WO2021078051A1 - 生产低碳烯烃和低硫燃料油组分的方法 - Google Patents
生产低碳烯烃和低硫燃料油组分的方法 Download PDFInfo
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- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G69/00—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process
- C10G69/02—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process plural serial stages only
- C10G69/04—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process plural serial stages only including at least one step of catalytic cracking in the absence of hydrogen
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- C07C4/00—Preparation of hydrocarbons from hydrocarbons containing a larger number of carbon atoms
- C07C4/02—Preparation of hydrocarbons from hydrocarbons containing a larger number of carbon atoms by cracking a single hydrocarbon or a mixture of individually defined hydrocarbons or a normally gaseous hydrocarbon fraction
- C07C4/06—Catalytic processes
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- C10G11/00—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
- C10G11/02—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils characterised by the catalyst used
- C10G11/04—Oxides
- C10G11/05—Crystalline alumino-silicates, e.g. molecular sieves
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- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10G45/02—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
- C10G45/04—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
- C10G45/06—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof
- C10G45/08—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof in combination with chromium, molybdenum, or tungsten metals, or compounds thereof
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- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/04—Liquid carbonaceous fuels essentially based on blends of hydrocarbons
- C10L1/06—Liquid carbonaceous fuels essentially based on blends of hydrocarbons for spark ignition
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- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/107—Atmospheric residues having a boiling point of at least about 538 °C
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- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
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- C10G2300/1074—Vacuum distillates
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- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
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- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/20—Characteristics of the feedstock or the products
- C10G2300/201—Impurities
- C10G2300/202—Heteroatoms content, i.e. S, N, O, P
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- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
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- C10G2300/201—Impurities
- C10G2300/205—Metal content
- C10G2300/206—Asphaltenes
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- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
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- C10G2300/301—Boiling range
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- C10G2300/302—Viscosity
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- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
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- C10G2300/30—Physical properties of feedstocks or products
- C10G2300/308—Gravity, density, e.g. API
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- C10G2300/40—Characteristics of the process deviating from typical ways of processing
- C10G2300/4012—Pressure
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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- C10G2300/40—Characteristics of the process deviating from typical ways of processing
- C10G2300/4018—Spatial velocity, e.g. LHSV, WHSV
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- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/70—Catalyst aspects
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- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/02—Gasoline
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- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/20—C2-C4 olefins
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- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2270/00—Specifically adapted fuels
- C10L2270/02—Specifically adapted fuels for internal combustion engines
- C10L2270/023—Specifically adapted fuels for internal combustion engines for gasoline engines
Definitions
- This application relates to the field of catalytic conversion of hydrocarbon oils, and in particular to a method for catalytically converting hydrocarbon-containing feedstock oils into low-carbon olefins and low-sulfur fuel oil components.
- CN109722303A discloses a method for producing low-sulfur marine fuel oil blending components from high-sulfur heavy oil.
- the method includes the following steps: a) the high-sulfur heavy oil feedstock enters the visbreaking unit for visbreaking to obtain a visbreaking residue; b) adding a composite modifier to the visbreaking residue obtained in step a), and then adding a compound modifier to the mixture Continuous sedimentation is carried out, the upper part obtains the overflow material, the lower part obtains the underflow material; c) the overflow material obtained in step b) enters the fixed bed residue hydrogenation unit for hydrodesulfurization to obtain the blending component of the low-sulfur marine oil fuel.
- the quality of crude oil is becoming increasingly inferior with the continuous increase in the amount of crude oil extracted.
- the main manifestations are that the density of crude oil becomes higher, the viscosity becomes higher, and the content of heavy metals, sulfur, nitrogen, gum and asphaltene becomes higher.
- the price difference between inferior crude oil and high-quality crude oil is increasing with the shortage of petroleum resources.
- To increase the yield of high-value products from inferior crude oil as much as possible has brought huge challenges to traditional crude oil processing technology.
- the key to the processing of inferior crude oil is how to process the heaviest atmospheric residue fraction among the crude oil fractions.
- Residue catalytic cracking is currently a key process for the production of low-carbon olefins and high-octane gasoline in modern refineries, while by-products of light cycle oil (LCO).
- LCO light cycle oil
- the blending of vacuum residue and LCO can produce low-sulfur marine fuel oil, due to the low viscosity of LCO, the proportion of fuel oil components should not be too high.
- the hydrogen content of saturated hydrocarbons in vacuum residue is too high, which affects the economic benefits of enterprises as a fuel oil component.
- An object of this application is to provide a catalytic conversion method for producing propylene and low-sulfur fuel oil components, which can greatly increase the selectivity of propylene and the yield of propylene while producing more fuel oil components, and significantly reduce dry gas and The coke yield has good economic and social benefits.
- this application provides a method for producing propylene and low-sulfur fuel oil components, which includes the following steps:
- step ii) Separating the catalytically cracked distillate from the reaction product obtained in step i), wherein the initial boiling point of the catalytically cracked distillate is not less than about 200°C, the final boiling point is not greater than about 550°C, and the hydrogen content is not greater than about 12.0 Weight %;
- the catalytic conversion catalyst includes about 1-50% by weight of zeolite, about 5-99% by weight of inorganic oxides, and about 0-70% by weight of clay,
- the reaction conditions of step i) include: the reaction temperature is about 460-750°C, the weight hourly space velocity is about 10-100 h -1 or the reaction time is about 1-10 seconds, and the weight ratio of agent to oil is about 4-20.
- the reaction product obtained in step i) contains about 8-25% by weight of propylene and about 15-50% by weight of catalytic cracking distillate relative to the weight of the hydrocarbon-containing feedstock oil.
- the method of the present application can selectively crack the alkanes and hydrocarbons with alkyl side chains in the hydrocarbon-containing feedstock to obtain propylene to the maximum, and at the same time generate short side chain polycyclic aromatic hydrocarbons and remain in the catalytic cracking distillate (which can be As a fuel oil component).
- the hydrocarbon-containing feedstock oil can be converted into propylene, butene and marine fuel oil components, and the yield of dry gas and coke can be greatly reduced, thereby realizing the effective utilization of petroleum resources.
- the method of the present application has at least one of the following technical effects:
- the total liquid yield is significantly increased, thereby improving the utilization efficiency of petroleum resources.
- Fig. 1 is a schematic flow diagram of a preferred embodiment of the method for producing propylene and low-sulfur fuel oil components of the present application.
- any specific numerical value (including the end point of the numerical range) disclosed in this article is not limited to the precise value of the numerical value, but should be understood to also cover values close to the precise value, for example, within the range of ⁇ 5% of the precise value All possible values.
- between the endpoints of the range, between the endpoints and the specific point values in the range, and between the specific point values can be arbitrarily combined to obtain one or more new Numerical ranges, these new numerical ranges should also be regarded as specifically disclosed herein.
- the term "catalytic cracking distillate” refers to the reaction product in the initial boiling point of not less than about 200°C, preferably not less than about 250°C, and the final boiling point of not greater than about 550°C, preferably not greater than about 520°C, most preferably The distillation section not greater than about 500°C, that is, the distillation section whose distillation range is in the range of about 200-550°C, preferably in the range of about 250-520°C, and more preferably in the range of about 250-500°C.
- fluidized bed reactor also known as “fluidized reactor”
- fluidized reactor should be understood in its broadest sense, which includes various forms of gaseous raw materials used to make gaseous raw materials and The reactor in which the solid catalyst particles in the chemical state are contacted for chemical reaction, including but not limited to dense phase bed, bubbling bed, ebullating bed, turbulent bed, fast bed, gas-phase conveying bed (such as ascending bed and descending bed), etc.
- It can be a fluidized bed reactor of constant linear velocity, a fluidized bed reactor of equal diameter, a fluidized bed reactor of variable diameter, etc., and it can also be a series of fluidized beds of two or more different forms Or a composite reactor obtained by a parallel combination, for example, a riser reactor or a composite reactor in which a riser and a dense phase bed are combined.
- the gas velocity of the dense bed can be about 0.1-2 m/s
- the gas velocity of the riser can be about 1-30 m/s (excluding the catalyst).
- any matters or matters not mentioned are directly applicable to those known in the art without any changes.
- any embodiment described herein can be freely combined with one or more other embodiments described herein, and the technical solutions or technical ideas formed thereby shall be regarded as part of the original disclosure or original record of the present invention, and shall not be It is regarded as new content that has not been disclosed or anticipated in this article, unless those skilled in the art think that the combination is obviously unreasonable.
- the catalytic wax oil can be used as an effective blending component of marine fuel oil.
- this application provides a method for producing propylene and low-sulfur fuel oil components, including the following steps:
- the low-sulfur hydrogenated distillate oil can be used as a low-sulfur fuel oil component.
- the hydrocarbon-containing feedstock oil can be selected from petroleum hydrocarbons, other mineral oils or their mixtures, wherein the petroleum hydrocarbons can be selected from vacuum gas oil (VGO), atmospheric gas oil, coking gas oil, Deasphalted oil, vacuum residue (VR), atmospheric residue, hydrogenated heavy oil, or various mixtures thereof.
- the other mineral oil can be selected from coal liquefied oil, oil sands oil, shale oil or their mixtures. Various mixtures.
- the catalytic conversion reactor can be fluidized bed reactors of various forms, for example, it can be a single fluidized bed reactor, or a composite obtained by combining multiple fluidized bed reactors connected in series or in parallel. reactor.
- the fluidized bed reactor may be an equal-diameter riser reactor or various fluidized bed reactors with variable diameters, such as the reactor disclosed in Chinese Patent No. CN1078094C.
- the catalytic conversion catalyst may include about 1-50% by weight of zeolite, about 5-99% by weight of inorganic oxides, and about 0-70% by weight of clay.
- the catalyst may include about 5-45% by weight of zeolite, more preferably about 10-40% by weight of zeolite, about 5-80% by weight of inorganic oxides, and about 10-70% by weight of clay.
- the zeolite includes about 51-100% by weight, preferably about 70-100% by weight of medium pore zeolite and about 0-49% by weight, preferably about 0-30% by weight.
- the silica to aluminum ratio of the medium pore zeolite is greater than about 10, preferably greater than about 50, and more preferably greater than about 100.
- the medium pore zeolite is preferably selected from ZSM series zeolite and ZRP zeolite; the large pore zeolite is preferably Y series zeolite.
- the above-mentioned zeolite can be modified with non-metal elements such as phosphorus and/or transition metal elements such as iron, cobalt, and nickel.
- the inorganic oxide is preferably selected from silica, alumina, and any combination thereof; the clay is preferably selected from kaolin and/or hallucinite.
- the “effective conditions” means that the hydrocarbon-containing feedstock can undergo a catalytic conversion reaction to obtain propylene and catalytically cracked distillate oil, preferably containing about 8-25 relative to the weight of the hydrocarbon-containing feedstock oil.
- the conditions of the reaction products of 15-50% by weight of propylene and about 15-50% by weight of catalytic cracking oil.
- the reaction conditions of the catalytic conversion step i) include: the reaction temperature is about 460-750°C, preferably about 480-700°C, more preferably about 480-600°C, most preferably about 500-560°C;
- the weight hourly space velocity (for example, for dense bed reactors, fast bed reactors, etc.) is about 5-100 h -1 , preferably about 10-70 h -1 , more preferably about 15-50 h -1 , most preferably about 18-40 h -1 or the reaction time (for example, for a riser reactor) is about 1-10 seconds, preferably about 1.5-10 seconds, more preferably about 2.0-8.0 seconds, most preferably about 4-8 seconds;
- the weight ratio of agent to oil is about 1 -30, preferably about 5-15, more preferably about 5-10.
- step i) is controlled so that the mass ratio of propylene/propane in the resulting reaction product is not less than about 4, preferably not less than about 6, and most preferably not less than about 8; and/or isobutene/isobutane
- the mass ratio of is not less than about 1, preferably not less than about 1.5, and most preferably not less than about 1.8.
- step i) is controlled so that the yield of the catalytically cracked distillate in the resulting reaction product relative to the weight of the hydrocarbon-containing feed oil is not less than about 15%, preferably not less than about 20%, more preferably not Less than about 25% and not more than about 50%.
- the conversion rate of the feedstock oil in the catalytic conversion process is usually expressed by the sum of the yields of gas, gasoline and coke.
- the final product of the catalytic conversion process only includes dry gas, liquefied gas, gasoline, catalytic cracking distillate and coke. Therefore, in this application, the conversion rate of the feedstock oil is basically equal to 100% minus the yield of the catalytic cracking distillate. Therefore, the conversion rate of the catalytic conversion process in this application is controlled to be no more than about 85%, preferably no more than about 80%. %, most preferably not more than about 75%, and not less than about 50%.
- the method further includes separating the reaction product of step i) and the spent catalyst, the spent catalyst is stripped, coke-burned and regenerated, and then returned to the reactor.
- the separated reaction product includes propylene. , Gasoline and catalytic cracking distillate. The method for separating products such as propylene from the reaction product is well known to those skilled in the art, and will not be repeated here.
- the catalyst used in the hydrodesulfurization step iii) is a catalyst comprising a group VIB metal and/or a group VIII metal supported on an alumina and/or amorphous silica-alumina support. Further preferably, the catalyst used in the hydrodesulfurization step iii) contains about 0-10% by weight of additives, about 1-40% by weight of at least one Group VIII metal (calculated as metal oxide), and about 1-50% by weight.
- the additive contains non-metal elements selected from fluorine, phosphorus, etc., Metal elements such as titanium and platinum or their combination.
- the additive may be a phosphorus-containing auxiliary or a fluorine-containing auxiliary, such as ammonium fluoride.
- the group VIB metal is preferably selected from molybdenum, tungsten or a combination thereof; the group VIII metal is preferably selected from nickel, cobalt or a combination thereof.
- the conditions of the hydrodesulfurization step iii) include: the reaction pressure is about 2.0-24.0MPa, preferably about 3.0-15.0MPa; the reaction temperature is about 200-500°C, preferably about 300-400°C ; hydrogen oil volume ratio of about 50-5000Nm 3 / m 3, preferably from about 200-2000Nm 3 / m 3; liquid hourly space velocity of about 0.1-30.0h -1, preferably from about 0.2-10.0h -1.
- the initial boiling point of the catalytically cracked distillate is not less than about 200°C, the final boiling point is not greater than about 550°C, and the hydrogen content is not greater than about 12.0% by weight; preferably, the initial distillation of the catalytically cracked distillate The point is not less than about 250°C, the final boiling point is not greater than about 520°C, more preferably not greater than about 500°C, and the hydrogen content is not greater than about 11.5% by weight.
- the low-sulfur hydrogenated distillate oil obtained after hydrodesulfurization treatment of the catalytic cracking distillate is used as a fuel oil blending component, and the sulfur content is not more than about 0.1%, preferably not more than about 0.05%.
- the pre-lifting medium enters the bottom of the variable-diameter fluidized bed reactor 2 (for example, the reactor disclosed in Chinese Patent No. CN1078094C) through the pipeline 1, and the regenerated catalyst from the regeneration inclined pipe 16 moves along the reactor under the lifting action of the pre-lifting medium.
- the feed oil is injected into the bottom of the first reaction zone 8 of the variable-diameter fluidized bed reactor 2 through line 3 together with the atomized steam from line 4, and is mixed with the existing stream in the reactor.
- the feed oil is hot A cracking reaction occurs on the catalyst and moves upward into the second reaction zone 9 of the variable-diameter fluidized bed reactor 2 to continue the reaction.
- the generated oil and gas and the deactivated spent catalyst enter the cyclone separator in the settler 7 to realize the separation of the spent catalyst from the oil and gas.
- the reaction oil and gas enter the large oil and gas pipeline 17, and the fine catalyst powder is returned to the settler 7 from the feed leg of the cyclone. .
- the spent catalyst in the settler 7 flows to the stripping section 10 and contacts with the stripping steam from the pipeline 11.
- the oil and gas steamed from the waiting catalyst enters the large oil and gas pipeline 17 after passing through the cyclone separator.
- the stripped spent catalyst enters the regenerator 13 through the standby inclined pipe 12, and the main air enters the regenerator through the line 14 to burn off the coke on the standby catalyst, so that the deactivated standby catalyst is regenerated, and the flue gas passes through the line 15 Lead out.
- the regenerated catalyst enters the variable-diameter fluidized bed reactor 2 through the regeneration inclined pipe 16 for recycling.
- the reacted oil gas passes through the large oil and gas pipeline 17 and enters the subsequent fractionation unit 18, and the separated dry gas is led out through the pipeline 19; the liquefied gas is led out through the pipeline 20, and is separated into propylene, propane and carbon four hydrocarbons through the gas separation unit 25.
- the distillation range and processing scheme of each fraction can be adjusted according to the actual needs of the refinery.
- the gasoline is cut to obtain the light gasoline fraction and enters the variable-diameter fluidized bed reactor 2 through the line 6 together with the atomized steam from the line 5.
- the second reaction zone 9 undergoes refining to increase the production of propylene.
- this application provides the following technical solutions:
- a method for producing low-carbon olefins (especially propylene) and low-sulfur fuel oil components including the raw material oil being contacted with a catalyst in a catalytic conversion reactor to react, and the reaction temperature, weight hourly space velocity, and the weight ratio of the catalyst to the raw oil are sufficient
- the reaction is carried out to obtain a reaction product containing 8-25% by weight of the feedstock propylene and 15-50% by weight of catalytic cracking distillate oil, and the catalytic cracking distillate is hydrodesulfurized to obtain low-sulfur hydrogenated distillate oil as a fuel oil component.
- the raw material oil is selected from petroleum hydrocarbons and/or other mineral oils
- the petroleum hydrocarbons are selected from vacuum gas oil, atmospheric gas oil, coking gas oil, deasphalted oil, and One or more mixtures of pressure residue, atmospheric residue, and hydrogenated heavy oil, and other mineral oils are one or more mixtures of coal liquefied oil, oil sand oil, and shale oil.
- the catalytic conversion reactor is selected from one or two of a riser, a fluidized bed of constant linear velocity, a fluidized bed of constant diameter, an upward conveying line, and a downward conveying line.
- a combination of two or more kinds of reactors, or a combination of two or more than two reactors of the same kind, the combination includes series or/and parallel, wherein the riser is a conventional equal-diameter riser or various forms of variable-diameter flow Bed.
- the catalytic conversion catalyst includes zeolite, inorganic oxide and optional clay, and each component accounts for the total weight of the catalyst: 1-50% by weight of zeolite and 5-99% by weight of inorganic oxide.
- the catalyst used for hydrodesulfurization is composed of 0-10% by weight of additives, 1-40% by weight of one or more Group VIII metals, 1-50% by weight of one or It is composed of one or more Group VIB metals and the remainder of alumina and/or amorphous silicon-alumina support, wherein the additives are selected from non-metal elements and metal elements such as fluorine, phosphorus, titanium, and platinum.
- the properties of the feedstock oil and catalyst used in the following examples and comparative examples are listed in Table 1 and Table 2, respectively.
- the catalytic conversion catalyst used in the comparative example is MMC-1, which is produced by Sinopec Catalyst Qilu Branch.
- the hydrogen content of the catalytic cracking distillate in each example was measured by a hydrocarbon element analyzer with reference to the NB/SH/T 0656-2017 standard.
- the test was carried out according to the process shown in Figure 1, the feed oil was VGO+30% VR-1, and the catalyst A was used as the catalytic conversion catalyst.
- the test was carried out on a medium-sized catalytic cracking unit of a variable-diameter fluidized bed reactor. The oil and gas and the spent catalyst are separated in the settler, and the product oil and gas are cut according to the distillation range in the fractionation unit to obtain propylene, butene, gasoline and catalytic cracking distillate (distillation range 250-500°C, hydrogen content 11.2wt%).
- the reaction conditions and product distribution are listed in Table 3.
- the obtained catalytic cracking distillate and hydrogen enter the hydrodesulfurization reactor to contact with the hydrodesulfurization catalyst B, and react at a reaction pressure of 6.0MPa, a reaction temperature of 350°C, a hydrogen-to-oil volume ratio of 350, and a liquid hourly space velocity of 2.0h -1 to obtain low Sulfur hydrogenated distillate.
- the low-sulfur hydrogenated distillate is used as a fuel oil component and blended with another fuel oil component "Vacuum Residue VR-2" to obtain RMG 380 fuel oil product that meets the national standard GB 17411-2015 "Marine Fuel Oil” ,
- the properties are shown in Table 4.
- the test was carried out according to the process shown in Figure 1, the feed oil was VGO, and the catalyst A was used as the catalytic conversion catalyst.
- the test was carried out on a medium-sized catalytic cracking unit of a variable-diameter fluidized bed reactor. The oil and gas and the spent catalyst are separated in the settler, and the product oil and gas are cut according to the distillation range in the fractionation unit to obtain propylene, butene, gasoline and catalytic cracking distillate (distillation range 250-500°C, hydrogen content 11.3wt%).
- the reaction conditions and product distribution are listed in Table 3.
- the test was carried out according to the process shown in Figure 1, the feed oil was VGO+30% VR-1, and the catalyst A was used as the catalytic conversion catalyst, and the test was carried out on a medium-sized catalytic cracking unit in an equal-diameter riser reactor.
- the oil and gas and the spent catalyst are separated in the settler, and the product oil and gas are cut according to the distillation range in the fractionation unit to obtain propylene, butene, gasoline and catalytic cracking distillate (distillation range 250-500°C, hydrogen content 11.2w%).
- the reaction conditions and product distribution are listed in Table 3.
- the test was carried out with reference to the conventional deep catalytic cracking process described in CN1004878B, the feed oil was VGO, the catalyst MMC-1 was used as the catalytic cracking catalyst, and the experiment was carried out on a medium-sized device of the dense phase fluidized bed of the riser reactor.
- the oil and gas and the spent catalyst are separated in the settler, and the product is cut according to the distillation range in the fractionation unit to obtain propylene, butene, gasoline and light cycle oil fractions (distillation range 200-350°C, hydrogen content 9.8wt%).
- the reaction conditions and product distribution are listed in Table 3.
- the test was carried out according to the process shown in Fig. 1, the feed oil was hydrogenated heavy oil, and the catalyst A was used as the catalytic conversion catalyst, and the test was carried out on a medium-sized catalytic cracking unit of a variable-diameter fluidized bed reactor.
- the oil and gas and the spent catalyst are separated in the settler, and the product oil and gas are cut according to the distillation range in the fractionation unit to obtain propylene, butene, gasoline and catalytic cracking distillate (distillation range 250-500°C, hydrogen content 10.9wt%).
- the reaction conditions and product distribution are listed in Table 3.
- the obtained catalytically cracked distillate and hydrogen enter the hydrodesulfurization reactor to contact with the hydrodesulfurization catalyst B, and react at a reaction pressure of 9.0MPa, a reaction temperature of 330°C, a hydrogen-to-oil volume ratio of 650, and a liquid hourly space velocity of 8.0h -1 to obtain a low Sulfur hydrogenated distillate.
- the low-sulfur hydrogenated distillate is used as a fuel oil component and blended with another fuel oil component "Vacuum Residue VR-3" to obtain RMG 180 fuel oil product that meets the national standard GB 17411-2015 "Marine Fuel Oil” , The properties are shown in Table 5.
- Example 1-a and Example 1-c can not only obtain up to 14.42% by weight and 13.45% by weight, respectively, when using inferior raw materials.
- the yield of propylene can also be 29.32 wt% and 28.32 wt% of catalytic cracking distillate oil respectively, and the dry gas yield and coke yield are significantly reduced, and the total liquid yield is significantly increased; and
- Example 1- b In the case of using the same raw materials, a propylene yield of up to 15.00% by weight can be obtained, and a catalytic cracking distillate yield of 27.73% by weight can be obtained at the same time, and the dry gas yield and coke yield are significantly reduced, and the total liquid yield Significantly increase.
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Abstract
Description
原料油名称 | VGO+30%VR-1 | 加氢重油 | VGO |
密度(20℃),g/cm 3 | 0.8905 | 0.963 | 0.8597 |
残炭,重% | 2.94 | 8.0 | 0.07 |
元素/重% | |||
碳 | 86.48 | 87.28 | 85.63 |
氢 | 13.18 | 11.63 | 13.45 |
硫 | 0.15 | 0.4 | 0.06 |
氮 | 0.19 | 0.2 | 0.08 |
四组分/重% | |||
饱和烃 | 64.5 | 49.4 | 86.6 |
芳烃 | 24.2 | 37.3 | 13.4 |
胶质 | 11.1 | 11.4 | 0.0 |
沥青质 | 0.2 | 1.9 | 0.0 |
催化剂牌号 | A | MMC-1 |
化学组成/重% | ||
A1 2O 3 | 49.2 | 50.2 |
Na 2O | 0.07 | 0.052 |
物理性质 | ||
比表面积/(m 2·g -1) | / | 115 |
堆密度/(g·cm -3) | 0.79 | 0.80 |
磨损指数/(%·h -1) | 1.1 | 2.8 |
筛分组成/重% | ||
0-40μm | 14.2 | 15.8 |
0-80μm | 53.8 | 75.5 |
0-105μm | / | 90.5 |
0-149μm | 89.5 | / |
Claims (12)
- 生产丙烯和低硫燃料油组分的方法,包括如下步骤:i)使含烃原料油在催化转化反应器内在不存在氢的情况下与催化转化催化剂接触反应,得到包含丙烯的反应产物;ii)从步骤i)所得的反应产物中分离出催化裂化馏分油,其中所述催化裂化馏分油的初馏点不小于约200℃,终馏点不大于约550℃,氢含量不大于约12.0重%;以及iii)使所述催化裂化馏分油加氢脱硫,得到低硫加氢馏分油作为所述燃料油组分,其中,以催化剂总重量计,所述催化转化催化剂包括约1-50重%的沸石、约5-99重%的无机氧化物和约0-70重%的粘土,步骤i)的反应条件包括:反应温度为约460-750℃,重时空速为约10-100h -1或反应时间为约1-10秒,剂油重量比为约4-20,优选地,步骤i)所得的反应产物包含相对于所述含烃原料油的重量为约8-25重%的丙烯和约15-50重%的催化裂化馏分油。
- 按照权利要求1所述的方法,其中,在所述催化转化催化剂中,以所述沸石的总重量计,所述沸石包括约51-100重%的中孔沸石和约0-49重%的大孔沸石,其中所述中孔沸石具有大于约10,优选大于约50,最优选大于约100的硅铝比;优选地,所述中孔沸石选自ZSM系列沸石和ZRP沸石;所述大孔沸石为Y系列沸石。
- 按照在先权利要求中任一项所述的方法,其中步骤i)控制为使所得反应产物中丙烯/丙烷的质量比不小于约4,优选不小于约6,最优选不小于约8;和/或,异丁烯/异丁烷的质量比不小于约1,优选不小于约1.5,最优选不小于约1.8。
- 按照在先权利要求中任一项所述的方法,其中步骤i)控制为使所得反应产物中催化裂化馏分油的产率相对于所述含烃原料油的重量不小于约15%,优选不小于约20%,更优选不小于约25%,且不大于约50%。
- 按照在先权利要求中任一项所述的方法,其中所述含烃原料油选自石油烃、其它矿物油或它们的混合物,其中所述石油烃选自减压 瓦斯油、常压瓦斯油、焦化瓦斯油、脱沥青油、减压渣油、常压渣油、加氢重油或它们的任意混合物,所述其它矿物油选自煤液化油、油砂油、页岩油或它们的任意混合物。
- 按照在先权利要求中任一项所述的方法,其中所述催化转化反应器为流化床反应器,包括单个流化床反应器或者多个流化床反应器串联或者并联得到的复合反应器,优选为等直径提升管反应器或者各种变径形式的流化床反应器。
- 按照在先权利要求中任一项所述的方法,其中步骤i)的反应条件包括:反应温度为约480-700℃,重时空速为约30-100h -1或反应时间为约2-8秒,剂油重量比为约5-12。
- 按照在先权利要求中任一项所述的方法,其中所述催化裂化馏分油的初馏点不小于约250℃,终馏点不大于约520℃,优选不大于约500℃,氢含量不大于约11.5重%。
- 按照在先权利要求中任一项所述的方法,其中所述加氢脱硫步骤iii)所用的催化剂是包含负载在氧化铝和/或无定型硅铝载体上的VIB族金属和/或VIII族金属的催化剂。
- 按照权利要求9所述的方法,其中所述加氢脱硫步骤iii)所用的催化剂包含约0-10重%的添加剂、约1-40重%的至少一种第VIII族金属(以金属氧化物计)、约1-50重%的至少一种第VIB族金属(以金属氧化物计)和余量的选自氧化铝和无定型硅铝的载体,其中所述添加剂包含选自氟、磷、钛、铂或者它们的组合的元素。
- 按照在先权利要求中任一项所述的方法,其中所述加氢脱硫步骤iii)的条件包括:反应压力为约2.0-24.0MPa,反应温度为约200-500℃,氢油体积比为约50-5000Nm 3/m 3,液时空速为约0.1-30.0h -1,优选地,所述加氢脱硫步骤iii)的条件包括:反应压力为约3.0-15.0MPa;反应温度为约300-400℃;氢油体积比为约200-2000Nm 3/m 3;液时空速为约0.2-10.0h -1。
- 按照在先权利要求中任一项所述的方法,其中步骤iii)所得加氢馏分油中的硫含量不大于约0.1%,优选不大于约0.05%。
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KR20220087536A (ko) | 2022-06-24 |
US20210122987A1 (en) | 2021-04-29 |
ZA202203462B (en) | 2023-03-29 |
CN112708460A (zh) | 2021-04-27 |
US11512259B2 (en) | 2022-11-29 |
TW202116991A (zh) | 2021-05-01 |
FR3102488B1 (fr) | 2023-12-08 |
FR3102488A1 (fr) | 2021-04-30 |
JP2022554207A (ja) | 2022-12-28 |
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