WO2021031179A1 - 一种无基材软壳的成型工艺及无基材手机软壳 - Google Patents

一种无基材软壳的成型工艺及无基材手机软壳 Download PDF

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Publication number
WO2021031179A1
WO2021031179A1 PCT/CN2019/101909 CN2019101909W WO2021031179A1 WO 2021031179 A1 WO2021031179 A1 WO 2021031179A1 CN 2019101909 W CN2019101909 W CN 2019101909W WO 2021031179 A1 WO2021031179 A1 WO 2021031179A1
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Prior art keywords
fabric
mold
soft shell
semi
finished product
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PCT/CN2019/101909
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English (en)
French (fr)
Inventor
朱静婉
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东莞市长安九翔皮具厂
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Priority to PCT/CN2019/101909 priority Critical patent/WO2021031179A1/zh
Publication of WO2021031179A1 publication Critical patent/WO2021031179A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/02Constructional features of telephone sets
    • H04M1/18Telephone sets specially adapted for use in ships, mines, or other places exposed to adverse environment

Definitions

  • the invention relates to a soft shell and a forming process of the soft shell, in particular to a forming process of a base-free soft shell and a base-free mobile phone soft shell.
  • the current protective case is usually a silicone or rubber case.
  • the first object of the present invention is to provide a process for forming a soft shell without a substrate, so that cloth, leather, etc. can be used to make these protective shells.
  • the second object of the present invention is to provide a baseless mobile phone soft case.
  • the molding process of a substrate-free soft shell includes the following steps:
  • Fabric coating Fusion of hot melt film on the back side of the fabric
  • Stretch forming Put the fabric on the outer mold of the stretching mold, and push down the inner mold of the stretching mold placed above the fabric to make the middle of the fabric move downward to stretch the fabric Into a first semi-finished product with a bottom and sides, cooling and shaping, and removing the mold to obtain the first semi-finished product;
  • Embedding the ring frame insert a core mold in the first semi-finished product, place a ring frame on the upper end of the core mold, and then use a pusher mold to push the edge of the first semi-finished product to fold inward to wrap the ring frame and clamp it Between the core mold and the edge pushing mold, heating at high temperature and then cooling and shaping, taking out the pushing edge mold and the core mold to obtain a second semi-finished product with a shaped mouth and an annular skeleton embedded;
  • Gluing Fold the edge of the second semi-finished product inward with the edge pushing mold, heat the hot melt film on the back side of the fabric at high temperature, squeeze to glue the folded two layers of fabric, then cool and shape, take out the edge pushing mold , To obtain the third semi-finished product with the side of the double-layer structure;
  • Punching edge insert a punching die into the third semi-finished product, and press to remove the excess part of the fabric
  • the substrate-free soft shell is obtained.
  • a step of gluing the lining is further included after the drying step.
  • the step of gluing the lining includes first pressing the hot-melt film on the back side of the lining, and then putting the lining with the hot-melt film into the non-substrate soft shell, and hot pressing to make the The hot melt film melts and glues the lining and the fabric.
  • the step of covering the fabric with glue further includes covering the hot melt film with a PC sheet; correspondingly, after the step of punching the edge, it further includes peeling off the PC sheet.
  • the step of covering the fabric with glue includes putting the cut fabric into a positioning mold, placing hot melt film and PC sheet in the film cavity of the positioning mold in turn, and then coating the hot melt film and PC The heating of the fabric of the sheet melts the hot melt film.
  • the fabric is cloth or leather
  • the lining is cloth or leather
  • the annular skeleton is a steel wire ring covered with a rubber sleeve.
  • the present invention provides a base-free mobile phone soft case comprising a bottom and a side part surrounding the periphery of the bottom, wherein the side is a double-layer structure and is glued into one body, and the bottom and the side are formed by Made of the same sheet, rigid filaments are sandwiched between the two-layer structure of the sides at the mouth of the soft shell, and the rigid filaments are connected end to end to form a ring that supports and maintains the shape of the mouth. skeleton.
  • the inner side of the bottom is glued with an inner layer to form a bottom of a double-layer structure.
  • the sheets constituting the bottom and the sides are cloth or leather.
  • the rigid filament is a steel wire covered with a rubber sleeve.
  • the present invention has at least the following beneficial effects:
  • a cloth shell or a leather shell without a substrate can be prepared.
  • the soft case of this mobile phone is composed of one or two pieces of cloth or leather, and there is no rigid plate as the base material, which will not scratch the mobile phone, and has a good texture.
  • Figure 1 is a schematic diagram of the structure of a baseless mobile phone soft case
  • Figure 2 is a sectional view
  • Figure 3 is a partial enlarged view of Figure 2;
  • Figure 4 is a schematic diagram of the structure of the circular skeleton
  • Figure 5 is a schematic diagram of the edge of the camera hole
  • Figure 6 is a flow chart of the molding process
  • Figure 7 is a schematic diagram of the structure of the drawing die
  • Figure 8 is a schematic diagram of the structure of the core mold
  • Figure 9 is a schematic diagram of the structure of the side push mold
  • the base-free mobile phone soft case 10 includes a bottom portion 11 and a side portion 12 surrounding the periphery of the bottom portion 11.
  • the side portion 12 is a second surface layer 121 and a second inner layer 122
  • the double-layer structure formed by gluing further has an inner layer glued on the inside of the bottom 11, so that the bottom 11 is also a double-layer structure, that is, the bottom 11 is composed of a first surface layer 111 and a first inner layer 112.
  • Rigid filaments are sandwiched between the two-layer structure at the mouth of the soft shell, and the rigid filaments connect end to end to form an annular skeleton 14 that supports and maintains the shape of the mouth.
  • the above-mentioned base-free mobile phone soft case 10 is made of two pieces of fabric, one piece of fabric forms the first surface layer 111, the second surface layer 121 and the second inner layer 122, and the other piece of fabric forms the first inner layer. ⁇ 112 ⁇ Layer 112.
  • the bottom 11 of the soft shell 10 may also adopt a single-layer structure.
  • the bottom 11 and the side 12 are made of the same sheet material.
  • the above-mentioned sheet material constituting the bottom portion 11 and the side portion 12 is cloth. However, leather or other similar materials can also be used in this application.
  • the rigid filament is a steel wire covered with a rubber sleeve.
  • the rubber sleeve plays a role of preventing the steel wire from rusting on the one hand, and on the other hand enables the ring frame 14 to produce slight shrinkage, which is more conducive to embedding the mobile phone in the soft case.
  • the base-free mobile phone soft case 10 further has a camera hole 13 at the bottom 11, and an edge 15 is clamped on the edge of the camera hole 13.
  • the edging 15 plays a decorative role on the one hand, and on the other hand plays a role of preventing the thread from falling off.
  • the edging 15 is preferably a metal sheet.
  • a molding process of the above-mentioned baseless mobile phone soft case 10 includes the following steps:
  • Step S1 material opening. Cut the fabric by punching, laser cutting, etc. to obtain the fabric and lining.
  • the size of the fabric is larger than the sum of the bottom 11 size of the shell and twice the size of the side 12, and the size of the lining is the same as the size of the bottom 11 of the shell or Slightly smaller.
  • Step S2 the fabric is covered with glue. Fusion hot melt film on the back side of the fabric.
  • the cut fabric is put into a positioning mold, the hot melt film and the PC sheet are sequentially placed in the film cavity of the positioning mold, and then the fabric covered with the hot melt film and the PC sheet is heated to make all The hot melt film melts.
  • the PC sheet here is used as a craft sheet to prevent the cloth from sticking together when it passes through high temperatures, and the PC sheet will be taken out after molding.
  • FIG. 7 shows the structure of the drawing mold 20, which includes an outer mold 21 and an inner mold 22, and the outer mold 21 has a cavity 211 in the middle.
  • the specific stretch forming method includes: placing the fabric on the outer mold 21 of the stretching mold 20, and pushing down the inner mold 22 of the stretching mold 20 placed above the fabric into the middle of the outer mold 21. Cavity 211, so that the middle part of the fabric moves downwards to stretch the fabric into a first semi-finished product with a bottom 11 and a side part 12, cooling and shaping, and removing the stretching die 20 to obtain the first semi-finished product.
  • Step S4 the ring frame 14 is embedded.
  • the ring-shaped skeleton is shown in Figure 4, which matches the shape and size of the mouth of the baseless mobile phone soft case 10, and is used to support and maintain the mouth shape of the baseless mobile phone soft case 10. Specifically, it can be used
  • a rubber sleeve is arranged on the steel wire jacket, and then the steel wire is connected end to end to form a ring structure.
  • the core mold 30 is composed of two parts, a left mold part 31 and a right mold part 32.
  • the upper end of the core mold 30 has a lower recess 33 for positioning the annular skeleton 14.
  • the push mold 40 includes an upper mold part 43 and a lower mold part 41, the lower mold part 41 can be accommodated in the core mold 30 and cooperate with the side of the core mold 30 to clamp the side of the first semi-finished product
  • the upper mold portion 43 is slightly smaller than the lower mold portion 41, and an inner concave portion 42 is formed at the connecting portion of the upper mold portion 43 and the lower mold portion 41 for accommodating the annular skeleton 14.
  • the specific method of assembling the ring frame 14 includes: inserting a core mold 30 in the first semi-finished product, placing the ring frame 14 on the upper end of the core mold 30, and then pushing the edge of the first semi-finished product into the edge of the first semi-finished product. After folding and wrapping the ring frame 14, it is clamped between the core mold 30 and the edge pushing mold 40, heated at high temperature, and then the edges are smoothed, then cooled and shaped, and then the pushing edge mold 40 and the edge pushing mold 40 are taken out.
  • the core mold 30 obtains a second semi-finished product whose mouth is shaped and embedded with a ring frame 14.
  • Step S5 gluing.
  • the edge of the second semi-finished product is folded inward with the edge pushing mold 40, the hot melt film on the back side of the fabric is melted by high temperature heating, and the folded two layers of fabric are glued by extrusion, and then cooled and shaped, and the edge pushing mold 40 is taken out , The third semi-finished product with the side 12 of the double-layer structure is obtained.
  • Step S6 punching the edge.
  • a punching die is loaded into the third semi-finished product, and the excess part of the fabric is removed by punching. Then peel off the PC sheet.
  • Step S7 drying. Put it in a dryer to dry.
  • Step S8 glue the lining. Press the hot-melt film on the back side of the lining, and then put the lining with the hot-melt film into the non-substrate soft shell processed in step S7, and heat-press to melt the hot-melt film to melt the lining Glue with the fabric to form the bottom 11 of the double-layer structure.
  • Step S9 Opening the camera hole 13 to obtain the final substrate-free soft shell.
  • the hole is preferably cut by laser.
  • the cooling in this embodiment is performed in ice water.

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Engineering & Computer Science (AREA)
  • Signal Processing (AREA)
  • Telephone Set Structure (AREA)
  • Purses, Travelling Bags, Baskets, Or Suitcases (AREA)

Abstract

本发明涉及一种无基材软壳的成型工艺及无基材手机软壳,以使得可以使用布料、皮料等制成保护壳。该工艺包括以下步骤:在面料的背侧融合热熔胶片,再拉伸成型获得具有底部和侧部的第一半成品,使用推边模具在第一半成品的口部嵌入环型骨架得到第二半成品,使用推边模具将第二半成品的边沿内折后胶合获得具有双层结构的侧部的第三半成品,接下来冲切边沿,去除面料多余的部分,干燥后获得无基材软壳。本无基材手机软壳包括底部和环绕在所述底部周边的侧部,所述侧部为双层结构,所述底部和所述侧部由同一片材制成,所述侧部的双层结构之间于所述软壳的口部处夹设有刚性细丝,所述刚性细丝的首尾相接构成支撑及保持口部形状的环形骨架。

Description

一种无基材软壳的成型工艺及无基材手机软壳 技术领域
本发明涉及软壳及软壳的成型工艺,具体是一种无基材软壳的成型工艺及无基材手机软壳。
背景技术
为了保护手机、平板电脑等,避免刮伤,通常会配置保护壳,目前的保护壳通常为硅胶或橡胶壳。
发明内容
本发明的第一目的是提供一种无基材软壳的成型工艺,以使得可以使用布料、皮料等制成这些保护壳。
本发明的第二目的是提供一种无基材手机软壳。
为达上述目的,本发明采用的技术方案如下:
本发明提供的一种无基材软壳的成型工艺包括以下步骤:
面料覆胶:在面料的背侧融合热熔胶片;
拉伸成型:将所述面料放至拉伸模具的外模上,向下推压置于所述面料上方的拉伸模具的内模使所述面料的中部向下运动将所述面料拉伸成具有底部和侧部的第一半成品,冷却定型,去模后获得所述第一半成品;
嵌装环形骨架:在所述第一半成品中嵌入芯模,在所述芯模的上端放置环形骨架,然后用推边模具推动所述第一半成品的边沿内折包裹所述环形骨架后夹紧在所述芯模和所述推边模具之间,高温加热然后冷却定型,取出所述推边模具和所述芯模,获得口部定型且嵌有环形骨架的第二半成品;
胶合:用所述推边模具将所述第二半成品的边沿内折,高温加热将面料背侧的热熔胶片融化,挤压使折叠后的两层面料胶合,然后冷却定型,取出推边 模具,获得具有双层结构的侧部的第三半成品;
冲切边沿:向所述第三半成品装入冲切模具,冲压将面料多余的部分去除;
干燥后获得所述无基材软壳。
优选地,在所述干燥步骤后还包括胶合里料的步骤。
优选地,所述胶合里料的步骤包括首先在里料的背侧压热熔胶片,然后将压有热熔胶片的里料放入所述无基材软壳内,热压,使所述热熔胶片融化将所述里料和面料胶合。
优选地,在所述面料覆胶的步骤中还包括在热熔胶片的上面覆PC薄片;对应地,在所述冲切边沿的步骤之后还包括剥离所述PC薄片。
优选地,所述面料覆胶的步骤包括将裁切好的面料放入定位模具,在所述定位模具的胶片腔中依次放入热熔胶片和PC薄片,然后将覆有热熔胶片和PC薄片的所述面料加热使所述热熔胶片融化。
优选地,所述面料为布料和皮料,所述里料为布料或皮料。
优选地,所述环形骨架为覆有胶套的钢丝环。
本发明提供的一种无基材手机软壳包括底部和环绕在所述底部的周边的侧部,其中,所述侧部为双层结构且胶合为一体,所述底部和所述侧部由同一片材制成,所述侧部的双层结构之间于所述软壳的口部处夹设有刚性细丝,所述刚性细丝的首尾相接构成支撑及保持口部形状的环形骨架。
优选地,所述底部的内侧胶合有里层构成双层结构的底部。
优选地,构成所述底部和所述侧部的片材为布料或皮料。
优选地,所述刚性细丝为覆有胶套的钢丝。
与现有技术相比,本发明至少具有以下有益效果:
采用本发明方法可以制得无基材的布质壳体或皮质壳体。本手机软壳由一块或两块布料或皮料构成,没有刚性的板材做基材,不会刮伤手机,而且具有 较好的质感。
附图说明
图1为无基材手机软壳的结构示意图;
图2为其剖面图;
图3为图2的局部放大图;
图4为其环形骨架的结构示意图;
图5为摄像头孔的包边的示意图;
图6为其成型工艺的流程图;
图7为拉伸模具的结构示意图;
图8为芯模的结构示意图;
图9为推边模具的结构示意图;
附图标记:10、无基材手机软壳;11、底部;111、第一面层;112、第一里层;12、侧部;121、第二面层;122、第二里层;13、摄像头孔;14、环形骨架;15、包边;20、拉伸模具;21、外模;211、型腔;22、内模;30、芯模;31、左模部;32、右模部;33、下凹部;40、推边模具;41、下模部;42、内凹部;43、上模部。
具体实施方式
下面结合附图和实施例对本发明做进一步说明。
请参照图1至图4,本无基材手机软壳10包括底部11和环绕在所述底部11的周边的侧部12,所述侧部12为第二面层121和第二里层122胶合构成的双层结构,进一步在底部11的内侧胶合有里层,这样底部11也为双层结构,即底部11由第一面层111和第一里层112构成,所述侧部12的双层结构之间于所述软壳的口部处夹设有刚性细丝,所述刚性细丝的首尾相接构成支撑及保持口部形状的环形骨架14。
请参照图3,上述无基材手机软壳10由两块布料制成,一块布料成型了第 一面层111、第二面层121和第二里层122,另一块布料成型了第一里层112。
本申请中,软壳10的底部11也可采用单层结构。这种实施方式中,所述底部11和所述侧部12由同一片材制成。
上述构成所述底部11和所述侧部12的片材为布料。但本申请也可以采用皮料或其它类似的材料。
进一步所述刚性细丝为覆有胶套的钢丝。胶套一方面起防止钢丝生锈的作用,另一方面使得环形骨架14可以产生微小的收缩,更利于将手机嵌入该软壳中。
请参照图5,本无基材手机软壳10进一步在底部11开设有摄像头孔13,且在摄像头孔13的边沿卡设有包边15。包边15一方面起装饰作用,另一方面起防止脱线的作用。包边15优选金属片。
请参照图6,上述无基材手机软壳10的一种成型工艺包括以下步骤:
步骤S1、开料。采用冲切、激光切割等方式裁切布料,得到面料和里料,面料的尺寸要大于壳体的底部11尺寸与两倍侧部12尺寸之和,里料尺寸与壳体底部11尺寸相同或略小。
步骤S2、面料覆胶。在面料的背侧融合热熔胶片。具体地,将裁切好的面料放入定位模具,在所述定位模具的胶片腔中依次放入热熔胶片和PC薄片,然后将覆有热熔胶片和PC薄片的所述面料加热使所述热熔胶片融化。这里的PC薄片作为工艺片使用,用于防止布料经过高温的时候粘在一起,在成型后会取出该PC薄片。
步骤S3、拉伸成型。图7中示出了拉伸模具20的结构,其包括外模21和内模22,外模21中部具有型腔211。具体的拉伸成型方法包括:将所述面料放至拉伸模具20的外模21上,向下推压置于所述面料上方的拉伸模具20的内模22进入外模21中部的型腔211,从而使所述面料的中部向下运动将所述面料拉伸成具有底部11和侧部12的第一半成品,冷却定型,去除拉伸模具20后获得 所述第一半成品。
步骤S4、嵌装环形骨架14。环型骨架如图4所示,其与本无基材手机软壳10的口部的形状及尺寸相匹配,用于支撑及保持本无基材手机软壳10的口部形状,具体可采用钢丝,在钢丝外套设有胶套,然后将钢丝首尾相接形成环状结构。
嵌装环形骨架14的步骤中用到两个模具,一个是芯模30,如图8所示,另一个是推边模具40,如图9所示。请参照图8,芯模30由左模部31和右模部32两部分对接组成,芯模30的上端具有下凹部33,用于定位环形骨架14。请参照图9,推边模具40包括上模部43和下模部41,下模部41能够容置在芯模30中并与芯模30的侧部配合将第一半成品的侧部夹紧,上模部43比下模部41略小,在上模部43和下模部41的连接部形成内凹部42、用于容置环形骨架14。
嵌装环形骨架14的具体方法包括:在所述第一半成品中嵌入芯模30,在所述芯模30的上端放置环形骨架14,然后用推边模具40推动所述第一半成品的边沿内折包裹所述环形骨架14后夹紧在所述芯模30和所述推边模具40之间,高温加热,然后将边沿整理平整,然后冷却定型,然后取出所述推边模具40和所述芯模30,获得口部定型且嵌有环形骨架14的第二半成品。
步骤S5、胶合。用所述推边模具40将所述第二半成品的边沿内折,高温加热将面料背侧的热熔胶片融化,挤压使折叠后的两层面料胶合,然后冷却定型,取出推边模具40,获得具有双层结构的侧部12的第三半成品。
步骤S6、冲切边沿。向所述第三半成品装入冲切模具,冲压将面料多余的部分去除。然后剥离所述PC薄片。
步骤S7、干燥。放入干燥机中烘干。
步骤S8、胶合里料。在里料的背侧压热熔胶片,然后将压有热熔胶片的里料放入步骤S7处理后的无基材软壳内,热压,使所述热熔胶片融化将所述里料 和面料胶合,构成双层结构的底部11。
步骤S9、开摄像头孔13,获得最终的无基材软壳。开孔优选激光切割的方式。
本实施例中的冷却在冰水中进行。
可以看出,最后获得的手机软壳中没有任何起支撑作用的刚性板材,也就是说,制得的是一种由布料构成的无基材手机软壳10。
可以理解地,通过上述工艺,采用皮料或其它类似的材料也可以制得无基材手机软壳10,并且采用上述工艺不但可以成型手机软壳,也可以成型任何由底部11和四个侧部12构成的软壳。
上述通过具体实施例对本发明进行了详细的说明,这些详细的说明仅仅限于帮助本领域技术人员理解本发明的内容,并不能理解为对本发明保护范围的限制。本领域技术人员在本发明构思下对上述方案进行的各种润饰、等效变换等均应包含在本发明的保护范围内。

Claims (10)

  1. 一种无基材软壳的成型工艺,其特征在于,包括以下步骤
    面料覆胶:在面料的背侧融合热熔胶片;
    拉伸成型:将所述面料放至拉伸模具的外模上,向下推压置于所述面料上方的拉伸模具的内模使所述面料的中部向下运动将所述面料拉伸成具有底部和侧部的第一半成品,冷却定型,去模后获得所述第一半成品;
    嵌装环形骨架:在所述第一半成品中嵌入芯模,在所述芯模的上端放置环形骨架,然后用推边模具推动所述第一半成品的边沿内折包裹所述环形骨架后夹紧在所述芯模和所述推边模具之间,高温加热然后冷却定型,取出所述推边模具和所述芯模,获得口部定型且嵌有环形骨架的第二半成品;
    胶合:用所述推边模具将所述第二半成品的边沿内折,高温加热将面料背侧的热熔胶片融化,挤压使折叠后的两层面料胶合,然后冷却定型,取出推边模具,获得具有双层结构的侧部的第三半成品;
    冲切边沿:向所述第三半成品装入冲切模具,冲压将面料多余的部分去除;
    干燥后获得所述无基材软壳。
  2. 根据权利要求1所述的无基材软壳的成型工艺,其特征在于,在所述干燥步骤后还包括胶合里料的步骤。
  3. 根据权利要求2所述的无基材软壳的成型工艺,其特征在于,所述胶合里料的步骤包括首先在里料的背侧压热熔胶片,然后将压有热熔胶片的里料放入所述无基材软壳内,热压,使所述热熔胶片融化将所述里料和面料胶合。
  4. 根据权利要求1所述的无基材软壳的成型工艺,其特征在于,在所述面料覆胶的步骤中还包括在热熔胶片的上面覆PC薄片;对应地,在所述冲切边沿的步骤之后还包括剥离所述PC薄片。
  5. 根据权利要求4所述的无基材软壳的成型工艺,其特征在于,所述面料覆胶的步骤包括将裁切好的面料放入定位模具,在所述定位模具的胶片腔中依 次放入热熔胶片和PC薄片,然后将覆有热熔胶片和PC薄片的所述面料加热使所述热熔胶片融化。
  6. 根据权利要求1所述的无基材软壳的成型工艺,其特征在于,所述面料为布料和皮料,所述里料为布料或皮料。
  7. 根据权利要求1所述的无基材软壳的成型工艺,其特征在于,所述环形骨架为覆有胶套的钢丝环。
  8. 一种无基材手机软壳,包括底部和环绕在所述底部的周边的侧部,其特征在于,所述侧部为双层结构且胶合为一体,所述底部和所述侧部由同一片材制成,所述侧部的双层结构之间于所述软壳的口部处夹设有刚性细丝,所述刚性细丝的首尾相接构成支撑及保持口部形状的环形骨架。
  9. 根据权利要求8所述的无基材手机软壳,其特征在于,所述底部的内侧胶合有里层构成双层结构的底部。
  10. 根据权利要求9所述的无基材手机软壳,其特征在于,构成所述底部和所述侧部的片材为布料或皮料。
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