WO2021032486A1 - Bande de microfibres enduite et procédé de fabrication correspondant - Google Patents

Bande de microfibres enduite et procédé de fabrication correspondant Download PDF

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Publication number
WO2021032486A1
WO2021032486A1 PCT/EP2020/072017 EP2020072017W WO2021032486A1 WO 2021032486 A1 WO2021032486 A1 WO 2021032486A1 EP 2020072017 W EP2020072017 W EP 2020072017W WO 2021032486 A1 WO2021032486 A1 WO 2021032486A1
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WO
WIPO (PCT)
Prior art keywords
microfiber web
coated
weight
radiation protection
diol
Prior art date
Application number
PCT/EP2020/072017
Other languages
German (de)
English (en)
Inventor
Thomas Leucht
Gaby STREIT
Original Assignee
Mavig Gmbh
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mavig Gmbh filed Critical Mavig Gmbh
Priority to EP20751547.9A priority Critical patent/EP3847308B1/fr
Priority to US17/640,373 priority patent/US20220243053A1/en
Publication of WO2021032486A1 publication Critical patent/WO2021032486A1/fr

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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0038—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving application of liquid to the layers prior to lamination, e.g. wet laminating
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04—Polyurethanes
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/02—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with hydrocarbons
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/144—Alcohols; Metal alcoholates
    • D06M13/148—Polyalcohols, e.g. glycerol or glucose
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
    • D06M13/203—Unsaturated carboxylic acids; Anhydrides, halides or salts thereof
    • D06M13/2035—Aromatic acids
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/224—Esters of carboxylic acids; Esters of carbonic acid
    • D06M13/2243—Mono-, di-, or triglycerides
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/224—Esters of carboxylic acids; Esters of carbonic acid
    • D06M13/2246—Esters of unsaturated carboxylic acids
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/507—Polyesters
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M7/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made of other substances with subsequent freeing of the treated goods from the treating medium, e.g. swelling, e.g. polyolefins
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/004—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using flocked webs or pile fabrics upon which a resin is applied; Teasing, raising web before resin application
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • G—PHYSICS
    • G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21F—PROTECTION AGAINST X-RADIATION, GAMMA RADIATION, CORPUSCULAR RADIATION OR PARTICLE BOMBARDMENT; TREATING RADIOACTIVELY CONTAMINATED MATERIAL; DECONTAMINATION ARRANGEMENTS THEREFOR
    • G21F1/00—Shielding characterised by the composition of the materials
    • G21F1/12—Laminated shielding materials
    • G21F1/125—Laminated shielding materials comprising metals
    • G—PHYSICS
    • G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21F—PROTECTION AGAINST X-RADIATION, GAMMA RADIATION, CORPUSCULAR RADIATION OR PARTICLE BOMBARDMENT; TREATING RADIOACTIVELY CONTAMINATED MATERIAL; DECONTAMINATION ARRANGEMENTS THEREFOR
    • G21F3/00—Shielding characterised by its physical form, e.g. granules, or shape of the material
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32—Polyesters
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/34—Polyamides
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/35—Abrasion, pilling or fibrillation resistance
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00—Properties of the materials
    • D06N2209/04—Properties of the materials having electrical or magnetic properties
    • D06N2209/048—Electromagnetic interference shielding
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00—Properties of the materials
    • D06N2209/10—Properties of the materials having mechanical properties
    • D06N2209/105—Resistant to abrasion, scratch

Definitions

  • the present invention relates to a coated microfiber web, a process for producing the same, an impregnation formulation that can be used in this process, the use of the coated microfiber web as a cover for a radiation protection material and a radiation protection device.
  • US Patent 4,923,741 discloses a flexible multilayer cover that serves as protection against the hazards in space.
  • the cover includes, inter alia, a layer that is intended to protect against bremsstrahlung, for example.
  • GB 2 118 410 A describes a radiation protection article which comprises at least one flexible layer of a lead-containing material which is encased by a knitted fabric, fabric or fleece or is enclosed between two layers of a knitted fabric, woven fabric or fleece, the knitted fabric, woven fabric or fleece has a coating of flexible polyurethane on the outer surface.
  • the present inventors have found, however, that such radiation protection articles which have a polyurethane coating on the outside are subject to very strong abrasion when they are used, for example, in a medical field.
  • the present invention relates to a coated microfiber web comprising:
  • a microfiber web which comprises one or more polyesters and / or one or more polyamides and / or one or more polyamide-polyester copolymers and is impregnated with an impregnation composition comprising an aromatic dicarboxylic acid, the carboxylic acid groups of which are each esterified with a diol ;
  • aromatic dicarboxylic acid whose carboxylic acid groups are esterified with a diol can be replaced by one or more oligomers containing at least two (preferably not more than 10) repeating units consisting of a monoester of an aromatic dicarboxylic acid with a diol.
  • This substitution can be made in any of the objects and embodiments of the present invention, i.e. in particular in the impregnation formulation, the impregnation composition, and the processes and products in which the impregnation formulation and / or the impregnation composition are used.
  • aromatic dicarboxylic acid the carboxylic acid groups of which are each esterified with a diol
  • the impregnation composition or the impregnation formulation can contain, in addition to the aromatic dicarboxylic acid, the carboxylic acid groups of which are each esterified with a diol, one or more oligomers containing at least two (preferably not more than 10) repeating units consisting of a monoester of an aromatic dicarboxylic acid with a diol be.
  • the weight ratio of "aromatic dicarboxylic acid, the carboxylic acid groups of which are each esterified with a diol" to "oligomer (s) containing at least two (preferably not more than 10) repeating units consisting of a monoester of an aromatic dicarboxylic acid with a diol” is preferably 1000 to 2, more preferably 500 to 20. However, it is preferred that in addition to the "aromatic dicarboxylic acid whose carboxylic acid groups are each esterified with a diol" an "oligomer containing at least two (preferably not more than 10) repeating units consisting of a monoester of an aromatic dicarboxylic acid with a Diol "is not necessarily included.
  • the term “oligomer” preferably refers to a compound which has two to ten identical repeat units. It is preferred that the oligomer has a terminus composed of a diol at both ends. In other words, it is preferable that the oligomer has a hydroxyl group derived from a diol at both ends. If, for example, A represents the dicarboxylic acid without the two COOH groups and B represents the diol without the two OH groups, the oligomer can in particular have the following forms:
  • A is preferably an aromatic group, the aromatic group preferably containing up to 30 carbon atoms and optionally up to 10 heteroatoms selected from N, O and S, the aromatic group more preferably containing up to 12 carbon atoms and optionally up to 4 heteroatoms , selected from N, O and S, wherein the aromatic group is more preferably phenylene or naphthylene, and
  • B is preferably C 1-6 alkylene, the C 1-6 alkylene groups independently optionally being substituted with one or more fluorine atoms.
  • all groups A contained in one molecule of the oligomer are the same and that all groups B contained in one molecule of the oligomer are the same.
  • the invention relates to an impregnation formulation comprising:
  • This impregnation formulation can be used, for example, to apply the impregnation composition in a method according to the invention described herein.
  • the invention relates to a method for producing a coated microfiber web, which comprises the following steps:
  • step (e) optionally thermal treatment of the coated microfiber web obtained in step (d).
  • Another object of the invention is the use of the coated microfiber web according to the invention as a cover for a radiation protection material, the coated microfiber web being applied to at least one side of the radiation protection material and the polyurethane-coated side being adjacent to the radiation protection material.
  • ( ⁇ ) comprises a coated microfiber web according to the invention, wherein the coated microfiber web is applied to at least one side of the radiation protection material and wherein the polyurethane-coated side is adjacent to the radiation protection material.
  • Figure 1 shows a schematic representation of a cross section of the coated microfiber web of the invention.
  • FIG. 2 shows a schematic representation of a cross section of the radiation protection device according to the invention.
  • the present invention relates to a coated microfiber web comprising:
  • a microfiber web which comprises one or more polyesters and / or one or more polyamides and / or one or more polyamide-polyester copolymers and is impregnated with an impregnation composition comprising an aromatic dicarboxylic acid, the carboxylic acid groups of which are each esterified with a diol ;
  • the microfiber sheet is not particularly limited. It can be any flat structure such as woven fabric, knitted fabric, membrane or fleece that contains microfibres. Fabrics are preferred.
  • Microfibers are fibers that preferably have a fiber strength of about 0.5 dtex to about 1.5 dtex, more preferably about 0.3 dtex to about 1.0 dtex.
  • the fiber strength is preferably measured in accordance with DIN EN ISO 137: 2016.
  • the microfibers comprise one or more polyesters and / or one or more polyamides and / or one or more polyamide-polyester copolymers.
  • the total content of the one or more polyester (s) and / or one or more polyamide (s) and / or one or more polyamide-polyester copolymer (s) in the microfibers is preferably 50% by weight or more, based on based on the total weight of the microfibers in the uncoated microfiber web.
  • the microfibers can contain any other compounds, such as cellulose (for example acetate or viscose) and polytetrafluoroethylene and mixtures thereof.
  • Microfibers that are at least 60% by weight or more, preferably 70% by weight or more, more preferably 80% by weight or more, even more preferably 90% by weight or more, or even 95% by weight or comprising more polyester and / or polyamide are particularly suitable.
  • microfibers that contain at least 60% by weight or more, preferably 70% by weight or more, more preferably 80% by weight or more, even more preferably 90% by weight or more, or even 95% by weight or more polyester are particularly suitable.
  • Polyesters can typically be made from
  • Anhydrides of the dicarboxylic acids such as phthalic anhydride, tetrahydrophthalic anhydride or the like can also be used.
  • the hydroxycarboxylic acids, dialcohols and dicarboxylic acids of the desired polyester can be, for example, aliphatic, cycloaliphatic, aromatic or a combination thereof.
  • Polyesters of dialcohols with diacids include, in particular, polymers of one or more dicarboxylic acids with a total of 4 to 15 carbon atoms, such as succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, dodecanedioic acid, isophthalic acid, terephthalic acid and cyanohexanedicarboxylic acids with one or more have a total of 2 to 12 carbon atoms, such as ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 2-methyl-2, 4-pentanediol, 1,6-hexanediol, 2,2-dimethyl-1,3-propanediol (neopenty
  • polyamides which can be used in the present application are, for example, polyamides with an aliphatic, partially crystalline or partially aromatic and amorphous structure of any kind and their blends, including polyether amides such as polyether block amides.
  • polyether amides such as polyether block amides.
  • Preferred polyamides are polyhexamethylene adipamide (PA 66) and polyhexamethylene sebacamide (PA 610), polycaprolactam (PA 6) and polylaurolactam (PA 12).
  • Copolyamides PA 6/66 in particular with a proportion of 5 to 95% by weight of caprolactam units, and copolyamides PA 6/12, in particular with 5 to 95% by weight of laurolactam units, are also preferred.
  • PA 6, PA 66 and copolyamides 6/66 are particularly preferred; PA 6 is very particularly preferred.
  • polystyrene resin Suitable polyamides are obtainable from co-aminoalkyl nitriles such as aminocapronitrile (PA 6) and adiponitrile with hexamethylenediamine (PA 66) by what is known as direct polymerization in the presence of water, for example in DE-A 10313681, EP-A 1 198491 and EP- A 922065 described.
  • PA 6 aminocapronitrile
  • PA 66 adiponitrile with hexamethylenediamine
  • polyamide 46 Also suitable are polyamides which are obtainable, for example, by condensation of 1,4-diaminobutane with adipic acid at elevated temperature (polyamide 46). Production processes for polyamides of this structure are described in EP-A 38 094, EP-A 38 582 and EP-A 39 524, for example.
  • Polyamides obtainable by copolymerizing two or more of the aforementioned monomers or mixtures of several polyamides are also suitable, the mixing ratio being as desired.
  • Monomer units which contain both an amino group and a carboxylic acid group include in particular ⁇ -caprolactam, ethanolactam, capryllactam, 9-aminopelargonic acid, 11-aminoundecanoic acid and laurolactam.
  • Polyamides of diamines with diacids include, in particular, polymers of one or more of 1,12-dodecanediamine, 1,13-diaminotridecane, diaminodicyclohexylmethane, dimethyl-diaminodicyclohexylmethane, hexamethylenediamine, m-xylylenediamine, phenylenediamine, tetramethylenediamine, and trimethylhexamethylenediamine with one or more of azoic acid, azoic acid, azoic acid, azoic acid , Decanedicarboxylic acid, isophthalic acid, sebacic acid, terephthalic acid and undecanedicarboxylic acid.
  • Examples of preferred polyamides include PA 46, PA 66, PA 69, PA 610, PA 612, PA 613, PA 1212, PA 1313, PA 6T, PA MXD6, PA 61, PA 6-3-T, PA 6 / 6T, PA 6/66, PA 6/12, PA 66/6/610, PA 61 / 6T, PA PACM, PA 6I / 6T / PACM, PA 12 / MACMI, PA 12 / MACMT and PA PDA-T.
  • the polyamides are preferably produced in the customary manner by hydrolytic or activated, anionic polymerization of the monomers in batchwise or continuously operating apparatus, for example autoclaves or VK pipes.
  • the residual content of monomers and / or oligomers can optionally be obtained by vacuum distillation Polyamide melt or by extraction of the granules obtained from the polyamide melt, for example with hot water, are removed.
  • the microfiber web can contain electrically conductive fibers in order to reduce electrostatic charges.
  • the electrically conductive fibers are not particularly limited. Examples of these are fibers made of carbon, metal or fibers on a polymer basis, for example polymer fibers that contain carbon or metal particles. In a preferred embodiment, polymer fibers containing carbon particles are used.
  • the electrically conductive fibers have, for example, a fiber thickness in the range from approximately 1 dtex to approximately 3 dtex, preferably approximately 1.2 dtex to approximately 2 dtex. If the diameter of the electrically conductive fibers is larger (preferably about 1.2 to about 3 times larger, more preferably about 1.2 to about 2 times larger) than the diameter of the microfibers, the electrically conductive fibers protrude from the Tissue surface.
  • the person skilled in the art can choose the amount of electrically conductive fibers in a suitable manner on the basis of his specialist knowledge.
  • the microfiber web will usually contain about 0.1% by weight to about 10% by weight, preferably about 0.5% by weight to about 3% by weight, of electrically conductive fibers, the weight percent being based on the Relate the total weight of the fibers in the uncoated microfiber web.
  • the finished microfiber web should have an electrostatic surface resistance of approximately 10 5 ohms to approximately 10 8 ohms (measured according to DIN 100015-1 at 25% relative humidity and 23 ° C.).
  • Microfibers and the electrically conductive fibers that may be present are processed into a microfiber web according to known methods.
  • the electrically conductive fibers can be incorporated into the microfiber web randomly or in a regular arrangement. The type of incorporation will depend on the requirements for the dissipation of electrical charges and on the process with which the microfiber web is produced.
  • the electrically conductive fibers are incorporated in a regular arrangement. For example, they can be incorporated in a grid-like arrangement, since this arrangement dissipates possible electrostatic charges in a particularly favorable manner.
  • the distances between the grid lines are preferably in the range from approximately 3 mm to approximately 100 mm, preferably approximately 5 mm to approximately 75 mm, with the side lengths of the grid rectangles being able to differ from one another.
  • the air permeability of the microfiber web that is used as the starting material is suitably selected by the person skilled in the art depending on the intended use. In one embodiment, the air permeability is 0 to about 100 l / min per dm 2 , preferably 5 to about 50 l / min per dm 2 , the air permeability being measured in accordance with DIN EN ISO 9237.
  • the weight per unit area of the microfiber web used as the starting material is also selected appropriately with a view to the intended use.
  • the weight per unit area will usually be in the range from about 50 g / m 2 to about 200 g / m 2 , preferably from about 60 g / m 2 to about 150 g / m 2 .
  • the thickness of the microfiber sheet used as the starting material is not particularly limited. It will usually be chosen with a view to the intended use. In one embodiment, the microfiber web will have a thickness in the range from approximately 0.05 mm to approximately 0.20 mm, preferably approximately 0.10 mm to approximately 0.15 mm.
  • the impregnation composition is usually understood herein to include the components of the impregnation formulation which are non-volatile under the drying conditions.
  • the term "impregnation formulation” is used for the composition in which the impregnation is applied, while the term “impregnation composition” means the composition in which the impregnation is present after drying. Consequently, the statements made herein about ingredients of the impregnation composition also apply to the ingredients of the impregnation formulation, and vice versa (apart from water or other solvents which may be contained in the impregnation formulation).
  • impregnation formulation and impregnation composition can, however, also be used synonymously.
  • Aromatic dicarboxylic acid whose carboxylic acid groups are each esterified with a diol
  • the impregnation composition used in the present invention comprises at least one aromatic dicarboxylic acid whose carboxylic acid groups are each esterified with a diol.
  • the inventors have surprisingly found that such a compound is particularly suitable for transporting further components of the impregnation composition, such as waxes and silicones, into the coating film. Because this connection interacts in the intermediate layer, sufficient adhesion / adhesion can take place between the microfiber web and the layer comprising polyurethane. Otherwise, the layer comprising polyurethane can be removed again relatively easily.
  • aromatic dicarboxylic acid acts as a separating film during the doctor blade process and diffuses almost completely during drying both into the microfiber web and into the layer comprising polyurethane.
  • the aromatic dicarboxylic acid, the carboxylic acid groups of which are each esterified with a diol serves, among other things, as a transport substance for the wax and the silicone.
  • the aromatic dicarboxylic acid the carboxylic acid groups of which are each esterified with a diol
  • a dicarboxylic acid bis (diol) ester can alternatively also be referred to as a dicarboxylic acid bis (diol) ester.
  • it denotes a compound which is obtained by condensation (splitting off of water) of one molecule of aromatic dicarboxylic acid with two molecules of diol.
  • aromatic dicarboxylic acids are composed of an aromatic group and two -COOH radicals attached to it.
  • the aromatic group can have one or more further substituents such as -OH, -C 1-6 -alkyl, -F, -CI, -Br, -CN, NO2, etc.
  • the aromatic group can be a carbocyclic or heterocyclic group and contain, for example, 1, 2 or 3 rings, which are usually condensed, examples of aromatic groups include benzene, naphthalene, thiophene, furan, pyrrole, imidazole, pyrazole, thiazole, isothiazole, oxazole, Isoxazole, pyridine, pyrazine, pyrimidine, pyridazine, 1,2,4-oxadiazole, 1,3,4-oxadiazole, 1,2,4-thiadiazole, 1,3,4-thiadiazole, furazan, benzofuran, benzimidazole, benzoxazole, Benzothiazole, benzisothiazole, naphtho [2,3-bjthiophene, isoquinoline, quinoline, indole, quinoxaline, phenanthridine, phenothiadine, Phenoxazine,
  • aromatic dicarboxylic acids include phthalic acid, isophthalic acid, terephthalic acid, 2,6-naphthalenedicarboxylic acid, and 1,4-naphthalenedicarboxylic acid.
  • the diols are preferably aliphatic diols. These are preferably selected from straight-chain, branched or cyclic alkanediols having 2 to 15 carbon atoms. More preferred are straight chain alkanediols having 2 to 10 carbon atoms, preferably 2 to 5 carbon atoms, more preferably 2 or 3 carbon atoms. In the straight-chain alkanediols, the two hydroxyl groups are preferably terminal (e.g. a-w-dihydroxyalkanes).
  • aromatic dicarboxylic acid the carboxylic acid groups of which are each esterified with a diol, is preferably a compound of the formula (I):
  • Ci 6 alkylene groups are straight-chain or branched can and are independently optionally substituted with one or more fluorine atoms, and the aromatic group preferably contains up to 30 carbon atoms and optionally up to 10 heteratoms selected from N, O and S.
  • the aromatic group preferably contains one, two or three condensed rings.
  • the aromatic group preferably contains up to 12 carbon atoms and optionally up to 4 heteroatoms selected from N, O and S.
  • the aromatic group is preferably phenylene or naphthylene.
  • the compound of the formula (I) is preferably a compound of the following formula (II):
  • the compound of the formula (I) is preferably a compound of the following formula (III):
  • the impregnation composition preferably further comprises one or more selected from: a) one or more silicone (s), and b) one or more wax (s).
  • the impregnation composition here preferably comprises both one or more polydimethylsiloxanes and one or more waxes.
  • Silicones are any polymers (in particular compounds with an M w of 200 or more) that contain at least one CH bond and one Si — O — Si group.
  • Preferred silicones are represented by the following formula: where n is from 5 to 100,000 (preferably 30 to 10,000, more preferably 50 to 1,000, still more preferably 90 to 500), each R, identically or differently (preferably the same), is selected from C 1-20 alkyl or C 1-20 aryl groups (preferably C1-5 alkyl groups, more preferably methyl groups),
  • X is hydrogen or a radical selected from polyether, polyester, alkyl, alkyl, aryl, aryl, epoxy, acrylic or vinyl radicals, where X is preferably in each case hydrogen.
  • the one or more silicones preferably comprise one or more polydimethylsiloxanes.
  • Polydimethylsiloxanes are commercially available as so-called dimethicones.
  • PDMS emulsions with terminal OH groups and use concentrations of 2% to 40% PDMS content are particularly suitable for use in the present invention.
  • the one or more waxes are not particularly limited and can be of any known type.
  • the one or more waxes preferably have a melting temperature which is 20 to 30 ° C. below the maximum drying temperature in the subsequent drying step.
  • the determination of melting points in the present invention takes place in accordance with DIN EN ISO 1357-2.
  • the one or more waxes preferably have a solidification point according to ASTM D938 of + 40 ° C to + 160 ° C, preferably from + 45 ° C to + 80 ° C.
  • the one or more waxes preferably comprise beeswax or consist of beeswax.
  • the waxes can, for example, comprise or consist of fatty acid triglycerides or paraffins.
  • Fatty acid triglycerides as waxes preferably contain fatty acids with 22 or more carbon atoms, such as, for example, triglycerides of docosanoic acid, tricosanoic acid, tetracosanoic acid, pentacosanoic acid, hexacosanoic acid, heptacosanoic acid or mixtures thereof.
  • fatty acids with 22 or more carbon atoms such as, for example, triglycerides of docosanoic acid, tricosanoic acid, tetracosanoic acid, pentacosanoic acid, hexacosanoic acid, heptacosanoic acid or mixtures thereof.
  • waxes are beeswax, camauba wax, candelilla wax and Montan wax.
  • Beeswax emulsions which can be used as wax components in the present invention are available, inter alia, as Aquacer 561 from BYKChemie GmbH. These preferably have use concentrations of 5 to 70% by weight, more preferably 15 to 40% by weight (weight of the wax per weight of the emulsion).
  • the waxes preferably comprise one or more paraffins, preferably 50% by weight or more based on the totality of the waxes (more preferably 80% by weight or more, or even 95% or more).
  • Paraffins are saturated hydrocarbons that can be chain or branched and usually contain 15 to 80 carbon atoms (preferably 35 to 80, more preferably 40 to 70) per molecule. These are usually solid at 25 ° C.
  • the one or more paraffins preferably comprise one or more microcrystalline paraffins. It is preferred that the one or more waxes are microcrystalline paraffin.
  • Microcrystalline paraffins are usually referred to as paraffins that contain 35 to 80 carbon atoms (preferably 40 to 70 carbon atoms) per molecule and preferably have a melting point of 70 to 80.degree. Microcrystalline paraffins usually contain a high proportion of iso-alkanes. Microcrystalline paraffin is also known as E 905 in the food sector.
  • the impregnation composition is usually applied in the form of a solution or dispersion of its constituents in a suitable solvent.
  • the solvent usually contains an organic solvent such as gasoline, toluene, xylene, hexane, and halogenated hydrocarbons.
  • the impregnation composition is used in the form of an aqueous dispersion.
  • a dispersion can also be referred to herein as an impregnation formulation.
  • a customary impregnation formulation usually contains from about 20 to 98% by weight of water, the remainder being composed of the components of the impregnation composition. That used Water is preferably deionized water which consists of at least 99.9% by weight of H 2 O and D 2 O.
  • a preferred impregnation formulation also claimed as such herein, comprises:
  • the impregnation formulation further preferably comprises:
  • the impregnation formulation comprises:
  • the impregnation formulation comprises:
  • one or more of the components of the impregnation formulation can also be in the form of a solution, emulsion, suspension or dispersion in a suitable Solvents can be used.
  • the water used in such solutions, emulsions, suspensions or dispersions must be added to the water otherwise used in order to obtain the specified water content of the impregnation formulation. If, for example, a water content of 20-95% by weight is specified for the impregnation formulation, this includes all water, including water, which is optionally introduced into the impregnation formulation through solutions, emulsions, suspensions or dispersions of aromatic dicarboxylic acid, silicones, waxes, etc.
  • the impregnation formulation preferably comprises 20-98% by weight water, more preferably 50-97% by weight water, even more preferably 60-95% by weight water, even more preferably 70-85% by weight water, based on the total weight of the impregnation formulation.
  • the impregnation formulation also preferably comprises 0.5-30% by weight of an aromatic dicarboxylic acid, the carboxylic acid groups of which are each esterified with a diol, more preferably 2-15% by weight of an aromatic dicarboxylic acid, the carboxylic acid groups of which are each esterified with a diol more preferably 2-7% by weight of an aromatic dicarboxylic acid, the carboxylic acid groups of which are each esterified with a diol, even more preferably 3 - 5% by weight of an aromatic dicarboxylic acid, the carboxylic acid groups of which are each esterified with a diol, based on the total weight the impregnation formulation.
  • the impregnation formulation further comprises preferably 1-30% by weight of one or more silicones, more preferably 4-10% by weight of one or more silicones, even more preferably 5-8% by weight of one or more silicones, even more preferably 6 - 7% by weight of one or more silicones, based on the total weight of the impregnation formulation.
  • the impregnation formulation further preferably comprises 5-80% by weight of one or more waxes, more preferably 5-20% by weight of one or more waxes, even more preferably 6-10% by weight of one or more waxes, even more preferred 7-9% by weight of one or more waxes, based on the total weight of the impregnation formulation.
  • the impregnation formulation further comprises preferably 1-10% by weight of one or more emulsifiers, more preferably 2-7% by weight of one or more emulsifiers, even more preferably 3-6% by weight of one or more emulsifiers, even more preferred 4-5% by weight of one or more emulsifiers, based on the total weight of the impregnation formulation.
  • impregnation composition or impregnation formulation furthermore, if necessary, auxiliaries, such as further silicones, silanes, further waxes, crosslinkers (for example isocyanate crosslinkers, e.g. SCL (Kapp-Chemie), acetox-, alkoxy-, ketoxym- Silanes (CAS No .: 1185-55-3)), salts (e.g. zirconium salts), emulsifiers, dispersants, preservatives, deaerators, defoamers, rheological additives, slip additives, softeners and / or matting agents etc.
  • auxiliaries such as further silicones, silanes, further waxes, crosslinkers (for example isocyanate crosslinkers, e.g. SCL (Kapp-Chemie), acetox-, alkoxy-, ketoxym- Silanes (CAS No .: 1185-55-3)), salts (e.g. zir
  • the impregnation composition preferably comprises:
  • the impregnation composition preferably comprises 5% by weight or less water, more preferably 3% by weight or less water, even more preferably 2% by weight or less water, even more preferably 1% by weight or less water, based on the total weight of the impregnation composition.
  • the impregnation composition further comprises preferably 9-35% by weight of an aromatic dicarboxylic acid, the carboxylic acid groups of which are each esterified with a diol, more preferably 12-26% by weight of an aromatic dicarboxylic acid, the carboxylic acid groups of which are each esterified with a diol, even more preferably 14-22% by weight of an aromatic dicarboxylic acid, the carboxylic acid groups of which are each esterified with a diol, even more preferably 16-19% by weight of an aromatic dicarboxylic acid, the carboxylic acid groups of which are each esterified with a diol, based on the total weight of the impregnation composition .
  • the impregnation composition preferably comprises 14-57% by weight of one or more silicones, more preferably 19-43% by weight of one or more silicones, even more preferably 23-36% by weight of one or more silicones, even more preferably 26-31% by weight of one or more silicones, based on the total weight of the
  • the impregnation composition further preferably comprises 15-70% by weight of one or more waxes, more preferably 23-51% by weight of one or more waxes, even more preferably 27-43% by weight of one or more waxes, even more preferably 31-38% by weight of one or more waxes, based on the total weight of the
  • the impregnation composition further preferably comprises 10-39% by weight of one or more emulsifiers, more preferably 13-30% by weight of one or more emulsifiers, even more preferably 16-25% by weight of one or more emulsifiers, even more preferably 18-22% by weight of one or more emulsifiers, based on the total weight of the impregnation composition.
  • a layer comprising polyurethane is applied to one side of the microfiber web.
  • the coated microfiber web is easy to clean thanks to the layer comprising polyurethane. Furthermore, this layer ensures tightness against water and penetration by microorganisms such as bacteria.
  • the layer comprising polyurethane is preferably applied in the form of a continuous layer on a surface of the microfiber web.
  • the layer should have a uniform thickness. The thickness of the layer is preferably in the range from about 3 g / m 2 to about 50 g / m 2 , more preferably in the range from about 8 g / m 2 to about 20 g / m 2 .
  • polyurethane block copolymers such as polyester-polyurethanes and polyether polyol-polyurethanes are suitable.
  • the polyester and polyether polyols typically have a molecular weight (Mw as determined by Static Light Scattering, in particular Right Angle Light Scattering (RALS)) of from about 4000 to about 6000.
  • Mw molecular weight
  • SPSS Right Angle Light Scattering
  • Impranil ® An example of a commercially available product Impranil ®.
  • the layer which comprises polyurethane can also contain other components in addition to polyurethane.
  • One possible ingredient is a fluororesin.
  • the fluororesin can be a partially or perfluorinated polymer. Both homo- and copolymers are suitable. Fluoroalkyl acrylate homopolymers and fluoroalkyl acrylate copolymers are particularly suitable.
  • Preferred fluororesins have perfluoroalkyl-containing side groups. These side groups can be introduced into the fluororesin, for example, by polymerizing perfluoroalkyl-containing monomers which have the following structure: Perfluoroalkyl unit - optional spacer - polymerizable group
  • the perfluoroalkyl moiety preferably has from about 4 to about 12 carbon atoms.
  • the optional spacer is not particularly limited, provided that it is not a perfluoroalkyl unit. It preferably has from about 2 to about 10 atoms, more preferably from about 2 to about 8 atoms, in the chain. Both carbon atoms and heteroatoms such as N, O and S can be present in the spacer.
  • the polymerizable group is not particularly limited and can be any polymerizable group suitable for forming a polymer. Examples of the polymerizable groups include ethylenically unsaturated groups.
  • perfluoroalkyl-containing monomers are perfluoroalkyl-containing acrylates of the formula
  • H 2 C CR-C (O) -O- (CH2) "- C m F 2m +]
  • R is H or CH3; n is 0 to about 8, preferably 0 to about 6; and m is from about 4 to about 12.
  • the fluororesins can have further side groups, alkyl-containing side groups and / or functional side groups being particularly suitable.
  • the fluororesin can have alkyl-containing side groups.
  • the alkyl moiety preferably has from about 1 to about 12 carbon atoms.
  • the optional spacer is not particularly limited provided that it is not an alkyl unit. It preferably has from about 0 to about 20 atoms, more preferably from about 0 to about 10 atoms, in the chain. Both carbon atoms and heteroatoms such as N, O and S can be present in the spacer.
  • the polymerizable group is not particularly limited and can be any polymerizable group suitable for forming a polymer. Examples of the polymerizable groups include ethylenically unsaturated groups.
  • alkyl-containing monomers examples include alkyl-containing acrylates of the formula
  • H 2 C CR-C (O) -O-CpH 2p + 1
  • R is H or CH3; and p is from about 1 to about 12.
  • the fluororesin can have pendant functional groups.
  • side groups can be introduced into the fluororesin, for example, by polymerizing functional monomers which have the following structure: functional unit - optional spacer - polymerizable group
  • the functional unit is not particularly limited and can contain any functional group. Examples of functional groups are OH, SH, NH 2 , N-methylolsulfonamides, etc.
  • the functional unit preferably has 0 to about 20 carbon atoms, preferably 0 to about 12 carbon atoms.
  • the optional spacer is not particularly limited provided that it is not an alkyl unit. It preferably has from about 0 to about 20 atoms, more preferably from 0 to about 10 atoms, in the chain. Both carbon atoms and heteroatoms such as N, O and S can be present in the spacer.
  • the polymerizable group is not particularly limited and can be any polymerizable group suitable for forming a polymer. Examples of the polymerizable groups include ethylenically unsaturated groups.
  • Examples of functional monomers are acrylates of the formula
  • H 2 C CR-C (O) -OC p H 2p X where Is RH or CH 3 ; p is about 1 to about 12; and
  • X is a functional group selected from OH, SH, NH2, and N-methylolsulfonamides.
  • Examples of commercially available resins include fluorine Evoral ®, Oleophobol, Scotch Guard, Tubiguard, Repellan, Ruco-Guard, Unidyne, Quecophob and Nuva, but are not limited thereto.
  • the fluororesin is used, it is preferably contained in the layer in an amount of 0 to about 10 parts by weight, more preferably about 0.5 parts by weight to about 3 parts by weight, based on 100 parts by weight of polyurethane. However, due to considerations relevant to environmental protection that have emerged in recent years, it is preferred that the layer comprising polyurethane does not comprise any fluororesin.
  • the layer comprising polyurethane can comprise further auxiliaries.
  • An optional excipient is silicon dioxide.
  • the sterilizability with gases such as ethylene oxide is improved by the addition of silicon dioxide.
  • Silicon dioxide is preferably used in the layer in the form of silica.
  • the size of the silica particles usually ranges from about 0.2 mm to about 10 mm. preferably about 0.2 mm to about 5 mm.
  • Silica is preferably contained in the layer in an amount of from 0 to about 10 parts by weight, more preferably from about 1 part by weight to about 5 parts by weight, based on 100 parts by weight of polyurethane.
  • the layer comprising polyurethane can also comprise titanium dioxide. Titanium dioxide serves as a matting agent. The size of the titanium dioxide particles is usually in the range from about 0.2 mm to about 10 mm, preferably from about 0.2 mm to about 5 mm. Titanium dioxide is preferably contained in the layer in an amount of from 0 to about 5 parts by weight, more preferably from about 0.2 parts by weight to about 2 parts by weight, based on 100 parts by weight of polyurethane.
  • the layer comprising polyurethane can contain further additives such as deaerators, fungicides, additives to increase the scratch resistance, water repellants, thickeners, rheological auxiliaries, flow control agents, etc.
  • additives are either Additives for the production of the layer or improve the properties of the finished layer. The person skilled in the art can choose them appropriately on the basis of his specialist knowledge.
  • the additives are preferably contained in the layer in an amount of from 0 to about 20 parts by weight, more preferably from about 0.5 part by weight to about 10 parts by weight, based on 100 parts by weight of polyurethane.
  • coated microfiber web according to the invention can be produced by various methods. A preferred method is described below.
  • microfiber web is provided.
  • the microfiber sheet used as the starting material has been described in detail above.
  • the microfiber web can be used as such in the method according to the invention. However, if desired, it can be subjected to a pretreatment, for example to increase the hydrophilicity.
  • the pretreatment for example to increase the hydrophilicity, can be carried out according to methods known in the art.
  • Nonionic surfactants, fatty acid condensates, silicones and mixtures thereof can be used as agents for increasing the hydrophilicity.
  • the agents for increasing the hydrophilicity are applied to the microfiber web.
  • the application method is not particularly limited.
  • the microfiber web is brought into contact (for example by spraying, dipping, etc.) with a solution or dispersion of the agents for increasing the hydrophilicity.
  • the microfiber web obtained is preferably dried.
  • the exact drying conditions depend on the agent used to increase the hydrophilicity. Usually a Drying temperature from about 40 ° C to about 80 ° C, preferably from about 50 ° C to about 60 ° C, can be selected.
  • the drying time is usually from about 30 seconds to about 240 seconds, preferably from about 60 seconds to about 120 seconds.
  • the microfiber web before the impregnation step has a liquor pick-up for the impregnation composition of about 65% by weight to about 85% by weight, more preferably from about 65% by weight to about 70% by weight, based on the Has dry weight of the optionally pretreated microfiber web.
  • the microfiber web is impregnated with an impregnation composition comprising an aromatic dicarboxylic acid, the carboxylic acid groups of which are each esterified with a diol.
  • an impregnation composition comprising an aromatic dicarboxylic acid, the carboxylic acid groups of which are each esterified with a diol.
  • aromatic dicarboxylic acids, the carboxylic acid groups of which are each esterified with a diol are described above.
  • microfiber web is impregnated using known methods. These methods include spraying, dipping, exhausting, patting, and foam impregnation. Dip impregnation is preferred, since this enables complete impregnation of the microfiber web.
  • the impregnated microfiber web is dried, the temperature being in the range from 40 to 120 ° C., for example.
  • the exact drying conditions depend on the components of the impregnation composition used. Usually, a drying temperature of from about 40 ° C. to about 110 ° C., preferably from about 50 ° C. to about 80 ° C., is selected.
  • the drying time is usually about 10 s to about 240 s, preferably about 30 s to about 120 s.
  • the impregnation with the impregnation composition adjusts the absorbency of the microfiber web. By merely drying, it is easier to ensure that the polyurethane coating composition does not penetrate the entire microfiber web.
  • microfiber web it is desirable for the microfiber web to have a liquor pickup for the coating composition of from about 30% to about 60% by weight, more preferably from about 30% to about 50% by weight, based on dry weight, after the drying step the impregnated microfiber web.
  • the coating composition comprising polyurethane is applied to only one side of the dried, impregnated microfiber web.
  • the components of the layer comprising polyurethane have been described in detail above.
  • the coating composition is preferably used in the form of a solution or dispersion of the desired constituents.
  • concentration of the polyurethane in the solution or dispersion is preferably in the range from about 50% by weight to about 80% by weight, more preferably from about 60% by weight to about 80% by weight.
  • the coating composition is applied to the dried, impregnated microfiber web by known methods. These methods include roll coating, knife coating, brush coating, foam coating, transfer coating, and film drawing; knife coating is preferably used.
  • FIG. 1 shows a schematic representation of the cross section of a finished coated according to the invention Microfiber web, the microfiber layer being shown as a monolayer for the sake of simplicity.
  • the micro fiber web (1) comprises micro fibers (2) and electrically conductive fibers (3), in this embodiment the diameter of the electrically conductive fibers (3) is greater than the diameter of the microfibers (2).
  • the impregnation is not shown in this figure.
  • the layer (4), which comprises polyurethane, is only present on one side of the finished microfiber web.
  • the coating composition when applied to the dried, impregnated microfiber web, it will penetrate into the microfiber web to some extent.
  • the layer comprising polyurethane may not cover the microfibers on the side of the microfiber web which is opposite the side from which it was applied.
  • the degree of penetration is preferably at most about 60%, more preferably at most about 40%.
  • the degree of penetration is preferably at least about 20%, more preferably at least about 30%.
  • the degree of penetration is defined as follows: d1 thickness of the part of the microfiber layer which is in contact with the layer comprising polyurethane d2 thickness of the entire microfiber layer
  • the thickness can be measured by optical methods such as microscopy.
  • optical methods such as microscopy.
  • An example of a possible measuring method is the examination of a cross section by means of scanning electron microscopy.
  • the degree of penetration is indicated graphically in FIG. 1 by the right curly brackets and the indication "x%". In FIG. 1, it is approx. 50%, since approx. 50% of the microfibers (white spheres) are embedded in the layer which comprises polyurethane.
  • the coating composition can be dried after application in step (d). Alternatively, drying can be dispensed with and the coating composition can be dried as part of the thermal treatment in step (e).
  • a drying temperature of about 40 ° C. to about 110 ° C., preferably from about 80 ° C. to about 100 ° C., will be selected.
  • the drying time is usually about 10 s to about 240 s, preferably about 10 s to about 120 s.
  • step (e) optional thermal treatment of the coated microfiber web obtained in step (d)
  • step (e) the (optionally dried) coated microfiber web obtained in step (d) is optionally thermally treated.
  • the duration of the thermal treatment is usually from about 10 s to about 240 s, preferably from about 30 s to about 120 s.
  • the coated microfiber web according to the invention can be used as a cover for a radiation protection material in a radiation protection device, the coated microfiber web being applied to at least one side of the radiation protection material and the polyurethane-coated side being adjacent to the radiation protection material.
  • FIG. 2 shows a schematic representation of a cross section of the radiation protection device (6) according to the invention.
  • the microfiber web (1) comprises microfibers (2) and electrically conductive fibers (3), in this embodiment the The diameter of the electrically conductive fibers (3) is greater than the diameter of the micro fibers (2).
  • the impregnation is not shown in this figure.
  • the layer (4), which comprises polyurethane, is only present on one side of the finished microfiber web (1).
  • the microfiber web (1) according to the invention is applied to both sides of the radiation protection material (5), the layer (4) comprising polyurethane being adjacent to the radiation protection material (5).
  • Radiation protection devices that can be mentioned are all devices that protect people or objects from harmful radiation, in particular X-rays, UV radiation, infrared radiation, and radioactive radiation, particularly preferably X-rays. Examples include, but are not limited to, aprons, gloves, umbrellas, curtains, coats, drapes, covering materials, eye protection products, and overcoats. Due to its flexibility and its pleasant haptic properties, the coated microfiber web according to the invention is particularly suitable for flexible radiation protection devices and / or radiation protection devices that are worn by people.
  • radiation protection material can be used within the scope of the invention.
  • the type of radiation protection material will depend on the radiation to be shielded and is not particularly restricted. Radiation protection material based on lead or lead oxide can be mentioned as examples. Lead-free radiation protection material can also be used. Lead-free radiation protection material is disclosed, for example, in DE 10 2004 001 328 A, WO 2005/024846 A, WO 2005/023116 A, DE 102006 028 958 A, WO 2004/017332 A and DE 10 2005 034 384. Combinations of radiation protection material are also possible.
  • the radiation protection material can comprise one or more layers.
  • the coated microfiber web according to the invention is applied to at least one side of the radiation protection material.
  • the radiation protection material is usually enveloped by the coated microfiber web according to the invention.
  • the microfiber web and the radiation protection material can be connected to one another in a known manner, for example by sewing, gluing, taping, lamination or lamination.
  • the microfiber web and the radiation protection material are processed into a composite material, for example by lamination or lamination they can then also be processed into the end products using manufacturing processes such as cutting, punching, water jet cutting, molding or laser cutting.
  • the microfiber web according to the invention protects the radiation protection material.
  • the radiation protection material is protected from:
  • the coated microfibre web also gives the radiation protection devices a pleasant surface feel, which makes clothing especially comfortable to wear.
  • the coated microfiber web according to the invention is arranged such that the side coated with polyurethane is adjacent to the radiation protection material.
  • the side coated with polyurethane is consequently facing outwards and is therefore exposed to heavy physical loads. This leads to increased wear and tear.
  • the arrangement according to the invention in which the side coated with polyurethane faces inward, the physical stress is significantly lower.
  • the coated microfiber web in the arrangement according to the invention has a high cut and tear resistance, so that its use properties are clearly superior to those of conventional materials.
  • the present invention can be summarized by the following items 1 to 22:
  • Coated microfiber web comprising: (i) a microfiber web which comprises one or more polyesters and / or one or more polyamides and / or one or more polyamide-polyester copolymers and is impregnated with an impregnation composition comprising an aromatic dicarboxylic acid, the carboxylic acid groups of which are each esterified with a diol ; and
  • a layer comprising polyurethane which is only present on one side of the microfiber web (ii) a layer comprising polyurethane which is only present on one side of the microfiber web.
  • Coated microfiber web according to item 1 wherein the thickness of the layer comprising polyurethane is about 3 g / m 2 to about 50 g / m 2 .
  • Coated microfiber web according to item 1 or 2 wherein the layer comprising polyurethane further comprises fluororesin in an amount of about 3 parts by weight to about 30 parts by weight, based on 100 parts by weight of polyurethane.
  • Coated microfiber web according to item 11 wherein the one or more waxes comprise one or more microcrystalline paraffins.
  • the impregnation composition comprises both one or more polydimethylsiloxanes and one or more waxes.
  • microfiber web according to any one of items 1 to 13, wherein the microfiber web comprises one or more polyesters.
  • Impregnation formulation comprising:
  • a method of making a coated microfiber sheet which comprises the following
  • Steps includes:
  • step (e) optionally, thermal treatment of the coated microfiber web obtained in step (d).
  • step (c) is carried out at a temperature in the range from about 40 ° C. to about 110 ° C. for a period of about 10 seconds to about 240 seconds.
  • step (e) is carried out at a temperature in the range from about 120 ° C. to about 190 ° C. for a period of about 10 seconds to about 240 seconds.
  • Radiation protection material is applied and wherein the side coated with polyurethane is adjacent to the radiation protection material.
  • Radiation protection device comprising:
  • Radiation protection material is applied and wherein the side coated with polyurethane is adjacent to the radiation protection material.
  • Radiation protection device according to item 20, wherein the radiation protection material is suitable for shielding from X-rays.
  • Radiation protection device according to item 20 or 21, wherein the radiation protection material does not contain lead.
  • Radiation protection device according to one of items 20 to 22, wherein the coated microfiber web is applied to both sides of the radiation protection material and the polyurethane-coated sides are adjacent to the radiation protection material.
  • a microfiber sheet was made from polyester microfiber having a fiber strength of 1 dtex and carbonaceous fibers (Belltron B31, available from Kanebo Gohsen Ltd., Japan). The fibers were processed into a canvas with about 70 warp threads / cm and about 37 weft threads / cm with a weight per unit area of 100 g / m 2 . The carbon-containing electrically conductive fibers were incorporated in the form of a grid measuring 5 ⁇ 5 mm.
  • the microfiber web had an air permeability of approx. 9 1 / min per dm 2 (DIN EN ISO 9237, test area 20 cm 2 , 125 Pa) and an electrostatic surface resistance of approx. 1 x 10 8 Ohm (according to DIN 100015-1 at 25% relative humidity and 23 ° C).
  • the tear strengths were approx. 850 N in the warp and approx. 650 N in the weft.
  • the microfiber web was guided over a tenter frame.
  • the impregnation solution was emulsified using a jet mixer.
  • the treatment here padding, was carried out with 65 g / L of the impregnation solution.
  • the microfiber web was dried at 60 ° C. for 90 s.
  • the coating composition had the following composition: 50 parts Impranil DLP-R, Bayer (polymer dispersion)
  • the coated microfiber web was gradually dried in a tenter in five fields, each 3 m long and for a total time of 2 minutes.
  • Drying field 1 80 ° C. Drying field 2: 120 ° C. Drying fields 3 to 5: 160 ° C
  • microfiber web was examined in accordance with DIN EN 13795-2 in order to clarify its suitability as a cover for X-ray protective material in the operating theater area.
  • CFU colony-forming units
  • Liquid passage > 200 mbar (DIN EN ISO 811)
  • Particulate material Index Particulate Material ⁇ 3.3 (DIN EN IOS 13795)
  • Particle release log10 particles (2 - 25 mm) ⁇ 3.7 (DIN EN ISO 13795)
  • Burst strength wet > 600 kPa (DIN EN ISO 13795)
  • the measured values show that the material according to the invention can be used excellently as a textile in the operating theater.
  • the lead-free radiation protection material produced in Example 1 of WO 2005/024846 was cut in the form of a radiation protection apron.
  • the coated microfiber web produced above was cut to size accordingly and placed on both sides of the radiation protection material, the polyurethane-coated side facing the radiation protection material.
  • the microfiber webs and the radiation protection material were sewn together so that a radiation protection apron was obtained.
  • the radiation protection apron was comfortable to wear thanks to the use of the microfiber web described. Skin irritation was avoided.
  • the described microfiber web serves as a protective barrier for the sensitive radiation protection inlay.
  • the radiation protection apron showed excellent tightness against blood, urine and microorganisms. It could also be sterilized without being damaged by ethylene oxide. As a result, the radiation protection apron is very suitable for use in the medical field.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • High Energy & Nuclear Physics (AREA)
  • Health & Medical Sciences (AREA)
  • Organic Chemistry (AREA)
  • Emergency Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Dispersion Chemistry (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

La présente invention concerne une bande de microfibres enduite, un procédé de fabrication de celle-ci, l'utilisation de la bande comme revêtement d'un matériau radioprotecteur, ainsi qu'un dispositif de radioprotection. La bande de microfibres enduite comporte : (i) une bande de microfibres comprenant un ou plusieurs polyesters et/ou un ou plusieurs polyamides et/ou un ou plusieurs copolymères de polyamide et de polyester et imprégnée d'une composition d'imprégnation comprenant (a) un acide dicarboxylique aromatique dont les groupes acides carboxyliques sont tous estérifiés avec un diol et/ou (b) un ou plusieurs oligomères contenant chacun de 2 à 10 unités de répétition constituées d'un monoester d'un acide dicarboxylique aromatique avec un diol ; et (ii) une couche comprenant du polyuréthane présente sur un seul côté de la bande de microfibres.
PCT/EP2020/072017 2019-08-16 2020-08-05 Bande de microfibres enduite et procédé de fabrication correspondant WO2021032486A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP20751547.9A EP3847308B1 (fr) 2019-08-16 2020-08-05 Bande de microfibres enduite et procédé de fabrication correspondant
US17/640,373 US20220243053A1 (en) 2019-08-16 2020-08-05 Coated microfibrous web and method for producing the same

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DE102019005746.5 2019-08-16

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4923741A (en) * 1988-06-30 1990-05-08 The United States Of America As Represented By The Administrator, National Aeronautics And Space Administration Hazards protection for space suits and spacecraft
WO2011018459A1 (fr) * 2009-08-14 2011-02-17 Mavig Gmbh Bande de microfibres enduite et procédé de fabrication correspondant

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4923741A (en) * 1988-06-30 1990-05-08 The United States Of America As Represented By The Administrator, National Aeronautics And Space Administration Hazards protection for space suits and spacecraft
WO2011018459A1 (fr) * 2009-08-14 2011-02-17 Mavig Gmbh Bande de microfibres enduite et procédé de fabrication correspondant

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EP3847308B1 (fr) 2022-04-06
US20220243053A1 (en) 2022-08-04

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