WO2021078499A1 - Réenroulement et déroulement d'une bande de caoutchouc et garniture portant la bande de caoutchouc - Google Patents
Réenroulement et déroulement d'une bande de caoutchouc et garniture portant la bande de caoutchouc Download PDFInfo
- Publication number
- WO2021078499A1 WO2021078499A1 PCT/EP2020/077823 EP2020077823W WO2021078499A1 WO 2021078499 A1 WO2021078499 A1 WO 2021078499A1 EP 2020077823 W EP2020077823 W EP 2020077823W WO 2021078499 A1 WO2021078499 A1 WO 2021078499A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- liner
- winding
- reel
- rubber strip
- product
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/0016—Handling tyres or parts thereof, e.g. supplying, storing, conveying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/182—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in unwinding mechanisms or in connection with unwinding operations
- B65H23/1825—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in unwinding mechanisms or in connection with unwinding operations and controlling web tension
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/195—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations
- B65H23/1955—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations and controlling web tension
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/0016—Handling tyres or parts thereof, e.g. supplying, storing, conveying
- B29D2030/0038—Handling tyre parts or semi-finished parts, excluding beads, e.g., storing, transporting, transferring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/414—Winding
- B65H2301/4143—Performing winding process
- B65H2301/41432—Performing winding process special features of winding process
- B65H2301/414324—Performing winding process special features of winding process involving interleaf web/sheet, e.g. liner
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/93—Tyres
Definitions
- the invention relates to the storage of a rubber strip around a product reel that is adapted to be continuously wound and unwound.
- the invention relates to a device that effects winding processes, the device being part of an installation for the manufacture of tires.
- rubber strips are intended to be stored by being wound around a product reel that is rotatably mounted relative to a frame of a rubber strip dispensing installation (or "dispensing installation"). Such an installation is used to deposit locally a semi-finished product such as rubber strips on a tire being assembled.
- a rubber strip (or "product") that is wound in a winding process by a dispensing installation contains a conventional rubber mixture for the manufacture of tires.
- a rubber from such a strip is generally uncured and therefore has a high level of adhesion. Therefore, when the strip is wrapped on itself in a product reel, it is difficult to unwind the strip without damaging it. Since uncured rubber is a relatively adhesive material, it is recommended to place the rubber strip on a weakly adhesive liner strip to facilitate its subsequent unwinding from the product reel. As the rubber strip is unwound from the product reel, so too is the liner strip.
- the rubber strip dispensing installation prefferably includes a second reel (a winding reel) carried by the frame for winding the liner strip as the rubber strip is unwound.
- a second reel a winding reel
- the full product reel and the empty liner winding reel are first removed. Then a new empty product reel and a new full liner winding reel are placed on the installation.
- dispensing installations incorporating these elements (e.g., see the installations disclosed by patent US4,447,014 and by publications EP1236669 and WO2010/015782).
- the liner strip when the liner strip is wound onto a winding reel, the liner is wound in a spiral from the part of the liner with the smallest width to the part of the liner with the largest width.
- the liner and the winding reel can be fitted with so-called "Velcro®” strips, assuring fixation by simple contact and allowing release by sufficient force and in the correct pulling direction. It is noted that the part of this "Velcro®" strip attached to the winding reel provides a clearly visible reference point for the operator to easily identify the starting point of winding on the winding reel.
- Velcro® strips can also be used, these strips being disposed on one hand on an extension of the liner beyond a surface supporting a rubber strip, and on the other hand, on the back of the liner and back a distance of one turn, so that the "Velcro®” strips overlap at the end of the winding process. It is also possible to ensure that the liner is longer than one turn, so that the last turn of the winding protects the exposed surface of the rubber strip (see US patent 5,641,132).
- the disclosed invention incorporates a winding and unwinding device in a rubber strip dispensing installation for processing a variety of products for use in the manufacture of tires.
- the installation performs winding processes (which may incorporate one or more unwinding processes) reliably without reducing industrial productivity.
- the invention is directed to a winding and unwinding device of a rubber strip dispensing installation that effects a process for winding a rubber strip and a liner carrying the rubber strip, characterized in that the device includes: - a frame including:
- winding reel having a substantially cylindrical shape adapted to wind the liner, the winding reel being rotatably mounted with respect to a reel shaft of the frame and being movably mounted in translational movement with respect to the frame, and the winding reel being rotated by a motor during the winding process;
- an elongated swing arm with a predetermined length between an attachment end and an opposite application end, the attachment end being pivotally joined to the frame so as to allow movement of the swing arm between an application position, where the application end of the swing arm is within the flanges of a product reel of the installation, and a removal position, where the swing arm is out of the product reel;
- the head having an upper roller and a lower roller rotatably mounted relative to an applicator that pivots about an axis of rotation so that the head pivots between an attachment position and a retrieval position.
- the winding reel is removably attached to a swing arm that moves in order to allow adjustment of a winding reel position during the winding process.
- the swing arm also includes a liner sensor at the application end that determines a bearing position for attachment of the liner.
- each of the upper roller and the lower roller has a predetermined diameter, and the two diameters are approximately equal; and the upper and lower rollers are maintained at an acute angle.
- the invention is also directed to a rubber strip dispensing installation that effects a winding process, characterized in that the installation includes:
- the invention is further directed to a winding process effected by the installation of the invention during a tire manufacturing cycle, wherein the product reel is empty and the liner is wound onto the winding reel at the beginning of the winding process, the process having the following steps:
- - a step of loading the liner on the device by loading the liner at a predetermined position relative to the fixed and sliding deflection rollers; - a step of winding the liner onto the product reel, this step including a step of feeding the rubber strip to the product reel;
- step - a step of winding the rubber strip onto the product reel, this step including a step of rotating the product reel and depositing the rubber strip thereon; and - a step of closing the liner on the product reel with the rubber strip being deposited on the liner.
- the process further includes a step of stopping the rotation of the product reel that is performed after the step of closing the liner on the product reel.
- the step of loading the liner on the device includes a step of allowing a predetermined length of the liner to protrude from the upper roller to allow the liner to be applied to the product reel.
- the process further includes a step of incorporating a marker on one of the swing arm and the liner to indicate the predetermined length sufficient for attachment on the hub within the flanges of the product reel.
- the predetermined position of the liner in relation to the deflection rollers is maintained for the duration of an ongoing winding process.
- the invention is further directed to a tire manufacturing cycle including the winding process of the invention.
- Figure 1 represents a side view of a rubber strip dispensing installation incorporating a winding and unwinding device of the invention.
- Figure 2 represents a side view of a swing arm of the device shown in Figure 1.
- Figures 3 to 6 represent steps of an embodiment of a winding process of the invention.
- Figure 7 represents a perspective view of a head of the swing arm of Figure
- Figure 8 represents a perspective view of a clamp of the head of figure 7.
- Figures 9 to 15 represent steps of another embodiment of a winding process of the invention.
- Figures 1 and 3 to 6 represent a rubber strip dispensing installation (or “dispensing installation” or “installation”) 10 that carries out winding processes.
- a “winding process” or processes as described below may include one or more unwinding processes as understood by a skilled person.
- the installation 10 includes at least one winding and unwinding device (or “device”) 100 and at least one product reel 200.
- the product reel 200 incorporates a pair of flanges 202 (see Figures 3 and 4) and a hub between them having a substantially cylindrical shape adapted to wind a rubber strip (or “product”) 300 and a liner strip (or “liner”) 400 carrying the rubber strip 300.
- the product reel 200 is rotatably mounted relative to the device 100. In the figures, the product reel 200 is shown in a fixed position relative to the device 100. It is understood that the positioning of the product reel 200 relative to the device 100 can be adjusted according to the properties of the rubber strip 300 and/or the liner 400.
- the device 100 of the installation 10 includes a frame 102 supporting a winding reel 104.
- the winding reel 104 which has a substantially cylindrical shape around which the liner 400 is wound, is mounted rotatably with respect to a reel shaft of the frame 102.
- the winding reel 104 is also mounted so that it can be moved in translation relative to the frame 102, thus allowing it to be aligned with and mounted on the reel shaft in a loading area of the installation 10.
- a motor 15 rotates the winding reel 104 in both directions (a winding direction and an unwinding direction of the liner 400) during the winding processes effected by the installation 10.
- the winding reel 104 is attached to a pivot arm 106 that moves in response to an actuator Vi (which can be operated by hydraulic, pneumatic or equivalent means) or one or more equivalent actuator(s).
- the pivoting range of the pivot arm 106 maintains the position of the winding reel 104 relative to the frame 102 of the device 100 during the winding processes effected by the installation 10.
- the device 100 of the installation 10 also includes an extended swing arm 108 having a predetermined length between an attachment end 108a and an opposite application end 108b.
- the attachment end 108b is attached to the frame 102 in a pivoting manner between an application position, where the application end 108b of the swing arm 108 is inside the flanges 202 of the product reel 200 (shown, for example, in Figures 6, 9, 10 and 15), and a retracted position, where the swing arm 108 is outside the product reel 200 (shown, for example, in Figures 1, 3 to 5 and 11 to 14).
- the swing arm 108 is moved between the retracted position and the application position in response to an actuator V2 (which can be operated by hydraulic, pneumatic, or equivalent means) or one or more equivalent actuator(s).
- the swing arm 108 includes a pivoting head 110 at the application end 108b that manages the winding of the product and the recovery of the liner during the winding process.
- the head 110 includes an upper roller 110a and a lower roller 110b rotatably mounted relative to an applicator 110c.
- Each roller 110a, 110b has a predetermined diameter, and the two diameters are approximately equal.
- the two rollers 110a, 110b are maintained at an acute angle (an angle no greater than 45°), but neither roller pivots.
- the applicator 110c rotates about an axis of rotation so that the head 110 pivots freely relative to a support 112 fixed to the application end 110b of the swing arm 108.
- the head 110 pivots between an attachment position, where the upper roller 110a engages the liner 400 (shown, for example, in Figures 6, 14, and 15), and a retrieval position, where the lower roller 110b engages the liner 400 (shown, for example, in Figures 9, 11, and 13).
- the head 110 toggles between the attachment position and the retrieval position in response to an actuator V3 that effects a roller selection (which can be operated by hydraulic, pneumatic or equivalent means) or by one or more equivalent actuator(s). It is understood that the positioning of the two rollers of the head 110 can be switched with respect to the positioning shown in the figures.
- the swing arm 108 also includes a liner sensor 116 at the application end 108b that determines a bearing position for the attachment of the liner 400.
- a known hook and loop fastener is used to attach the liner 400 (e.g., of a commercially available type designated "Velcro®").
- the device 100 of the installation 10 also includes a fixed deflection roller 120 and a sliding deflection roller 122, which maintain a predetermined position of the liner 400.
- the fixed deflection roller 120 remains fixed to the frame 102, and it is rotatably mounted relative to the device 100 to control the positioning of the rubber strip 300 relative to the liner 400 during a winding process.
- the sliding deflection roller 122 is movably mounted with a platform 124 of the frame 102 that slides along an inclined path 126 of the frame. During a winding process, the platform 124 moves up and down the path 126 between a lower end 126a and a higher end 126b of the path, ensuring the control of the position of the rubber strip 300 and/or the liner 400.
- the predetermined position is maintained during rotation of the product reel 200, during rotation of the winding reel 104 and also during stops of both reels.
- the product reel 200 and the winding reel 104 arrive at a loading area of the installation 10. Upon arrival, the product reel 200 is empty and the liner 400 is already wound on the winding reel 104.
- the winding process of the invention includes a step of loading the liner 400 (stored on the winding reel 104) on the device 100.
- the swing arm 108 remains in the retracted position.
- the platform 124 remains at the lower end 126a of the path 126.
- neither the product reel 200 nor the winding reel 104 rotates.
- the loading step is done manually by loading the liner 400 at a predetermined position relative to the fixed and sliding deflection rollers 120,122. During this step, a predetermined length L400 of the liner 400 should protrude over the upper roller 110a to allow attachment of the liner to the product reel 200.
- a marker can be used (either on the swing arm 108 or on the liner 400) to indicate the predetermined length L400 that facilitates attachment to the hub inside the flanges 202 of the product reel 200.
- this step includes a step of detection of the integrated marker. This detection is performed by the liner sensor 116.
- the winding process also includes a step of winding the liner 400 onto the product reel 200.
- the winding reel 104 and the product reel 200 rotate in opposite directions (see respective arrows A and B in Figure 4).
- the platform 124 is set in motion to slide toward the upper end 126b of the path 126 of the frame 102 (see arrow C in Figure 4).
- the movement of the platform 124 and its position on the path 126 can be adjusted according to the diameter of the product reel 200. This movement and this position can also be adjusted according to the target angle between the liner 400 and the product that will be introduced to the product reel 200 (represented by the rubber strip 300).
- the swing arm 108 remains in the retracted position.
- the upper and lower rollers 110a, 110b being outside of the product reel 200, do not touch the liner 400.
- the product reel is ready to receive the rubber strip 300.
- the step of winding the liner 400 onto the product reel 200 includes a step of feeding the rubber strip 300 to the product reel 200.
- the introduction of the rubber strip 300 is effected by a known means of transport (represented in Figure 4 by a conveyor belt 500). It is understood that other means of transport may be used.
- the winding process also includes a step of winding the product onto the product reel 200, which step includes a step of rotating the product reel 200 (see arrow D in Figure 5) and depositing the product upon it (the rubber strip 300 introduced by the belt 500). During this step, the product reel 200 and the winding reel 104 continue to rotate in opposite directions until the end of the product reel (i.e., the product reel is filled with product placed on the liner 400).
- the platform 124 is set in motion to slide it toward the lower end 126a of the path 126 of the frame 102 (see arrow E in Figure 5).
- the movement of the platform 124 and its position on the path 126 can be adjusted according to the diameter of the product reel 200.
- the movement and the position can also be adjusted according to the target angle between the liner 400 and the rubber strip on product reel 200.
- the swing arm 108 remains in the retracted position. At least one of the upper and lower rollers 110a, 110b engages the liner 400 during the rotation of the product reel 200 and deposits the rubber strip 300 upon it.
- the winding process of the invention further includes a step of closing the liner 400 upon the product reel 200.
- the product is deposited on the liner 400 and the product reel 200 continues to rotate (see arrow F in Figure 6).
- the platform 124 remains near the lower end 126a of the path 126.
- the actuator V2 is activated to move the swing arm 108 from the retracted position to the application position (see arrow G in Figure 6).
- At least one of the upper and lower rollers 110a, 110b presses the liner 400 so as to ensure an adhesive closure to an overlap 400a of the liner (effected, for example, by a commercially available hook and loop fastener of the type known as "Velcro® ").
- the winding process includes a step of stopping the rotation of the product reel 200. This step is performed after the step of closing the liner 400 in order to allow the application of a label by the operator.
- a second embodiment of the device 100 includes all of the elements described and represented with respect to Figures 1 and 2.
- This second embodiment of the device 100 also includes a clamp 114 at the application end 108b of the swing arm 108.
- the clamp 114 has two articulated arms 114a that hinge between a closed position (see Figure 7) and an open position (see Figure 8). In the closed position, the arms 114a capture a rigid end support of the liner 402 (or "rigid support” or “support”) between them (see Figure 7).
- the rigid support 402 is conveyed by a substrate 402' driven by the winding reel 104 (see Figure 9).
- the clamp 114 can be integrated with or it can be detached from the head 110.
- FIG. 1 An exemplary embodiment of a winding process of the invention.
- This embodiment of the winding process is effected by the installation 10 incorporating the second embodiment of the device 100.
- Such a winding process is effected during a tire manufacturing cycle of a system in which the installation 10 is installed, and the installation 10 incorporates the second embodiment of the device 100.
- the second embodiment of the device 100 it is understood that there are partially or fully automated modes of the winding process.
- the product reel 200 and the winding reel 104 arrive at a loading area of the installation 10. Upon arrival, the product reel 200 is present with the liner 400 already wound, and the winding reel 104 is empty.
- the winding process of the invention includes a step of retrieving the liner 400 from the winding reel 104.
- the product reel 200 rotates in a predetermined direction (see arrow H in Figure 9) that allows contact between the liner 400 and at least one of the upper and lower rollers 110a, 110b of the head 110.
- the swing arm 108 is in the application position with the head 110 in the retrieval position.
- the rigid support 402 is secured by the clamp 114.
- the liner sensor 116 can detect the adhesion of the liner 400 to the lower roller 110b when the rigid support 402 is secured by the clamp 114. In response to the detection of the secured liner 400, a signal can be sent to stop the rotation of the product reel 200 and to prepare for the retraction of the swing arm 108 from the reel.
- the winding process of the invention includes a step of conveying the liner 400 from the product reel 200 and a step of forming a loop (or "tongue") 404 in the liner 400 that allows this conveyance.
- the product reel 200 and the winding reel 104 rotate in opposite directions (see arrows H and I, respectively, in Figure 9).
- the swing arm 108 remains in the application position and the head 110 remains in the retrieval position.
- the platform 124 remains near the lower end 126a of the path 126 of the frame 102 (the precise position of the platform being adjustable according to the diameter of the product reel 200).
- the upper roller 110a begins its engagement of the liner 400.
- the winding process of the invention further includes a step of rewinding the liner 400 on the winding reel 104. At this stage of the winding process, the winding reel 104 begins the rewinding of the liner 400. This step is performed at the beginning of a winding cycle of the invention using the second embodiment of the device 100.
- the product and winding reels 200,104 continue to rotate so that the conveyance of the liner 400 from the product reel 200 can continue (see respective arrows J and K in Figure 11).
- the swing arm 108 remains in the retracted position.
- the platform 124 remains near the lower end 126a of the path 126 (the precise position of the platform 124 being adjustable according to the diameter of the product reel 200).
- the head 110 releases the rigid support 402 while maintaining the retrieval position (for example, see Figure 11 where the head 110 pivots upward).
- the fixed and sliding deflection rollers 120, 122 provide a predetermined position for pulling the liner 400.
- the winding of the liner 400 on the winding reel 104 is thus controlled.
- a preparation phase is completed and the rubber strip 300 can be introduced upon the product reel 200 during the winding process.
- the step of rewinding the liner 400 includes a preparation step where the directions of rotation of the product reel 200 and the winding reel 104 are reversed (see arrows L and M respectively in Figure 12). During this step, the two reels 200, 104 rotate in their reverse and opposite directions for the controlled introduction of the liner 400. At this stage of the process, the predetermined position of the liner 400 remains well controlled by the deflection rollers 120, 122. The winding reel 104 continues to rotate to wind the liner 400.
- the platform 124 is set in motion to slide it toward the upper end 126b of the path 126 (see arrow N in Figure 12).
- the movement of the platform 124 and its position on the path 126 can be adjusted to match the diameter of the product reel 200.
- the swing arm 108 remains in the retracted position, and the lower roller 110b no longer touches the liner 400.
- the step of rewinding the liner 400 also includes a step of stopping the rotation of the product reel 200 and the winding reel 104. This step is effected at the end of the rewinding of the liner 400 on the winding reel 104.
- the winding process also includes a step of ending the winding of the liner 400 on the winding reel 104.
- the directions of rotation of the product reel 200 and the winding reel 104 are reversed, and both reels 200, 104 rotate in their reverse and opposite directions (see respective arrows O and P in Figure 13).
- the swing arm 108 remains in the retracted position, and the head 110 remains in the retrieval position.
- the rubber strip 300 is introduced to the product reel 200 (for example, by a known means of transport such as the belt 500 shown in Figure 4).
- the directions of rotation of the two reels 104, 200 are reversed.
- the product reel 200 is rotated together with the winding reel 104, and a predetermined length of product is wound up.
- the product reel 200 is ready for closing.
- the platform 124 is moved and it slides toward the lower end 126a of the path 126 of the frame 102 (see arrow Q in Figure 13).
- the movement of the platform 124 and its position on the path 126 can be adjusted according to the diameter of the product reel 200.
- the liner 400 is wound onto the winding reel 104 until the rigid support 402 falls between the upper roller 110a and the lower roller 110b of the head 110.
- the liner sensor 116 can detect when the rigid support 402 falls between the upper roller 110a and the lower roller 110b of the head 110. In response to the detection of the fallen rigid support 402, a signal can be sent to put the clamp 114 in the closed position with the rigid support 402 clamped between the hinged arms 114a. In this manner, the clamp 114 secures the rigid support 402 to effect the attachment of the liner 400 without giving up the retrieval position.
- the fixed and sliding deflection rollers 120,122 ensure the predetermined position required to convey the liner 400.
- the winding process of the invention further includes a step of conveying the rigid support 402 toward the product reel 200.
- This step includes a step of forming a loop 404' in the liner 400 that allows the rigid support to be released.
- the product reel 200 and the winding reel 104 continue to rotate in opposite directions (see arrows R and S, respectively, in Figure 14).
- the actuator V2 is activated to move the swing arm 108 from the retracted position to the application position and the head 110 pivots toward the attachment position.
- the platform 124 remains near the lower end 126a of the path 126 so that the deflection rollers 120,122 manage the predetermined position of the liner 400 (the precise position of the platform 124 being adjustable according to the diameter of the product reel 200).
- the liner 400 is well obtained from the winding reel 104.
- the product reel 200 and the winding reel 104 continue to rotate until the loop 404' disappears.
- the rigid support 402 is separated from the product reel 200, and the liner 400 is wound onto the product reel 200.
- the conveyance of the rigid support 402 facilitates the feeding of the product reel 200 while the sliding deflection roller 122 retains the liner 400.
- the winding process of the invention further includes a step of closing the product reel 200.
- the product reel 200 and the winding reel 104 continue to rotate in opposite directions (see respective arrows T and U in Figure 15).
- the head 110 pivots toward the attachment position so that the upper roller 110a conveys the rigid support 402 toward the product reel 200.
- the rotation of the product reel 200 ensures the complete separation of the liner 400 from the rigid support 402.
- the swing arm 108 maintains the head 110 in the attachment position so that the upper roller 110a engages the product reel 200, thus ensuring the closure of the rubber strip.
- the product reel 200 is filled with product, and the swing arm 108 returns to the retracted position.
- the device 100 is put on standby in order to resume the winding process again, realizing a reduction in the tire manufacturing cycle time.
- the two embodiments of the device 100 manage well the predetermined position of the liner 400 in relation to the deflection rollers 120, 122 during the winding process. It is understood that the pre-determined position of the liner 400 in relation to the deflection rollers 120, 122 is maintained for the duration of an ongoing winding process.
- the winding processes of the invention can be controlled by PLC control and can include pre programming of management information.
- a process setting can be defined using the properties of the rubber strip 300 and the liner 400.
- a process setting can be defined using the parameters of the product reel 200 and the winding reel 104.
- a monitoring system could be set up for all embodiments of the installation 10. At least part of the monitoring system may be provided in a portable device such as a mobile network device (e.g., cell phone, laptop computer, network- attached portable device(s) (including “augmented reality” and/or “virtual reality” devices, network-attached portable clothing and/or any combination and/or equivalent)).
- a mobile network device e.g., cell phone, laptop computer, network- attached portable device(s) (including “augmented reality” and/or “virtual reality” devices, network-attached portable clothing and/or any combination and/or equivalent)).
- the device 100 and/or the installation 10 may receive voice commands or other audio data representing, for example, the current state of a process in progress compared to the planned state.
- the response may be generated in audible, visual, tactile (e.g., using a haptic interface) and/or virtual and/or augmented form.
- a winding process may include a step of training the device 100 and/or the installation 10 (or training a system that incorporates the device and/or the installation) to recognize characteristics representative of the rubber strip 300 and the liner 400 (e.g., length and width and tensile strength values) and to make comparisons with expected values.
- This step may include a step of training the device 100 and/or the installation 10 (or training a system that incorporates the device and/or the installation) to recognize non-equivalence between the values being compared.
- Each training step includes a classification generated by self-learning means.
- This classification may include, without limitation, the parameters of the materials used in the rubber strip 300 and the liner 400, the duration of the winding cycles and the values expected at the end of a current cycle (for example, the value of a quantity of the liner 400 recovered by the winding reel, etc.).
- the terms “at least one” and “one or more” are used interchangeably. Ranges that are presented as “between a and b" include the values "a" and "b".
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Tyre Moulding (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
L'invention concerne un dispositif d'enroulement (100) destiné à une installation de distribution (10) de bande de caoutchouc. Le dispositif (100) comprend un cadre (102) ; une bobine d'enroulement (104) montée à des fins de rotation et de translation ; un bras oscillant allongé (108) doté d'une extrémité de fixation (108a) étant relié de manière pivotante au cadre et à une extrémité d'application opposée (108b) ; et une tête pivotante (110) disposée au niveau de l'extrémité d'application du bras oscillant qui vient en contact avec une bobine de produit (200) lorsque le bras oscillant est dans une position d'application, la tête ayant un rouleau supérieur (110a) et un rouleau inférieur (110b) montés rotatifs par rapport à un applicateur (110c) qui pivote autour d'un axe de rotation de telle sorte que la tête (110) pivote entre une position de fixation et une position de récupération.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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FRFR1911758 | 2019-10-21 | ||
FR1911758A FR3102087B1 (fr) | 2019-10-21 | 2019-10-21 | Enroulage et Déroulage d’une Bande de Gomme et d’un Intercalaire Portant la Bande de Gomme |
Publications (1)
Publication Number | Publication Date |
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WO2021078499A1 true WO2021078499A1 (fr) | 2021-04-29 |
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PCT/EP2020/077823 WO2021078499A1 (fr) | 2019-10-21 | 2020-10-05 | Réenroulement et déroulement d'une bande de caoutchouc et garniture portant la bande de caoutchouc |
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FR (1) | FR3102087B1 (fr) |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4447014A (en) | 1981-03-03 | 1984-05-08 | Bridgestone Tire Company Limited | Tire component assembly |
EP0621124A1 (fr) * | 1993-04-21 | 1994-10-26 | The Goodyear Tire & Rubber Company | Procédé et dispositif de fabrication de pneus et de stockage d'un matériau en forme de bande |
US5641132A (en) | 1994-08-05 | 1997-06-24 | Compagnie Generale Des Etablissements Michelin-Michelin Et Cie | Device for storage of non-vulcanized rubber products on bobbins |
WO2001021520A1 (fr) * | 1999-09-23 | 2001-03-29 | The Goodyear Tire & Rubber Company | Bobine de stockage a garniture spiralee |
EP1236669A1 (fr) | 2001-02-20 | 2002-09-04 | The Goodyear Tire & Rubber Company | Appareil et procédé de stockage de matériau en bande |
WO2010015782A2 (fr) | 2008-08-06 | 2010-02-11 | Societe De Technologie Michelin | Dispositif de fourniture et installation de depose d'une bande de gomme |
KR20180033755A (ko) * | 2016-09-26 | 2018-04-04 | 금호타이어 주식회사 | 타이어 반제품의 위치 자동보정 장치 |
-
2019
- 2019-10-21 FR FR1911758A patent/FR3102087B1/fr active Active
-
2020
- 2020-10-05 WO PCT/EP2020/077823 patent/WO2021078499A1/fr active Application Filing
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4447014A (en) | 1981-03-03 | 1984-05-08 | Bridgestone Tire Company Limited | Tire component assembly |
EP0621124A1 (fr) * | 1993-04-21 | 1994-10-26 | The Goodyear Tire & Rubber Company | Procédé et dispositif de fabrication de pneus et de stockage d'un matériau en forme de bande |
US5641132A (en) | 1994-08-05 | 1997-06-24 | Compagnie Generale Des Etablissements Michelin-Michelin Et Cie | Device for storage of non-vulcanized rubber products on bobbins |
WO2001021520A1 (fr) * | 1999-09-23 | 2001-03-29 | The Goodyear Tire & Rubber Company | Bobine de stockage a garniture spiralee |
EP1236669A1 (fr) | 2001-02-20 | 2002-09-04 | The Goodyear Tire & Rubber Company | Appareil et procédé de stockage de matériau en bande |
WO2010015782A2 (fr) | 2008-08-06 | 2010-02-11 | Societe De Technologie Michelin | Dispositif de fourniture et installation de depose d'une bande de gomme |
KR20180033755A (ko) * | 2016-09-26 | 2018-04-04 | 금호타이어 주식회사 | 타이어 반제품의 위치 자동보정 장치 |
Also Published As
Publication number | Publication date |
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FR3102087A1 (fr) | 2021-04-23 |
FR3102087B1 (fr) | 2021-11-05 |
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