WO2019134336A1 - 机构件产品及其成型方法 - Google Patents

机构件产品及其成型方法 Download PDF

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Publication number
WO2019134336A1
WO2019134336A1 PCT/CN2018/088813 CN2018088813W WO2019134336A1 WO 2019134336 A1 WO2019134336 A1 WO 2019134336A1 CN 2018088813 W CN2018088813 W CN 2018088813W WO 2019134336 A1 WO2019134336 A1 WO 2019134336A1
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WO
WIPO (PCT)
Prior art keywords
mold
machine component
metal material
component product
product
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Application number
PCT/CN2018/088813
Other languages
English (en)
French (fr)
Inventor
郭雪梅
吴政道
Original Assignee
汉达精密电子(昆山)有限公司
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Application filed by 汉达精密电子(昆山)有限公司 filed Critical 汉达精密电子(昆山)有限公司
Publication of WO2019134336A1 publication Critical patent/WO2019134336A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/74—Joining plastics material to non-plastics material
    • B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/06—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of natural rubber or synthetic rubber
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
    • G06F1/16—Constructional details or arrangements
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
    • G06F1/16—Constructional details or arrangements
    • G06F1/1613—Constructional details or arrangements for portable computers
    • G06F1/1615—Constructional details or arrangements for portable computers with several enclosures having relative motions, each enclosure supporting at least one I/O or computing function
    • G06F1/1616—Constructional details or arrangements for portable computers with several enclosures having relative motions, each enclosure supporting at least one I/O or computing function with folding flat displays, e.g. laptop computers or notebooks having a clamshell configuration, with body parts pivoting to an open position around an axis parallel to the plane they define in closed position

Definitions

  • the present disclosure relates to the field of machine component technology, for example, to a machine component product and a molding method thereof.
  • main products such as notebook computers generally include a lower case and an upper case that are rotatably connected, and are connected by a rotating shaft or the like to open the upper case before use, and close the upper case after use.
  • a rotating shaft to connect the lower case and the upper case does not provide an integrated appearance, and thus cannot meet the market demand for an integrated appearance.
  • the present disclosure provides a machine component product that does not require the use of a rotating shaft, is not only foldable, but has an integrated appearance.
  • a machine component product includes an appearance portion and two structural portions, wherein the machine component product has a folded state and an open state, wherein
  • the appearance part is formed of a soft material
  • Two structural portions are disposed on the inner side of the appearance portion, and the appearance portion is barely leaked between the two structural portions to fold the machine component product, the structural portion is formed of a metal material, and the metal material is provided with a glue a glue layer, wherein the adhesive layer is disposed to adhere the metal material to the appearance portion.
  • the metal material comprises magnesium, aluminum, titanium or stainless steel.
  • the soft material comprises a thermoplastic elastomer.
  • the soft material comprises a thermoplastic elastomer comprising fibers or cloth.
  • the appearance portion has a pattern.
  • the machine component product comprises an electronic product.
  • a machine component product forming method for molding the machine component product comprising the steps of:
  • the infrared heated metal material and soft material are placed in the mold;
  • the mold is opened, and the machine component product is taken out.
  • the soft material is above and the metal material is below.
  • the mold is clamped, and hot pressing of the metal material and the soft material comprises:
  • the mold is clamped to a gap of 0.5 mm-2 mm, the mold cavity fixes the machine component product, the mold is rapidly heated, and the metal material and the soft material are heated by convection and radiation of the mold;
  • the mold is slowly heated until it is heated to a softening temperature, the mold is completely closed, hot press forming, and the mold temperature and hot pressing are controlled for a time of 1 second to 3 seconds, so that the The machine component product is uniformly formed.
  • the manner of heating the mold includes electric heating, steam heating or electromagnetic induction heating.
  • the method further comprises: performing post-processing on the machine component product.
  • the mold comprises a hot press mold having a biting structure thereon.
  • the mold comprises a hot pressing mold having an evacuated structure, and the vacuuming structure is connected to the vacuuming device.
  • the machine component product provided by the present disclosure has a structural part formed of a metal material, and an appearance part is formed of a soft material, so that the machine component product can be folded without a rotating shaft, and an integrated appearance effect can be achieved; the machine component product provided by the present disclosure
  • the molding method is formed by laminating a metal material and a soft material and heating by infrared heating, and then heating and putting it into a hot pressing die to synthesize a desired three-dimensional shape, thereby obtaining a foldable effect and integrating
  • the appearance of the product and can overcome the traditional thickness of the hot-pressed products, uneven stress distribution, and wrinkles and other defects, to obtain a uniform and high quality integrated products, in addition to a short molding cycle, improve mass production efficiency, process Simple and easy to use, suitable for industrial production.
  • FIG. 1 is a schematic view showing a folded state of a machine component product according to an embodiment.
  • FIG. 2 is an internal schematic view showing the open state of the machine component product provided by an embodiment.
  • FIG. 3 is an external schematic view showing the open state of the machine component product provided by an embodiment.
  • FIG. 4 is a flow chart showing the steps of a method for molding a machine component product according to an embodiment.
  • FIG. 5 is a schematic structural view of infrared heating in a molding method of a machine component product according to an embodiment.
  • FIG. 1 is a schematic view showing the folded state of the machine component product provided in the embodiment
  • FIG. 2 is an internal schematic view showing the open state of the machine component product provided in the embodiment
  • FIG. 3 is the embodiment. An external schematic diagram of the open state of the machine component product provided.
  • the machine component product 100 has a folded state and an open state. When the machine component product 100 is not used, the machine component product 100 assumes a folded state, and when the machine component product 100 is used, the machine component product 100 is opened.
  • the foldable machine component product 100 includes an appearance portion 101 and two structural portions 102. among them,
  • the appearance portion 101 is formed of a soft material, and the appearance portion exhibits an appearance of the product 101 and is foldable due to a soft material.
  • the two structural portions 102 are disposed on the inner side of the appearance portion 101.
  • the appearance portion 101 is barely leaked between the two structural portions 102 to fold the machine component product 100.
  • the structural portion 102 is formed of a metal material.
  • the metal material is provided with an adhesive layer and is adhered to the appearance portion 101.
  • the adhesive layer may be a hot melt adhesive, and the hot melt adhesive melts at a high temperature to generate a bonding force.
  • the structural portion 102 presents the internal structure of the machine component product 100 and serves as a support.
  • the two structural portions 102 may exhibit different structures, such as the upper and lower casings of the notebook computer, respectively, and may also exhibit the same structure, such as an outer frame structure that respectively presents two display screens.
  • the appearance portion 101 When the machine component product 100 is in a folded state, the appearance portion 101 is folded, and the two structural portions 102 are in an up-and-down superposition state; when the machine component product 100 is in an open state, the appearance portion 101 is unfolded, the two The structural portions 102 are arranged side by side on the inner side of the appearance portion 101.
  • the metal material comprises magnesium, aluminum, titanium or stainless steel.
  • the soft material comprises a thermoplastic elastomer.
  • the soft material comprises a thermoplastic elastomer containing fibers or cloth, such as Thermoplastic Polyeher Ester Elastomer (TPEE) containing fiber or cloth, and Polyamide (PA) containing fiber or cloth. Based on soft rubber material.
  • TPEE Thermoplastic Polyeher Ester Elastomer
  • PA Polyamide
  • the appearance part 101 of the machine component product 100 has a pattern to achieve the effect of beautifying the appearance, and the pattern may be a shape such as a leather-like pattern or a wood grain, and of course, the pattern may be designed as a 2D or 3D pattern as needed.
  • the machine component product 100 includes an electronic product, for example, a notebook computer component.
  • the metal material is formed into an upper case and a lower case of a notebook computer, and the soft material is formed into an appearance part of the notebook computer.
  • the appearance portion 101 is a soft material, the foldable effect of the machine component product 100 is achieved by flipping the appearance portion 101, thereby making the machine component product 100 unnecessary to rotate. Foldable for an integrated look.
  • FIG. 4 is a flow chart of steps of a molding method of the machine component product provided by the embodiment
  • FIG. 5 is an infrared heating method of the molding method of the machine component product provided by the embodiment.
  • the molding method of the machine component product provided by the embodiment is used for molding the machine component product 100, and the molding method includes the following steps.
  • step 10 the metal material and the soft material are cut according to the shape of the product component 100 to be fabricated, and the metal material is provided with an adhesive layer, and the adhesive layer may be a hot melt adhesive, and the mechanical component product 100 has an appearance portion 101 and two structural portions 102.
  • the appearance portion 101 is formed of a soft material
  • the structural portion 102 is formed of a hard material
  • the two structural portions 102 are provided inside the appearance portion 101, and the two structural portions 102 are provided.
  • the appearance portion 101 is barely leaked therebetween to make the machine member product 100 foldable.
  • the metal material comprises a metal material such as magnesium, aluminum, titanium or stainless steel
  • the soft material comprises a thermoplastic elastomer, which may be a thermoplastic elastomer containing fibers or cloth, such as a polyester elastomer TPEE containing fibers or cloth, containing fibers. Or the PA-based soft material of the fabric.
  • step 20 the cut metal material and the soft material are laminated and then infrared heated, and the soft material is placed above and the metal material is placed below.
  • Infrared heating the cut metal material and the soft material are laminated and placed in the infrared oven 200 for rapid heating, the power of the infrared heating is adjustable, and the top and bottom of the infrared oven 200 are respectively arranged in order.
  • Infrared lamp tube 201 the distance between the infrared lamp tubes 201 is adjustable, wherein the infrared lamp tube 201 uses the same infrared wavelength as the thermoplastic material impregnated with the soft material, which can improve the heating efficiency and the top of the infrared oven
  • a temperature sensor is also provided at the bottom to sense whether the temperature is up to standard.
  • the step of infrared heating the cut metal material and the soft material comprises: placing the cut plate 203 (ie, metal material and soft material) on the hollow tray 204, and sliding the hollow tray 204 to the infrared oven 200.
  • the infrared lamp tube 201 heats the plate 203, and the temperature sensor detects whether the temperature is up to standard.
  • the heating rate of infrared heating is 5°C/s-20°C/s, and the heating efficiency is high, which can make the metal material and the soft material soften quickly, but there is no molten liquid dripping.
  • step 30 the infrared heated metal material and the soft material are placed in the mold, wherein in order to prevent the heat loss of the metal material and the soft material after the infrared heating, the metal material and the soft material are quickly placed into the mold.
  • the method of grasping and placing the robot arm can be adopted.
  • the mold includes a hot pressing mold, and the hot pressing mold may be provided with a bite flower as needed, thereby causing the corresponding body member product 100 to have a bite when forming, and the biting flower may be a leather Shapes such as grain or wood grain, the bite on the mold is carried out by laser engraving, and the simulation is high.
  • the hot pressing mold is provided with a vacuuming structure, such as a vacuuming hole, and the vacuuming structure is connected with the vacuuming device to evacuate the product 100 of the molding machine to achieve the effect of no bubbles on the product 100.
  • a vacuuming structure such as a vacuuming hole
  • step 40 the mold is clamped, and the metal material and the soft material are hot pressed.
  • the step 40 may include: clamping the mold to a gap of 0.5 mm to 2 mm, wherein the mold cavity is fixed by the metal material and the soft material, the mold is rapidly heated, and the metal material and the soft material are heated by the convection and radiation of the mold. After the metal material and the soft material are heated, the mold is slowly heated until it is heated to a softening temperature, the mold is completely closed, and hot press forming is performed, and the adhesive layer tightly combines the structural portion 102 and the appearance portion 101, and controls the mold temperature. And the hot pressing lasts for 1 second to 3 seconds to uniformly shape the machine component product 100.
  • the heating method of the hot pressing mold includes electric heating, steam heating or electromagnetic induction heating.
  • steam heating can be adopted.
  • step 50 the mold is opened and the machine component product 100 is removed.
  • cold water is introduced into the pipeline provided by the mold to rapidly cool the mold.
  • the mold is still in the mold clamping state, and the machine component product 100 is also quickly cooled.
  • the mold is opened, and after being taken out, the mold is removed. Machine component product 100.
  • step 60 the formed product 100 is post-processed to achieve a better appearance of the machine component product 100.
  • the above-mentioned molding method heats the metal material and the soft material by infrared heating to improve the heating efficiency, and is heated into a hot pressing die to be pressed into a three-dimensional shape, and the metal material is molded into a machine component product 100.
  • the structural portion 102 is formed of a soft material into the appearance portion 101 of the machine component product 100.
  • the machine component product provided by the present disclosure has a structural part formed of a metal material, and an appearance part is formed of a soft material, so that the machine component product can be folded without a rotating shaft, and an integrated appearance effect can be achieved; the machine component product provided by the present disclosure
  • the molding method is formed by laminating a metal material and a soft material and heating by infrared heating, and then heating and putting it into a hot pressing die to synthesize a desired three-dimensional shape, thereby obtaining a foldable effect and integrating
  • the appearance of the product and can overcome the traditional thickness of the hot-pressed products, uneven stress distribution, and wrinkles and other defects, to obtain a uniform and high quality integrated products, in addition to a short molding cycle, improve mass production efficiency, process Simple and easy to use, suitable for industrial production.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Human Computer Interaction (AREA)
  • General Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Mathematical Physics (AREA)
  • Fluid Mechanics (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

一种机构件产品及其成型方法，其中，所述产品包括外观部和结构部；所述机构件产品具有折叠状态和打开状态，其中，所述外观部，由软质材质成型；所述两个结构部，设于所述外观部的内侧，所述两个结构部之间裸漏出所述外观部使所述机构件产品可折叠，所述结构部由金属材质成型，所述金属材质上设有黏胶层，所述黏胶层使得所述金属材质与所述外观部粘贴。所述成型方法通过对金属材质及软质材质叠层后，采用红外加热的方式加热，加热后放入热压模具中压合成所需要的立体形状。

Description

机构件产品及其成型方法 技术领域
本公开涉及机构件技术领域，例如涉及一种机构件产品及其成型方法。
背景技术
随着笔记本电脑、平板电脑、便携式电话、便携式信息终端设备、相机等电子电气设备及资讯设备的发展，市场上需求开发出薄型且轻质的产品。
目前，笔记本电脑等主要产品一般包括有转动连接的下壳及上壳，通过转轴等方式实现转动连接，从而在使用前打开上壳，在使用后合上上壳。然而，使用转轴连接下壳及上壳，无法得到一体化外观，进而无法满足市场对一体化外观的需求。
发明内容
本公开提供一种机构件产品，该产品无需使用转轴，不仅可折叠，且具有一体化外观。
一种机构件产品，包括外观部和两个结构部，所述机构件产品具有折叠状态和打开状态，其中，
外观部，由软质材质成型；
两个结构部，设于外观部的内侧，所述两个结构部之间裸漏出所述外观部使机构件产品可折叠，所述结构部由金属材质成型，所述金属材质上设有黏胶层，所述黏胶层设置为使所述金属材质与外观部粘贴。
可选地，所述金属材质包括镁、铝、钛或不锈钢。
可选地，所述软质材质包括热塑性弹性体。
可选地，所述软质材质包括含有纤维或布料的热塑性弹性体。
可选地，所述外观部具有花纹。
可选地，所述机构件产品包括电子产品。
一种机构件产品成型方法，以成型所述机构件产品，所述成型方法包括以下步骤：
依待制作机构件产品的形状裁切金属材质及软质材质，所述金属材质上设有黏胶层；
将裁切后的金属材质及软质材质叠层后进行红外加热；
将红外加热后的金属材质及软质材质置入模具中；
模具合模，并对金属材质及软质材质进行热压成型；以及
模具开模，取出所述机构件产品。
可选地，所述将裁切后的金属材质及软质材质叠层后进行红外加热的步骤中，软质材质在上方，金属材质在下方。
可选地，所述模具合模，并对金属材质及软质材质进行热压成型包括：
模具合模到保留0.5mm-2mm的间隙，模具型腔将所述机构件产品固定，模具快速加热，金属材质及软质材质通过模具的对流与辐射加热；
金属材质及软质材质升温后，模具进行缓慢加热，直至加热到软化温度，模具完全合模，进行热压成型，并控制模具温度及热压持续1秒-3秒的时间，以使所述机构件产品均匀成型。
可选地，所述成型方法中，模具加热的方式包括电加热、蒸汽加热或电磁感应加热。
可选地，所述模具开模，取出所述机构件产品之后，所述方法还包括：对所述机构件产品进行后加工。
可选地，所述模具包括热压模具，所述热压模具上具有咬花结构。
可选地，所述模具包括热压模具，所述热压模具上具有抽真空结构，所述抽真空结构与抽真空设备连接。
本公开提供的机构件产品，结构部由金属材质成型，外观部由软质材质成型，从而使机构件产品无需转轴即可折叠，还能达到一体化外观的效果；本公开提供的机构件产品的成型方法，通过对金属材质及软质材质叠层后采用红外加热的方式加热，加热后放入热压模具中压合成所需要的立体形状，由此，可以得到兼具可折叠效果及一体化外观的产品，且还能克服传统热压成型制品厚薄不均，应力分布不均，及有褶皱等缺陷，得到均匀高质的一体化产品，另外成型周期短，提高了量产效率，制程简单易行，适宜工业化生产。
附图说明
图1一实施例提供的机构件产品折叠状态的示意图。
图2一实施例提供的机构件产品打开状态的内部示意图。
图3一实施例提供的机构件产品打开状态的外部示意图。
图4一实施例提供的机构件产品的成型方法的步骤流程图。
图5一实施例提供的的机构件产品的成型方法中红外加热的结构示意图。
具体实施方式
请参阅图1至图3所示，其中图1为本实施例提供的机构件产品折叠状态的示意图，图2为本实施例提供的机构件产品打开状态的内部示意图，图3为 本实施例提供的机构件产品打开状态的外部示意图。
于本实施例中，机构件产品100，具有折叠状态和打开状态，在不使用机构件产品100时，机构件产品100呈现折叠状态，在使用机构件产品100时，机构件产品100呈现打开状态，所述可折叠的机构件产品100包括外观部101和两个结构部102。其中，
外观部101，由软质材质成型，所述外观部呈现产品101的外观，且由于为软质材质而可折叠。
两个结构部102，设于外观部101的内侧，所述两个结构部102之间裸漏出所述外观部101使机构件产品100可折叠，所述结构部102由金属材质成型，所述金属材质上设有黏胶层与外观部101粘贴，所述黏胶层可为热熔胶，在高温的状态下，热熔胶融化产生粘结力。所述结构部102呈现机构件产品100的内部结构，并起到支撑作用。可选地，两个结构部102可呈现出不同的结构，例如分别呈现出笔记本电脑的上壳及下壳，还可呈现出相同的结构，例如分别呈现出两个显示屏的外框结构。
于机构件产品100为折叠状态时，所述外观部101折叠，所述两个结构部102呈现上下叠合状态；于机构件产品100为打开状态时，所述外观部101展开，所述两个结构部102并列设于外观部101的内侧。
其中，所述金属材质包括镁、铝、钛或不锈钢。
其中，所述软质材质包括热塑性弹性体。
其中，所述软质材质包括含有纤维或布料的热塑性弹性体，例如为含有纤维或布料的热塑性聚酯弹性体(Thermoplastic Polyeher Ester Elastomer，TPEE)、含有纤维或布料的聚酰胺(Polyamide，PA)基软胶材质。
其中，所述机构件产品100外观部101具有花纹，以达到美化外观的效果， 所述花纹可为仿皮革纹或木纹等形状，当然还可根据需要将花纹设计为2D或3D花纹。
其中，所述机构件产品100包括电子产品，例如可为笔记本电脑机构件，所述金属材质成型后为笔记本电脑的上壳及下壳，所述软质材质成型后为笔记本电脑的外观部。
因此，本实施例提供的机构件产品100，在使用时，因外观部101是软质材质，通过翻动外观部101实现机构件产品100的可折叠效果，由此使机构件产品100无需转轴即可折叠，还能达到一体化外观的效果。
另外，请参阅图4及图5所示，其中图4为本实施例提供的机构件产品的成型方法的步骤流程图，图5为本实施例提供的机构件产品的成型方法中红外加热的结构示意图。
于本实施例中，本实施例提供的机构件产品的成型方法，用于成型所述的机构件产品100，所述成型方法包括以下步骤。
在步骤10中，依待制作机构件产品100的形状裁切金属材质及软质材质，所述金属材质上设有黏胶层，所述黏胶层可为热熔胶，所述机构件产品100具有外观部101及两个结构部102，外观部101由软质材质成型，结构部102由硬质材质成型，两个结构部102设于外观部101的内侧，所述两个结构部102之间裸漏出所述外观部101使机构件产品100可折叠。
所述金属材质包括镁、铝、钛或不锈钢等金属材质，软质材质包括热塑性弹性体，可为含有纤维或布料的热塑性弹性体，例如为含有纤维或布料的聚酯弹性体TPEE、含有纤维或布料的PA基软胶材质。
在步骤20中，将裁切后的金属材质及软质材质叠层后进行红外加热，叠层时软质材质在上方，金属材质在下方。
红外加热时：将裁切好的金属材质及软质材质叠层后放入红外烤箱200中进行快速加热，红外加热的功率可调，红外烤箱200的顶部及底部分别设有依序排列的多个红外线灯管201，该红外线灯管201之间的距离可调，其中红外线灯管201使用的红外线波长与软质材质含浸的热塑性复合材料的波长相同，能够提高加热效率，且红外烤箱的顶部及底部还分别设有温度感应器，用以感测温度是否达标。
将裁切后的金属材质及软质材质进行红外加热的步骤包括：将裁切后的板材203(即金属材质及软质材质)放置到镂空托盘204上，将镂空托盘204滑至红外烤箱200中；红外线灯管201加热板材203，温度感应器检测温度是否达标。红外加热的升温速度为5℃/s-20℃/s，加热效率高，能够使金属材质及软质材质快速变软，但不会有熔融的液体滴下。
在步骤30中，将红外加热后的金属材质及软质材质置入模具中，其中为了防止红外加热后的金属材质及软质材质热量损失，需快速将金属材质及软质材质置入模具中，例如，可采取机械手臂抓取、置放的方式。
所述模具包括热压模具，所述热压模具上根据需要可以设有咬花，由此在成型时可使对应的机构件产品100外观部101具有咬花，所述咬花可为仿皮革纹或木纹等形状，所述模具上的咬花通过镭雕雕刻进行，模拟度高。
所述热压模具上设有抽真空结构，例如抽真空孔，所述抽真空结构与抽真空设备连接，在成型机构件产品100时抽真空，达到产品100上无气泡的功效。
在步骤40中，模具合模，并对金属材质及软质材质进行热压成型。其中，步骤40可以包括：模具合模到保留0.5mm-2mm的间隙，此时模具型腔将金属材质及软质材质固定，模具快速加热，金属材质及软质材质通过模具的对流与辐射加热；金属材质及软质材质升温后，模具进行缓慢加热，直至加热到软化温度，模具完全合模，进行热压成型，黏胶层使结构部102与外观部101紧密 地结合，并控制模具温度及热压持续1秒-3秒的时间，以使机构件产品100均匀成型。
其中，热压模具加热的方式包括电加热、蒸汽加热或电磁感应加热，本实施例中可以采用蒸汽加热的方式。
在步骤50中，模具开模，取出机构件产品100。可选地，在模具设置的管路中通入冷水，对模具进行快速降温，此时模具仍处于合模状态，机构件产品100也快速得到降温，产品定型后，模具开模，取出成型后的机构件产品100。
在步骤60中，对成型后的产品100进行后加工，以达到更优的机构件产品100外观效果。
上述成型方法通过对金属材质及软质材质叠层后采用红外加热的方式加热，提高了加热效率，加热后放入热压模具中压合成所需要的立体形状，金属材质成型为机构件产品100的结构部102，软质材质成型为机构件产品100的外观部101。由此，可以得到兼具可折叠效果及一体化外观的产品100，且还能克服传统热压成型制品厚薄不均，应力分布不均，及有褶皱等缺陷，得到均匀高质的一体化机构件产品100，另外成型周期短，周期小于1分钟，提高了量产效率，制程简单易行，适宜工业化生产。
工业实用性
本公开提供的机构件产品，结构部由金属材质成型，外观部由软质材质成型，从而使机构件产品无需转轴即可折叠，还能达到一体化外观的效果；本公开提供的机构件产品的成型方法，通过对金属材质及软质材质叠层后采用红外加热的方式加热，加热后放入热压模具中压合成所需要的立体形状，由此，可以得到兼具可折叠效果及一体化外观的产品，且还能克服传统热压成型制品厚 薄不均，应力分布不均，及有褶皱等缺陷，得到均匀高质的一体化产品，另外成型周期短，提高了量产效率，制程简单易行，适宜工业化生产。

Claims (13)

  1. 一种机构件产品，包括外观部和两个结构部，所述机构件产品具有折叠状态和打开状态，其中，
    所述外观部，由软质材质成型；
    所述两个结构部，设于所述外观部的内侧，所述两个结构部之间裸漏出所述外观部使所述机构件产品可折叠，所述结构部由金属材质成型，所述金属材质上设有黏胶层，所述黏胶层设置为使所述金属材质与所述外观部粘贴。
  2. 根据权利要求1所述的机构件产品，其中，所述金属材质包括镁、铝、钛或不锈钢。
  3. 根据权利要求1所述的机构件产品，其中，所述软质材质包括热塑性弹性体。
  4. 根据权利要求3所述的机构件产品，其中，所述软质材质包括含有纤维或布料的热塑性弹性体。
  5. 根据权利要求1所述的机构件产品，其中，所述外观部具有花纹。
  6. 根据权利要求1所述的机构件产品，其中，所述机构件产品包括电子产品。
  7. 一种机构件产品成型方法，包括以下步骤：
    依待制作机构件产品的形状裁切金属材质及软质材质，所述金属材质上设有黏胶层；
    将裁切后的金属材质及软质材质叠层后进行红外加热；
    将红外加热后的金属材质及软质材质置入模具中；
    模具合模，并对金属材质及软质材质进行热压成型；以及
    模具开模，取出所述机构件产品。
  8. 根据权利要求7所述的方法，其中，所述将裁切后的金属材质及软质材 质叠层后进行红外加热的步骤中，软质材质在上方，金属材质在下方。
  9. 根据权利要求7所述的方法，其中，所述模具合模，并对金属材质及软质材质进行热压成型包括：
    模具合模到保留0.5mm-2mm的间隙，模具型腔将所述机构件产品固定，模具快速加热，金属材质及软质材质通过模具的对流与辐射加热；
    金属材质及软质材质升温后，模具进行缓慢加热，直至加热到软化温度，模具完全合模，进行热压成型，并控制模具温度及热压持续1秒-3秒的时间，以使所述机构件产品均匀成型。
  10. 根据权利要求7所述的方法，其中，所述模具加热的方式包括电加热、蒸汽加热或电磁感应加热。
  11. 根据权利要求7所述的方法，其中，所述模具开模，取出所述机构件产品之后，所述方法还包括：对所述机构件产品进行后加工。
  12. 根据权利要求7所述的方法，其中，所述模具包括热压模具，所述热压模具上具有咬花结构。
  13. 根据权利要求7所述的方法，其中，所述模具包括热压模具，所述热压模具上具有抽真空结构，所述抽真空结构与抽真空设备连接。
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