WO2021102854A1 - 高分子面板储料盒堆叠设备 - Google Patents

高分子面板储料盒堆叠设备 Download PDF

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Publication number
WO2021102854A1
WO2021102854A1 PCT/CN2019/121754 CN2019121754W WO2021102854A1 WO 2021102854 A1 WO2021102854 A1 WO 2021102854A1 CN 2019121754 W CN2019121754 W CN 2019121754W WO 2021102854 A1 WO2021102854 A1 WO 2021102854A1
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WO
WIPO (PCT)
Prior art keywords
material box
conveying
transfer
magazine
limit
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Application number
PCT/CN2019/121754
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English (en)
French (fr)
Inventor
蔡斯达
Original Assignee
蔡斯达
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 蔡斯达 filed Critical 蔡斯达
Priority to PCT/CN2019/121754 priority Critical patent/WO2021102854A1/zh
Publication of WO2021102854A1 publication Critical patent/WO2021102854A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers

Definitions

  • the invention relates to the technical field of industrial processing, in particular to a polymer panel storage box stacking device.
  • Industrial automation refers to the general term for information processing and process control such as measurement and manipulation according to the expected goal of machinery equipment or production processes without direct manual intervention. It is one of the important technologies in the modern manufacturing field. In the fields of textiles, packaging, building materials, papermaking, automobiles, electronics, environmental protection, steel, transportation and water treatment, industrial automation technology involves individual equipment, sections, production lines, and even entire factories in the processing of these industries. It is the foundation of modern industry. Supporting technology.
  • a polymer panel storage box 10 including a box body 11, the box body 11 is provided with a material tank 12, and the bottom of the material tank 12 is provided with a material escape hole 13
  • the two sides of the cartridge body 11 are respectively provided with conveying grooves 14, both sides of the conveying groove 14 are provided with bosses 15, and connecting holes 16 are opened on the bosses 15.
  • the polymer panel storage box 10 is used to place plate-shaped workpieces such as polymer paint-free boards, cabinet door panels or composite material boards, so that the plate-shaped workpieces can be transported to various workstations for processing in conjunction with the assembly line. operating.
  • the empty polymer panel storage box 10 needs to be recycled and stored.
  • the recycling operation of the existing polymer panel storage box 10 is generally carried out manually.
  • the polymer panel storage box 10 is manually transported to the corresponding storage station, thereby completing the recycling of the polymer panel storage box 10 Storage operation.
  • the polymer panel storage box 10 is different from the blister box. It has a certain weight.
  • the manual method obviously requires a lot of manpower and material resources.
  • the existing recycling storage method generally adopts a flat laying method. To proceed, that is, to stack the polymer panel storage boxes 10 in the storage station, which will occupy a large space and cause a waste of space.
  • the purpose of the present invention is to overcome the deficiencies in the prior art, and provide a polymer panel storage box stacking device that can replace manual work material boxes for cutting and recycling, so that the efficiency of production and processing is improved.
  • a polymer panel storage box stacking device which is characterized by comprising: a frame, a magazine conveying mechanism, a magazine transport mechanism, a magazine transfer positioning mechanism, a magazine transfer mechanism, and a magazine stacking mechanism.
  • the box conveying mechanism, the magazine conveying mechanism, the magazine transfer positioning mechanism, the magazine transfer mechanism and the magazine stacking mechanism are respectively arranged on the frame, the magazine transfer positioning mechanism and
  • the material box stacking mechanism is respectively located on one side of the material box conveying mechanism, the material box conveying mechanism is located between the material box conveying mechanism and the material box transfer positioning mechanism, and the material box transfer mechanism is located Between the transfer positioning mechanism for the magazine and the stacking mechanism for the magazine;
  • the material box conveying mechanism is used for conveying the material box
  • the material box conveying mechanism is used for conveying and placing the material box on the material box conveying mechanism on the material box transfer positioning mechanism
  • the material box The transfer positioning mechanism is used to transfer and position the material box
  • the material box transfer mechanism is used to transport and place the material box on the material box transfer positioning mechanism on the material box palletizing mechanism
  • the material box transport mechanism Used for palletizing the material box
  • the material box conveying mechanism includes a material box conveying platform, a material box conveying guide rail, a material box conveying slide plate, and a material box conveying drive.
  • the material box conveying platform is arranged on the frame, and the material box conveying guide
  • the slide rail is arranged on the material box conveying platform
  • the material box conveying sliding plate is slidably arranged on the material box conveying platform
  • the material box conveying sliding plate is provided with a material box conveying card slot
  • the material box conveying card slot It is clamped with the material box conveying guide rail
  • the material box conveying driving part is connected with the material box conveying slide plate
  • the material box conveying driving part is used to drive the material box conveying sliding plate to convey along the material box Reciprocating displacement in the extending direction of the guide rail;
  • the bottom of the material box conveying platform is provided with a material box sliding limit column, the bottom of the material box conveying slide plate is provided with a material box sliding limit block, and the material box conveying platform is provided with a material box sliding avoidance groove.
  • the material box sliding limit stopper penetrates the sliding avoidance groove of the material box, and the material box sliding limit stop is aligned with the material box sliding limit post;
  • the surface is provided with a silica gel anti-collision elastic layer;
  • the material box conveying mechanism further includes a plurality of material box conveying limit plates, each of the material box conveying limit plates is arranged on the material box conveying slide plate at intervals, and two adjacent material box conveying limit plates are arranged at intervals.
  • a material box limiting area is provided between the pallets, each of the material box limiting areas is provided with a material box fixing avoidance hole, and the material box fixing avoiding hole is located at the center of the material box limiting area;
  • the material box conveying limit board includes a material box limit bar and a material box limit protrusion, and the material box limit protrusion is vertically arranged on the material box. One end of the box limit bar;
  • the material box conveying mechanism further includes a plurality of material box conveying limit components, and each of the material box conveying limit components is connected to each of the material box conveying limit cards in a one-to-one correspondence, and each of the material box conveying limit components
  • the position component is arranged in the shape of "one" on the conveying slide plate of the magazine; in one of the conveying limit components of the magazine, the conveying limit component of the magazine includes the conveying limit side plate of the magazine and the conveyance of the magazine A limit elastic piece, the conveying limit side plate of the material box is connected with the end of the limit bar of the material box away from the limit protrusion of the material box, and the material box conveying limit elastic piece is obliquely arranged on the material box
  • a magazine limiting clamping portion is provided on the magazine conveying limiting elastic sheet, and the magazine limiting clamping portion is located above the magazine limiting area;
  • the material box conveying limit component further includes a material box conveying limit projecting post, the material box conveying limit projecting post is a rubber elastic post, and the material box conveying limit projecting post is arranged at the fixed avoiding position of the material box On the hole, and one end of the conveying limiting convex column of the material box extends to the outside of the fixing avoiding hole of the material box;
  • the material box conveying mechanism includes a material box conveying fixed horizontal plate, a material box conveying and transversal plate, a material box conveying and transversal driving part, a material box conveying lifting slide plate, a material box conveying lifting driving part and a material box conveying clamping assembly, so
  • the material box conveying and fixing horizontal plate is arranged on the frame, the material box conveying and traverse plate is slidably arranged on the material box conveying and fixing horizontal plate, the material box conveying and traverse driving member and the material box
  • the conveying and transversal plate is connected, and the material box conveying and transversal driving member is used to drive the material box conveying and transversal plate to perform a reciprocating displacement between the material box conveying mechanism and the material box transfer positioning mechanism.
  • the material box conveying and lifting slide plate is slidably arranged on the material box conveying and traversing plate, the material box conveying and lifting driving part is connected with the material box conveying lifting plate, and the material box conveying and lifting driving part is used to drive the material
  • the box carrying lifting slide plate is lifted and displaced in the direction of the material box conveying mechanism, and the material box carrying clamping assembly is connected with the material box carrying lifting sliding plate;
  • the material box conveying and transversal driving component includes a material box conveying and transversal driving part and a material box conveying and transversal driving screw rod.
  • the material box conveying and transversal driving part is arranged on the material box conveying and fixing horizontal plate.
  • the material box conveying and traverse driving screw rod is rotatably arranged on the material box conveying and fixing horizontal plate, the material box conveying and traverse driving part is connected with the material box conveying and traverse driving screw rod, and the material box is conveyed and traversed.
  • the plate is connected with the material box conveying and traverse driving screw rod;
  • the material box conveying and lifting driving member includes a material box conveying and lifting cylinder and a material box conveying and lifting rail, the material box conveying and lifting cylinder is connected with the material box conveying and lifting slide plate, and the material box conveying and lifting rail is arranged on the material box.
  • a box transporting and transversing board, and the box transporting and lifting slide plate is provided with a box transporting and lifting card slot, and the box transporting and lifting card slot is clamped with the box transporting and lifting rail;
  • the material box conveying and clamping assembly includes a material box conveying and clamping positioning substrate, a first material box conveying clamping block, a second material box conveying clamping block, a first material box conveying clamping cylinder, and a second conveying clamping cylinder ,
  • the material box conveying and clamping positioning substrate is connected to the material box conveying and lifting slide plate, and the first material box conveying and clamping cylinder and the second conveying and clamping cylinder are symmetrically arranged on the material box conveying and clamping.
  • the first material box conveying and clamping block is connected to the first material box conveying and clamping cylinder
  • the second material box conveying and clamping block is connected to the second conveying and clamping cylinder.
  • the first material box conveying clamping block and the second material box conveying clamping block are respectively symmetrically located on both sides of the material box conveying and clamping positioning substrate;
  • the material box conveying and clamping assembly further includes a first material box conveying and clamping elastic limit bar and a plurality of first material box conveying and clamping limit protrusions, and the first material box conveying and clamping elastic limit bar is set On a side surface of the first material box conveying clamping block close to the second material box conveying clamping block, each of the first material box conveying and clamping limiting protrusions are arranged at intervals on the first material box On the conveying and clamping elastic limit bar, the cross section of the first material box conveying and clamping elastic limit bar is a "concave" structure, and the first material box conveying and clamping limit protrusion is a conical convex grain;
  • the material box conveying and clamping assembly further includes a second material box conveying and clamping elastic limit bar and a plurality of second material box conveying and clamping limit protrusions, and the second material box conveying and clamping elastic limit bar is set On the side surface of the second material box conveying clamping block close to the first material box conveying clamping block, each of the second material box conveying and clamping limiting protrusions are arranged at intervals on the second material box On the conveying and clamping elastic limit bar, the cross section of the second material box conveying and clamping elastic limit bar has a "concave"-shaped structure, and the second material box conveying and clamping limit protrusions are conical protrusions;
  • the material box transfer positioning mechanism includes a material box transfer base, a material box transfer horizontal movement slide, a material box transfer and horizontal movement drive part, a material box transfer support frame, a material box transfer limit bearing seat and a material box transfer lift drive part,
  • the feed box transfer base is arranged on the frame
  • the feed box transfer and lateral movement slide plate is slidably arranged on the feed box transfer base
  • the traverse sliding plate is connected
  • the magazine transfer support frame is vertically arranged on the magazine transfer traverse sliding plate
  • the magazine transfer lift drive is arranged on the magazine transfer support frame
  • the position bearing seat is connected with the magazine transfer lifting driving member, and the magazine transfer raising and lowering driving member is used to drive the magazine transfer limit bearing seat to move up and down in the direction of the magazine conveying mechanism;
  • the magazine transfer positioning mechanism further includes a magazine transfer limit component, and the magazine transfer limit component includes a magazine transfer limit baffle, a magazine transfer limit push plate and a magazine transfer limit push cylinder,
  • the transfer limiting baffle of the magazine and the transfer limiting push plate of the magazine are respectively arranged on both sides of the transfer limiting bearing seat of the magazine, the transfer limiting and pushing cylinder of the magazine and the magazine
  • the transfer limit push plate is connected, the transfer limit push cylinder of the magazine is used to drive the transfer limit push plate of the magazine to perform reciprocating displacement in the direction of the transfer limit baffle of the magazine, the magazine
  • the two ends of the transfer limiting baffle are respectively provided with transfer limiting protrusions of the material box, and the two transfer limiting protrusions of the material box are respectively arranged perpendicularly to the transfer limiting baffle of the material box;
  • the magazine transfer mechanism includes a magazine transfer fixing plate, a magazine transfer slide plate, a magazine transfer drive, a magazine transfer lifting cylinder, and a magazine transfer clamping claw, the magazine transfer fixing plate is arranged on the frame , And the magazine transfer fixing plate is located between the magazine transfer positioning mechanism and the magazine stacking mechanism, the magazine transfer slide plate is slidably arranged on the magazine transfer fixing plate, and the magazine
  • the transfer drive is connected to the magazine transfer slide, and the magazine transfer drive is used to drive the magazine transfer slide to perform reciprocating displacement between the magazine transfer positioning mechanism and the magazine stacking mechanism
  • the material box transfer lift cylinder is arranged on the material box transfer slide plate, the material box transfer jaws are connected with the material box transfer lift cylinder, and the material box transfer lift cylinder is used to drive the material box to transfer
  • the gripper performs a lifting movement.
  • the two cartridge conveying guide rails are arranged in parallel.
  • the material box conveying driving member is a conveying cylinder.
  • the material box conveying limit convex column is a cylindrical structure.
  • the driving part for carrying and traversing the magazine is a motor.
  • the first material box conveying and clamping elastic limit bar and the second material box conveying and clamping elastic limit bar are both silicone elastic limit bars.
  • the driving member for turning and transversing the magazine is an air cylinder.
  • the transfer and lifting driving member of the magazine is an air cylinder.
  • the material box transfer driving member is a servo motor screw drive structure.
  • the present invention has at least the following advantages:
  • the polymer panel storage box stacking equipment of the present invention can complete the polymer panel storage by setting up a frame, a magazine conveying mechanism, a magazine transport mechanism, a magazine transfer positioning mechanism, a magazine transfer mechanism, and a magazine stacking mechanism.
  • the material box is recycled and stored, thereby improving the efficiency of production and processing and reducing the cost of production and processing.
  • Figure 1 is a schematic diagram of the structure of a polymer panel storage box
  • FIG. 2 is a schematic structural diagram of a polymer panel storage box stacking device according to an embodiment of the present invention
  • FIG. 3 is a schematic diagram of the structure of the box conveying mechanism of the polymer panel storage box stacking device in FIG. 2;
  • FIG. 4 is a schematic structural diagram of a material box handling mechanism of the polymer panel storage box stacking device in FIG. 2;
  • FIG. 5 is a schematic structural diagram of the transfer positioning mechanism of the material box of the polymer panel storage box stacking device in FIG. 2;
  • FIG. 6 is a schematic structural diagram of the material box transfer mechanism of the polymer panel storage box stacking device in FIG. 2;
  • FIG. 7 is a schematic diagram of the structure of the box stacking mechanism of the polymer panel storage box stacking device in FIG. 2.
  • connection of an element with another element also mean that the element is “connected” with another element, and fluids can be exchanged and communicated between the two.
  • a polymer panel storage box stacking device 20 including: a frame 100, a magazine conveying mechanism 200, a magazine transport mechanism 300, a magazine transfer positioning mechanism 400, a magazine transfer mechanism 500, and a magazine
  • the palletizing mechanism 600, the material box conveying mechanism, the material box conveying mechanism, the material box transfer positioning mechanism, the material box transfer mechanism and the material box stacking mechanism are respectively arranged on the frame, the material box transfer positioning mechanism and the material box stacking mechanism are respectively Located on one side of the material box conveying mechanism, the material box conveying mechanism is located between the material box conveying mechanism and the material box transfer positioning mechanism, and the material box transfer mechanism is located between the material box transfer and positioning mechanism and the material box stacking mechanism.
  • the material box conveying mechanism is used for conveying the material box
  • the material box conveying mechanism is used for conveying and placing the material box on the material box conveying mechanism on the material box transfer positioning mechanism
  • the material box transfer positioning mechanism is used for aligning the material.
  • the box is transferred and positioned
  • the magazine transfer mechanism is used to transport and place the magazine on the magazine transfer positioning mechanism on the magazine palletizing mechanism
  • the magazine handling mechanism is used to stack the magazine; in this way, it can realize the alignment
  • the stacking operation of the polymer panel storage box replaces manual operation, so that the production efficiency is improved, and the overall space utilization rate can be improved.
  • the material box conveying mechanism 200 includes a material box conveying platform 210, a material box conveying guide rail 220, a material box conveying slide plate 230, and a material box conveying driving member 240.
  • the material box conveying platform is set on the frame, and the material box
  • the conveying guide slide is set on the material box conveying platform, the material box conveying slide is slidably arranged on the material box conveying platform, the material box conveying slide plate is provided with a material box conveying card slot, the material box conveying card slot and the material box conveying guide slide rail card Connection, the material box conveying drive is connected with the material box conveying slide plate, and the material box conveying drive member is used to drive the material box conveying sliding plate to reciprocate along the extension direction of the material box conveying guide rail; in this embodiment, the material box conveying There are two guide rails, and the two cartridge conveying guide rails are arranged in parallel, so that the conveying operation of the cartridge conveying slide 230 can be made more stable; for another example, the
  • the bottom of the material box conveying platform 210 is provided with a material box sliding limit post 211
  • the bottom of the material box conveying slide plate 230 is provided with a material box sliding limit block 231
  • the material box conveying platform 210 is provided with a material box sliding avoidance groove 212.
  • the sliding limit stop of the material box passes through the sliding avoidance groove of the material box, and the sliding limit stop of the material box is aligned with the sliding limit post of the material box; the surface of the sliding limit post of the material box is provided with silicone anti-collision elasticity In this way, the sliding position of the material box conveying slide 230 can be limited, so that the conveying accuracy of the material box conveying sliding plate 230 is higher; at the same time, by setting the silicone anti-collision elastic layer, it can prevent the sliding limit column of the material box The impact action prevents the material box sliding limit column from being damaged in actual processing operations, so that the overall service life is improved.
  • the material box conveying mechanism 200 also includes a plurality of material box conveying limit chuck plates 250, each of the material box conveying limit chuck plates is arranged on the material box conveying slide plate at intervals, and two adjacent material box conveying limit plates are arranged at intervals.
  • the magazine fixing avoidance hole is located at the center of the magazine limit area; conveying in a magazine
  • the magazine conveying limiting card board 250 includes a magazine limiting horizontal bar 251 and a magazine limiting protrusion 252, and the magazine limiting protrusion is vertically arranged at one end of the magazine limiting horizontal bar.
  • the empty polymer panel storage box is placed on the limit area 232 of the magazine by manual or corresponding manipulator equipment, and the limit card 250 of each magazine is sent to the corresponding polymer panel storage box.
  • the limit is fixed, so that the polymer panel storage box can remain stable on the limit area of the magazine; specifically, the magazine conveying limit card board 250 passes through the limit bar 251 and the limit protrusion 252 of the magazine.
  • the position of the adjacent two side parts of the polymer panel storage box is limited, so that the position of the polymer panel storage box can be shifted during the conveying process.
  • the material avoiding hole 13 of the polymer panel storage box is aligned with the fixing avoiding hole 233 of the material box, which can improve the placement accuracy of the polymer panel storage box , So that the accuracy of the overall conveying operation is higher;
  • the magazine conveying drive 240 drives the magazine conveying slide 230 to slide, so as to transport the polymer on the slide 230 to the polymer box.
  • the panel storage box is transported to the box handling mechanism 300.
  • the polymer panel storage box can be pressed and fixed on the box conveying slide 230 during the transportation process, and at the same time, it can facilitate the taking and placing of the polymer panel storage box.
  • the material box conveying mechanism 200 also includes a plurality of material box conveying limit components 260, each of the material box conveying limit components is connected to each of the material box conveying limit cards in a one-to-one correspondence, and each of the material box conveying limit components is in the form of " The one" shape is arranged on the material box conveying slide plate; in a material box conveying limit component, the material box conveying limit component 260 includes the material box conveying limit side plate 261 and the material box conveying limit elastic sheet 262.
  • the material box conveys
  • the limit side plate is connected with the end of the limit bar of the magazine away from the limit protrusion of the magazine, and the magazine conveying limit elastic piece is obliquely arranged on the top of the conveying limit side plate of the magazine, and the magazine conveying limit elastic piece is provided with material Box limit clamping part, the material box limit clamping part is located above the material box limit area;
  • the box conveying limit side plate 261 resists one side of the polymer panel storage box, thereby enabling further Limit the position of the polymer panel storage box.
  • the magazine limit clamping part of the magazine conveying limit elastic sheet 262 is located in the conveying groove 14 of the polymer panel storage box, and the magazine conveys the limit elastic sheet
  • the 262 has a certain elastic force, so that the conveying groove 14 of the polymer panel storage box can be compressed and fixed by the magazine limit clip part of the magazine conveying limit elastic sheet 262, so that the polymer panel can store materials.
  • the box can be compressed and fixed on the limit area of the material box.
  • the material box conveying limit spring 262 has elasticity, it can facilitate the removal of the polymer panel storage box.
  • the transportation operation is taken away, and the cartridge conveying limit elastic piece 262 can be reset under the action of elastic force, which makes the overall production and processing operation more convenient.
  • the material box conveying limit component 260 also includes a material box conveying limit convex post 263.
  • the material box conveying limit boss is a rubber elastic column, and the material box conveying limit boss is set in a fixed avoidance position of the material box.
  • the cartridge conveying limit convex column is a cylindrical structure.
  • the material box conveying limit convex column 263 passes through the material avoiding hole 13 of the polymer panel storage box, so that the polymer panel storage box is fixed by the material box conveying limit convex column 263, so that the polymer panel is stored The box will not shift in position during the conveying process.
  • the material box transport mechanism 300 includes a material box transporting fixed horizontal plate 310, a material box transporting and moving plate 320, a material box transporting and moving drive member 330, a material box transporting and lifting slide 340, and a material box transporting and lifting drive member 350
  • the material box conveying and clamping assembly 360 the material box conveying and fixing horizontal plate is arranged on the frame, the material box conveying and transversal plate is slidably arranged on the material box conveying fixed horizontal plate, the material box conveying and transversal driving part and the material box conveying horizontal
  • the moving plate is connected, and the material box conveying and transversal drive unit is used to drive the material box conveying and transversal plate to perform reciprocating displacement between the material box conveying mechanism and the material box transfer positioning mechanism.
  • the material box conveying lifting slide is slidably arranged on the material box conveying horizontal.
  • the material box conveying and lifting driving part is connected with the material box conveying and lifting slide plate.
  • the material box conveying and lifting driving part is used to drive the material box conveying and lifting slide plate to move up and down in the direction of the material box conveying mechanism.
  • the material box conveying clamping assembly is connected with the material box conveying mechanism.
  • the material box is connected with the lifting slide plate.
  • the magazine conveying and clamping assembly 360 is used on the magazine conveying and transversal plate 320, the magazine conveying transversal drive 330, and the magazine conveyance.
  • the lifting slide 340 and the material box conveying and lifting drive 350 it moves to the clamping position of the polymer panel storage box, and clamps the polymer panel storage box, and then transports the transverse plate through the material box 320.
  • the polymer panel storage box is placed on the transfer positioning mechanism of the magazine under the drive of the material box conveying and transversal driving part 330, the material box conveying and lifting slide 340 and the material box conveying and lifting driving part 350 to complete the polymer panel storage. The handling operation of the material box.
  • the material box conveying and transversal driving member 330 includes a material box conveying and transversal driving part 331 and a material box conveying and transversal driving screw 332.
  • the material box conveying and transversal driving part is arranged on the fixed horizontal plate of the material box.
  • the material box conveying and traverse driving screw rod is rotated and arranged on the material box conveying fixed horizontal plate, the material box conveying and traverse driving part is connected with the material box conveying and traverse driving screw rod, and the material box conveying and traverse plate and the material box are conveyed and traversed.
  • Drive screw connection In this embodiment, the material box conveying and traverse driving part is a motor.
  • the magazine conveying and traverse driving part 331 drives the magazine conveying and traverse driving screw 332 to rotate, so that the magazine conveying and traverse driving screw 332 can drive the magazine conveying and traverse plate to perform a traverse operation.
  • the use of the screw drive method can improve the movement accuracy and stability, thereby improving the accuracy of production and processing.
  • the material box handling lifting drive includes the material box handling lifting cylinder and the material box handling lifting rail, the material box handling lifting cylinder is connected with the material box handling lifting slide plate, and the material box handling lifting rail is set on the material box moving horizontally.
  • the material box conveying and lifting slide is provided with a material box conveying and lifting card slot, and the material box conveying and lifting card slot is clamped with the material box conveying and lifting rail.
  • the magazine conveying lifting slide is driven by the magazine conveying lifting cylinder to move, so that the magazine conveying lifting slide can move up and down along the direction of the magazine conveying lifting rail, thereby realizing the magazine conveying clamping assembly 360 The lifting operation.
  • the material box conveying and clamping assembly 360 includes a material box conveying and clamping positioning base plate 361, a first material box conveying and clamping block 362, a second material box conveying and clamping block 363, and a first material box conveying and clamping block.
  • the air cylinder 364 and the second conveying and clamping cylinder 365 are connected to the material box conveying and clamping positioning substrate and the material box conveying lifting slide plate.
  • the first material box conveying and clamping cylinder and the second conveying clamping cylinder are symmetrically arranged in the material box conveying and clamping.
  • the first material box conveying clamping block is connected to the first material box conveying clamping block
  • the second material box conveying clamping block is connected to the second conveying clamping cylinder
  • the first material box conveying clamping block is connected to the first material box conveying clamping block.
  • the two material box conveying clamping blocks are respectively symmetrically located on both sides of the material box conveying and clamping positioning substrate.
  • the first cartridge conveying and clamping cylinder 364 and the second conveying and clamping cylinder 365 respectively drive the first cartridge conveying clamping block 362 and the second
  • the cartridge conveying clamping blocks 363 move closer to or away from each other, whereby the first cartridge conveying clamping block 362 and the second cartridge conveying clamping block 363 can clamp and fix the polymer panel storage box.
  • the cartridge conveying and clamping assembly 360 also includes a first cartridge conveying and clamping elasticity Limiting bar 366 and a plurality of first material box conveying and clamping limit protrusions 367, the first material box conveying and clamping elastic limit bar is arranged on the first material box conveying clamping block close to the second material box conveying clamping block On the side surface of the first material box, each of the first material box conveying and clamping limit protrusions is arranged on the first material box conveying and clamping elastic limit bar at intervals, and the cross section of the first material box conveying and clamping elastic limit bar is "concave" ”-Shaped structure, the first material box conveying and clamping limit protrusions are conical shaped protrusions; similarly, the material box conveying and clamping assembly 360 also includes a second material box conveying and clamping elastic limit bar 368 and
  • the cross section of the second material box conveying and clamping elastic limit bar is a "concave"-shaped structure.
  • the box conveying and clamping limit convex particles are conical convex particles; in this embodiment, the first material box conveying and clamping elastic limit bar and the second material box conveying and clamping elastic limit bar are both silicone elastic limit bars .
  • the first material box conveying clamping block and the second material box conveying clamping block clamp and fix the polymer panel storage box
  • the first material box conveying and clamping elastic limit bar 366 is set.
  • the second material box conveying and clamping elastic limit bar 368 so that the elastic force of the first material box conveying and clamping elastic limit bar 366 and the second material box conveying and clamping elastic limit bar 368 make the material box conveying clamp
  • the clamping force of the tightening component 360 is improved.
  • each of the first material box conveying and clamping limit protrusions 367 and each of the second material box conveying and clamping limit protrusions 369 are respectively pressed and fixed on the polymer panel to store materials.
  • the polymer panel storage box is clamped by the conveying and clamping limit protrusions 367 of each first material box and the conveying and clamping limit protrusions 369 of each second material box.
  • the holding and fixing can increase the clamping force of the material box conveying and clamping assembly 360, and make the polymer panel storage box more stable during clamping operation.
  • the magazine transfer positioning mechanism 400 includes a magazine transfer base 410, a magazine transfer and lateral movement slide plate 420, a magazine transfer and lateral movement drive 430, a magazine transfer support frame 440, and a magazine transfer limit bearing seat 450 and the feed box transfer and lift drive 460,
  • the feed box transfer base is set on the frame
  • the feed box transfer and transversal slide plate is slidably set on the feed box transfer base
  • the slide plate is connected
  • the magazine transfer support frame is vertically arranged on the magazine transfer and horizontal movement slide
  • the magazine transfer lift drive is arranged on the magazine transfer support frame
  • the magazine transfer limit bearing seat is connected with the magazine transfer lift drive
  • the material box transfer and lift drive is used to drive the transfer limit bearing seat of the material box to move up and down in the direction of the material box conveying mechanism; in this embodiment, the transfer and horizontal movement drive of the material box is an air cylinder, and the transfer and lift drive of the material box is cylinder.
  • the material box transfer lift drive 460 drives the magazine transfer limit bearing seat 450 to rise to the set height , So that the transfer limit bearing seat 450 of the magazine carries and fixes the bottom of the polymer panel storage box, so that the polymer panel storage box can be placed on the transfer limit bearing seat 450 of the magazine. Then, the transfer and lateral movement driving member 430 of the magazine drives the transfer and lateral movement sliding plate 420 of the magazine to move, so that the polymer panel storage box moves to the feeding position of the magazine transfer mechanism.
  • the magazine transfer positioning mechanism 400 further includes a magazine transfer limit assembly 470
  • the magazine transfer limit assembly 470 includes a magazine transfer limit baffle 471, a magazine transfer limit push plate 472, and a magazine transfer limit
  • the material pushing cylinder 473, the material box transfer limit baffle and the material box transfer limit push plate are respectively arranged on both sides of the material box transfer limit bearing seat, the material box transfer limit push cylinder and the material box transfer limit push plate Connected, the transfer limit push cylinder of the magazine is used to drive the transfer limit push plate of the magazine to reciprocate in the direction of the transfer limit baffle of the magazine.
  • the two ends of the transfer limit baffle 471 of the magazine are respectively provided with a magazine
  • the transfer limiting protrusion 471a, and the two transfer limiting bumps of the magazine are respectively arranged perpendicularly to the transfer limiting baffle of the magazine.
  • the transfer limit push cylinder 473 drives the transfer limit push plate 472 to the transfer limit stop of the magazine.
  • the plate 471 moves in the direction, so that one side of the polymer panel storage box resists the transfer limit baffle 471 of the magazine.
  • the transfer limit bumps on the two ends of the transfer limit baffle 471 are passed.
  • the 471a resists the two symmetrical sides of the polymer panel storage box, thereby realizing the transfer and positioning operation of the polymer panel storage box, so that the box transfer mechanism has a higher accuracy during the transfer operation.
  • the material box transfer mechanism 500 includes a material box transfer fixing plate 510, a material box transfer slide plate 520, a material box transfer driving member 530, a material box transfer lifting cylinder 540 and a material box transfer jaw 550, a material box transfer fixing plate Set on the frame, and the magazine transfer fixing plate is located between the magazine transfer positioning mechanism and the magazine palletizing mechanism, the magazine transfer slide plate is slidably arranged on the magazine transfer fixing plate, the magazine transfer driver and the magazine transfer The slide plate is connected, and the material box transfer drive is used to drive the material box transfer slide plate to reciprocate between the material box transfer positioning mechanism and the material box stacking mechanism.
  • the material box transfer lift cylinder is set on the material box transfer slide plate, and the material box is transferred.
  • the clamping jaws are connected to the material box transfer lifting cylinder, which is used to drive the material box transfer clamping jaws to move up and down; in this embodiment, the material box transfer driving part is a servo motor screw drive structure.
  • the material box transfer positioning mechanism 400 moves the polymer panel storage box into position
  • the material box transfer jaws 550 are on the material box transfer slide plate 520, the material box transfer driving member 530, and the material box transfer lifting cylinder 540.
  • the slide plate 520 and the material are transferred through the magazine.
  • the box transfer driver 530 and the box transfer lift cylinder 540 the polymer panel storage box is placed on the box stacking mechanism for stacking operation.
  • the material box palletizing mechanism 600 includes a material box palletizing support plate 610, a material box palletizing bearing device 620, a material box palletizing lifting device 630 and a material box palletizing limit device 640, and the material box palletizing support
  • the board is arranged on the frame
  • the material box stacking bearing device is arranged on the material box stacking support plate
  • the material box stacking lifting device is connected with the material box stacking bearing device
  • the material box stacking lifting device is used to drive the material box stacking
  • the stacking bearing device moves up and down on the stacking support plate of the magazine, and the stacking limit device of the magazine is connected with the stacking bearing device of the magazine;
  • the stacking bearing device is used to carry and place the magazine, and the stacking device is used for loading and placing the magazine.
  • the limit device is used to limit and fix the material box on the box stacking carrying device;
  • the material box palletizing bearing device 620 includes a material box palletizing bearing lifting plate 621, a material box palletizing bearing base 622, and a material box palletizing bearing lifting limit stop 623.
  • the material box palletizing support plate 610 is provided with There is a material box stacking lifting guide groove 611, the material box stacking bearing lifting plate is slidably arranged on the material box stacking support plate, and one end of the material box stacking bearing lifting limit stop is connected with the material box stacking bearing lifting plate.
  • the other end of the box palletizing load-lifting limit stop passes through the box palletizing lifting guide groove, and the box palletizing load-bearing base and the box palletizing load-bearing elevating plate are far away from the box palletizing load-bearing elevating limit stop
  • One side is connected, and the box stacking bearing base and the box stacking bearing lifting plate are arranged perpendicularly, and the box stacking bearing base 622 is provided with a box stacking placement area 622a.
  • the material box stacking bearing base has a rectangular parallelepiped structure.
  • the material box transfer mechanism 500 moves the polymer panel storage box and places it on the material box palletizing base 622 of the material box palletizing mechanism 600, so that the material box palletizing base 622 can continuously move Each polymer panel storage box is stacked.
  • the material box palletizing bearing device 620 further includes a material box palletizing bearing reinforcement block 624, and the material box palletizing bearing reinforcement block is respectively connected with the material box palletizing bearing lifting plate and the material box palletizing bearing base.
  • the cross section of the material box stacking load-bearing reinforcement block is an equilateral triangle structure; in this embodiment, there are a plurality of material box stacking load-bearing reinforcement blocks, and each of the material box stacking load-bearing reinforcement blocks is arranged parallel to each other.
  • the box stacking load-bearing reinforcement block 624 by providing the box stacking load-bearing reinforcement block 624, the overall structural strength can be improved, so that the load-bearing capacity of the stacking can be improved.
  • the stack carrying base 622 is provided with a first box stacking and unloading chute 622b and a second box stacking and unloading chute 622c, the first box stacking and unloading chute and the second box stacking and unloading chute
  • the material chutes are respectively located on both sides of the stacking area of the material box.
  • the first material box stacking and reclaiming chute is parallel to the second material box stacking and reclaiming chute.
  • the forklift can be moved along the first material box stacking and reclaiming chute 622b.
  • the second material box stacking and reclaiming chute 622c extends to the material box stacking bearing base 622, so that the polymer panel storage box group after the stacking is completed is lifted and transported.
  • the material box stacking and lifting device 630 includes a material box stacking lifting driving member 631, a material box stacking lifting screw 632, a material box stacking lifting installation block 633, and a material box stacking lifting limit sensor 634 ,
  • the material box palletizing lifting drive is arranged on the material box palletizing support plate
  • the material box palletizing lifting installation block is arranged on the top of the material box palletizing support plate
  • one end of the material box palletizing lifting screw is palletized with the material box
  • the lifting mounting block is connected
  • the other end of the material box stacking lifting screw rod is connected with the material box stacking lifting driving part
  • the material box stacking lifting driving part is used to drive the material box stacking lifting screw to move relative to the material box stacking support plate
  • the material box stacking lifting limit sensor is arranged at the bottom of the material box stacking support plate, and the material box stacking lifting limit sensor is aligned with the material box stacking bearing lifting limit stop, and the material box stacking
  • the lifting screw 632 is connected to the
  • the box palletizing lifting driving member 631 drives the box palletizing lifting screw 632 to rotate, so as to continuously adjust the height of the box palletizing load lifting plate.
  • the adjustment enables the stacking base 622 of the material box to continuously adjust the height position during the stacking operation, so that the precision of the stacking processing operation is higher.
  • the material box palletizing limit device 640 includes a material box palletizing positioning column 641, a material box palletizing support ring 642, a material box palletizing support elastic convex column 643, and a material box palletizing connecting bar 644,
  • the material box stacking positioning column 641 is vertically arranged on the material box stacking bearing base 622, and the material box stacking positioning column is located at the center of the stacking area of the material box, and the material box stacking support ring sleeve is placed on the material box.
  • the box palletizing support elastic convex column is respectively connected with the box palletizing support ring and the box palletizing bearing base, and the box palletizing connecting bar is respectively connected with the box palletizing support ring.
  • the inner side wall is connected with the outer side wall of the stacking positioning column of the material box.
  • the material box stacking positioning column has a cylindrical structure.
  • the cartridge stacking positioning column 641 is used to limit the position of the polymer panel storage box, so that the polymer panel storage boxes can be stacked together without position shift. Specifically, when the polymer panel storage box is placed on the magazine stacking base 622, first, the magazine stacking positioning column 641 is aligned with the material avoiding hole 13 of the polymer panel storage box, so that The polymer panel storage box can pass through the box stacking positioning column 641 and fall onto the box stacking support ring 642, thereby carrying the polymer panel storage box through the box stacking support ring 642.
  • the supporting force of the cartridge stacking support ring 642 can be improved, and at the same time, There is a certain gap between the material box stacking support ring 642 and the material box stacking bearing base 622, so that workers can use a forklift to move the stacked polymer panel storage boxes away, thereby making the whole The degree of automation is higher, thereby improving the efficiency of production and processing.
  • the material box stacking connecting bar 644 By providing the material box stacking connecting bar 644, the overall structural strength can be improved, so that the supporting force of the material box stacking support ring 642 is higher.
  • each elastic protruding column for the stacking support of the cartridge is distributed annularly around the positioning post for the stacking of the cartridge; in this way, the overall structural strength can be improved, and the overall structure More compact; for another example, multiple cartridge stacking connecting bars are provided, and each cartridge stacking connecting bar is distributed in a ring around the cartridge stacking positioning column; in this way, the overall structural strength can be improved, and the overall structure can be more compact.
  • the material box palletizing limit device 640 also includes a material box palletizing guide component 645, and the material box palletizing guide component 645 includes a first material box palletizing limit card 645a and a second material box.
  • the palletizing limit board 645b, the first palletizing limit chuck and the second palletizing limit chuck are respectively arranged on two opposite corners of the palletizing bearing base of the pallet, and the first pallet
  • the palletizing limit card plate and the second palletizing limit card plate are arranged in parallel; the first palletizing limit card plate and the second palletizing limit card plate are respectively provided with the palletizing limit card Bit card slot.
  • the cross section of the first cartridge stacking limit card is an "L" structure
  • the cross section of the second cartridge stacking limit card is an "L" structure.
  • the polymer panel storage box can be prevented from shifting in position when it is falling. Specifically, the first palletizing limit chuck 645a and the second palletizing limit chuck 645b limit the two diagonal corners of the polymer panel storage box through the palletizing limit slot of the pallet. Therefore, the position of the polymer panel storage box will not be shifted when it is falling.
  • the cartridge stacking guide component 645 also includes a plurality of cartridge stacking guide silicone strips 645c, and each cartridge stacking guide silicone strip is connected to the outer side wall of the cartridge stacking positioning column.
  • each box stacking guide silicone strip is vertically arranged with the box stacking bearing base; in a box stacking guide silicone strip, the cross section of the box stacking guide silicone strip is a rectangular structure.
  • the present invention has at least the following advantages:
  • the polymer panel storage box stacking equipment of the present invention is provided with a frame 100, a magazine conveying mechanism 200, a magazine handling mechanism 300, a magazine transfer positioning mechanism 400, a magazine transfer mechanism 500 and a magazine stacking mechanism 600, thereby
  • the recycling and storage operation of the polymer panel storage box can be completed, thereby improving the efficiency of production and processing, and reducing the cost of production and processing.

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Abstract

一种高分子面板储料盒堆叠设备，包括：机架（100）、料盒输送机构（200）、料盒搬运机构（300）、料盒中转定位机构（400）、料盒移送机构（500）及料盒码垛机构（600），料盒输送机构（200）、料盒搬运机构（300）、料盒中转定位机构（400）、料盒移送机构（500）及料盒码垛机构（600）分别设置于机架（100）上，料盒中转定位机构（400）及料盒码垛机构（600）分别位于料盒输送机构（200）的一侧，料盒搬运机构（300）位于料盒输送机构（200）与料盒中转定位机构（400）之间，料盒移送机构（500）位于料盒中转定位机构（400）与料盒码垛机构（600）之间；通过上述设置，所述高分子面板储料盒堆叠设备能够完成高分子面板储料盒回收存放操作，由此提高生产加工的效率，减少生产加工的成本。

Description

高分子面板储料盒堆叠设备 技术领域
本发明涉及工业加工技术领域，特别是涉及一种高分子面板储料盒堆叠设备。
背景技术
工业自动化是指机器设备或生产过程在不需要人工直接干预的情况下，按预期的目标实现测量、操纵等信息处理和过程控制的统称，是现代制造领域中重要的技术之一。在纺织、包装、建材、造纸、汽车、电子、环保、钢铁、交通及水处理等领域，工业自动化技术涉及这些行业加工过程的单台设备、工段、生产线，甚至整个工厂，是现代工业的基础支撑技术。
如图1所示，为一种高分子面板储料盒10，包括料盒本体11，所述料盒本体11上开设有物料槽12，所述物料槽12的底部开设有物料避空孔13，所述料盒本体11的两侧面上分别开设有搬运凹槽14，所述搬运凹槽14的两侧设置均设置有凸台15，所述凸台15上开设有连接孔16。在实际生产加工操作中，高分子面板储料盒10用于放置高分子免漆板、橱柜门板或复合料板等板状工件，从而能够配合流水线将板状工件运输到各个工位上进行加工操作。当板状工件完成加工操作后，亦即，高分子面板储料盒10为空置状态，此时，需要对空置的高分子面板储料盒10进行回收存放。现有的高分子面板储料盒10的回收操作一般采用人工的方式进行，通过人工将高分子面板储料盒10搬运至对应的存放工位上，从而完成高分子面板储料盒10的回收存放操作。
然而，高分子面板储料盒10跟吸塑盒不一样，其具有一定的重量，采用人工的方式显然需要耗费较多的人力物力，同时，现有的回收存放方式一般采用平铺放置的方式进行，亦即，将各高分子面板储料盒10堆放在存放工位，从而会占用较大的空间，造成空间上的浪费。
发明内容
本发明的目的是克服现有技术中的不足之处，提供一种能够代替人工对工件物料盒进行下料回收，使得生产加工的效率得到提高的高分子面板储料盒堆叠设备。
本发明的目的是通过以下技术方案来实现的：
一种高分子面板储料盒堆叠设备，其特征在于，包括：机架、料盒输送机构、料盒搬运机构、料盒中转定位机构、料盒移送机构及料盒码垛机构，所述料盒输送机构、所述料盒搬运机构、所述料盒中转定位机构、所述料盒移送机构及所述料盒码垛机构分别设置于所述机架上，所述料盒中转定位机构及所述料盒码垛机构分别位于所述料盒输送机构的一侧，所述料盒搬运机构位于所述料盒输送机构与所述料盒中转定位机构之间，所述料盒移送机构位于所述料盒中转定位机构与所述料盒码垛机构之间；
所述料盒输送机构用于对料盒进行输送操作，所述料盒搬运机构用于将所述料盒输送机构上的料盒搬运放置在所述料盒中转定位机构上，所述料盒中转定位机构用于对料盒进行中 转定位，所述料盒移送机构用于将所述料盒中转定位机构上的料盒搬运放置在所述料盒码垛机构上，所述料盒搬运机构用于对料盒进行码垛操作；
所述料盒输送机构包括料盒输送平台、料盒输送导向滑轨、料盒输送滑板及料盒输送驱动件，所述料盒输送平台设置于所述机架上，所述料盒输送导向滑轨设置于所述料盒输送平台上，所述料盒输送滑板滑动设置于所述料盒输送平台上，所述料盒输送滑板上开设有料盒输送卡槽，所述料盒输送卡槽与所述料盒输送导向滑轨卡接，所述料盒输送驱动件与所述料盒输送滑板连接，所述料盒输送驱动件用于带动所述料盒输送滑板沿所述料盒输送导向滑轨的延伸方向进行往复式位移；
所述料盒输送平台的底部设置有料盒滑动限位柱，所述料盒输送滑板的底部设置有料盒滑动限位挡块，所述料盒输送平台上开设有料盒滑动避位槽，所述料盒滑动限位挡块穿设于所述料盒滑动避位槽，且所述料盒滑动限位挡块与所述料盒滑动限位柱相对齐；所述料盒滑动限位柱的表面设置有硅胶防撞弹性层；
所述料盒输送机构还包括多个料盒输送限位卡板，各所述料盒输送限位卡板间隔设置于所述料盒输送滑板上，相邻两个所述料盒输送限位卡板之间设置有料盒限位区，各所述料盒限位区上开设有料盒固定避位孔，所述料盒固定避位孔位于所述料盒限位区的中心位置处；在一个所述料盒输送限位卡板中，所述料盒输送限位卡板包括料盒限位横条及料盒限位凸块，所述料盒限位凸块垂直设置于所述料盒限位横条的一端；
所述料盒输送机构还包括多个料盒输送限位组件，各所述料盒输送限位组件一一对应与各所述料盒输送限位卡板连接，且各所述料盒输送限位组件呈“一”字型设置于所述料盒输送滑板上；在一个所述料盒输送限位组件中，所述料盒输送限位组件包括料盒输送限位侧板及料盒输送限位弹片，所述料盒输送限位侧板与所述料盒限位横条远离所述料盒限位凸块的一端连接，所述料盒输送限位弹片倾斜设置于所述料盒输送限位侧板的顶部，所述料盒输送限位弹片上设置有料盒限位卡接部，所述料盒限位卡接部位于所述料盒限位区的上方；
所述料盒输送限位组件还包括料盒输送限位凸柱，所述料盒输送限位凸柱为橡胶弹性柱，所述料盒输送限位凸柱设置于所述料盒固定避位孔上，且所述料盒输送限位凸柱的一端延伸至所述料盒固定避位孔外；
所述料盒搬运机构包括料盒搬运固定横板、料盒搬运横移板、料盒搬运横移驱动件、料盒搬运升降滑板、料盒搬运升降驱动件及料盒搬运夹紧组件，所述料盒搬运固定横板设置于所述机架上，所述料盒搬运横移板滑动设置于所述料盒搬运固定横板上，所述料盒搬运横移驱动件与所述料盒搬运横移板连接，所述料盒搬运横移驱动件用于带动所述料盒搬运横移板在所述料盒输送机构与所述料盒中转定位机构之间进行往复式位移，所述料盒搬运升降滑板滑动设置于所述料盒搬运横移板上，所述料盒搬运升降驱动件与所述料盒搬运升降滑板连接，所述料盒搬运升降驱动件用于带动所述料盒搬运升降滑板向所述料盒输送机构的方向进行升降位移，所述料盒搬运夹紧组件与所述料盒搬运升降滑板连接；
所述料盒搬运横移驱动件包括料盒搬运横移驱动部及料盒搬运横移驱动丝杆，所述料盒搬运横移驱动部设置于所述料盒搬运固定横板上，所述料盒搬运横移驱动丝杆转动设置于所述料盒搬运固定横板上，所述料盒搬运横移驱动部与所述料盒搬运横移驱动丝杆连接，所述料盒搬运横移板与所述料盒搬运横移驱动丝杆连接；
所述料盒搬运升降驱动件包括料盒搬运升降气缸及料盒搬运升降导轨，所述料盒搬运升降气缸与所述料盒搬运升降滑板连接，所述料盒搬运升降导轨设置于所述料盒搬运横移板上，且所述料盒搬运升降滑板上开设有料盒搬运升降卡槽，所述料盒搬运升降卡槽与所述料盒搬运升降导轨卡接；
所述料盒搬运夹紧组件包括料盒搬运夹紧定位基板、第一料盒搬运夹紧块、第二料盒搬运夹紧块、第一料盒搬运夹紧气缸及第二搬运夹紧气缸，所述料盒搬运夹紧定位基板与所述料盒搬运升降滑板连接，所述第一料盒搬运夹紧气缸与所述第二搬运夹紧气缸相互对称设置于所述料盒搬运夹紧定位基板上，所述第一料盒搬运夹紧块与所述第一料盒搬运夹紧气缸连接，所述第二料盒搬运夹紧块与所述第二搬运夹紧气缸连接，所述第一料盒搬运夹紧块与所述第二料盒搬运夹紧块分别相互对称位于所述料盒搬运夹紧定位基板的两侧；
所述料盒搬运夹紧组件还包括第一料盒搬运夹紧弹性限位条及多个第一料盒搬运夹紧限位凸粒，所述第一料盒搬运夹紧弹性限位条设置于所述第一料盒搬运夹紧块靠近所述第二料盒搬运夹紧块的一侧面上，各所述第一料盒搬运夹紧限位凸粒间隔设置于所述第一料盒搬运夹紧弹性限位条上，所述第一料盒搬运夹紧弹性限位条的横截面为“凹”字型结构，所述第一料盒搬运夹紧限位凸粒为圆锥形凸粒；
所述料盒搬运夹紧组件还包括第二料盒搬运夹紧弹性限位条及多个第二料盒搬运夹紧限位凸粒，所述第二料盒搬运夹紧弹性限位条设置于所述第二料盒搬运夹紧块靠近所述第一料盒搬运夹紧块的一侧面上，各所述第二料盒搬运夹紧限位凸粒间隔设置于所述第二料盒搬运夹紧弹性限位条上，所述第二料盒搬运夹紧弹性限位条的横截面为“凹”字型结构，第二料盒搬运夹紧限位凸粒为圆锥形凸粒；
所述料盒中转定位机构包括料盒中转基座、料盒中转横移滑板、料盒中转横移驱动件、料盒中转支撑架、料盒中转限位承载座及料盒中转升降驱动件，所述料盒中转基座设置于所述机架上，所述料盒中转横移滑板滑动设置于所述料盒中转基座上，所述料盒中转横移驱动件与所述料盒中转横移滑板连接，所述料盒中转支撑架垂直设置于所述料盒中转横移滑板上，所述料盒中转升降驱动件设置于所述料盒中转支撑架上，所述料盒中转限位承载座与所述料盒中转升降驱动件连接，所述料盒中转升降驱动件用于带动所述料盒中转限位承载座向所述料盒搬运机构的方向进行升降运动；
所述料盒中转定位机构还包括料盒中转限位组件，所述料盒中转限位组件包括料盒中转限位挡板、料盒中转限位推板及料盒中转限位推料气缸，所述料盒中转限位挡板与所述料盒中转限位推板分别设置于所述料盒中转限位承载座的两侧，所述料盒中转限位推料气缸与所 述料盒中转限位推板连接，所述料盒中转限位推料气缸用于带动所述料盒中转限位推板向所述料盒中转限位挡板的方向进行往复式位移，所述料盒中转限位挡板的两端分别设置有料盒中转限位凸块，两个所述料盒中转限位凸块分别与所述料盒中转限位挡板相垂直设置；
所述料盒移送机构包括料盒移送固定板、料盒移送滑板、料盒移送驱动件、料盒移送升降气缸及料盒移送夹爪，所述料盒移送固定板设置于所述机架上，且所述料盒移送固定板位于所述料盒中转定位机构与所述料盒码垛机构之间，所述料盒移送滑板滑动设置于所述料盒移送固定板上，所述料盒移送驱动件与所述料盒移送滑板连接，所述料盒移送驱动件用于带动所述料盒移送滑板在所述料盒中转定位机构与所述料盒码垛机构之间进行往复式位移，所述料盒移送升降气缸设置于所述料盒移送滑板上，所述料盒移送夹爪与所述料盒移送升降气缸连接，所述料盒移送升降气缸用于带动所述料盒移送夹爪进行升降运动。
在其中一个实施例中，所述料盒输送导向滑轨设置有两个。
在其中一个实施例中，所述两个料盒输送导向滑轨相平行设置。
在其中一个实施例中，所述料盒输送驱动件为输送气缸。
在其中一个实施例中，所述料盒输送限位凸柱为圆柱体结构。
在其中一个实施例中，所述料盒搬运横移驱动部为电机。
在其中一个实施例中，所述第一料盒搬运夹紧弹性限位条与所述第二料盒搬运夹紧弹性限位条均为硅胶弹性限位条。
在其中一个实施例中，所述料盒中转横移驱动件为气缸。
在其中一个实施例中，所述料盒中转升降驱动件为气缸。
在其中一个实施例中，所述料盒移送驱动件为伺服电机丝杆驱动结构。
与现有技术相比，本发明至少具有以下优点：
本发明的高分子面板储料盒堆叠设备通过设置机架、料盒输送机构、料盒搬运机构、料盒中转定位机构、料盒移送机构及料盒码垛机构，从而能够完成高分子面板储料盒回收存放操作，由此提高生产加工的效率，减少生产加工的成本。
附图说明
为了更清楚地说明本发明实施例的技术方案，下面将对实施例中所需要使用的附图作简单地介绍，应当理解，以下附图仅示出了本发明的某些实施例，因此不应被看作是对范围的限定，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他相关的附图。
图1为一种高分子面板储料盒的结构示意图；
图2为本发明一实施方式的高分子面板储料盒堆叠设备的结构示意图；
图3为图2中的高分子面板储料盒堆叠设备的料盒输送机构的结构示意图；
图4为图2中的高分子面板储料盒堆叠设备的料盒搬运机构的结构示意图；
图5为图2中的高分子面板储料盒堆叠设备的料盒中转定位机构的结构示意图；
图6为图2中的高分子面板储料盒堆叠设备的料盒移送机构的结构示意图；
图7为图2中的高分子面板储料盒堆叠设备的料盒码垛机构的结构示意图。
具体实施方式
为了便于理解本发明，下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是，本发明可以以许多不同的形式来实现，并不限于本文所描述的实施方式。相反地，提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。
需要说明的是，当元件被称为“固定于”另一个元件，它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件，它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的，并不表示是唯一的实施方式。
除非另有定义，本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的，不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。
需要说明的是，本文所使用关于元件与另一个元件“连接”的相关表述，也表示元件与另一个元件“连通”，流体可以在两者之间进行交换连通。
为了更好地对上述高分子面板储料盒堆叠设备进行说明，以更好地理解上述高分子面板储料盒堆叠设备的构思。请参阅图2，一种高分子面板储料盒堆叠设备20，包括：机架100、料盒输送机构200、料盒搬运机构300、料盒中转定位机构400、料盒移送机构500及料盒码垛机构600，料盒输送机构、料盒搬运机构、料盒中转定位机构、料盒移送机构及料盒码垛机构分别设置于机架上，料盒中转定位机构及料盒码垛机构分别位于料盒输送机构的一侧，料盒搬运机构位于料盒输送机构与料盒中转定位机构之间，料盒移送机构位于料盒中转定位机构与料盒码垛机构之间。
进一步地，料盒输送机构用于对料盒进行输送操作，料盒搬运机构用于将料盒输送机构上的料盒搬运放置在料盒中转定位机构上，料盒中转定位机构用于对料盒进行中转定位，料盒移送机构用于将料盒中转定位机构上的料盒搬运放置在料盒码垛机构上，料盒搬运机构用于对料盒进行码垛操作；如此，能够实现对高分子面板储料盒的码垛操作，由此代替人工的操作方式，使得生产效率得到提高，且能够提高整体空间的利用率。
请参阅图3，料盒输送机构200包括料盒输送平台210、料盒输送导向滑轨220、料盒输送滑板230及料盒输送驱动件240，料盒输送平台设置于机架上，料盒输送导向滑轨设置于料盒输送平台上，料盒输送滑板滑动设置于料盒输送平台上，料盒输送滑板上开设有料盒输送卡槽，料盒输送卡槽与料盒输送导向滑轨卡接，料盒输送驱动件与料盒输送滑板连接，料盒输送驱动件用于带动料盒输送滑板沿料盒输送导向滑轨的延伸方向进行往复式位移；在本 实施例中，料盒输送导向滑轨设置有两个，且两个料盒输送导向滑轨相平行设置，如此，能够使得料盒输送滑板230的输送操作更加平稳；又如，，料盒输送驱动件为输送气缸，如此，能够通过输送气缸的驱动使得料盒输送滑板230在料盒输送平台210上进行往复式位移。
进一步地，料盒输送平台210的底部设置有料盒滑动限位柱211，料盒输送滑板230的底部设置有料盒滑动限位挡块231，料盒输送平台210上开设有料盒滑动避位槽212，料盒滑动限位挡块穿设于料盒滑动避位槽，且料盒滑动限位挡块与料盒滑动限位柱相对齐；料盒滑动限位柱的表面设置有硅胶防撞弹性层；如此，能对料盒输送滑板230的滑动位置进行限定，使得料盒输送滑板230输送精度更高；同时，通过设置硅胶防撞弹性层，从而能够对料盒滑动限位柱起到防撞作用，由此防止料盒滑动限位柱在实际加工操作中被损坏，使得整体的使用寿命得到提高。
请再次参阅图3，料盒输送机构200还包括多个料盒输送限位卡板250，各料盒输送限位卡板间隔设置于料盒输送滑板上，相邻两个料盒输送限位卡板之间设置有料盒限位区232，各料盒限位区上开设有料盒固定避位孔233，料盒固定避位孔位于料盒限位区的中心位置处；在一个料盒输送限位卡板中，料盒输送限位卡板250包括料盒限位横条251及料盒限位凸块252，料盒限位凸块垂直设置于料盒限位横条的一端。
需要说明的是，空置的高分子面板储料盒通过人工或对应的机械手设备放置在料盒限位区232上，通过各料盒输送限位卡板250分别对对应的高分子面板储料盒进行限位固定，使得高分子面板储料盒能够在料盒限位区上保持稳定；具体的，料盒输送限位卡板250通过料盒限位横条251及料盒限位凸块252对高分子面板储料盒的相邻两侧面件位置限定，由此能够方式高分子面板储料盒在输送过程中发生位置偏移。当高分子面板储料盒放置完成后，此时，高分子面板储料盒的物料避空孔13与料盒固定避位孔233相对齐，由此能够提高高分子面板储料盒的放置精度，使得整体的输送操作的精度更高；完成高分子面板储料盒的放置操作后，通过料盒输送驱动件240带动料盒输送滑板230进行滑动，从而将料盒输送滑板230上的高分子面板储料盒输送至料盒搬运机构300处。
为了进一步提高高分子面板储料盒的输送稳定性，使得高分子面板储料盒能够在输送过程中压紧固定在料盒输送滑板230上，同时，能够方便高分子面板储料盒的取放操作，料盒输送机构200还包括多个料盒输送限位组件260，各料盒输送限位组件一一对应与各料盒输送限位卡板连接，且各料盒输送限位组件呈“一”字型设置于料盒输送滑板上；在一个料盒输送限位组件中，料盒输送限位组件260包括料盒输送限位侧板261及料盒输送限位弹片262，料盒输送限位侧板与料盒限位横条远离料盒限位凸块的一端连接，料盒输送限位弹片倾斜设置于料盒输送限位侧板的顶部，料盒输送限位弹片上设置有料盒限位卡接部，料盒限位卡接部位于料盒限位区的上方；
需要说明的是，当高分子面板储料盒放置在对应的料盒限位区232上时，料盒输送限位侧板261对高分子面板储料盒的一侧面进行抵持，从而能够进一步对高分子面板储料盒进行 位置限定，此时，料盒输送限位弹片262的料盒限位卡接部位于高分子面板储料盒的搬运凹槽14内，且料盒输送限位弹片262具有的一定的弹性力，如此，能够通过料盒输送限位弹片262的料盒限位卡接部对高分子面板储料盒的搬运凹槽14进行压紧固定，使得高分子面板储料盒能够压紧固定在料盒限位区上，同时，当需要将高分子面板储料盒取走时，由于料盒输送限位弹片262具有弹性，如此，能够便于高分子面板储料盒的取走搬运操作，且料盒输送限位弹片262能够在弹性力的作用完成复位，使得整体生产加工操作更加便捷。
请再次参阅图1，料盒输送限位组件260还包括料盒输送限位凸柱263，料盒输送限位凸柱为橡胶弹性柱，料盒输送限位凸柱设置于料盒固定避位孔上，且料盒输送限位凸柱的一端延伸至料盒固定避位孔外。在本实施例中，料盒输送限位凸柱为圆柱体结构。
需要说明的是，通过在料盒固定避位孔上设置料盒输送限位凸柱263，且料盒固定避位孔与高分子面板储料盒的物料避空孔13相对齐，从而能够通过料盒输送限位凸柱263穿过高分子面板储料盒的物料避空孔13，由此通过料盒输送限位凸柱263对高分子面板储料盒进行固定，使得高分子面板储料盒在输送过程中不会发生位置偏移。
请参阅图4，料盒搬运机构300包括料盒搬运固定横板310、料盒搬运横移板320、料盒搬运横移驱动件330、料盒搬运升降滑板340、料盒搬运升降驱动件350及料盒搬运夹紧组件360，料盒搬运固定横板设置于机架上，料盒搬运横移板滑动设置于料盒搬运固定横板上，料盒搬运横移驱动件与料盒搬运横移板连接，料盒搬运横移驱动件用于带动料盒搬运横移板在料盒输送机构与料盒中转定位机构之间进行往复式位移，料盒搬运升降滑板滑动设置于料盒搬运横移板上，料盒搬运升降驱动件与料盒搬运升降滑板连接，料盒搬运升降驱动件用于带动料盒搬运升降滑板向料盒输送机构的方向进行升降位移，料盒搬运夹紧组件与料盒搬运升降滑板连接。
需要说明的是，当高分子面板储料盒通过料盒输送机构200传送到位后，料盒搬运夹紧组件360在料盒搬运横移板320、料盒搬运横移驱动件330、料盒搬运升降滑板340及料盒搬运升降驱动件350的带动下移动到高分子面板储料盒的夹紧位置处，并对高分子面板储料盒进行夹持操作，然后再通过料盒搬运横移板320、料盒搬运横移驱动件330、料盒搬运升降滑板340及料盒搬运升降驱动件350的带动下将高分子面板储料盒放置在料盒中转定位机构上，从而完成高分子面板储料盒的搬运操作。
请再次参阅图4，料盒搬运横移驱动件330包括料盒搬运横移驱动部331及料盒搬运横移驱动丝杆332，料盒搬运横移驱动部设置于料盒搬运固定横板上，料盒搬运横移驱动丝杆转动设置于料盒搬运固定横板上，料盒搬运横移驱动部与料盒搬运横移驱动丝杆连接，料盒搬运横移板与料盒搬运横移驱动丝杆连接。在本实施例中，料盒搬运横移驱动部为电机。
需要说明的是，通过料盒搬运横移驱动部331带动料盒搬运横移驱动丝杆332进行转动，从而能够通过料盒搬运横移驱动丝杆332带动料盒搬运横移板进行横移操作，且采用丝杆驱动的方式能够提高移动精度及稳定性，由此提高生产加工的精度。
请再次参阅图4，料盒搬运升降驱动件包括料盒搬运升降气缸及料盒搬运升降导轨，料盒搬运升降气缸与料盒搬运升降滑板连接，料盒搬运升降导轨设置于料盒搬运横移板上，且料盒搬运升降滑板上开设有料盒搬运升降卡槽，料盒搬运升降卡槽与料盒搬运升降导轨卡接。
需要说明的是，通过料盒搬运升降气缸带动料盒搬运升降滑板进行运动，使得料盒搬运升降滑板能够沿着料盒搬运升降导轨的方向进行升降运动，由此实现料盒搬运夹紧组件360的升降操作。
请再次参阅图4，料盒搬运夹紧组件360包括料盒搬运夹紧定位基板361、第一料盒搬运夹紧块362、第二料盒搬运夹紧块363、第一料盒搬运夹紧气缸364及第二搬运夹紧气缸365，料盒搬运夹紧定位基板与料盒搬运升降滑板连接，第一料盒搬运夹紧气缸与第二搬运夹紧气缸相互对称设置于料盒搬运夹紧定位基板上，第一料盒搬运夹紧块与第一料盒搬运夹紧气缸连接，第二料盒搬运夹紧块与第二搬运夹紧气缸连接，第一料盒搬运夹紧块与第二料盒搬运夹紧块分别相互对称位于料盒搬运夹紧定位基板的两侧。
需要说明的是，当料盒搬运夹紧组件360进行夹紧操作时，第一料盒搬运夹紧气缸364及第二搬运夹紧气缸365分别带动第一料盒搬运夹紧块362与第二料盒搬运夹紧块363进行相互靠近或远离的运动，由此能够通过第一料盒搬运夹紧块362与第二料盒搬运夹紧块363对高分子面板储料盒进行夹紧固定。
进一步地，为了能够提高料盒搬运夹紧组件360的夹持力，使得高分子面板储料盒在夹紧操作时更加稳定，料盒搬运夹紧组件360还包括第一料盒搬运夹紧弹性限位条366及多个第一料盒搬运夹紧限位凸粒367，第一料盒搬运夹紧弹性限位条设置于第一料盒搬运夹紧块靠近第二料盒搬运夹紧块的一侧面上，各第一料盒搬运夹紧限位凸粒间隔设置于第一料盒搬运夹紧弹性限位条上，第一料盒搬运夹紧弹性限位条的横截面为“凹”字型结构，第一料盒搬运夹紧限位凸粒为圆锥形凸粒；同理，料盒搬运夹紧组件360还包括第二料盒搬运夹紧弹性限位条368及多个第二料盒搬运夹紧限位凸粒369，第二料盒搬运夹紧弹性限位条设置于第二料盒搬运夹紧块靠近第一料盒搬运夹紧块的一侧面上，各第二料盒搬运夹紧限位凸粒间隔设置于第二料盒搬运夹紧弹性限位条上，第二料盒搬运夹紧弹性限位条的横截面为“凹”字型结构，第二料盒搬运夹紧限位凸粒为圆锥形凸粒；在本实施例中，第一料盒搬运夹紧弹性限位条与第二料盒搬运夹紧弹性限位条均为硅胶弹性限位条。
需要说明的是，当第一料盒搬运夹紧块与第二料盒搬运夹紧块对高分子面板储料盒进行夹持固定时，通过设置第一料盒搬运夹紧弹性限位条366及第二料盒搬运夹紧弹性限位条368，从而能够通过第一料盒搬运夹紧弹性限位条366及第二料盒搬运夹紧弹性限位条368的弹性力使得料盒搬运夹紧组件360的夹持力得到提高，此时，各第一料盒搬运夹紧限位凸粒367与各第二料盒搬运夹紧限位凸粒369分别压持固定在高分子面板储料盒的两侧面的搬运凹槽14内，由此通过各第一料盒搬运夹紧限位凸粒367与各第二料盒搬运夹紧限位凸粒369对高分子面板储料盒进行卡持固定，从而能够提高料盒搬运夹紧组件360的夹持力，使得高 分子面板储料盒在夹紧操作时更加稳定。
请参阅图5，料盒中转定位机构400包括料盒中转基座410、料盒中转横移滑板420、料盒中转横移驱动件430、料盒中转支撑架440、料盒中转限位承载座450及料盒中转升降驱动件460，料盒中转基座设置于机架上，料盒中转横移滑板滑动设置于料盒中转基座上，料盒中转横移驱动件与料盒中转横移滑板连接，料盒中转支撑架垂直设置于料盒中转横移滑板上，料盒中转升降驱动件设置于料盒中转支撑架上，料盒中转限位承载座与料盒中转升降驱动件连接，料盒中转升降驱动件用于带动料盒中转限位承载座向料盒搬运机构的方向进行升降运动；在本实施例中，料盒中转横移驱动件为气缸，料盒中转升降驱动件为气缸。
需要说明的是，当料盒搬运机构300将高分子面板储料盒放置在料盒中转定位机构400上时，料盒中转升降驱动件460带动料盒中转限位承载座450上升到设定高度，使得料盒中转限位承载座450对高分子面板储料盒的底部进行承载固定，使得高分子面板储料盒能够放置在料盒中转限位承载座450上。然后再通过料盒中转横移驱动件430带动料盒中转横移滑板420进行移动，使得高分子面板储料盒移动到料盒移送机构的上料位置处。
进一步地，料盒中转定位机构400还包括料盒中转限位组件470，料盒中转限位组件470包括料盒中转限位挡板471、料盒中转限位推板472及料盒中转限位推料气缸473，料盒中转限位挡板与料盒中转限位推板分别设置于料盒中转限位承载座的两侧，料盒中转限位推料气缸与料盒中转限位推板连接，料盒中转限位推料气缸用于带动料盒中转限位推板向料盒中转限位挡板的方向进行往复式位移，料盒中转限位挡板471的两端分别设置有料盒中转限位凸块471a，两个料盒中转限位凸块分别与料盒中转限位挡板相垂直设置。
需要说明的是，当高分子面板储料盒放置在料盒中转限位承载座450上后，料盒中转限位推料气缸473带动料盒中转限位推板472向料盒中转限位挡板471的方向进行移动，使得高分子面板储料盒的一侧面与料盒中转限位挡板471相抵持，此时，通过料盒中转限位挡板471两端的料盒中转限位凸块471a与高分子面板储料盒的相互对称的两侧面相抵持，由此实现对高分子面板储料盒的中转定位操作，使得料盒移送机构在进行移送操作时的精度更高。
请参阅图6，料盒移送机构500包括料盒移送固定板510、料盒移送滑板520、料盒移送驱动件530、料盒移送升降气缸540及料盒移送夹爪550，料盒移送固定板设置于机架上，且料盒移送固定板位于料盒中转定位机构与料盒码垛机构之间，料盒移送滑板滑动设置于料盒移送固定板上，料盒移送驱动件与料盒移送滑板连接，料盒移送驱动件用于带动料盒移送滑板在料盒中转定位机构与料盒码垛机构之间进行往复式位移，料盒移送升降气缸设置于料盒移送滑板上，料盒移送夹爪与料盒移送升降气缸连接，料盒移送升降气缸用于带动料盒移送夹爪进行升降运动；在本实施例中，料盒移送驱动件为伺服电机丝杆驱动结构。
需要说明的是，当料盒中转定位机构400将高分子面板储料盒移动到位后，料盒移送夹爪550在料盒移送滑板520、料盒移送驱动件530及料盒移送升降气缸540的带动下移动到高分子面板储料盒的对应位置处，然后通过料盒移送夹爪550将高分子面板储料盒进行夹持 固定，完成夹持固定后，再通过料盒移送滑板520、料盒移送驱动件530及料盒移送升降气缸540的带动下将高分子面板储料盒放置在料盒码垛机构上进行码垛操作。
请参阅图7，料盒码垛机构600包括料盒码垛支撑板610、料盒码垛承载装置620、料盒码垛升降装置630及料盒码垛限位装置640，料盒码垛支撑板设置于机架上，料盒码垛承载装置设置于料盒码垛支撑板上，料盒码垛升降装置与料盒码垛承载装置连接，料盒码垛升降装置用于带动料盒码垛承载装置在料盒码垛支撑板上进行升降运动，料盒码垛限位装置与料盒码垛承载装置连接；料盒码垛承载装置用于对料盒进行承载放置，料盒码垛限位装置用于对盒码垛承载装置上的料盒进行限位固定；
进一步地，料盒码垛承载装置620包括料盒码垛承载升降板621、料盒码垛承载基座622及料盒码垛承载升降限位挡块623，料盒码垛支撑板610上开设有料盒码垛升降导向槽611，料盒码垛承载升降板滑动设置于料盒码垛支撑板上，料盒码垛承载升降限位挡块的一端与料盒码垛承载升降板连接，料盒码垛承载升降限位挡块的另一端穿设于料盒码垛升降导向槽，料盒码垛承载基座与料盒码垛承载升降板远离料盒码垛承载升降限位挡块的一侧面连接，且料盒码垛承载基座与料盒码垛承载升降板相垂直设置，料盒码垛承载基座622上设置有料盒码垛放置区622a。在本实施例中，料盒码垛承载基座为长方体结构。
需要说明的是，料盒移送机构500将高分子面板储料盒移动放置在料盒码垛机构600的料盒码垛承载基座622上，从而能够料盒码垛承载基座622不断地将各高分子面板储料盒堆叠起来。
请再次参阅图7，料盒码垛承载装置620还包括料盒码垛承载加强块624，料盒码垛承载加强块分别与料盒码垛承载升降板及料盒码垛承载基座连接，料盒码垛承载加强块的横截面为等边三角形结构；在本实施例中，料盒码垛承载加强块设置有多个，各料盒码垛承载加强块相互平行设置。
需要说明的是，通过设置料盒码垛承载加强块624，从而能够提高整体的结构强度，使得码垛的承载力得到提高。
为了便于码垛完成后，操作人员能够通过叉车将码垛好的高分子面板储料盒搬运走，且能够使得叉车的搬运部能够顺利延伸至料盒码垛承载基座622上，料盒码垛承载基座622上开设有第一料盒码垛取料滑槽622b及第二料盒码垛取料滑槽622c，第一料盒码垛取料滑槽与第二料盒码垛取料滑槽分别位于料盒码垛放置区的两侧。在本实施例中，第一料盒码垛取料滑槽与第二料盒码垛取料滑槽相平行设置。
需要说明的是，通过设置第一料盒码垛取料滑槽622b及第二料盒码垛取料滑槽622c，使得叉车的搬运部能够沿着第一料盒码垛取料滑槽622b及第二料盒码垛取料滑槽622c延伸至料盒码垛承载基座622上，由此将码垛完成后高分子面板储料盒组托起并搬运走。
请再次参阅图7，料盒码垛升降装置630包括料盒码垛升降驱动件631、料盒码垛升降丝杆632、料盒码垛升降安装块633及料盒码垛升降限位传感器634，料盒码垛升降驱动件设置 于料盒码垛支撑板上，料盒码垛升降安装块设置于料盒码垛支撑板的顶部，料盒码垛升降丝杆的一端与料盒码垛升降安装块连接，料盒码垛升降丝杆的另一端与料盒码垛升降驱动件连接，料盒码垛升降驱动件用于带动料盒码垛升降丝杆相对料盒码垛支撑板进行转动，料盒码垛升降限位传感器设置于料盒码垛支撑板的底部，且料盒码垛升降限位传感器与料盒码垛承载升降限位挡块相对齐，所述料盒码垛升降丝杆632与所述料盒码垛承载升降板621连接。在本实施例中，料盒码垛升降驱动件为升降气缸，料盒码垛升降限位传感器为接近开关。
需要说明的是，在进行料盒码垛操作时，料盒码垛升降驱动件631通过带动料盒码垛升降丝杆632进行旋转，从而能够不断地对料盒码垛承载升降板的高度进行调节，使得料盒码垛承载基座622能够在码垛操作时不断地调节高度位置，使得码垛加工操作的精度更高。
请再次参阅图7，料盒码垛限位装置640包括料盒码垛定位柱641、料盒码垛支撑圆环642、料盒码垛支撑弹性凸柱643及料盒码垛连接条644，料盒码垛定位柱641垂直设置于料盒码垛承载基座622上，且料盒码垛定位柱位于料盒码垛放置区的中心位置处，料盒码垛支撑圆环套置于料盒码垛定位柱上，料盒码垛支撑弹性凸柱分别与料盒码垛支撑圆环及料盒码垛承载基座连接，料盒码垛连接条分别与料盒码垛支撑圆环的内侧壁及料盒码垛定位柱的外侧壁连接。在本实施例中，料盒码垛定位柱为圆柱体结构。
需要说明的是，料盒码垛定位柱641用于对高分子面板储料盒的位置进行限定，使得各高分子面板储料盒能够堆叠在一起，且不会发生位置偏移。具体的，当高分子面板储料盒放置在料盒码垛承载基座622上时，首先料盒码垛定位柱641与高分子面板储料盒的物料避空孔13相对齐，如此，使得高分子面板储料盒能够穿过料盒码垛定位柱641并下落至料盒码垛支撑圆环642上，由此通过料盒码垛支撑圆环642对高分子面板储料盒进行承载。由于料盒码垛支撑圆环642与料盒码垛承载基座622之间连接有料盒码垛支撑弹性凸柱643，如此，能够提高料盒码垛支撑圆环642的支撑力，同时，使得料盒码垛支撑圆环642与料盒码垛承载基座622之间具有一定的空隙，从而使得工人能够采用叉车搬运的方式将堆叠好的高分子面板储料盒搬离，由此使得整体的自动化程度更高，从而提高生产加工的效率。通过设置料盒码垛连接条644，从而能够提高整体的结构强度，使得料盒码垛支撑圆环642的支撑力更高。
一实施方式中，料盒码垛支撑弹性凸柱设置有多个，各料盒码垛支撑弹性凸柱围绕料盒码垛定位柱呈环形分布；如此，能够提高整体的结构强度，使得整体结构更加紧凑；又如，料盒码垛连接条设置有多个，各料盒码垛连接条围绕料盒码垛定位柱呈环形分布；如此，能够提高整体的结构强度，使得整体结构更加紧凑。
请再次参阅图7，料盒码垛限位装置640还包括料盒码垛导正组件645，料盒码垛导正组件645包括第一料盒码垛限位卡板645a及第二料盒码垛限位卡板645b，第一料盒码垛限位卡板与第二料盒码垛限位卡板分别设置于料盒码垛承载基座的两个对角，且第一料盒码垛限位卡板与第二料盒码垛限位卡板相平行设置；第一料盒码垛限位卡板与第二料盒码垛限位卡 板上分别开设有料盒码垛限位卡槽。在本实施例中，第一料盒码垛限位卡板的横截面为“L”字型结构，第二料盒码垛限位卡板的横截面为“L”字型结构。
需要说明的是，通过设置第一料盒码垛限位卡板645a及第二料盒码垛限位卡板645b，从而能够使得高分子面板储料盒在下落时不会发生位置偏移，具体的，第一料盒码垛限位卡板645a及第二料盒码垛限位卡板645b通过料盒码垛限位卡槽对高分子面板储料盒的两个对角进行限定，从而使得高分子面板储料盒在下落时不会发生位置偏移。
请再次参阅图7，料盒码垛导正组件645还包括多个料盒码垛导正硅胶条645c，各料盒码垛导正硅胶条分别与料盒码垛定位柱的外侧壁连接，且各料盒码垛导正硅胶条分别与料盒码垛承载基座相垂直设置；在一个料盒码垛导正硅胶条中，料盒码垛导正硅胶条的横截面为矩形结构。
需要说明的是，通过在料盒码垛定位柱的外侧壁上设置多个料盒码垛导正硅胶条645c，且料盒码垛导正硅胶条的横截面为矩形结构，如此，能够防止高分子面板储料盒在堆叠下落时发生转动，由此使得整体的码垛加工更加稳定，且精度更高。
与现有技术相比，本发明至少具有以下优点：
本发明的高分子面板储料盒堆叠设备通过设置机架100、料盒输送机构200、料盒搬运机构300、料盒中转定位机构400、料盒移送机构500及料盒码垛机构600，从而能够完成高分子面板储料盒回收存放操作，由此提高生产加工的效率，减少生产加工的成本。
以上所述实施例仅表达了本发明的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。因此，本发明专利的保护范围应以所附权利要求为准。

Claims (10)

  1. 一种高分子面板储料盒堆叠设备，其特征在于，包括：机架、料盒输送机构、料盒搬运机构、料盒中转定位机构、料盒移送机构及料盒码垛机构，所述料盒输送机构、所述料盒搬运机构、所述料盒中转定位机构、所述料盒移送机构及所述料盒码垛机构分别设置于所述机架上，所述料盒中转定位机构及所述料盒码垛机构分别位于所述料盒输送机构的一侧，所述料盒搬运机构位于所述料盒输送机构与所述料盒中转定位机构之间，所述料盒移送机构位于所述料盒中转定位机构与所述料盒码垛机构之间；
    所述料盒输送机构用于对料盒进行输送操作，所述料盒搬运机构用于将所述料盒输送机构上的料盒搬运放置在所述料盒中转定位机构上，所述料盒中转定位机构用于对料盒进行中转定位，所述料盒移送机构用于将所述料盒中转定位机构上的料盒搬运放置在所述料盒码垛机构上，所述料盒搬运机构用于对料盒进行码垛操作；
    所述料盒输送机构包括料盒输送平台、料盒输送导向滑轨、料盒输送滑板及料盒输送驱动件，所述料盒输送平台设置于所述机架上，所述料盒输送导向滑轨设置于所述料盒输送平台上，所述料盒输送滑板滑动设置于所述料盒输送平台上，所述料盒输送滑板上开设有料盒输送卡槽，所述料盒输送卡槽与所述料盒输送导向滑轨卡接，所述料盒输送驱动件与所述料盒输送滑板连接，所述料盒输送驱动件用于带动所述料盒输送滑板沿所述料盒输送导向滑轨的延伸方向进行往复式位移；
    所述料盒输送平台的底部设置有料盒滑动限位柱，所述料盒输送滑板的底部设置有料盒滑动限位挡块，所述料盒输送平台上开设有料盒滑动避位槽，所述料盒滑动限位挡块穿设于所述料盒滑动避位槽，且所述料盒滑动限位挡块与所述料盒滑动限位柱相对齐；所述料盒滑动限位柱的表面设置有硅胶防撞弹性层；
    所述料盒输送机构还包括多个料盒输送限位卡板，各所述料盒输送限位卡板间隔设置于所述料盒输送滑板上，相邻两个所述料盒输送限位卡板之间设置有料盒限位区，各所述料盒限位区上开设有料盒固定避位孔，所述料盒固定避位孔位于所述料盒限位区的中心位置处；在一个所述料盒输送限位卡板中，所述料盒输送限位卡板包括料盒限位横条及料盒限位凸块，所述料盒限位凸块垂直设置于所述料盒限位横条的一端；
    所述料盒输送机构还包括多个料盒输送限位组件，各所述料盒输送限位组件一一对应与各所述料盒输送限位卡板连接，且各所述料盒输送限位组件呈“一”字型设置于所述料盒输送滑板上；在一个所述料盒输送限位组件中，所述料盒输送限位组件包括料盒输送限位侧板及料盒输送限位弹片，所述料盒输送限位侧板与所述料盒限位横条远离所述料盒限位凸块的一端连接，所述料盒输送限位弹片倾斜设置于所述料盒输送限位侧板的顶部，所述料盒输送限位弹片上设置有料盒限位卡接部，所述料盒限位卡接部位于所述料盒限位区的上方；
    所述料盒输送限位组件还包括料盒输送限位凸柱，所述料盒输送限位凸柱为橡胶弹性柱，所述料盒输送限位凸柱设置于所述料盒固定避位孔上，且所述料盒输送限位凸柱的一端延伸至所述料盒固定避位孔外；
    所述料盒搬运机构包括料盒搬运固定横板、料盒搬运横移板、料盒搬运横移驱动件、料盒搬运升降滑板、料盒搬运升降驱动件及料盒搬运夹紧组件，所述料盒搬运固定横板设置于所述机架上，所述料盒搬运横移板滑动设置于所述料盒搬运固定横板上，所述料盒搬运横移驱动件与所述料盒搬运横移板连接，所述料盒搬运横移驱动件用于带动所述料盒搬运横移板在所述料盒输送机构与所述料盒中转定位机构之间进行往复式位移，所述料盒搬运升降滑板滑动设置于所述料盒搬运横移板上，所述料盒搬运升降驱动件与所述料盒搬运升降滑板连接，所述料盒搬运升降驱动件用于带动所述料盒搬运升降滑板向所述料盒输送机构的方向进行升降位移，所述料盒搬运夹紧组件与所述料盒搬运升降滑板连接；
    所述料盒搬运横移驱动件包括料盒搬运横移驱动部及料盒搬运横移驱动丝杆，所述料盒搬运横移驱动部设置于所述料盒搬运固定横板上，所述料盒搬运横移驱动丝杆转动设置于所述料盒搬运固定横板上，所述料盒搬运横移驱动部与所述料盒搬运横移驱动丝杆连接，所述料盒搬运横移板与所述料盒搬运横移驱动丝杆连接；
    所述料盒搬运升降驱动件包括料盒搬运升降气缸及料盒搬运升降导轨，所述料盒搬运升降气缸与所述料盒搬运升降滑板连接，所述料盒搬运升降导轨设置于所述料盒搬运横移板上，且所述料盒搬运升降滑板上开设有料盒搬运升降卡槽，所述料盒搬运升降卡槽与所述料盒搬运升降导轨卡接；
    所述料盒搬运夹紧组件包括料盒搬运夹紧定位基板、第一料盒搬运夹紧块、第二料盒搬运夹紧块、第一料盒搬运夹紧气缸及第二搬运夹紧气缸，所述料盒搬运夹紧定位基板与所述料盒搬运升降滑板连接，所述第一料盒搬运夹紧气缸与所述第二搬运夹紧气缸相互对称设置于所述料盒搬运夹紧定位基板上，所述第一料盒搬运夹紧块与所述第一料盒搬运夹紧气缸连接，所述第二料盒搬运夹紧块与所述第二搬运夹紧气缸连接，所述第一料盒搬运夹紧块与所述第二料盒搬运夹紧块分别相互对称位于所述料盒搬运夹紧定位基板的两侧；
    所述料盒搬运夹紧组件还包括第一料盒搬运夹紧弹性限位条及多个第一料盒搬运夹紧限位凸粒，所述第一料盒搬运夹紧弹性限位条设置于所述第一料盒搬运夹紧块靠近所述第二料盒搬运夹紧块的一侧面上，各所述第一料盒搬运夹紧限位凸粒间隔设置于所述第一料盒搬运夹紧弹性限位条上，所述第一料盒搬运夹紧弹性限位条的横截面为“凹”字型结构，所述第一料盒搬运夹紧限位凸粒为圆锥形凸粒；
    所述料盒搬运夹紧组件还包括第二料盒搬运夹紧弹性限位条及多个第二料盒搬运夹紧限位凸粒，所述第二料盒搬运夹紧弹性限位条设置于所述第二料盒搬运夹紧块靠近所述第一料盒搬运夹紧块的一侧面上，各所述第二料盒搬运夹紧限位凸粒间隔设置于所述第二料盒搬运夹紧弹性限位条上，所述第二料盒搬运夹紧弹性限位条的横截面为“凹”字型结构，第二料盒搬运夹紧限位凸粒为圆锥形凸粒；
    所述料盒中转定位机构包括料盒中转基座、料盒中转横移滑板、料盒中转横移驱动件、料盒中转支撑架、料盒中转限位承载座及料盒中转升降驱动件，所述料盒中转基座设置于所 述机架上，所述料盒中转横移滑板滑动设置于所述料盒中转基座上，所述料盒中转横移驱动件与所述料盒中转横移滑板连接，所述料盒中转支撑架垂直设置于所述料盒中转横移滑板上，所述料盒中转升降驱动件设置于所述料盒中转支撑架上，所述料盒中转限位承载座与所述料盒中转升降驱动件连接，所述料盒中转升降驱动件用于带动所述料盒中转限位承载座向所述料盒搬运机构的方向进行升降运动；
    所述料盒中转定位机构还包括料盒中转限位组件，所述料盒中转限位组件包括料盒中转限位挡板、料盒中转限位推板及料盒中转限位推料气缸，所述料盒中转限位挡板与所述料盒中转限位推板分别设置于所述料盒中转限位承载座的两侧，所述料盒中转限位推料气缸与所述料盒中转限位推板连接，所述料盒中转限位推料气缸用于带动所述料盒中转限位推板向所述料盒中转限位挡板的方向进行往复式位移，所述料盒中转限位挡板的两端分别设置有料盒中转限位凸块，两个所述料盒中转限位凸块分别与所述料盒中转限位挡板相垂直设置；
    所述料盒移送机构包括料盒移送固定板、料盒移送滑板、料盒移送驱动件、料盒移送升降气缸及料盒移送夹爪，所述料盒移送固定板设置于所述机架上，且所述料盒移送固定板位于所述料盒中转定位机构与所述料盒码垛机构之间，所述料盒移送滑板滑动设置于所述料盒移送固定板上，所述料盒移送驱动件与所述料盒移送滑板连接，所述料盒移送驱动件用于带动所述料盒移送滑板在所述料盒中转定位机构与所述料盒码垛机构之间进行往复式位移，所述料盒移送升降气缸设置于所述料盒移送滑板上，所述料盒移送夹爪与所述料盒移送升降气缸连接，所述料盒移送升降气缸用于带动所述料盒移送夹爪进行升降运动。
  2. 根据权利要求1所述的高分子面板储料盒堆叠设备，其特征在于，所述料盒输送导向滑轨设置有两个。
  3. 根据权利要求2所述的高分子面板储料盒堆叠设备，其特征在于，所述两个料盒输送导向滑轨相平行设置。
  4. 根据权利要求1所述的高分子面板储料盒堆叠设备，其特征在于，所述料盒输送驱动件为输送气缸。
  5. 根据权利要求1所述的高分子面板储料盒堆叠设备，其特征在于，所述料盒输送限位凸柱为圆柱体结构。
  6. 根据权利要求1所述的高分子面板储料盒堆叠设备，其特征在于，所述料盒搬运横移驱动部为电机。
  7. 根据权利要求1所述的高分子面板储料盒堆叠设备，其特征在于，所述第一料盒搬运夹紧弹性限位条与所述第二料盒搬运夹紧弹性限位条均为硅胶弹性限位条。
  8. 根据权利要求1所述的高分子面板储料盒堆叠设备，其特征在于，所述料盒中转横移驱动件为气缸。
  9. 根据权利要求1所述的高分子面板储料盒堆叠设备，其特征在于，所述料盒中转升降驱动件为气缸。
  10. 根据权利要求1所述的高分子面板储料盒堆叠设备，其特征在于，所述料盒移送驱动件为伺服电机丝杆驱动结构。
PCT/CN2019/121754 2019-11-28 2019-11-28 高分子面板储料盒堆叠设备 WO2021102854A1 (zh)

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CN203652772U (zh) * 2013-12-12 2014-06-18 北汽福田汽车股份有限公司 堆叠旋转顶升装置
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