WO2021109322A1 - 超高转速风类电机 - Google Patents

超高转速风类电机 Download PDF

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Publication number
WO2021109322A1
WO2021109322A1 PCT/CN2020/072116 CN2020072116W WO2021109322A1 WO 2021109322 A1 WO2021109322 A1 WO 2021109322A1 CN 2020072116 W CN2020072116 W CN 2020072116W WO 2021109322 A1 WO2021109322 A1 WO 2021109322A1
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WO
WIPO (PCT)
Prior art keywords
motor
air duct
motor stator
stator
ultra
Prior art date
Application number
PCT/CN2020/072116
Other languages
English (en)
French (fr)
Inventor
钟平先
匡纲要
张巧梅
Original Assignee
深圳市中驱电机有限公司
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Filing date
Publication date
Application filed by 深圳市中驱电机有限公司 filed Critical 深圳市中驱电机有限公司
Publication of WO2021109322A1 publication Critical patent/WO2021109322A1/zh

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/14Structural association with mechanical loads, e.g. with hand-held machine tools or fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D19/00Axial-flow pumps
    • F04D19/002Axial flow fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/08Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/32Rotors specially for elastic fluids for axial flow pumps
    • F04D29/38Blades
    • F04D29/384Blades characterised by form
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/52Casings; Connections of working fluid for axial pumps
    • F04D29/522Casings; Connections of working fluid for axial pumps especially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/52Casings; Connections of working fluid for axial pumps
    • F04D29/54Fluid-guiding means, e.g. diffusers
    • F04D29/541Specially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/661Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/18Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
    • H02K1/185Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures to outer stators
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/0094Structural association with other electrical or electronic devices
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/24Casings; Enclosures; Supports specially adapted for suppression or reduction of noise or vibrations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Definitions

  • the invention relates to the technical field of motors, in particular to an ultra-high speed wind type motor.
  • the motors used in hair dryers, bladeless electric fans, negative pressure vacuum cleaners, hand dryers, bathroom dryers, etc. generally adopt a single cantilever structure.
  • the single cantilever structure is likely to cause eccentricity.
  • the single cantilever arm The rotor is affected by the magnetic field force and receives a lot of radial force.
  • the single cantilever beam structure even if the stator is fixed, still cannot fully guarantee the motor rotor to swing when starting, resulting in a loud noise when the motor starts. ;
  • the distance between the two bearings of the fixed motor rotor is relatively large, plus the length of the rotor, the overall height of the motor is relatively high, resulting in inconvenient installation.
  • a bearing baffle is generally installed in the middle of the current motor, which increases the axial length, resulting in limited installation space.
  • the main purpose of the present invention is to provide an ultra-high speed wind motor, which aims to reduce the sound generated when the motor is started, and make the installation more stable and reliable.
  • the present invention provides an ultra-high speed wind motor, which includes an air duct casing, a fan blade, a motor stator, a motor shaft, a rear end cover, and a PCB board.
  • the fan blades and the motor stator are installed in the In the air duct casing, the wind blades, the motor stator, the motor shaft, the rear cover, and the PCB board are coaxially arranged, the motor shaft is connected to the wind blades, and the air duct casing is provided with a fixing device for fixing
  • the casing is axially connected, and the other end is connected to the PCB board, and the plurality of arc-shaped radial positioning plates and the rear end cover are surrounded and constructed to form a mounting structure for installing the
  • a further technical solution of the present invention is that the rear end cover is made of plastic or metal material.
  • a further technical solution of the present invention is that a plurality of stator fixing parts are connected to the inner wall of the air duct casing, and the motor stator is axially connected with the plurality of stator fixing parts by screws.
  • a further technical solution of the present invention is that the plurality of stator fixing parts and the plurality of arc-shaped radial positioning plates are integrally formed with the air duct casing.
  • a further technical solution of the present invention is to further include a first bearing, a first bushing, a second bearing, and a second bushing mounted on the motor shaft, and the bearing passes through the first bearing and the second bearing.
  • a first wave washer is installed between the first bearing and the wind blade
  • a second wave washer is installed between the second bearing and the rear end cover.
  • a further technical solution of the present invention is that a plurality of wind deflectors are evenly arranged in the air duct casing.
  • a further technical solution of the present invention is that there are 7 or 9 wind deflectors.
  • a further technical solution of the present invention is that the shape of the wind blade is an Archimedes spiral curved surface.
  • a further technical solution of the present invention is that the motor stator is integrally formed by injecting an iron core in a mold.
  • a further technical solution of the present invention is that the rotation speed of the motor is 50,000 revolutions per minute to 150,000 revolutions per minute.
  • the beneficial effect of the ultra-high speed wind motor of the present invention is that the present invention includes the air duct casing, the fan blade, the motor stator, the motor shaft, the rear end cover, and the PCB board through the above technical solution.
  • the fan blade and the motor stator are installed In the air duct casing, the wind blades, the motor stator, the motor shaft, the rear end cover, and the PCB board are coaxially arranged, the motor shaft is connected to the wind blades, and the air duct casing is provided with A plurality of circular arc-shaped radial positioning plates for fixing the motor stator, the plurality of circular arc-shaped radial positioning plates surround the outer circumference of the motor stator, and one end of the rear end cover is connected to the motor stator and/or
  • the air duct casing is axially connected, and the other end is connected to the PCB board.
  • the plurality of arc-shaped radial positioning plates and the rear end cover are surrounded and constructed to form a mounting structure for installing the motor
  • Figure 1 is a schematic cross-sectional view of a preferred embodiment of the ultra-high speed wind motor of the present invention
  • Fig. 2 is a schematic diagram of an exploded structure of a preferred embodiment of the ultra-high speed wind motor of the present invention.
  • Label name Label name 10 Air duct housing 80 Screw 20 Wind leaf 90 First bearing 30 Motor stator 100 The first sleeve 40 Electronic rotor 110 Second bearing 50 Motor shaft 120 Second sleeve 60 Back cover 130 First wave gasket 70 PCB board 140 Second wave washer
  • the directional indication is only used to explain that it is in a specific posture ( As shown in the figure), the relative positional relationship and movement conditions of the components under the following, if the specific posture changes, the directional indication will also change accordingly.
  • the present invention proposes an ultra-high-speed wind motor.
  • a preferred embodiment of the ultra-high-speed wind motor includes a duct casing 10, a fan blade 20, a motor stator 30, a motor rotor 40, The motor shaft 50, the rear cover 60, the PCB board 70, the fan blade 20 and the motor stator 30 are installed in the air duct casing 10, the fan blade 20, the motor stator 30, the motor rotor 40, and the motor shaft 50 , The rear end cover 60 and the PCB board 70 are coaxially arranged.
  • the motor stator 30 may be integrally formed by in-mold injection molding of an iron core.
  • the coaxial arrangement of the fan blade 20, the motor stator 30, the motor rotor 40, the motor shaft 50, the back end cover 60, and the PCB board 70 can effectively avoid the vibration generated when the motor is started, and reduce the starting noise.
  • the motor shaft 50 is connected to the wind blade 20, and the air duct casing 10 is provided with a plurality of arc-shaped radial positioning plates for fixing the motor stator 30, the plurality of arc-shaped radial positioning plates Surrounded by the outer circumference of the motor stator 30, one end of the rear end cover 60 is axially connected to the motor stator 30 and/or the air duct casing 10, and the other end is connected to the PCB board 70.
  • the plurality of circles The arc-shaped radial positioning plate and the rear end cover 60 are surrounded and constructed to form a mounting structure for mounting the motor stator 30.
  • the mounting structure constructed around the several arc-shaped radial positioning plates and the rear cover 60 is close to a fully enclosed structure, and the motor stator 30 is installed in the almost fully enclosed mounting structure, Compared with the prior art, the radial positioning of the motor stator 30 can be made more accurate, and the motor can be prevented from shaking due to force.
  • the back end cover 60 when installing the back end cover 60, the back end cover 60 can be installed on the motor stator 30 with screws 80, and then the back end cover 60 can be installed on the air duct casing. 10, either the rear end cover 60 and the motor stator 30 are integrally installed in the air duct casing 10, or only the rear end cover 60 is installed on the air duct casing 10, and The motor stator 30 is installed in the air duct casing 10, which is not limited in this embodiment.
  • the ultra-high-speed wind motor proposed in the present invention is applied to the fields of hair dryers, bladeless fans, negative pressure vacuum cleaners, hand dryers, bathroom drying, etc., where the speed of the ultra-high-speed wind motor is, for example, It can be 50,000 revolutions per minute to 150,000 revolutions per minute.
  • the rear end cover 60 is made of plastic or metal material. Compared with the prior art, the use of the rear cover 60 completely improves the long cantilever structure of the rotor, and completely solves the abnormal noise when the high-speed motor starts.
  • a plurality of stator fixing parts are connected to the inner wall of the air duct casing 10, and the motor stator 30 is axially connected to the plurality of stator fixing parts by screws 80.
  • the plurality of stator fixing parts and a plurality of arc-shaped radial positioning plates are integrally formed with the air duct casing 10. Therefore, it can be ensured that the motor stator 30 is installed in the air duct casing 10 more stably and reliably.
  • the high-speed wind motor further includes a first bearing 90, a first sleeve 100, a second bearing 110, and a second sleeve 120 mounted on the motor shaft 50.
  • the bearing passes through the first bearing 90 and the second bearing 110 to connect to the wind blade 20, a first wave washer 130 is installed between the first bearing 90 and the wind blade 20, and the second bearing A second wave washer 140 is installed between 110 and the rear cover 60.
  • first wave washer 130 and the second wave washer 140 are used to pre-compress the bearing. In specific implementation, it is possible to choose whether to use the first wave washer 130 according to the actual pre-compression. And the second wave washer 140.
  • a plurality of wind deflectors are uniformly arranged in the air duct casing 10, and the number of the wind deflectors may preferably be 7 or 9.
  • the shape of the blade 20 is an Archimedes spiral curved surface.
  • the beneficial effect of the ultra-high speed wind motor of the present invention is that the present invention includes the air duct casing, the fan blade, the motor stator, the motor shaft, the rear end cover, and the PCB board through the above technical solution.
  • the fan blade and the motor stator are installed In the air duct casing, the wind blades, the motor stator, the motor shaft, the rear end cover, and the PCB board are coaxially arranged, the motor shaft is connected to the wind blades, and the air duct casing is provided with A plurality of circular arc-shaped radial positioning plates for fixing the motor stator, the plurality of circular arc-shaped radial positioning plates surround the outer circumference of the motor stator, and one end of the rear end cover is connected to the motor stator and/or
  • the air duct casing is axially connected, and the other end is connected to the PCB board.
  • the plurality of arc-shaped radial positioning plates and the rear end cover are surrounded and constructed to form a mounting structure for installing the motor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

本发明公开一种超高转速风类电机,包括风道机壳、风叶、电机定子、电机转轴、后端盖、PCB板,所述风叶和电机定子安装于所述风道机壳内,所述风叶、电机定子、电机转轴、后端盖、PCB板同轴设置,所述电机转轴与所述风叶连接,所述风道机壳内设置有用于固定所述电机定子的若干圆弧形径向定位板,所述若干圆弧形径向定位板包围于所述电机定子的外周,所述后端盖的一端与所述电机定子和/或风道机壳轴向连接,另一端与所述PCB板连接,所述若干圆弧形径向定位板与所述后端盖围绕构建成用于安装所述电机定子的安装结构。相对于现有技术,本发明降低了电机启动时产生的声音,并使得安装更加稳定可靠。

Description

超高转速风类电机 技术领域
本发明涉及电机技术领域,特别涉及一种超高转速风类电机。
背景技术
目前,电吹风、无叶电风扇、负压吸尘器、干手器、卫浴干燥等所使用的电机,一般采用单悬臂结构,采用单悬臂结构容易造成偏心,在高速电机启动的时候,单悬梁臂的转子受到磁场力的作用,受到很多的径向力,此外,单悬臂梁结构,即使增加了固定定子措施,仍然不能完全保证电机转子启动时摇摆,由此造成电机启动时产生很大的声音;为了减少单悬臂梁结构摇晃,固定电机转子两个轴承距离比较大,加上转子的长度,电机总体高度比较高,造成安装不方便。
为了减少电机的轴向长度,通常采用胶水固定,通过胶水固定时,因为胶水不能反拆,一旦出现问题,则造成报废材料,如果由于员工操作不当,则容易造成胶水不牢靠,轻者造成变音,噪音加大,严重者造成电机失效。
另外,目前的电机中间一般安装有轴承挡板,增加了轴向长度,导致安装空间受限。
发明概述
技术问题
问题的解决方案
技术解决方案
本发明的主要目的在于提出一种超高转速风类电机,旨在降低电机启动时产生的声音,并使得安装更加稳定可靠。
为实现上述目的,本发明提供了一种超高转速风类电机,包括风道机壳、风叶、电机定子、电机转轴、后端盖、PCB板,所述风叶和电机定子安装于所述风道机壳内,所述风叶、电机定子、电机转轴、后端盖、PCB板同轴设置,所述电机转轴与所述风叶连接,所述风道机壳内设置有用于固定所述电机定子的若干圆 弧形径向定位板,所述若干圆弧形径向定位板包围于所述电机定子的外周,所述后端盖的一端与所述电机定子和/或风道机壳轴向连接,另一端与所述PCB板连接,所述若干圆弧形径向定位板与所述后端盖围绕构建成用于安装所述电机定子的安装结构。
本发明进一步的技术方案是,所述后端盖为塑料或者金属材料。
本发明进一步的技术方案是,所述风道机壳的内壁连接有若干定子固定件,所述电机定子通过螺丝与所述若干定子固定件轴向连接。
本发明进一步的技术方案是,所述若干定子固定件、若干圆弧形径向定位板与所述风道机壳一体成型。
本发明进一步的技术方案是,还包括安装于所述电机转轴上的第一轴承、第一轴套、第二轴承、第二轴套,所述轴承穿过所述第一轴承、第二轴承与所述风叶连接,所述第一轴承与所述风叶之间安装有第一波浪垫片,所述第二轴承与所述后端盖之间安装有第二波浪垫片。
本发明进一步的技术方案是,所述风道机壳内均匀设置有若干导风板。
本发明进一步的技术方案是,所述导风板为7个或9个。
本发明进一步的技术方案是,所述风叶的形状为阿基迷德螺旋曲面。
本发明进一步的技术方案是,所述电机定子采用铁芯模内注塑一体成型。
本发明进一步的技术方案是,所述电机的转速为5万转/分钟-15万转/分钟。
发明的有益效果
有益效果
本发明超高转速风类电机的有益效果是:本发明通过上述技术方案,包括风道机壳、风叶、电机定子、电机转轴、后端盖、PCB板,所述风叶和电机定子安装于所述风道机壳内,所述风叶、电机定子、电机转轴、后端盖、PCB板同轴设置,所述电机转轴与所述风叶连接,所述风道机壳内设置有用于固定所述电机定子的若干圆弧形径向定位板,所述若干圆弧形径向定位板包围于所述电机定子的外周,所述后端盖的一端与所述电机定子和/或风道机壳轴向连接,另一端与所述PCB板连接,所述若干圆弧形径向定位板与所述后端盖围绕构建成用于安装所述电机定子的安装结构,相对于现有技术,降低了电机启动时产生的声音, 并使得安装更加稳定可靠。
对附图的简要说明
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。
图1是本发明超高转速风类电机较佳实施例的截面示意图;
图2是本发明超高转速风类电机较佳实施例的分解结构示意图。
附图标号说明:
[Table 1]
标号 名称 标号 名称
10 风道机壳 80 螺丝
20 风叶 90 第一轴承
30 电机定子 100 第一轴套
40 电子转子 110 第二轴承
50 电机转轴 120 第二轴套
60 后端盖 130 第一波浪垫片
70 PCB板 140 第二波浪垫片
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。
发明实施例
本发明的实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
需要说明,若本发明实施例中有涉及方向性指示(诸如上、下、左、右、前、后......),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。
另外,若本发明实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,全文中出现的“和/或”的含义,包括三个并列的方案,以“A和/或B”为例,包括A方案、或B方案、或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。
请参照图1至图2,本发明提出一种超高转速风类电机,该超高转速风类电机较佳实施例包括风道机壳10、风叶20、电机定子30、电机转子40、电机转轴50、后端盖60、PCB板70,所述风叶20和电机定子30安装于所述风道机壳10内,所述风叶20、电机定子30、电机转子40、电机转轴50、后端盖60、PCB板70同轴设置。其中,所述电机定子30可以采用铁芯模内注塑一体成型。
所述风叶20、电机定子30、电机转子40、电机转轴50、后端盖60、PCB板70同轴设置可以有效避免电机启动时所产生的抖动,并降低启动噪音。
所述电机转轴50与所述风叶20连接,所述风道机壳10内设置有用于固定所述电机定子30的若干圆弧形径向定位板,所述若干圆弧形径向定位板包围于所述电机定子30的外周,所述后端盖60的一端与所述电机定子30和/或风道机壳10轴向连接,另一端与所述PCB板70连接,所述若干圆弧形径向定位板与所述后端盖60围绕构建成用于安装所述电机定子30的安装结构。
值得提出的是,所述若干圆弧形径向定位板与所述后端盖60围绕构建成的安装结构接近于全包围结构,将电机定子30安装于该接近于全包围的安装结构内,相对于现有技术,能使得电机定子30的径向定位更加准确,防止电机受力抖动 。
此外,在安装所述后端盖60时,可以先将所述后端盖60通过螺丝80安装在所述电机定子30上后,再将所述后端盖60安装在所述风道机壳10上,或者将所述后端盖60和电机定子30组成的整体安装于所述风道机壳10内,或者仅仅将所述后端盖60安装于所述风道机壳10上,而将所述电机定子30安装于所述风道机壳10内,本实施例对此不作限定。这几种安装方式,可以保证电机机械轴向固定,比现有技术中紧配或胶水固定的方式更加稳定可靠,同时操作也更加方便,省时省力。
可以理解的是,本发明所提出的超高转速风类电机应用于电吹风、无叶风扇、负压吸尘器、干手器、卫浴干燥等领域,其中,该超高转速风类电机的转速例如可以为5万转/分钟-15万转/分钟。
进一步的,本实施例中,所述后端盖60为塑料或者金属材料。所述后端盖60的使用,相对于现有技术,彻底改善了转子长悬臂结构,彻底解决了高速电机启动时候的异音。
更进一步的,本实施例中,所述风道机壳10的内壁连接有若干定子固定件,所述电机定子30通过螺丝80与所述若干定子固定件轴向连接。所述若干定子固定件、若干圆弧形径向定位板与所述风道机壳10一体成型。由此,可以保证所述电机定子30在所述风道机壳10内安装的更加稳定可靠。
更进一步的,本实施例中,该高转速风类电机还包括安装于所述电机转轴50上的第一轴承90、第一轴套100、第二轴承110、第二轴套120,所述轴承穿过所述第一轴承90、第二轴承110与所述风叶20连接,所述第一轴承90与所述风叶20之间安装有第一波浪垫片130,所述第二轴承110与所述后端盖60之间安装有第二波浪垫片140。
其中,所述第一波浪垫片130和第二波浪垫片140用于给所述轴承做预压力,具体实施时,可以根据实际预压力的大小,选择是否采用所述第一波浪垫片130和第二波浪垫片140。
更进一步的,本实施例中,所述风道机壳10内均匀设置有若干导风板,所述导风板可以优选为7个或9个。
更进一步的,本实施例中,所述风叶20的形状为阿基迷德螺旋曲面。
本发明超高转速风类电机的有益效果是:本发明通过上述技术方案,包括风道机壳、风叶、电机定子、电机转轴、后端盖、PCB板,所述风叶和电机定子安装于所述风道机壳内,所述风叶、电机定子、电机转轴、后端盖、PCB板同轴设置,所述电机转轴与所述风叶连接,所述风道机壳内设置有用于固定所述电机定子的若干圆弧形径向定位板,所述若干圆弧形径向定位板包围于所述电机定子的外周,所述后端盖的一端与所述电机定子和/或风道机壳轴向连接,另一端与所述PCB板连接,所述若干圆弧形径向定位板与所述后端盖围绕构建成用于安装所述电机定子的安装结构,相对于现有技术,降低了电机启动时产生的声音,并使得安装更加稳定可靠。
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。

Claims (10)

  1. 一种超高转速风类电机,其特征在于,包括风道机壳、风叶、电机定子、电机转轴、后端盖、PCB板,所述风叶和电机定子安装于所述风道机壳内,所述风叶、电机定子、电机转轴、后端盖、PCB板同轴设置,所述电机转轴与所述风叶连接,所述风道机壳内设置有用于固定所述电机定子的若干圆弧形径向定位板,所述若干圆弧形径向定位板包围于所述电机定子的外周,所述后端盖的一端与所述电机定子和/或风道机壳轴向连接,另一端与所述PCB板连接,所述若干圆弧形径向定位板与所述后端盖围绕构建成用于安装所述电机定子的安装结构。
  2. 根据权利要求1所述的超高转速风类电机,其特征在于,所述后端盖为塑料或者金属材料。
  3. 根据权利要求1所述的超高转速风类电机,其特征在于,所述风道机壳的内壁连接有若干定子固定件,所述电机定子通过螺丝与所述若干定子固定件轴向连接。
  4. 根据权利要求3所述的超高转速风类电机,其特征在于,所述若干定子固定件、若干圆弧形径向定位板与所述风道机壳一体成型。
  5. 根据权利要求1所述的超高转速风类电机,其特征在于,还包括安装于所述电机转轴上的第一轴承、第一轴套、第二轴承、第二轴套,所述轴承穿过所述第一轴承、第二轴承与所述风叶连接,所述第一轴承与所述风叶之间安装有第一波浪垫片,所述第二轴承与所述后端盖之间安装有第二波浪垫片。
  6. 根据权利要求1所述的超高转速风类电机,其特征在于,所述风道机壳内均匀设置有若干导风板。
  7. 根据权利要求6所述的超高转速风类电机,其特征在于,所述导风板为7个或9个。
  8. 根据权利要求1所述的超高转速风类电机,其特征在于,所述风叶的形状为阿基迷德螺旋曲面。
  9. 根据权利要求1所述的超高转速风类电机,其特征在于,所述电机定子采用铁芯模内注塑一体成型。
  10. 根据权利要求1-9任意一项所述的超高转速风类电机,其特征在于,所述电机的转速为5万转/分钟-15万转/分钟。
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