WO2022121205A1 - Two-break excitation fuse having staged breaking - Google Patents

Two-break excitation fuse having staged breaking Download PDF

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Publication number
WO2022121205A1
WO2022121205A1 PCT/CN2021/087903 CN2021087903W WO2022121205A1 WO 2022121205 A1 WO2022121205 A1 WO 2022121205A1 CN 2021087903 W CN2021087903 W CN 2021087903W WO 2022121205 A1 WO2022121205 A1 WO 2022121205A1
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Prior art keywords
cavity
conductive plate
fuse
break
arc
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PCT/CN2021/087903
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French (fr)
Chinese (zh)
Inventor
段少波
石晓光
戈西斌
王欣
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西安中熔电气股份有限公司
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Publication of WO2022121205A1 publication Critical patent/WO2022121205A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/04Fuses, i.e. expendable parts of the protective device, e.g. cartridges
    • H01H85/05Component parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/12Automatic release mechanisms with or without manual release
    • H01H71/121Protection of release mechanisms
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/0039Means for influencing the rupture process of the fusible element
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/04Fuses, i.e. expendable parts of the protective device, e.g. cartridges
    • H01H85/05Component parts thereof
    • H01H85/055Fusible members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/04Fuses, i.e. expendable parts of the protective device, e.g. cartridges
    • H01H85/05Component parts thereof
    • H01H85/165Casings
    • H01H85/175Casings characterised by the casing shape or form
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/38Means for extinguishing or suppressing arc

Definitions

  • the fault current of a certain amplitude can be broken at a fast enough breaking speed, or the fault current of a certain amplitude cannot be broken at a fast enough breaking speed , can also achieve higher rated current, or withstand larger overload/impulse current without damage.
  • thermal fuses Another problem with thermal fuses is that they cannot communicate with external devices and cannot be triggered by signals other than current, such as signals from vehicle ECU, BMS or other sensors. If the circuit cannot be cut off in time when the vehicle is in a serious collision, soaked in water, or the battery temperature is too high after exposure, it may lead to serious incidents that the battery pack will burn and eventually damage the vehicle.
  • circuit breaker structure with a quick breaking fracture which mainly includes an electronic ignition device, a conductive plate, and an accommodating cavity for accommodating the falling conductive plate.
  • the electronic ignition device generates high-pressure gas to drive the power device to break the conductive plate. After being broken, the conductive plate falls down into the accommodating cavity, so as to realize the purpose of quick disconnection of the circuit.
  • it still has some deficiencies and defects, resulting in limited arc extinguishing capacity. For example, because it is a single-break circuit breaker, the arc extinguishing capacity is low, and it is difficult to break a large fault current.
  • the technical problem to be solved by the present disclosure is to provide an excitation fuse with double fractures. By adding fractures, the arc extinguishing ability and breaking capacity are improved, and the step-by-step action of the fractures improves the insulation resistance after breaking.
  • the technical solution provided by the present disclosure is a step-by-step disconnection of a double-break excitation fuse, which includes a casing, an excitation device, a power device and a conductive plate, and is characterized in that the casing is provided with a Adjacent first and second cavities, the first and second cavities are partially in communication; the conductive plate passes through the shell, the first cavities and the second cavities The excitation device and the power device are arranged in sequence in the first cavity; a slider is arranged in the second cavity, and one end of the slider passes through the second cavity and the first cavity.
  • a cavity communication part protrudes into the first cavity; after the power device disconnects the conductive plate located in the first cavity under the drive of the excitation device, the slider is pressed to protrude into the first cavity. One end of the first cavity drives the slider to disconnect the conductive plate located in the second cavity.
  • the conductive plate and the casing and the power device and the first cavity are in sealed contact.
  • a disconnected weak point is provided on the portion of the conductive plate impacted by the power device and the slider.
  • the structure of the sliding block is configured such that the part extending into the first cavity is pressed by the cutting device, and the sliding block moves in the second cavity, and the cutting block is located in the second cavity. the conductive plate in the second cavity.
  • the slider is an arc slider
  • the second cavity has an arc surface for the arc slider to fit and slide.
  • At least one melt can be connected in parallel on the conductive plate.
  • the two ends of the melt are respectively located on both sides of the broken weak point on the conductive plate in the first cavity.
  • the two ends of the melt are respectively located on both sides of the broken weak point of the conductive plate in the first cavity and the second cavity.
  • an arc-extinguishing chamber filled with an arc-extinguishing medium is opened on the casing; and the narrow-diameter portion of the melt penetrates the arc-extinguishing medium.
  • sealing contact is between the conductive plate and the housing, and between the power device and the first cavity.
  • a limit mechanism is provided at the contact surface of the cutting device and the first cavity, and when the cutting device receives a driving force from the excitation device, the limit mechanism can be impacted. disconnect.
  • the limiting mechanism may be provided with protrusions at intervals on the outer circumference of the cutting device, and grooves are opened on the inner wall of the corresponding cavity to snap the protrusions of the cutting device into the cavity. A position definition is achieved in the groove.
  • the fuse of the present disclosure can be applied in power distribution units, energy storage devices, or new energy vehicles for circuit protection.
  • Figure 2 is a schematic cross-sectional view of the excitation fuse after the fuse is not added in parallel and disconnected.
  • Figure 3 is a schematic cross-sectional view of the excitation fuse before adding a parallel melt and not disconnecting.
  • Figure 4 is a schematic cross-sectional view of the excitation fuse before adding the parallel melt and not disconnecting.
  • the excitation fuse (also referred to as a trigger fuse) of the present disclosure, as shown in FIG. 1 to FIG. 4 , mainly includes a housing, a conductive plate 104 , an excitation device (also referred to as a trigger device) 101 and a power device (also referred to as a trigger device) for interrupting means) 103.
  • the casing can be formed by combining the upper and lower casings or the left and right casings, and a sealing device 116 is provided at the combined contact surface.
  • the casing is composed of an upper casing 102 and a lower casing 106 .
  • a first cavity 107 penetrating the upper end of the shell is opened in the shell, and a second cavity 108 is opened on the lower side of the first cavity 107 , and the first cavity 107 communicates with the lower end of the second cavity 108 .
  • a conductive plate 104 is pierced through the casing, the conductive plate 104 passes through the first cavity 107, the second cavity 108 and the partition 109 between the two cavities, and the conductive plate 104 separates the two cavities into two part.
  • the sealing device 116 is a sealing ring.
  • a limiting mechanism 114 is provided at the contact surface between the power device 103 and the cavity to ensure that the power device 103 is fixed at the initial position and will not be in the cavity. Displacement causes malfunction.
  • the limiting mechanism 114 may be provided with small bumps at intervals on the outer circumference of the power device 103, and grooves are formed on the inner wall of the corresponding cavity, and the bumps of the power device 103 are snapped into the grooves to achieve position limitation.
  • the power device 103 receives the driving force from the excitation device 101, the limiting mechanism 114 can be disconnected under the impact to release the limiting effect.
  • An impact cutter head is arranged under the power device 103, and the impact cutter head is a pointed protruding structure.
  • the pointed protruding structure can be a beveled acute angle structure formed by the intersection of one side with a vertical plane and the other side by the intersection of inclined planes, or a cone formed by the intersection of inclined planes on both sides. Sharp corner structures or other structures that facilitate cutting the conductive plate 104 .
  • the power device 103 is a piston
  • the impact cutter head has a beveled acute angle structure, and the beveled acute angle structure of the impact cutter head is arranged on the side close to the housing wall.
  • a broken weak point 110 is opened, and the broken weak point 110 is a V-shaped groove, a U-shaped groove that penetrates the width of the conductive plate 104 and is opened on one or both sides of the conductive plate 104. Slots or other structures that reduce the strength of the conductive plate 104 where it breaks.
  • the broken weak point 110 is provided on the portion of the conductive plate 104 on the side of the first cavity 107 corresponding to the acute angle structure of the bevel of the impact cutter head; The portion of the conductive plate 104 at the plate 109 is provided with a bending weak point 111 .
  • the side opposite to the partition plate 109 is an arc surface, and the lower end surface of the partition plate 109 located at the second cavity 108 is set as an arc surface.
  • the arc-shaped slider 105 is arranged in the second cavity 108 , the two surfaces in contact with the lower end surfaces of the second cavity 108 and the partition plate 109 are arc-shaped surfaces, and the two ends are planar structures.
  • a limiting mechanism 115 is provided on the arc-shaped sliding block 105 to ensure that the arc-shaped sliding block 105 is located at the initial position when no external force is applied. In the initial position, the arc-shaped slider 105 is located at the second cavity 108 where the lower end surface of the partition plate 109 is located.
  • An arc-shaped surface of the arc-shaped slider 105 abuts against the arc-shaped surface of the second cavity 108 opposite to the partition plate 109 , and the arc-shaped end surface of the free end of the partition plate 109 abuts against the arc-shaped slider 105 . on the other curved surface.
  • the arc-shaped slider 105 When the arc-shaped slider 105 is in the initial position, its one end part protrudes in the first cavity 107, and when its end face partially in the first cavity 107 is in the initial position, its end face is inclined; In the second cavity 108, the end face is also inclined at the initial position.
  • the arc-shaped slider 105 On the end face, the arc-shaped slider 105 is driven to overcome its limiting mechanism 115, and moves along the second cavity 108 to impact the conductive plate 104 located in the second cavity 108.
  • the end surface corresponding to the disconnected weak point 112 of the conductive plate 104 is an acute-angled structure of an inclined plane. Under the action of a huge pressing force, the arc-shaped slider 105 disconnects the conductive plate 104 located in the second cavity 108 .
  • the power device 103 moves to the dead center position, its side is close to the end face of the arc-shaped slider 105, and the arc-shaped slider 105 is positioned, so that the disconnected conductive plate 104 can be isolated by the arc-shaped slider 105. Adjusting the angle and size of the arc-shaped slider 105 can delay the time when the fracture of the conductive plate 104 in the second cavity 108 is broken.
  • the materials of the power device 103 and the arc-shaped slider 105 are all insulating materials.
  • the slider set in the second cavity 108 may be an arc-shaped slider 105 or a slider of other structures, as long as the inclined surface of the slider extending into the first cavity 107 can be pressed by the power device 103 in the first cavity 107 .
  • the second mold cavity 108 moves in the second mold cavity 108 to cut off the conductive plate 104 located in the second mold cavity 108 .
  • the structure of the second cavity 108 also only needs to satisfy that the slider can disconnect the conductive plate 104 located in the second cavity 108 when an external force is applied. Combining the arc-shaped slider 105 with a cavity with an arc-shaped surface can make the fuse smaller and the slider run more smoothly.
  • the excitation device 101 When the excitation device 101 receives the excitation signal from the outside, a large amount of high-pressure gas is generated by ignition and detonation, and the power device 103 is driven to move at a high speed in the direction of the conductive plate 104; Disconnecting the conductive plate 104 at a time forms a first fracture in the conductive plate 104 .
  • the position forms a continuous and complete line, and the arc generated at the first fracture is squeezed, so the arc is elongated, the arc diameter is compressed, the arc resistance increases, and the fault current decreases.
  • the power device 103 continues to move against the arc-shaped slider 105, presses the arc-shaped slider 105 to move and hits the broken weak point 112 of the conductive plate 104 in the second cavity 108 to make the conductive plate 104 disconnect for the second time , a second fracture is formed in the second cavity 108 .
  • the arc-shaped slider 105 and the arc-shaped surface in the second cavity 108 are closely matched, and the arc generated at the second fracture is squeezed, so that the arc is quickly extinguished.
  • the temperature is relatively low, so the insulation performance of the second fracture after breaking is excellent, and the reliability of the disconnection of the conductive plate 104 is ensured.
  • the two fractures can better perform breaking and arc extinguishing.
  • auxiliary arc extinguishing can also be added on the basis of the above to achieve rapid arc extinguishing.
  • the melt 114 for arc extinguishing is connected in parallel with the conductive plates 104 located at the first cavity 107 and the second cavity 108, and an arc extinguishing cavity 115 is opened on the shell.
  • the cavity 115 is filled with an arc-extinguishing medium, and the melt 114 passes through the arc-extinguishing medium, and two ends of the melt 114 are connected in parallel with the conductive plate 104 through the casing.
  • the resistance of the melt 114 connected in parallel on the conductive plate 104 is larger than the resistance of the conductive plate 104 , and the arc resistance generated at the fracture is far greater than the resistance of the melt 114 .
  • the excitation device 101 Under a low multiple fault current, the excitation device 101 receives the excitation signal to trigger the generation of high-pressure gas, and then pushes the power device 103 to break the weak point 110 of the conductive plate 104 to form the first fracture.
  • the low multiple fault current is transferred to the melt 114 connected in parallel with the two ends of the first fracture of the conductive plate 104, and the heat generated by the narrow-diameter portion of the melt 114 is not enough to melt the narrow-diameter portion. flow effect.
  • the melt 114 is connected in series with the disconnected weak point 112 on the conductive plate 104. Compared with the total resistance before the first fracture is disconnected, the voltage across the conductive plate 104 remains unchanged, so the fault current decreases.
  • the power device 103 continues to move and then presses the arc-shaped slider 105 to open the second fracture, where the reduced fault current is interrupted, and the arc is extinguished in a very short time.
  • the arc-shaped slider 105 to open the second fracture, where the reduced fault current is interrupted, and the arc is extinguished in a very short time.
  • the power device 103 continues to move and then presses the arc-shaped slider 105 to open the second fracture.
  • the melt 114 and the second fracture work together to break the reduced fault current.
  • the arc extinguishing medium also participates in arc extinguishing, extinguishes the arc, and can achieve rapid arc extinguishing. In this case, there is almost no arc burning at the first fracture, and the insulation performance after breaking is excellent.
  • the excitation device 101 Under the high multiple fault current, the excitation device 101 receives the excitation signal to trigger the generation of high-pressure gas, and then pushes the power device 103 to break the weak point 110 of the conductive plate 104 to form the first fracture.
  • the high multiple fault current is rapidly transferred to the melt 114 connected in parallel with the two ends of the first fracture of the conductive plate 104. Due to the large fault current, a large amount of heat is generated at the narrow diameter portion of the melt 114 and the melt 114 is rapidly fused. An arc is generated where the narrow diameter portion of the melt 114 is fused, and the arc extinguishing medium participates in the arc extinguishing, so that the arc is quickly extinguished.
  • the arc extinguishing medium mainly refers to quartz sand.
  • the arc melts the quartz sand, consumes the energy of the arc, reduces the temperature of the arc, and the gasification of the quartz sand can also increase the pressure of the arc, so as to achieve the effect of arc extinguishing.
  • the power device 103 continues to move and then presses the arc-shaped slider 105 to open the second fracture, forming a physical fracture, increasing the insulation capacity after the fracture, and further ensuring the reliability of the fracture.
  • the excitation device 101 receives the excitation signal to trigger the generation of high-pressure gas, and then pushes the power device 103 to break the weak point 110 of the conductive plate 104 to form the first fracture.
  • the fault current is quickly transferred to the melt 114 connected in parallel with the two ends of the conductive plate 104.
  • the narrow diameter part of the melt 114 mainly fuses and extinguishes the arc in the arc-extinguishing medium, and the power device 103 continues to move and then presses the arc-shaped slider.
  • the second fracture is opened only to increase the insulation capacity after the break.
  • the excitation fuse of the present disclosure has the following advantages:
  • the delayed opening of the two fractures and the melting of the melt can make the fault current and temperature of the fractures opened later lower, so it is easier to cut off the arc, and the insulation performance after breaking is excellent; at the same time, the current breaking range is widened and the arc extinguishing is improved. capacity and breaking capacity, and the insulation performance is reliable after breaking.
  • the cutting device and the casing are relatively sealed to prevent the gas from entering the arc extinguishing chamber and affecting the breaking, and at the same time prevent the arc from entering the chamber where the excitation device is located and damaging the drive circuit.
  • the shell is sealed with no ventilation holes, which can prevent foreign objects from contaminating the fracture, and also prevent high-temperature arcs from spraying out of the shell to damage the surrounding devices, improving the protection level.

Abstract

A two-break excitation fuse having staged breaking, comprising a housing, an excitation device, a power device and conductive plates, an adjacent first cavity and a second cavity being formed in the housing, and the first cavity and the second cavity being partially communicated. The conductive plates pass through the housing, the first cavity and the second cavity. The excitation device and the power device are sequentially arranged in the first cavity. A sliding block is arranged in the second cavity, and one end of the sliding block extends through the region of communication with the first cavity into the first cavity. After the power device is driven by the excitation device to disconnect the conductive plate located in the first cavity, the sliding block can be pressured to extend into one end of the first cavity, driving the driving sliding block to disconnect the conductive plate located in the second cavity. The present excitation fuse features a broad breaking current range, high arc extinguishing ability, and good insulating performance after breaking.

Description

一种分步断开的双断口激励熔断器A double-break energizing fuse with step-by-step disconnection
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本公开要求于2020年12月11日提交中国专利局的申请号为2020114610501、名称为“一种分步断开的双断口激励熔断器”的中国专利申请的优先权,其全部内容通过引用结合在本公开中。The present disclosure claims the priority of the Chinese Patent Application No. 2020114610501 and entitled "A Double-Break Excitation Fuse with Step-Break" filed with the Chinese Patent Office on December 11, 2020, the entire contents of which are incorporated by reference in this disclosure.
技术领域technical field
本公开涉及电力控制和电动汽车领域,尤其涉及通过外部信号控制切断电流传输电路的激励熔断器。The present disclosure relates to the fields of power control and electric vehicles, and in particular, to an excitation fuse that is controlled to cut off a current transmission circuit through an external signal.
背景技术Background technique
用于电路过电流保护的产品是基于流过熔断器电流产生的热量熔断的熔断器,存在主要的问题是如何选择与负载匹配的热熔熔断器。例如在保护新能源车主回路的情况,如果负载出现低倍数过载或短路的情况,选用低电流规格的熔断器不能防止电流短时间过冲的情况,如果选用高电流规格的熔断器不能满足快速保护的要求。目前向新能源车辆提供能量的锂电池包,在短路情况下输出电流大约是额定电流的几倍,熔断时间变长,熔断器保护时间不能满足要求,而这么大的电流足已损坏电池包中的电路器件,导致电池包发热起火燃烧。由于耐受电流发热和分断电流发热引起的熔化,都源于流过熔断器的电流,此种采用电流的发热熔断的保护器件无法在具有较大额定电流或耐受较强的短时过载/冲击电流(例如电动汽车启动或爬坡时的短时大电流)的条件下,以足够快的分断速度分断一定幅值故障电流,或者无法既能够以足够快的分断速度分断一定幅值故障电流,还能够实现较高额定电流,或耐受较大的过载/冲击电流而不损伤。Products used for circuit overcurrent protection are fuses that are blown based on the heat generated by the current flowing through the fuse. The main problem is how to select a thermal fuse that matches the load. For example, in the case of protecting the main circuit of a new energy vehicle, if the load has a low multiple overload or short circuit, selecting a fuse with a low current specification cannot prevent the current from overshooting in a short time. If a fuse with a high current specification is selected, it cannot meet the fast protection requirements. At present, the output current of lithium battery packs that provide energy to new energy vehicles is about several times the rated current under short-circuit conditions, the fusing time becomes longer, the fuse protection time cannot meet the requirements, and such a large current is enough to damage the battery pack circuit devices, causing the battery pack to heat up and catch fire. The melting caused by the heating of the withstand current and the heating of the breaking current is caused by the current flowing through the fuse. Under the condition of inrush current (such as short-term high current when electric vehicle starts or climbing a slope), the fault current of a certain amplitude can be broken at a fast enough breaking speed, or the fault current of a certain amplitude cannot be broken at a fast enough breaking speed , can also achieve higher rated current, or withstand larger overload/impulse current without damage.
另外一个热熔熔断器存在的问题是不能和外部设备通讯,不能由除电流之外的其它信号触发,例如车辆ECU、BMS或者其它传感器发出的信号等。如果在车辆出现严重碰撞、泡水或者暴晒后电池温度过高等情况下不能及时切断电路,则有可能导致电池包燃烧最终损毁车辆的严重事件的发生。Another problem with thermal fuses is that they cannot communicate with external devices and cannot be triggered by signals other than current, such as signals from vehicle ECU, BMS or other sensors. If the circuit cannot be cut off in time when the vehicle is in a serious collision, soaked in water, or the battery temperature is too high after exposure, it may lead to serious incidents that the battery pack will burn and eventually damage the vehicle.
目前,市场上已经存在一种快速分断断口的断路器结构,其主要包括电子点火装置、导电板和容纳掉落导电板的容置腔,电子点火装置产生高压气体带动动力装置冲断导电板,断裂后导电板向下掉落至容置腔中,实现电路快速断开的目的。但是,其还存在一些不足和缺陷,导致灭弧能力有限,例如,由于为单断口式的断路器,灭弧能力较低,难以分断大的故障电流。At present, there is a circuit breaker structure with a quick breaking fracture on the market, which mainly includes an electronic ignition device, a conductive plate, and an accommodating cavity for accommodating the falling conductive plate. The electronic ignition device generates high-pressure gas to drive the power device to break the conductive plate. After being broken, the conductive plate falls down into the accommodating cavity, so as to realize the purpose of quick disconnection of the circuit. However, it still has some deficiencies and defects, resulting in limited arc extinguishing capacity. For example, because it is a single-break circuit breaker, the arc extinguishing capacity is low, and it is difficult to break a large fault current.
发明内容SUMMARY OF THE INVENTION
本公开所要解决的技术问题是提供一种双断口的激励熔断器,通过增加断口,提高灭弧能力,提高分断能力,通过断口的分步动作,提高分断后的绝缘电阻。The technical problem to be solved by the present disclosure is to provide an excitation fuse with double fractures. By adding fractures, the arc extinguishing ability and breaking capacity are improved, and the step-by-step action of the fractures improves the insulation resistance after breaking.
为解决上述技术问题,本公开提供的技术方案一种分步断开的双断口激励熔断器,包括壳体、激励装置、动力装置及导电板,其特征在于,在所述壳体上开设有相邻的第一型腔和第二型腔,所述第一型腔和第二型腔部分连通;所述导电板穿过所述壳体、所述第一型腔和所述第二型腔;在所述第一型腔依次设置有所述激励装置和动力装置;在所述第二型腔中设置有滑块,所述滑块一端穿过所述第二型腔与所述第一型腔连通处伸入所述第一型腔中;当所述动力装置在所述激励装置驱动下断开位于第一型腔中的导电板后,挤压所述滑块伸入所述第一型腔中的一端,驱动所述滑块断开位于第二型腔中的导电板。所述导电板与所述壳体间、所述动力装置与所述第一型腔间为密封接触。In order to solve the above technical problems, the technical solution provided by the present disclosure is a step-by-step disconnection of a double-break excitation fuse, which includes a casing, an excitation device, a power device and a conductive plate, and is characterized in that the casing is provided with a Adjacent first and second cavities, the first and second cavities are partially in communication; the conductive plate passes through the shell, the first cavities and the second cavities The excitation device and the power device are arranged in sequence in the first cavity; a slider is arranged in the second cavity, and one end of the slider passes through the second cavity and the first cavity. A cavity communication part protrudes into the first cavity; after the power device disconnects the conductive plate located in the first cavity under the drive of the excitation device, the slider is pressed to protrude into the first cavity. One end of the first cavity drives the slider to disconnect the conductive plate located in the second cavity. The conductive plate and the casing and the power device and the first cavity are in sealed contact.
可选地,在受到所述动力装置及所述滑块冲击的导电板部分设置断开薄弱处。Optionally, a disconnected weak point is provided on the portion of the conductive plate impacted by the power device and the slider.
可选地,所述动力装置和所述滑块与冲击导电板的断开薄弱处对应的部分形成为尖状突出结构。Optionally, the parts of the power device and the sliding block corresponding to the disconnected weak points of the impact conductive plate are formed as pointed protruding structures.
可选地,所述尖状突出结构是一面为垂直面一面为斜面相交构成的斜面锐角结构,或者是两面均为斜面相交构成的锥形角结构。Optionally, the pointed protruding structure is a sloping acute angle structure formed by the intersection of one side of the vertical surface and the other side of inclined surfaces, or a tapered angle structure formed by the intersection of inclined surfaces on both sides.
可选地,所述滑块的结构配置成伸入所述第一型腔的部分因所述切断装置的挤压而所述滑块在所述第二型腔内运动,切断位于所述第二型腔内的所述导电板。Optionally, the structure of the sliding block is configured such that the part extending into the first cavity is pressed by the cutting device, and the sliding block moves in the second cavity, and the cutting block is located in the second cavity. the conductive plate in the second cavity.
可选地,所述滑块为弧形滑块,所述第二型腔具有供所述弧形滑块贴合滑动的弧形面。Optionally, the slider is an arc slider, and the second cavity has an arc surface for the arc slider to fit and slide.
可选地,在所述第一型腔和所述第二型腔中,分别开设有与所述断开薄弱处相对应的折弯薄弱处。Optionally, in the first cavity and the second cavity, respectively, there are bending weak points corresponding to the broken weak points.
可选地,在以上结构基础上,为了提高灭弧能力,还可以在所述导电板上至少并联一根熔体。所述熔体的两端分别位于所述第一型腔中导电板上的断开薄弱处的两侧。或所述熔体的两端分别位于所述第一型腔和第二型腔中的所述导电板的断开薄弱处的两侧。Optionally, on the basis of the above structure, in order to improve the arc extinguishing capability, at least one melt can be connected in parallel on the conductive plate. The two ends of the melt are respectively located on both sides of the broken weak point on the conductive plate in the first cavity. Or the two ends of the melt are respectively located on both sides of the broken weak point of the conductive plate in the first cavity and the second cavity.
可选地,在所述壳体上开设有填充有灭弧介质的灭弧腔室;所述熔体的狭径部部分穿设在所述灭弧介质中。Optionally, an arc-extinguishing chamber filled with an arc-extinguishing medium is opened on the casing; and the narrow-diameter portion of the melt penetrates the arc-extinguishing medium.
可选地,所述导电板与所述壳体间、所述动力装置与所述第一型腔间为密封接触。Optionally, sealing contact is between the conductive plate and the housing, and between the power device and the first cavity.
可选地,所述切断装置和所述滑块由绝缘材料构成。Optionally, the cutting device and the slider are made of insulating material.
可选地,在所述切断装置与所述第一型腔的接触面处设置有限位机构,并在所述切断装置受到来自所述激励装置的驱动力时,所述限位机构可在冲击下断开。Optionally, a limit mechanism is provided at the contact surface of the cutting device and the first cavity, and when the cutting device receives a driving force from the excitation device, the limit mechanism can be impacted. disconnect.
可选地,所述限位机构可以是在所述切断装置的外周上间隔设置有凸块,在相对应的 型腔内壁上开设有凹槽,将所述切断装置的所述凸块卡进所述凹槽中实现位置限定。Optionally, the limiting mechanism may be provided with protrusions at intervals on the outer circumference of the cutting device, and grooves are opened on the inner wall of the corresponding cavity to snap the protrusions of the cutting device into the cavity. A position definition is achieved in the groove.
本公开的熔断器,可以在配电单元、或储能设备、或新能源汽车中应用,用于电路保护。The fuse of the present disclosure can be applied in power distribution units, energy storage devices, or new energy vehicles for circuit protection.
附图说明Description of drawings
为了更清楚地说明本公开的技术方案,下面将对其中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本公开的某些实现方式,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它相关的附图。In order to illustrate the technical solutions of the present disclosure more clearly, the following drawings will be briefly introduced. It should be understood that the following drawings only show some implementations of the present disclosure, and therefore should not be regarded as It is a limitation of the scope. For those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1是激励熔断器未加并联熔体且断开前剖视结构示意图。Figure 1 is a schematic cross-sectional view of the excitation fuse before the parallel fuse is added and disconnected.
图2是激励熔断器未加并联熔体且断开后剖视结构示意图。Figure 2 is a schematic cross-sectional view of the excitation fuse after the fuse is not added in parallel and disconnected.
图3是激励熔断器加并联熔体且未断开前剖视结构示意图。Figure 3 is a schematic cross-sectional view of the excitation fuse before adding a parallel melt and not disconnecting.
图4是激励熔断器加并联熔体且未断开前剖视结构示意图。Figure 4 is a schematic cross-sectional view of the excitation fuse before adding the parallel melt and not disconnecting.
具体实施方式Detailed ways
以下,结合图示对实施例进行具体说明。本公开的激励熔断器(也称为触发式熔断器),如图1至图4所示,主要包括壳体、导电板104、激励装置(也称为触发装置)101以及动力装置(也称为打断装置)103。Hereinafter, the embodiments will be described in detail with reference to the drawings. The excitation fuse (also referred to as a trigger fuse) of the present disclosure, as shown in FIG. 1 to FIG. 4 , mainly includes a housing, a conductive plate 104 , an excitation device (also referred to as a trigger device) 101 and a power device (also referred to as a trigger device) for interrupting means) 103.
壳体,可由上下壳体组合而成或左右壳体组合而成,组合接触面处设置有密封装置116。在本实施例中,壳体由上壳体102和下壳体106组成。在壳体中开设有贯通壳体上端的第一型腔107,在第一型腔107下部一侧开设有第二型腔108,该第一型腔107和第二型腔108的下端连通。在壳体中穿设有导电板104,导电板104穿过第一型腔107和第二型腔108及两型腔之间的隔板109,导电板104将两型腔分别隔开为两部分。隔板109两侧壁为平面结构,其自由端端面为弧形面结构。在位于导电板104上方的第一型腔107中自上而下依次设置有激励装置101和动力装置103。激励装置101固定设置于第一型腔107顶部,通过在竖直型腔中设置的限位台阶限位,其上部可通过压板或压套(未图示)进行固定。激励装置101在本实施例为电子点火装置,其可以接收来自外部发送的故障发生时的激励信号,点火起爆产生高压气体,形成驱动力,驱动动力装置103动作。The casing can be formed by combining the upper and lower casings or the left and right casings, and a sealing device 116 is provided at the combined contact surface. In this embodiment, the casing is composed of an upper casing 102 and a lower casing 106 . A first cavity 107 penetrating the upper end of the shell is opened in the shell, and a second cavity 108 is opened on the lower side of the first cavity 107 , and the first cavity 107 communicates with the lower end of the second cavity 108 . A conductive plate 104 is pierced through the casing, the conductive plate 104 passes through the first cavity 107, the second cavity 108 and the partition 109 between the two cavities, and the conductive plate 104 separates the two cavities into two part. The two side walls of the partition plate 109 are planar structures, and the free end surfaces thereof are arc surface structures. In the first cavity 107 located above the conductive plate 104, an excitation device 101 and a power device 103 are sequentially arranged from top to bottom. The excitation device 101 is fixedly arranged on the top of the first cavity 107, and is limited by a limit step provided in the vertical cavity, and the upper part thereof can be fixed by a pressing plate or a pressing sleeve (not shown). In this embodiment, the excitation device 101 is an electronic ignition device, which can receive an excitation signal sent from the outside when a fault occurs, ignite and detonate to generate high-pressure gas, form a driving force, and drive the power device 103 to act.
动力装置103,位于激励装置101与导电板104之间的第一型腔107中,位于型腔中的导电板104部分的上方,其冲击端与导电板104保留有一定距离,用于保证动力装置103的冲击力。动力装置103与第一型腔107的接触面设置有密封装置116,保证激励装置101产生的驱动力全部作用于动力装置103上,不会泄漏,以免造成驱动力不足,防止气体进 入导电板104断口处,影响灭弧;同时防止断开时电弧进入动力激励装置101所在的腔室部分,对驱动回路造成影响。在本实施例中密封装置116为密封圈。在动力装置103未受到驱动力驱动时,即位于初始位置处时,在动力装置103与型腔接触面处设置有限位机构114,保证动力装置103固定在初始位置处,不会在型腔内位移造成误动作。限位机构114可以是在动力装置103的外周上间隔设置有小凸块,在相对应的型腔内壁上开设有凹槽,将动力装置103的凸块卡进凹槽中实现位置限定。该限位机构114在动力装置103受到来自激励装置101的驱动力时,可在冲击下断开,解除限位作用。在动力装置103的下面设置有冲击刀头,冲击刀头为尖状突出结构,尖状突出结构可以是一面为垂直面一面为斜面相交构成的斜面锐角结构、两面均为斜面相交构成的锥形尖角结构或其他有利于切断导电板104的结构。在本实施例中,动力装置103为活塞,其冲击刀头为斜面锐角结构,冲击刀头的斜面锐角结构设置在靠近壳体壁一侧。The power device 103 is located in the first cavity 107 between the excitation device 101 and the conductive plate 104, and is located above the conductive plate 104 in the cavity, and its impact end is kept a certain distance from the conductive plate 104 to ensure the power The impact force of the device 103 . The contact surface between the power device 103 and the first cavity 107 is provided with a sealing device 116 to ensure that all the driving force generated by the excitation device 101 acts on the power device 103 without leakage, so as to avoid insufficient driving force and prevent gas from entering the conductive plate 104 At the fracture, arc extinguishing is affected; at the same time, the arc is prevented from entering the chamber part where the power excitation device 101 is located, which affects the driving circuit. In this embodiment, the sealing device 116 is a sealing ring. When the power device 103 is not driven by the driving force, that is, at the initial position, a limiting mechanism 114 is provided at the contact surface between the power device 103 and the cavity to ensure that the power device 103 is fixed at the initial position and will not be in the cavity. Displacement causes malfunction. The limiting mechanism 114 may be provided with small bumps at intervals on the outer circumference of the power device 103, and grooves are formed on the inner wall of the corresponding cavity, and the bumps of the power device 103 are snapped into the grooves to achieve position limitation. When the power device 103 receives the driving force from the excitation device 101, the limiting mechanism 114 can be disconnected under the impact to release the limiting effect. An impact cutter head is arranged under the power device 103, and the impact cutter head is a pointed protruding structure. The pointed protruding structure can be a beveled acute angle structure formed by the intersection of one side with a vertical plane and the other side by the intersection of inclined planes, or a cone formed by the intersection of inclined planes on both sides. Sharp corner structures or other structures that facilitate cutting the conductive plate 104 . In this embodiment, the power device 103 is a piston, and the impact cutter head has a beveled acute angle structure, and the beveled acute angle structure of the impact cutter head is arranged on the side close to the housing wall.
在动力装置103的冲击刀头对应的导电板104的部分上开设断开薄弱处110,断开薄弱处110为在导电板104一面或两面开设的贯通导电板104宽度的V型槽、U型槽或其他可降低导电板104断开处强度的结构。在本实施例中,断开薄弱处110设置在冲击刀头的斜面锐角结构对应的靠近第一型腔107一侧的导电板104的部分上;在第一型腔107另一侧的靠近隔板109处的导电板104的部分上开设有折弯薄弱处111。On the part of the conductive plate 104 corresponding to the impact cutter head of the power device 103, a broken weak point 110 is opened, and the broken weak point 110 is a V-shaped groove, a U-shaped groove that penetrates the width of the conductive plate 104 and is opened on one or both sides of the conductive plate 104. Slots or other structures that reduce the strength of the conductive plate 104 where it breaks. In this embodiment, the broken weak point 110 is provided on the portion of the conductive plate 104 on the side of the first cavity 107 corresponding to the acute angle structure of the bevel of the impact cutter head; The portion of the conductive plate 104 at the plate 109 is provided with a bending weak point 111 .
第二型腔108,与隔板109相对的一面为弧形面,位于第二型腔108处的隔板109的下端面设置为弧形面。弧形滑块105设置在第二型腔108中,与第二型腔108和隔板109的下端面接触的两面均为弧形面,两端为平面结构。弧形滑块105上设置有限位机构115,以确保弧形滑块105在未受到外力时位于初始位置处。初始位置时,弧形滑块105位于隔板109下端面所在第二型腔108处。弧形滑块105的一弧形面贴合抵靠在与隔板109相对第二型腔108的弧形面上,隔板109的自由端的弧形端面贴合抵靠在弧形滑块105的另一弧形面上。当弧形滑块105位于初始位置时,其一端部分突出位于第一型腔107中,其部分位于第一型腔107中的端面在初始位置时,其端面被倾斜配置;其另一端位于第二型腔108中,初始位置时,其端面也被倾斜配置。在位于第二型腔108中的导电板104上,与导电板104距离最短的弧形滑块105端面部分所对应的位置处,设置断开薄弱处112,在断开薄弱处112相对的第二型腔108另一侧导电板104上设置有折弯薄弱处113。弧形滑块105的两端的斜面构成为:当动力装置103断开位于第一型腔107中的导电板104后,动力装置103会压迫弧形滑块105的位于第一型腔107中的端面,驱使弧形滑块105克服其限位机构115,沿着第二型腔108运动冲击位于第二型腔108的导电板104,由于位于第二型腔108中的弧形滑块105的对应导电板104的断开薄弱处112的端面处为斜面锐角结构,在巨大压迫力作用下,弧形滑块105断开位于第二型腔108中的导电板104。由于动力装 置103运动至死点位置时,其侧面紧靠弧形滑块105的端面,对弧形滑块105进行定位,从而能够通过弧形滑块105隔绝断开后的导电板104。调整弧形滑块105的角度和尺寸可延迟第二型腔108中导电板104断口断开的时间。In the second cavity 108 , the side opposite to the partition plate 109 is an arc surface, and the lower end surface of the partition plate 109 located at the second cavity 108 is set as an arc surface. The arc-shaped slider 105 is arranged in the second cavity 108 , the two surfaces in contact with the lower end surfaces of the second cavity 108 and the partition plate 109 are arc-shaped surfaces, and the two ends are planar structures. A limiting mechanism 115 is provided on the arc-shaped sliding block 105 to ensure that the arc-shaped sliding block 105 is located at the initial position when no external force is applied. In the initial position, the arc-shaped slider 105 is located at the second cavity 108 where the lower end surface of the partition plate 109 is located. An arc-shaped surface of the arc-shaped slider 105 abuts against the arc-shaped surface of the second cavity 108 opposite to the partition plate 109 , and the arc-shaped end surface of the free end of the partition plate 109 abuts against the arc-shaped slider 105 . on the other curved surface. When the arc-shaped slider 105 is in the initial position, its one end part protrudes in the first cavity 107, and when its end face partially in the first cavity 107 is in the initial position, its end face is inclined; In the second cavity 108, the end face is also inclined at the initial position. On the conductive plate 104 located in the second cavity 108, at the position corresponding to the end face portion of the arc-shaped slider 105 with the shortest distance from the conductive plate 104, a broken weak point 112 is provided, and the broken weak point 112 is opposite to the second position. A bending weak point 113 is provided on the conductive plate 104 on the other side of the second cavity 108 . The inclined surfaces at both ends of the arc-shaped slider 105 are configured such that when the power device 103 disconnects the conductive plate 104 located in the first cavity 107 , the power device 103 will press the arc-shaped slider 105 located in the first cavity 107 . On the end face, the arc-shaped slider 105 is driven to overcome its limiting mechanism 115, and moves along the second cavity 108 to impact the conductive plate 104 located in the second cavity 108. The end surface corresponding to the disconnected weak point 112 of the conductive plate 104 is an acute-angled structure of an inclined plane. Under the action of a huge pressing force, the arc-shaped slider 105 disconnects the conductive plate 104 located in the second cavity 108 . When the power device 103 moves to the dead center position, its side is close to the end face of the arc-shaped slider 105, and the arc-shaped slider 105 is positioned, so that the disconnected conductive plate 104 can be isolated by the arc-shaped slider 105. Adjusting the angle and size of the arc-shaped slider 105 can delay the time when the fracture of the conductive plate 104 in the second cavity 108 is broken.
上述动力装置103、弧形滑块105材质均为绝缘材料。第二型腔108内设置的滑块可以是弧形滑块105,也可以是其他结构的滑块,仅需满足滑块伸入第一型腔107的斜面可以受到动力装置103的挤压在第二型腔108内运动,切断位于第二型腔108内的导电板104即可。第二型腔108的结构也仅需满足滑块可以在受到外力时,可以断开位于第二型腔108中的导电板104即可。采用弧形滑块105和具有弧形面的型腔结合,可使熔断器体积更小,滑块运行更平稳。The materials of the power device 103 and the arc-shaped slider 105 are all insulating materials. The slider set in the second cavity 108 may be an arc-shaped slider 105 or a slider of other structures, as long as the inclined surface of the slider extending into the first cavity 107 can be pressed by the power device 103 in the first cavity 107 . The second mold cavity 108 moves in the second mold cavity 108 to cut off the conductive plate 104 located in the second mold cavity 108 . The structure of the second cavity 108 also only needs to satisfy that the slider can disconnect the conductive plate 104 located in the second cavity 108 when an external force is applied. Combining the arc-shaped slider 105 with a cavity with an arc-shaped surface can make the fuse smaller and the slider run more smoothly.
以下,说明上述结构的激励熔断器的工作原理。Hereinafter, the operation principle of the excitation fuse having the above-mentioned configuration will be described.
当激励装置101接收到来自外部的激励信号,点火起爆产生大量高压气体,驱动动力装置103向导电板104方向高速运动;动力装置103的冲击刀头冲击导电板104的断开薄弱处110,第一次断开导电板104在导电板104上形成第一个断口。When the excitation device 101 receives the excitation signal from the outside, a large amount of high-pressure gas is generated by ignition and detonation, and the power device 103 is driven to move at a high speed in the direction of the conductive plate 104; Disconnecting the conductive plate 104 at a time forms a first fracture in the conductive plate 104 .
当故障电流较大时,第一个断口断开后会产生较大电弧,由于仅靠空气介质灭弧,此时,第一个断口处呈持弧状态,即,电弧产生后不会立即自行熄灭,在状态稳定时,即断口距离稳定、电压稳定、电流稳定时,电弧会一直持续,此时动力装置103与壳体内壁以及导电板104弯折部分过盈配合,通过过盈配合在特定位置形成连续完整的线,挤压第一个断口处产生的电弧,于是电弧被拉长、弧径被压小、弧电阻增大,故障电流减小。然后,动力装置103继续运动抵压弧形滑块105,压迫弧形滑块105运动并冲击第二型腔108中的导电板104的断开薄弱处112使其导电板104第二次断开,在第二型腔108中形成第二个断口。此时,弧形滑块105和第二型腔108中的弧形面紧密配合,挤压第二个断口处产生的电弧,促使电弧快速熄灭,由于第二个断口分断的故障电流较低、温度较低,故而第二断口的断后绝缘性能优良,确保导电板104断开可靠性。When the fault current is large, a large arc will be generated after the first fracture is disconnected. Since the arc is extinguished only by the air medium, at this time, the first fracture is in an arc-holding state, that is, the arc will not automatically automatically after it is generated. Extinguish, when the state is stable, that is, when the fracture distance is stable, the voltage is stable, and the current is stable, the arc will continue. At this time, the power device 103 and the inner wall of the casing and the bent part of the conductive plate 104 are in an interference fit. The position forms a continuous and complete line, and the arc generated at the first fracture is squeezed, so the arc is elongated, the arc diameter is compressed, the arc resistance increases, and the fault current decreases. Then, the power device 103 continues to move against the arc-shaped slider 105, presses the arc-shaped slider 105 to move and hits the broken weak point 112 of the conductive plate 104 in the second cavity 108 to make the conductive plate 104 disconnect for the second time , a second fracture is formed in the second cavity 108 . At this time, the arc-shaped slider 105 and the arc-shaped surface in the second cavity 108 are closely matched, and the arc generated at the second fracture is squeezed, so that the arc is quickly extinguished. The temperature is relatively low, so the insulation performance of the second fracture after breaking is excellent, and the reliability of the disconnection of the conductive plate 104 is ensured.
在故障电流较小时,两个断口能够更好的进行分断和灭弧。When the fault current is small, the two fractures can better perform breaking and arc extinguishing.
因此,在不采用其他灭弧措施,仅通过空气灭弧时,通过两个断口分步断开和快速灭弧,提高了灭弧能力和分断可靠性。Therefore, when no other arc extinguishing measures are adopted, and only the arc is extinguished by air, the arc extinguishing ability and the breaking reliability are improved by step-by-step disconnection and rapid arc extinguishing through two fractures.
为了更好的提高灭弧能力和分断能力,还可以在以上基础上增加辅助灭弧,实现快速灭弧。参看图3和图4,在位于第一型腔107及第二型腔108处的导电板104上并联灭弧用的熔体114,在壳体上开设有灭弧型腔115,在灭弧型腔115中填充有灭弧介质,熔体114穿设在灭弧介质中,其两端穿过壳体与导电板104并联连接。熔体114上设置有狭径部,熔体114的狭径部位于灭弧介质中。熔体114两端与导电板104并联连接位置处需满足在导电板104第一次断开时,熔体114还处于导通状态,在导电板104第一次断开后,熔体 114能在第二次断开前熔断。参看图3和图4,熔体114的一端与位于断开薄弱处110外侧的导电板104连接,其另一端与隔板109处的导电板104(折弯薄弱处111和折弯薄弱处113之间)连接或与位于断开薄弱处112外侧的导电板104连接。灭弧腔室所在壳体部分可以单独制作。In order to better improve the arc extinguishing ability and breaking capacity, auxiliary arc extinguishing can also be added on the basis of the above to achieve rapid arc extinguishing. 3 and 4, the melt 114 for arc extinguishing is connected in parallel with the conductive plates 104 located at the first cavity 107 and the second cavity 108, and an arc extinguishing cavity 115 is opened on the shell. The cavity 115 is filled with an arc-extinguishing medium, and the melt 114 passes through the arc-extinguishing medium, and two ends of the melt 114 are connected in parallel with the conductive plate 104 through the casing. The melt 114 is provided with a narrow diameter portion, and the narrow diameter portion of the melt 114 is located in the arc extinguishing medium. The position where both ends of the melt 114 are connected in parallel with the conductive plate 104 needs to satisfy that when the conductive plate 104 is disconnected for the first time, the melt 114 is still in a conducting state, and after the conductive plate 104 is disconnected for the first time, the melt 114 can Fused before the second disconnection. 3 and 4, one end of the melt 114 is connected to the conductive plate 104 at the outer side of the disconnected weak point 110, and the other end of the melt 114 is connected to the conductive plate 104 at the partition plate 109 (the bending weak point 111 and the bending weak point 113). between) or with the conductive plate 104 located outside the disconnected weak point 112. The part of the shell where the arc extinguishing chamber is located can be made separately.
以下,说明图3中并联熔体114的工作原理。Hereinafter, the operation principle of the parallel melt 114 in FIG. 3 will be described.
导电板104上并联的熔体114电阻比导电板104的电阻大,而断口处产生的电弧电阻又远远大于熔体114电阻。The resistance of the melt 114 connected in parallel on the conductive plate 104 is larger than the resistance of the conductive plate 104 , and the arc resistance generated at the fracture is far greater than the resistance of the melt 114 .
在低倍数故障电流下,激励装置101接收激励信号触发产生高压气体后推动动力装置103先打断导电板104的断开薄弱处110形成第一个断口。低倍数故障电流转移到与导电板104的第一个断口两端并联的熔体114上,其流经熔体114的狭径部处产生的热量不足以使狭径部熔断,仅仅起到限流作用。此时熔体114与导电板104上的断开薄弱处112串联,相比断开第一个断口断开前总电阻增大,导电板104两端电压不变,于是故障电流减小。然后,动力装置103继续运动再压迫弧形滑块105打开第二个断口,在第二个断口处分断了减小后的故障电流,电弧在极短时间内熄灭。通过两断口和熔体114,实现快速灭弧和分断能力。Under a low multiple fault current, the excitation device 101 receives the excitation signal to trigger the generation of high-pressure gas, and then pushes the power device 103 to break the weak point 110 of the conductive plate 104 to form the first fracture. The low multiple fault current is transferred to the melt 114 connected in parallel with the two ends of the first fracture of the conductive plate 104, and the heat generated by the narrow-diameter portion of the melt 114 is not enough to melt the narrow-diameter portion. flow effect. At this time, the melt 114 is connected in series with the disconnected weak point 112 on the conductive plate 104. Compared with the total resistance before the first fracture is disconnected, the voltage across the conductive plate 104 remains unchanged, so the fault current decreases. Then, the power device 103 continues to move and then presses the arc-shaped slider 105 to open the second fracture, where the reduced fault current is interrupted, and the arc is extinguished in a very short time. Through the two fractures and the melt 114, rapid arc extinguishing and breaking capabilities are achieved.
在中倍数故障电流下,激励装置101接收激励信号触发产生高压气体后推动动力装置103先打断导电板104的断开薄弱处110形成第一个断口。中倍数故障电流转移到与导电板104的第一个断口两端并联的熔体114上,其流经熔体114的狭径部处时产生热量,熔体114的狭径部处开始熔断。此时熔体114与导电板104上的断开薄弱处112串联,相比断开第一个断口断开前总电阻增大,导电板104两端电压不变,于是故障电流减小。在熔体114熔断的过程中,动力装置103继续运动再压迫弧形滑块105打开第二个断口,此时熔体114和第二个断口共同作用分断减小后的故障电流,此时,灭弧介质也参与灭弧,熄灭电弧,能实现快速灭弧。此种情况下,第一个断口处几乎未经电弧烧灼,断后绝缘性能优良。Under the medium multiple fault current, the excitation device 101 receives the excitation signal to trigger the generation of high-pressure gas, and then pushes the power device 103 to break the weak point 110 of the conductive plate 104 to form the first fracture. The medium multiple fault current is transferred to the melt 114 connected in parallel with the two ends of the first fracture of the conductive plate 104 , and when it flows through the narrow diameter portion of the melt 114 , heat is generated, and the narrow diameter portion of the melt 114 begins to melt. At this time, the melt 114 is connected in series with the disconnected weak point 112 on the conductive plate 104. Compared with the total resistance before the first fracture is disconnected, the voltage across the conductive plate 104 remains unchanged, so the fault current decreases. During the melting process of the melt 114, the power device 103 continues to move and then presses the arc-shaped slider 105 to open the second fracture. At this time, the melt 114 and the second fracture work together to break the reduced fault current. At this time, The arc extinguishing medium also participates in arc extinguishing, extinguishes the arc, and can achieve rapid arc extinguishing. In this case, there is almost no arc burning at the first fracture, and the insulation performance after breaking is excellent.
在高倍数故障电流下,激励装置101接收激励信号触发产生高压气体后推动动力装置103先打断导电板104的断开薄弱处110形成第一个断口。高倍数故障电流迅速转移到与导电板104的第一个断口两端并联的熔体114上,由于故障电流很大,熔体114的狭径部处产生大量热量并迅速熔断。熔体114的狭径部熔断处产生电弧,灭弧介质参与灭弧,使电弧很快熄灭。在本公开中,灭弧介质主要指石英砂,电弧熔化石英砂,消耗电弧的能量,降低电弧的温度,石英砂气化还能增加电弧的压力,综上实现灭弧的效果。此时动力装置103继续运动再压迫弧形滑块105打开第二个断口,形成物理断口、增加断后绝缘能力,进一步确保断开可靠性。Under the high multiple fault current, the excitation device 101 receives the excitation signal to trigger the generation of high-pressure gas, and then pushes the power device 103 to break the weak point 110 of the conductive plate 104 to form the first fracture. The high multiple fault current is rapidly transferred to the melt 114 connected in parallel with the two ends of the first fracture of the conductive plate 104. Due to the large fault current, a large amount of heat is generated at the narrow diameter portion of the melt 114 and the melt 114 is rapidly fused. An arc is generated where the narrow diameter portion of the melt 114 is fused, and the arc extinguishing medium participates in the arc extinguishing, so that the arc is quickly extinguished. In the present disclosure, the arc extinguishing medium mainly refers to quartz sand. The arc melts the quartz sand, consumes the energy of the arc, reduces the temperature of the arc, and the gasification of the quartz sand can also increase the pressure of the arc, so as to achieve the effect of arc extinguishing. At this time, the power device 103 continues to move and then presses the arc-shaped slider 105 to open the second fracture, forming a physical fracture, increasing the insulation capacity after the fracture, and further ensuring the reliability of the fracture.
图4的熔体114并联方式,使两个断口位于并联熔体114两端与导电板104连接处之间。开始分断时,激励装置101接收激励信号触发产生高压气体后推动动力装置103先打断导电板104的断开薄弱处110形成第一个断口。故障电流迅速转移到与导电板104两端并联的熔体114上,此时,主要依靠熔体114的狭径部在灭弧介质中熔断熄灭电弧,动力装置103继续运动再压迫弧形滑块105打开第二个断口仅是为了增加断后绝缘能力。In the parallel mode of the melt 114 in FIG. 4 , two fractures are located between the two ends of the parallel melt 114 and the connection point of the conductive plate 104 . When starting to break, the excitation device 101 receives the excitation signal to trigger the generation of high-pressure gas, and then pushes the power device 103 to break the weak point 110 of the conductive plate 104 to form the first fracture. The fault current is quickly transferred to the melt 114 connected in parallel with the two ends of the conductive plate 104. At this time, the narrow diameter part of the melt 114 mainly fuses and extinguishes the arc in the arc-extinguishing medium, and the power device 103 continues to move and then presses the arc-shaped slider. 105 The second fracture is opened only to increase the insulation capacity after the break.
以上所述内容仅为本公开的具体实施方式,用以说明本公开的技术方案,而非对其限制,本公开的保护范围并不局限于此,尽管参照前述实施例对本公开进行了详细的说明,本领域的普通技术人员应当理解:任何熟悉本技术领域的技术人员在本公开揭露的技术范围内,其依然可以对前述内容所记载的技术方案进行修改或可轻易想到变化,或者对其中部分技术特征进行等同替换;而这些修改、变化或者替换,并不使相应技术方案的本质脱离本公开实施例技术方案的精神和范围,都应涵盖在本公开的保护范围之内。因此,本公开的保护范围应所述以权利要求的保护范围为准。The above contents are only specific implementations of the present disclosure, and are used to illustrate the technical solutions of the present disclosure, but not to limit them. Note, those of ordinary skill in the art should understand that: any person skilled in the art can still make modifications to the technical solutions described in the foregoing content or easily think of changes within the technical scope disclosed in the present disclosure, or make changes to the technical solutions therein. Some technical features are equivalently replaced; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present disclosure, and should be included within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
工业实用性Industrial Applicability
本公开的激励熔断器,和传统的激励熔断器相比较,具有的优点在于:Compared with the traditional excitation fuse, the excitation fuse of the present disclosure has the following advantages:
1、双断口设计,加在每一断口上的电压减少只有单断口的1/2,降低了弧隙的恢复电压可以分断更高电压等级的电弧,提高了分断电压。1. Double fracture design, the voltage applied to each fracture is only 1/2 of that of a single fracture, which reduces the recovery voltage of the arc gap and can break arcs with higher voltage levels and increases the breaking voltage.
2.两个断口延迟断开及熔体熔断,可使后打开的断口故障电流较低且温度较低,故而更容易切断电弧,断后绝缘性能优良;同时拓宽了电流分断范围,提高了灭弧能力和分断能力,且分断后绝缘性能可靠。2. The delayed opening of the two fractures and the melting of the melt can make the fault current and temperature of the fractures opened later lower, so it is easier to cut off the arc, and the insulation performance after breaking is excellent; at the same time, the current breaking range is widened and the arc extinguishing is improved. capacity and breaking capacity, and the insulation performance is reliable after breaking.
3.能通过调整弧形滑块的角度和尺寸来延迟第二个断口断开的时间,给第二个断口创造了更容易灭弧的条件,故而分断能力提高。3. It can delay the breaking time of the second fracture by adjusting the angle and size of the arc slider, which creates easier arc extinguishing conditions for the second fracture, so the breaking capacity is improved.
4.切断装置与壳体相对密封,防止气体进入灭弧腔室,影响分断,同时防止电弧进入激励装置所在的腔室中损坏驱动回路。4. The cutting device and the casing are relatively sealed to prevent the gas from entering the arc extinguishing chamber and affecting the breaking, and at the same time prevent the arc from entering the chamber where the excitation device is located and damaging the drive circuit.
5.壳体密封设计,无透气孔,可防止外物污染断口,可也防止高温电弧喷出壳体损坏周围的器件,提高防护等级。5. The shell is sealed with no ventilation holes, which can prevent foreign objects from contaminating the fracture, and also prevent high-temperature arcs from spraying out of the shell to damage the surrounding devices, improving the protection level.
6.分步旋转断开的双断口激励熔断器产品相比单断口激励熔断器重量不变,体积不变,成本无明显增加。6. Compared with the single-break excitation fuse, the double-break excitation fuse product with step-by-step rotation and disconnection remains the same in weight and volume, and the cost does not increase significantly.

Claims (18)

  1. 一种分步断开的双断口激励熔断器,包括壳体、激励装置、动力装置及导电板,其特征在于,A step-by-step double-break excitation fuse, comprising a casing, an excitation device, a power device and a conductive plate, characterized in that:
    在所述壳体上开设有相邻的第一型腔和第二型腔,所述第一型腔和第二型腔部分连通;所述导电板穿过所述壳体、所述第一型腔和所述第二型腔;在所述第一型腔依次设置有所述激励装置和动力装置;在所述第二型腔中设置有滑块,所述滑块一端穿过所述第二型腔与所述第一型腔连通处伸入所述第一型腔中;当所述动力装置在所述激励装置驱动下断开位于第一型腔中的导电板后,挤压所述滑块伸入所述第一型腔中的一端,驱动所述滑块断开位于第二型腔中的导电板。The casing is provided with adjacent first and second cavities, and the first and second cavities are partially connected; the conductive plate passes through the casing, the first a cavity and the second cavity; the excitation device and the power device are arranged in sequence in the first cavity; a slider is arranged in the second cavity, and one end of the slider passes through the The place where the second mold cavity communicates with the first mold cavity extends into the first mold cavity; when the power device disconnects the conductive plate located in the first mold cavity under the driving of the excitation device, it presses One end of the slider protrudes into the first cavity, and the slider is driven to disconnect the conductive plate located in the second cavity.
  2. 根据权利要求1所述的分步断开的双断口激励熔断器,其特征在于,在受到所述动力装置及所述滑块冲击的导电板部分设置断开薄弱处。The step-breaking double-break energizing fuse according to claim 1, characterized in that a weak breaking point is set on the part of the conductive plate that is impacted by the power device and the slider.
  3. 根据权利要求2所述的分步断开的双断口激励熔断器,其特征在于,所述动力装置和所述滑块与冲击导电板的断开薄弱处对应的部分形成为尖状突出结构。The step-breaking double-break energizing fuse according to claim 2, characterized in that, the parts of the power device and the slider corresponding to the broken weak points of the impact conductive plate are formed as pointed protruding structures.
  4. 根据权利要求3所述的分步断开的双断口激励熔断器,其特征在于,所述尖状突出结构是一面为垂直面一面为斜面相交构成的斜面锐角结构,或者是两面均为斜面相交构成的锥形角结构。The double-break energizing fuse for step-by-step disconnection according to claim 3, wherein the pointed protruding structure is a beveled acute angle structure formed by one side being a vertical plane and the other side being intersected by inclined planes, or both sides are intersected by inclined planes Constructed cone angle structure.
  5. 根据权利要求3所述的分步断开的双断口激励熔断器,其特征在于,所述滑块的结构配置成伸入所述第一型腔的部分因所述切断装置的挤压而所述滑块在所述第二型腔内运动,切断位于所述第二型腔内的所述导电板。The step-breaking double-break energizing fuse according to claim 3, wherein the structure of the slider is configured such that the portion protruding into the first cavity is compressed by the cutting device. The slider moves in the second cavity to cut off the conductive plate located in the second cavity.
  6. 根据权利要求5所述的分步断开的双断口激励熔断器,其特征在于,所述滑块为弧形滑块,所述第二型腔具有供所述弧形滑块贴合滑动的弧形面。The double-break energizing fuse disconnected step by step according to claim 5, wherein the sliding block is an arc-shaped sliding block, and the second cavity has a sliding block for the arc-shaped sliding block to fit and slide. Arc face.
  7. 根据权利要求2所述的分步断开的双断口激励熔断器,其特征在于,在所述第一型腔和所述第二型腔中的导电板上,分别开设有与所述断开薄弱处相对应的折弯薄弱处。The double-break energizing fuse for step-by-step disconnection according to claim 2, characterized in that, on the conductive plates in the first cavity and the second cavity, there are respectively provided with the disconnection The weak point corresponds to the bending weak point.
  8. 根据权利要求2所述的分步断开的双断口激励熔断器,其特征在于,在所述导电板上至少并联一根熔体。The double-break energizing fuse for step-by-step disconnection according to claim 2, wherein at least one melt is connected in parallel on the conductive plate.
  9. 根据权利要求8所述的分步断开的双断口激励熔断器,其特征在于,所述熔体的两端分别位于所述第一型腔中导电板上的断开薄弱处的两侧。The step-breaking dual-break energizing fuse according to claim 8, wherein the two ends of the melt are respectively located on both sides of the broken weak point on the conductive plate in the first cavity.
  10. 根据权利要求8所述的分步断开的双断口激励熔断器,其特征在于,所述熔体的两端分别位于所述第一型腔和第二型腔中的所述导电板的断开薄弱处的两侧。The step-breaking double-break energizing fuse according to claim 8, wherein both ends of the melt are respectively located at the breaking points of the conductive plates in the first cavity and the second cavity. Open the sides of the weak spot.
  11. 根据权利要求8至10任一所述的分步断开的双断口激励熔断器,其特征在于, 在所述壳体上开设有填充有灭弧介质的灭弧腔室;所述熔体的狭径部部分穿设在所述灭弧介质中。The step-breaking double-break excitation fuse according to any one of claims 8 to 10, wherein an arc-extinguishing chamber filled with an arc-extinguishing medium is provided on the casing; The narrow diameter portion is partially penetrated in the arc extinguishing medium.
  12. 根据权利要求1所述的分步断开的双断口激励熔断器,其特征在于,所述导电板与所述壳体间、所述动力装置与所述第一型腔间为密封接触。The double-break energizing fuse for step-by-step disconnection according to claim 1, wherein the conductive plate and the casing and the power device and the first cavity are in sealed contact.
  13. 根据权利要求1所述的分步断开的双断口激励熔断器,其特征在于,所述切断装置和所述滑块由绝缘材料构成。The step-breaking double-break energizing fuse according to claim 1, wherein the cutting device and the slider are made of insulating material.
  14. 根据权利要求1所述的分步断开的双断口激励熔断器,其特征在于,在所述切断装置与所述第一型腔的接触面处设置有限位机构,并在所述切断装置受到来自所述激励装置的驱动力时,所述限位机构可在冲击下断开。The double-break energizing fuse cut in steps according to claim 1, wherein a limiting mechanism is provided at the contact surface of the cutting device and the first cavity, and the cutting device is subjected to When the driving force from the excitation device is used, the limiting mechanism can be disconnected under impact.
  15. 根据权利要求14所述的分步断开的双断口激励熔断器,其特征在于,所述限位机构可以是在所述切断装置的外周上间隔设置有凸块,在相对应的型腔内壁上开设有凹槽,将所述切断装置的所述凸块卡进所述凹槽中实现位置限定。The double-break energizing fuse for step-by-step disconnection according to claim 14, characterized in that, the limiting mechanism may be provided with bumps at intervals on the outer circumference of the cutting device, and the corresponding inner wall of the cavity is provided with bumps. A groove is formed on the upper part, and the protrusion of the cutting device is clamped into the groove to realize position limitation.
  16. 一种配电单元、或储能设备、或新能源汽车,应用包括至少一个权利要求1~15中任一所述的激励熔断器。A power distribution unit, or an energy storage device, or a new energy vehicle, the application includes at least one excitation fuse according to any one of claims 1 to 15.
  17. 一种配电单元、或储能设备、或新能源汽车,应用包括至少一个权利要求1~15中任一所述的激励熔断器。A power distribution unit, or an energy storage device, or a new energy vehicle, the application includes at least one excitation fuse according to any one of claims 1 to 15.
  18. 一种配电单元、或储能设备、或新能源汽车,应用包括至少一个权利要求1~15中任一所述的激励熔断器。A power distribution unit, or an energy storage device, or a new energy vehicle, the application includes at least one excitation fuse according to any one of claims 1 to 15.
PCT/CN2021/087903 2020-12-11 2021-04-16 Two-break excitation fuse having staged breaking WO2022121205A1 (en)

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KR102576050B1 (en) 2020-12-11 2023-09-06 시안 시노퓨즈 일렉트로닉, 코.,엘티디. Multi-Break Excitation Fuses Combining Mechanical Breaking and Fusing
CN112447464A (en) * 2020-12-11 2021-03-05 西安中熔电气股份有限公司 Step-by-step disconnection type double-break excitation fuse
CN112447462A (en) * 2020-12-11 2021-03-05 西安中熔电气股份有限公司 Mechanical breaking and fusing combined multi-fracture excitation fuse

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CN213601830U (en) * 2020-12-11 2021-07-02 西安中熔电气股份有限公司 Step-by-step disconnected double-break excitation fuse and power distribution unit, energy storage equipment or new energy automobile using same

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