portion 200 is forced by the breaking device 103 to move downward to the bottom of the housing until the bottom dead center of the housing, the second set of disconnected weak points on the disconnected conductor portion 200 is at the bottom of the housing ridge 110 Under the action of the fracture, the second group of fractures is formed, and the second group of fractures includes at least one fracture. The above working principle realizes the grouping disconnection of multiple fractures on the conductor 104 . When the arc-extinguishing medium is gas, liquid or granular solid, the convex rib 110 will break the sealing plate 109 of the arc-extinguishing medium after breaking the second group of fractures, so that the arc-extinguishing medium pours out at the second group of fractures to participate in the extinguishing arc.
上述熔断器结构的灭弧原理阐述如下:The arc extinguishing principle of the above fuse structure is explained as follows:
首先,断口处的电弧电阻远大于导体104的电阻。First, the arc resistance at the fracture is much greater than the resistance of conductor 104 .
在低倍数故障电流下,激励装置102经外部激励信号触发后驱动打断装置103打断导体104的第一组断口,导体104的第一组断口被打断后产生电弧,此时电弧串联在导体104断口间,总电阻相比第一组断口断开前增大,导体104两端电压不变,故障电流减小;打断装置103继续向下运动并与下壳内壁之间形成狭缝挤压电弧,运动过程中电弧又受到下壳内部灭弧室中的灭弧介质的冷却,电弧电阻增大,故障电流进一步减小至难以持弧,电弧完全熄灭,故障电流被切断;打断装置103继续运动并与下壳体尖刃状的凸棱110结构挤压导体104的第一组断口中间的导体,导体104的第一组断口中间的导体在薄弱处断开,形成第二组断口,第二组断口断开,形成了清洁的物理断口,增强断后绝缘性能。若物理断口不清洁,即断口周围有过多的导电物质或电弧烧灼塑胶后的碳化导电物,则断口处容易被电压击穿,形成通路,绝缘能力降低,且有可能导致电弧复燃,分断失败。Under a low multiple fault current, the excitation device 102 drives the interruption device 103 to interrupt the first group of fractures of the conductor 104 after being triggered by an external excitation signal, and an arc is generated after the first group of fractures of the conductor 104 is interrupted. Between the fractures of the conductor 104, the total resistance increases compared with that before the first group of fractures is disconnected, the voltage across the conductor 104 remains unchanged, and the fault current decreases; the breaking device 103 continues to move downward and forms a slit with the inner wall of the lower shell Squeeze the arc, the arc is cooled by the arc extinguishing medium in the arc extinguishing chamber inside the lower shell during the movement, the arc resistance increases, the fault current is further reduced to the point where it is difficult to hold the arc, the arc is completely extinguished, and the fault current is cut off; The device 103 continues to move and squeezes the conductors in the middle of the first group of fractures of the conductor 104 with the sharp-edged rib 110 structure of the lower casing. Fracture, the second group of fractures is broken, forming a clean physical fracture, and enhancing the insulation performance after breaking. If the physical fracture is not clean, that is, there is too much conductive material around the fracture or carbonized conductive material after the arc burns the plastic, the fracture will be easily broken down by voltage, forming a path, reducing the insulating ability, and may cause the arc to reignite and break. fail.
在高倍数故障电流下,激励装置102经外部激励信号触发后驱动打断装置103打断导体104的第一组断口,导体104的第一组断口被断开后产生电弧,此时电弧串联在导体104断口间,总电阻相比第一组断口断开前增大,导体104两端电压不变,故障电流减小;打断装置103继续向下运动并与下壳内壁之间形成狭缝挤压电弧,运动过程中电弧又受到下壳内部灭弧室中灭弧介质的冷却,电弧电阻增大,故障电流进一步减小,由于为高倍数故障电流,即使故障电流进一步减小也仍能持弧;打断装置103继续运动并与下壳体尖刃状凸棱110结构挤压导体104的第一组断口中间的导体,导体104的第一组断口中间的导体在薄弱处断开形成第二组断口。第二组断口处产生较小的电弧,随着打断装置103与下壳体配合挤压第二组断口间的电弧,电弧又受到打断装置103下端凹槽内灭弧介质的冷却,电弧电阻持续增大,故障电流减小至难以持弧,电弧完全熄灭、故障电流被切断。Under the high multiple fault current, the excitation device 102 drives the interruption device 103 to interrupt the first group of fractures of the conductor 104 after being triggered by the external excitation signal, and the first group of fractures of the conductor 104 is disconnected to generate an arc. At this time, the arc is connected in series in Between the fractures of the conductor 104, the total resistance increases compared with that before the first group of fractures is disconnected, the voltage across the conductor 104 remains unchanged, and the fault current decreases; the breaking device 103 continues to move downward and forms a slit with the inner wall of the lower shell The arc is squeezed, and the arc is cooled by the arc extinguishing medium in the arc extinguishing chamber inside the lower shell during the movement, the arc resistance increases, and the fault current is further reduced. Hold the arc; the breaking device 103 continues to move and squeezes the conductor in the middle of the first group of fractures of the conductor 104 with the sharp-edged rib 110 structure of the lower shell, and the conductor in the middle of the first group of fractures of the conductor 104 is broken at the weak point to form The second set of fractures. A small arc is generated at the second group of fractures. As the breaking device 103 cooperates with the lower casing to squeeze the arc between the second group of fractures, the arc is cooled by the arc-extinguishing medium in the groove at the lower end of the breaking device 103. The resistance continues to increase, the fault current is reduced to the point where it is difficult to hold the arc, the arc is completely extinguished, and the fault current is cut off.
为了进一步提高灭弧效果,在导体104上还设置有辅助用灭弧熔体111。In order to further improve the arc extinguishing effect, an auxiliary arc extinguishing melt 111 is also provided on the conductor 104 .
灭弧熔体设置方案A,如图7中的A所示,在导体104所有断开薄弱处107的两侧的导体104分别与一灭弧熔体111的一端连接,灭弧熔体的另一端设置在所有凸棱110的外侧的壳体底部上,在断开导体部分200运动至壳体底部的尖刃状的凸棱110前,断开导体部分200的两端与灭弧熔体接触连接;随着打断装置103继续运动,凸棱110打断断开导 体部分200上的断开薄弱处107,形成第二组断口。Arc-extinguishing melt arrangement scheme A, as shown in A in FIG. 7 , conductors 104 on both sides of all disconnected weak points 107 of conductor 104 are respectively connected to one end of an arc-extinguishing melt 111 , and the other end of the arc-extinguishing melt is connected. One end is arranged on the bottom of the casing outside all the ridges 110. Before the breaking conductor part 200 moves to the sharp-edged ridges 110 at the bottom of the casing, both ends of the breaking conductor part 200 are in contact with the arc-extinguishing melt. Connection; as the breaking device 103 continues to move, the rib 110 breaks the breaking weakness 107 on the breaking conductor portion 200 to form a second set of fractures.
灭弧熔体设置方案B,如图7中的B所示,在壳体底部凸棱110两侧设置灭弧熔体111,灭弧熔体的两端略高于凸棱110。随着第一组断口形成后,断开导体部分200运动至壳体底部时,其两端先与熔体两端接触;随着断开导体部分200继续位移被凸棱110断开,断开薄弱处107形成第二组断口。The arc-extinguishing melt arrangement B, as shown in B in FIG. 7 , is provided with arc-extinguishing melts 111 on both sides of the ridges 110 at the bottom of the casing, and both ends of the arc-extinguishing melt are slightly higher than the ridges 110 . With the formation of the first group of fractures, when the disconnected conductor portion 200 moves to the bottom of the casing, its two ends first contact both ends of the melt; as the disconnected conductor portion 200 continues to move, it is disconnected by the raised rib 110, and the disconnection The weakness 107 forms a second set of fractures.
灭弧熔体设置方案C,如图7中C的所示,灭弧熔体的两端连接在导体104所有断开薄弱处107的两外侧的导体104上,与导体104形成并联。在第一组断口形成后,电流流经熔体使其熔断进行灭弧,随后断开导体部分200再次形成第二组断口。该方案中,断口包括了导体104的两组断口和灭弧熔体的断口。Arrangement scheme C of the arc-extinguishing melt, as shown in C in FIG. After the first set of fractures are formed, current flows through the melt to fuse and extinguish the arc, and then the conductor portion 200 is disconnected to form the second set of fractures again. In this solution, the fractures include two groups of fractures of the conductor 104 and fractures of the arc-extinguishing melt.
灭弧熔体设置方案D、E,如图7中D、E的所示,在导体104所有断开薄弱处107的一外侧的导体104上连接灭弧熔体一端,灭弧熔体的另一端设置在凸棱110的外侧的壳体底部上,在断开导体部分200运动至壳体底部的尖刃状的凸棱110前,断开导体部分200的一端与灭弧熔体连接;随着打断装置103继续运动,配合凸棱110打断断开导体部分200上的断开薄弱处107,形成第二组断口。Arrangement scheme D and E of the arc-extinguishing melt, as shown in D and E in FIG. 7 , connect one end of the arc-extinguishing melt to the conductor 104 on the outer side of all the disconnected weak points 107 of the conductor 104, and the other end of the arc-extinguishing melt. One end is arranged on the bottom of the casing outside the convex rib 110. Before the disconnecting conductor part 200 moves to the sharp-edged convex rib 110 at the bottom of the casing, one end of the disconnecting conductor part 200 is connected with the arc-extinguishing melt; As the breaking device 103 continues to move, the cooperating rib 110 breaks the broken weak point 107 on the broken conductor part 200 to form a second group of fractures.
上述方案A、D、E中的熔体可以位于凸棱110的一侧或两侧;方案B、C的熔体可以穿过凸棱110进行设置,也可以穿设在凸棱110下方的壳体壁中。总之,熔体的设置不影响凸棱110打断断开导体部分200的断开薄弱处107即可。The melts in the above-mentioned schemes A, D, and E can be located on one side or both sides of the rib 110; the melts in schemes B and C can be arranged through the rib 110, or can be placed in the shell below the rib 110. in the body wall. In a word, the setting of the melt does not affect the breaking of the weak point 107 of the conductor part 200 by the rib 110 .
图8为灭弧熔体与断开导体部分200接触起作用时的结构简图。图中,A图为方案A起作用时的结构简图;B图为方案B起作用时的结构简图。由于方案A、D、E原理相同,仅以方案A为例。方案C熔体不与断开导体部分200接触,则未提供结构简图。FIG. 8 is a schematic diagram of the structure when the arc-extinguishing melt is in contact with the disconnected conductor portion 200 . In the figure, picture A is a schematic diagram of the structure when scheme A is working; picture B is a schematic diagram of the structure when scheme B is working. Since the principles of schemes A, D, and E are the same, only scheme A is taken as an example. Option C The melt is not in contact with the disconnected conductor portion 200, and no structural diagram is provided.
图9为电路原理图,A为灭弧熔体方案A的电路原理图;B为灭弧熔体方案B的电路原理图。由于方案D、E与方案A的并联方式相似、原理相同,因此电路原理图以方案A为例。方案C为直接在导体104上并联熔体,因为简单,所以不再以电路原理图进行说明。9 is a circuit schematic diagram, A is the circuit schematic diagram of the arc-extinguishing melt scheme A; B is the circuit schematic diagram of the arc-extinguishing melt scheme B. Since Schemes D and E are connected in parallel with Scheme A in a similar manner and in the same principle, scheme A is used as an example in the circuit schematic diagram. Option C is to directly connect the melt on the conductor 104 in parallel. Because of its simplicity, the circuit schematic diagram will not be used for description.
导体104在断开前,熔体的电阻(RF1、RF2、RF3)远大于导体104的电阻,此时激励熔断器的总电阻近似等于导体104的电阻;导体104断开后,断口处的电弧电阻远大于熔体(RF1、RF2、RF3)的电阻。Before the conductor 104 is disconnected, the resistance of the melt (RF1, RF2, RF3) is much greater than the resistance of the conductor 104. At this time, the total resistance of the excitation fuse is approximately equal to the resistance of the conductor 104; after the conductor 104 is disconnected, the arc at the fracture The resistance is much greater than that of the melt (RF1, RF2, RF3).
方案A的工作原理为:Option A works as follows:
当导体104上ac之间的断开薄弱处107和bd之间的断开薄弱处107被打断形成第一组断口后,在导体104中间导体向下运动的过程中与熔体F1和熔体F2连接,故障电流会经熔体F1和熔体F2流通,ac之间的断口和bd之间的断口电阻远大于熔体,故几乎不产生电弧,此时熔体F1和熔体F2串联在电路中,总电阻相比第一组断口断开前增大,导体104两端的电压不变,故障电流减小。When the disconnected weak point 107 between ac and bd on the conductor 104 is broken to form the first group of fractures, the middle conductor of the conductor 104 will interact with the melt F1 and the melt during the downward movement of the conductor 104. The body F2 is connected, the fault current will flow through the melt F1 and the melt F2, the fracture resistance between the ac and bd is much larger than that of the melt, so almost no arc is generated, and the melt F1 and the melt F2 are connected in series at this time. In the circuit, the total resistance increases compared to that before the first group of fractures is disconnected, the voltage across the conductor 104 remains unchanged, and the fault current decreases.
此时按照故障电流的大小大致分为三种情况:低倍数故障电流下,流经熔体F1和熔体F2的故障电流不足以使熔体熔断,此时ce之间的断开薄弱处107和de之间的断开薄弱处107被打断形成第二组断口,第二组断口处产生的电弧被挤压,弧电阻增大,故障电流减小至难以持弧,电弧完全熄灭,故障电流被切断;中倍数故障电流下,流经熔体F1和熔体F2的故障电流使熔体F1和熔体F2的狭径开始熔断,在熔断的过程中,ce之间的断开薄弱处107和de之间的断开薄弱处107被打断形成第二组断口,第二组断口处产生的电弧被挤压,熔体与第二组断口共同作用熄灭电弧、分断故障电流;高倍数故障电流下,流经熔体F1和熔体F2的故障电流使熔体F1和熔体F2快速熔断,故障电流被切断,此时第二组断口被打断,增强了断后的绝缘性能。At this time, it is roughly divided into three situations according to the size of the fault current: under the low multiple fault current, the fault current flowing through the melt F1 and the melt F2 is not enough to fuse the melt, and the weak point 107 of the disconnection between the ce The weak point 107 between the disconnection and de is interrupted to form a second group of fractures, the arc generated at the second group of fractures is squeezed, the arc resistance increases, the fault current is reduced to the point where it is difficult to hold the arc, the arc is completely extinguished, and the fault occurs. The current is cut off; under the medium multiple fault current, the fault current flowing through the melt F1 and the melt F2 causes the narrow diameter of the melt F1 and the melt F2 to start to melt. The weak point 107 between 107 and de is broken to form a second group of fractures, the arc generated at the second group of fractures is squeezed, and the melt and the second group of fractures work together to extinguish the arc and break the fault current; high multiples Under the fault current, the fault current flowing through the melt F1 and the melt F2 makes the melt F1 and the melt F2 fuse rapidly, and the fault current is cut off. At this time, the second group of fractures is interrupted, which enhances the insulation performance after breaking.
方案B的工作原理为:Option B works as follows:
当导体104上ac之间的断开薄弱处107和bd之间的断开薄弱处107被打断形成第一组断口后,第一组断口处产生电弧,在导体104中间导体向下运动的过程中与熔体F3连接,此时第一组断口的电弧串联在电路中,故障电流经第一组断口的电弧和导体104上cd之间的导体流通,总电阻相比第一组断口被打断前增大,导体104两端的电压不变,故障电流减小。When the disconnection weak point 107 between ac and bd on the conductor 104 is broken to form the first group of fractures, an arc is generated at the first group of fractures, and the conductor moves downward in the middle of the conductor 104. During the process, it is connected to the melt F3. At this time, the arc of the first group of fractures is connected in series in the circuit, and the fault current flows through the arc of the first group of fractures and the conductor between the cd on the conductor 104. The total resistance is higher than that of the first group of fractures. Increases before interruption, the voltage across conductor 104 does not change, and the fault current decreases.
此时按照故障电流的大小大致分为三种情况:低倍数故障电流下,第一组断口产生的电弧被拉长、挤压,电弧电阻增大,故障电流进一步减小至难以持弧,电弧完全熄灭、故障电流被切断,活塞继续运动打断第二组断口,此种情况下第一组断口足以分断低倍数故障电流;中倍数故障电流下,第一组断口产生的电弧被拉长、挤压但仍能持弧,ce之间的断开薄弱处107和de之间的断开薄弱处107被打断形成第二组断口后,故障电流经熔体F3流通,第二组断口处几乎不产生电弧,此时熔体F3串联在电路中,总电阻相比第二组断口被打断前增大,故障电流进一步减小至难以持弧,电弧完全熄灭,故障电流被切断;高倍数故障电流下,第一组断口产生的电弧被拉长、挤压但仍能持弧,ce之间的断开薄弱处107和de之间的断开薄弱处107被打断形成第二组断口后,故障电流经熔体F3流通,第二组断口处几乎不产生电弧,随着熔体F3的熔断,故障电流被切断。At this time, it is roughly divided into three situations according to the magnitude of the fault current: under the low multiple fault current, the arc generated by the first group of fractures is stretched and squeezed, the arc resistance increases, the fault current is further reduced to the point where it is difficult to hold the arc, and the arc Completely extinguished, the fault current is cut off, and the piston continues to move to interrupt the second group of fractures. In this case, the first group of fractures is sufficient to interrupt the low multiple fault current; under the medium multiple fault current, the arc generated by the first group of fractures is elongated, Squeeze but still hold the arc, the disconnection weak point 107 between ce and de is interrupted to form the second group of fractures, the fault current flows through the melt F3, and the second group of fractures Almost no arc is generated. At this time, the melt F3 is connected in series in the circuit, and the total resistance is increased compared with that before the second group of fractures is interrupted. The fault current is further reduced to the point where it is difficult to hold the arc. The arc is completely extinguished and the fault current is cut off; Under the multiple fault current, the arc generated by the first group of fractures is elongated and squeezed but can still hold the arc, and the broken weak point 107 between ce and de is interrupted to form the second group. After the fracture, the fault current flows through the melt F3, almost no arc is generated at the second group of fractures, and the fault current is cut off with the melting of the melt F3.
由以上可知,增加并联灭弧熔体,可提高熔断器的分断能力和灭弧能力。It can be seen from the above that adding a parallel arc extinguishing melt can improve the breaking capacity and arc extinguishing capacity of the fuse.
工业实用性:Industrial Applicability:
本公开提出的技术方案中,激励熔断器采用在导体104上先后分组,先后依次形成多组多个断口,通过多组延时形成的多个断口,实现灭弧和断开的可靠性,提高分断能力及灭弧能力。In the technical solution proposed in the present disclosure, the excitation fuses are grouped on the conductor 104 successively to form multiple groups of multiple fractures in sequence, and the multiple fractures formed by the multiple groups of time delays realize the reliability of arc extinguishing and disconnection, and improve the reliability of arc extinguishing and disconnection. Breaking capacity and arc extinguishing capacity.

Claims (17)

  1. 一种分组断开的多断口激励熔断器,其特征在于,包括壳体,在所述壳体中开设有空腔,导体穿设在所述壳体中,将所述空腔分为两部分,在所述导体一侧空腔中依次设置有激励装置和打断装置,所述打断装置在所述激励装置驱动下打断所述导体;在所述导体另一侧的空腔内设置有至少一个可切断所述导体的切断结构;在位于所述壳体内的所述导体上沿其长度方向间隔设置有两组断开薄弱处;在所述打断装置从第一组断开薄弱处断开所述导体后至少形成一个可脱离原位置的断开导体部分以形成第一组断口,第二组断开薄弱处设置在所述断开导体部分上;当所述断开导体部分位移至所述切断结构处时,所述切断结构从所述第二组断开薄弱处断开所述断开导体部分以形成第二组断口,所述第一组断口至少包括两个断口,所述第二组断口至少包括一个断口。A multi-break excitation fuse disconnected in groups is characterized in that it comprises a casing, a cavity is opened in the casing, a conductor is passed through the casing, and the cavity is divided into two parts , an excitation device and an interruption device are sequentially arranged in the cavity on one side of the conductor, and the interruption device is driven by the excitation device to interrupt the conductor; the cavity on the other side of the conductor is arranged There is at least one cutting structure that can cut off the conductor; two groups of weak points for breaking are arranged at intervals along the length direction of the conductor located in the casing; At least one disconnected conductor part that can be disengaged from the original position is formed after the conductor is disconnected at this point to form a first group of fractures, and the second group of disconnected weak points is arranged on the disconnected conductor part; when the disconnected conductor part is When displaced to the cut-off structure, the cut-off structure cuts off the cut-off conductor portion from the second set of cut-off weak points to form a second set of fractures, the first set of fractures includes at least two fractures, The second set of fractures includes at least one fracture.
  2. 根据权利要求1所述的分组断开的多断口激励熔断器,其特征在于,在所述打断装置位于所述导体一侧的端面上,对应所述导体的第二组断开薄弱处,分别开设有空腔,所述空腔内设置有灭弧介质或灭弧结构。The multi-break excitation fuse for group disconnection according to claim 1, characterized in that, on the end face of the breaking device on one side of the conductor, corresponding to the second group of disconnected weak points of the conductor, A cavity is respectively opened, and an arc extinguishing medium or an arc extinguishing structure is arranged in the cavity.
  3. 根据权利要求2所述的分组断开的多断口激励熔断器,其特征在于,所述灭弧介质为气体、液体或固体颗粒状物质,所述灭弧介质通过密封板密封于所述空腔内;当所述切断结构断开所述断开导体部分上的第二组断开薄弱处后,所述切断结构可破开所述密封板。The multi-break energizing fuse disconnected in groups according to claim 2, wherein the arc-extinguishing medium is gas, liquid or solid particulate matter, and the arc-extinguishing medium is sealed in the cavity through a sealing plate inside; after the cutting structure breaks the second group of broken weak points on the broken conductor portion, the cutting structure can break the sealing plate.
  4. 根据权利要求2或3所述的分组断开的多断口激励熔断器,其特征在于,所述灭弧结构为灭弧栅。The multi-break excitation fuse for group disconnection according to claim 2 or 3, wherein the arc extinguishing structure is an arc extinguishing grid.
  5. 根据权利要求1至4任一项所述的分组断开的多断口激励熔断器,其特征在于,在所述断开导体部分位移至所述切断结构处途经的壳体内壁上,设置有灭弧室,所述灭弧室内设置固化的灭弧介质或者灭弧栅。The multi-break excitation fuse for group disconnection according to any one of claims 1 to 4, characterized in that, on the inner wall of the casing where the disconnected conductor portion is displaced to the cut-off structure, there is provided with an extinguishing An arc chamber, wherein a solidified arc extinguishing medium or an arc extinguishing grid is arranged in the arc extinguishing chamber.
  6. 根据权利要求1至5任一项所述的分组断开的多断口激励熔断器,其特征在于,所述切断结构为凸棱。The multi-break energizing fuse for group disconnection according to any one of claims 1 to 5, wherein the cutting structure is a rib.
  7. 根据权利要求1至6任一项所述的分组断开的多断口激励熔断器,其特征在于,所述断开薄弱处采用降低导体强度的凹槽、孔、为集中应力而减小导体宽度、比所述导体材质强度低的材料的一种或多种进行组合。The multi-break energizing fuse for group disconnection according to any one of claims 1 to 6, characterized in that, grooves and holes for reducing conductor strength are used at the weak point of disconnection, and conductor width is reduced for stress concentration. , one or more materials with lower strength than the conductor material are combined.
  8. 根据权利要求1至7任一项所述的分组断开的多断口激励熔断器,其特征在于,在所述壳体中的导体上连接有至少一根熔体。The multi-break energizing fuse for group disconnection according to any one of claims 1 to 7, characterized in that at least one fuse is connected to the conductor in the housing.
  9. 根据权利要求8所述的分组断开的多断口激励熔断器,其特征在于,所述熔体两端并联连接在导体上,所述导体上的所有断开薄弱处位于所述熔体两端之间。The multi-break energizing fuse disconnected in groups according to claim 8, wherein both ends of the melt are connected to conductors in parallel, and all disconnected weak points on the conductors are located at both ends of the melt between.
  10. 根据权利要求8或9所述的分组断开的多断口激励熔断器,其特征在于,在所述 壳体内,在位于最外侧的一个或两个断开薄弱处的外侧连接有所述熔体的一端,所述熔体另一端位于所述切断结构的外侧;当所述断开导体部分位移至接近所述切断结构处未被断开时,所述断开导体部分可与所述熔体位于所述切断结构外侧的一端连接。The multi-break energizing fuse for group disconnection according to claim 8 or 9, characterized in that, in the housing, the melt is connected to the outside of one or two disconnected weak points located at the outermost side one end of the melt, the other end of the melt is located outside the cutting structure; when the disconnected conductor part is displaced to a position close to the cutting structure and is not disconnected, the disconnected conductor part can be connected with the melt An end located outside the cut-off structure is connected.
  11. 根据权利要求1至10任一项所述的分组断开的多断口激励熔断器,其特征在于,在所述切断结构处设置有熔体;当所述断开导体部分位移至接近所述切断结构处未被断开时,所述断开导体部分位于其上断开薄弱处的两端可与所述熔体两端连接。The multi-break energizing fuse for group disconnection according to any one of claims 1 to 10, wherein a melt is provided at the disconnecting structure; when the disconnecting conductor portion is displaced to be close to the disconnecting When the structure is not disconnected, the two ends of the disconnected conductor portion at the disconnected weak point can be connected to both ends of the melt.
  12. 根据权利要求1至11任一项所述的分组断开的多断口激励熔断器,所述激励装置包括气体发生装置。The group-disconnected multi-break energizing fuse according to any one of claims 1 to 11, wherein the energizing device comprises a gas generating device.
  13. 根据权利要求1至12任一项所述的分组断开的多断口激励熔断器,在所述打断装置上间隔设置多个冲击头。According to the multi-broken excitation fuse for group breaking according to any one of claims 1 to 12, a plurality of impact heads are arranged on the breaking device at intervals.
  14. 根据权利要求2所述的分组断开的多断口激励熔断器,其特征在于,所述灭弧结构包括固体非颗粒状的灭弧物质。The multi-break energizing fuse disconnected in groups according to claim 2, wherein the arc-extinguishing structure comprises a solid non-granular arc-extinguishing substance.
  15. 一种配电单元,其特征在于,应用包括至少一个上述权利要求1至14任一项所述的激励熔断器。A power distribution unit, characterized in that the application comprises at least one excitation fuse as claimed in any one of the preceding claims 1 to 14 .
  16. 一种储能设备,其特征在于,应用包括至少一个上述权利要求1至14任一项所述的激励熔断器。An energy storage device, characterized in that the application comprises at least one excitation fuse according to any one of the preceding claims 1 to 14 .
  17. 一种新能源汽车,其特征在于,应用包括至少一个上述权利要求1至14任一项所述的激励熔断器。A new energy vehicle, characterized in that the application includes at least one excitation fuse according to any one of claims 1 to 14.
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