WO2021088147A1 - 含有超耐磨、易清洁的pvc预涂装膜的复合材料的制备方法 - Google Patents

含有超耐磨、易清洁的pvc预涂装膜的复合材料的制备方法 Download PDF

Info

Publication number
WO2021088147A1
WO2021088147A1 PCT/CN2019/120506 CN2019120506W WO2021088147A1 WO 2021088147 A1 WO2021088147 A1 WO 2021088147A1 CN 2019120506 W CN2019120506 W CN 2019120506W WO 2021088147 A1 WO2021088147 A1 WO 2021088147A1
Authority
WO
WIPO (PCT)
Prior art keywords
parts
composite material
acrylate monomer
pvc
pvc pre
Prior art date
Application number
PCT/CN2019/120506
Other languages
English (en)
French (fr)
Inventor
李新雄
龙贺年
李辉
张冬明
李时珍
邓秀琳
Original Assignee
邦弗特新材料股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 邦弗特新材料股份有限公司 filed Critical 邦弗特新材料股份有限公司
Priority to US17/027,800 priority Critical patent/US11938704B2/en
Publication of WO2021088147A1 publication Critical patent/WO2021088147A1/zh

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
    • C09J5/06—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving heating of the applied adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00—Producing flat articles, e.g. films or sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/08—Interconnection of layers by mechanical means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/002—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising natural stone or artificial stone
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/045—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/12—Bonding of a preformed macromolecular material to the same or other solid material such as metal, glass, leather, e.g. using adhesives
    • C08J5/121—Bonding of a preformed macromolecular material to the same or other solid material such as metal, glass, leather, e.g. using adhesives by heating
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18—Manufacture of films or sheets
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04—Polyurethanes
    • C09D175/14—Polyurethanes having carbon-to-carbon unsaturated bonds
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/002—Priming paints
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/60—Additives non-macromolecular
    • C09D7/61—Additives non-macromolecular inorganic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/03—3 layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/10—Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/26—Polymeric coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/28—Multiple coating on one surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/40—Properties of the layers or laminate having particular optical properties
    • B32B2307/412—Transparent
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/546—Flexural strength; Flexion stiffness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554—Wear resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/584—Scratch resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/75—Printability
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2327/00—Polyvinylhalogenides
    • B32B2327/06—PVC, i.e. polyvinylchloride
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof
    • B32B2419/04—Tiles for floors or walls
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2327/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08J2327/06—Homopolymers or copolymers of vinyl chloride
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/02—Elements
    • C08K3/08—Metals
    • C08K2003/0806—Silver
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20—Oxides; Hydroxides
    • C08K3/22—Oxides; Hydroxides of metals
    • C08K2003/2227—Oxides; Hydroxides of metals of aluminium
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00—Additional features of adhesives in the form of films or foils
    • C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
    • C09J2301/408—Additional features of adhesives in the form of films or foils characterized by the presence of essential components additives as essential feature of the adhesive layer
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2400/00—Presence of inorganic and organic materials
    • C09J2400/20—Presence of organic materials
    • C09J2400/26—Presence of textile or fabric
    • C09J2400/266—Presence of textile or fabric in the pretreated surface to be joined
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2453/00—Presence of block copolymer
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/105—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials of organic plastics with or without reinforcements or filling materials
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels

Definitions

  • the present invention relates to the technical field of floor composite materials. More specifically, the present invention provides a composite material containing a super-wearable and easy-to-clean PVC pre-coated film and a preparation method thereof.
  • PVC floor is a new type of lightweight floor decoration material that is very popular in the world today. It has the advantages of green environmental protection, super wear resistance, a wide variety of colors, and quick installation and construction. It is used in hospitals, schools, office buildings, and Shopping malls, supermarkets, transportation and other places have been widely used and highly recognized. In the actual use process, in order to meet consumers' requirements for different properties of the floor surface such as wear resistance, scratch resistance, strength, and good hand feel, various functional coatings are often added to the floor surface to meet the needs of different consumers for different types of floors. Demand.
  • PVC flooring generally includes SPC/LVT and other products with different performances.
  • the production process of PVC flooring generally includes PVC substrate extrusion, laminating (pressing), and paint coating, but the current traditional process Textured substrates will cause uneven gloss when roller coating is used. The concave part of the substrate cannot be painted by the roller, resulting in differences in the appearance of the finished product.
  • the traditional PVC floor production process is more difficult to achieve on the PVC floor.
  • Coating coating can only be single-coat or two-coat. Single-coat has only one topcoat, and two-coats are one primer and one topcoat. Because the more paint coatings made on the PVC, the SPC floor will produce stress shrinkage due to the curing of the paint, which will cause the PVC floor to warp, and the floor will arch when it is installed on the ground.
  • the present invention provides a method for preparing a composite material containing a super abrasion-resistant and easy-to-clean PVC pre-coating film.
  • the preparation method is simple, saves equipment and labor costs, and has the advantages of It is beneficial to realize full-line automated production, improve production efficiency, improve the anti-deformation ability of the obtained composite floor material, avoid undesirable phenomena such as warpage, and solve the uneven gloss of the coating obtained by the traditional preparation method.
  • the first aspect of the present invention provides a method for preparing a composite material containing a super-wear-resistant, easy-to-clean PVC pre-coating film, which includes the following steps:
  • the substrate material is selected from any one or more of SPC substrates and LVT substrates.
  • the substrate material is SPC substrate
  • the high-temperature pressing process of PVC pre-coating film, substrate material and printed decoration layer is as follows: first heat the SPC substrate and PVC pre-coating film to 160 -180°C, 3-10s through steel rolling.
  • the substrate material is an LVT substrate
  • the high-temperature pressing process of the PVC pre-coating film, the substrate material and the printed decoration layer is as follows: firstly, the LVT substrate and the PVC pre-coating film are in 130-150 °C, press on the press for 20-45min.
  • the radiation curable coating layer includes an adhesion primer layer, an elastic primer layer, and a top paint layer in sequence from bottom to top.
  • the topcoat layer includes a first elastic topcoat and a second easy-to-clean topcoat.
  • the first elastic topcoat includes 10-60 parts of bi-functional polyurethane Acrylic resin A, 2-7 parts of initiator A, 10-60 parts of acrylate monomer A, and 3-40 parts of additive A.
  • the second easy-to-clean topcoat includes 2-30 parts of acrylic modified silicone resin, 0.3-3 parts of high-hardness micropowder particles, and 2-20 parts of Two-functional polyurethane acrylic resin B, 10-40 parts of multifunctional polyurethane acrylic resin, 15-45 parts of acrylate monomer B, 2-7 parts of initiator B, and 3-40 parts of additive B.
  • the raw materials for preparing the acrylic modified silicone resin include hydroxypolysiloxane, isocyanate B, monohydroxy acrylate monomer B and a silane coupling agent.
  • the raw materials for preparing the polyfunctional polyurethane acrylic resin include polyisocyanate and hydroxyl-containing acrylate monomer A.
  • the second aspect of the present invention provides a composite material prepared according to the preparation method of the composite material.
  • the present invention provides a new method for preparing composite materials, which uses the high-temperature compression method of PVC pre-coating film material, substrate material and printed decorative layer to improve the deformation resistance of the composite floor material obtained and It avoids warping and other undesirable phenomena, and solves the uneven gloss of the coating obtained by the traditional preparation method.
  • the preparation method is simple, saves equipment and labor costs, and at the same time facilitates the realization of full-line automated production and improves production efficiency.
  • the first aspect of the present invention provides a method for preparing a composite material containing a super-wear-resistant, easy-to-clean PVC pre-coated film, which includes the following steps:
  • the substrate material is selected from any one or more of SPC substrates and LVT substrates.
  • the composite material includes a PVC pre-coated film, a printed decoration layer, and a substrate material in order from top to bottom.
  • the high-temperature pressing process of the PVC pre-coating film, the substrate material and the printed decorative layer is: heating the PVC pre-coated film, the substrate and the printed decorative layer at 160-180°C, High-temperature pressing and sticking with steel rollers for 3-10s; preferably, the high-temperature pressing process of PVC pre-coating film, substrate material and printed decoration layer is: heating the PVC pre-coating film, substrate and printed decoration layer to 175°C, and pass the steel Roll high temperature pressing for 5s.
  • the high-temperature pressing process of the PVC pre-coating film, the substrate material and the printed decorative layer is: heating the PVC pre-coated film, the PVT substrate and the printed decorative layer to 130-150 °C, high-temperature pressing on the press for 20 to 45 minutes; preferably, the high-temperature pressing process of PVC pre-coating film, substrate material and printed decoration layer is: heating the PVC pre-coating film, PVT substrate and printed decoration layer to 145 °C, high temperature pressing on the press for 40 minutes.
  • the present invention does not particularly limit the source of the printed decorative layer.
  • the printed decorative layer is purchased from Shantou Haiyu Paper Co., Ltd.
  • the radiation-cured coating layer includes an adhesion primer layer, an elastic primer layer, and a topcoat layer in order from bottom to top.
  • the topcoat layer includes a first elastic topcoat and a second easy-to-clean topcoat.
  • the first elastic topcoat includes 10-60 parts of bifunctional polyurethane acrylic resin A, 2-7 parts of initiator A, 10-60 parts of acrylate monomer A, and 3- 40 parts of additive A; preferably, the first elastic topcoat includes 20-50 parts of bifunctional polyurethane acrylic resin A, 3-6 parts of initiator A, 20-50 parts of acrylate monomer A, and 10-30 parts of additive A More preferably, the first elastic topcoat includes 35 parts of two-functional polyurethane acrylic resin A, 4.5 parts of initiator A, 35 parts of acrylate monomer A, and 20 parts of additive A.
  • the second easy-to-clean topcoat includes 2-30 parts of acrylic modified silicone resin, 0.3-3 parts of high-hardness micropowder particles, and 2-20 parts of bifunctional polyurethane acrylic resin.
  • the raw materials for the preparation of the bifunctional polyurethane acrylic resin A include diol A, isocyanate A, and monohydroxy acrylate monomer A.
  • diol A, isocyanate A, and monohydroxy acrylate monomer A The molar ratio of is 1:(2-3):(3-4); more preferably, the molar ratio of diol A, isocyanate A, and monohydroxy acrylate monomer A is 1:2.5:3.5.
  • the diol A is one or more of polycaprolactone diol, polyester diol, dimer acid-modified diol, and polytetrahydrofuran diol. Combination;
  • the diol A is a polyester diol; further preferably, the weight average molecular weight of the polyester diol is 2000 to 6000; more preferably, the weight average molecular weight of the polyester diol is 3000 ⁇ 4000.
  • the polyester diol is purchased from Changxing Chemical Industry Co., Ltd.; preferably, the polyester diol is 5400-3000, 5400 -Any one of 3300, 5401-4000, and 5441-3000.
  • isocyanate A is selected from any one or a combination of toluene diisocyanate, isophorone diisocyanate, and 4,4'-dicyclohexylmethane diisocyanate.
  • the monohydroxy acrylate monomer A is selected from any one or a combination of hydroxyethyl acrylate, hydroxyethyl methacrylate, and hydroxypropyl acrylate.
  • the acrylate monomer A includes at least one of trifunctional acrylate monomer A, bifunctional acrylate monomer A, and monofunctional acrylate monomer A; preferably, bifunctional acrylate monomer A
  • the ratio of the total mass of the acrylate monomer A and the monofunctional acrylate monomer A to the mass of the trifunctional acrylate monomer A is 1: (1 to 4); more preferably, the bifunctional acrylate monomer
  • the mass ratio of the total mass of A and the monofunctional acrylate monomer A to the trifunctional acrylate monomer A is 1:2.5.
  • the trifunctional acrylate monomer A is selected from one or more combinations of trimethylolpropane triacrylate and ethoxylated trimethylolpropane triacrylate.
  • the bifunctional acrylate monomer A or the monofunctional acrylate monomer A is selected from the group consisting of hydroxyethyl methacrylate, hydroxypropyl methacrylate, acryloyl morpholine, 1,6-hexane Any one or a combination of diol diacrylate, neopentyl glycol diacrylate, dipropylene glycol diacrylate, tripropylene glycol diacrylate, and polyethylene glycol diacrylate.
  • the raw materials for preparing the acrylic modified silicone resin include hydroxypolysiloxane, isocyanate B, monohydroxy acrylate monomer B, and a silane coupling agent; preferably, hydroxypolysiloxane, isocyanate B.
  • the molar ratio of monohydroxy acrylate monomer B and silane coupling agent is 1: (5-10): (3-10): (0.2-0.5); more preferably, hydroxypolysiloxane, isocyanate B ,
  • the molar ratio of monohydroxy acrylate monomer B and silane coupling agent is 1:8:7:0.35.
  • the hydroxypolysiloxane is one or more combinations of hydroxy-terminated polysiloxane or polyhydroxypolysiloxane; the present invention does not impose special restrictions on the purchaser of hydroxypolysiloxane
  • the hydroxypolysiloxane is purchased from Shenzhen Jipeng Silicon Fluorine Materials Co., Ltd.'s dihydroxy terminated polysiloxane.
  • isocyanate B is selected from isophorone diisocyanate, isophorone diisocyanate trimer, hexamethylene diisocyanate biuret, hexamethylene diisocyanate trimer, 4, Any one or a combination of 4'-dicyclohexylmethane diisocyanate.
  • the monohydroxy acrylate monomer B is selected from hydroxyethyl acrylate, dipentaerythritol hexaacrylate, pentaerythritol triacrylate, propoxylated pentaerythritol triacrylate, trimethylolpropane dimethacrylate , Any one or a combination of ethoxylated trimethylolpropane dimethacrylate.
  • the silane coupling agent is selected from any one of vinyl triethoxy silane, vinyl trimethoxy silane, and vinyl tris ( ⁇ -methoxyethoxy) silane.
  • the preparation process of an acrylic-modified silicone resin is as follows: put hydroxypolysiloxane, isocyanate B, monohydroxy acrylate monomer B and silane coupling agent in a solvent, and react at 50 ⁇ 100°C for 5 ⁇ 8h, and then through rotary steaming to obtain acrylic modified silicone resin.
  • the solvent in the preparation process of the acrylic modified silicone resin is propylene glycol methyl ether acetate and/or butyl acetate.
  • the particle size of the high-hardness fine powder particles is 20 to 80 ⁇ m; preferably, the particle size of the high-hardness fine powder particles is 30 to 60 ⁇ m.
  • the high-hardness micropowder particles are selected from any one or a combination of diamond micropowder, white corundum micropowder, silicon carbide micropowder, and alumina particles.
  • the raw materials for preparing bifunctional polyurethane acrylate resin B include diol B, isocyanate C and monohydroxy acrylate monomer C; wherein the weight average molecular weight of diol B is 500-4000; preferably Ground, the molar ratio of glycol B, isocyanate C and monohydroxy acrylate monomer C is 1: (2-5): (3-6); more preferably, glycol B, isocyanate C and monohydroxy acrylic acid The molar ratio of the ester monomer C is 1:2.5:4.
  • the diol B is one or more of polycaprolactone diol, polyester diol, dimer acid-modified diol, and polytetrahydrofuran diol. Combination; Preferably, the diol B is a polyester diol or polytetrahydrofuran diol; further preferably the diol B is a polyester diol, and the weight average molecular weight of the polyester diol is 1000 ⁇ 3000.
  • the polyester diol is purchased from Changxing Chemical Industry Co., Ltd.; preferably, the polyester diol is 5400-3000 , Any one of 5400-3300, 5401-4000, 5441-3000.
  • the isocyanate C is selected from any one or a combination of toluene diisocyanate, isophorone diisocyanate, and 4,4'-dicyclohexylmethane diisocyanate.
  • the monohydroxy acrylate monomer C is selected from any one or a combination of hydroxyethyl acrylate, hydroxyethyl methacrylate, and hydroxypropyl acrylate.
  • the glass transition temperature of the multifunctional polyurethane acrylic resin is 50-150°C.
  • the raw materials for the preparation of the polyfunctional polyurethane acrylic resin include polyisocyanate and hydroxyl-containing acrylate monomer A; preferably, the molar ratio of polyisocyanate to hydroxyl-containing acrylate monomer A is 1:(2 ⁇ 5); More preferably, the molar ratio of polyisocyanate to hydroxyl-containing acrylate monomer A is 1:3.5.
  • the polyisocyanate is selected from isophorone diisocyanate, 4,4'-dicyclohexylmethane diisocyanate, HDI dimer, HDI trimer, HDI biuret, IPDI trimer Any one or a combination of more.
  • the hydroxyl-containing acrylate monomer A is selected from any one of hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxybutyl acrylate, methyl hydroxyacrylate, and hydroxypropyl methacrylate, or Multiple combinations.
  • the homopolymer glass transition temperature of the acrylate monomer B is 50°C to 150°C, preferably 80 to 150°C.
  • the acrylate monomer B includes at least one of a multifunctional acrylate monomer, a bifunctional acrylate monomer B, and a monofunctional acrylate monomer B; preferably, the bifunctional acrylate monomer
  • the ratio of the total mass of the acrylate monomer B and the monofunctional acrylate monomer B to the mass of the multifunctional acrylate monomer is (2-6):1; more preferably, the bifunctional acrylate monomer B and The mass ratio of the total mass of the monofunctional acrylate monomer B to the mass of the multifunctional acrylate monomer is 3.5:1.
  • the multifunctional acrylate monomer is selected from any one or more of pentaerythritol triacrylate, pentaerythritol tetraacrylate, trimethylolpropane tetraacrylate, and dipentaerythritol hexaacrylate The combination.
  • the bifunctional acrylate monomer B and the monofunctional acrylate monomer B are selected from any one of dipropylene glycol diacrylate, neopentyl glycol diacrylate, and acryloyl morpholine, or Multiple combinations.
  • the raw materials for preparing the adhesion primer layer include 2-10 parts of bifunctional urethane acrylate resin C, 0-5 parts of vinyl acetate resin, and 30-40 parts of bifunctional acrylate Monomer C, 30-50 parts of solvent and 0-1 part of initiator C; preferably, the raw materials for preparing the adhesion primer layer include 4-8 parts of bifunctional polyurethane acrylate resin C, 1-4 parts of vinyl acetate resin, 33 to 38 parts of bifunctional acrylate monomer C, 35 to 45 parts of solvent, and 0.1 to 0.8 parts of initiator C; more preferably, the raw materials for preparing the adhesion primer layer include 6 parts of bifunctional urethane acrylate resin C, 3 parts of vinyl acetate resin, 35 parts of bifunctional acrylate monomer C, 40 parts of solvent, and 0.5 parts of initiator C.
  • the raw materials for preparing the elastic primer layer include 30-60 parts of bifunctional urethane acrylate resin C, 20-40 parts of bifunctional acrylate monomer C, and 10-15 parts Monofunctional acrylate C and 0-5 parts of initiator C; preferably, the raw materials for preparing the elastic primer layer include 40-50 parts of bifunctional urethane acrylate resin C and 25 to 35 parts of bifunctional acrylate monomer C.
  • the raw materials for preparing the elastic primer layer include 45 parts of bifunctional urethane acrylate resin C and 30 parts of bifunctional acrylic Ester monomer C, 13 parts of monofunctional acrylate C, and 3 parts of initiator C.
  • the raw materials for the preparation of the bifunctional polyurethane acrylate resin C all include macromolecular diols, isocyanate D, small molecular diols, and hydroxyl-containing acrylate monomer B; preferably, the macromolecular binary The molar ratio of alcohol, isocyanate D, small molecule diol and hydroxyl-containing acrylate monomer B is 1:(2.5 ⁇ 5):(1.5 ⁇ 3.5):(3 ⁇ 6); more preferably, the macromolecule is binary The molar ratio of alcohol, isocyanate D, small molecule diol, and hydroxyl-containing acrylate monomer B is 1:4:2:3.
  • the hydroxyl-containing acrylate monomer B is selected from any one of hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxybutyl acrylate, methyl hydroxyacrylate, and hydroxypropyl methacrylate, or Multiple combinations.
  • the macromolecular diol is selected from polycaprolactone diol, polyneopentyl adipate diol, polycarbonate diol, polyadipate-1,4 Monobutylene glycol ester glycol, polyhexamethylene glycol-propylene glycol ester glycol, poly(neopentyl glycol-1,4-butanediol adipate) glycol, polypropylene glycol ether glycol, polytetrahydro Any one or a combination of pyran ether glycols; preferably, the macromolecular diol B includes polycaprolactone diol and polyneopentyl adipate diol; further preferably , The weight ratio of polycaprolactone diol to polyneopentyl adipate diol is 1: (0.5 ⁇ 1.5); more preferably, polycaprolactone diol and polyadipate neopentyl glycol The weight ratio of pentane
  • the weight average molecular weight of the polycaprolactone diol is 1000-3000; preferably, the weight average molecular weight of the polycaprolactone diol is 2000-2500.
  • the weight average molecular weight of the poly(neopentyl glycol adipate) diol is 2000-4000; preferably, the weight average molecular weight of the polycaprolactone diol is 3000-3500.
  • the bifunctional acrylate monomer C is selected from any of 1, 6-hexanediol diacrylate, neopentyl glycol diacrylate, dipropylene glycol diacrylate, and tripropylene glycol diacrylate.
  • the bifunctional acrylate monomer C is 1, 6-hexanediol diacrylate.
  • the present invention does not specifically limit the purchasers of polycaprolactone diol, polyneopentyl adipate diol, and polycarbonate diol.
  • the polycaprolactone diol Alcohol, polyneopentyl adipate diol, and polycarbonate diol were purchased from Asahikawa Chemical.
  • the vinyl chloride resin is a binary vinyl chloride resin and/or a ternary vinyl chloride resin.
  • the vinyl chloride resin is purchased from Dongguan Yifan Resin Co., Ltd., and the vinyl chloride resin is 14-50.
  • the solvent is selected from any of ethyl acetate, butyl acetate, dimethyl succinate, dimethyl glutarate, dimethyl adipate, methanol, n-butanol, and ethanol. One or more combinations.
  • the monofunctional acrylate C is selected from isobornyl acrylate, acryloyl morpholine, acrylic acid, methyl acrylate, ethyl acrylate, n-propyl acrylate, n-butyl acrylate, lauryl acrylate, acrylic acid Any one or more of stearate, isopropyl acrylate, isobutyl acrylate, tert-butyl acrylate, hydroxyethyl acrylate, hydroxypropyl acrylate, hydroxybutyl acrylate, and ethoxyethyl acrylate
  • the monofunctional acrylate is isobornyl acrylate and acryloyl morpholine; further preferably, the weight ratio of isobornyl acrylate to acryloyl morpholine is 1: (0.3-0.8); more preferably , The weight ratio of isobornyl acrylate to acryloyl morpholine is 1:0.5.
  • the small molecule diol is selected from 1,4-butanediol, 1,4-cyclohexanedimethanol, hydroxyethylated bisphenol A, ethylene glycol, propylene glycol, hexanediol, Any one or a combination of p-phenylene glycol, neopentyl glycol, and diethylene glycol; preferably, the small molecule glycol is selected from 1,4-butanediol, 1,4-cyclohexane Any one or a combination of dimethanol and hydroxyethylated bisphenol A; further preferably, the small molecule diol includes 1,4-butanediol and 1,4-cyclohexanedimethanol; further Preferably, the weight ratio of 1,4-butanediol to 1,4-cyclohexanedimethanol is 1: (0.3-0.5); more preferably, 1,4-butanediol and 1,4-cyclohexane
  • the isocyanate D is selected from the group consisting of toluene diisocyanate, isophorone diisocyanate, diphenylmethane diisocyanate, dicyclohexylmethane diisocyanate, hexamethylene diisocyanate, and lysine diisocyanate Any one or a combination of more.
  • Initiator A, initiator B, and initiator C can be any one or more initiators disclosed in the prior art in this field.
  • the present invention is not particularly limited.
  • initiator A, Initiator B and initiator C are independently selected from 1-hydroxycyclohexyl phenyl ketone (184), 2-hydroxy-2-methyl-1-phenyl-1-propanone (1173), 2-phenylbenzyl -2-Dimethylamine-1-(4-morpholinebenzylphenyl)butanone (369), phenylbis(2,4,6-trimethylbenzoyl)phosphine oxide (819), (2 ,4,6-trimethylbenzoyl)diphenylphosphine oxide (TPO) one or more; preferably, the initiator is (2,4,6-trimethylbenzoyl)diphenyl Phosphine oxide (TPO).
  • Additive A and Additive B are independently selected from any one or a combination of dispersants, defoamers, leveling agents, pigments, matting powders, flame retardants, and stabilizers; preferably ,
  • the additive is a matting powder, and the present invention has no particular limitation on the selection of the matting powder; in one embodiment, the matting powder is GRACE SYLOID RAD2105.
  • the problem may be that the two coatings of the adhesion primer layer and the elastic primer layer are prepared with different contents of two-functional polyurethane acrylate to adjust the mechanical properties and polarity of the adhesion primer layer and the elastic primer layer; at the same time increase
  • the compatibility between different coatings improves the chance of molecular collisions during the curing process, improves the interaction between the coatings and the density and strength of the materials, thereby improving the adhesion of the coatings and the maintenance of functionality Time, at the same time, is also conducive to improving the compatibility of the coating material and the substrate material, thereby improving the adhesion;
  • different content of two-functional polyurethane acrylate is compatible with different functional acrylates and vinyl resins.
  • the present invention does not particularly limit the source of the PVC transparent film layer.
  • the PVC transparent film layer is purchased from Jiangsu Green Smith Barney.
  • the preparation method of the PVC pre-coated film includes the following steps:
  • the coating amount of the adhesion primer layer is 3-15 g/m 2 ; preferably, the coating amount of the adhesion primer layer is 4-10 g/m 2 ; more preferably, the adhesion primer layer The coating amount is 4g/m 2 .
  • the coating amount of the elastic primer layer is 3-20 g/m 2 ; preferably, the coating amount of the elastic primer layer is 6-15 g/m 2 ; more preferably, the elastic primer layer The coating amount is 12g/m 2 .
  • the coating amount of the top paint layer is 3-20 g/m 2 ; preferably, the coating amount of the top paint layer is 6-15 g/m 2 ; more preferably, the coating amount of the top paint layer The amount is 12g/m 2 .
  • the wavelength of the LED-UV light source in step (2) is 200-800nm, and the energy intensity of the lamp source is greater than 7W/cm 2 ; preferably, the wavelength of the LED-UV light source in step (2) is selected from 365nm and 385nm Any one of 395nm, the energy intensity of the lamp source is 10-12W/cm 2 .
  • the wavelength of the LED-UV light source in step (3) is 200-800nm, and the energy intensity of the lamp source is greater than 7W/cm 2 ; preferably, the wavelength of the LED-UV light source in step (3) is selected from 365nm and 385nm Any one of 395nm, the energy intensity of the lamp source is 10-12W/cm 2 .
  • the second aspect of the present invention provides a composite material prepared according to the preparation method of the composite material.
  • Embodiment 1 of the present invention provides a composite material containing a PVC pre-coated film, and its preparation method includes the following steps:
  • Radiation curing coating includes adhesion primer layer, elastic primer layer and top paint layer in sequence from bottom to top;
  • the composite material includes PVC pre-coated film, printed decoration layer and substrate material in turn from top to bottom;
  • the topcoat layer includes the first elastic topcoat and the second easy-to-clean topcoat.
  • the first elastic topcoat includes 35 parts of bifunctional polyurethane acrylic resin A, 4.5 parts initiator A, 35 parts acrylate monomer A, and 20 parts. Parts of additive A;
  • the second easy-to-clean topcoat includes 15 parts of acrylic modified silicone resin, 1.5 parts of high-hardness micropowder particles, 10 parts of bifunctional polyurethane acrylic resin B, 25 parts of multifunctional polyurethane acrylic resin, 30 parts of acrylic Ester monomer B, 4.5 parts of initiator B and 20 parts of additive B;
  • the raw materials for preparing bifunctional polyurethane acrylic resin A include diol A, isocyanate A, and monohydroxy acrylate monomer A; the molar ratio of diol A, isocyanate A, and monohydroxy acrylate monomer A is 1:2.5:3.5 ;
  • the diol A is a polyester diol, ranging from 5400 to 3300, the isocyanate A is toluene diisocyanate, and the monohydroxy acrylate monomer A is hydroxyethyl methacrylate;
  • Acrylate monomer A includes ethoxylated trimethylolpropane triacrylate and acryloylmorpholine; the mass ratio of ethoxylated trimethylolpropane triacrylate to acryloylmorpholine is 1:2.5;
  • the raw materials for the acrylic modified silicone resin include hydroxypolysiloxane, isocyanate B, monohydroxy acrylate monomer B and silane coupling agent; hydroxypolysiloxane, isocyanate B, monohydroxy acrylate monomer B and The molar ratio of the silane coupling agent is 1:8:7:0.35;
  • Isocyanate B is isophorone diisocyanate
  • monohydroxy acrylate monomer B is hydroxyethyl acrylate
  • silane coupling agent is vinyl triethoxy silane
  • hydroxy polysiloxane is purchased from Shenzhen Jipeng Silicon Fluorine Materials Co., Ltd.'s bishydroxy-terminated polysiloxane
  • acrylic-modified silicone resin is as follows: put hydroxypolysiloxane, isocyanate B, monohydroxy acrylate monomer B and silane coupling agent in a solvent, react at 80°C for 7h, and then steam it. Acrylic-modified silicone resin is obtained;
  • the high hardness micropowder particles are white corundum micropowder.
  • the raw materials for the preparation of bifunctional polyurethane acrylate resin B include diol B, isocyanate C and monohydroxy acrylate monomer C, diol B is polyester diol, 5400-3000; isocyanate C is isophorone two Isocyanate; Monohydroxy acrylate monomer C is hydroxyethyl methacrylate;
  • the raw materials for the preparation of multifunctional polyurethane acrylic resin include polyisocyanate and hydroxyl-containing acrylate monomer A, polyisocyanate is isophorone diisocyanate, and hydroxyl-containing acrylate monomer A is hydroxypropyl methacrylate;
  • the molar ratio of the hydroxy acrylate monomer A is 1:3.5;
  • Acrylate monomer B includes neopentyl glycol diacrylate and dipentaerythritol hexaacrylate, and the mass ratio of neopentyl glycol diacrylate to dipentaerythritol hexaacrylate is 3.5:1;
  • the raw materials for preparing the adhesion primer layer include 6 parts of bifunctional urethane acrylate resin C, 3 parts of vinyl acetate resin, 35 parts of bifunctional acrylate monomer C, 40 parts of solvent, and 0.5 part of initiator C;
  • the raw materials for preparing the elastic primer layer include 45 parts of bifunctional urethane acrylate resin C, 30 parts of bifunctional acrylate monomer C, 13 parts of monofunctional acrylate C and 3 parts of initiator C;
  • the raw materials for the preparation of bifunctional polyurethane acrylate resin C include macromolecular diols, isocyanate D, small molecular diols, and hydroxyl-containing acrylate monomer B; macromolecular diols, isocyanate D, and small molecular diols And the molar ratio of the hydroxyl-containing acrylate monomer B is 1:4:2:3;
  • the hydroxyl-containing acrylate monomer B is methyl hydroxyacrylate
  • Macromolecular diols include polycaprolactone diol and poly neopentyl adipate diol; weight ratio of polycaprolactone diol to poly neopentyl adipate diol 1:1;
  • the bifunctional acrylate monomer C is 1,6-hexanediol diacrylate
  • Vinyl resin is Vinyl Vinyl Resin 14-50;
  • the solvent is butyl acetate
  • Monofunctional acrylate C is isobornyl acrylate and acryloyl morpholine, and the weight ratio of isobornyl acrylate to acryloyl morpholine is 1:0.5;
  • Small molecule diols include 1,4-butanediol and 1,4-cyclohexanedimethanol; the weight ratio of 1,4-butanediol and 1,4-cyclohexanedimethanol is 1:0.45;
  • Isocyanate D is isophorone diisocyanate
  • Initiator A, initiator B and initiator C are all (2,4,6-trimethylbenzoyl)diphenylphosphine oxide (TPO);
  • Additive A and Additive B are both matting powder, and the matting powder is GRACE SYLOID RAD2105;
  • the preparation method of the PVC pre-coated film includes the following steps:
  • the coating amount of the LED-UV curing adhesion primer layer is 4g/m 2 , the wavelength of the LED-UV light source in step (2) It is 395nm, and the energy intensity of the lamp source is 10W/cm 2 ;
  • the coating amount of the LED-UV cured elastic primer layer is 12g/m 2
  • the wavelength of the LED-UV light source in step (2) It is 395nm
  • the energy intensity of the lamp source is 10W/cm 2 ;
  • Embodiment 2 of the present invention provides a composite material containing a PVC pre-coated film, and its preparation method includes the following steps:
  • Radiation curing coating includes adhesion primer layer, elastic primer layer and top paint layer in sequence from bottom to top;
  • the composite material includes PVC pre-coated film, printed decoration layer and substrate material in turn from top to bottom;
  • the topcoat layer includes the first elastic topcoat and the second easy-to-clean topcoat.
  • the first elastic topcoat includes 60 parts of bifunctional polyurethane acrylic resin A, 7 parts of initiator A, 60 parts of acrylate monomer A and 40 parts. Parts of additive A;
  • the second easy-to-clean top coat includes 30 parts of acrylic modified silicone resin, 3 parts of high-hardness micropowder particles, 20 parts of bifunctional polyurethane acrylic resin B, 40 parts of multifunctional polyurethane acrylic resin, and 45 parts of acrylic Ester monomer B, 7 parts of initiator B and 40 parts of additive B;
  • the raw materials for preparing bifunctional polyurethane acrylic resin A include diol A, isocyanate A, and monohydroxy acrylate monomer A; the molar ratio of diol A, isocyanate A, and monohydroxy acrylate monomer A is 1:2.5:3.5 ;
  • the diol A is a polyester diol, ranging from 5400 to 3300, the isocyanate A is toluene diisocyanate, and the monohydroxy acrylate monomer A is hydroxyethyl methacrylate;
  • Acrylate monomer A includes ethoxylated trimethylolpropane triacrylate and acryloylmorpholine; the mass ratio of ethoxylated trimethylolpropane triacrylate to acryloylmorpholine is 1:2.5;
  • the raw materials for the acrylic modified silicone resin include hydroxypolysiloxane, isocyanate B, monohydroxy acrylate monomer B and silane coupling agent; hydroxypolysiloxane, isocyanate B, monohydroxy acrylate monomer B and The molar ratio of the silane coupling agent is 1:10:10:0.5;
  • Isocyanate B is isophorone diisocyanate
  • monohydroxy acrylate monomer B is hydroxyethyl acrylate
  • silane coupling agent is vinyl triethoxy silane
  • hydroxy polysiloxane is purchased from Shenzhen Jipeng Silicon Fluorine Materials Co., Ltd.'s dihydroxy terminated polysiloxane
  • acrylic-modified silicone resin is as follows: put hydroxypolysiloxane, isocyanate B, monohydroxy acrylate monomer B and silane coupling agent in a solvent, react at 80°C for 7h, and then steam it. Acrylic-modified silicone resin is obtained;
  • the high-hardness micro-powder particles are white corundum micro-powder
  • the raw materials for the preparation of bifunctional polyurethane acrylate resin B include diol B, isocyanate C and monohydroxy acrylate monomer C, diol B is polyester diol, 5400-3000; isocyanate C is isophorone two Isocyanate; Monohydroxy acrylate monomer C is hydroxyethyl methacrylate;
  • the raw materials for the preparation of multifunctional polyurethane acrylic resin include polyisocyanate and hydroxyl-containing acrylate monomer A, polyisocyanate is isophorone diisocyanate, and hydroxyl-containing acrylate monomer A is hydroxypropyl methacrylate;
  • the molar ratio of hydroxy acrylate monomer A is 1:5;
  • Acrylate monomer B includes neopentyl glycol diacrylate and dipentaerythritol hexaacrylate, and the mass ratio of neopentyl glycol diacrylate to dipentaerythritol hexaacrylate is 3.5:1;
  • the raw materials for the preparation of the adhesion primer layer include 10 parts of bifunctional urethane acrylate resin C, 5 parts of vinyl acetate resin, 40 parts of bifunctional acrylate monomer C, 50 parts of solvent and 1 part of initiator C;
  • the raw materials for preparing the elastic primer layer include 60 parts of bifunctional urethane acrylate resin C, 40 parts of bifunctional acrylate monomer C, 15 parts of monofunctional acrylate C and 5 parts of initiator C;
  • the raw materials for the preparation of bifunctional polyurethane acrylate resin C include macromolecular diols, isocyanate D, small molecular diols, and hydroxyl-containing acrylate monomer B; macromolecular diols, isocyanate D, and small molecular diols And the molar ratio of the hydroxyl-containing acrylate monomer B is 1:4:2:3;
  • the hydroxyl-containing acrylate monomer B is methyl hydroxyacrylate
  • Macromolecular diols include polycaprolactone diol and poly neopentyl adipate diol; weight ratio of polycaprolactone diol to poly neopentyl adipate diol 1:1;
  • the bifunctional acrylate monomer C is 1,6-hexanediol diacrylate
  • Vinyl resin is Vinyl Vinyl Resin 14-50;
  • the solvent is butyl acetate
  • Monofunctional acrylate C is isobornyl acrylate and acryloyl morpholine, and the weight ratio of isobornyl acrylate to acryloyl morpholine is 1:0.5;
  • Small molecule diols include 1,4-butanediol and 1,4-cyclohexanedimethanol; the weight ratio of 1,4-butanediol and 1,4-cyclohexanedimethanol is 1:0.45;
  • Isocyanate D is isophorone diisocyanate
  • Initiator A, initiator B and initiator C are all (2,4,6-trimethylbenzoyl)diphenylphosphine oxide (TPO);
  • Additive A and Additive B are matting powder, and the matting powder is GRACE SYLOID RAD2105.
  • the preparation method of the PVC pre-coated film is the same as in Example 1.
  • Embodiment 3 of the present invention provides a composite material containing a PVC pre-coated film, and its preparation method includes the following steps:
  • Radiation curing coating includes adhesion primer layer, elastic primer layer and top paint layer in sequence from bottom to top;
  • the composite material includes PVC pre-coated film, printed decoration layer and substrate material in turn from top to bottom;
  • the topcoat layer includes the first elastic topcoat and the second easy-to-clean topcoat.
  • the first elastic topcoat includes 1 part of bifunctional polyurethane acrylic resin A, 2 parts initiator A, 10 parts acrylate monomer A, and 3 parts. Parts of additive A;
  • the second easy-to-clean topcoat includes 2 parts of acrylic modified silicone resin, 0.3 parts of high-hardness micropowder particles, 2 parts of bifunctional polyurethane acrylic resin B, 10 parts of multifunctional polyurethane acrylic resin, 15 parts of acrylic Ester monomer B, 2 parts of initiator B and 3 parts of additive B;
  • the raw materials for preparing bifunctional polyurethane acrylic resin A include diol A, isocyanate A, and monohydroxy acrylate monomer A; the molar ratio of diol A, isocyanate A, and monohydroxy acrylate monomer A is 1:2.5:3.5 ;
  • the diol A is a polyester diol, ranging from 5400 to 3300, the isocyanate A is toluene diisocyanate, and the monohydroxy acrylate monomer A is hydroxyethyl methacrylate;
  • Acrylate monomer A includes ethoxylated trimethylolpropane triacrylate and acryloylmorpholine; the mass ratio of ethoxylated trimethylolpropane triacrylate to acryloylmorpholine is 1:2.5;
  • the raw materials for the acrylic modified silicone resin include hydroxypolysiloxane, isocyanate B, monohydroxy acrylate monomer B and silane coupling agent; hydroxypolysiloxane, isocyanate B, monohydroxy acrylate monomer B and The molar ratio of the silane coupling agent is 1:5:3:0.2;
  • Isocyanate B is isophorone diisocyanate
  • monohydroxy acrylate monomer B is hydroxyethyl acrylate
  • silane coupling agent is vinyl triethoxy silane
  • hydroxy polysiloxane is purchased from Shenzhen Jipeng Silicon Fluorine Materials Co., Ltd.'s bishydroxy-terminated polysiloxane
  • acrylic-modified silicone resin is as follows: put hydroxypolysiloxane, isocyanate B, monohydroxy acrylate monomer B and silane coupling agent in a solvent, react at 80°C for 7h, and then steam it. Acrylic-modified silicone resin is obtained;
  • the high-hardness micro-powder particles are white corundum micro-powder
  • the raw materials for the preparation of bifunctional polyurethane acrylate resin B include diol B, isocyanate C and monohydroxy acrylate monomer C, diol B is polyester diol, 5400-3000; isocyanate C is toluene diisocyanate; Hydroxy acrylate monomer C is hydroxyethyl methacrylate;
  • the raw materials for the preparation of multifunctional polyurethane acrylic resin include polyisocyanate and hydroxyl-containing acrylate monomer A, polyisocyanate is isophorone diisocyanate, and hydroxyl-containing acrylate monomer A is hydroxypropyl methacrylate;
  • the molar ratio of hydroxy acrylate monomer A is 1:2;
  • Acrylate monomer B includes neopentyl glycol diacrylate and dipentaerythritol hexaacrylate, and the mass ratio of neopentyl glycol diacrylate to dipentaerythritol hexaacrylate is 3.5:1;
  • the raw materials for preparing the adhesion primer layer include 2 parts of bifunctional urethane acrylate resin C, 1 part of vinyl acetate resin, 30 parts of bifunctional acrylate monomer C, 30 parts of solvent and 0.1 part of initiator C;
  • the raw materials for preparing the elastic primer layer include 30 parts of bifunctional urethane acrylate resin C, 20 parts of bifunctional acrylate monomer C, 10 parts of monofunctional acrylate C, and 1 part of initiator C;
  • the raw materials for the preparation of bifunctional polyurethane acrylate resin C include macromolecular diols, isocyanate D, small molecular diols, and hydroxyl-containing acrylate monomer B; macromolecular diols, isocyanate D, and small molecular diols And the molar ratio of the hydroxyl-containing acrylate monomer B is 1:4:2:3;
  • the hydroxyl-containing acrylate monomer B is methyl hydroxyacrylate
  • Macromolecular diols include polycaprolactone diol and poly neopentyl adipate diol; weight ratio of polycaprolactone diol to poly neopentyl adipate diol 1:1;
  • the bifunctional acrylate monomer C is 1,6-hexanediol diacrylate
  • Vinyl resin is Vinyl Vinyl Resin 14-50;
  • the solvent is butyl acetate
  • Monofunctional acrylate C is isobornyl acrylate and acryloyl morpholine, and the weight ratio of isobornyl acrylate to acryloyl morpholine is 1:0.5;
  • Small molecule diols include 1,4-butanediol and 1,4-cyclohexanedimethanol; the weight ratio of 1,4-butanediol and 1,4-cyclohexanedimethanol is 1:0.45;
  • Isocyanate D is isophorone diisocyanate
  • Initiator A, initiator B and initiator C are all (2,4,6-trimethylbenzoyl)diphenylphosphine oxide (TPO);
  • Additive A and Additive B are matting powder, and the matting powder is GRACE SYLOID RAD2105.
  • the preparation method of the PVC pre-coated film is the same as in Example 1.
  • Example 4 of the present invention provides a composite material containing a PVC pre-coated film, and its specific implementation is the same as that of Example 1, except that the preparation method of the composite material is: a PVC pre-coated film, LVT
  • the substrate and the decorative printing layer are heated to 145°C, pressed on the press for 40 minutes at a high temperature, and cooled to form a composite material.
  • Example 5 of the present invention provides a composite material containing a PVC pre-coated film.
  • the specific implementation is the same as that of Example 1, except that the preparation method includes the following steps:
  • Example 6 of the present invention provides a composite material containing a PVC pre-coated film.
  • the specific implementation is the same as that of Example 1, except that the preparation method of the composite material is:
  • the coating amount of the LED-UV curing adhesion primer layer is 8g/m 2 , the wavelength of the LED-UV light source in step (2) It is 395nm, and the energy intensity of the lamp source is 10W/cm 2 ;
  • the coating amount of the LED-UV cured elastic primer layer is 12g/m 2
  • the wavelength of the LED-UV light source in step (2) It is 395nm
  • the energy intensity of the lamp source is 10W/cm 2 ;
  • Example 7 of the present invention is the same as Example 6, the difference is that no elastic primer layer is provided, and the attached primer layer is replaced with a primer layer.
  • the primer layer is purchased from Hunan Bangforte New Material Technology Co., Ltd. Name: Matte primer for PVC floor, model: BPVC-1305, the topcoat layer is replaced by ordinary topcoat, the topcoat is purchased from Hunan Bangforte New Material Technology Co., Ltd., name: matte finish for PVC floor, model: BPVC-1515-05.
  • Example 8 of the present invention provides a composite material containing a PVC pre-coating film.
  • the specific implementation is the same as that of Example 1, except that the PVC pre-coating film does not have a primer layer and an elastic primer layer attached.
  • Example 9 of the present invention provides a composite material containing a PVC pre-coating film.
  • the specific implementation method is the same as that of Example 1, except that the PVC pre-coating film does not have a primer layer attached.
  • Example 10 of the present invention provides a composite material containing a PVC pre-coated film.
  • the specific implementation is the same as that of Example 1, except that the PVC pre-coated film does not have an elastic primer layer.
  • Example 11 of the present invention provides a composite material containing a PVC pre-coated film.
  • the specific implementation is the same as that of Example 1, except that the raw material for the adhesion primer layer includes 25 parts of bifunctional polyurethane acrylate resin. C, 3 parts of vinyl acetate resin, 35 parts of bifunctional acrylate monomer C, 40 parts of solvent and 0.5 parts of initiator C.
  • Example 12 of the present invention provides a composite material containing a PVC pre-coated film.
  • the specific implementation is the same as that of Example 1, except that the raw material for the adhesion primer layer includes 0 parts of bifunctional polyurethane acrylate resin. C, 3 parts of vinyl acetate resin, 35 parts of bifunctional acrylate monomer C, 40 parts of solvent and 0.5 parts of initiator C.
  • Example 13 of the present invention provides a composite material containing a PVC pre-coated film.
  • the specific implementation is the same as that of Example 1, except that the raw material for preparing the elastic primer layer includes 15 parts of bifunctional polyurethane acrylate resin. C, 30 parts of bifunctional acrylate monomer C, 13 parts of monofunctional acrylate C, and 3 parts of initiator C.
  • Example 14 of the present invention provides a composite material containing a PVC pre-coated film.
  • the specific implementation is the same as that of Example 1, except that the raw material for preparing the elastic primer layer includes 0 parts of bifunctional polyurethane acrylate resin. C, 30 parts of bifunctional acrylate monomer C, 13 parts of monofunctional acrylate C, and 3 parts of initiator C.
  • Example 15 of the present invention provides a composite material containing a PVC pre-coated film.
  • the specific implementation is the same as that of Example 1, except that the raw material for the adhesion primer layer includes 25 parts of bifunctional polyurethane acrylate resin. C, 0 parts of vinyl acetate resin, 35 parts of bifunctional acrylate monomer C, 40 parts of solvent and 0.5 parts of initiator C.
  • PVC pre-coating film processing performance test observe whether the PVC pre-coating film has whitening and cracking during the preparation of the composite material of the PVC pre-coating film obtained in Examples 1-15. Each example corresponds to 100 samples. Calculate the probability of whitening and cracking, and the test results are shown in Table 1;
  • Example 1 The scratch resistance of Example 1 and Example 7 was tested according to the ISO 1518 testing standard. From the experimental results, it can be known that the scratch resistance test result of Example 1 was 3.0KG; the scratch resistance test result of Example 7 was 2.0KG;
  • Example 4 Cleaning performance test: place the composite material obtained in Example 1 and Example 7 at room temperature, use a ZEBRA oil-based pen, the oil-based pen and the coating surface are at an angle of about 90 degrees, and a force of 1-2N is applied to the coating surface at a uniform speed Draw 5 handwritings of 5-10 mm, let it stand for 2 minutes, and wipe the surface with a dust-free cloth. From the experimental results, it can be seen that all the 5 handwritings in Example 1 can be easily wiped clean, while the 5 handwritings in Example 7 are not clean, and the marks are obvious.
  • Warpage test The composite materials obtained in Examples 1 to 4 and 6 to 7 were tested for heating warpage according to the standard GB 4085-2005, and the test results are shown in Table 1.
  • the method provided by the present invention uses PVC pre-coated film materials, substrate materials, and printed decorative layers to improve the anti-deformation ability of the resulting composite floor material and avoid warping and other undesirable phenomena by means of high-temperature compression; Designed and prepared PVC coating film materials suitable for high-temperature compression to avoid cracking, whitening and other undesirable phenomena during the preparation process under high-temperature conditions.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Architecture (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Paints Or Removers (AREA)

Abstract

本发明涉及地板复合材料的技术领域，更具体地，本发明提供一种含有PVC预涂装膜的复合材料及其制备方法。本发明第一方面提供一种含有PVC预涂膜的复合材料的制备方法，包括利用PVC透明膜层与辐射固化涂层制备PVC预涂装膜；将PVC预涂装膜、基板材料和印刷装饰层高温压合；再冷却成型，即得所述含有超耐磨、易清洁的PVC预涂膜的复合材料。该方法利用PVC预涂装膜材料、基板材料以及印刷装饰层通过高温压合的方式提高所得复合地板材料的抗变形能力以及避免翘曲等不良现象、解决了传统制备方法得到的涂层光泽不均现象，同时该制备方法简单，节省设备、人工成本，同时有利于实现全线自动化生产，提高生产效率。

Description

含有超耐磨、易清洁的PVC预涂装膜的复合材料的制备方法 技术领域
本发明涉及地板复合材料的技术领域，更具体地，本发明提供一种含有超耐磨、易清洁的PVC预涂装膜的复合材料及其制备方法。
背景技术
PVC地板是当今世界上非常流行的一种新型轻体地面装饰材料，具有绿色环保、超强耐磨、花色品种繁多、安装施工快捷等优点，在人流量较大的医院、学校、办公楼、商场、超市、交通工具等场所得到了广泛使用和高度认可。在实际使用过程中，为满足消费者对地板表面耐磨、耐刮伤、强度、手感好等不同性能的要求，经常于地板表面添加各种功能性涂层以满足不同消费者对不同类型地板的需求。
现在PVC地板生产一般包括SPC/LVT等多种不同性能产品，PVC地板生产过程一般包括PVC基材挤出、覆膜(压贴)、再做油漆涂层，但目前的这种的传统工艺对于有纹理的基板，在使用辊涂方式时，会造成光泽不均匀现象，凹陷的部分辊涂不上油漆，造成成品外面差异，此外，传统PVC地板的生产工艺较难实现在PVC地板上实现多涂层涂装，只能是单涂或两涂，单涂是只有一道面漆，两涂是一道底漆和一道面漆。因为在PVC上做的油漆涂层越多，SPC地板就会因为油漆的固化而产生应力收缩，从而导致PVC地板翘曲，铺装在地面上就会造成地板起拱。
基于现有技术中地板复合材料的这些问题，本发明提供一种含有超耐磨、易清洁的PVC预涂装膜的复合材料的制备方法，该制备方法简单，节省设备、人工成本，同时有利于实现全线自动化生产，提高生产效率，提高所得复合地板材料的抗变形能力以及避免翘曲等不良现象、解决了传统制备方法得到的涂层光泽不均现象。
发明内容
为解决上述技术问题，本发明的第一方面提供一种含有超耐磨、易清洁的PVC预涂膜的复合材料的制备方法，包括以下步骤：
(1)利用PVC透明膜层与辐射固化涂层制备PVC预涂装膜；
(2)PVC预涂装膜、基板材料和印刷装饰层高温压合；
(3)冷却成型，即得所述含有超耐磨、易清洁的PVC预涂膜的复合材料。
作为本发明的一种优选技术方案，其中，基板材料选自SPC基板、LVT基板中的任一种或多种。
作为本发明的一种优选技术方案，其中，基板材料为SPC基板，PVC预涂装膜、基板材料和印刷装饰层高温压合过程为：先把SPC基板、PVC预涂装膜都加热到160-180℃，通过钢辊压3-10s。
作为本发明的一种优选技术方案，其中，基板材料为LVT基板，PVC预涂装膜、基板材料和印刷装饰层高温压合过程为：先把LVT基板、PVC预涂装膜在130-150℃，在压机上压贴20-45min。
作为本发明的一种优选技术方案，其中，辐射固化涂层由下至上依次包括附着底漆层、弹性底漆层以及面漆层。
作为本发明的一种优选技术方案，其中，面漆层包括第一道弹性面漆和第二道易清洁面漆，按重量份计，第一道弹性面漆包括10-60份两官聚氨酯丙烯酸树脂A、2-7份引发剂A、10-60份丙烯酸酯单体A以及3-40份添加剂A。
作为本发明的一种优选技术方案，其中，按重量份计，第二道易清洁面漆包括2-30份丙烯酸改性的有机硅树脂、0.3-3份高硬度微粉颗粒、2-20份两官聚氨酯丙烯酸树脂B、10-40份多官能度聚氨酯丙烯酸树脂、15-45份丙烯酸酯单体B、2-7份引发剂B和3-40份添加剂B。
作为本发明的一种优选技术方案，其中，丙烯酸改性的有机硅树脂的制备原料包括羟基聚硅氧烷、异氰酸酯B、单羟基丙烯酸酯单体B以及硅烷偶联剂。
作为本发明的一种优选技术方案，其中，多官能度聚氨酯丙烯酸树脂的制备原料包括多异氰酸酯与含羟基丙烯酸酯单体A。
本发明的第二方面提供一种根据所述复合材料的制备方法制备得到的复合材料。
与现有技术相比，本发明提供一种新型制备复合材料的方法，该方法利用PVC预涂装膜材料、基板材料以及印刷装饰层高温压合的方式提高所得复合地板材料的抗变形能力以及避免翘曲等不良现象、解决了传统制备方法得到的涂层光泽不均现象，该制备方法简单，节省设备、人工成本，同时有利于实现全线自 动化生产，提高生产效率。
具体实施方式
除非另有说明、从上下文暗示或属于现有技术的惯例，否则本申请中所有的份数和百分比都基于重量，且所用的测试和表征方法都是与本申请的提交日期同步的。如果现有技术中披露的具体术语的定义与本申请中提供的任何定义不一致，则以本申请中提供的术语定义为准。
下面结合具体实施方式对本发明提供技术方案中的技术特征作进一步清楚、完整的描述，并非对其保护范围的限制。
本发明中的词语“优选的”、“优选地”、“更优选的”等是指，在某些情况下可提供某些有益效果的本发明实施方案。然而，在相同的情况下或其他情况下，其他实施方案也可能是优选的。此外，对一个或多个优选实施方案的表述并不暗示其他实施方案不可用，也并非旨在将其他实施方案排除在本发明的范围之外。本发明中未提及的组分的来源均为市售。
为解决上述技术问题，本发明第一方面提供一种含有超耐磨、易清洁的PVC预涂装膜的复合材料的制备方法，包括以下步骤：
(1)利用PVC透明膜层与辐射固化涂层制备PVC预涂装膜；
(2)PVC预涂装膜、基板材料和印刷装饰层高温压合；
(3)冷却成型，即得所述含有超耐磨、易清洁的PVC预涂膜的复合材料。
在一种实施方式中，基板材料选自SPC基板、LVT基板中的任一种或多种。
在一种实施方式中，复合材料由上至下依次包括PVC预涂装膜、印刷装饰层以及基板材料。
在一种实施方式中，当基板材料为SPC基板，PVC预涂装膜、基板材料和印刷装饰层高温压合过程为：将PVC预涂装膜、基板和印刷装饰层加热160～180℃，通过钢辊高温压贴3～10s；优选地，PVC预涂装膜、基板材料和印刷装饰层高温压合过程为：将PVC预涂装膜、基板和印刷装饰层加热到175℃，通过钢辊高温压贴5s。
在一种实施方式中，当基板材料为LVT基板，PVC预涂装膜、基板材料和印刷装饰层高温压合过程为：将PVC预涂装膜、PVT基板和印刷装饰层加热到130～150℃，在压机上高温压贴20～45min；优选地，PVC预涂装膜、基板材料和 印刷装饰层高温压合过程为：将PVC预涂装膜、PVT基板和印刷装饰层加热到145℃，在压机上高温压贴40min。
本发明对印刷装饰层的来源不做特别限制，一种实施方式中，印刷装饰层购自汕头市海裕纸业有限公司。
在一种实施方式中，辐射固化涂层由下至上依次包括附着底漆层、弹性底漆层以及面漆层。
传统的复合材料在制备过程中，通过在高温压贴好的PVC基材上做紫外光固化涂料来得到，得到的PVC地板附着着力，油漆涂层容易脱落，由于紫外光固化涂料的固化造成应力收缩，结果PVC地板也会弯曲变形，而且对于有纹路的PVC基材，传统辊涂得到的PVC地板光泽不均匀，造成高低光泽差；本申请尝试通过PVC预涂装膜直接与基板压合，形成材料，以解决传统工艺中容易出现的问题，因为在PVC预涂装膜上做了附着底漆层，涂层附着力好、不易脱落，但是申请人也意外发现，压合过程中需要较高温度的配合，否则PVC预涂装膜与SPC\LVT之间结合不好，高温压合过程，也是应力释放过程，冷却收缩不会造成PVC地板弯曲变形。
在一种实施方式中，面漆层包括第一道弹性面漆和第二道易清洁面漆。
在一种实施方式中，按重量份计，第一道弹性面漆包括10-60份两官聚氨酯丙烯酸树脂A、2-7份引发剂A、10-60份丙烯酸酯单体A以及3-40份添加剂A；优选地，第一道弹性面漆包括20-50份两官聚氨酯丙烯酸树脂A、3-6份引发剂A、20-50份丙烯酸酯单体A以及10-30份添加剂A；更优选地，第一道弹性面漆包括35份两官聚氨酯丙烯酸树脂A、4.5份引发剂A、35份丙烯酸酯单体A以及20份添加剂A。
在一种实施方式中，按重量份计，第二道易清洁面漆包括2-30份丙烯酸改性的有机硅树脂、0.3-3份高硬度微粉颗粒、2-20份两官聚氨酯丙烯酸树脂B、10-40份多官能度聚氨酯丙烯酸树脂、15-45份丙烯酸酯单体B、2-7份引发剂B和3-40份添加剂B；优选地，按重量份计，第二道易清洁面漆包括10-20份丙烯酸改性的有机硅树脂、1-2份高硬度微粉颗粒、5-15份两官聚氨酯丙烯酸树脂B、20-30份多官能度聚氨酯丙烯酸树脂、20-40份丙烯酸酯单体B、3-6份引发剂B和10-30份添加剂B；更优选地，按重量份计，第二道易清洁面漆包括15份丙 烯酸改性的有机硅树脂、1.5份高硬度微粉颗粒、10份两官聚氨酯丙烯酸树脂B、25份多官能度聚氨酯丙烯酸树脂、30份丙烯酸酯单体B、4.5份引发剂B和20份添加剂B。
在一种实施方式中，两官聚氨酯丙烯酸树脂A的制备原料包括二元醇A、异氰酸酯A、单羟基丙烯酸酯单体A优选地，二元醇A、异氰酸酯A、单羟基丙烯酸酯单体A的摩尔比为1：(2～3)：(3～4)；更优选地，二元醇A、异氰酸酯A、单羟基丙烯酸酯单体A的摩尔比为1：2.5：3.5。
在一种实施方式中，所述二元醇A为聚己内酯二元醇、聚酯二元醇、二聚酸改性二元醇、聚四氢呋喃二元醇中的一种或多种的组合；优选地，所述二元醇A为聚酯二元醇；进一步优选地，聚酯二元醇的重均分子量为2000～6000；更优选地，聚酯二元醇的重均分子量为3000～4000。
本发明对聚酯二元醇的购买厂家不做特别限制，一种实施方式中，聚酯二元醇购自长兴化学工业股份有限公司；优选地，聚酯二元醇为5400-3000、5400-3300、5401-4000、5441-3000中的任一种。
在一种实施方式中，异氰酸酯A选自甲苯二异氰酸酯、异佛尔酮二异氰酸酯、4,4'-二环己基甲烷二异氰酸酯中的任一种或多种的组合。
在一种实施方式中，单羟基丙烯酸酯单体A选自丙烯酸羟乙酯、甲基丙烯酸羟乙酯、丙烯酸羟丙酯中的任一种或多种的组合。
在一种实施方式中，丙烯酸酯单体A包括三官能度丙烯酸酯单体A、两官能度丙烯酸酯单体A以及单官能度丙烯酸酯单体A中的至少一种；优选地，两官能度丙烯酸酯单体A以及单官能度丙烯酸酯单体A的总质量与三官能度丙烯酸酯单体A的质量比为1：(1～4)；更优选地，两官能度丙烯酸酯单体A以及单官能度丙烯酸酯单体A的总质量与三官能度丙烯酸酯单体A的质量比为1：2.5。
在一种实施方式中，三官能度丙烯酸酯单体A选自三羟甲基丙烷三丙烯酸酯、乙氧基化三羟甲基丙烷三丙烯酸酯中的一种或多种的组合。
在一种实施方式中，两官能度丙烯酸酯单体A或单官能度丙烯酸酯单体A选自甲基丙烯酸羟乙酯、甲基丙烯酸羟丙酯、丙烯酰吗啉、1,6-己二醇二丙烯酸酯、新戊二醇二丙烯酸酯、二丙二醇二丙烯酸酯、三丙二醇二丙烯酸酯、聚乙二 醇二丙烯酸酯中的任一种或多种的组合。
在一种实施方式中，丙烯酸改性的有机硅树脂的制备原料包括羟基聚硅氧烷、异氰酸酯B、单羟基丙烯酸酯单体B以及硅烷偶联剂；优选地，羟基聚硅氧烷、异氰酸酯B、单羟基丙烯酸酯单体B以及硅烷偶联剂的摩尔比为1：(5～10)：(3～10)：(0.2～0.5)；更优选地，羟基聚硅氧烷、异氰酸酯B、单羟基丙烯酸酯单体B以及硅烷偶联剂的摩尔比为1：8：7：0.35。
在一种实施方式中，羟基聚硅氧烷为端羟基聚硅氧烷或多羟基聚硅氧烷中的一种或多种组合；本发明对羟基聚硅氧烷的购买厂家不做特别限制，一种实施方式中，羟基聚硅氧烷购自深圳市吉鹏硅氟材料有限公司的双羟基封端聚硅氧烷。
在一种实施方式中，异氰酸酯B选自异佛尔酮二异氰酸酯、异佛尔酮二异氰酸酯三聚体、六亚甲基二异氰酸酯缩二脲、六亚甲基二异氰酸酯三聚体、4,4'-二环己基甲烷二异氰酸酯中的任一种或多种的组合。
在一种实施方式中，单羟基丙烯酸酯单体B选自丙烯酸羟乙酯、二季戊四醇六丙烯酸酯、季戊四醇三丙烯酸酯、丙氧化的季戊四醇三丙烯酸酯、三羟甲基丙烷二甲基丙烯酸酯、乙氧化的三羟甲基丙烷二甲基丙烯酸酯中的任一种或多种的组合。
在一种实施方式中，硅烷偶联剂选自乙烯基三乙氧基硅烷、乙烯基三甲氧基硅烷、乙烯基三(β-甲氧乙氧基)硅烷中的任一种。
在一种丙烯酸改性的有机硅树脂的制备过程为：将羟基聚硅氧烷、异氰酸酯B、单羟基丙烯酸酯单体B以及硅烷偶联剂置于溶剂中，于50～100℃反应5～8h，再通过旋蒸，即得丙烯酸改性的有机硅树脂。
在一种实施方式中，丙烯酸改性的有机硅树脂的制备过程中溶剂为丙二醇甲醚醋酸酯和\或醋酸丁酯。
在一种实施方式中，高硬度微粉颗粒的粒径为20～80μm；优选地，高硬度微粉颗粒的粒径为30～60μm。
在一种实施方式中，高硬度微粉颗粒选自金刚石微粉、白刚玉微粉、碳化硅微粉、氧化铝颗粒中的任一种或多种的组合。
在一种实施方式中，两官聚氨酯丙烯酸酯树脂B的制备原料包括二元醇B、异氰酸酯C以及单羟基丙烯酸酯单体C；其中，二元醇B的重均分子量为 500～4000；优选地，二元醇B、异氰酸酯C以及单羟基丙烯酸酯单体C的摩尔比为1：(2～5)：(3～6)；更优选地，二元醇B、异氰酸酯C以及单羟基丙烯酸酯单体C的摩尔比为1：2.5：4。
在一种实施方式中，所述二元醇B为聚己内酯二元醇、聚酯二元醇、二聚酸改性二元醇、聚四氢呋喃二元醇中的一种或多种的组合；优选地，所述二元醇B为聚酯二元醇或聚四氢呋喃二元醇；进一步优选地二元醇B为聚酯二元醇，聚酯二元醇的重均分子量为1000～3000。
本发明对聚酯二元醇的购买厂家不做特别限制，一种实施方式中，聚酯二元醇购自购自长兴化学工业股份有限公司；优选地，聚酯二元醇为5400-3000、5400-3300、5401-4000、5441-3000中的任一种。
在一种实施方式中，异氰酸酯C选自甲苯二异氰酸酯、异佛尔酮二异氰酸酯、4,4'-二环己基甲烷二异氰酸酯中的任一种或多种的组合。
在一种实施方式中，单羟基丙烯酸酯单体C选自丙烯酸羟乙酯、甲基丙烯酸羟乙酯、丙烯酸羟丙酯中的任一种或多种的组合。
在一种实施方式中，多官能度聚氨酯丙烯酸树脂玻璃化转变温度为50～150℃。
在一种实施方式中，多官能度聚氨酯丙烯酸树脂的制备原料包括多异氰酸酯与含羟基丙烯酸酯单体A；优选地，多异氰酸酯与含羟基丙烯酸酯单体A的摩尔比为1：(2～5)；更优选地，多异氰酸酯与含羟基丙烯酸酯单体A的摩尔比为1：3.5。
在一种实施方式中，多异氰酸酯选自异佛尔酮二异氰酸酯、4,4'-二环己基甲烷二异氰酸酯、HDI二聚体、HDI三聚体、HDI缩二脲、IPDI三聚体中的任一种或多种的组合。
在一种实施方式中，含羟基丙烯酸酯单体A选自丙烯酸羟乙酯、甲基丙烯酸羟乙酯、丙烯酸羟丁酯、羟基丙烯酸甲酯、甲基丙烯酸羟丙酯中的任一种或多种的组合。
在一种实施方式中，丙烯酸酯单体B的均聚物玻璃化转变温度为50℃至150℃，优选为80～150℃。
在一种实施方式中，丙烯酸酯单体B包括多官能度丙烯酸酯单体、两官能 度丙烯酸酯单体B以及单官能度丙烯酸酯单体B中的至少一种；优选地，两官能度丙烯酸酯单体B以及单官能度丙烯酸酯单体B的总质量与多官能度丙烯酸酯单体的质量比为(2～6)：1；更优选地，两官能度丙烯酸酯单体B以及单官能度丙烯酸酯单体B的总质量与多官能度丙烯酸酯单体的质量比为3.5：1。
在一种实施方式中，多官能度丙烯酸酯单体选自季戊四醇三丙烯酸酯、季戊四醇四丙烯酸酯、二缩三羟甲基丙烷四丙烯酸酯、二季戊四醇六丙烯酸酯中的任一种或多种的组合。
在一种实施方式中，两官能度丙烯酸酯单体B以及单官能度丙烯酸酯单体B选自二丙二醇二丙烯酸酯、新戊二醇二丙烯酸酯、丙烯酰吗啉中的任一种或多种的组合。
在一种实施方式中，按重量份计，附着底漆层的制备原料包括2～10份两官能度聚氨酯丙烯酸酯树脂C、0～5份氯醋树脂、30～40份两官能度丙烯酸酯单体C、30～50份溶剂以及0～1份引发剂C；优选地，附着底漆层的制备原料包括4～8份两官能度聚氨酯丙烯酸酯树脂C、1～4份氯醋树脂、33～38份两官能度丙烯酸酯单体C、35～45份溶剂以及0.1～0.8份引发剂C；更优选地，附着底漆层的制备原料包括6份两官能度聚氨酯丙烯酸酯树脂C、3份氯醋树脂、35份两官能度丙烯酸酯单体C、40份溶剂以及0.5份引发剂C。
在一种实施方式中，按重量份计，弹性底漆层的制备原料包括30～60份两官能度聚氨酯丙烯酸酯树脂C、20～40份两官能度丙烯酸酯单体C、10～15份单官能度丙烯酸酯C以及0～5份引发剂C；优选地，弹性底漆层的制备原料包括40～50份两官能度聚氨酯丙烯酸酯树脂C、25～35份两官能度丙烯酸酯单体C、11～14份单官能度丙烯酸酯C以及1～4份引发剂C；更优选地，弹性底漆层的制备原料包括45份两官能度聚氨酯丙烯酸酯树脂C、30份两官能度丙烯酸酯单体C、13份单官能度丙烯酸酯C以及3份引发剂C。
在一种实施方式中，两官能度聚氨酯丙烯酸酯树脂C的制备原料均包括大分子二元醇、异氰酸酯D、小分子二元醇以及含羟基丙烯酸酯单体B；优选地，大分子二元醇、异氰酸酯D、小分子二元醇以及含羟基丙烯酸酯单体B的摩尔比为1：(2.5～5)：(1.5～3.5)：(3～6)；更优选地，大分子二元醇、异氰酸酯D、小分子二元醇以及含羟基丙烯酸酯单体B的摩尔比为1：4：2：3。
在一种实施方式中，含羟基丙烯酸酯单体B选自丙烯酸羟乙酯、甲基丙烯酸羟乙酯、丙烯酸羟丁酯、羟基丙烯酸甲酯、甲基丙烯酸羟丙酯中的任一种或多种的组合。
在一种实施方式中，大分子二元醇选自聚己内酯二元醇、聚己二酸新戊二醇酯二元醇、聚碳酸酯二元醇、聚己二酸-1，4一丁二醇酯二醇、聚己二酯乙二醇-丙二醇酯二醇、聚己二酸新戊二醇-1，4-丁二醇酯二醇、聚丙二醇醚二醇，聚四氢喃喃醚二醇中的任一种或多种的组合；优选地，大分子二元醇B包括聚己内酯二元醇与聚己二酸新戊二醇酯二元醇；进一步优选地，聚己内酯二元醇与聚己二酸新戊二醇酯二元醇的重量比为1：(0.5～1.5)；更优选地，聚己内酯二元醇与聚己二酸新戊二醇酯二元醇的重量比为1：1。
在一种实施方式中，聚己内酯二元醇的重均分子量为1000～3000；优选地，聚己内酯二元醇的重均分子量为2000～2500。
在一种实施方式中，聚己二酸新戊二醇酯二元醇的重均分子量为2000～4000；优选地，聚己内酯二元醇的重均分子量为3000～3500。
在一种实施方式中，两官能度丙烯酸酯单体C选自1、6-已二醇二丙烯酸酯、新戊二醇二丙烯酯、二丙二醇二丙烯酸酯、三丙二醇二丙烯酸酯中的任一种或多种的组合；优选地，两官能度丙烯酸酯单体C为1、6-已二醇二丙烯酸酯。
本发明对聚己内酯二元醇、聚己二酸新戊二醇酯二元醇以及聚碳酸酯二元醇的购买厂家不做特别限制，一种实施方式中，聚己内酯二元醇、聚己二酸新戊二醇酯二元醇以及聚碳酸酯二元醇分别购自旭川化学。
在一种实施方式中，氯醋树脂为二元氯醋树脂和\或三元氯醋树脂。
本发明对购买厂家不做特别限制，一种实施方式中，氯醋树脂购自东莞市一帆树脂有限公司，氯醋树脂14-50。
在一种实施方式中，溶剂选自乙酸乙酯、醋酸丁酯、丁二酸二甲酯、戊二酸二甲酯、已二酸二甲酯、甲醇、正丁醇、乙醇中的任一种或多种的组合。
在一种实施方式中，单官能度丙烯酸酯C选自丙烯酸异冰片酯、丙烯酰吗啉，丙烯酸、丙烯酸甲酯、丙烯酸乙酯、丙烯酸正丙酯、丙烯酸正丁酯、丙烯酸月桂酯、丙烯酸硬脂酸酯、丙烯酸异丙酯、丙烯酸异丁酯、丙烯酸叔丁酯、丙烯酸羟乙酯、丙烯酸羟丙酯、丙烯酸羟丁酯、乙氧基乙基丙烯酸酯中的任一种或多 种的组合；优选地，单官能度丙烯酸酯为丙烯酸异冰片酯与丙烯酰吗啉；进一步优选地，丙烯酸异冰片酯与丙烯酰吗啉的重量比为1：(0.3～0.8)；更优选地，丙烯酸异冰片酯与丙烯酰吗啉的重量比为1：0.5。
在一种实施方式中，小分子二元醇选自1,4-丁二醇、1,4-环己烷二甲醇、羟乙基化双酚A、乙二醇、丙二醇、己二醇、对苯二醇、新戊二醇、二乙二醇中的任一种或多种的组合；优选地，小分子二元醇选自1,4-丁二醇、1,4-环己烷二甲醇、羟乙基化双酚A中的任一种或多种的组合；进一步优选地，小分子二元醇包括1,4-丁二醇与1,4-环己烷二甲醇；进一步优选地，1,4-丁二醇与1,4-环己烷二甲醇的重量比为1：(0.3～0.5)；更优选地，1,4-丁二醇与1,4-环己烷二甲醇的重量比为1：0.45。
在一种实施方式中，异氰酸酯D选自甲苯二异氰酸酯、异佛尔酮二异氰酸酯、二苯基甲烷二异氰酸酯、二环己基甲烷二异氰酸酯、六亚甲基二异氰酸酯、赖氨酸二异氰酸酯中的任一种或多种的组合。
引发剂A、引发剂B以及引发剂C可以是本领域中现有技术中公开了的任何一种或多种引发剂，本发明不做特别限制，在一种实施方式中，引发剂A、引发剂B以及引发剂C分别独立选自1-羟基环己基苯基甲酮(184)、2-羟基-2-甲基-1-苯基-1-丙酮(1173)、2-苯基苄-2-二甲基胺-1-(4-吗啉苄苯基)丁酮(369)、苯基双(2,4,6-三甲基苯甲酰基)氧化膦(819)、(2,4,6-三甲基苯甲酰基)二苯基氧化膦(TPO)中的一种或几种；优选地，引发剂为(2,4,6-三甲基苯甲酰基)二苯基氧化膦(TPO)。
在一种实施方式中，添加剂A与添加剂B分别独立选自分散剂、消泡剂、流平剂、颜料、消光粉、阻燃剂、稳定剂中的任一种或多种的组合；优选地，添加剂为消光粉，本发明对消光粉的选择没有特别限制；一种实施方式中，消光粉为格雷斯(GRACE)SYLOID RAD2105。
申请人发现，利用PVC预涂装膜材料与基板材料可以优化所得复合材料的使用性能，但并不是所有材料均可以实现取得较好的复合材料，甚至有的会出现开裂或发白，但当采用特定的附着底漆以及弹性底漆配合面漆使用时，可以有效避免上述问题，可能用附着底漆层与弹性底漆两种涂层与柔性PVC膜材料共同作用时可以较好的避免上述问题，可能附着底漆层与弹性底漆两种涂层在制备过 程中采用不同含量的两官能度聚氨酯丙烯酸酯以调节附着底漆层与弹性底漆层的力学性能、极性大小；同时增加不同涂层之间的相容性，提高固化成膜过程中分子间碰撞机会增加，提高涂层彼此间的作用力以及材料的致密度与强度，从而提高涂层的附着力以及功能性的维持时间，同时，也有利于提高涂层材料与基板材料的相容性，从而提高附着力；另一方面，不同含量的两官能度聚氨酯丙烯酸酯与不同官能度丙烯酸酯、氯醋树脂混合相容，通过调节其相容性、力学性能，从而避免在高温压合过程中因为分解、固化、软化等作用而产生发白、开裂等问题。
本发明对PVC透明膜层的来源不做特别限制，一种实施方式中，PVC透明膜层购自江苏绿色美邦。
在一种实施方式中，所述PVC预涂装膜的制备方法，包括以下步骤：
(1)将附着底漆层、弹性底漆层、面漆层的制备原料分别用分散釜搅拌均匀，得到成品涂料；
(2)再于PVC透明膜层表面用辊轮将附着底漆层涂布均匀，LED-UV固化；
(3)再于附着底漆层表面用辊轮将弹性底漆层涂布均匀，LED-UV固化；
(4)再于弹性底漆层表面用辊轮将面漆层涂布均匀，UV固化；即得PVC预涂装膜。
在一种实施方式中，附着底漆层的涂布量为3～15g/m 2；优选地，附着底漆层的涂布量为4～10g/m 2；更优选地，附着底漆层的涂布量为4g/m 2。
在一种实施方式中，弹性底漆层的涂布量为3～20g/m 2；优选地，弹性底漆层的涂布量为6～15g/m 2；更优选地，弹性底漆层的涂布量为12g/m 2。
在一种实施方式中，面漆层的涂布量为3～20g/m 2；优选地，面漆层的涂布量为6～15g/m 2；更优选地，面漆层的涂布量为12g/m 2。
在一种实施方式中，步骤(2)中LED-UV光源波长为200-800nm，灯源能量强度大于7W/cm 2；优选地，步骤(2)中LED-UV光源波长选自365nm、385nm、395nm中的任一种，灯源能量强度为10～12W/cm 2。
在一种实施方式中，步骤(3)中LED-UV光源波长为200-800nm，灯源能量强度大于7W/cm 2；优选地，步骤(3)中LED-UV光源波长选自365nm、385nm、395nm中的任一种，灯源能量强度为10～12W/cm 2。
本发明的第二方面提供根据所述复合材料的制备方法制备得到的复合材料。
实施例1
本发明的实施例1提供一种含有PVC预涂装膜的复合材料，其制备方法包括以下步骤：
(1)利用PVC透明膜层与辐射固化涂层制备PVC预涂装膜；
(2)将PVC预涂装膜、SPC基板和印刷装饰层加热到175℃，通过钢辊高温压贴5s；
(3)冷却成型，即得所述含有超耐磨、易清洁的PVC预涂膜的复合材料；
辐射固化涂层由下至上依次包括附着底漆层、弹性底漆层以及面漆层；
复合材料由上至下依次包括PVC预涂装膜、印刷装饰层以及基板材料；
面漆层包括第一道弹性面漆和第二道易清洁面漆，第一道弹性面漆包括35份两官聚氨酯丙烯酸树脂A、4.5份引发剂A、35份丙烯酸酯单体A以及20份添加剂A；第二道易清洁面漆包括15份丙烯酸改性的有机硅树脂、1.5份高硬度微粉颗粒、10份两官聚氨酯丙烯酸树脂B、25份多官能度聚氨酯丙烯酸树脂、30份丙烯酸酯单体B、4.5份引发剂B和20份添加剂B；
两官聚氨酯丙烯酸树脂A的制备原料包括二元醇A、异氰酸酯A、单羟基丙烯酸酯单体A；二元醇A、异氰酸酯A、单羟基丙烯酸酯单体A的摩尔比为1：2.5：3.5；
所述二元醇A为聚酯二元醇，为5400-3300，异氰酸酯A为甲苯二异氰酸酯，单羟基丙烯酸酯单体A为甲基丙烯酸羟乙酯；
丙烯酸酯单体A包括乙氧基化三羟甲基丙烷三丙烯酸酯与丙烯酰吗啉；乙氧基化三羟甲基丙烷三丙烯酸酯与丙烯酰吗啉的质量比为1：2.5；
丙烯酸改性的有机硅树脂的制备原料包括羟基聚硅氧烷、异氰酸酯B、单羟基丙烯酸酯单体B以及硅烷偶联剂；羟基聚硅氧烷、异氰酸酯B、单羟基丙烯酸酯单体B以及硅烷偶联剂的摩尔比为1：8：7：0.35；
异氰酸酯B为异佛尔酮二异氰酸酯，单羟基丙烯酸酯单体B为丙烯酸羟乙酯，硅烷偶联剂为乙烯基三乙氧基硅烷，羟基聚硅氧烷购自深圳市吉鹏硅氟材料有限公司的双羟基封端聚硅氧烷；
丙烯酸改性的有机硅树脂的制备过程为：将羟基聚硅氧烷、异氰酸酯B、单 羟基丙烯酸酯单体B以及硅烷偶联剂置于溶剂中，于80℃反应7h，再通过旋蒸，即得丙烯酸改性的有机硅树脂；
高硬度微粉颗粒为白刚玉微粉。
两官聚氨酯丙烯酸酯树脂B的制备原料包括二元醇B、异氰酸酯C以及单羟基丙烯酸酯单体C，二元醇B为聚酯二元醇，5400-3000；异氰酸酯C为异佛尔酮二异氰酸酯；单羟基丙烯酸酯单体C为甲基丙烯酸羟乙酯；
多官能度聚氨酯丙烯酸树脂的制备原料包括多异氰酸酯与含羟基丙烯酸酯单体A，多异氰酸酯为异佛尔酮二异氰酸酯，含羟基丙烯酸酯单体A为甲基丙烯酸羟丙酯；多异氰酸酯与含羟基丙烯酸酯单体A的摩尔比为1：3.5；
丙烯酸酯单体B包括新戊二醇二丙烯酸酯与二季戊四醇六丙烯酸酯，新戊二醇二丙烯酸酯与二季戊四醇六丙烯酸酯的质量比为3.5：1；
附着底漆层的制备原料包括6份两官能度聚氨酯丙烯酸酯树脂C、3份氯醋树脂、35份两官能度丙烯酸酯单体C、40份溶剂以及0.5份引发剂C；
弹性底漆层的制备原料包括45份两官能度聚氨酯丙烯酸酯树脂C、30份两官能度丙烯酸酯单体C、13份单官能度丙烯酸酯C以及3份引发剂C；
两官能度聚氨酯丙烯酸酯树脂C的制备原料均包括大分子二元醇、异氰酸酯D、小分子二元醇以及含羟基丙烯酸酯单体B；大分子二元醇、异氰酸酯D、小分子二元醇以及含羟基丙烯酸酯单体B的摩尔比为1：4：2：3；
含羟基丙烯酸酯单体B为羟基丙烯酸甲酯；
大分子二元醇包括聚己内酯二元醇与聚己二酸新戊二醇酯二元醇；聚己内酯二元醇与聚己二酸新戊二醇酯二元醇的重量比为1：1；
两官能度丙烯酸酯单体C为1、6-已二醇二丙烯酸酯；
氯醋树脂为氯醋树脂14-50；
溶剂为醋酸丁酯；
单官能度丙烯酸酯C为丙烯酸异冰片酯与丙烯酰吗啉，丙烯酸异冰片酯与丙烯酰吗啉的重量比为1：0.5；
小分子二元醇包括1,4-丁二醇与1,4-环己烷二甲醇；1,4-丁二醇与1,4-环己烷二甲醇的重量比为1：0.45；
异氰酸酯D为异佛尔酮二异氰酸酯；
引发剂A、引发剂B以及引发剂C均为(2,4,6-三甲基苯甲酰基)二苯基氧化膦(TPO)；
添加剂A与添加剂B均为消光粉，消光粉为格雷斯(GRACE)SYLOID RAD2105；
所述PVC预涂装膜的制备方法，包括以下步骤：
(1)将附着底漆层、弹性底漆层、面漆层的制备原料分别用分散釜搅拌均匀；
(2)再于PVC透明膜层表面用辊轮将附着底漆层涂布均匀，LED-UV固化附着底漆层的涂布量为4g/m 2，步骤(2)中LED-UV光源波长为395nm，灯源能量强度为10W/cm 2；
(3)再于附着底漆层表面用辊轮将弹性底漆层涂布均匀，LED-UV固化弹性底漆层的涂布量为12g/m 2，步骤(2)中LED-UV光源波长为395nm，灯源能量强度为10W/cm 2；
(4)再于弹性底漆层表面用辊轮将面漆层涂布均匀，UV固化，即得PVC预涂装膜。
实施例2
本发明的实施例2提供一种含有PVC预涂装膜的复合材料，其制备方法包括以下步骤：
(1)利用PVC透明膜层与辐射固化涂层制备PVC预涂装膜；
(2)将PVC预涂装膜、SPC基板和印刷装饰层加热到175℃，通过钢辊高温压贴5s；
(3)冷却成型，即得所述含有超耐磨、易清洁的PVC预涂膜的复合材料；
辐射固化涂层由下至上依次包括附着底漆层、弹性底漆层以及面漆层；
复合材料由上至下依次包括PVC预涂装膜、印刷装饰层以及基板材料；
面漆层包括第一道弹性面漆和第二道易清洁面漆，第一道弹性面漆包括60份两官聚氨酯丙烯酸树脂A、7份引发剂A、60份丙烯酸酯单体A以及40份添加剂A；第二道易清洁面漆包括30份丙烯酸改性的有机硅树脂、3份高硬度微粉颗粒、20份两官聚氨酯丙烯酸树脂B、40份多官能度聚氨酯丙烯酸树脂、45份丙烯酸酯单体B、7份引发剂B和40份添加剂B；
两官聚氨酯丙烯酸树脂A的制备原料包括二元醇A、异氰酸酯A、单羟基丙烯酸酯单体A；二元醇A、异氰酸酯A、单羟基丙烯酸酯单体A的摩尔比为1：2.5：3.5；
所述二元醇A为聚酯二元醇，为5400-3300，异氰酸酯A为甲苯二异氰酸酯，单羟基丙烯酸酯单体A为甲基丙烯酸羟乙酯；
丙烯酸酯单体A包括乙氧基化三羟甲基丙烷三丙烯酸酯与丙烯酰吗啉；乙氧基化三羟甲基丙烷三丙烯酸酯与丙烯酰吗啉的质量比为1：2.5；
丙烯酸改性的有机硅树脂的制备原料包括羟基聚硅氧烷、异氰酸酯B、单羟基丙烯酸酯单体B以及硅烷偶联剂；羟基聚硅氧烷、异氰酸酯B、单羟基丙烯酸酯单体B以及硅烷偶联剂的摩尔比为1：10：10：0.5；
异氰酸酯B为为异佛尔酮二异氰酸酯，单羟基丙烯酸酯单体B为丙烯酸羟乙酯，硅烷偶联剂为乙烯基三乙氧基硅烷，羟基聚硅氧烷购自深圳市吉鹏硅氟材料有限公司的双羟基封端聚硅氧烷；
丙烯酸改性的有机硅树脂的制备过程为：将羟基聚硅氧烷、异氰酸酯B、单羟基丙烯酸酯单体B以及硅烷偶联剂置于溶剂中，于80℃反应7h，再通过旋蒸，即得丙烯酸改性的有机硅树脂；
高硬度微粉颗粒为白刚玉微粉；
两官聚氨酯丙烯酸酯树脂B的制备原料包括二元醇B、异氰酸酯C以及单羟基丙烯酸酯单体C，二元醇B为聚酯二元醇，5400-3000；异氰酸酯C为异佛尔酮二异氰酸酯；单羟基丙烯酸酯单体C为甲基丙烯酸羟乙酯；
多官能度聚氨酯丙烯酸树脂的制备原料包括多异氰酸酯与含羟基丙烯酸酯单体A,多异氰酸酯为异佛尔酮二异氰酸酯，含羟基丙烯酸酯单体A为甲基丙烯酸羟丙酯；多异氰酸酯与含羟基丙烯酸酯单体A的摩尔比为1：5；
丙烯酸酯单体B包括新戊二醇二丙烯酸酯与二季戊四醇六丙烯酸酯，新戊二醇二丙烯酸酯与二季戊四醇六丙烯酸酯的质量比为3.5：1；
附着底漆层的制备原料包括10份两官能度聚氨酯丙烯酸酯树脂C、5份氯醋树脂、40份两官能度丙烯酸酯单体C、50份溶剂以及1份引发剂C；
弹性底漆层的制备原料包括60份两官能度聚氨酯丙烯酸酯树脂C、40份两官能度丙烯酸酯单体C、15份单官能度丙烯酸酯C以及5份引发剂C；
两官能度聚氨酯丙烯酸酯树脂C的制备原料均包括大分子二元醇、异氰酸酯D、小分子二元醇以及含羟基丙烯酸酯单体B；大分子二元醇、异氰酸酯D、小分子二元醇以及含羟基丙烯酸酯单体B的摩尔比为1：4：2：3；
含羟基丙烯酸酯单体B为羟基丙烯酸甲酯；
大分子二元醇包括聚己内酯二元醇与聚己二酸新戊二醇酯二元醇；聚己内酯二元醇与聚己二酸新戊二醇酯二元醇的重量比为1：1；
两官能度丙烯酸酯单体C为1、6-已二醇二丙烯酸酯；
氯醋树脂为氯醋树脂14-50；
溶剂为醋酸丁酯；
单官能度丙烯酸酯C为丙烯酸异冰片酯与丙烯酰吗啉，丙烯酸异冰片酯与丙烯酰吗啉的重量比为1：0.5；
小分子二元醇包括1,4-丁二醇与1,4-环己烷二甲醇；1,4-丁二醇与1,4-环己烷二甲醇的重量比为1：0.45；
异氰酸酯D为异佛尔酮二异氰酸酯；
引发剂A、引发剂B以及引发剂C均为(2,4,6-三甲基苯甲酰基)二苯基氧化膦(TPO)；
添加剂A与添加剂B均为消光粉，消光粉为格雷斯(GRACE)SYLOID RAD2105。
所述PVC预涂装膜的制备方法同实施例1。
实施例3
本发明的实施例3提供一种含有PVC预涂装膜的复合材料，其制备方法包括以下步骤：
(1)利用PVC透明膜层与辐射固化涂层制备PVC预涂装膜；
(2)将PVC预涂装膜、SPC基板和印刷装饰层加热到175℃，通过钢辊高温压贴5s；
(3)冷却成型，即得所述含有超耐磨、易清洁的PVC预涂膜的复合材料；
辐射固化涂层由下至上依次包括附着底漆层、弹性底漆层以及面漆层；
复合材料由上至下依次包括PVC预涂装膜、印刷装饰层以及基板材料；
面漆层包括第一道弹性面漆和第二道易清洁面漆，第一道弹性面漆包括1 份两官聚氨酯丙烯酸树脂A、2份引发剂A、10份丙烯酸酯单体A以及3份添加剂A；第二道易清洁面漆包括2份丙烯酸改性的有机硅树脂、0.3份高硬度微粉颗粒、2份两官聚氨酯丙烯酸树脂B、10份多官能度聚氨酯丙烯酸树脂、15份丙烯酸酯单体B、2份引发剂B和3份添加剂B；
两官聚氨酯丙烯酸树脂A的制备原料包括二元醇A、异氰酸酯A、单羟基丙烯酸酯单体A；二元醇A、异氰酸酯A、单羟基丙烯酸酯单体A的摩尔比为1：2.5：3.5；
所述二元醇A为聚酯二元醇，为5400-3300，异氰酸酯A为甲苯二异氰酸酯，单羟基丙烯酸酯单体A为甲基丙烯酸羟乙酯；
丙烯酸酯单体A包括乙氧基化三羟甲基丙烷三丙烯酸酯与丙烯酰吗啉；乙氧基化三羟甲基丙烷三丙烯酸酯与丙烯酰吗啉的质量比为1：2.5；
丙烯酸改性的有机硅树脂的制备原料包括羟基聚硅氧烷、异氰酸酯B、单羟基丙烯酸酯单体B以及硅烷偶联剂；羟基聚硅氧烷、异氰酸酯B、单羟基丙烯酸酯单体B以及硅烷偶联剂的摩尔比为1：5：3：0.2；
异氰酸酯B为异佛尔酮二异氰酸酯，单羟基丙烯酸酯单体B为丙烯酸羟乙酯，硅烷偶联剂为乙烯基三乙氧基硅烷，羟基聚硅氧烷购自深圳市吉鹏硅氟材料有限公司的双羟基封端聚硅氧烷；
丙烯酸改性的有机硅树脂的制备过程为：将羟基聚硅氧烷、异氰酸酯B、单羟基丙烯酸酯单体B以及硅烷偶联剂置于溶剂中，于80℃反应7h，再通过旋蒸，即得丙烯酸改性的有机硅树脂；
高硬度微粉颗粒为白刚玉微粉；
两官聚氨酯丙烯酸酯树脂B的制备原料包括二元醇B、异氰酸酯C以及单羟基丙烯酸酯单体C，二元醇B为聚酯二元醇，5400-3000；异氰酸酯C为甲苯二异氰酸酯；单羟基丙烯酸酯单体C为甲基丙烯酸羟乙酯；
多官能度聚氨酯丙烯酸树脂的制备原料包括多异氰酸酯与含羟基丙烯酸酯单体A,多异氰酸酯为异佛尔酮二异氰酸酯，含羟基丙烯酸酯单体A为甲基丙烯酸羟丙酯；多异氰酸酯与含羟基丙烯酸酯单体A的摩尔比为1：2；
丙烯酸酯单体B包括新戊二醇二丙烯酸酯与二季戊四醇六丙烯酸酯，新戊二醇二丙烯酸酯与二季戊四醇六丙烯酸酯的质量比为3.5：1；
附着底漆层的制备原料包括2份两官能度聚氨酯丙烯酸酯树脂C、1份氯醋树脂、30份两官能度丙烯酸酯单体C、30份溶剂以及0.1份引发剂C；
弹性底漆层的制备原料包括30份两官能度聚氨酯丙烯酸酯树脂C、20份两官能度丙烯酸酯单体C、10份单官能度丙烯酸酯C以及1份引发剂C；
两官能度聚氨酯丙烯酸酯树脂C的制备原料均包括大分子二元醇、异氰酸酯D、小分子二元醇以及含羟基丙烯酸酯单体B；大分子二元醇、异氰酸酯D、小分子二元醇以及含羟基丙烯酸酯单体B的摩尔比为1：4：2：3；
含羟基丙烯酸酯单体B为羟基丙烯酸甲酯；
大分子二元醇包括聚己内酯二元醇与聚己二酸新戊二醇酯二元醇；聚己内酯二元醇与聚己二酸新戊二醇酯二元醇的重量比为1：1；
两官能度丙烯酸酯单体C为1、6-已二醇二丙烯酸酯；
氯醋树脂为氯醋树脂14-50；
溶剂为醋酸丁酯；
单官能度丙烯酸酯C为丙烯酸异冰片酯与丙烯酰吗啉，丙烯酸异冰片酯与丙烯酰吗啉的重量比为1：0.5；
小分子二元醇包括1,4-丁二醇与1,4-环己烷二甲醇；1,4-丁二醇与1,4-环己烷二甲醇的重量比为1：0.45；
异氰酸酯D为异佛尔酮二异氰酸酯；
引发剂A、引发剂B以及引发剂C均为(2,4,6-三甲基苯甲酰基)二苯基氧化膦(TPO)；
添加剂A与添加剂B均为消光粉，消光粉为格雷斯(GRACE)SYLOID RAD2105。
所述PVC预涂装膜的制备方法同实施例1。
实施例4
本发明的实施例4提供一种含有PVC预涂装膜的复合材料，其具体实施方式同实施例1，不同之处在于，所述复合材料的制备方法为：将PVC预涂装膜、LVT基板和装饰印花层加热到145℃，在压机上高温压贴40min，冷却成型，即得复合材料。
实施例5
本发明的实施例5提供一种含有PVC预涂装膜的复合材料，其具体实施方式同实施例1，不同之处在于，其制备方法包括以下步骤：
(1)利用PVC透明膜层与辐射固化涂层制备PVC预涂装膜；
(2)将PVC预涂装膜、SPC基板和印刷装饰层加热到120℃，通过钢辊高温压贴5s；
(3)冷却成型，即得所述含有超耐磨、易清洁的PVC预涂膜的复合材料。
实施例6
本发明的实施例6提供一种含有PVC预涂装膜的复合材料，其具体实施方式同实施例1，不同之处在于，所述复合材料的制备方法为：
(1)将PVC透明膜层和印刷装饰层、SPC基板加热175℃，利用钢辊压5s；
(2)将附着底漆层、弹性底漆层、面漆层的制备原料分别用分散釜搅拌均匀；
(2)再于PVC透明膜层表面用辊轮将附着底漆层涂布均匀，LED-UV固化附着底漆层的涂布量为8g/m 2，步骤(2)中LED-UV光源波长为395nm，灯源能量强度为10W/cm 2；
(3)再于附着底漆层表面用辊轮将弹性底漆层涂布均匀，LED-UV固化弹性底漆层的涂布量为12g/m 2，步骤(2)中LED-UV光源波长为395nm，灯源能量强度为10W/cm 2；
(4)再于弹性底漆层表面用辊轮将面漆层涂布均匀，UV固化，即得。
实施例7
本发明的实施例7同实施例6，不同之处在于，没有设置弹性底漆层，且附着底漆层替换为底漆层，底漆层购自湖南邦弗特新材料技术在限公司，名称：PVC地板哑光底漆，型号：BPVC-1305，面漆层替换为普通面漆，面漆购自湖南邦弗特新材料技术在限公司，名称：PVC地板哑光面漆，型号：BPVC-1515-05。
实施例8
本发明的实施例8提供一种含有PVC预涂装膜的复合材料，其具体实施方式同实施例1，不同之处在于，PVC预涂膜没有附着底漆层与弹性底漆层。
实施例9
本发明的实施例9提供一种含有PVC预涂装膜的复合材料，其具体实施方 式同实施例1，不同之处在于，PVC预涂膜没有附着底漆层。
实施例10
本发明的实施例10提供一种含有PVC预涂装膜的复合材料，其具体实施方式同实施例1，不同之处在于，PVC预涂膜没有弹性底漆层。
实施例11
本发明的实施例11提供一种含有PVC预涂装膜的复合材料，其具体实施方式同实施例1，不同之处在于，附着底漆层的制备原料包括25份两官能度聚氨酯丙烯酸酯树脂C、3份氯醋树脂、35份两官能度丙烯酸酯单体C、40份溶剂以及0.5份引发剂C。
实施例12
本发明的实施例12提供一种含有PVC预涂装膜的复合材料，其具体实施方式同实施例1，不同之处在于，附着底漆层的制备原料包括0份两官能度聚氨酯丙烯酸酯树脂C、3份氯醋树脂、35份两官能度丙烯酸酯单体C、40份溶剂以及0.5份引发剂C。
实施例13
本发明的实施例13提供一种含有PVC预涂装膜的复合材料，其具体实施方式同实施例1，不同之处在于，弹性底漆层的制备原料包括15份两官能度聚氨酯丙烯酸酯树脂C、30份两官能度丙烯酸酯单体C、13份单官能度丙烯酸酯C以及3份引发剂C。
实施例14
本发明的实施例14提供一种含有PVC预涂装膜的复合材料，其具体实施方式同实施例1，不同之处在于，弹性底漆层的制备原料包括0份两官能度聚氨酯丙烯酸酯树脂C、30份两官能度丙烯酸酯单体C、13份单官能度丙烯酸酯C以及3份引发剂C。
实施例15
本发明的实施例15提供一种含有PVC预涂装膜的复合材料，其具体实施方式同实施例1，不同之处在于，附着底漆层的制备原料包括25份两官能度聚氨酯丙烯酸酯树脂C、0份氯醋树脂、35份两官能度丙烯酸酯单体C、40份溶剂以及0.5份引发剂C。
性能测试
1.按照ASTM D3359标准检测实施例1～15的附着力，实验结果见表1；
2.PVC预涂膜加工性能测试：观察实施例1～15所得PVC预涂装膜制备的复合材料过程中PVC预涂膜是否出现发白、开裂的问题，每个实施例对应100个样品，计算发白、开裂的概率，测试结果见表1；
3.按照IS0 1518检测标准检测实施例1与实施例7的耐刮性能，由实验结果可知，实施例1的耐刮测试结果为3.0KG；实施例7的耐刮测试结果为2.0KG；
4.清洁性能测试：将实施例1、实施例7所得复合材料置于室温条件下，使用ZEBRA油性笔，油性笔与涂层表面约90度角，施加1-2N的力在涂层表面匀速画出5条5-10毫米的笔迹，静置2分钟，用无尘布擦拭表面。由实验结果可知，实施例1中5条笔迹全部可轻易擦干净，实施例7中5条笔迹都擦不干净，痕迹明显。
5.翘曲测试：根据标准GB 4085-2005对实施例1～4以及6～7所得复合材料测试加热翘曲，测试结果见表1。
表1 性能测试结果
Figure PCTCN2019120506-appb-000001
Figure PCTCN2019120506-appb-000002
由实验结果可知，本发明提供的方法利用PVC预涂装膜材料、基板材料以及印刷装饰层通过高温压合的方式提高所得复合地板材料的抗变形能力以及避免翘曲等不良现象；同时本发明设计并制备了适合高温压合的PVC涂装膜材料，以避免在高温条件下，在制备过程中出现的开裂、发白等不良现象。
前述的实例仅是说明性的，用于解释本发明所述方法的一些特征。所附的权利要求旨在要求可以设想的尽可能广的范围，且本文所呈现的实施例仅是根据所有可能的实施例的组合的选择的实施方式的说明。因此，申请人的用意是所附的权利要求不被说明本发明的特征的示例的选择限制。在权利要求中所用的一些数值范围也包括了在其之内的子范围，这些范围中的变化也应在可能的情况下解释为被所附的权利要求覆盖。

Claims (10)

  1. 一种含有超耐磨、易清洁的PVC预涂膜的复合材料的制备方法，其特征在于，包括以下步骤：
    (1)利用PVC透明膜层与辐射固化涂层制备PVC预涂装膜；
    (2)PVC预涂装膜、基板材料和印刷装饰层高温压合；
    (3)冷却成型，即得所述含有超耐磨、易清洁的PVC预涂膜的复合材料。
  2. 根据权利要求1所述复合材料的制备方法，其特征在于，基板材料选自SPC基板、LVT基板中的任一种或多种。
  3. 根据权利要求2所述复合材料的制备方法，其特征在于，基板材料为SPC基板，PVC预涂装膜、基板材料和印刷装饰层高温压合过程为：先把SPC基板、PVC预涂装膜和印刷装饰层都加热到160-180℃，通过钢辊压3-10s。
  4. 根据权利要求2所述复合材料的制备方法，基板材料为LVT基板，PVC预涂装膜、基板材料和印刷装饰层高温压合过程为：先把LVT基板、PVC预涂装膜和印刷装饰层都加热到130-150℃，在压机上压贴20-45min。
  5. 根据权利要求1～4任一项所述复合材料的制备方法，其特征在于，辐射固化涂层由下至上依次包括附着底漆层、弹性底漆层以及面漆层。
  6. 根据权利要求5所述复合材料的制备方法，其特征在于，面漆层包括第一道弹性面漆和第二道易清洁面漆，按重量份计，第一道弹性面漆包括10-60份两官聚氨酯丙烯酸树脂A、2-7份引发剂A、10-60份丙烯酸酯单体A以及3-40份添加剂A。
  7. 根据权利要求5所述复合材料的制备方法，其特征在于，按重量份计，第二道易清洁面漆包括2-30份丙烯酸改性的有机硅树脂、0.3-3份高硬度微粉颗粒、2-20份两官聚氨酯丙烯酸树脂B、10-40份多官能度聚氨酯丙烯酸树脂、15-45份丙烯酸酯单体B、2-7份引发剂B和3-40份添加剂B。
  8. 根据权利要求7所述复合材料的制备方法，其特征在于，丙烯酸改性的有机硅树脂的制备原料包括羟基聚硅氧烷、异氰酸酯B、单羟基丙烯酸酯单体B以及硅烷偶联剂。
  9. 根据权利要求7所述复合材料的制备方法，其特征在于，多官能度聚氨酯丙烯酸树脂的制备原料包括多异氰酸酯与含羟基丙烯酸酯单体A。
  10. 一种根据权利要求1～9任一项所述复合材料的制备方法制备得到的复合材 料。
PCT/CN2019/120506 2019-11-06 2019-11-25 含有超耐磨、易清洁的pvc预涂装膜的复合材料的制备方法 WO2021088147A1 (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US17/027,800 US11938704B2 (en) 2019-11-06 2020-09-22 Method for preparing composite material containing ultra-wear-resistant and easy-to-clean PVC pre-coating film

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201911078333.5A CN110774625B (zh) 2019-11-06 2019-11-06 含有超耐磨、易清洁的pvc预涂装膜的复合材料的制备方法
CN201911078333.5 2019-11-06

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US17/027,800 Continuation US11938704B2 (en) 2019-11-06 2020-09-22 Method for preparing composite material containing ultra-wear-resistant and easy-to-clean PVC pre-coating film

Publications (1)

Publication Number Publication Date
WO2021088147A1 true WO2021088147A1 (zh) 2021-05-14

Family

ID=69390016

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2019/120506 WO2021088147A1 (zh) 2019-11-06 2019-11-25 含有超耐磨、易清洁的pvc预涂装膜的复合材料的制备方法

Country Status (3)

Country Link
US (1) US11938704B2 (zh)
CN (1) CN110774625B (zh)
WO (1) WO2021088147A1 (zh)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT202000022819A1 (it) * 2020-09-28 2022-03-28 Neos S R L Composizione adesiva a polimerizzazione u.v. per stampa digitale
CN114887859B (zh) * 2022-04-19 2023-10-03 邦弗特新材料股份有限公司 一种可用于在线贴合工艺的预涂装膜及其制备工艺和应用
CN114953665B (zh) * 2022-04-19 2023-12-12 邦弗特新材料股份有限公司 一种pvc地板的制备工艺及得到的制品

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20150069676A (ko) * 2013-12-16 2015-06-24 (주)엘지하우시스 홀로그램 난반사 효과를 가지는 바닥재 및 이 바닥재의 제조방법
CN109627963A (zh) * 2018-12-17 2019-04-16 湖南邦弗特新材料技术有限公司 一种超耐磨自清洁涂层及其制备方法
CN208815847U (zh) * 2018-08-23 2019-05-03 湖南邦弗特新材料技术有限公司 一种耐磨塑胶地板
CN109821715A (zh) * 2019-01-30 2019-05-31 湖南邦弗特新材料技术有限公司 一种pvc地板复合涂层及其制备方法
EP3495136A1 (fr) * 2017-12-05 2019-06-12 Gerflor Structure multicouche pour la realisation d'un revetement de sol economique, et procede de fabrication d'une telle structure multicouche

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104847082B (zh) * 2014-02-17 2017-08-25 上海劲嘉建材科技有限公司 阻燃pvc地板及其制造方法
WO2017015789A1 (zh) * 2015-07-24 2017-02-02 新明（芦台）科技有限公司 轻质环保型聚丙烯复合地板及其制备方法
CA3063818A1 (en) * 2017-05-23 2018-11-29 Valinge Innovation Ab Method to produce a coating layer, a building panel and a coated foil
TW201917018A (zh) * 2017-10-25 2019-05-01 美商陶氏全球科技有限責任公司 含有具有良好黏著力之經底漆塗佈基材之瓷磚
CN109759301A (zh) * 2018-12-18 2019-05-17 清远市快地新型建材有限公司 Pvc板材及用于pvc板材的高涂布量涂层及其制备工艺

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20150069676A (ko) * 2013-12-16 2015-06-24 (주)엘지하우시스 홀로그램 난반사 효과를 가지는 바닥재 및 이 바닥재의 제조방법
EP3495136A1 (fr) * 2017-12-05 2019-06-12 Gerflor Structure multicouche pour la realisation d'un revetement de sol economique, et procede de fabrication d'une telle structure multicouche
CN208815847U (zh) * 2018-08-23 2019-05-03 湖南邦弗特新材料技术有限公司 一种耐磨塑胶地板
CN109627963A (zh) * 2018-12-17 2019-04-16 湖南邦弗特新材料技术有限公司 一种超耐磨自清洁涂层及其制备方法
CN109821715A (zh) * 2019-01-30 2019-05-31 湖南邦弗特新材料技术有限公司 一种pvc地板复合涂层及其制备方法

Also Published As

Publication number Publication date
US20210154986A1 (en) 2021-05-27
US11938704B2 (en) 2024-03-26
CN110774625B (zh) 2021-06-04
CN110774625A (zh) 2020-02-11

Similar Documents

Publication Publication Date Title
US11938704B2 (en) Method for preparing composite material containing ultra-wear-resistant and easy-to-clean PVC pre-coating film
JP6815984B2 (ja) 真空成形用３次元成型品加飾用積層フィルム、その製造方法及び３次元成型品加飾方法
TWI687307B (zh) ３維成型品裝飾用積層膜、其製造方法及３維裝飾方法
CN109821715B (zh) 一种pvc地板复合涂层及其制备方法
WO2021102610A1 (zh) 一种多涂层辐射固化预涂装膜及其制备方法
US20020160205A1 (en) Co-mingled polyurethane-polyvinyl ester polymer compositions and a process for forming the same
CN108541286B (zh) 耐刮擦涂料
CN102153899A (zh) 紫外线可固化水性有色涂料组合物
TW200836847A (en) Printed, moldable films
CN110408250B (zh) 一种高分子复合薄膜的制备方法
CN110724296B (zh) 一种pvc预涂装膜及其制备方法
EP3575344B1 (en) (meth)acryloyl group-containing acrylic-modified alkyd resin and undercoat agent for inorganic-material thin film
WO2014081004A1 (ja) 活性エネルギー線硬化性樹脂組成物、コーティング剤組成物、及び積層体
CN103754051A (zh) 立体纹理pcm彩色钢板及其制造方法
JP2003504483A (ja) 水性被覆材料、その製造方法及びその使用
JP2014122338A (ja) 活性エネルギー線硬化性樹脂組成物、コーティング剤組成物、及び積層体
JPWO2016159294A1 (ja) 活性エネルギー線硬化性樹脂組成物、コーティング剤組成物、及び積層体
JP5359753B2 (ja) 加飾シート及びそれを用いてなる加飾樹脂成形品
JP6955313B2 (ja) 多色仕上げ塗装方法及び塗装物の製造方法
JP7404656B2 (ja) 硬化性樹脂組成物、樹脂硬化物、積層フィルム、転写フィルム及び積層体
CN114887859B (zh) 一种可用于在线贴合工艺的预涂装膜及其制备工艺和应用
JP4429199B2 (ja) 複層塗膜形成方法およびこれに用いる塗料
KR20170132555A (ko) 크롬 코팅 표면에 적용되는 프라이머 도료 조성물 및 이의 제조방법
JP6922343B2 (ja) 加飾シート及び加飾樹脂成形品
CN211170545U (zh) 包含辐射固化填缝胶层的饰板

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 19951814

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 19951814

Country of ref document: EP

Kind code of ref document: A1