WO2021042767A1 - Waterway pipelines with temperature control function and wine aging device - Google Patents
Waterway pipelines with temperature control function and wine aging device Download PDFInfo
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- WO2021042767A1 WO2021042767A1 PCT/CN2020/091818 CN2020091818W WO2021042767A1 WO 2021042767 A1 WO2021042767 A1 WO 2021042767A1 CN 2020091818 W CN2020091818 W CN 2020091818W WO 2021042767 A1 WO2021042767 A1 WO 2021042767A1
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12H—PASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
- C12H1/00—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages
- C12H1/12—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages without precipitation
- C12H1/16—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages without precipitation by physical means, e.g. irradiation
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- the utility model relates to a wine aging device, in particular to a waterway pipeline with temperature control and a wine aging device.
- the existing ultrasonic wine aging equipment has a small amount of aging application suitable for small bottles of bottled wine; there are also some devices suitable for a larger amount of aging application.
- the amount of aging wine required is extremely large, so the aging equipment in ordinary small bottles is obviously not suitable for large-scale industrial production applications.
- Existing applications and industrial large-scale aging methods generally use ultrasonic direct contact aging, that is, the generator is directly extended into a large wine container to ultrasonically age the wine in the wine container. Therefore, it is necessary to use a high-power generator or connect multiple generators in series. This may cause the following problems: 1) When aging in an unsealed state, the alcohol and other components will volatilize during the aging process, which will affect the quality of the wine.
- the purpose of the present invention is to realize the automatic loading and maintenance of water that meets the specified liquid level through the ultrasonic aging process, and to keep the entire aging process working below the preset temperature range during the aging process.
- the present utility model proposes a temperature-controlled waterway pipeline, including a water inlet pipeline and a drainage pipeline, which is characterized in that it also includes a cooling water heat exchanger, and the bottom of the stainless steel tank is provided with a circulating water port and The water inlet and outlet, the water inlet and outlet, the circulating water port and the cooling water heat exchanger are connected by a water pipe to form a circulating water path.
- the circulating water path is provided with a circulating water pump; the water inlet pipeline is connected to the water inlet and outlet after controlling the water inlet valve. Connection; the drain pipeline is connected to the control drain valve and connected to the water inlet and outlet.
- the temperature-controlled waterway pipeline is characterized in that it includes a plurality of stainless steel tanks, one group or more of multiple stainless steel tanks, each group includes 2 or more stainless steel tanks, and the same group of stainless steel tanks are adjacent and arranged at the same height ,
- the water inlets and outlets of the same group of stainless steel tanks are first connected to the same horizontally arranged equalizing water horizontal pipe, and the equalizing water horizontal pipes are respectively connected to the water inlet and drain lines; the same group of stainless steel tanks share a sub-control water inlet Valve and a sub-controlled drain valve.
- the temperature-controlled waterway pipeline is characterized in that each group of stainless steel tanks share the same circulating water path and a cooling water heat exchanger; the circulating water outlets of the same group of stainless steel tanks are respectively connected to the same horizontally arranged circulating water horizontal pipe Connection; the equalizing water horizontal pipe is connected with the water inlet of the cooling water heat exchanger through the water pipe, and the water outlet of the cooling water heat exchanger is connected with the equalizing water horizontal pipe; the cooling water heat exchanger is provided with a cooling fan.
- the described waterway pipeline with temperature control is characterized in that the same group of stainless steel tanks are alternatively provided with a liquid level sensor.
- the described waterway pipeline with temperature control is characterized in that the stainless steel tanks are equipped with temperature sensors.
- the temperature-controlled waterway pipeline is characterized in that a waste wine discharge port is additionally provided before the wine discharge pump, and a waste discharge valve is provided on the waste wine discharge port. The other end of the waste wine discharge port is open or connected to the drain The pipelines are connected.
- the utility model provides a method of adding heat exchangers, using the water used in the ultrasonic aging process between them, designing a circulating water circuit, and directly cooling the water to maintain the wine body during the aging process within a preset range.
- the quality of the aging wine is guaranteed; because the water body directly contacts the stainless steel tank, it also cools the generator attached to the bottom of the stainless steel tank, and protects the generator at the same time, which is beneficial to prolong the service life of the generator.
- Figure 1 is a schematic diagram of water control of a single stainless steel tank
- Figure 2 is a schematic diagram of a multi-stainless steel tank with water circuit control
- Figure 3 is a schematic diagram of the structure of a waterway with multiple stainless steel tanks.
- the purpose of the utility model is to provide a device suitable for realizing ultrasonic aging of new wine in large quantities, which needs to realize the whole process control and realize automation, and can automatically realize continuous wine aging production.
- wine is a food product for direct consumption
- all the materials through which wine passes are made of food-grade stainless steel materials that comply with food safety regulations; and the materials on the waterway are selected to meet the performance requirements and life requirements
- the parts or materials can be used. Due to the large amount of data involved in sensors and control valves, PLC is introduced to achieve control.
- the entire system, the control of the water circuit is extremely critical: how to automatically control the automatic water addition and maintain the liquid level according to the preset liquid level, so that the ultrasonic aging effect is the best.
- it automatically controls the aging process to perform ultrasonic aging below the required temperature according to the characteristics of the aging wine, and at the same time cools down the generator that has been working for a long time, which is conducive to maintaining good working efficiency of the generator and prolonging its use. life.
- FIG. 1 is a schematic diagram of the waterway control of a single stainless steel tank; the general wine aging device is to manually increase the water and manually control the water level. This is obviously not suitable for large-scale industrial applications and automated control. Therefore, the utility model has designed a temperature-controlled waterway pipeline.
- the waterway mainly includes a stainless steel tank, a cooling water heat exchanger, a control valve and a water pump.
- a single stainless steel tank is taken as an example for illustration.
- the bottom of the stainless steel tank is provided with one
- the circulating water port and the water inlet and outlet, the water inlet and outlet, the circulating water port and the cooling water heat exchanger J206 are connected by a water pipe to form a circulating water path.
- the circulating water path is equipped with a circulating water pump J201; the water inlet pipe is connected to the water inlet valve J203 and the inlet and outlet The water outlet is connected; the drain pipeline is connected to the controlled drain valve J202 and then connected to the water inlet and outlet.
- the water inlet pipeline is connected to a tap water pipe. Therefore, it has water pressure and does not require an additional water pump. Water can be added as long as the valve is opened. Just close the valve when it reaches the preset water level. When draining water is needed, open the corresponding sub-control drain valve and set the water outlet at the lowest point. The entire pipeline cannot be bent, so that the gravity of the water can be directly discharged to the water outlet.
- the specific implementation is to choose whether to support only one sub-aging table or the configuration of supporting multiple sub-aging tables to work in parallel on the same rack.
- the following specific embodiments are divided into 3 groups, each with 3 sub-aging tables, and each sub-aging table is provided with a stainless steel tank for description.
- the indirect method adopted by this system realizes the aging of the wine in the stainless steel cylinder.
- the new wine to be aged is put into the stainless steel aging cylinder, the cylinder is set on the bracket, and the bracket is suspended in the stainless steel tank.
- the bottom of the stainless steel tank is equipped with a generator.
- the generator is driven by a driving circuit to generate ultrasonic waves.
- the ultrasonic waves are transmitted to the water in the stainless steel tank through the stainless steel tank, and then the ultrasonic waves are transmitted into the stainless steel through the water body.
- the aging cylinder is used for ultrasonic aging of the wine in the stainless steel aging cylinder, instead of directly ultrasonically aging the generator into the wine body, but indirectly through the water body, in order to make the ultrasonic overall uniform, so each stainless steel Three independently driven generators are installed at the bottom of the tank to make the ultrasonic intensity more uniform.
- Heat will be generated during the aging process of wine, which may cause the problem of temperature rise of the wine body. Different wines can withstand temperature rise in different degrees. The rise of wine temperature will easily volatilize the alcohol or other beneficial ingredients in it, which will affect the quality of the final wine aging. Therefore, it is necessary to strictly control the temperature during the aging process. Therefore, a cooling water heat exchanger is added to the water circuit. Through it, the temperature can be controlled within a preset range to achieve wine aging. Therefore, the system can realize the control of the waterway and realize the temperature control, which is very critical to the overall function of the system.
- FIG 2 is a schematic diagram of the water circuit with multiple stainless steel tanks
- Figure 3 is a schematic diagram of the water circuit with multiple stainless steel tanks.
- the three sets of sub-aging tables are respectively set on the three floors of the rack, and the three sets of cooling water heat exchangers J206 are all It is set on the top floor, and the top floor has an air exhaust vent upward; the same group of sub-aging tables are adjacent and set at the same height, and each group of sub-aging tables share a set of cooling water heat exchanger J206.
- the public drainage pipes and public water inlet pipes are respectively equipped with manual drainage main valve J205 and manual water inlet valve J204, public drainage pipes and public water inlet pipes and the water supply system outside the equipment. Drainage system connection.
- Each group of sub-aging tables is equipped with a common sub-control water inlet valve J203 and sub-control drain valve J202 that control the group.
- the water inlets and outlets of the three stainless steel tanks on the same group of sub-aging tables are respectively connected with one or more horizontally arranged levels.
- the horizontal equalization water pipes are connected to each other, and the middle of the lower equalization horizontal pipes are connected to the public drainage pipe and the public water inlet pipe respectively.
- the same group of sub-aging tables can only choose one stainless steel tank to add a liquid level sensor. By monitoring the water level of one of the stainless steel tanks, the liquid level of the other stainless steel tanks in the group can be obtained.
- the sub-control water inlet valve J203 is reopened for water injection. After the time, stop for a period of time, and repeat the control until the water level is set in advance to complete the water adding operation.
- the drainage is simpler.
- the public drain is set at the lowest point of the entire equipment. When a drain operation is required, the drain valve is controlled to open, and the water in the internal water pipe and the stainless steel tank is drained to the lowest public drain due to gravity.
- multiple groups can be flexibly set to operate in parallel or each group can be operated one by one.
- each group of sub-aging tables is equipped with a cooling water heat exchanger J206, each cooling water heat exchanger J206 has a water inlet and a water outlet; on the bottom of the stainless steel tank There are also circulating water outlets.
- the circulating water outlets of the same group of sub-ageing stations are connected to the same horizontal circulating water horizontal pipe; the balanced water horizontal pipe is connected to the water inlet through the water pipe, and the circulating water horizontal pipe is connected to the water inlet through the water pipe.
- the circulating water pump J201 corresponding to the group of sub-aging stations is started, and the corresponding cooling fan is started, and the stainless steel is heated through the cooling water heat exchanger J206.
- the water in the tank is cooled down.
- the circulating water pump J201 and the cooling fan corresponding to the group of sub-aging tables are turned off.
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Abstract
Provided are waterway pipelines with temperature control function and a wine aging device, wherein the waterway pipelines with temperature control function comprise a water inlet pipeline and a water outlet pipeline, and further comprise a cooling water heat exchanger (J206), wherein a circulating water port and water inlet/outlet ports are arranged in the bottom of the stainless steel tank, the water inlet/outlet pors, the circulating water port and the cooling water heat exchanger (J206) are connected through water pipes to form a circulating waterway, and a circulating water pump (J201) is arranged in the circulating waterway; the water inlet pipeline is connected with a sub-control water inlet valve (J203) and then connected with a water inlet/outlet port; the water outlet pipeline is connected with a sub-control water outlet valve (J202) and then connected with a water inlet/outlet port. The maintenance of the wine body aging within a preset range is realized by adding a heat exchanger, utilizing the water used in the ultrasonic aging process, and directly cooling the water by designing a circulating waterway, so that the quality of the aged wine is guaranteed, and the generator is also protected.
Description
本实用新型涉及酒陈化装置,尤其涉及一种具有温控的水路管路及酒陈化装置。The utility model relates to a wine aging device, in particular to a waterway pipeline with temperature control and a wine aging device.
随着超声波在酒类产品陈化具有重要帮助的发现,因此在酒类陈化的应用领域也在逐步扩大。由于酒本身存在受热易挥发和受热后品质容易发生变化的问题,因此需要将陈化过程的温度控制在一定温度范围内。With the discovery that ultrasound has an important help in the aging of wine products, the application field of wine aging is also gradually expanding. Because the wine itself has the problems of being easily volatile and the quality of being heated, it is necessary to control the temperature of the aging process within a certain temperature range.
已有的超声波酒陈化设备中有适合小瓶装的瓶装酒的少量陈化应用;也有部分适合较大量陈化应用的装置。对于酒类生产企业其所需要陈化酒的数量极大,因此对于普通小瓶装的陈化设备明显不适合与大规模工业生产应用。现有的应用与工业大规模陈化的方式,一般都采用超声波直接接触式陈化方式,也就是将发生器直接伸入大的酒容器中对酒容器内的酒进行超声波陈化,由于酒量大,因此需要采用大功率的发生器或串联多个发生器,这样可能带来如下问题:1)在非密封状态下陈化,在陈化过程酒精和其它成分发生挥发,对酒的品质影响较大;2)陈化程度不均匀,特别是距离超声波发生器近的位置陈化程度远高于距离远的位置的酒,且可能造成部分过分陈化,部分陈化达不到要求等问题。基于以上的原因,超声波酒陈化在酒类生产企业中并没有能够得到大规模的应用。且整个操作过程都需要大量的人工参与,效率低下,品质没办法统一。因此产业上欠缺一款适合于大规模量产的自动化酒陈化生产工艺和支持该工艺的自动化陈化设备。The existing ultrasonic wine aging equipment has a small amount of aging application suitable for small bottles of bottled wine; there are also some devices suitable for a larger amount of aging application. For wine production enterprises, the amount of aging wine required is extremely large, so the aging equipment in ordinary small bottles is obviously not suitable for large-scale industrial production applications. Existing applications and industrial large-scale aging methods generally use ultrasonic direct contact aging, that is, the generator is directly extended into a large wine container to ultrasonically age the wine in the wine container. Therefore, it is necessary to use a high-power generator or connect multiple generators in series. This may cause the following problems: 1) When aging in an unsealed state, the alcohol and other components will volatilize during the aging process, which will affect the quality of the wine. Larger; 2) The degree of aging is uneven, especially the wines near the ultrasonic generator are much more aged than those far away, and may cause some problems such as excessive aging and partial aging that does not meet the requirements. For the above reasons, ultrasonic wine aging has not been widely used in wine production enterprises. Moreover, the entire operation process requires a lot of manual participation, which is inefficient and cannot be unified in quality. Therefore, the industry lacks an automatic wine aging production process suitable for large-scale mass production and automatic aging equipment to support this process.
实用新型内容Utility model content
针对以上缺陷,本实用新型目的在于如何实现自动化通过超声波陈化过程自动加载和维持符合规定的液面高度的水,和在陈化过程中保持整个陈化过程在预设的温度范围以下工作。In view of the above defects, the purpose of the present invention is to realize the automatic loading and maintenance of water that meets the specified liquid level through the ultrasonic aging process, and to keep the entire aging process working below the preset temperature range during the aging process.
为了解决以上问题,本实用新型提出了一种具有温控的水路管路,包括进 水管线和排水管线,其特征在于还包括冷却水换热器、所述不锈钢槽底部设有一个循环水口和进出水口,所述进出水口、循环水口和冷却水换热器之间通过水管连接成一个循环水路,所述循环水路上设有循环水泵;进水管线接子控进水阀后与进出水口相连接;排水管线接子控排水阀后与进出水口相连接。In order to solve the above problems, the present utility model proposes a temperature-controlled waterway pipeline, including a water inlet pipeline and a drainage pipeline, which is characterized in that it also includes a cooling water heat exchanger, and the bottom of the stainless steel tank is provided with a circulating water port and The water inlet and outlet, the water inlet and outlet, the circulating water port and the cooling water heat exchanger are connected by a water pipe to form a circulating water path. The circulating water path is provided with a circulating water pump; the water inlet pipeline is connected to the water inlet and outlet after controlling the water inlet valve. Connection; the drain pipeline is connected to the control drain valve and connected to the water inlet and outlet.
所述的具有温控的水路管路,其特征在于包括多个不锈钢槽,1组或以上多个不锈钢槽,每组包括2个或以上的不锈钢槽,同一组不锈钢槽相邻且同一高度设置,同一组的不锈钢槽的各个进出水口分别先与同一个水平设置的均衡水横管相连接,均衡水横管分别与进水管线和排水管线相连接;同一组不锈钢槽共用一个子控进水阀和一个子控排水阀。The temperature-controlled waterway pipeline is characterized in that it includes a plurality of stainless steel tanks, one group or more of multiple stainless steel tanks, each group includes 2 or more stainless steel tanks, and the same group of stainless steel tanks are adjacent and arranged at the same height , The water inlets and outlets of the same group of stainless steel tanks are first connected to the same horizontally arranged equalizing water horizontal pipe, and the equalizing water horizontal pipes are respectively connected to the water inlet and drain lines; the same group of stainless steel tanks share a sub-control water inlet Valve and a sub-controlled drain valve.
所述的具有温控的水路管路,其特征在于每组不锈钢槽共用相同一个循环水路和一个冷却水换热器;同一组不锈钢槽的循环水口分别与同一个水平设置的循环水横管相连接;均衡水横管通过水管与冷却水换热器的入水口相连,冷却水换热器的出水口与均衡水横管相连接相连;冷却水换热器上设有散热风扇。The temperature-controlled waterway pipeline is characterized in that each group of stainless steel tanks share the same circulating water path and a cooling water heat exchanger; the circulating water outlets of the same group of stainless steel tanks are respectively connected to the same horizontally arranged circulating water horizontal pipe Connection; the equalizing water horizontal pipe is connected with the water inlet of the cooling water heat exchanger through the water pipe, and the water outlet of the cooling water heat exchanger is connected with the equalizing water horizontal pipe; the cooling water heat exchanger is provided with a cooling fan.
所述的具有温控的水路管路,其特征在于同一组不锈钢槽择一设置有液位传感器。The described waterway pipeline with temperature control is characterized in that the same group of stainless steel tanks are alternatively provided with a liquid level sensor.
所述的具有温控的水路管路,其特征在于不锈钢槽都设有温度传感器。The described waterway pipeline with temperature control is characterized in that the stainless steel tanks are equipped with temperature sensors.
所述的具有温控的水路管路,其特征在于排酒泵前还增加设置一个排废酒口,所述排废酒口上设有排废阀门,排废酒口另一端开放设置或与排水管线相连接。The temperature-controlled waterway pipeline is characterized in that a waste wine discharge port is additionally provided before the wine discharge pump, and a waste discharge valve is provided on the waste wine discharge port. The other end of the waste wine discharge port is open or connected to the drain The pipelines are connected.
本实用新型提供了通过增加换热器,之间利用超声波陈化过程用的水,设计循环水路,直接对该水进行冷却的方式来实现保持陈化过程酒体在预先设定的范围内陈化,保证陈化酒的质量;由于该水体直接与不锈钢槽接触,同时还对粘贴在不锈钢槽底部的发生器进行冷却,同时起到保护发生器的作用,有利于延长发生器的使用寿命。The utility model provides a method of adding heat exchangers, using the water used in the ultrasonic aging process between them, designing a circulating water circuit, and directly cooling the water to maintain the wine body during the aging process within a preset range. The quality of the aging wine is guaranteed; because the water body directly contacts the stainless steel tank, it also cools the generator attached to the bottom of the stainless steel tank, and protects the generator at the same time, which is beneficial to prolong the service life of the generator.
图1是单不锈钢槽的水路控制示意图;Figure 1 is a schematic diagram of water control of a single stainless steel tank;
图2是多不锈钢槽的带水路控制示意图;Figure 2 is a schematic diagram of a multi-stainless steel tank with water circuit control;
图3是多不锈钢槽的带水路的结构示意图。Figure 3 is a schematic diagram of the structure of a waterway with multiple stainless steel tanks.
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the scope of protection of the present utility model.
本实用新型的目的在于提供一种适合大批量实现超声波新酒陈化的装置,需要实现整个过程控制实现自动化,可自动实现持续的酒陈化生产。由于酒是直接食用的食品类产品,因此其所有有酒通过的通路的材料都采用符合食品安全规定的食品级不锈钢材料制成;而对水路通路上的材料选用以能满足性能要求和寿命要求的零件或材料即可。由于涉及到的传感器、控制阀数据量较大,因此引入了PLC来实现控制。The purpose of the utility model is to provide a device suitable for realizing ultrasonic aging of new wine in large quantities, which needs to realize the whole process control and realize automation, and can automatically realize continuous wine aging production. Since wine is a food product for direct consumption, all the materials through which wine passes are made of food-grade stainless steel materials that comply with food safety regulations; and the materials on the waterway are selected to meet the performance requirements and life requirements The parts or materials can be used. Due to the large amount of data involved in sensors and control valves, PLC is introduced to achieve control.
整个系统,水路的控制极其关键:如何实现自动根据预先设置的液面高度,控制自动加水并维持该液面高度,使得超声波陈化效果最好。同时自动根据陈化酒的特点,控制陈化过程在要求的温度以下进行超声波陈化,同时对长时间工作的发生器进行降温,有利于发生器维持较好的工作效能和有利于延长其使用寿命。The entire system, the control of the water circuit is extremely critical: how to automatically control the automatic water addition and maintain the liquid level according to the preset liquid level, so that the ultrasonic aging effect is the best. At the same time, it automatically controls the aging process to perform ultrasonic aging below the required temperature according to the characteristics of the aging wine, and at the same time cools down the generator that has been working for a long time, which is conducive to maintaining good working efficiency of the generator and prolonging its use. life.
图1是单不锈钢槽的水路控制示意图;一般的酒陈化器都是手工增加水,并人工控制水位。这个明显不适合工业的大规模应用和自动化控制。因此本实用新型设计了一个具有温控的水路管路,水路主要包括不锈钢槽、冷却水换热器、控制用的水阀和水泵,以单个不锈钢槽为例进行说明,不锈钢槽底部设有一个循环水口和进出水口,进出水口、循环水口和冷却水换热器J206之间通过水管连接成一个循环水路,循环水路上设有循环水泵J201;进水管线接子控进水阀J203后与进出水口相连接;排水管线接子控排水阀J202后与进出水口相连接。包括进水管线和排水管线。当需要加水时控制子控进水阀,开始向不锈钢槽加入水,一般进水管线都外接自来水管,因此其本身有水压,不需要额外的水泵,只要打开阀门就可实现加水,当加到预先设置的水位时关闭阀门即可。需要排水时,打开相应的子控排水阀,出水口设置在最低处,整个管线不能出现折弯,这样利用水自身的重力,可直接向出水口排出。Figure 1 is a schematic diagram of the waterway control of a single stainless steel tank; the general wine aging device is to manually increase the water and manually control the water level. This is obviously not suitable for large-scale industrial applications and automated control. Therefore, the utility model has designed a temperature-controlled waterway pipeline. The waterway mainly includes a stainless steel tank, a cooling water heat exchanger, a control valve and a water pump. A single stainless steel tank is taken as an example for illustration. The bottom of the stainless steel tank is provided with one The circulating water port and the water inlet and outlet, the water inlet and outlet, the circulating water port and the cooling water heat exchanger J206 are connected by a water pipe to form a circulating water path. The circulating water path is equipped with a circulating water pump J201; the water inlet pipe is connected to the water inlet valve J203 and the inlet and outlet The water outlet is connected; the drain pipeline is connected to the controlled drain valve J202 and then connected to the water inlet and outlet. Including water inlet pipeline and drainage pipeline. When water needs to be added, control the sub-control water inlet valve and start adding water to the stainless steel tank. Generally, the water inlet pipeline is connected to a tap water pipe. Therefore, it has water pressure and does not require an additional water pump. Water can be added as long as the valve is opened. Just close the valve when it reaches the preset water level. When draining water is needed, open the corresponding sub-control drain valve and set the water outlet at the lowest point. The entire pipeline cannot be bent, so that the gravity of the water can be directly discharged to the water outlet.
根据不同的用户需求,具体实施时在同一个机架上选择支持只带一个子陈 化台的还是同时支持多个子陈化台并行工作的配置。以下具体实施例以分为3组、每组3个子陈化台,每个子陈化台上设有一个不锈钢槽,来进行说明。According to different user needs, the specific implementation is to choose whether to support only one sub-aging table or the configuration of supporting multiple sub-aging tables to work in parallel on the same rack. The following specific embodiments are divided into 3 groups, each with 3 sub-aging tables, and each sub-aging table is provided with a stainless steel tank for description.
本系统采用的间接方式实现对不锈缸筒体内的酒进行陈化,具体为将待陈化的新酒装入不锈钢陈化筒,将筒体设置在托架上,托架又悬挂在不锈钢槽上,不锈钢槽内加一定液位的水,不锈钢槽的底部设有发生器,通过驱动电路驱动发生器产生超声波,通过不锈钢槽传递到不锈钢槽中的水体中,通过水体再将超声波传入不锈钢陈化筒,对不锈钢陈化筒内的酒进行超声波陈化,不是直接将发生器至于酒体内直接进行超声陈化,而是通过水体间接的陈化,为了使得超声波整体均匀,因此每个不锈钢槽底部设置了3个单独驱动的发生器,使得超声波强度更为均匀。酒陈化过程中会产生热量,可能带来酒体温度上升的问题,不同的酒品其可承受温度上升的程度不同。酒温度上升很容易将其内的酒精或其它有利的成分发生挥发,而影响最后酒陈化的品质,因此需要严格控制陈化过程中的温度,因此在水路中增加了冷却水换热器,通过其来实现控制温度在预先设置的范围内实现酒陈化。因此系统能够实现对水路的控制,实现温控,对于系统整体的功能非常关键。The indirect method adopted by this system realizes the aging of the wine in the stainless steel cylinder. Specifically, the new wine to be aged is put into the stainless steel aging cylinder, the cylinder is set on the bracket, and the bracket is suspended in the stainless steel tank. Above, add a certain level of water in the stainless steel tank. The bottom of the stainless steel tank is equipped with a generator. The generator is driven by a driving circuit to generate ultrasonic waves. The ultrasonic waves are transmitted to the water in the stainless steel tank through the stainless steel tank, and then the ultrasonic waves are transmitted into the stainless steel through the water body. The aging cylinder is used for ultrasonic aging of the wine in the stainless steel aging cylinder, instead of directly ultrasonically aging the generator into the wine body, but indirectly through the water body, in order to make the ultrasonic overall uniform, so each stainless steel Three independently driven generators are installed at the bottom of the tank to make the ultrasonic intensity more uniform. Heat will be generated during the aging process of wine, which may cause the problem of temperature rise of the wine body. Different wines can withstand temperature rise in different degrees. The rise of wine temperature will easily volatilize the alcohol or other beneficial ingredients in it, which will affect the quality of the final wine aging. Therefore, it is necessary to strictly control the temperature during the aging process. Therefore, a cooling water heat exchanger is added to the water circuit. Through it, the temperature can be controlled within a preset range to achieve wine aging. Therefore, the system can realize the control of the waterway and realize the temperature control, which is very critical to the overall function of the system.
图2是多不锈钢槽的带水路控制示意图;图3是多不锈钢槽的带水路的结构示意图,三组子陈化台分别设置在机架的三层上,三组冷却水换热器J206都设置在顶层,顶层向上开有排风口;同一组子陈化台相邻且同一高度设置,每一组子陈化台共用一组冷却水换热器J206。在系统中设有公共排水管和公共进水管,公共排水管和公共进水管分别设有手动排水总阀门J205和手动进水总阀门J204,公共排水管和公共进水管与设备外的供水系统和排水系统连接。每组子陈化台设置一个控制该组的公共的子控进水阀J203和子控排水阀J202,同一组子陈化台上的三个不锈钢槽的进出水口分别与水平设置的一层或多层均衡水横管相连接,最下层的均衡水横管的中部再分别与公共排水管和公共进水管相连接。同一组子陈化台可以只择一只不锈钢槽中增加液位传感器,通过监控其中一个不锈钢槽的水位即可获知该组其它不锈钢槽的液位。当需要控制向不锈钢槽中注水时,则控制关闭所有的排水阀,打开各组子控进水阀J203,由于连接的自来水本身有水压,打开子控进水阀J203后,注入水压可实现向不锈钢槽内注水,由于同一组的各个子陈化台的管线长度和路径不同,因此同组的不同子陈化台的注水速度可能存在不同,为了解决该问题,控制子控进水阀J203打 开一段时间后,再关闭一端时间,由于同组的不锈钢槽是相互连通,由于连通原理,一段时间后同组的不锈钢槽水位保持一致;再重新开启子控进水阀J203进行注水,一段时间后再停一段时间,如此反复控制直到加到预先设置的水位,完成加水操作。而对于排水更为简单,公共排水口设置在整个设备的最低处,当需要执行排水操作时,控制打开排水阀,内部水管和不锈钢槽体内的水由于重力作用向最低处的公共排水口排出。对于加水和排水可以灵活设置多组一起并行操作或各组逐个操作。Figure 2 is a schematic diagram of the water circuit with multiple stainless steel tanks; Figure 3 is a schematic diagram of the water circuit with multiple stainless steel tanks. The three sets of sub-aging tables are respectively set on the three floors of the rack, and the three sets of cooling water heat exchangers J206 are all It is set on the top floor, and the top floor has an air exhaust vent upward; the same group of sub-aging tables are adjacent and set at the same height, and each group of sub-aging tables share a set of cooling water heat exchanger J206. There are public drainage pipes and public water inlet pipes in the system. The public drainage pipes and public water inlet pipes are respectively equipped with manual drainage main valve J205 and manual water inlet valve J204, public drainage pipes and public water inlet pipes and the water supply system outside the equipment. Drainage system connection. Each group of sub-aging tables is equipped with a common sub-control water inlet valve J203 and sub-control drain valve J202 that control the group. The water inlets and outlets of the three stainless steel tanks on the same group of sub-aging tables are respectively connected with one or more horizontally arranged levels. The horizontal equalization water pipes are connected to each other, and the middle of the lower equalization horizontal pipes are connected to the public drainage pipe and the public water inlet pipe respectively. The same group of sub-aging tables can only choose one stainless steel tank to add a liquid level sensor. By monitoring the water level of one of the stainless steel tanks, the liquid level of the other stainless steel tanks in the group can be obtained. When it is necessary to control the injection of water into the stainless steel tank, control to close all the drain valves and open each group of sub-control water inlet valves J203. Since the connected tap water has water pressure, after opening the sub-control water inlet valve J203, the water pressure can be injected. To realize water injection into the stainless steel tank, because the pipeline lengths and paths of each sub-aging station in the same group are different, the water injection speed of different sub-aging stations in the same group may be different. In order to solve this problem, control the sub-control water inlet valve After J203 is opened for a period of time, it is closed for a certain period of time. Because the stainless steel tanks of the same group are connected to each other, the water level of the stainless steel tanks of the same group remains the same after a period of time; then the sub-control water inlet valve J203 is reopened for water injection. After the time, stop for a period of time, and repeat the control until the water level is set in advance to complete the water adding operation. The drainage is simpler. The public drain is set at the lowest point of the entire equipment. When a drain operation is required, the drain valve is controlled to open, and the water in the internal water pipe and the stainless steel tank is drained to the lowest public drain due to gravity. For water addition and drainage, multiple groups can be flexibly set to operate in parallel or each group can be operated one by one.
为了实现单独控制陈化过程的温度,每组子陈化台单独设置了一路冷却水换热器J206,每路冷却水换热器J206都有一个入水口和一个出水口;不锈钢槽的底部上都还设有循环水口,同一组子陈化台的循环水口分别与同一个水平设置的循环水横管相连接;均衡水横管通过水管与入水口相连,循环水横管通过水管与入水口相连,之间设有一个循环水泵J201;冷却水换热器J206上设有散热风扇。当监控到不锈钢陈化筒J111内酒体温度超过预先设置的上限阀值时,启动该组子陈化台对应的循环水泵J201,并启动对应的散热风扇,通过冷却水换热器J206对不锈钢槽内的水进行降温处理。当监控到不锈钢槽内水降低到预先设置的下限阀值时,关闭该组子陈化台对应的循环水泵J201和散热风扇。In order to achieve individual control of the temperature of the aging process, each group of sub-aging tables is equipped with a cooling water heat exchanger J206, each cooling water heat exchanger J206 has a water inlet and a water outlet; on the bottom of the stainless steel tank There are also circulating water outlets. The circulating water outlets of the same group of sub-ageing stations are connected to the same horizontal circulating water horizontal pipe; the balanced water horizontal pipe is connected to the water inlet through the water pipe, and the circulating water horizontal pipe is connected to the water inlet through the water pipe. Connected, there is a circulating water pump J201 between them; a cooling fan is provided on the cooling water heat exchanger J206. When it is monitored that the wine body temperature in the stainless steel aging cylinder J111 exceeds the preset upper limit threshold, the circulating water pump J201 corresponding to the group of sub-aging stations is started, and the corresponding cooling fan is started, and the stainless steel is heated through the cooling water heat exchanger J206. The water in the tank is cooled down. When it is monitored that the water in the stainless steel tank drops to the preset lower limit threshold, the circulating water pump J201 and the cooling fan corresponding to the group of sub-aging tables are turned off.
以上所揭露的仅为本实用新型一种实施例而已,当然不能以此来限定本权利范围,本领域普通技术人员可以理解实现上述实施例的全部或部分流程,并依本实用新型权利要求所作的等同变化,仍属于本实用新型所涵盖的范围。What is disclosed above is only an embodiment of the present utility model, of course, the scope of the rights can not be limited by this. A person of ordinary skill in the art can understand all or part of the process for realizing the above-mentioned embodiment and make it in accordance with the claims of the present utility model. The equivalent changes of, still belong to the scope of the utility model.
Claims (7)
- 一种具有温控的水路管路,包括进水管线和排水管线,其特征在于还包括冷却水换热器、所述不锈钢槽底部设有一个循环水口和进出水口,所述进出水口、循环水口和冷却水换热器之间通过水管连接成一个循环水路,所述循环水路上设有循环水泵;进水管线接子控进水阀后与进出水口相连接;排水管线接子控排水阀后与进出水口相连接。A temperature-controlled waterway pipeline includes a water inlet pipeline and a drainage pipeline, and is characterized in that it also includes a cooling water heat exchanger. The bottom of the stainless steel tank is provided with a circulating water inlet and a water inlet and outlet. The cooling water heat exchanger is connected with a water pipe to form a circulating water path, the circulating water path is provided with a circulating water pump; the water inlet pipe is connected to the controlled water inlet valve and then connected to the water inlet and outlet; the drain pipe is connected to the water controlled drain valve after Connect with the water inlet and outlet.
- 根据权利要求1所述的具有温控的水路管路,其特征在于包括多个不锈钢槽,1组或以上多个不锈钢槽,每组包括2个或以上的不锈钢槽,同一组不锈钢槽相邻且同一高度设置,同一组的不锈钢槽的各个进出水口分别先与同一个水平设置的均衡水横管相连接,均衡水横管分别与进水管线和排水管线相连接;同一组不锈钢槽共用一个子控进水阀和一个子控排水阀。The temperature-controlled waterway pipeline according to claim 1, characterized in that it comprises multiple stainless steel tanks, one group or more multiple stainless steel tanks, each group includes 2 or more stainless steel tanks, and the same group of stainless steel tanks are adjacent And set at the same height, the water inlets and outlets of the same group of stainless steel tanks are first connected to the same horizontally set equalizing water horizontal pipe, and the equalizing water horizontal pipe is respectively connected to the water inlet and drain lines; the same group of stainless steel tanks share one Sub-controlled water inlet valve and a sub-controlled drain valve.
- 根据权利要求2所述的具有温控的水路管路,其特征在于每组不锈钢槽共用相同一个循环水路和一个冷却水换热器;同一组不锈钢槽的循环水口分别与同一个水平设置的循环水横管相连接;均衡水横管通过水管与冷却水换热器的入水口相连,冷却水换热器的出水口与均衡水横管相连接相连;冷却水换热器上设有散热风扇。The temperature-controlled waterway pipeline according to claim 2, characterized in that each group of stainless steel tanks share the same circulating water path and a cooling water heat exchanger; the circulating water ports of the same group of stainless steel tanks are respectively the same as the horizontally arranged circulation The water horizontal pipe is connected; the equalizing water horizontal pipe is connected to the water inlet of the cooling water heat exchanger through the water pipe, and the water outlet of the cooling water heat exchanger is connected to the equalizing water horizontal pipe; the cooling water heat exchanger is equipped with a cooling fan .
- 根据权利要求3所述的具有温控的水路管路,其特征在于同一组不锈钢槽择一设置有液位传感器。The temperature-controlled waterway pipeline according to claim 3, wherein the same group of stainless steel tanks are alternatively provided with a liquid level sensor.
- 根据权利要求4所述的具有温控的水路管路,其特征在于不锈钢槽都设有温度传感器。The temperature-controlled waterway pipeline according to claim 4, wherein the stainless steel tanks are equipped with temperature sensors.
- 根据权利要求5所述的具有温控的水路管路,其特征在于排酒泵前还增加设置一个排废酒口,所述排废酒口上设有排废阀门,排废酒口另一端开放设置或与排水管线相连接。The temperature-controlled waterway pipeline according to claim 5, characterized in that a waste wine discharge port is additionally provided before the wine discharge pump, and a waste discharge valve is provided on the waste wine discharge port, and the other end of the waste wine discharge port is open Set up or connect with the drainage pipeline.
- 一种酒陈化装置,其特征在于包括1组或以上子陈化台,每组包括2个或以上的子陈化台,同一组子陈化台相邻且同一高度设置,每个子陈化台上设有一个不锈钢槽,采用了权利要求1至6任意一项所述的具有温控的水路管路 结构。A wine aging device, characterized in that it comprises one or more sub-aging stations, each group includes 2 or more sub-aging stations, the same group of sub-aging stations are adjacent and set at the same height, and each sub-aging station A stainless steel tank is provided on the platform, and the temperature-controlled waterway pipeline structure according to any one of claims 1 to 6 is adopted.
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