WO2021119878A1 - 一种全景天窗总成检测工具 - Google Patents

一种全景天窗总成检测工具 Download PDF

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Publication number
WO2021119878A1
WO2021119878A1 PCT/CN2019/125471 CN2019125471W WO2021119878A1 WO 2021119878 A1 WO2021119878 A1 WO 2021119878A1 CN 2019125471 W CN2019125471 W CN 2019125471W WO 2021119878 A1 WO2021119878 A1 WO 2021119878A1
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Prior art keywords
frame
arc
glass
guide rail
base
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PCT/CN2019/125471
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English (en)
French (fr)
Inventor
许俊生
Original Assignee
江苏德福来汽车部件有限公司
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Application filed by 江苏德福来汽车部件有限公司 filed Critical 江苏德福来汽车部件有限公司
Priority to PCT/CN2019/125471 priority Critical patent/WO2021119878A1/zh
Publication of WO2021119878A1 publication Critical patent/WO2021119878A1/zh

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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00—Measuring arrangements characterised by the use of mechanical techniques

Definitions

  • the invention relates to an automobile sunroof, in particular to a detection tool for a panoramic sunroof assembly.
  • Controlling the quality of products has become one of the most important focus of enterprises; the existing measurement is through professional measurement tools, such as three-coordinate inspection tools, face difference gauges, outer diameter calipers, etc. These tools are suitable for early development and sample delivery.
  • the single detection time of its detection category is too long, and the cost is high, and the data detection is unstable, which is very unsuitable for batch detection.
  • For the panoramic sunroof because it has more mounting holes, frames, glass and rails, its size, face difference, contour, etc. need to be measured to meet the subsequent installation accuracy.
  • a separate measuring tool is used to test one by one, which is time-consuming and laborious. Repositioning multiple times can easily affect the measurement accuracy.
  • the invention provides a panoramic sunroof assembly inspection tool with simple structure, rapid, efficient, convenient and high-precision batch inspection, low production cost, easy maintenance and replacement, and adapting to the measurement requirements of multiple specifications.
  • the technical solution adopted by the present invention is: a panoramic sunroof assembly inspection tool, including a seat frame, characterized in that: the seat frame is provided with a plurality of aperture measuring parts corresponding to the mounting holes on the panoramic sunroof assembly and a plurality of Corresponding to the contour measuring part of the glass arc and/or the guide rail arc and/or the frame arc of the panoramic sunroof assembly, the aperture measuring part includes an aperture measuring base, a wear-resistant guide sleeve, and a detection pin.
  • the aperture measuring base is installed on the seat frame Above, the lower end surface of the installation hole on the panoramic sunroof assembly is supported by the guide wear sleeve on the aperture measurement base.
  • the detection pin is connected by the handle section, the detection section and the guide section in turn.
  • the guide section guides and extends into the guide wear sleeve.
  • the detection section penetrates the detection mounting hole;
  • the contour measurement part includes a contour measurement base, a meter support, a cap dial indicator, and a contour reference body.
  • the contour measurement base is installed on the seat frame, and the contour measurement base is connected The gap corresponds to the glass arc and/or the guide rail and/or the contour reference body outside the frame arc.
  • the side surface of the contour reference body and the glass arc and/or the guide rail and/or the frame arc leave a horizontal gap, and the upper end surface of the profile reference body is with
  • the glass radian and/or guide rail radian and/or frame radian are on the same horizontal plane or arc or curved surface.
  • the meter bracket is connected to the contour measurement base, and the cap dial indicator is threaded on the meter bracket to measure the corresponding contour reference at the lower end.
  • a side difference measurement unit which includes a side difference measurement base.
  • the inner side gap of the side difference measurement base corresponds to the straight glass or guide rail or the outer side of the frame or the measurable reference surface on the panoramic sunroof assembly to be measured.
  • the upper end surface of the surface difference measurement base and the upper end surface or the measurable reference surface of the flat glass or guide rail or frame to be measured on the panoramic sunroof assembly are in the same horizontal plane.
  • the said dial indicator with a cap is threaded on the indicator support through a wear-resistant sleeve with a support.
  • the invention uses the aperture measuring part to support and match the positions of the multiple mounting holes on the panoramic sunroof assembly.
  • the handle section of the detection pin controls the guide section to pass through the tested mounting hole and is guided by the wear-resistant guide sleeve, and Through the inspection section, the through-stop test is carried out within the range of the mounting hole aperture to effectively detect the position accuracy and aperture size of the mounting hole; the surface difference measurement base on the surface difference measurement part is used as the detection reference surface.
  • the through-stop test is used respectively on the inner side and the upper end surface. Gauge measures the surface gap, and uses the surface difference gauge to effectively detect whether the surface difference is qualified; the contour measurement department is used to pair and install the curved and curved contours of the panoramic roof frame, glass, and guide rails.
  • the meter detects whether the frame, glass, guide rail and other contours with curvature and curve conform to the measurement standard at the marking point on the contour reference body, effectively detecting the contour size.
  • the tooling can be used as a simple tool to control various sizes of apertures, contours and dimensions of products, improve production efficiency and control quality, and is suitable for mass-produced products, such as auto parts.
  • Figure 1 is a practical state diagram of the present invention
  • FIG. 2 is a schematic diagram of the structure of the aperture measuring part of the present invention.
  • Figure 3 is the face difference measuring part of the present invention.
  • Figure 4 shows the profile measuring part of the present invention.
  • seat frame 1 aperture measuring part 2, contour measuring part 3, face difference measuring part 4, aperture measuring base 21, wear-resistant guide sleeve 22, detection pin 23, handle section 24, detection section 25, guide section 26 , Contour measurement base 31, watch support 32, cap dial indicator 33, wear sleeve 34, support 35, contour reference body 36, face difference measurement base 41, base upper end 42 and base side 43 , Mounting hole position plate 5, guide rail 6, glass 7.
  • a panoramic sunroof assembly inspection tool includes a seat frame 1, an aperture measuring part 2, a contour measuring part 3, and a face difference measuring part 4.
  • the seat frame 1 is provided with a plurality of aperture measuring parts respectively corresponding to the mounting holes on the panoramic sunroof assembly 2, a plurality of contour measuring parts 3 and more corresponding to the curvature of the glass and/or the guide rail and/or the frame curvature of the panoramic sunroof assembly.
  • Two face difference measuring parts 4 respectively corresponding to the upper glass and/or guide rail and/or upper end surface of the frame or the measurable reference surface of the panoramic sunroof assembly.
  • the aperture measuring part 2 includes an aperture measuring base 21, a wear-resistant guide sleeve 22, Detecting pin 23, the aperture measuring base is installed on the seat frame, and the lower end surface of the mounting hole position plate 5 on the panoramic sunroof assembly is supported on the aperture measuring base via a guide wear sleeve.
  • the detecting pin 23 consists of a handle section 24 and a detecting section 25 It is connected to the guide section 26 in sequence, the guide section guides into the guide wear sleeve, and the detection section penetrates the detection mounting hole;
  • the contour measurement part 3 includes a contour measurement base 31, a meter support 32, and a cap dial indicator 33.
  • Wear-resistant sleeve 34, support 35, contour reference body 36, the contour measurement base is installed on the seat frame, and the connection gap on the contour measurement base corresponds to the contour of the glass 7 radian and/or the guide rail radian and/or the outer contour of the frame radian Reference body, the side surface of the profile reference body has a horizontal gap with the glass curvature and/or the guide rail curvature and/or frame curvature, and the upper end surface of the profile reference body is in the same horizontal plane or arc with the glass curvature and/or guide rail curvature and/or frame curvature.
  • the meter support is connected to the contour measurement base, the cap dial indicator is threaded on the meter support through the wear-resistant sleeve with the support, and the upper end of the corresponding profile reference body or the glass arc or guide rail is measured at the lower end
  • the arc or the upper end surface of the frame arc; the face difference measuring part 4 includes the face difference measuring base 41, and the gap of the base side 42 of the face difference measuring base corresponds to the straight glass or guide rail 6 or the frame to be measured on the panoramic sunroof assembly
  • the side surface of the base or the measurable datum surface, the upper end surface 43 of the base of the level difference measuring base and the upper end surface or the measurable datum surface of the flat glass or guide rail or frame to be measured on the panoramic sunroof assembly are in the same horizontal plane.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

一种全景天窗总成检测工具，座架上设置多个分别对应全景天窗总成上安装孔的孔径测量部和多个分别对应全景天窗总成上玻璃弧度和/或导轨弧度和/或框架弧度的轮廓测量部，孔径测量部包括孔径测量基座、耐磨导向套、检测销，孔径测量基座安装于座架上，孔径测量基座上经耐磨导向套支撑全景天窗总成上安装孔位置的下端面，检测销由手柄段、检测段和导向段依次连接而成，导向段导向伸入耐磨导向套，检测段穿接检测安装孔；其能快速、高效、方便、高精度的进行批量检测，制作成本低、便于维护、更换，适应多规格测量要求。

Description

一种全景天窗总成检测工具 技术领域
本发明涉及汽车天窗，具体说是一种全景天窗总成检测工具。
背景技术
控制产品质量已经成为企业尤为关注的重点之一；现有的测量是通过专业测量工具，如三坐标检具、面差规、外径卡规等，这类工具适用与前期开发、送样，其检测类别单一检测时间过长，且造价高数据检测不稳定，非常不适用与批量检测。针对全景天窗，由于其具有较多的安装孔、框架、玻璃以及轨道，其尺寸、面差、轮廓等均需测量以满足后续安装精度，如采用单独的测量工具一一进行检测，费时费力，多次重新定位，极易影响测量精度。
发明内容
本发明提供了一种结构简单，能快速、高效、方便、高精度的进行批量检测，制作成本低、便于维护、更换，适应多规格测量要求的全景天窗总成检测工具。本发明采用的技术方案是：一种全景天窗总成检测工具，包括座架，其特征在于：所述座架上设置多个分别对应全景天窗总成上安装孔的孔径测量部和多个分别对应全景天窗总成上玻璃弧度和/或导轨弧度和/或框架弧度的轮廓测量部，所述孔径测量部包括孔径测量基座、耐磨导向套、检测销，孔径测量基座安装于座架上，孔径测量基座上经导向耐磨套支撑全景天窗总成上安装孔位置的下端面，检测销由手柄段、检测段和导向段依次连接而成，导向段导向伸入导向耐磨套，检测段穿接检测安装孔；所述轮廓测量部包括轮廓测量基座、打表支架、提帽百分表、轮廓基准体，轮廓测量基座安装于座架上，轮廓测量基座上连接间隙对应玻璃弧度和/或导轨弧度和/或框架弧度外侧的轮廓基准体，轮廓基准体的侧面与玻璃弧度和/或导轨弧度和/或框架弧度留有水平间隙，轮廓基准体的上端面与玻璃弧度和/或导轨弧度和/或框架弧度处于同一水平面或弧面或曲面，打表支架连接于轮廓测量基座上，提帽百分表穿接在打表支架上呈下端测量对应轮廓基准体的上端面或玻璃弧度或导轨弧度或框架弧度的上端面。
还包括面差测量部，面差测量部包括面差测量基座，面差测量基座的内侧面间隙对应全景天窗总成上平直待测的玻璃或导轨或框架外侧面或可测基准面，面差测量基座的上端面与全景天窗总成上平直待测的玻璃或导轨或框架的上端面 或可测基准面处于同一水平面。
所述提帽百分表经带支座的耐磨套穿接在打表支架上。
本发明采用孔径测量部针对全景天窗总成上多个安装孔位置进行支撑配对安装，在测量时，通过检测销的手柄段控制导向段穿过被测安装孔后由耐磨导向套导向，并经检测段在安装孔孔径范围内进行通止试验，有效检测安装孔位置精度以及孔径尺寸；采用面差测量部上的面差测量基座作为检测基准面的内侧面和上端面分别采用通止规测量面间隙、采用面差规有效检测面差是否合格；采用轮廓测量部针对全景天窗总上框架、玻璃、导轨等具有弧度、曲线的轮廓进行配对安装，在测量时，通过提帽百分表在轮廓基准体上打表点处检测框架、玻璃、导轨等具有弧度、曲线的轮廓是否符合测量基准，有效检测轮廓尺寸。该工装可用于控制产品各种尺寸孔径、轮廓度尺寸的简捷工具，提高生产效率和控制质量，适用于大批量生产的产品，如汽车零部件。以替代专业测量工具，如三坐标检具、面差规、外径卡规等，解决了产品全检速度慢、效率低、检测繁琐的问题。
附图说明
图1为本发明实用状态图；
图2为本发明孔径测量部结构示意图；
图3为本发明面差测量部；
图4为本发明轮廓测量部。
图中：座架1、孔径测量部2、轮廓测量部3、面差测量部4、孔径测量基座21、耐磨导向套22、检测销23、手柄段24、检测段25、导向段26、轮廓测量基座31、打表支架32、提帽百分表33、耐磨套34、支座35、轮廓基准体36、面差测量基座41，基座上端面42，基座侧面43，安装孔位置板5，导轨6，玻璃7。
附图说明
以下结合附图和实施例作进一步说明。
图1‐4所示，一种全景天窗总成检测工具，包括座架1、孔径测量部2、轮廓测量部3、面差测量部4。座架1上设置多个分别对应全景天窗总成上安装孔的孔径测量部2、多个分别对应全景天窗总成上玻璃弧度和/或导轨弧度和/或框架弧度的轮廓测量部3和多个分别对应全景天窗总成上玻璃和/或导轨和/或框架上端面或可测基准面的面差测量部4，所述孔径测量部2包括孔径测量基座21、 耐磨导向套22、检测销23，孔径测量基座安装于座架上，孔径测量基座上经导向耐磨套支撑全景天窗总成上安装孔位置板5的下端面，检测销23由手柄段24、检测段25和导向段26依次连接而成，导向段导向伸入导向耐磨套，检测段穿接检测安装孔；所述轮廓测量部3包括轮廓测量基座31、打表支架32、提帽百分表33、耐磨套34、支座35、轮廓基准体36，轮廓测量基座安装于座架上，轮廓测量基座上连接间隙对应玻璃7弧度和/或导轨弧度和/或框架弧度外侧的轮廓基准体，轮廓基准体的侧面与玻璃弧度和/或导轨弧度和/或框架弧度留有水平间隙，轮廓基准体的上端面与玻璃弧度和/或导轨弧度和/或框架弧度处于同一水平面或弧面或曲面，打表支架连接于轮廓测量基座上，提帽百分表经带支座的耐磨套穿接在打表支架上呈下端测量对应轮廓基准体的上端面或玻璃弧度或导轨弧度或框架弧度的上端面；面差测量部4包括面差测量基座41，面差测量基座的基座侧面42间隙对应全景天窗总成上平直待测的玻璃或导轨6或框架的基座侧面或可测基准面，面差测量基座的基座上端面43与全景天窗总成上平直待测的玻璃或导轨或框架的上端面或可测基准面处于同一水平面。

Claims (3)

  1. 一种全景天窗总成检测工具，包括座架，其特征在于：所述座架上设置多个分别对应全景天窗总成上安装孔的孔径测量部和多个分别对应全景天窗总成上玻璃弧度和/或导轨弧度和/或框架弧度的轮廓测量部，所述孔径测量部包括孔径测量基座、耐磨导向套、检测销，孔径测量基座安装于座架上，孔径测量基座上经导向耐磨套支撑全景天窗总成上安装孔位置的下端面，检测销由手柄段、检测段和导向段依次连接而成，导向段导向伸入导向耐磨套，检测段穿接检测安装孔；所述轮廓测量部包括轮廓测量基座、打表支架、提帽百分表、轮廓基准体，轮廓测量基座安装于座架上，轮廓测量基座上连接间隙对应玻璃弧度和/或导轨弧度和/或框架弧度外侧的轮廓基准体，轮廓基准体的侧面与玻璃弧度和/或导轨弧度和/或框架弧度留有水平间隙，轮廓基准体的上端面与玻璃弧度和/或导轨弧度和/或框架弧度处于同一水平面或弧面或曲面，打表支架连接于轮廓测量基座上，提帽百分表穿接在打表支架上呈下端测量对应轮廓基准体的上端面或玻璃弧度或导轨弧度或框架弧度的上端面。
  2. 根据权利要求1所述的一种全景天窗总成检测工具，其特征在于：还包括面差测量部，面差测量部包括面差测量基座，面差测量基座的内侧面间隙对应全景天窗总成上平直待测的玻璃或导轨或框架外侧面或可测基准面，面差测量基座的上端面与全景天窗总成上平直待测的玻璃或导轨或框架的上端面或可测基准面处于同一水平面。
  3. 根据权利要求1所述的一种全景天窗总成检测工具，其特征在于：所述提帽百分表经带支座的耐磨套穿接在打表支架上。
PCT/CN2019/125471 2019-12-15 2019-12-15 一种全景天窗总成检测工具 WO2021119878A1 (zh)

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CN109238076A (zh) * 2018-10-31 2019-01-18 宁海建新自动化设备有限公司 天窗总成检具
CN208968515U (zh) * 2018-09-10 2019-06-11 江阴市三合金检具有限公司 全自动检测汽车天窗玻璃的检具
CN208968401U (zh) * 2018-09-10 2019-06-11 江阴市三合金检具有限公司 汽车天窗框架上孔位置检具
CN209246839U (zh) * 2018-12-13 2019-08-13 江苏德福来汽车部件有限公司 一种全景天窗总成检测工具

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200143852Y1 (ko) * 1996-07-25 1999-06-15 양재신 선루프 장착홈의 정밀도 측정구
CN208968515U (zh) * 2018-09-10 2019-06-11 江阴市三合金检具有限公司 全自动检测汽车天窗玻璃的检具
CN208968401U (zh) * 2018-09-10 2019-06-11 江阴市三合金检具有限公司 汽车天窗框架上孔位置检具
CN109238076A (zh) * 2018-10-31 2019-01-18 宁海建新自动化设备有限公司 天窗总成检具
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