WO2021068312A1 - 一种套筒窑的导流帽防结瘤结构 - Google Patents
一种套筒窑的导流帽防结瘤结构 Download PDFInfo
- Publication number
- WO2021068312A1 WO2021068312A1 PCT/CN2019/115228 CN2019115228W WO2021068312A1 WO 2021068312 A1 WO2021068312 A1 WO 2021068312A1 CN 2019115228 W CN2019115228 W CN 2019115228W WO 2021068312 A1 WO2021068312 A1 WO 2021068312A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cap
- flow guide
- purge
- air
- flow
- Prior art date
Links
- 238000001816 cooling Methods 0.000 claims abstract description 39
- 239000010410 layer Substances 0.000 claims abstract description 36
- 239000011229 interlayer Substances 0.000 claims abstract description 15
- 238000010926 purge Methods 0.000 claims description 54
- 230000000259 anti-tumor effect Effects 0.000 claims description 4
- 239000000428 dust Substances 0.000 abstract description 17
- 238000009825 accumulation Methods 0.000 abstract description 8
- 230000015572 biosynthetic process Effects 0.000 abstract description 5
- 238000010408 sweeping Methods 0.000 abstract 3
- 239000007789 gas Substances 0.000 description 9
- 230000009286 beneficial effect Effects 0.000 description 7
- 230000006698 induction Effects 0.000 description 5
- 230000024121 nodulation Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000002265 prevention Effects 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000011819 refractory material Substances 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003546 flue gas Substances 0.000 description 2
- 239000006028 limestone Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 206010028980 Neoplasm Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B17/00—Methods preventing fouling
- B08B17/02—Preventing deposition of fouling or of dust
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2/00—Lime, magnesia or dolomite
- C04B2/10—Preheating, burning calcining or cooling
- C04B2/12—Preheating, burning calcining or cooling in shaft or vertical furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B13/00—Furnaces with both stationary charge and progression of heating, e.g. of ring type, of type in which segmental kiln moves over stationary charge
- F27B13/06—Details, accessories, or equipment peculiar to furnaces of this type
Definitions
- the present invention relates to the technical field of sleeve kilns, and in particular to a nodulation prevention structure for a deflector cap of a sleeve kiln.
- the amount of exhaust gas entering the heat exchanger through the upper flow cap only accounts for about 1/3, the low volatile alkalis (K 2 O, Na 2 O) in the exhaust gas are all concentrated in this 1/3 of the exhaust gas.
- the exhaust gas enters the upper inner sleeve due to the expansion of the flow area, the flow rate decreases, and the dust carried by the part settles and falls on the deflector cap. Under high temperature conditions, it melts and accumulates, which will cause the upper deflector cap to be prone to formation. Tumor phenomenon. When the deflector cap begins to be clogged, the working conditions will be further deteriorated.
- the amount of exhaust gas entering the upper inner sleeve is reduced, and the flow rate is reduced, and low-volatile alkalis (K 2 O, Na 2 O) cannot be removed from the kiln.
- the top preheating section is discharged and cyclically enriched in the upper inner sleeve, which further increases the dust concentration of the exhaust gas entering the upper inner sleeve, resulting in a vicious circle.
- the flow rate of the dust-laden airflow decreases after entering the upper inner sleeve, which causes the dust separation and sedimentation to aggravate nodules.
- the nodulation will not only affect the quality of the product, but also cause fatal effects on the production process, kiln refractory materials and other equipment in severe cases.
- the present invention provides an anti-nodulation structure for the diversion cap of the sleeve kiln, which can effectively slow down or prevent the diversion cap nodulation.
- a flow guide cap anti-tumor structure of a sleeve kiln includes a lower inner sleeve and a flow cap.
- the flow cap is installed on the top of the lower inner sleeve.
- the outer side of the flow cap is provided with a refractory layer.
- the lower inner sleeve has a cooling interlayer, the top of the flow cap is provided with a purge assembly, the purge assembly is embedded in the refractory layer and communicates with the inner cavity of the flow cap, the lower inner sleeve
- An air guide assembly is arranged between the air guide cap and the air inlet of the air guide assembly communicates with the cooling interlayer, and the air outlet of the air guide assembly is located in the inner cavity of the air guide cap.
- the lower end of the cooling interlayer of the lower inner sleeve is communicated with the cooling air source.
- a small part of the cooling air in the cooling interlayer is introduced into the inner cavity of the flow guide cap through the air guide assembly, and then this part of the cooling air is purged from the purge assembly on the top of the flow guide cap Blowing out, to achieve continuous blowing of dust or dust attached to the position of the deflector cap, thereby effectively slowing down or preventing the position of the deflector cap from forming nodules; in addition, the purge component is wrapped in a refractory layer, which can effectively improve the purge component Life.
- the purge assembly includes a plurality of purge tube layers arranged in parallel up and down.
- the beneficial effect of adopting this step is that a plurality of purge pipe layers distributed in parallel up and down can cover the area above the position where dust accumulation occurs at the position of the deflector cap to the greatest extent, ensure that the purge area is large enough, and further ensure that it is slowed or prevented. Nodules occur in the flow cap; in addition, a plurality of purge tube layers arranged in parallel up and down are adopted, which has a simple structure and low manufacturing cost.
- the distance between each purge tube layer is 60-100 mm.
- the beneficial effect of adopting this step is to ensure the effective slowing down or prevention of dust accumulation.
- the number of purge tube layers is 6 layers.
- the beneficial effect of adopting this step is to ensure the effective slowing down or prevention of dust accumulation.
- each of the purge tube layers includes a plurality of purge tubes uniformly arranged along the circumference of the flow guide cap.
- the beneficial effect of adopting this step is to ensure the effective slowing down or prevention of dust accumulation.
- the air induction assembly includes a plurality of air induction pipes evenly distributed along the circumferential direction of the lower inner sleeve.
- the beneficial effect of this step is that the air duct is used to introduce the cooling air in the cooling interlayer into the inner cavity of the flow guide cap, and the air duct has a simple structure and low manufacturing cost.
- the number of the draft tube is seven.
- the beneficial effect of adopting this step is to ensure the amount of cooling air entering the diversion cap through the air duct, ensure that dust is not easy to accumulate, and thereby ensure that the diversion cap is effectively slowed down or prevented from forming.
- an anti-nodulation structure for the flow guiding cap of the sleeve kiln can effectively slow down or prevent the caking phenomenon of the flow guiding cap.
- multiple purge pipe layers are distributed up and down on the top of the diversion cap to maximize the coverage of the upper area where dust accumulation may occur, thereby ensuring that the diversion cap is effectively slowed down or prevented; there are multiple ducts connected to the cooling interlayer.
- the uniform arrangement along the circumference of the flow guide cap can ensure the amount of cooling air introduced into the inner cavity of the flow guide cap, and further ensure that the flow guide cap is effectively slowed down or prevented from forming nodules.
- Figure 1 is a schematic structural diagram of an embodiment of the present invention
- Figure 2 is a schematic diagram of the distribution of multiple purge pipes in an embodiment of the present invention.
- Figure 3 is a cross-sectional view of A-A in Figure 1;
- 1-lower inner sleeve 2-diversion cap; 3-cooling interlayer; 4-purge assembly; 5-induced draft assembly; 6-cooling air flat tube;
- 201-Refractory layer 401-Purge pipe; 501-Induced air pipe.
- the terms “installed”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , Or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components.
- installed can be a fixed connection or a detachable connection , Or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components.
- the present invention provides an anti-nodulation structure for the diversion cap of a sleeve kiln, which can effectively slow down or prevent the diversion cap nodulation.
- an anti-tumor structure for the flow cap of a sleeve kiln includes a lower inner sleeve 1 and a flow cap 2, wherein the flow cap 2 is fixedly installed on the top of the lower inner sleeve 1.
- the lower inner sleeve 1 of the kiln has a cooling interlayer 3.
- the deflector cap 2 of the sleeve kiln is usually a steel structure cavity, and the outside of the cavity is poured with indeterminate refractory material, that is, the outside of the deflector cap 2 is provided with a refractory layer 201.
- the top of the deflector cap 2 is provided with a purge assembly 4, the purge assembly 4 is buried in the refractory layer 201, the refractory layer 201 increases the service life of the purge assembly 4, and the purge assembly 4 does not Connected with the inner cavity of the flow guide cap 2; an air guide assembly 5 is provided between the lower inner sleeve 1 and the flow guide cap 2. The air inlet of the air guide assembly 5 is connected to the cooling interlayer 3, and the air outlet of the air guide assembly 5 is located at In the inner cavity of the deflector cap 2.
- the lower end of the cooling jacket 3 of the lower inner sleeve 1 of the sleeve kiln is connected with a cooling air source, and the air induction assembly 5 cools a small part of the cooling air in the lower inner sleeve 1 to cool the jacket 3 ( ⁇ 200°C) Introduced into the inner cavity of the deflector cap 2, and then this part of the cooling air is blown out at a certain speed from the purge assembly 4 communicating with the inner cavity of the deflector cap 2, so as to achieve uninterrupted dust or dust at the position of the deflector cap Purge to prevent dust accumulation, to a certain extent alleviate or prevent the formation of nodules at the position of the deflector cap 2.
- the cooling air blown out by the purge assembly 4 is mixed with 30% of the combustion flue gas and enters the upper inner sleeve of the sleeve kiln, while the remaining cooling air in the cooling jacket 2 of the lower inner sleeve 1 still follows the original process path:
- the cooling air ring pipe of the sleeve kiln is introduced into the sleeve kiln through the cooling air flat pipe 6 as the burner combustion gas, and the excess cooling air is released.
- the purge assembly 4 includes a plurality of purge tube layers, and each purge tube layer is distributed up and down in parallel.
- the distance between each purge tube layer is 60-100 mm.
- the number of purge tube layers is 6 layers.
- each purge tube layer further includes a plurality of purge tubes 401 evenly arranged along the circumference of the flow deflector cap.
- the purge pipe 401 is usually made of stainless steel pipes or other pipe materials suitable for sleeve kilns.
- One end of the purge pipe 401 is an inlet for cooling air, and the other end is an outlet for cooling air.
- the purge pipe 401 is installed in the deflector cap. 2
- the top part is buried in the refractory layer 201.
- the refractory layer 201 can protect the purge pipe 401 and prolong the service life of the purge pipe 401.
- the inlet of the purge tube 401 communicates with the inner cavity of the flow guide cap 2, the outlet of the purge tube 401 is flush with the outside of the refractory layer, and the outlet of the purge tube 401 is located above the nodulation area at the position of the flow guide cap 2.
- a small part of the cooling air introduced into the deflector cap 2 is introduced from the inlet of the purge pipe 401 to the outlet of the purge pipe 401 and blown out, and then blows the area above the dust accumulation at the position of the deflector cap 2 in real time Scan, effectively slow down or prevent the formation of nodules at the 2 position of the deflector cap.
- the purge tubes 401 are arranged in multiple layers on the top of the flow guide cap 2, and each layer is distributed in parallel up and down; each layer includes a plurality of purge tubes 401 and is evenly distributed along the circumference of the flow guide cap 2. This distribution form can cover the position above the nodulation-prone area of the deflector cap 2 to the greatest extent, thereby effectively slowing down or preventing the occurrence of nodules.
- the air induction assembly 5 includes a plurality of air induction pipes 501 evenly distributed along the circumferential direction of the lower inner sleeve 1.
- the number of the air duct 501 is seven.
- the draft tube 501 is made of stainless steel tube or other pipe materials, the outlet end of the draft tube 501 is located in the inner cavity of the flow guide cap 2, and the inlet end of the draft tube 501 is in communication with the cooling interlayer 3.
- the distance between each layer, the number and the pipe diameter; the number and pipe diameter of the draft pipe 501 are adjusted according to the actual situation of the sleeve kiln to ensure the amount of cooling air entering the deflector cap And the flow rate ensures that the dust can be effectively purged, and effectively slows down or prevents the formation of nodules at the position of the deflector cap.
- a flange blind plate is installed at the outlet end of the induced air pipe 501 when it is installed. After the air tightness test of the inner sleeve of the sleeve kiln is completed, the blind plate is removed.
- a construction manhole is provided on the side wall of the diversion cap 2 in the form of a flange + a cover plate, and the construction manhole is closed after the refractory construction on the top of the upper section of the lower inner sleeve is completed.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
Abstract
Description
Claims (7)
- 一种套筒窑的导流帽防结瘤结构,包括下内套筒和导流帽,所述导流帽安装在下内套筒的顶部,所述导流帽的外侧设有耐火层,所述下内套筒具有冷却夹层,其特征在于,所述导流帽顶部设有吹扫组件,所述吹扫组件埋设在所述耐火层中并与所述导流帽内腔连通,所述下内套筒与所述导流帽之间设有引风组件,所述引风组件的进风口与冷却夹层连通,所述引风组件的出风口位于所述导流帽的内腔中。
- 根据权利要求1所述的套筒窑的导流帽防结瘤结构,其特征在于,所述吹扫组件包括多个上下平行分布的吹扫管层。
- 根据权利要求2所述的套筒窑的导流帽防结瘤结构,其特征在于,每层吹扫管层之间的距离为60~100mm。
- 根据权利要求2或3所述的套筒窑的导流帽防结瘤结构,其特征在于,所述吹扫管层的数量为6层。
- 根据权利要求2或3所述的套筒窑的导流帽防结瘤结构,其特征在于,每一所述吹扫管层包括多个沿所述导流帽周向均匀布置的吹扫管。
- 根据权利要求1所述的套筒窑的导流帽防结瘤结构,其特征在于,所述引风组件包括多个沿所述下内套筒周向均匀分布的引风管。
- 根据权利要求1所述的套筒窑的导流帽防结瘤结构,其特征在于,所述引风管的数量为7个。
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CN201910964896.8A CN112642831A (zh) | 2019-10-11 | 2019-10-11 | 一种套筒窑的导流帽防结瘤结构 |
CN201910964896.8 | 2019-10-11 |
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WO (1) | WO2021068312A1 (zh) |
Citations (10)
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2019
- 2019-10-11 CN CN201910964896.8A patent/CN112642831A/zh active Pending
- 2019-11-04 WO PCT/CN2019/115228 patent/WO2021068312A1/zh active Application Filing
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