WO2021056858A1 - 一种丙烯共聚物及其制备方法与应用 - Google Patents
一种丙烯共聚物及其制备方法与应用 Download PDFInfo
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Definitions
- the invention relates to a propylene copolymer and a preparation method and application thereof, in particular to a preparation method of a propylene copolymer with a thermally reversible crosslinked structure and its application as an impact resin.
- Polypropylene heterophasic copolymer is one of the main varieties of polypropylene resin. By dispersing the elastomeric ethylene/ ⁇ -olefin copolymer in the polypropylene matrix, it can overcome the toughness of homopolypropylene resin (especially the low temperature toughness). ), which greatly broadens the scope of application of polypropylene resin.
- the continuous multi-stage propylene polymerization and ethylene/ ⁇ -olefin copolymerization in the reactor has become the current trend for the preparation of polypropylene heterophasic copolymers: firstly, the isotactic polypropylene resin matrix is synthesized in the first-stage reactor, and then Transfer the produced polypropylene to the second-stage reactor to continue the copolymerization of ethylene and propylene (or ethylene and other ⁇ -olefins) to synthesize a copolymer with rubber properties and realize its originality in the polypropylene resin matrix. Dispersion, providing toughness for polypropylene resin.
- the toughening mechanism is: the rubber phase in this propylene copolymer can absorb or partially absorb the impact energy at the fracture, thereby increasing the overall impact strength of the material.
- the main factors that affect its toughening effect include three aspects: (1) Rubber phase content: Patent US3,627,852 mentions that only a certain content of this rubber phase can achieve an obvious toughening effect. (2)
- the dispersion size and uniformity of the rubber phase The rubber phase is generally distributed in the polypropylene resin matrix as the dispersed phase. When the scale of the dispersed phase is about 1 ⁇ m, the rubber phase can play a good role in toughening polypropylene.
- the Diels-Alder (DA) reaction [4+2] cyclization reaction
- DA Diels-Alder
- rD-A reverse DA reaction
- the DA reaction between furan/maleimide at low temperature (around 60°C) and the rD-A reaction at around 120°C are an effective way to prepare high-performance materials.
- the present invention provides a novel propylene copolymer, in which the mass content of propylene is 49-95%, the mass content of ethylene is 3 to 49%, the mass content of furan-substituted olefin monomer is 1-30%, and the mass content of coupling agent The content is 0.1-30%.
- the furan-substituted olefin monomer has the following structure:
- R 1 , R 2 and R 3 may be the same or different, and are each independently selected from hydrogen, methyl, ethyl, and isopropyl; m is an integer between 1-12.
- the coupling agent is an aliphatic or aromatic hydrocarbon containing maleimide substituents at both ends, and has the following structure:
- R 4 is selected from alkyl groups containing 1-20 carbons.
- Another object of the present invention is to provide a method for preparing the above-mentioned propylene copolymer. The specific steps are as follows:
- step 2) Preparation of ethylene-propylene copolymer elastomer: After the reaction in step 1) is completed, the remaining propylene is vented, and a mixture of ethylene, propylene and furan substituted olefin monomers is introduced into the reaction system of step 1). Polymerization;
- step 2) After the reaction in step 2) is completed, the polymer product and the coupling agent are mixed to obtain the pre-mixed raw material, which is added to the extrusion equipment, and the propylene copolymer is obtained by melt extrusion;
- the amount of the Ziegler-Natta catalyst in step 1) is 0.0005 to 0.1%, preferably 0.001 to 0.01% of the mass of the propylene; the amount of the furan-substituted olefin monomer is the amount of the propylene 0.1 to 5% of the mass, preferably 0.5 to 2%;
- the reaction temperature in step 1) is -20 to 120°C, preferably 50 to 90°C; the reaction time is 0.1 to 10 hours, preferably 0.5 to 3 hours; the reaction pressure is 0.01 to 6 MPa, Preferably 0.1 ⁇ 4MPa;
- step 1) hydrogen is added to the reaction system; the added amount of hydrogen is 0.01 to 0.5% by weight of the propylene, preferably 0.01 to 0.2%;
- the Ziegler-Natta catalyst in step 1) includes the following components I to III;
- Component I Ti chloride, wherein the weight percentage of Ti element in the Ziegler-Natta catalyst is 0.5-10%; wherein, the Ti chloride is selected from TiCl 3 , TiCl 4 , and TiOCl 3 At least one of
- Component II magnesium chloride, wherein the weight percentage of the metal element Mg in the Ziegler-Natta catalyst is 5-25%;
- Component III internal electron donor, the weight percentage of the internal electron donor in the Ziegler-Natta catalyst is 1-30%; wherein, the internal electron donor includes diethyl succinate, Dibutyl adipate, diethyl phthalate, di-n-butyl phthalate, diisobutyl phthalate, succinate, 2,2-diisobutyl-1,3- Dimethoxypropane or 9,9-bis(methoxymethyl)fluorene.
- the internal electron donor includes diethyl succinate, Dibutyl adipate, diethyl phthalate, di-n-butyl phthalate, diisobutyl phthalate, succinate, 2,2-diisobutyl-1,3- Dimethoxypropane or 9,9-bis(methoxymethyl)fluorene.
- a co-catalyst is added to the reaction system;
- the co-catalyst is one of alkyl aluminum or alkyl aluminoxane;
- the aluminum alkyl is trialkyl aluminum or a mixture composed of trialkyl aluminum and halogenated alkyl aluminum or polyhalogenated aluminum alkyl, wherein the trialkyl aluminum is preferably triethyl aluminum, triisobutyl aluminum , At least one of tri-n-butyl aluminum, tri-n-hexyl aluminum, tri-n-octyl aluminum and trialkyl aluminum, the halogenated alkyl aluminum is preferably AlEt 2 Cl; the polyhalogenated aluminum alkyl is preferably Al 2 Et 3 Cl 3 ;
- the alkyl aluminoxane is preferably at least one of methyl aluminoxane and isobutyl aluminoxane;
- the external electron donor and the internal electron donor are the same or different; when the external electron donor is different from the internal electron donor, the external electron donor has a structure such as R 1 R 2 Si(OR) The compound shown in 2 , wherein R 1 and R 2 are both an alkyl group having 1 to 18 carbon atoms, a cycloalkyl group having 3 to 18 carbon atoms, or an aryl group having 6 to 18 carbon atoms, and R Is an alkyl group having 1 to 5 carbon atoms;
- the external electron donor is preferably tetramethoxysilane, dimethyldimethoxysilane, tetraethoxysilane, triethoxyethylsilane, dicyclopentoxydi At least one of ethylsilane, diphenyldimethoxysilane and diphenyldiethoxysilane;
- the amount of the external electron donor is 0.01-100 times, preferably 1-50 times, of the molar amount of the metal Ti element in the Ziegler-Natta catalyst.
- the added amount of ethylene in step 2) is 1-100%, preferably 10-40% of the added mass of propylene in step 1); the added amount of propylene in step 2) Is 1-100% of the added mass of propylene in step 1), preferably 10-40%; the added amount of furan-substituted olefin in step 2) is 1 ⁇ 100% of the total mass of ethylene and propylene added in step 2) 40%, preferably 5-20%;
- the reaction temperature in step 2) is -20 to 120°C, preferably 45 to 95°C; the reaction time is 0.1 to 10 hours, preferably 0.5 to 4 hours; the reaction pressure is 0.01 to 6 MPa , Preferably 0.1 ⁇ 4MPa;
- the amount of hydrogen added is 0.001 to 5% of the total weight of the ethylene and ⁇ -olefin monomers, preferably 0.005% to 1%, more preferably 0.02% to 0.15%.
- the coupling agent in step 3) is added in an amount of 0.1-40%, preferably 1-10%, of the mass of the product in step 2);
- the temperature at which the mixture of the polymer product and the coupling agent in step 3) is melt-extruded is 160-250°C, preferably 180-230°C.
- the propylene copolymer of the present invention is a material with a reversible cross-linked network structure: the coupling agent functions between the polypropylene resin prepared in step 1) and the ethylene-propylene copolymer elastomer prepared in step 2). Realize chemical bond connection, form a cross-linked network structure, fundamentally enhance the force between the two phases; use the thermal reversibility of the DA reaction, when the copolymer is heated to 120 °C or higher, the material can be de-cross-linked, so that the material has Thermoplastic; when the temperature is lowered to 60°C, it can be cross-linked again to produce a network structure, which enhances the mechanical properties of the material.
- the invention also provides an application of the propylene copolymer as an impact polymer resin material.
- Figure 1 is a comparison of the proton NMR spectra of the products of Comparative Example 3 and Example 7.
- Figure 2 is a comparison of the infrared spectra of the products of Comparative Example 3 and Example 7.
- Example 3 is a comparison of scanning electron micrographs of the cross-sections of the products of Comparative Example 4 and Example 3 before and after hexane etching.
- the present invention proposes the following embodiments as further explanation, but they do not limit the scope of protection of the claims of the present invention.
- the olefin monomer A containing furan substituent, the olefin monomer B containing furan substituent, the coupling agent C and the coupling agent D used in the comparative examples and examples of the present invention are obtained through the following ways or methods.
- Olefin monomers containing furan substituents can be purchased from commercial products or can be directly synthesized.
- this application provides a conventional synthesis method, which is not a limitation on olefin monomers containing furan substituents.
- the n-butyllithium solution (90mmol) was added to 50mL of anhydrous tetrahydrofuran in which 147mmol of furan was dissolved at -78°C. The temperature was raised to room temperature to react for 4 hours, and then the temperature was lowered to -78°C, and 126mmol of 5-bromo-1-pentan was added. The alkene was dissolved in 20 mL of anhydrous tetrahydrofuran, added dropwise to the reaction system, and stirred overnight at room temperature.
- n-butyllithium solution (44mmol) was added to 20mL of anhydrous tetrahydrofuran in which 73.5mmol of furan was dissolved at -78°C, the temperature was raised to room temperature and reacted for 4 hours, and then the temperature was reduced to -78°C, and 68mmol of 8-bromo-1-
- the octene was dissolved in 10 mL of anhydrous tetrahydrofuran, added dropwise to the reaction system, and stirred overnight at room temperature.
- reaction solution was poured into ice-water, extracted with ethyl acetate, dried over anhydrous MgSO 4, evaporated under reduced pressure to remove the solvent and unreacted bromo-1-octene, furan-octene to give product B.
- the structural formula is:
- Coupling agents can be purchased from commercial products or directly synthesized.
- this application provides a conventional synthesis method, which is not a limitation on the structure of the coupling agent.
- Coupling agent C (1) Coupling agent C:
- the remaining propylene in the reactor is vented, and then a mixed gas of 300 g of ethylene and 300 g of propylene, 0.1 MPa of hydrogen, and the temperature is raised to 80° C., reacted for 40 minutes, and finally 1040 g of the product is obtained.
- the mass content of ethylene was 18.0%, and the mass content of propylene was 82.0%.
- the product structure and properties are shown in Table 1.
- the product structure and properties are shown in Table 1.
- the remaining propylene in the reactor is vented, 20g of olefin monomer A containing furan substituents is added, and then a mixed gas of 300g of ethylene and 300g of propylene, hydrogen 0.1MPa, heated to 80°C, reacted for 40min, and finally 950g of product is obtained.
- the mass content of ethylene was 11.2%
- the mass content of propylene was 81.8%
- the mass content of monomer A was 2.0%
- the mass content of coupling agent C was 5.0%.
- the product structure and properties are shown in Table 1.
- the mass content of ethylene was 10.4%
- the mass content of propylene was 80.3%
- the mass content of monomer A was 2.0%
- the mass content of coupling agent D was 7.3%.
- the extruded product After mixing 1250g of the polymer product with 40g of coupling agent C, it is added to a 35-type twin-screw extruder for melting.
- the temperature of the melting section of the extruder is 160°C
- the temperature of the melt conveying section is 200°C
- the temperature of the discharge port is At 180°C
- the extruded product is cooled in a circulating water bath and pelletized to obtain the target product.
- the mass content of ethylene is 6.7%
- the mass content of propylene is 88.8%
- the mass content of monomer A is 1.4%
- the mass content of coupling agent C is 3.1%.
- the mass content of ethylene was 21.0%
- the mass content of propylene was 65.6%
- the mass content of monomer A was 0.5%
- the mass content of monomer B was 3.9%
- the mass content of coupling agent D was 9.0%.
- the mass content of ethylene is 17.6%
- the mass content of propylene is 69.5%
- the mass content of monomer B is 5.5%
- the mass content of coupling agent C is 7.4%.
- Vent the remaining propylene in the reactor add 40g of olefin monomer A containing furan substituents, and then pass in a mixed gas of 300g of ethylene and 300g of propylene, hydrogen 0.075MPa, raise the temperature to 80°C, react for 40min, and finally obtain 1220g of polymer product .
- the mass content of ethylene was 16.1%
- the mass content of propylene was 77.4%
- the mass content of monomer A was 2.6%
- the mass content of coupling agent C was 3.9%.
- Vent the remaining propylene in the reactor add 200g of olefin monomer A containing furan substituents, and then pass in a mixed gas of 400g of ethylene and 400g of propylene, hydrogen 0.15MPa, heat up to 80°C, react for 40min, and finally obtain 1220g of polymer product .
- 1070g of the polymerized product was mixed with 75g of coupling agent D and then added to a 35-type twin-screw extruder for melting.
- the temperature of the melting section of the extruder is 160°C
- the temperature of the melt conveying section is 200°C
- the temperature of the discharge port is At 180°C, the extruded product is cooled in a circulating water bath and pelletized to obtain the target product.
- the mass content of ethylene is 19.8%
- the mass content of propylene is 71.9%
- the mass content of monomer A is 1.7%
- the mass content of coupling agent D is 6.6%.
- Unbroken means that the sample is not completely broken under the impact test conditions.
- Table 1 lists the performance data of the propylene copolymer.
- the xylene solubles represent the true content of the ethylene-propylene copolymer elastomer in the copolymer, and the hexane solubles represent the content of the ethylene-propylene copolymer elastomer without a chemical bond with the polypropylene resin.
- the prepared polypropylene resin and the prepared ethylene-propylene copolymer elastomer are connected by chemical bonds to form a cross-linked network structure.
- the propylene copolymer prepared by the present invention is a new type of propylene copolymer with a cross-linked network structure, and due to the chemical link between the two phases (the formation of cross-linked bonds can be observed from the infrared spectrum of Figure 2) , Fundamentally enhance the force between the two phases, and finally make the performance of the material significantly improved.
- the copolymer of the present invention has a thermally reversible cross-linked structure, that is, the cross-linked network can be de-cross-linked in the melt processing state (using the thermally reversible Diels-Alder reaction between furan and maleimide groups) , Make the material have thermoplasticity, can realize repeated processing.
- the melt index of all the samples in the examples can be measured, and the material on the surface has thermoplasticity; at the same time, comparing the results of Comparative Example 3 and Example 8, it can be seen that the melt index of the two copolymers is similar (that is, the processability is similar), but the implementation
- the performance of Example 8 is significantly better than that of Comparative Example 3, which indicates that the propylene copolymer prepared by the present invention is cooled to normal use conditions after being processed and formed, and the crosslinked network structure can be produced again, which greatly improves the performance of the material.
- the propylene copolymer of the present invention is a new type of material with a reversible cross-linked network structure. It has the remarkable characteristics of de-cross-linking during processing and easy processing, and cross-linking formation after molding and high performance.
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Abstract
Description
Claims (10)
- 一种丙烯共聚物,其特征在于:所述丙烯共聚物中,丙烯质量含量为49~95%,乙烯质量含量为3~49%,呋喃取代烯烃单体质量含量为1~30%,偶联剂质量含量0.1~30%。
- 权利要求1-3任一项所述丙烯共聚物的制备方法,其特征在于包括如下步骤:1)将Ziegler-Natta催化剂、助催化剂、丙烯与呋喃取代烯烃单体混合进行聚合反应;2)在所述步骤1)反应完毕后,将残留的丙烯放空,向步骤1)的反应体系中通入乙烯、丙烯和呋喃取代烯烃单体组成的混合物进行聚合反应;3)在所述步骤2)反应完毕后,将聚合产物与偶联剂混合得到预混合原料,加入到挤出设备中,进行熔融挤出得到所述丙烯共聚物。
- 根据权利要求4所述的方法,其特征在于:所述步骤1)中Ziegler-Natta催化剂的用量为丙烯质量的0.0005~0.1%,呋喃取代烯烃单体的用量为丙烯质量的0.1~5%;所述步骤1)的聚合反应的反应温度为-20~120℃;反应时间为0.1~10小时;反应压力为0.01~6MPa;所述步骤2)中,聚合反应中乙烯的加入量为步骤1)中所述丙烯加入质量的1~100%;步骤2)中丙烯的加入量为步骤1)中所述丙烯加入质量的1~100%;呋喃取代烯烃的加入量为步骤2)中所述乙烯和丙烯加入总质量的1~40%;所述步骤2)中的聚合反应温度为-20~120℃;聚合反应时间为0.1~10小时;聚合反应压力为0.01~6MPa;所述步骤3)中偶联剂加入量为步骤2)产物质量的0.1~40%;所述步骤3)中熔融挤出的温度为160~250℃。
- 根据权利要求4所述的方法,其特征在于:在步骤1)所述聚合反应之前,向反应体系中加入氢气;所述氢气的加入量为步骤1)所述丙烯重量的0.01~0.5%;在步骤2)所述聚合反应之前,向反应体系中加入氢气;所述氢气的加入量为所述乙烯和α-烯烃单体总重的0.001~5%。
- 根据权利要求4所述的方法,其特征在于:所述Ziegler-Natta催化剂包括如下组分I至组分Ⅲ;组分I:Ti的氯化物,其中,Ti元素在所述Ziegler-Natta催化剂中的重量百分含量为0.5~10%;其中,所述Ti的氯化物选自TiCl 3、TiCl 4、TiOCl 3中的至少一种;组分II:氯化镁,其中,金属元素Mg在所述Ziegler-Natta催化剂中的重量百分含量为5~25%;组分Ⅲ:内给电子体,所述内给电子体在所述Ziegler-Natta催化剂中的重量百分含量为1~30%;其中,所述内给电子体包括丁二酸二乙酯、己二酸二丁酯、邻苯二甲酸二乙酯、邻苯二甲酸二正丁酯、邻苯二甲酸二异丁酯、琥珀酸酯或2,2-二异丁基 -1,3-二甲氧基丙烷或9,9-二(甲氧基甲基)芴。
- 根据权利要求4所述的方法,其特征在于:所述步骤1)中的助催化剂为烷基铝或烷基铝氧烷中的一种;其中,所述烷基铝为三烷基铝、或由三烷基铝与卤代烷基铝或多卤代烷基铝组成的混合物,其中,所述三烷基铝为三乙基铝、三异丁基铝、三正丁基铝、三正己基铝、三正辛基铝、三烷基铝中至少一种;所述卤代烷基铝包括AlEt 2Cl;所述多卤代烷基铝包括Al 2Et 3Cl 3;所述烷基铝氧烷为甲基铝氧烷、异丁基铝氧烷中至少一种;所述助催化剂的添加量为助催化剂中的Al与Ziegler-Natta催化剂中的Ti的摩尔比为Al:Ti=10~20000。
- 根据权利要求4所述的方法,其特征在于:步骤1)所述聚合反应之前,向反应体系中加入外给电子体;所述外给电子体为与权利要求8所述内给电子体相同或为结构如R 1R 2Si(OR) 2所示的化合物,其中,R 1和R 2均为碳原子数为1~18的烷基、碳原子数为3~18的环烷基或碳原子数为6~18的芳基,R为碳原子数为1~5的烷基;所述外给电子体为四甲氧基硅烷、二甲基二甲氧基硅烷、四乙氧基硅烷、三乙氧基乙基硅烷、二环戊氧基二乙基硅烷、二苯基二甲氧基硅烷和二苯基二乙氧基硅烷中的至少一种;所述外给电子体的摩尔用量为所述Ziegler-Natta催化剂中金属Ti元素摩尔用量的0.01~100倍。
- 权利要求1-3中任意一项所述的丙烯共聚物在作为抗冲聚合物树脂材料中的应用。
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| CN111205382B (zh) * | 2020-02-12 | 2021-05-11 | 大连理工大学 | 光响应三元乙丙橡胶及其制备方法 |
| CN111454384B (zh) * | 2020-03-24 | 2021-10-29 | 上海交通大学 | 一种交联聚乙烯及其制备方法与应用 |
| CN113717455B (zh) * | 2020-05-25 | 2023-12-29 | 中国石油化工股份有限公司 | 树脂组合物、热塑性树脂复合材料和热塑性树脂制品 |
| CN116410546B (zh) * | 2021-12-31 | 2025-02-11 | 中国石油天然气股份有限公司 | 一种聚丙烯树脂及其制备方法 |
| CN118791796B (zh) * | 2023-04-14 | 2026-04-10 | 中国石油天然气股份有限公司 | 交联抗冲聚丙烯及其制备方法与应用 |
| CN119912643B (zh) * | 2023-10-31 | 2025-11-25 | 中国石油化工股份有限公司 | 交联丙烯酸酯共聚物及其制备方法与应用 |
| CN120775453A (zh) * | 2025-09-10 | 2025-10-14 | 北京超智控信科技有限公司 | 一种27.5kv正馈线绝缘涂覆材料及其制备方法 |
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