WO2021027222A1 - 一种伺服电机编码器 - Google Patents

一种伺服电机编码器 Download PDF

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Publication number
WO2021027222A1
WO2021027222A1 PCT/CN2019/127313 CN2019127313W WO2021027222A1 WO 2021027222 A1 WO2021027222 A1 WO 2021027222A1 CN 2019127313 W CN2019127313 W CN 2019127313W WO 2021027222 A1 WO2021027222 A1 WO 2021027222A1
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Prior art keywords
encoder
servo motor
connecting piece
rotating shaft
cushioning
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PCT/CN2019/127313
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English (en)
French (fr)
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钱裕平
徐宏韬
徐安宁
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浙江禾川科技股份有限公司
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Publication of WO2021027222A1 publication Critical patent/WO2021027222A1/zh

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D11/00Component parts of measuring arrangements not specially adapted for a specific variable
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass

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  • the present invention relates to the technical field of automatic control, and more specifically, to a servo motor encoder.
  • the servo motor encoder is a sensor installed on the servo motor to measure the magnetic pole position and the rotation angle and speed of the servo motor.
  • the servo motor encoder is directly installed on the servo motor. After the servo motor is impacted, the servo motor encoder connected to it will also be affected by the impact. Therefore, this type of connection has an impact on the accuracy of the encoder. influences.
  • the purpose of the present invention is to provide a servo motor encoder, which is connected to the servo motor through a cross shaft connection.
  • the cross shaft connection structure has a certain buffer effect on the impact of the servo motor and avoids the impact on the encoder accuracy. Impact.
  • a servo motor encoder includes a rotating shaft, an encoder assembly, a shock-absorbing connector for buffering and shock-absorbing, and a shock-absorbing connector mounting seat for installing the shock-absorbing connector, one end of the shock-absorbing connector For connection with a servo motor, the other end of the shock-absorbing connector is connected with the rotating shaft, the rotating shaft is sleeved in the shock-absorbing connector mounting seat, and the encoder assembly is installed in the shock-absorbing connection
  • the component mounting seat is relatively far away from the end surface of the cross coupling assembly.
  • the shock-absorbing connecting piece includes a cross adapter bracket, a first connecting piece for connecting with the motor shaft of the servo motor, and a second connecting piece sleeved with the rotating shaft
  • the shock-absorbing connecting piece mounting seat includes Cross coupling base, one end of the cross adapter bracket is slidably connected with the first connecting piece, the other end of the cross adapter bracket is slidably connected with the second connecting piece, and the first connecting piece
  • the sliding direction is not parallel to the sliding direction of the second connecting member
  • the second connecting member is sleeved with the rotating shaft.
  • the sliding direction of the first connecting member and the sliding direction of the second connecting member are perpendicular to each other.
  • the encoder assembly includes an encoder group, an optical encoder disc and an optical encoder positioning ring, the encoder assembly is connected to the cross shaft base, the optical encoder disc is connected to the rotating shaft, and The optical braid positioning ring is installed on the cross shaft base.
  • an oil-proof baffle plate is provided on the end surface of the cross shaft base close to the optical encoder disc, and an inner groove is provided on the oil-proof baffle plate to prevent grease from entering the optical encoder disc after evaporation.
  • an end of the rotating shaft close to the servo motor is connected with a first bearing
  • an end of the rotating shaft close to the encoder assembly is connected with a second bearing
  • the cross adapter bracket is a cross adapter bracket made of temperature insulating material.
  • the servo motor encoder provided by the present invention includes a rotating shaft, an encoder assembly, a cushioning connector for buffering and damping, and a cushioning connector mounting seat for installing the cushioning connector.
  • One end of the cushioning connector is used for Connected with the servo motor, the other end of the cushioning connector is connected with the rotating shaft, the rotating shaft is sleeved in the cushioning connector mounting seat, and the encoder assembly is installed on the end surface of the cushioning connector mounting seat relatively far away from the cross coupling assembly.
  • the cushioning connector has a certain damping effect, which can effectively protect the encoder assembly from being damaged, and also reduces the impact of impact on the encoder's work and improves the accuracy of the encoder.
  • Figure 1 is an exploded schematic diagram of a specific embodiment of the servo motor encoder provided by the present invention
  • Fig. 2 is an exploded schematic diagram of the specific embodiment of the servo motor encoder provided in Fig. 1 in the main viewing direction.
  • 1 is the first connection
  • 2 is the cross adapter bracket
  • 3 is the second connection
  • 4 is the first bearing
  • 5 is the rotating shaft
  • 6 is the cross shaft base
  • 7 is the second bearing
  • 8 is the oil stop Sheet 9 is a positioning ring for optical coding
  • 10 is an optical encoder disc
  • 11 is an encoder group.
  • the core of the present invention is to provide a servo motor encoder, which is connected with the servo motor through a cross shaft connection.
  • the cross shaft connection structure has a certain buffering effect on the impact of the servo motor and avoids the impact of the impact on the accuracy of the encoder.
  • Figure 1 is an exploded schematic diagram of a specific embodiment of the servo motor encoder provided by the present invention
  • Figure 2 is the main view of the specific embodiment of the servo motor encoder provided in Figure 1 Exploded schematic.
  • the servo motor encoder provided by the present invention includes a rotating shaft 5, an encoder assembly, a cushioning connector, and a cushioning connector mounting seat for installing the cushioning connector.
  • One end of the cushioning connector is used to connect with the servo motor.
  • the other end of the cushioning connector is connected with the rotating shaft 5, the rotating shaft 5 is sleeved in the cushioning connector mounting seat, and the encoder assembly is installed on the end surface of the cushioning connector mounting seat relatively far away from the cross coupling assembly.
  • the two ends of the cushioning connector are respectively connected with the motor shaft of the servo motor and the rotating shaft 5, and are respectively provided with a motor shaft mounting hole for connecting the motor shaft and a rotating shaft connecting hole for connecting with the rotating shaft 5, which are used to connect the servo motor
  • the external force transmitted to the encoder group is buffered.
  • the cushioning connector can be provided with shock-absorbing pads or shock-absorbing springs in the motor shaft mounting hole and the rotating shaft connecting hole.
  • shock-absorbing pads or shock-absorbing springs in the motor shaft mounting hole and the rotating shaft connecting hole.
  • FIG. 1 you can also refer to FIG. 1 to set the cushioning connector as a cross coupling assembly.
  • the encoder assembly since the encoder assembly is connected to the servo motor through the cushioning connector, rather than directly connected to the servo motor, when the servo motor is hit, the external force is transmitted by the servo motor to the cushioning connector and then transmitted As for the encoder assembly, since the cushioning connector has a certain damping effect, it can effectively protect the encoder assembly from damage, reduce the impact of impact on the encoder's work, and improve the accuracy of the encoder.
  • the damping connector may include a cross adapter bracket 2, a first connector 1 for connecting with the motor shaft of the servo motor, and 5 sets with the rotating shaft.
  • a cross adapter bracket 2 Connected to the second connecting member 3, one end of the cross adapter bracket 2 is slidably connected to the first connecting member 1, the other end of the cross adapter bracket 2 is slidably connected to the second connecting member 3, and the sliding direction of the first connecting member 1 is The sliding direction of the second connecting member 3 is not parallel; the second connecting member 3 is sleeved with the rotating shaft 5.
  • the cross adapter bracket 2 may be provided with a first groove for installing the first connecting piece 1 and a second groove for installing the second connecting piece 3, the extension of the first groove
  • the direction does not coincide with the extension direction of the second groove. Therefore, when the direction of the external force received by the servo motor has a component force in the extension direction of the first groove, the first connector 1 slides relative to the cross adapter bracket 2 under the action of the external force.
  • the external force transmitted to the cross adapter bracket 2 is weakened. Since the extension direction of the second groove is different from the extension direction of the first groove, the external force can be further increased when the cross adapter bracket 2 is transmitted to the shaft 5.
  • the external force finally transmitted to the encoder assembly is significantly reduced, so it has a good cushioning and damping effect, which is beneficial to protect the encoder assembly, while trying to reduce the impact of external force on the encoder accuracy, and improve the encoder’s performance Accuracy.
  • a limit section with increased width may be provided in the middle section of the first groove and the middle section of the second groove. .
  • the sliding direction of the first connecting member 1 and the sliding direction of the second connecting member 3 may be perpendicular to each other.
  • shock-absorbing pad can also be provided on the cross adapter bracket 2 for better cushioning and shock absorption.
  • the cross adapter bracket 2 can be made of a temperature-insulating material to prevent the high temperature generated by the operation of the servo motor from being transmitted to the encoder assembly and affecting the accuracy of the encoder.
  • the encoder assembly in order to prevent the encoder assembly from being damaged in the event of impact, includes an encoder group 11, an optical encoder disc 10 and an optical encoder positioning ring 9, and the encoder group 11 is connected to the cross shaft base 6, the optical encoder disc 10 is connected to the rotating shaft 5, and the optically braided positioning ring 9 is installed on the cross shaft base 6.
  • the encoder group 11 can be fixed to the cross shaft base 6 by bolt connection.
  • other connection methods such as pin connection, can also be selected.
  • the optical encoder disk 10 can be connected to the rotating shaft 5 by a bolt connection, of course, other connection methods, such as pin connection, can also be selected.
  • the optical braided positioning ring 9 can be fixed to the cross shaft base 6 by bolt connection, of course, other connection methods, such as pin connection, can also be selected.
  • an oil-proof baffle 8 can be provided on the end face of the cross shaft base 6 close to the encoder assembly.
  • the lubricating grease thrown out and evaporated during the movement is collected and stored, which prevents the grease from entering the optical encoder disk 10 and ensures the accuracy of the encoder assembly.
  • the number of inner grooves can be one circle or multiple circles, and the number and position of the set are determined according to actual production needs.
  • a first bearing 4 may be connected to the end of the rotating shaft 5 close to the servo motor, and a second bearing 7 may be connected to the end of the rotating shaft 5 close to the encoder assembly, thereby enhancing the optical encoder disc 10 Stability during rotation.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)

Abstract

一种伺服电机编码器,包括转轴、编码器组件、用于缓冲减震的缓震连接件以及用于安装缓震连接件的缓震连接件安装座,缓震连接件的一端用于与伺服电机连接,缓震连接件的另一端与转轴连接,转轴套接于缓震连接件安装座内,编码器组件安装于缓震连接件安装座相对远离十字连轴组件的端面上。由于编码器组件通过缓震连接件与伺服电机连接,而非直接与伺服电机连接,伺服电机受到撞击时,外界的作用力由伺服电机传递给缓震连接件后再传递至编码器组件上,缓震连接件具有一定的减震缓冲效果,能够有效地保护编码器组件不被破坏,也减弱了撞击对编码器工作的影响,提高了编码器的精度。

Description

一种伺服电机编码器
本申请要求于2019年8月9日提交中国专利局、申请号为201910734274.6、发明名称为“一种伺服电机编码器”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本发明涉及自动控制技术领域,更具体地说,涉及一种伺服电机编码器。
背景技术
伺服电机编码器是安装于伺服电机上的传感器,用来测量磁极位置和伺服电机转角及转速。
在现有技术中,伺服电机编码器直接安装于伺服电机上,在伺服电机受到撞击后,与其连接的伺服电机编码器也会受到冲击的影响,因此此种连接方式对编码器的精度产生了影响。
综上所述,如何提高编码器的精度,是目前本领域技术人员亟待解决的问题。
发明内容
有鉴于此,本发明的目的是提供一种伺服电机编码器,通过十字连轴方式与伺服电机连接,十字连轴结构对伺服电机受到的撞击具有一定的缓冲作用,避免了撞击对编码器精度的影响。
为了实现上述目的,本发明提供如下技术方案:
一种伺服电机编码器,包括转轴、编码器组件、用于缓冲减震的减震连接件以及用于安装所述减震连接件的减震连接件安装座,所述减震连接件的一端用于与伺服电机连接,所述减震连接件的另一端与所述转轴连接,所述转轴套接于所述减震连接件安装座内,所述编码器组件安装于所述减震连接件安装座相对远离所述十字连轴组件的端面上。
优选的,所述减震连接件包括十字转接支架、用于与伺服电机电机轴连接的第一连接件以及与所述转轴套接的第二连接件,所述减震连接件安装座包括十字连轴基座,所述十字转接支架的一端与所述第一连接件滑动连接,所述十字转接支架的另一端与所述第二连接件滑动连接,所述第一连接件的滑动方向与所述第二连接件的滑动方向不平行;
所述第二连接件与所述转轴套接。
优选的,所述第一连接件的滑动方向与所述第二连接件的滑动方向相互垂直。
优选的,所述编码器组件包括编码器组、光编码盘和光编定位环,所述编码器组连接于所述十字连轴基座上,所述光编码盘连接于所述转轴上,所述光编定位环安装于所述十字连轴基座上。
优选的,所述十字连轴基座靠近所述光编码盘的端面上设有防油挡片,所述防油挡片上设有内凹槽,以便防止油脂蒸发后进入所述光编码盘。
优选的,所述转轴靠近伺服电机的一端连接有第一轴承,所述转轴靠近所述编码器组件的一端连接有第二轴承。
优选的,所述十字转接支架为隔温材料制作的十字转接支架。
本发明提供的伺服电机编码器,包括转轴、编码器组件、用于缓冲减震的缓震连接件以及用于安装缓震连接件的缓震连接件安装座,缓震连接件的一端用于与伺服电机连接,缓震连接件的另一端与转轴连接,转轴套接于缓震连接件安装座内,编码器组件安装于缓震连接件安装座相对远离十字连轴组件的端面上。
由于编码器组件通过缓震连接件与伺服电机连接,而非直接与伺服电机连接,伺服电机受到撞击时,外界的作用力由伺服电机传递给缓震连接件后再传递至编码器组件上,缓震连接件具有一定的减震缓冲效果,能够有效地保护编码器组件不被破坏,也减弱了撞击对编码器工作的影响,提高了编码器的精度。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对 实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。
图1为本发明所提供的伺服电机编码器的具体实施例的爆炸示意图;
图2为图1所提供的伺服电机编码器的具体实施例在主视方向上的爆炸示意图。
图1-图2中:
1为第一连接件、2为十字转接支架、3为第二连接件、4为第一轴承、5为转轴、6为十字连轴基座、7为第二轴承、8为防油挡片、9为光编定位环、10为光编码盘、11为编码器组。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
本发明的核心是提供一种伺服电机编码器,通过十字连轴方式与伺服电机连接,十字连轴结构对伺服电机受到的撞击具有一定的缓冲作用,避免了撞击对编码器精度的影响。
请参考图1-图2,图1为本发明所提供的伺服电机编码器的具体实施例的爆炸示意图;图2为图1所提供的伺服电机编码器的具体实施例在主视方向上的爆炸示意图。
本发明提供的伺服电机编码器,包括转轴5、编码器组件、缓震连接件以及用于安装缓震连接件的缓震连接件安装座,缓震连接件的一端用于与伺服电机连接,缓震连接件的另一端与转轴5连接,转轴5套接于缓震连接件安装座内,编码器组件安装于缓震连接件安装座相对远离十字连轴组件的端面上。
缓震连接件的两端分别与伺服电机的电机轴以及转轴5连接,其上分 别设有用于电机轴连接的电机轴安装孔、用于与转轴5连接的转轴连接孔,用于对伺服电机传递至编码器组上的外力进行缓冲减震。
缓震连接件可以是在电机轴安装孔以及转轴连接孔内设有减震垫或者减震弹簧等减震件,当然也可以参考图1,将缓震连接件设置为十字连轴组件。
在本实施例中,由于编码器组件通过缓震连接件与伺服电机连接,而非直接与伺服电机连接,伺服电机受到撞击时,外界的作用力由伺服电机传递给缓震连接件后再传递至编码器组件上,由于缓震连接件具有一定的减震缓冲效果,能够有效地保护编码器组件不被破坏,也减弱了撞击对编码器工作的影响,提高了编码器的精度。
在上述实施例的基础上,为了提高缓震连接件的减震效果,减震连接件可以包括十字转接支架2、用于与伺服电机电机轴连接的第一连接件1以及与转轴5套接的第二连接件3,十字转接支架2的一端与第一连接件1滑动连接,十字转接支架2的另一端与第二连接件3滑动连接,第一连接件1的滑动方向与第二连接件3的滑动方向不平行;第二连接件3与转轴5套接。
请参考图1和图2,十字转接支架2上可以设有用于安装第一连接件1的第一凹槽以及用于安装第二连接件3的第二凹槽,第一凹槽的延伸方向与第二凹槽的延伸方向不重合,因此在伺服电机所受外力方向具有第一凹槽延伸方向的分力时,第一连接件1在外力的作用下相对十字转接支架2滑动,传递到十字转接支架2上的外力得到了削弱,由于第二凹槽的延伸方向与第一凹槽的延伸方向不同,因此在由十字转接支架2向转轴5传递时,外力可以得到进一步削弱,最终传递到编码器组件上的外力明显减小,因此具有良好的缓冲减震作用,有利于保护编码器组件,同时尽力减小了外力撞击对编码器精度的影响,提高了编码器的精度。
需要进行说明的是,为了避免受到撞击后第一连接件1与十字转接支架2完全脱离,第一连接件1与十字转接支架2的滑动连接的运动范围有限;为了避免受到撞击后第二连接件3与十字转接支架2完全脱离,第二连接件3与十字转接支架2的滑动连接的运动范围有限。
优选的,为了限制第一连接件1与第二连接件3的滑动连接的运动范围,请参考图1,可以在第一凹槽的中段和第二凹槽的中段设置宽度增加的限位段。
优选的,为了获得最好的缓冲效果,可以设置第一连接件1的滑动方向与第二连接件3的滑动方向相互垂直。
当然,也可以在将第一凹槽替换为第一凸起部,在第一连接件1上设置与其滑动连接的凹槽。
此外,还可以在十字转接支架2上设有吸震垫,以便更好进行缓冲减震。
优选的,可以利用隔温材料制作十字转接支架2,以避免伺服电机运行产生的高温传递至编码器组件后影响编码器的精度。
在上述实施例的基础上,为了防止编码器组件在撞击情况下受损,编码器组件包括编码器组11、光编码盘10和光编定位环9,编码器组11连接于十字连轴基座6上,光编码盘10连接于转轴5上,光编定位环9安装于十字连轴基座6上。
请参考图1和图2,编码器组11可以通过螺栓连接方式固定于十字连轴基座6上,当然也可以选择其他连接方式,比如销连接等。
请参考图1和图2,光编码盘10可以通过螺栓连接方式连接于转轴5上,当然也可以选择其他连接方式,比如销连接等。
请参考图1和图2,光编定位环9可以通过螺栓连接方式固定于十字连轴基座6上,当然也可以选择其他连接方式,比如销连接等。
在上述实施例的基础上,为了防止油污,可以在十字连轴基座6靠近编码器组件的端面上设有防油挡片8,防油挡片8上设有内凹槽,可以对轴承运动过程中甩出以及蒸发的润滑油脂进行收集储存,避免了油脂进入光编码盘10上,保障了编码器组件的精度。
内凹槽的数量可以为一圈,可以为多圈,设置的数量和位置根据实际生产中的需要进行确定。
优选的,为了避免转轴5的轴向窜动,可以在转轴5靠近伺服电机的一端连接有第一轴承4,在转轴5靠近编码器组件的一端连接有第二轴承7, 增强了光编码盘10转动时的稳定性。
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。
以上对本发明所提供的伺服电机编码器进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。

Claims (7)

  1. 一种伺服电机编码器,其特征在于,包括转轴(5)、编码器组件、用于缓冲减震的减震连接件以及用于安装所述减震连接件的减震连接件安装座,所述减震连接件的一端用于与伺服电机连接,所述减震连接件的另一端与所述转轴(5)连接,所述转轴(5)套接于所述减震连接件安装座内,所述编码器组件安装于所述减震连接件安装座相对远离所述减震连接件的端面上。
  2. 根据权利要求1所述的伺服电机编码器,其特征在于,所述减震连接件包括十字转接支架(2)、用于与伺服电机电机轴连接的第一连接件(1)以及与所述转轴(5)套接的第二连接件(3),所述减震连接件安装座包括十字连轴基座(6),所述十字转接支架(2)的一端与所述第一连接件(1)滑动连接,所述十字转接支架(2)的另一端与所述第二连接件(3)滑动连接,所述第一连接件(1)的滑动方向与所述第二连接件(3)的滑动方向不平行;
    所述第二连接件(3)与所述转轴(5)套接。
  3. 根据权利要求2所述的伺服电机编码器,其特征在于,所述第一连接件(1)的滑动方向与所述第二连接件(3)的滑动方向相互垂直。
  4. 根据权利要求3所述的伺服电机编码器,其特征在于,所述编码器组件包括编码器组(11)、光编码盘(10)和光编定位环(9),所述编码器组(11)连接于所述十字连轴基座(6)上,所述光编码盘(10)连接于所述转轴(5)上,所述光编定位环(9)安装于所述十字连轴基座(6)上。
  5. 根据权利要求4所述的伺服电机编码器,其特征在于,所述十字连轴基座(6)靠近所述光编码盘(10)的端面上设有防油挡片(8),所述防油挡片(8)上设有内凹槽,以便防止油脂蒸发后进入所述光编码盘(10)。
  6. 根据权利要求2-5任一项所述的伺服电机编码器,其特征在于,所述转轴(5)靠近伺服电机的一端连接有第一轴承(4),所述转轴(5)靠近所述编码器组件的一端连接有第二轴承(7)。
  7. 根据权利要求6所述的伺服电机编码器,其特征在于,所述十字转接支架(2)为隔温材料制作的十字转接支架(2)。
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