WO2021030938A1 - 显示装置及其制备方法 - Google Patents
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- WO2021030938A1 WO2021030938A1 PCT/CN2019/100995 CN2019100995W WO2021030938A1 WO 2021030938 A1 WO2021030938 A1 WO 2021030938A1 CN 2019100995 W CN2019100995 W CN 2019100995W WO 2021030938 A1 WO2021030938 A1 WO 2021030938A1
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- array substrate
- cover plate
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Definitions
- the embodiment of the present disclosure relates to a display device and a manufacturing method thereof.
- OLED Organic Light Emitting Diode
- At least one embodiment of the present disclosure provides a display device, which includes an array substrate and a cover plate that are arranged oppositely, wherein the array substrate is a silicon-based organic light emitting diode array substrate, and the cover plate includes a plurality of sides. At at least two sides of the board, the orthographic projection of the array substrate in a plane parallel to the array substrate extends beyond the orthographic projection of the cover plate in the plane.
- the cover plate includes four sides. At the four sides of the cover plate, the orthographic projections of the array substrate in the plane all extend to the The cover plate is outside the orthographic projection in the plane.
- the array substrate includes a plurality of sides, and the plurality of sides of the cover plate and the plurality of sides of the array substrate are in one-to-one correspondence and the corresponding sides are parallel to each other.
- the shapes of the array substrate and the cover plate are both rectangular, square or hexagonal.
- the array substrate includes a first binding area, and the orthographic projection of the first binding area in the plane is in the same plane as the cover plate.
- the orthographic projections do not overlap.
- the display device further includes a flexible printed circuit board, wherein the array substrate includes a gate drive circuit, a data drive circuit, and a plurality of pixel units, the pixel units include cathodes, and the flexible printed circuit board
- the circuit board is electrically connected to the first bonding area, and is configured to respectively transmit electrical signals to the gate driving circuit, the data driving circuit, and the cathode of the pixel unit.
- the display device provided by an embodiment of the present disclosure further includes a rigid printed circuit board, wherein the rigid printed circuit board includes a second binding area, the array substrate is disposed on the rigid printed circuit board, and the first The orthographic projection of the second binding area in a plane parallel to the array substrate does not overlap with the array substrate, and the first binding area and the second binding area are electrically connected by a conductive member.
- the material of the cover plate includes glass.
- the display device provided by an embodiment of the present disclosure includes a display area, wherein the orthographic projection of the display area in the plane is within the orthographic projection of the cover plate in the plane.
- the array substrate includes a silicon substrate, and an anode layer, an organic light-emitting layer, a cathode layer, a first thin-film encapsulation layer, and a color film that are sequentially stacked on the silicon substrate.
- the orthographic projections of the anode layer, the organic light-emitting layer, the cathode layer, the first thin-film encapsulation layer and the color filter layer in the plane are all located in the plane of the cover plate Within the orthographic projection.
- the anode layer, the organic light-emitting layer, the cathode layer, the first thin film encapsulation layer, and the color film layer are at least located in the display area .
- the array substrate further includes a second thin film encapsulation layer, the second thin film encapsulation layer is disposed on the color film layer, and the cover plate is disposed on the On the second film encapsulation layer.
- the orthographic projection of the second film encapsulation layer in the plane is located in the orthographic projection of the cover plate in the plane.
- the cover plate and the array substrate that correspond to each other and have unequal lengths
- at least one side of the cover plate corresponds to the side of the array substrate.
- the difference in the length of the sides is about -3mm to -0.5mm.
- the display area includes multiple sides, the multiple sides of the cover plate and the multiple sides of the display area are in one-to-one correspondence and the corresponding sides are parallel to each other, Among the sides of the display area and the cover plate that correspond to each other and have unequal lengths, the difference in length between at least one side of the display area and the corresponding side of the cover plate is about -2 mm to -0.1 mm.
- At least one embodiment of the present disclosure further provides a method for manufacturing a display device, including: providing an array substrate mother board, wherein the array substrate mother board is a silicon-based organic light emitting diode array substrate mother board and includes a plurality of array substrate regions; A plurality of cover plates are attached to a plurality of array substrate areas of the array substrate mother board, respectively, wherein the cover plate includes a plurality of sides, and for the array substrate area and the cover plate to be attached correspondingly, the cover plate At least two sides of the array substrate, the orthographic projection of the array substrate area in a plane parallel to the array substrate mother board extends beyond the orthographic projection of the cover plate in the plane; opposite to the cover The array substrate mother board after the board bonding is cut to separate the plurality of array substrate regions from each other.
- the array substrate mother board is a silicon-based organic light emitting diode array substrate mother board and includes a plurality of array substrate regions
- a plurality of cover plates are attached to a plurality of array substrate areas of the array substrate mother
- the number of the cover plates is equal to the number of the plurality of array substrate regions.
- the array substrate area is parallel to the array substrate mother board. All the orthographic projections in the plane of the cover plate extend beyond the orthographic projection of the cover in the plane.
- FIG. 1A is a schematic diagram of a display device provided by some embodiments of the present disclosure.
- FIG. 1B is a schematic diagram of projection of the display device shown in FIG. 1A;
- FIG. 2A is a schematic diagram of another display device provided by some embodiments of the present disclosure.
- FIG. 2B is a schematic diagram of projection of the display device shown in FIG. 2A;
- 3A is a schematic diagram of another display device provided by some embodiments of the present disclosure.
- 3B is a schematic diagram of projection of the display device shown in FIG. 3A;
- FIG. 4A is a schematic diagram of another display device provided by some embodiments of the present disclosure.
- FIG. 4B is a schematic plan view of the array substrate of the display device shown in FIG. 4A;
- FIG. 5 is a schematic diagram of another display device provided by some embodiments of the present disclosure.
- 6A is a schematic diagram of the layer structure of a display device provided by some embodiments of the present disclosure.
- 6B is a schematic diagram of the layer structure of another display device provided by some embodiments of the present disclosure.
- FIG. 7 is a schematic partial cross-sectional view of a display device provided by some embodiments of the present disclosure.
- FIG. 8A is a schematic diagram of a circuit principle of an array substrate of a display device provided by some embodiments of the present disclosure.
- FIG. 8B is a circuit diagram of a specific implementation example of a voltage control circuit and a pixel circuit of a display device provided by some embodiments of the present disclosure.
- FIG. 9 is a schematic flowchart of a manufacturing method of a display device provided by some embodiments of the disclosure.
- Micro-OLED is a new type of OLED display device with a silicon substrate as the base substrate.
- Silicon-based OLED has the characteristics of small size and high resolution. It can be fabricated by mature integrated circuit complementary metal oxide semiconductor (Complementary Metal Oxide Semiconductor, CMOS) process, which realizes the active addressing of pixels and has logic control (Timer Control Register). , TCON), Over Current Protection (Over Current Protection, OCP) and other circuits, can achieve lightweight, widely used in near-eye display and virtual reality (Virtual Reality, VR), augmented reality (Augmented Reality, AR) fields, Especially in AR/VR head-mounted display devices.
- CMOS Complementary Metal Oxide Semiconductor
- OCP Over Current Protection
- VR Virtual Reality
- AR Augmented Reality
- the usual silicon-based OLED display device (or display panel) adopts a design where the glass cover is flush with the array substrate, that is, the size of the glass cover and the array substrate are the same or almost the same, and the edges of the two are aligned.
- a silicon-based OLED display device when a silicon-based OLED display device is applied to an AR/VR device, it needs to be positioned by a glass cover. Fixing and locking the display device will squeeze the glass cover and easily break the glass cover.
- the array substrate mother board needs to be cut into small display panels. If the glass cover and the array substrate are designed to be flush
- the second cutting of the glass cover not only easily damages the cutting machine table (for example, easily damages the cutting cutter wheel), but also causes the structure of the display panel to have uneven outer contours and cause problems such as chipping.
- At least one embodiment of the present disclosure provides a display device and a preparation method thereof.
- the display device can reduce the risk of breaking the glass cover, facilitate positioning, fixing and locking, and avoid secondary cutting of the glass cover, thereby avoiding damage to the cutting machine It solves the problems of uneven edges and chipping of the glass cover, helps to improve the bonding accuracy and connection strength of the glass cover, improves the bonding effect, improves the ability and mechanical strength of the display device to match the structure, and extends the display device’s Service life.
- At least one embodiment of the present disclosure provides a display device, which includes an array substrate and a cover plate that are arranged oppositely.
- the array substrate is a silicon-based organic light-emitting diode array substrate
- the cover plate includes multiple sides. At at least two sides of the cover plate, the orthographic projection of the array substrate in a plane parallel to the array substrate extends beyond the orthographic projection of the cover plate in the plane.
- FIG. 1A is a schematic diagram of a display device provided by some embodiments of the present disclosure
- FIG. 1B is a projection schematic diagram of the display device shown in FIG. 1A
- the display device 100 includes an array substrate 110 and a cover 120 that are arranged oppositely.
- the array substrate 110 is a silicon-based organic light emitting diode array substrate (silicon-based OLED array substrate), which can be used for display.
- the array substrate 110 includes, for example, a silicon substrate.
- the array substrate 110 may also include any applicable components such as organic light-emitting materials disposed on a silicon substrate to realize a display function, which is not limited in the embodiments of the present disclosure.
- the silicon substrate may include any applicable components such as a gate driving circuit, a data driving circuit, and a pixel circuit integrated in the silicon substrate, which are not limited in the embodiments of the present disclosure.
- the cover plate 120 is disposed opposite to the array substrate 110, and the cover plate 120 is attached to the array substrate 110, for example, to protect and improve strength.
- the cover 120 and the array substrate 110 are parallel to each other.
- the material of the cover plate 120 is a transparent material, such as glass, that is, the cover plate 120 may be a glass cover plate.
- the cover plate 120 may be made of plain glass with high transmittance.
- the cover 120 includes multiple sides.
- the cover 120 is rectangular and therefore includes four sides, namely the first edge 21 of the cover, the second edge 22 of the cover, the third edge 23 of the cover, and the second edge of the cover. Four sides 24.
- the orthographic projection of the array substrate 110 in a plane parallel to the array substrate 110 111 extends beyond the orthographic projection 121 of the cover 120 in the plane. That is, on at least two sides of the cover 120, the area covered by the orthographic projection 111 of the array substrate 110 is larger than the area covered by the orthographic projection 121 of the cover 120, and the orthographic projection 121 of the cover 120 is located on the front of the array substrate 110.
- the size of the cover plate 120 is smaller than the size of the array substrate 110.
- At least two sides of the cover plate 120, the cover plate 120 and the array substrate 110 are designed with uneven edges, that is, the cover The edge of the board 120 is not aligned with the edge of the array substrate 110.
- the array substrate 110 has an area not covered by the cover plate 120.
- the array substrate 110 has an area not covered by the cover plate 120. It is a rectangular ring.
- orthogonal projection refers to the projection of the array substrate 110 in a plane parallel to the array substrate 110 along a direction perpendicular to the array substrate 110, or refers to the cover plate 120 being parallel to the array substrate 110 in a direction perpendicular to the array substrate 110. The projection in the plane.
- the fixture for positioning, fixing, and locking only contacts the array substrate 110 (for example, It touches the area at the edge of the array substrate 110 that is not covered by the cover plate 120), but does not touch the cover plate 120. Therefore, the risk of the cover plate 120 being broken can be reduced, and the positioning, fixing and locking can be facilitated.
- the array substrate mother board In the production process, when cutting the array substrate mother board, only the array substrate 110 needs to be cut (for example, the area at the edge of the array substrate 110 that is not covered by the cover 120) is cut, and the cover 120 is not cut.
- the plate 120 is subjected to secondary cutting to avoid damage to the cutting machine table, and solve problems such as uneven edges and chipping of the cover plate 120.
- the array substrate mother board is bonded to the multiple cover plates 120 before cutting.
- the multiple cover plates 120 here refer to cutting the cover mother board into the array substrate before cutting the array substrate mother board.
- a plurality of separated portions corresponding to the plurality of array substrate regions on the substrate mother board are obtained, and the obtained plurality of cover plates 120 are correspondingly attached to the plurality of array substrate regions on the array substrate mother board.
- the array substrate mother board is attached to the cover mother board, and the array substrate mother board is cut after the cover mother board is cut.
- the cutting depth and other parameters are controlled , So that the cover mother board is cut into the cover 120 corresponding to the multiple array substrate regions on the array substrate mother board without damaging the array substrate mother board.
- the array substrate Cutting of the mother board is controlled.
- the display device 100 helps to improve the bonding accuracy and connection strength of the cover 120, improve the bonding effect, increase the bonding efficiency and product yield, improve the ability of matching structures and mechanical strength, and extend the service life.
- the array substrate 110 includes a plurality of sides, namely the first side 11 of the array substrate, the second side 12 of the array substrate, the third side 13 of the array substrate, and the fourth side 14 of the array substrate.
- the multiple sides 21-24 of the cover plate 120 and the multiple sides 11-14 of the array substrate 110 have a one-to-one correspondence and the corresponding sides are parallel to each other.
- the first side 21 of the cover plate corresponds to and parallel to the first side 11 of the array substrate
- the second side 22 of the cover plate corresponds to and parallel to the second side 12 of the array substrate
- the third side 23 of the cover plate is parallel to the third side of the array substrate.
- the fourth side 24 of the cover plate corresponds to and is parallel to the fourth side 14 of the array substrate. That is, the shape of the array substrate 110 is the same or almost the same as the shape of the cover 120, for example, both are rectangular, both are square, or are both hexagonal, and so on. Of course, the embodiment of the present disclosure is not limited to this, and the shape of the array substrate 110 and the shape of the cover 120 may also be different, which may be determined according to actual requirements.
- “the shape is the same or almost the same” means that both are the same type of shape, but it does not mean that the proportions of the sides corresponding to the two are the same. For example, when both are rectangular, the respective aspect ratios may be the same or different, which is not limited in the embodiment of the present disclosure.
- the difference in length between at least one side of the cover plate 120 and the corresponding side of the array substrate 110 is about -3 mm to- 0.5mm, for example, about -1.2mm.
- the difference between the first side 21 of the cover plate and the first side 11 of the array substrate is about -3 mm to -0.5 mm
- the difference between the second side 22 of the cover plate and the second side 12 of the array substrate is about -3 mm To -0.5mm, and so on.
- the above-mentioned difference range is only exemplary, and its specific numerical range can be determined according to actual needs.
- any one or more of the endpoints of the above-mentioned exemplary numerical range can be between -5% and +5%. It is adjusted within the range of, and the embodiment of the present disclosure does not limit this.
- the display device 100 further includes a display area 130.
- the display area 130 includes a plurality of pixel units and is used for displaying, and the display area 130 is, for example, an AA area (Active Area).
- the display area 130 is provided with pixel circuits, organic light-emitting materials, etc., so that display is performed under the driving of scan signals and data signals.
- the orthographic projection 131 of the display area 130 in the above-mentioned plane (a plane parallel to the array substrate 110) is located in the orthographic projection 121 of the cover 120 in the above-mentioned plane. That is, the cover plate 120 completely covers the display area 130, so as to provide better water and oxygen barrier functions to improve display quality, prevent device aging and prolong service life.
- the display area 130 includes multiple sides.
- the display area 130 is rectangular and therefore includes four sides, namely the first side 31 of the display area, the second side 32 of the display area, the third side 33 of the display area, and the fourth side 34 of the display area.
- the multiple sides 31-34 of the display area 130 and the multiple sides 21-24 of the cover 120 have a one-to-one correspondence and the corresponding sides are parallel to each other.
- the first side 31 of the display area corresponds to and parallel to the first side 21 of the cover
- the second side 32 of the display area corresponds to and parallel to the second side 22 of the cover
- the third side 33 of the display area is parallel to the third side of the cover.
- the fourth side 34 of the display area corresponds to the fourth side 24 of the cover and is parallel to each other. That is, the shape of the display area 130 is the same or almost the same as the shape of the cover 120, for example, both are rectangular, both are square, or are both hexagonal, and so on. Of course, the embodiment of the present disclosure is not limited to this, and the shape of the display area 130 and the shape of the cover 120 may also be different, which may be determined according to actual requirements.
- “the shape is the same or almost the same” means that both are the same type of shape, but it does not mean that the proportions of the sides corresponding to the two are the same. For example, when both are rectangular, the respective aspect ratios may be the same or different, which is not limited in the embodiment of the present disclosure.
- the difference in length between at least one side of the display area 130 and the corresponding side of the cover 120 is about -2 mm to- 0.1mm, for example, about -0.5mm.
- the difference between the lengths of the first side 31 of the display area and the first side 21 of the cover is about -2mm to -0.1mm, and/or the difference between the lengths of the second side 32 of the display area and the second side 22 of the cover It is about -2mm to -0.1mm, and so on.
- the above-mentioned difference range is only exemplary, and its specific numerical range can be determined according to actual needs.
- any one or more of the endpoints of the above-mentioned exemplary numerical range can be between -5% and +5%. It is adjusted within the range of, and the embodiment of the present disclosure does not limit this.
- the cover plate 120 includes four sides 21-24. At the four sides 21-24 of the cover plate 120, the orthographic projection 111 of the array substrate 110 in the above-mentioned plane All extend beyond the orthographic projection 121 of the cover plate 120 in the above-mentioned plane, so as to prevent any side of the cover plate 120 from being subjected to secondary cutting and being free from external force during positioning, fixing and locking.
- the embodiments of the present disclosure include but are not limited to this. In other examples, it is also possible to extend the orthographic projection 111 of the array substrate 110 in the above-mentioned plane at only two or three sides of the cover 120.
- the cover 120 is outside the orthographic projection 121 in the above-mentioned plane.
- the cover 120 has more than four sides, it is also possible to make the orthographic projection 111 of the array substrate 110 in the above-mentioned plane extend to the cover 120 at the five, six or other sides of the cover 120. Outside the orthographic projection 121 in the above plane.
- the orthographic projection 111 of the array substrate 110 in the above-mentioned plane protrudes to the cover plate 120.
- the orthographic projection 111 of the array substrate 110 in the above plane and the orthographic projection 121 of the cover 120 in the above plane overlapping.
- the cover plate 120 and the array substrate 110 are designed with uneven edges, and at the second edge 22 of the cover plate and the fourth edge 24 of the cover plate, The cover 120 and the array substrate 110 are of flush design.
- the orthographic projection 111 of the array substrate 110 in the above-mentioned plane Extending beyond the orthographic projection 121 of the cover 120 in the above-mentioned plane, and at the fourth side 24 of the lid, the orthographic projection 111 of the array substrate 110 in the above-mentioned plane and the orthographic projection 121 of the cover 120 in the above-mentioned plane overlapping.
- the cover plate 120 and the array substrate 110 are designed with uneven edges, while at the fourth edge 24 of the cover plate, The cover 120 and the array substrate 110 are of flush design.
- FIG. 4A is a schematic diagram of another display device provided by some embodiments of the present disclosure
- FIG. 4B is a schematic plan view of an array substrate of the display device shown in FIG. 4A
- the display device 100 further includes a flexible printed circuit board (Flexible Printed Circuit, FPC) 140.
- the array substrate 110 includes a first binding area 112, and the orthographic projection of the first binding area 112 in a plane parallel to the array substrate 110 does not overlap with the orthographic projection of the cover 120 in the plane, that is, the first A binding area 112 is not covered by the cover 120.
- FPC Flexible Printed Circuit
- the array substrate 110 includes a gate driving circuit 310, a data driving circuit 320, and a plurality of pixel units 330, and the pixel unit 330 includes a cathode 331.
- the cathodes 331 of the plurality of pixel units 330 are integrally formed to form a common cathode structure.
- the gate driving circuit 310 is configured to provide gate scan signals to the plurality of pixel units 330
- the data driving circuit 320 is configured to provide data signals to the plurality of pixel units 330.
- the flexible printed circuit board 140 is electrically connected to the first bonding area 112, and is configured to transmit electrical signals to the gate driving circuit 310, the data driving circuit 320, and the cathode 331 of the pixel unit 330, respectively, to realize the transmission of external signals , Thereby driving the pixel unit 330 on the array substrate 110 to display.
- the flexible printed circuit board 140 further includes a connection structure 141 to facilitate electrical connection with other devices (such as a control circuit, a central controller, etc.).
- FIG. 5 is a schematic diagram of another display device provided by some embodiments of the present disclosure.
- the display device 100 further includes a rigid printed circuit board (Printed Circuit Board, PCB) 150.
- the array substrate 110 is disposed on a rigid printed circuit board 150, and the rigid printed circuit board 150 provides support, fixation and other functions for it.
- the rigid printed circuit board 150 includes a second binding area 151, and the orthographic projection of the second binding area 151 in a plane parallel to the array substrate 110 does not overlap the array substrate 110.
- the first bonding area 112 of the array substrate 110 and the second bonding area 151 of the rigid printed circuit board 150 are electrically connected through the conductive member 160 to realize the transmission of external signals, thereby driving the pixel units on the array substrate 110 for display.
- the rigid printed circuit board 150 is also provided with a control circuit, a central controller, an interface, etc., so as to provide corresponding signals for the pixel units on the array substrate 110.
- the conductive component 160 may be any applicable component such as a connector, conductive glue, etc., as long as the electrical connection between the first binding area 112 and the second binding area 151 can be realized, which is not limited in the embodiment of the present disclosure.
- FIG. 6A is a schematic diagram of a layer structure of a display device provided by some embodiments of the present disclosure.
- the array substrate 110 includes a silicon substrate 113, and an anode layer 115, an organic light-emitting layer 116, a cathode layer 117, a first thin-film encapsulation layer 118, a color film layer 119, and a second layer which are sequentially stacked on the silicon substrate 113.
- Film encapsulation layer 211 is sequentially stacked on the silicon substrate 113.
- the silicon substrate 113 plays a role of support, protection, and the like.
- the silicon substrate 113 includes pixel circuits for driving each pixel unit (the detailed structure of the silicon substrate 113 is not shown in FIG. 6A).
- the pixel circuit may be a normal 2T1C, 4T1C pixel circuit, or a pixel circuit with functions such as internal compensation and external compensation, which is not limited in the embodiments of the present disclosure.
- the pixel circuit is prepared in the silicon substrate 113 using, for example, a CMOS process.
- the anode layer 115 is disposed on the silicon substrate 113, and is made of, for example, a transparent conductive material, such as indium tin oxide (Indium Tin Oxide, ITO), so as to have a higher transmittance and a higher work function.
- the organic light-emitting layer 116 is disposed on the anode layer 115, and may have a single-layer or multi-layer structure.
- the organic light-emitting layer 116 may be a hole injection layer, an electron injection layer, a hole transport layer, an electron transport layer, an electron blocking layer, a hole blocking layer, a light emitting layer, etc. Layer structure.
- the cathode layer 117 is disposed on the organic light-emitting layer 116, and may be made of, for example, magnesium, silver and other metals and alloy materials thereof, or transparent conductive materials. Driven by the voltage of the anode layer 115 and the cathode layer 117, the organic light-emitting layer 116 uses the light-emitting characteristics of the organic material to emit light according to the desired gray scale.
- the first thin-film encapsulation layer 118 is disposed on the cathode layer 117.
- the color film layer 119 is disposed on the first thin-film encapsulation layer 118, and includes, for example, red (Red, R), green (Green, G), blue (Blue, B) and other color pixel regions.
- red Red, R
- green Green, G
- blue Blue, B
- the embodiments of the present disclosure are not limited to this, and the color filter layer 119 may also include pixel areas of other colors, such as white and yellow.
- the second thin-film encapsulation layer 211 is disposed on the color filter layer 119 to provide protection for the color filter layer 119.
- the cover 120 is disposed on the second thin film encapsulation layer 211.
- the first thin-film encapsulation layer 118 and the second thin-film encapsulation layer 211 are made of one or more combinations of organic materials and inorganic materials with good sealing properties, thereby protecting the OLED device structure and achieving a better sealing effect .
- the orthographic projections of the anode layer 115, the organic light-emitting layer 116, the cathode layer 117, the first thin-film encapsulation layer 118, and the color film layer 119 in a plane parallel to the array substrate 110 are all located in the orthographic projection of the cover plate 120 in the plane.
- the anode layer 115, the organic light-emitting layer 116, the cathode layer 117, the first thin-film encapsulation layer 118 and the color film layer 119 are at least located in the display area 130, that is, the display area 130 can be implemented through the cooperation of the above-mentioned film layers. display.
- the display area 130 can be implemented through the cooperation of the above-mentioned film layers. display.
- the orthographic projection of the second thin-film encapsulation layer 211 in a plane parallel to the array substrate 110 overlaps the orthographic projection of the cover 120 in the plane, that is, the second The film encapsulation layer 211 has the same size as the cover plate 120 and is completely covered by the cover plate 120, so as to provide better water and oxygen barrier functions.
- the embodiments of the present disclosure are not limited to this.
- the orthographic projection of the second thin-film encapsulation layer 211 in a plane parallel to the array substrate 110 can also be located on the cover 120 on the plane. In the orthographic projection inside, that is, the size of the cover plate 120 is larger than the size of the second thin-film encapsulation layer 211, so that the requirements for process accuracy can be reduced.
- the area of the silicon substrate 113 is S1
- the area of the multilayer structure composed of the anode layer 115, the organic light-emitting layer 116, the cathode layer 117, the first thin film encapsulation layer 118 and the color filter layer 119 is S2
- the area of the cover 120 is S3, then S1>S3>S2.
- FIG. 7 is a schematic partial cross-sectional view of a display device provided by some embodiments of the present disclosure. Except that the structure of the array substrate 110 is shown in more detail and multiple sub-pixels are shown, the display device of this embodiment is basically the same as the display device shown in FIG. 6A or FIG. 6B. It should be understood that the array substrate 110 in this embodiment may be completely or substantially the same as the array substrate 110 in the display device shown in FIG. 6A or FIG. 6B, and is not shown in FIG. 6A or FIG. 6B for concise description. The detailed structure of the array substrate 110. Of course, the array substrate 110 in this embodiment may also be different from the array substrate 110 in the display device shown in FIG. 6A or FIG. 6B, as long as the corresponding function can be realized. It should be understood that the display device shown in FIG. 6A or FIG. 6B also includes a plurality of sub-pixels, and the sub-pixels are not shown in FIG. 6A or FIG. 6B for concise description.
- the display device includes an array substrate 110, and the array substrate 110 includes a silicon substrate 113 and a light emitting element 410.
- the silicon substrate 113 includes a base substrate 420, a pixel circuit 430, a light reflection layer 440, and an insulating layer 450 which are sequentially stacked.
- the light emitting element 410 includes an anode layer 115, an organic light emitting layer 116, and a cathode layer 117 that are sequentially stacked on the insulating layer 450.
- the anode layer 115 is a transparent electrode layer.
- the insulating layer 450 is light-transmissive so that light emitted by the organic light-emitting layer 116 penetrates therethrough and reaches the light reflection layer 440 to be reflected by the light reflection layer 440.
- the insulating layer 450 includes a via 452 filled with a metal member 451, and the light reflective layer 440 is electrically connected to the anode layer 115 through the metal member 451.
- the electrical signal provided by the pixel circuit 430 in the silicon substrate 113 to the anode layer 115 through the light reflective layer 440.
- the metal member 451 is made of a metal material, such as tungsten metal, and a via filled with tungsten metal is also called a tungsten via (W-via).
- a metal material such as tungsten metal
- W-via tungsten via
- the thickness of the insulating layer 450 is relatively large, the formation of tungsten vias in the insulating layer 450 can ensure the stability of the conductive path, and since the process of making the tungsten vias is mature, the surface of the resulting insulating layer 450 is flat It is good for reducing the contact resistance between the insulating layer 450 and the anode layer 115.
- the tungsten via is not only suitable for realizing the electrical connection between the insulating layer 450 and the anode layer 115, but also for the electrical connection between the light reflection layer 440 and the pixel circuit 430, and the electrical connection between other wiring layers. connection.
- the silicon substrate 113 includes a pixel circuit 430, the pixel circuit 430 and the light reflective layer 440 are electrically connected to each other, and the pixel circuit 430 is used to drive the light emitting element 410 to emit light.
- the pixel circuit 430 includes at least a driving transistor T1 and a switching transistor (not shown in the figure), and the driving transistor T1 and the light reflection layer 440 are electrically connected to each other.
- the electrical signal for driving the light-emitting element 410 can be transmitted to the anode layer 115 through the light reflection layer 440, thereby controlling the light-emitting element 410 to emit light.
- the driving transistor T1 includes a gate electrode G, a source electrode S, and a drain electrode D.
- the source electrode S of the driving transistor T1 is electrically connected to the light reflection layer 440.
- the electrical signal provided by the power line may be transmitted to the anode layer 115 through the source electrode S and the light reflection layer 440 of the driving transistor T1. Since a voltage difference is formed between the anode layer 115 and the cathode layer 117, an electric field is formed between the two, and the organic light emitting layer 116 emits light under the action of the electric field. It can be understood that, in the driving transistor T1, the positions of the source electrode S and the drain electrode D are interchangeable. Therefore, one of the source electrode S and the drain electrode D and the light reflection layer 440 may be electrically connected to each other.
- the display device includes a plurality of sub-pixels (or pixel units), and three sub-pixels, namely, a red sub-pixel SP1, a green sub-pixel SP2, and a blue sub-pixel SP3 are exemplarily shown in FIG. 7.
- Each sub-pixel corresponds to a sub-pixel area of the array substrate 110. That is, each sub-pixel is provided with an independent light-emitting element 410 and a driving transistor T1.
- the insulating layer 450 in the three sub-pixels is integrally formed to facilitate fabrication.
- the insulating layer 450 further includes an opening 454 exposing the pad 453.
- the arrangement of the opening 454 facilitates the electrical connection and signal communication between the pad 453 and an external circuit.
- the colors of the sub-pixels in the display device are only illustrative, and may also include other colors such as yellow and white.
- the array substrate 110 further includes a first thin film encapsulation layer 118, a color filter layer 119 and a second thin film encapsulation layer 211 which are sequentially disposed on the cathode layer 117.
- the display device further includes a cover plate 120 which is disposed on the second film encapsulation layer 211.
- the first thin film encapsulation layer 118 is located on the side of the cathode layer 117 away from the base substrate 420.
- the color filter layer 119 is located on the side of the first thin film encapsulation layer 118 away from the base substrate 420, and includes a red filter unit R, a green filter unit G, and a blue filter unit B.
- the second film encapsulation layer 211 and the cover plate 120 are located on the side of the color filter layer 119 away from the base substrate 420.
- the specific materials of the first thin-film encapsulation layer 118, the color film layer 119, the second thin-film encapsulation layer 211, and the cover plate 120 can be conventional materials in the art, which will not be detailed here.
- the light emitting element 410 including the anode layer 115, the organic light emitting layer 116 and the cathode layer 117, the first thin film encapsulation layer 118, the color film layer 119, the second thin film encapsulation layer 211 and The cover plate 120 is manufactured in the panel factory.
- the insulating layer 450 above the pad 453 is also etched in the panel factory, thereby exposing the pad 453 and making it bonded to the flexible printed circuit board (FPC bonding) or wiring Wire bonding.
- the silicon substrate 113 including the light reflective layer 440 and the insulating layer 450 and suitable for forming the light-emitting element 430 can be manufactured by a fab, which not only reduces the manufacturing difficulty of the light reflective layer 440, but also Conducive to the follow-up process of the panel factory.
- FIG. 8A is a schematic diagram of a circuit principle of an array substrate of a display device provided by some embodiments of the present disclosure.
- the array substrate includes a plurality of light-emitting elements L located in a display area 130 (area AA) and a pixel circuit 10 coupled to each light-emitting element L in a one-to-one correspondence.
- the pixel circuit 10 includes a driving transistor.
- the array substrate may further include a plurality of voltage control circuits 20 located in a non-display area of the array substrate (a region other than the display area 130 in the array substrate).
- At least two pixel circuits 10 in a row share a voltage control circuit 20, and the first pole of the driving transistor in a row of pixel circuits 10 is coupled to the common voltage control circuit 20, and the second pole of each driving transistor is connected to the corresponding light emitting circuit.
- the element L is coupled.
- the voltage control circuit 20 is configured to output the initialization signal Vinit to the first pole of the driving transistor in response to the reset control signal RE, to control the reset of the corresponding light emitting element L; and to output the first power signal VDD in response to the light emission control signal EM To the first pole of the driving transistor to drive the light emitting element L to emit light.
- the voltage control circuit 20 outputs the initialization signal Vinit to the first pole of the driving transistor under the control of the reset control signal RE to control the reset of the corresponding light-emitting element, thereby avoiding the voltage pair applied to the light-emitting element when the previous frame emits light. The effect of the next frame of light, thereby improving the afterimage phenomenon.
- the array substrate may further include a plurality of pixel units PX located in the display area 130, each pixel unit PX includes a plurality of sub-pixels; each sub-pixel includes a light-emitting element L and a pixel circuit 10 respectively.
- the pixel unit PX may include three sub-pixels of different colors. The three sub-pixels may be red sub-pixels, green sub-pixels, and blue sub-pixels.
- the pixel unit PX may also include 4, 5 or more sub-pixels, which need to be designed and determined according to the actual application environment, which is not limited here.
- the pixel circuits 10 in at least two adjacent sub-pixels in the same row may share one voltage control circuit 20.
- all the pixel circuits 10 in the same row may share one voltage control circuit 20.
- the pixel circuits 10 in two, three or more adjacent sub-pixels in the same row may share one voltage control circuit 20, which is not limited here. In this way, the area occupied by the pixel circuits in the display area 130 can be reduced by sharing the voltage control circuit 20.
- FIG. 8B is a circuit diagram of a specific implementation example of a voltage control circuit and a pixel circuit of a display device provided by some embodiments of the present disclosure.
- the driving transistor M0 in the pixel circuit 10 may be an N-type transistor.
- the first terminal S When current flows from the first terminal S to the second terminal D, the first terminal S may be used as its source and the second terminal D as its drain. .
- the second terminal D When the current flows from the second terminal D to the first terminal S, the second terminal D can be used as its source and the first terminal S as its drain.
- the light emitting element L may include an OLED.
- the anode of the OLED is electrically connected to the second terminal D of the driving transistor M0, and the cathode of the OLED is electrically connected to the second power terminal VSS.
- the voltage of the second power terminal VSS is generally a negative voltage or a ground voltage VGND (generally 0V), and the voltage of the initialization signal Vinit can also be set to the ground voltage VGND, which is not limited here.
- the OLED can be configured as Micro-OLED or Mini-OLED, which is further beneficial to realize a high PPI organic light emitting display panel.
- the voltage control circuit 20 may include a first switching transistor M1 and a second switching transistor M2.
- the gate of the first switch transistor M1 is used to receive the reset control signal RE
- the first pole of the first switch transistor M1 is used to receive the initialization signal Vinit
- the second pole of the first switch transistor M1 corresponds to the first pole of the corresponding driving transistor M0. ⁇ S coupling.
- the gate of the second switch transistor M2 is used to receive the light emission control signal EM
- the first pole of the second switch transistor M2 is used to receive the first power signal VDD
- the second pole of the second switch transistor M2 is connected to the corresponding drive transistor M0.
- the first pole S is coupled.
- the types of the first switching transistor M1 and the second switching transistor M2 may be different.
- the first switching transistor M1 is an N-type transistor
- the second switching transistor M2 is a P-type transistor
- the first switch transistor M1 is a P-type transistor
- the second switch transistor M2 is an N-type transistor.
- the first switch transistor M1 and the second switch transistor M2 can also be of the same type.
- the types of the first switching transistor M1 and the second switching transistor M2 need to be designed according to the actual application environment, which is not limited here.
- the pixel circuit 10 may further include a third switch transistor M3 and a storage capacitor Cst.
- the gate of the third switch transistor M3 is used to receive the first gate scan signal S1
- the first pole of the third switch transistor M3 is used to receive the data signal DA
- the second pole of the third switch transistor M3 is connected to the driving transistor M0.
- ⁇ Grid G is coupled.
- the first terminal of the storage capacitor Cst is coupled to the gate G of the driving transistor M0, and the second terminal of the storage capacitor Cst is coupled to the ground terminal GND.
- the pixel circuit 10 may further include a fourth switch transistor M4.
- the gate of the fourth switch transistor M4 is used to receive the second gate scan signal S2, the first pole of the fourth switch transistor M4 is used to receive the data signal DA, and the second pole of the fourth switch transistor M4 is connected to the driving transistor M0. ⁇ Grid G is coupled.
- the fourth switching transistor M4 and the third switching transistor M3 are of different types.
- the third switch transistor M3 is an N-type transistor
- the fourth switch transistor M4 is a P-type transistor
- the fourth switch transistor M4 is an N-type transistor.
- the P-type fourth switch transistor M4 when the voltage of the data signal DA is a voltage corresponding to a high gray scale, for example, the P-type fourth switch transistor M4 is turned on to transmit the data signal DA to the gate G of the driving transistor M0, which can avoid data
- the voltage of the signal DA is affected by, for example, the threshold voltage of the N-type third switching transistor M3.
- the N-type third switch transistor M3 When the voltage of the data signal DA is a voltage corresponding to a low gray scale, for example, the N-type third switch transistor M3 is turned on to transmit the data signal DA to the gate G of the driving transistor M0, which can prevent the voltage of the data signal DA from being affected.
- the influence of the threshold voltage of the P-type fourth switching transistor M4. This can increase the voltage range input to the gate G of the driving transistor M0.
- the display device 100 may include more components, and is not limited to the situation shown in FIGS. 1-8B. This may be determined according to actual requirements, for example, according to the functions to be implemented. The embodiment of the present disclosure does not limit this.
- the display device 100 may also include more or fewer film layers, and is not limited to the situation shown in FIGS. 6A-7, and the relative positional relationship of each film layer is also not limited, which may be determined according to actual needs, for example, according to a design scheme , Depending on the process conditions.
- At least one embodiment of the present disclosure also provides a method for manufacturing a display device, by which the display device according to any embodiment of the present disclosure can be manufactured.
- the display device prepared by the preparation method can reduce the risk of glass cover breaking, facilitate positioning, fixing and locking, avoid secondary cutting of the glass cover, avoid damage to the cutting machine, and solve the problem of uneven edges and chipping of the glass cover Such problems help to improve the bonding accuracy and connection strength of the glass cover, improve the bonding effect, improve the ability and mechanical strength of the display device to match the structure, and extend the service life of the display device.
- FIG. 9 is a schematic flowchart of a manufacturing method of a display device provided by some embodiments of the disclosure.
- the preparation method includes the following operations.
- Step S10 Provide an array substrate mother board
- Step S20 attach a plurality of cover plates to a plurality of array substrate regions of the array substrate mother board respectively;
- Step S30 cutting the array substrate mother board after being attached to the cover plate to separate the multiple array substrate regions from each other.
- the array substrate mother board is a silicon-based organic light emitting diode array substrate mother board and includes a plurality of array substrate regions. For example, after the array substrate area is cut, the aforementioned array substrate 110 can be formed.
- the cover plate includes multiple sides.
- the array substrate area protrudes from the orthographic projection in a plane parallel to the array substrate mother board.
- the cover plate is outside the orthographic projection in the plane. That is, the relative positional relationship between the cover plate and the array substrate area is the same as the aforementioned relative positional relationship between the cover plate 120 and the array substrate 110.
- the orthographic projection of the array substrate area in a plane parallel to the array substrate mother plate extends to the cover plate. Outside the orthographic projection in this plane.
- the number of cover plates is equal to the number of multiple array substrate areas, and the multiple cover plates are attached to the multiple array substrate areas in a one-to-one correspondence.
- the clamp used for positioning, fixing and locking only touches the array substrate and does not touch the cover plate. Therefore, the risk of cover plate breakage can be reduced and the cover plate is convenient. Positioning, fixing and locking.
- the display device prepared by the preparation method helps to improve the bonding accuracy and connection strength of the cover plate, improve the bonding effect, improve the ability of matching structure and mechanical strength, and prolong the service life.
- the preparation method is not limited to the steps and sequence described above, and may also include more steps.
- the sequence of the steps may be determined according to actual needs.
- the implementation of the present disclosure The example does not restrict this.
- For the technical effect and detailed description of the preparation method reference may be made to the above description of the display device 100, which will not be repeated here.
Abstract
Description
Claims (18)
- 一种显示装置,包括相对设置的阵列基板和盖板,其中,所述阵列基板为硅基有机发光二极管阵列基板,所述盖板包括多条边,在所述盖板的至少两条边处,所述阵列基板在平行于所述阵列基板的平面内的正投影伸出到所述盖板在所述平面内的正投影之外。
- 根据权利要求1所述的显示装置,其中,所述盖板包括四条边,在所述盖板的四条边处,所述阵列基板在所述平面内的正投影均伸出到所述盖板在所述平面内的正投影之外。
- 根据权利要求1或2所述的显示装置,其中,所述阵列基板包括多条边,所述盖板的多条边和所述阵列基板的多条边一一对应且对应的边彼此平行。
- 根据权利要求3所述的显示装置,其中,所述阵列基板和所述盖板的形状均为矩形、正方形或六边形。
- 根据权利要求1-4任一所述的显示装置,其中,所述阵列基板包括第一绑定区域,所述第一绑定区域在所述平面内的正投影与所述盖板在所述平面内的正投影不重叠。
- 根据权利要求5所述的显示装置,还包括柔性印刷电路板,其中,所述阵列基板包括栅极驱动电路、数据驱动电路和多个像素单元,所述像素单元包括阴极,所述柔性印刷电路板电性连接至所述第一绑定区域,且配置为分别向所述栅极驱动电路、所述数据驱动电路和所述像素单元的所述阴极传输电信号。
- 根据权利要求5所述的显示装置,还包括硬性印刷电路板,其中,所述硬性印刷电路板包括第二绑定区域,所述阵列基板设置在所述硬性印刷电路板上,所述第二绑定区域在平行于所述阵列基板的平面内的正投影与所述阵列基板不重叠,所述第一绑定区域与所述第二绑定区域通过导电部件电性连接。
- 根据权利要求1-7任一所述的显示装置,其中,所述盖板的材料包括 玻璃。
- 根据权利要求1-8任一所述的显示装置,包括显示区域,其中,所述显示区域在所述平面内的正投影位于所述盖板在所述平面内的正投影内。
- 根据权利要求9所述的显示装置,其中,所述阵列基板包括硅基板以及依次层叠设置在所述硅基板上的阳极层、有机发光层、阴极层、第一薄膜封装层和彩膜层,所述阳极层、所述有机发光层、所述阴极层、所述第一薄膜封装层和所述彩膜层在所述平面内的正投影均位于所述盖板在所述平面内的正投影内。
- 根据权利要求10所述的显示装置,其中,所述阳极层、所述有机发光层、所述阴极层、所述第一薄膜封装层和所述彩膜层至少位于所述显示区域中。
- 根据权利要求10或11所述的显示装置,其中,所述阵列基板还包括第二薄膜封装层,所述第二薄膜封装层设置在所述彩膜层上,所述盖板设置在所述第二薄膜封装层上。
- 根据权利要求12所述的显示装置,其中,所述第二薄膜封装层在所述平面内的正投影位于所述盖板在所述平面内的正投影内。
- 根据权利要求3所述的显示装置,其中,在所述盖板与所述阵列基板彼此对应且长度不相等的边中,所述盖板的至少一条边与所述阵列基板的对应的边的长度之差约为-3mm至-0.5mm。
- 根据权利要求9-13任一所述的显示装置,其中,所述显示区域包括多条边,所述盖板的多条边和所述显示区域的多条边一一对应且对应的边彼此平行,在所述显示区域与所述盖板彼此对应且长度不相等的边中,所述显示区域的至少一条边与所述盖板的对应的边的长度之差约为-2mm至-0.1mm。
- 一种显示装置的制备方法,包括:提供阵列基板母板,其中,所述阵列基板母板为硅基有机发光二极管阵列基板母板且包括多个阵列基板区域;将多个盖板与所述阵列基板母板的多个阵列基板区域分别贴合,其中,所述盖板包括多条边,对于对应贴合的阵列基板区域和盖板,在所述盖板的 至少两条边处,所述阵列基板区域在平行于所述阵列基板母板的平面内的正投影伸出到所述盖板在所述平面内的正投影之外;对与所述盖板贴合后的所述阵列基板母板进行切割以将所述多个阵列基板区域彼此分离。
- 根据权利要求16所述的制备方法,其中,所述盖板的数量等于所述多个阵列基板区域的数量。
- 根据权利要求16所述的制备方法,其中,对于对应贴合的阵列基板区域和盖板,在所述盖板的所有边处,所述阵列基板区域在平行于所述阵列基板母板的平面内的正投影均伸出到所述盖板在所述平面内的正投影之外。
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US16/959,322 US11563192B2 (en) | 2019-08-16 | 2019-08-16 | Display device having some edges of cover plate that do not overlap with the underlying array substrate and method for manufacturing the same |
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US20210408432A1 (en) | 2021-12-30 |
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