WO2021000443A1 - Hosting method for heavy apparatus close to unsealed building - Google Patents

Hosting method for heavy apparatus close to unsealed building Download PDF

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Publication number
WO2021000443A1
WO2021000443A1 PCT/CN2019/110663 CN2019110663W WO2021000443A1 WO 2021000443 A1 WO2021000443 A1 WO 2021000443A1 CN 2019110663 W CN2019110663 W CN 2019110663W WO 2021000443 A1 WO2021000443 A1 WO 2021000443A1
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Prior art keywords
steel
building
unclosed
equipment
steel pipe
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PCT/CN2019/110663
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French (fr)
Chinese (zh)
Inventor
孙连勇
李虎
李敬
温法庆
黄永亮
衣军勇
赵曰琦
乔南
Original Assignee
济南轨道交通集团有限公司
中铁十八局集团有限公司
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Priority to AU2019453220A priority Critical patent/AU2019453220B2/en
Publication of WO2021000443A1 publication Critical patent/WO2021000443A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/18Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
    • B66C23/26Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes for use on building sites; constructed, e.g. with separable parts, to facilitate rapid assembly or dismantling, for operation at successively higher levels, for transport by road or rail
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/18Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
    • B66C23/36Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes mounted on road or rail vehicles; Manually-movable jib-cranes for use in workshops; Floating cranes

Definitions

  • the invention relates to the technical field of equipment hoisting, in particular to a method for hoisting heavy equipment adjacent to an unclosed building.
  • the hoisting of heavy equipment is mostly carried out after the main structure of the building is completed. It is rarely used to first hoist the heavy equipment and then construct the main structure of the building. Underground buildings such as subway stations are hoisted in the foundation pit before they are closed. Heavy equipment such as a shield machine has a relatively large mass.
  • large lifting equipment is mainly used For hoisting, the requirements for lifting tonnage of lifting equipment are relatively high.
  • the surrounding environment of most subway stations is complicated, and sufficient space cannot be increased for larger lifting equipment, and higher lifting equipment rental costs It is also relatively high. In urban environments, there are also situations where it cannot be rented.
  • Such a construction environment brings greater difficulties to hoisting, and the hoisting radius of the lifting equipment is limited, and it is not a mechanism that can extend indefinitely. , It is further impossible to directly hoist the equipment from the deeper underground buildings.
  • the hoisting of heavy equipment must not only ensure the safety of the main structure of the building that does not form a closed whole, but also ensure that the foundation bearing capacity of the crane in the foundation pit meets the requirements of hoisting safety. At the same time, it is also necessary to consider the load of the crane in the foundation pit to form a closed whole. Adverse effects of buildings. When heavy equipment is hoisted in the foundation pit of a nearby building that does not form a closed whole, the crane load in the foundation pit generates lateral pressure on the ground. If the lateral pressure on the ground is too large, it will seriously affect the safety of the building that does not form a closed whole, and even cause Bring catastrophic consequences.
  • the present invention provides a method for hoisting heavy equipment adjacent to unclosed buildings, which can realize the hoisting of heavy equipment step by step.
  • the hoisting is reliable and has little impact on unclosed buildings, and the impact on unclosed buildings is reduced accordingly.
  • Equipment requirements are provided.
  • a method for hoisting heavy equipment for nearby unclosed buildings including:
  • the first-level lifting equipment never closes the inside of the building to hoist heavy equipment to the temporary platform, and then use the second-level lifting equipment to hoist the heavy equipment from the temporary platform to the outside of the building.
  • the above-mentioned hoisting method can be used for hoisting heavy equipment in buildings that are not completely enclosed (partially closed and partly unclosed).
  • the first-level lifting equipment is located on the top of the unenclosed building and will The heavy equipment is hoisted to the temporary platform, and then hoisted by the second-level hoisting equipment.
  • the setting facilitates the entry and exit of the lifting equipment, and correspondingly reduces the lateral pressure of the lifting equipment on the building.
  • the rated lifting loads of the first-level lifting equipment and the second-level lifting equipment are the same or similar, and both meet the lifting safety requirements, which The elevation of the station area is different.
  • the first-level lifting equipment is a crawler crane.
  • the two crawlers of the crawler crane are located at the top of the middle of the two end wells of the unclosed building, and the center distance of the crawlers is consistent with the center distance of the longitudinal beams at the top of the middle of the end well In this way, a certain space is provided for the temporary storage platform, and it is also convenient for the first-level lifting equipment to be hoisted.
  • the crawler crane can be assembled and is convenient for installation on the top of the building.
  • the top of the unenclosed building is supported by a steel box to support the first-level lifting equipment.
  • the arrangement of the steel box can buffer and evenly distribute the stress generated by the first-level lifting equipment on the top of the building.
  • the backfilled soil body is vertically provided with a number of steel pipe lattice column structures.
  • the steel pipe lattice column structure Through the arrangement of the steel pipe lattice column structure, they are used as vertical force transmission members to reduce the stress of the second-level lifting equipment on the backfilled soil.
  • the steel pipe lattice column is transmitted to the rock layer under the foundation pit, thus effectively avoiding the lateral pressure generated by the lifting equipment on the building structure during the hoisting process.
  • each of the steel tube lattice column structure includes at least one steel tube, the steel tube is filled with concrete, the bottom of the steel tube lattice column structure is provided with a first steel plate, the top of the steel tube lattice column structure is provided with a second steel plate, and each The two adjacent steel pipes in the steel-tube lattice column structure are connected by connecting pieces. There are multiple rows of connecting pieces between the two adjacent steel pipes.
  • the steel pipes are filled with concrete, and the adjacent steel pipes in the steel pipe lattice column structure pass through sleeves.
  • the valve grouting pipe injects cement slurry, which is beneficial to improve the rigidity of the steel pipe lattice column structure and ensure the reliability of vertical force transmission.
  • steps of setting backfill soil on the side of the unclosed building are as follows:
  • the two rows of steel sheet piles are connected by setting steel wire ropes, and the steel wires are arranged in layers. During the layered arrangement of the steel wire ropes, soil is gradually backfilled between the two rows of steel sheet piles;
  • the steel wire rope will go around the end of the I-beam and fasten it with a buckle.
  • the steel wire ropes are cut to recover the steel sheet piles on both sides of the backfill soil.
  • the height of the backfilled soil is to be the minimum value under the premise of meeting the requirements of the second-level lifting equipment, so as to reduce the amount of backfilled soil, reduce the construction cost and minimize the side pressure zone of the backfilled soil.
  • the coming series has adverse effects.
  • the present invention uses two-stage lifting equipment to hoist heavy equipment in unenclosed buildings, which reduces the requirements for lifting equipment and correspondingly reduces the strength requirements of the lifting equipment on the foundation structure. Through step-by-step transport, The lateral pressure of the lifting equipment on the building is also correspondingly reduced to avoid adverse effects on the building.
  • the present invention not only facilitates the entry and departure of two-level lifting equipment through the setting of backfilling soil, especially the entry and departure of two-level lifting equipment.
  • the second-level lifting equipment can not only facilitate heavy equipment
  • the hoisting is also convenient for hoisting the first-level lifting equipment through the second-level lifting equipment.
  • steel sheet piles are set on both sides of the backfilled soil and tightened by steel wire ropes, which can act as a retaining wall for the backfilled soil and improve the stability of the backfilled soil as the foundation of the second-level lifting equipment Strong, can avoid the lateral pressure of the hoisting load on the building, and ensure the safety of unclosed buildings.
  • the present invention can transmit the lifting load to the supporting rock layer at the bottom of the foundation pit by installing steel sheet piles in the backfill soil body, thereby further avoiding the lateral pressure of the lifting load on the building and improving the vertical stability of the foundation structure.
  • Figure 1 A schematic plan view of the main structure of the station in the embodiment of the present invention
  • Figure 2 is a cross-sectional view of the main structure of the station in the embodiment of the present invention.
  • Figure 3 is a schematic longitudinal view of the main structure of the station in the embodiment of the present invention.
  • Figure 4 is a schematic cross-sectional view of the backfilled soil in the embodiment of the present invention.
  • Fig. 5 is a schematic diagram of the occupation of two cranes for hoisting shield components in the embodiment of the present invention.
  • Figure 6 is a schematic diagram of the layout of monitoring points in the embodiment of the present invention.
  • Fig. 7 is a schematic diagram of the horizontal plane of foundation treatment of the crane in the embodiment of the present invention.
  • Figure 8 is a schematic cross-sectional view of the connection between the steel sheet pile and the steel wire rope in the embodiment of the present invention.
  • Figure 9 is a horizontal schematic diagram of the connection between the steel sheet pile and the steel wire rope in the embodiment of the present invention.
  • Figure 10 is a schematic plan view of the steel pipe lattice column structure in the embodiment of the present invention.
  • Figure 11 is a schematic side view of the steel pipe lattice column structure in the embodiment of the present invention.
  • Figure 12 is a top view of the car crane in the embodiment of the present invention.
  • the present invention proposes a method for hoisting heavy equipment in nearby unenclosed buildings.
  • a method for hoisting heavy equipment in a nearby unclosed building includes:
  • the first-level lifting equipment hoists the heavy equipment from the unclosed building to the temporary platform 4, and then the second-level lifting equipment lifts the lifting equipment from the temporary platform to the outside of the building.
  • This hoisting method can be applied to the construction where the main subway station is not completely enclosed.
  • the maximum mass of a shield machine for a rail transit project is 130t for the front shield and 120t for the middle shield. Hoisting is required.
  • the main structure of the receiving end is only completed for about 30m without forming a closed overall structure.
  • the depth of the foundation pit is 20m.
  • the surrounding side of the main structure of the station is a foundation pit, and there is no building or foundation structure to support.
  • the rated lifting loads of the first-level lifting equipment and the second-level lifting equipment are the same or similar, and both meet the lifting safety requirements, the elevation of the station area different.
  • the first-level lifting equipment located on the top of the unclosed station uses a crawler crane, and the two crawlers of the crawler crane are located at the two ends of the unclosed building At the top of the well, the track center distance is consistent with the center distance of the longitudinal beams at the top of the end well.
  • the crawler crane can be assembled and is convenient for The installation on the top of the building avoids the drawback that the complete lifting equipment cannot reach the station area in a self-propelled manner.
  • the top of the unenclosed building is supported by a steel box to support the first-level lifting equipment, and the arrangement of the steel box can buffer and evenly distribute the stress generated by the first-level lifting equipment on the top of the building.
  • the second-level lifting equipment is a self-propelled wheeled crane, preferably a 500t truck crane, which not only facilitates the entry of the truck crane and its required lifting accessories, but also facilitates the assembly of the crawler crane; there are 4 truck cranes
  • the legs 21 and the four legs 21 are all supported by the square box 18.
  • the advantage of the preferred 500 truck crane is that the four outriggers 21 of the truck crane are transmitted in a concentrated load pattern, which facilitates the setting of the force transmission structure and the avoidance of lateral pressure generated by the hoisting load.
  • the first-level lifting equipment is preferably a 350t crawler crane 5.
  • the two crawlers of the crawler crane 5 are located on the top of the middle of the two end wells of the unclosed building.
  • the center distance of the crawler is consistent with the center distance of the longitudinal beams on the top of the station.
  • the platform 4 is arranged close to the second-level lifting equipment, so as to provide a certain space for the temporary storage platform and also facilitate the hoisting of the first-level lifting equipment.
  • the crawler crane 5 can be assembled and installed on the top of the building.
  • the top of the unclosed building is supported by a steel box to support the first-level lifting equipment.
  • the installation of the steel box can cushion the stress generated by the first-level lifting equipment on the top of the building.
  • the steel box 20 is also a square box. It is located above the longitudinal beams of the main station structure 6 as shown in FIG. 5.
  • the steel pipe lattice column structure is used as a vertical force transmission member to reduce the stress of the second-level lifting equipment on the backfill soil through the steel pipe
  • the lattice column structure is transferred to the rock below the foundation pit, thereby effectively avoiding the lateral pressure generated by the lifting equipment on the building structure during the hoisting process.
  • Each of the steel tube lattice column structure includes at least one steel tube 8, filled with concrete 14, the bottom of the steel tube lattice column structure is provided with a first steel plate 16, and the top of the steel tube lattice column structure is provided with a second steel plate 17, and
  • the two adjacent steel pipes 8 in each steel pipe lattice column structure are connected by a connecting piece, and the connecting piece is the second I-beam 15, as shown in Figure 10, there are multiple rows between two adjacent steel pipes 8
  • the connecting piece, the steel pipe 8 is filled with concrete, and the cement slurry is injected between the adjacent steel pipes in the steel pipe lattice column structure through the sleeve valve grouting pipe, which is beneficial to improve the strong rigidity of the steel pipe lattice column structure and ensure the reliability of vertical force transmission.
  • the steps for setting backfill soil on the side of the unclosed building are as follows:
  • a number of first steel plates 16 are set on the bottom of the foundation pit.
  • the size of the first steel plate 16 is 1000 ⁇ 1000 ⁇ 20mm.
  • Three steel pipes 8 of steel pipe lattice column structure are welded on the surface of the first steel plate 16, adjacent steel pipe grids
  • the column structure interval is set according to the set distance;
  • the backfilled soil body 2 needs to be rolled after layering.
  • the steel pipe lattice column needs to be prevented from being hit during the soil rolling process.
  • the displacement of the sandbags near the main structure of the station shall be monitored.
  • the position of the station and the force of the hoisting load should be lightly pressed at 6 places close to the main structure of the station to ensure that the main structure of the station 6 is not affected by the side pressure of the backfilled soil; the inner 1m range of the steel sheet piles on both sides should be rolled according to the design requirements.
  • a second steel plate 17 is installed on the top of the steel pipe.
  • the size of the second steel plate 17 is 1000 ⁇ 1000 ⁇ 20mm, and the second steel plate 17 has a ⁇ 200 concrete pouring hole.
  • the steel sheet pile 7 includes a number of Lassen plates interlocked with each other.
  • the cross-section of the Lassen plates is U-shaped.
  • the interlocked Lassen plates are beneficial to improve the bending rigidity of the steel sheet pile 7.
  • Columns connect the Larsen boards on both sides.
  • the steel pipe lattice column structure at each location includes three steel pipes 8, which are arranged at three points of an equilateral triangle.
  • the three steel pipes 8 are arranged in an equilateral triangle with a center distance of 1.5m.
  • the steel pipe lattice column structure includes at least four places.
  • the four steel pipe lattice column structures form four rectangular points to be arranged, so that they correspond to the four legs of the lifting equipment such as the car crane 3, which can effectively connect the car crane legs to the foundation. The stress is transferred downward, and the lateral force generated by the lifting equipment is dispersed and transmitted to the rock formation at the bottom of the foundation pit.
  • the settlement is monitored in real time during the whole process of hoisting. It is mainly arranged on both sides of the truck crane 3, the two sides of the backfill earthwork 12 and the top of the building, so that the settlement of the main structure 6 of the station can be monitored. Horizontal and horizontal displacement are monitored; Figure 6 shows the schematic diagram of the monitoring point layout. The initial value of the monitoring point is obtained before hoisting, and real-time monitoring is performed during the hoisting process to ensure the safety of hoisting.
  • the concrete reinforcement layer 1 After the concrete reinforcement layer 1 is poured, it is maintained according to the technical requirements.
  • static pressure grouting is performed through the embedded sleeve grouting valve pipe to improve the compactness of the soil between the lattice steel pipe lattice columns
  • the grouting pressure should not be higher than 4bar.
  • the shield equipment hoisting starts.
  • the 500t truck crane enters the site according to the requirements of the station, installs the counterweight, checks the spreaders and locks, and completes the acceptance work.
  • a 350t crawler crane enters the site, and a 500t truck crane will lift it to the top of the station according to its parts for assembly, installation of counterweights, inspection of spreaders and locks, and completion of the acceptance work.
  • the 350t crawler crane 5 will hoist and turn over the shield machine parts from the shield hoisting hole 19, and place it on the temporary platform.
  • the top of the station is hoisted, the main boom of the crane is rotated, and the shield components are placed on the transfer flatbed to complete the hoisting operation. Repeat the above steps to complete all lifting operations.
  • the setting method of the wire rope 10 is as follows:
  • the hoisting method provided in this embodiment can be used for hoisting heavy equipment in a building that is not completely enclosed.
  • the first-level lifting equipment hoists the heavy equipment to the temporary platform from the inside of the unclosed building, and then the second-level The lifting equipment is hoisted, so there is no need to rely only on a larger lifting equipment for lifting, which reduces the tonnage requirements of the lifting equipment.
  • the setting of backfill soil facilitates the entry and departure of the lifting equipment.
  • the arrangement of the column structure transmits the hoisting load of the second hoisting equipment to the rock layer at the bottom of the foundation pit, avoiding the adverse effects of the hoisting equipment and the hoisting load on the building's lateral pressure.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Transportation (AREA)
  • Underground Structures, Protecting, Testing And Restoring Foundations (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

Disclosed is a hosting method for a heavy apparatus close to an unsealed building, the method comprising the following steps: providing a first-stage hoisting apparatus at the top of the unsealed building, and providing a temporary placing platform (4) on one side of the first-stage hoisting apparatus of the unsealed building; providing backfill soil (2) on one side of the unsealed building, providing a second-stage hoisting apparatus at the top of the backfill soil (2), and arranging the temporary placing platform (4) between the first-stage hoisting apparatus and the second-stage hoisting apparatus; and using the first-stage hoisting apparatus to hoist the heavy apparatus to the temporary placing platform (4) from the interior of the unsealed building, and then hoisting the heavy apparatus needing to be hoisted to the outside of the unsealed building from the temporary placing platform (4) by means of the second-stage hoisting apparatus. The method solves the problems in the prior art that the hoisting of a heavy apparatus close to a building has high equipment requirements and many requirements, such that the hoisting of the heavy apparatus is facilitated, and the negative influence on the unsealed building is reduced.

Description

一种近邻未封闭建筑物的重型设备吊装方法Method for hoisting heavy equipment of adjacent unclosed buildings 技术领域Technical field
本发明涉及设备吊装技术领域,特别是涉及一种近邻未封闭建筑物的重型设备吊装方法。The invention relates to the technical field of equipment hoisting, in particular to a method for hoisting heavy equipment adjacent to an unclosed building.
背景技术Background technique
重型设备的吊装多为建筑物主体结构完成后进行,较少采用先吊装重型设备后再施工建筑物主体结构,地下建筑物如地铁车站未形成封闭整体前在基坑内进行重型设备的吊装,但重型设备如盾构机的质量较大,而现有技术中针对未封闭建筑物周侧没有地基结构的施工环境(多级放坡开挖深基坑),主要是通过大型的起重设备来进行吊装,这样对起重设备的起重吨数要求较高,而多数的地铁车站周侧环境复杂,无法提高充足的空间来给较大的起重设备,而且较大的起重设备租用费用也是较高的,在城市环境中也存在租借不到的情况,这样的施工环境给吊装带来较大的困难,而起重设备的吊装半径又是受到限制的,不是可以无限伸长的机构,进一步无法从较深的地下建筑物内将设备直接吊装出来。The hoisting of heavy equipment is mostly carried out after the main structure of the building is completed. It is rarely used to first hoist the heavy equipment and then construct the main structure of the building. Underground buildings such as subway stations are hoisted in the foundation pit before they are closed. Heavy equipment such as a shield machine has a relatively large mass. However, in the prior art, for the construction environment where there is no foundation structure around the unclosed building (multi-level grading to excavate deep foundation pits), large lifting equipment is mainly used For hoisting, the requirements for lifting tonnage of lifting equipment are relatively high. However, the surrounding environment of most subway stations is complicated, and sufficient space cannot be increased for larger lifting equipment, and higher lifting equipment rental costs It is also relatively high. In urban environments, there are also situations where it cannot be rented. Such a construction environment brings greater difficulties to hoisting, and the hoisting radius of the lifting equipment is limited, and it is not a mechanism that can extend indefinitely. , It is further impossible to directly hoist the equipment from the deeper underground buildings.
此外,重型设备的吊装既要保证未形成封闭整体建筑物的主体结构安全,还要保证基坑内吊机的地基承载力满足吊装安全要求,同时还需考虑基坑内吊机荷载对未形成封闭整体建筑物的不利影响。在近邻未形成封闭整体的建筑物基坑中进行重型设备吊装,基坑内吊机荷载产生地层侧压力,该地层侧压力过大,则严重影响到未形成封闭整体的建筑物的安全,甚至会带来灾难性的后果。In addition, the hoisting of heavy equipment must not only ensure the safety of the main structure of the building that does not form a closed whole, but also ensure that the foundation bearing capacity of the crane in the foundation pit meets the requirements of hoisting safety. At the same time, it is also necessary to consider the load of the crane in the foundation pit to form a closed whole. Adverse effects of buildings. When heavy equipment is hoisted in the foundation pit of a nearby building that does not form a closed whole, the crane load in the foundation pit generates lateral pressure on the ground. If the lateral pressure on the ground is too large, it will seriously affect the safety of the building that does not form a closed whole, and even cause Bring catastrophic consequences.
发明内容Summary of the invention
为了克服现有技术的不足,本发明提供了一种近邻未封闭建筑物的重型设备吊装方法,能够逐级实现重型设备的吊装,吊装可靠且对未封闭建筑影响小,而且相应降低了对吊装设备的要求。In order to overcome the shortcomings of the prior art, the present invention provides a method for hoisting heavy equipment adjacent to unclosed buildings, which can realize the hoisting of heavy equipment step by step. The hoisting is reliable and has little impact on unclosed buildings, and the impact on unclosed buildings is reduced accordingly. Equipment requirements.
一种近邻未封闭建筑物的重型设备吊装方法的具体方案如下:The specific scheme of a heavy equipment hoisting method for nearby unclosed buildings is as follows:
一种近邻未封闭建筑物的重型设备吊装方法,包括:A method for hoisting heavy equipment for nearby unclosed buildings, including:
在未封闭建筑物顶部设置第一级起重设备,未封闭建筑物顶部第一级起重设备一侧设置暂放平台;Install the first-level lifting equipment on the top of the unenclosed building, and set up a temporary platform on the side of the first-level lifting device on the top of the unenclosed building;
在未封闭建筑物一侧设置回填土体,在回填土体的顶部设置第二级起重设 备,暂放平台设于第一级起重设备与第二级起重设备之间;Set up the backfilled soil on the side of the unclosed building, set up the second-level lifting equipment on the top of the backfilled soil, and set the temporary platform between the first-level lifting equipment and the second-level lifting equipment;
第一级起重设备从未封闭建筑物内部吊装重型设备至暂放平台,然后通过第二级起重设备将需吊装的重型设备从暂放平台吊装至建筑物外侧。The first-level lifting equipment never closes the inside of the building to hoist heavy equipment to the temporary platform, and then use the second-level lifting equipment to hoist the heavy equipment from the temporary platform to the outside of the building.
上述的吊装方法,可针对未完全封闭的建筑物(部分顶部封闭,部分顶部未封闭)内的重型设备进行吊装,第一级起重设备位于未封闭建筑物的顶部从未封闭建筑物内侧将重型设备进行吊装至暂放平台,再由第二级起重设备进行吊装,这样无需仅依靠一个较大的起重设备进行吊装,降低了对起重设备的吨数要求,通过回填土体的设置方便起重设备的进场和离场,也相应降低了起重设备对建筑物的侧向压力。The above-mentioned hoisting method can be used for hoisting heavy equipment in buildings that are not completely enclosed (partially closed and partly unclosed). The first-level lifting equipment is located on the top of the unenclosed building and will The heavy equipment is hoisted to the temporary platform, and then hoisted by the second-level hoisting equipment. This eliminates the need to rely on only a larger hoisting equipment for hoisting, which reduces the tonnage requirements for the hoisting equipment. The setting facilitates the entry and exit of the lifting equipment, and correspondingly reduces the lateral pressure of the lifting equipment on the building.
进一步地,为了降低吊装荷载对未封闭建筑物的不利影响,所述第一级起重设备与所述第二级起重设备的额定起重荷载相同或相近,且皆满足吊装安全要求,其站位区域标高不同。Further, in order to reduce the adverse effect of lifting loads on unenclosed buildings, the rated lifting loads of the first-level lifting equipment and the second-level lifting equipment are the same or similar, and both meet the lifting safety requirements, which The elevation of the station area is different.
进一步地,所述第一级起重设备为履带吊,履带吊的两条履带位于未封闭建筑物两个端头井中间的顶部,履带中心距与端头井中间顶部的纵梁中心距一致,这样给暂存平台提供一定的空间,也便于第一级起重设备进行吊装,履带吊可实现拼装,方便在建筑物顶部进行安装。Further, the first-level lifting equipment is a crawler crane. The two crawlers of the crawler crane are located at the top of the middle of the two end wells of the unclosed building, and the center distance of the crawlers is consistent with the center distance of the longitudinal beams at the top of the middle of the end well In this way, a certain space is provided for the temporary storage platform, and it is also convenient for the first-level lifting equipment to be hoisted. The crawler crane can be assembled and is convenient for installation on the top of the building.
进一步地,所述未封闭建筑物顶部通过钢箱以支撑所述的第一级起重设备,通过钢箱的设置,能够缓冲并均匀分布第一级起重设备对建筑物顶部产生的应力。Further, the top of the unenclosed building is supported by a steel box to support the first-level lifting equipment. The arrangement of the steel box can buffer and evenly distribute the stress generated by the first-level lifting equipment on the top of the building.
进一步地,所述回填土体内竖向设有若干处钢管格构柱结构,通过钢管格构柱结构的设置,其作为竖向传力构件,将第二级起重设备对回填土体的应力,通过钢管格构柱传递至基坑下部的岩层,从而有效避免了起重设备在吊装过程中对建筑物结构产生的侧向压力。Further, the backfilled soil body is vertically provided with a number of steel pipe lattice column structures. Through the arrangement of the steel pipe lattice column structure, they are used as vertical force transmission members to reduce the stress of the second-level lifting equipment on the backfilled soil. , The steel pipe lattice column is transmitted to the rock layer under the foundation pit, thus effectively avoiding the lateral pressure generated by the lifting equipment on the building structure during the hoisting process.
进一步地,每一处所述钢管格构柱结构包括至少一根钢管,钢管内填充有混凝土,钢管格构柱结构底部设置第一钢板,钢管格构柱结构顶部设置第二钢板,且每一处钢管格构柱结构中相邻的两根钢管通过连接件连接,相邻的两根钢管之间设有多排连接件,钢管内灌注混凝土、钢管格构柱结构中相邻钢管间通过袖阀注浆管注入水泥浆,有利于提高钢管格构柱结构的强刚度,保证竖向传力的可靠度。Further, each of the steel tube lattice column structure includes at least one steel tube, the steel tube is filled with concrete, the bottom of the steel tube lattice column structure is provided with a first steel plate, the top of the steel tube lattice column structure is provided with a second steel plate, and each The two adjacent steel pipes in the steel-tube lattice column structure are connected by connecting pieces. There are multiple rows of connecting pieces between the two adjacent steel pipes. The steel pipes are filled with concrete, and the adjacent steel pipes in the steel pipe lattice column structure pass through sleeves. The valve grouting pipe injects cement slurry, which is beneficial to improve the rigidity of the steel pipe lattice column structure and ensure the reliability of vertical force transmission.
进一步地,所述在未封闭建筑物一侧设置回填土体的步骤如下:Further, the steps of setting backfill soil on the side of the unclosed building are as follows:
在基坑底面竖向设置钢管格构柱结构的钢管,相邻的钢管格构柱结构间隔按设定距离设置;Vertically install steel pipe lattice column structure steel pipes on the bottom surface of the foundation pit, and the interval between adjacent steel pipe lattice column structures shall be set according to the set distance;
在基坑内未封闭建筑物侧壁的两侧(左右两侧)各设置一排钢板桩,两排钢板桩间隔按设定距离设置;Set a row of steel sheet piles on both sides (left and right sides) of the side walls of the unclosed building in the foundation pit, and set the interval between the two rows of steel sheet piles according to the set distance;
两排钢板桩之间通过设置钢丝绳进行连接,钢丝绳分层设置,在钢丝绳分层设置的过程中,逐渐在两排钢板桩之间回填土体;The two rows of steel sheet piles are connected by setting steel wire ropes, and the steel wires are arranged in layers. During the layered arrangement of the steel wire ropes, soil is gradually backfilled between the two rows of steel sheet piles;
土体回填至钢管顶部标高一致时,在钢管顶部设置第二钢板,在第二钢板及回填土体顶部铺设钢板网并浇筑混凝土加固层,同时向钢管格构柱的钢管内灌注混凝土。When the soil is backfilled to the same elevation on the top of the steel pipe, a second steel plate is installed on the top of the steel pipe, expanded steel mesh is laid on the top of the second steel plate and the backfilled soil, and a concrete reinforcement layer is poured, while concrete is poured into the steel pipe of the steel pipe lattice column.
进一步地,所述钢丝绳设置方法如下:Further, the method for setting the steel wire rope is as follows:
在一排钢板桩的外侧安放工字钢,钢丝绳绕过该工字钢的端部用卡扣固定,钢丝绳穿过钢板桩后到另一排钢板桩外侧的工字钢;Place the I-beam on the outer side of a row of steel sheet piles, the steel wire rope will go around the end of the I-beam and fasten it with a buckle.
通过紧绳器拉紧钢丝绳后再用卡扣固定钢丝绳的另一端部。After the wire rope is tightened by the rope tightener, the other end of the wire rope is fixed with a buckle.
进一步地,吊装施工完成后剪断钢丝绳,对回填土体两侧的钢板桩进行回收。Further, after the lifting construction is completed, the steel wire ropes are cut to recover the steel sheet piles on both sides of the backfill soil.
进一步地,所述回填土体的高度在满足第二级起重设备工作要求的前提下取最小值,以利于减小回填土体方量降低施工成本及最大限度减小回填土体侧压力带来的系列不利影响。Further, the height of the backfilled soil is to be the minimum value under the premise of meeting the requirements of the second-level lifting equipment, so as to reduce the amount of backfilled soil, reduce the construction cost and minimize the side pressure zone of the backfilled soil. The coming series has adverse effects.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1)本发明通过两级起重设备对未封闭建筑物内的重型设备进行吊装,降低了对起重设备的要求,也相应降低了起重设备对地基结构的强度要求,通过逐级转运,也相应降低了起重设备对建筑物的侧向压力,避免对建筑物造成不利影响。1) The present invention uses two-stage lifting equipment to hoist heavy equipment in unenclosed buildings, which reduces the requirements for lifting equipment and correspondingly reduces the strength requirements of the lifting equipment on the foundation structure. Through step-by-step transport, The lateral pressure of the lifting equipment on the building is also correspondingly reduced to avoid adverse effects on the building.
2)本发明通过回填土体的设置,不仅有利于两级起重设备的进场,尤其是二级起重设备的进场和离场,通过第二级起重设备不仅可以方便对重型设备的吊装,也便于通过第二级起重设备对第一级起重设备的吊装。2) The present invention not only facilitates the entry and departure of two-level lifting equipment through the setting of backfilling soil, especially the entry and departure of two-level lifting equipment. The second-level lifting equipment can not only facilitate heavy equipment The hoisting is also convenient for hoisting the first-level lifting equipment through the second-level lifting equipment.
3)本发明通过在回填土体的两侧设置钢板桩,并通过钢丝绳拉紧,能够对回填土体起到挡土墙的作用,提高回填土体作为第二级起重设备地基的稳定性强,能够规避吊装荷载对建筑物的侧压力,保证未封闭建筑物的安全。3) In the present invention, steel sheet piles are set on both sides of the backfilled soil and tightened by steel wire ropes, which can act as a retaining wall for the backfilled soil and improve the stability of the backfilled soil as the foundation of the second-level lifting equipment Strong, can avoid the lateral pressure of the hoisting load on the building, and ensure the safety of unclosed buildings.
4)本发明通过在回填土体内设置钢板桩,能够将吊装荷载传递至基坑底部的持力岩层,从而进一步规避吊装荷载对建筑物的侧压力,提高了地基结构的竖向稳定性。4) The present invention can transmit the lifting load to the supporting rock layer at the bottom of the foundation pit by installing steel sheet piles in the backfill soil body, thereby further avoiding the lateral pressure of the lifting load on the building and improving the vertical stability of the foundation structure.
附图说明Description of the drawings
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention.
图1本发明实施例中车站主体结构平面示意图;Figure 1 A schematic plan view of the main structure of the station in the embodiment of the present invention;
图2本发明实施例中车站主体结构横剖面图;Figure 2 is a cross-sectional view of the main structure of the station in the embodiment of the present invention;
图3本发明实施例中车站主体结构纵面示意图;Figure 3 is a schematic longitudinal view of the main structure of the station in the embodiment of the present invention;
图4本发明实施例中回填土体处断面示意图;Figure 4 is a schematic cross-sectional view of the backfilled soil in the embodiment of the present invention;
图5本发明实施例中盾构部件吊装2台吊机占位示意图;Fig. 5 is a schematic diagram of the occupation of two cranes for hoisting shield components in the embodiment of the present invention;
图6本发明实施例中监测点布设示意图;Figure 6 is a schematic diagram of the layout of monitoring points in the embodiment of the present invention;
图7本发明实施例中吊机地基处理水平面示意图;Fig. 7 is a schematic diagram of the horizontal plane of foundation treatment of the crane in the embodiment of the present invention;
图8本发明实施例中钢板桩与钢丝绳连接横剖面示意图;Figure 8 is a schematic cross-sectional view of the connection between the steel sheet pile and the steel wire rope in the embodiment of the present invention;
图9本发明实施例中钢板桩与钢丝绳连接水平示意图;Figure 9 is a horizontal schematic diagram of the connection between the steel sheet pile and the steel wire rope in the embodiment of the present invention;
图10本发明实施例中钢管格构柱结构平面示意图;Figure 10 is a schematic plan view of the steel pipe lattice column structure in the embodiment of the present invention;
图11本发明实施例中钢管格构柱结构侧面示意图;Figure 11 is a schematic side view of the steel pipe lattice column structure in the embodiment of the present invention;
图12本发明实施例中汽车吊的俯视图;Figure 12 is a top view of the car crane in the embodiment of the present invention;
图中:1.混凝土加固层,2.回填土体,3.汽车吊,4.暂放平台,5.履带吊,6.车站主体结构,7.钢板桩,8.钢管,9.注浆管,10.钢丝绳,11.泡沫砖,12.反压土方,13.第一工字钢,14.混凝土,15.第二工字钢,16.第一钢板,17.第二钢板,18.方箱,19.盾构吊装孔,20.钢箱,21.支腿。In the picture: 1. Concrete reinforcement layer, 2. Backfill soil, 3. Truck crane, 4. Temporary platform, 5. Crawler crane, 6. Main structure of the station, 7. Steel sheet pile, 8. Steel pipe, 9. Grouting Pipe, 10. Wire rope, 11. Foam brick, 12. Back pressure earthwork, 13. First I-beam, 14. Concrete, 15. Second I-beam, 16. First steel plate, 17. Second steel plate, 18 .Square box, 19. Shield lifting hole, 20. Steel box, 21. Outrigger.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本发明提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that the following detailed descriptions are all illustrative and are intended to provide further description of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present invention belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使 用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terms used here are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprising" and/or "including" are used in this specification, they indicate There are features, steps, operations, devices, components, and/or combinations thereof.
正如背景技术所介绍的,现有技术中存在的不足,为了解决如上的技术问题,本发明提出了一种近邻未封闭建筑物的重型设备吊装方法,下面结合说明书附图,对本发明做进一步的阐述。As described in the background art, there are deficiencies in the prior art. In order to solve the above technical problems, the present invention proposes a method for hoisting heavy equipment in nearby unenclosed buildings. The following describes the present invention with reference to the accompanying drawings Elaborate.
本发明的一种典型的实施方式中,如图5所示,一种近邻未封闭建筑物的重型设备吊装方法,包括:In a typical implementation of the present invention, as shown in FIG. 5, a method for hoisting heavy equipment in a nearby unclosed building includes:
1)在未封闭建筑物顶部设置第一级起重设备,未封闭建筑物第一级起重设备一侧设置暂放平台;1) Install the first-level lifting equipment on the top of the unenclosed building, and set up a temporary platform on the side of the first-level lifting device of the unenclosed building;
2)在未封闭建筑物一侧设置回填土体2,在回填土体2的顶部设置第二级起重设备,暂放平台4设于第一级起重设备与第二级起重设备之间,回填土体2的高度在满足第二级起重设备工作要求的前提下取最小值,以利于减小回填土体方量降低施工成本及最大限度减小回填土体侧压力带来的系列不利影响。2) Set up the backfilled soil 2 on the side of the unclosed building, set the second-level lifting equipment on the top of the backfilled soil 2, and set the temporary platform 4 between the first-level lifting equipment and the second-level lifting equipment In between, the height of the backfilled soil 2 shall be taken to the minimum under the premise of meeting the requirements of the second-level lifting equipment, in order to reduce the amount of backfilled soil, reduce the construction cost and minimize the side pressure of the backfilled soil. Series adverse effects.
3)第一级起重设备从未封闭建筑物内部吊装重型设备至暂放平台4,然后通过第二级起重设备将起重设备从暂放平台吊装至建筑物外侧。3) The first-level lifting equipment hoists the heavy equipment from the unclosed building to the temporary platform 4, and then the second-level lifting equipment lifts the lifting equipment from the temporary platform to the outside of the building.
该吊装方法可应用于地铁主体车站未完全封闭的施工中,如图1所示,某轨道交通工程盾构机最大件质量为前盾130t、中盾120t,需要进行吊装,盾构接收车站的接收端主体结构只完成约30m,未形成封闭整体结构,基坑深度20m,车站主体结构周侧为基坑,无建筑物或地基结构进行支撑。This hoisting method can be applied to the construction where the main subway station is not completely enclosed. As shown in Figure 1, the maximum mass of a shield machine for a rail transit project is 130t for the front shield and 120t for the middle shield. Hoisting is required. The main structure of the receiving end is only completed for about 30m without forming a closed overall structure. The depth of the foundation pit is 20m. The surrounding side of the main structure of the station is a foundation pit, and there is no building or foundation structure to support.
为了降低吊装荷载对未封闭建筑物的不利影响所述第一级起重设备与所述第二级起重设备的额定起重荷载相同或相近,且皆满足吊装安全要求,其站位区域标高不同。In order to reduce the negative impact of lifting loads on unenclosed buildings, the rated lifting loads of the first-level lifting equipment and the second-level lifting equipment are the same or similar, and both meet the lifting safety requirements, the elevation of the station area different.
为保证第一级起重设备吊装荷载以均布荷载的方式传递,位于未封闭车站的顶部的第一级起重设备选用履带吊,履带吊的两条履带位于未封闭建筑物两个端头井中间的顶部,履带中心距与端头井中间顶部的纵梁中心距一致,这样给暂存平台提供一定的空间,也便于第一级起重设备进行吊装,履带吊可实现拼装,方便在建筑物顶部进行安装,规避了起重设备整机无法以自行走的方式到达站位区域的弊端。In order to ensure that the lifting load of the first-level lifting equipment is transmitted in a uniformly distributed load, the first-level lifting equipment located on the top of the unclosed station uses a crawler crane, and the two crawlers of the crawler crane are located at the two ends of the unclosed building At the top of the well, the track center distance is consistent with the center distance of the longitudinal beams at the top of the end well. This provides a certain space for the temporary storage platform and facilitates the hoisting of the first-level lifting equipment. The crawler crane can be assembled and is convenient for The installation on the top of the building avoids the drawback that the complete lifting equipment cannot reach the station area in a self-propelled manner.
进一步地,所述未封闭建筑物顶部通过钢箱以支撑所述的第一级起重设备, 通过钢箱的设置,能够缓冲并均匀分布第一级起重设备对建筑物顶部产生的应力。Further, the top of the unenclosed building is supported by a steel box to support the first-level lifting equipment, and the arrangement of the steel box can buffer and evenly distribute the stress generated by the first-level lifting equipment on the top of the building.
本实施例中,第二级起重设备为自行式轮式吊机,优选500t的汽车吊,既利于汽车吊及其所需吊装附件进场,又利于履带吊的组装;汽车吊有4个支腿21,四个支腿21均通过方箱18进行支撑。In this embodiment, the second-level lifting equipment is a self-propelled wheeled crane, preferably a 500t truck crane, which not only facilitates the entry of the truck crane and its required lifting accessories, but also facilitates the assembly of the crawler crane; there are 4 truck cranes The legs 21 and the four legs 21 are all supported by the square box 18.
优选500汽车吊的优点还在于汽车吊的四个支腿21以集中荷载型式传递,利于传力结构的设置及吊装荷载所产生侧压力的规避。The advantage of the preferred 500 truck crane is that the four outriggers 21 of the truck crane are transmitted in a concentrated load pattern, which facilitates the setting of the force transmission structure and the avoidance of lateral pressure generated by the hoisting load.
第一级起重设备优选350t的履带吊5,履带吊5的两条履带位于未封闭建筑物两个端头井中间的顶部,其履带中心距与车站顶部纵梁的中心距一致,暂放平台4靠近第二级起重设备设置,这样给暂存平台提供一定的空间,也便于第一级起重设备进行吊装,履带吊5可实现拼装,方便在建筑物顶部进行安装。The first-level lifting equipment is preferably a 350t crawler crane 5. The two crawlers of the crawler crane 5 are located on the top of the middle of the two end wells of the unclosed building. The center distance of the crawler is consistent with the center distance of the longitudinal beams on the top of the station. The platform 4 is arranged close to the second-level lifting equipment, so as to provide a certain space for the temporary storage platform and also facilitate the hoisting of the first-level lifting equipment. The crawler crane 5 can be assembled and installed on the top of the building.
未封闭建筑物顶部通过钢箱以支撑所述的第一级起重设备,通过钢箱的设置,能够缓冲第一级起重设备对建筑物顶部产生的应力,钢箱20也为方箱,其位于如图5所示的车站主体结构6的纵梁上方。The top of the unclosed building is supported by a steel box to support the first-level lifting equipment. The installation of the steel box can cushion the stress generated by the first-level lifting equipment on the top of the building. The steel box 20 is also a square box. It is located above the longitudinal beams of the main station structure 6 as shown in FIG. 5.
在设置第一级起重设备之前,需要进行如下步骤:Before setting up the first-level lifting equipment, the following steps are required:
1-1)对第二级起重设备站位区域及周边空间清理,确认需要回填的高度、挖除的边坡及边坡的反压范围,确认土方工程量;1-1) Clean up the second-level lifting equipment station area and surrounding space, confirm the height to be backfilled, the excavated slope and the back pressure range of the slope, and confirm the amount of earthwork;
1-2)根据盾构吊装方案确定的第二级起重设备旋转半径及站位空间位置要求,结合第二级起重设备外形尺寸及支腿全伸出的平面尺寸,确定四个支腿的平面中心距,根据支腿所垫方箱的尺寸放线,准确确定500t汽车吊3站位平面尺寸。1-2) According to the second-level hoisting equipment's rotation radius and station space location requirements determined according to the shield hoisting plan, combined with the second-level hoisting equipment's overall dimensions and the plane size of the outriggers, four outriggers are determined According to the size of the square box cushioned by the outriggers, the plane center distance of the 500t truck crane can be accurately determined.
1-3)对现有的基坑平台进行调整,如图4所示,对原状地面和一级坡平台进行调整,挖出土体,使得改造后的路面与回填区域对接,便于汽车吊的驶入或驶出,汽车吊3设于图4中的回填区域处。1-3) Adjust the existing foundation pit platform, as shown in Figure 4, adjust the undisturbed ground and the first grade slope platform, excavate the soil, so that the reconstructed road and the backfill area are connected, which is convenient for cranes When driving in or out, the car crane 3 is set at the backfill area in FIG. 4.
回填土体2内竖向设有若干处钢管格构柱结构,通过钢管格构柱结构的设置,其作为竖向传力构件,将第二级起重设备对回填土体的应力,通过钢管格构柱结构传递至基坑下部的岩层,从而有效避免了起重设备在吊装过程中对建筑物结构产生的侧向压力。There are several vertical steel pipe lattice column structures in the backfill soil 2. The steel pipe lattice column structure is used as a vertical force transmission member to reduce the stress of the second-level lifting equipment on the backfill soil through the steel pipe The lattice column structure is transferred to the rock below the foundation pit, thereby effectively avoiding the lateral pressure generated by the lifting equipment on the building structure during the hoisting process.
每一处所述钢管格构柱结构包括至少一根钢管8,钢管8内填充有混凝土14, 钢管格构柱结构底部设置第一钢板16,钢管格构柱结构顶部设置第二钢板17,且每一处钢管格构柱结构中相邻的两根钢管8通过连接件连接,连接件为第二工字钢15,如图10所示,相邻的两根钢管8之间设有多排连接件,钢管8内灌注混凝土、钢管格构柱结构中相邻钢管间通过袖阀注浆管注入水泥浆,有利于提高钢管格构柱结构的强刚度,保证竖向传力的可靠度。在未封闭建筑物一侧设置回填土体的步骤如下:Each of the steel tube lattice column structure includes at least one steel tube 8, filled with concrete 14, the bottom of the steel tube lattice column structure is provided with a first steel plate 16, and the top of the steel tube lattice column structure is provided with a second steel plate 17, and The two adjacent steel pipes 8 in each steel pipe lattice column structure are connected by a connecting piece, and the connecting piece is the second I-beam 15, as shown in Figure 10, there are multiple rows between two adjacent steel pipes 8 The connecting piece, the steel pipe 8 is filled with concrete, and the cement slurry is injected between the adjacent steel pipes in the steel pipe lattice column structure through the sleeve valve grouting pipe, which is beneficial to improve the strong rigidity of the steel pipe lattice column structure and ensure the reliability of vertical force transmission. The steps for setting backfill soil on the side of the unclosed building are as follows:
2-1)根据确定的500t汽车吊3的站位空间范围,划出需要加固地基的边界,即在基坑内未封闭建筑物侧壁的两侧(即基坑纵向方向的两侧)各设置一排钢板桩7,两排钢板桩7间隔设定距离设置,在靠近基坑侧壁钢板桩7外侧适当回填反压土方12,如图7所示,以加强钢板桩外侧稳定性,这样在钢板桩7一侧合理堆积土方反压钢板桩内侧的回填土体4;2-1) According to the determined station space range of the 500t truck crane 3, delineate the boundary of the foundation that needs to be reinforced, that is, set up on both sides of the side wall of the unclosed building in the foundation pit (ie, both sides in the longitudinal direction of the foundation pit) One row of steel sheet piles 7 and two rows of steel sheet piles 7 are arranged at a set distance, and the back-pressure earth 12 is appropriately backfilled on the outside of the steel sheet piles 7 near the side walls of the foundation pit, as shown in Figure 7, to strengthen the outer stability of the steel sheet piles. The backfill soil 4 on the inner side of the steel sheet pile 7 is reasonably piled with earthwork;
2-2)靠近车站主体结构6侧墙不小于2m的位置设置砂袋,以规避因钢板桩打设对车站结构的不利影响,钢板桩与车站主体结构侧墙间回填土方,回填土方处的车站主体侧墙部位按车站结构要求防水处理(为现有技术,不再赘述)并砌筑泡沫砖11后回填土方;2-2) Set sand bags at a position not less than 2m away from the side wall of the main structure 6 of the station to avoid the adverse effects of the steel sheet pile installation on the station structure. The earthwork is backfilled between the steel sheet pile and the side wall of the main structure of the station. The side wall of the main body of the station shall be water-proofed according to the requirements of the station structure (it is the existing technology and will not be repeated), and the foam brick 11 shall be laid and the earthwork shall be backfilled;
2-3)在基坑底面设置若干块第一钢板16,第一钢板16尺寸为1000×1000×20mm,在第一钢板16表面焊接钢管格构柱结构的三根钢管8,相邻的钢管格构柱结构间隔按设定距离设置;2-3) A number of first steel plates 16 are set on the bottom of the foundation pit. The size of the first steel plate 16 is 1000×1000×20mm. Three steel pipes 8 of steel pipe lattice column structure are welded on the surface of the first steel plate 16, adjacent steel pipe grids The column structure interval is set according to the set distance;
2-4)每一处钢板桩结构中相邻的钢管8焊接20#工字钢,制作完成钢管格构柱,在每根φ609钢管8外侧布设一根φ50袖阀管,3根钢管的中心位置布设1根注浆管9(φ50袖阀管),袖阀管9可靠固定并做好防护,保证土体回填时袖阀管不被损坏,并确认钢管格构柱的中心位置中心尺寸与500t汽车吊支腿的全伸出的平面中心尺寸的一致性;2-4) The adjacent steel pipe 8 in each steel sheet pile structure is welded with 20# I-steel to complete the steel pipe lattice column. A φ50 sleeve valve tube is arranged outside each φ609 steel pipe 8 and the center of the 3 steel pipes A grouting pipe 9 (φ50 sleeve valve pipe) is arranged at the position. The sleeve valve pipe 9 is reliably fixed and protected to ensure that the sleeve valve pipe is not damaged when the soil is backfilled, and confirm that the center position of the steel pipe lattice column is consistent with the center size The uniformity of the plane center size of the fully extended plane of the 500t truck crane leg;
2-5)按设计要求分层回填土体,按设计要求压实并检测压实度,在回填土体分层设置过程中,两排钢板桩之间通过设置钢丝绳10进行连接,钢丝绳10分层设置,如图8和图9所示;2-5) Backfill the soil in layers according to the design requirements, compact according to the design requirements and check the degree of compaction. During the layered setting of the backfill soil, the two rows of steel sheet piles are connected by a wire rope 10, and the wire rope 10 points Layer settings, as shown in Figure 8 and Figure 9;
2-6)回填土体2分层设置后需要进行碾压,土体碾压过程中需防止钢管格构柱被撞击,同时监测靠近车站主体结构6处的砂袋位移情况,根据500t汽车吊的站位及吊装荷载的受力情况,靠近车站主体结构6处应轻压,保证车站主体 结构6免受回填土体侧压力影响;两侧钢板桩内侧1m范围应按设计要求的压力进行碾压;2-6) The backfilled soil body 2 needs to be rolled after layering. The steel pipe lattice column needs to be prevented from being hit during the soil rolling process. At the same time, the displacement of the sandbags near the main structure of the station shall be monitored. According to the 500t truck crane The position of the station and the force of the hoisting load should be lightly pressed at 6 places close to the main structure of the station to ensure that the main structure of the station 6 is not affected by the side pressure of the backfilled soil; the inner 1m range of the steel sheet piles on both sides should be rolled according to the design requirements. Pressure
2-7)土体回填至钢管8顶部时在钢管顶部设置第二钢板17,如图11所示,第二钢板17尺寸为1000×1000×20mm,第二钢板17留有φ200混凝土浇筑孔,在第二钢板及回填土体上部铺设钢筋网,并浇筑40cm混凝土加固层,同时向钢管格构柱的钢管内填充混凝土并按要求振捣密实。2-7) When the soil is backfilled to the top of the steel pipe 8, a second steel plate 17 is installed on the top of the steel pipe. As shown in Figure 11, the size of the second steel plate 17 is 1000×1000×20mm, and the second steel plate 17 has a φ200 concrete pouring hole. Lay steel mesh on the second steel plate and the upper part of the backfill soil, and pour a 40cm concrete reinforcement layer. At the same time, fill the steel pipe of the steel pipe lattice column with concrete and vibrate as required.
需要注意的是,钢板桩7包括若干相互扣合的拉森板,拉森板断面为U型,相互扣合的拉森板有利于提高钢板桩7的抗弯刚度,钢丝绳10分多层多列连接两侧的拉森板。It should be noted that the steel sheet pile 7 includes a number of Lassen plates interlocked with each other. The cross-section of the Lassen plates is U-shaped. The interlocked Lassen plates are beneficial to improve the bending rigidity of the steel sheet pile 7. Columns connect the Larsen boards on both sides.
需要说明的是,第二钢板17与钢管8焊接连接,且第一钢板16和第二钢板17的尺寸均大于相应钢管格构柱结构中钢管8的尺寸。每一处的钢管格构柱结构均包括三根钢管8,三根钢管8构成等边三角形的三个点进行设置,三个钢管8呈等边三角形布置,中心距1.5m。钢管格构柱结构包括至少四处,四处钢管格构柱结构构成矩形的四个点进行设置,这样与起重设备如汽车吊3的四个支腿相对应,能够有效将汽车吊支腿对地基的应力进行向下传递,将起重设备产生的侧向力进行分散并传到基坑底部岩层。It should be noted that the second steel plate 17 is welded to the steel pipe 8, and the sizes of the first steel plate 16 and the second steel plate 17 are both larger than the size of the steel pipe 8 in the corresponding steel pipe lattice column structure. The steel pipe lattice column structure at each location includes three steel pipes 8, which are arranged at three points of an equilateral triangle. The three steel pipes 8 are arranged in an equilateral triangle with a center distance of 1.5m. The steel pipe lattice column structure includes at least four places. The four steel pipe lattice column structures form four rectangular points to be arranged, so that they correspond to the four legs of the lifting equipment such as the car crane 3, which can effectively connect the car crane legs to the foundation. The stress is transferred downward, and the lateral force generated by the lifting equipment is dispersed and transmitted to the rock formation at the bottom of the foundation pit.
在吊装全过程中实时监测沉降,主要布设于汽车吊3的两侧、回填土方12的两侧和建筑物的顶部,这样可以监测车站主体结构6的沉降,还需要对基坑坡顶的竖向、水平位移进行监测;图6所示为监测点布设示意图,吊装前取得监测点的初始值,吊装过程中实时监控,以确保吊装安全。The settlement is monitored in real time during the whole process of hoisting. It is mainly arranged on both sides of the truck crane 3, the two sides of the backfill earthwork 12 and the top of the building, so that the settlement of the main structure 6 of the station can be monitored. Horizontal and horizontal displacement are monitored; Figure 6 shows the schematic diagram of the monitoring point layout. The initial value of the monitoring point is obtained before hoisting, and real-time monitoring is performed during the hoisting process to ensure the safety of hoisting.
混凝土加固层1浇筑完成后按技术要求养护,强度不低于设计要求的50%时,通过预埋袖注浆阀管进行静压注浆,以提高格构钢管格构柱间土体的密实度,注浆压力不宜高于4bar。After the concrete reinforcement layer 1 is poured, it is maintained according to the technical requirements. When the strength is not less than 50% of the design requirements, static pressure grouting is performed through the embedded sleeve grouting valve pipe to improve the compactness of the soil between the lattice steel pipe lattice columns The grouting pressure should not be higher than 4bar.
在混凝土加固层1达到设计强度后,开始盾构设备吊装。500t汽车吊进场按站位要求站位、安装配重、检查吊具、锁具,完成验收工作。按设计方案要求,350t履带吊进场、由500t汽车吊将其按部件吊到车站顶部进行组装、安装配重、检查吊具、锁具,完成验收工作。按吊装方案要求开始吊装作业,350t履带吊5将从盾构吊装孔19将盾构机部件吊出、翻身,放于暂放平台4,500t汽车吊3二次吊装盾构部件,将部件由车站顶板吊起,转动吊机主臂,将盾构部件放于转 运平板车上完成吊装作业。重复上述步骤,完成全部吊装作业。After the concrete reinforcement layer 1 reaches the design strength, the shield equipment hoisting starts. The 500t truck crane enters the site according to the requirements of the station, installs the counterweight, checks the spreaders and locks, and completes the acceptance work. According to the requirements of the design plan, a 350t crawler crane enters the site, and a 500t truck crane will lift it to the top of the station according to its parts for assembly, installation of counterweights, inspection of spreaders and locks, and completion of the acceptance work. Start the hoisting operation according to the requirements of the hoisting plan. The 350t crawler crane 5 will hoist and turn over the shield machine parts from the shield hoisting hole 19, and place it on the temporary platform. The top of the station is hoisted, the main boom of the crane is rotated, and the shield components are placed on the transfer flatbed to complete the hoisting operation. Repeat the above steps to complete all lifting operations.
其中,钢丝绳10设置方法如下:Among them, the setting method of the wire rope 10 is as follows:
2-5-1)在一排钢板桩的外侧安放第一工字钢13,钢丝绳10缠绕该工字钢并用卡扣固定,钢丝绳10穿过钢板桩7后到另一排钢板桩外侧的工字钢;2-5-1) Place the first I-beam 13 on the outside of a row of steel sheet piles. The steel wire rope 10 is wound around the I-beam and fixed with buckles. The steel wire rope 10 passes through the steel sheet pile 7 to the outside of another row of steel sheet piles. Word steel
2-5-2)通过紧绳器拉紧钢丝绳10后再用卡扣固定钢丝绳的另一端部。2-5-2) After the wire rope 10 is tightened by the rope tightener, the other end of the wire rope is fixed with a buckle.
另外,需要注意的是,在吊装作业完成后剪断钢丝绳,回填土体两侧的钢板桩进行回收。In addition, it should be noted that after the lifting operation is completed, the wire rope is cut, and the steel sheet piles on both sides of the soil are backfilled for recovery.
本实施例提供的吊装方法,可针对未完全封闭的建筑物内的重型设备进行吊装,第一级起重设备从未封闭建筑物内侧将重型设备进行吊装至暂放平台,再由第二级起重设备进行吊装,这样无需仅依靠一个较大的起重设备进行吊装,降低了对起重设备的吨数要求,通过回填土体的设置方便起重设备的进场和离场,钢管格构柱结构的设置,将第二吊装设备的吊装荷载传递到基坑底部的岩层,规避了起重设备及吊装荷载对建筑物产生侧向压力的不利影响。The hoisting method provided in this embodiment can be used for hoisting heavy equipment in a building that is not completely enclosed. The first-level lifting equipment hoists the heavy equipment to the temporary platform from the inside of the unclosed building, and then the second-level The lifting equipment is hoisted, so there is no need to rely only on a larger lifting equipment for lifting, which reduces the tonnage requirements of the lifting equipment. The setting of backfill soil facilitates the entry and departure of the lifting equipment. The arrangement of the column structure transmits the hoisting load of the second hoisting equipment to the rock layer at the bottom of the foundation pit, avoiding the adverse effects of the hoisting equipment and the hoisting load on the building's lateral pressure.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The foregoing descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention can have various modifications and changes. Any modification, equivalent replacement, improvement, etc., made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

  1. 一种近邻未封闭建筑物的重型设备吊装方法,其特征在于,包括:A method for hoisting heavy equipment for nearby unclosed buildings, which is characterized in that it comprises:
    在未封闭建筑物顶部设置第一级起重设备,未封闭建筑物顶部第一级起重设备一侧设置暂放平台;Install the first-level lifting equipment on the top of the unenclosed building, and set up a temporary platform on the side of the first-level lifting device on the top of the unenclosed building;
    在未封闭建筑物一侧设置回填土体,在回填土体的顶部设置第二级起重设备,暂放平台设于第一级起重设备与第二级起重设备之间;Set up the backfilled soil on the side of the unclosed building, set the second-level lifting equipment on the top of the backfilled soil, and set the temporary platform between the first-level lifting equipment and the second-level lifting equipment;
    第一级起重设备从未封闭建筑物内部吊装重型设备至暂放平台,然后通过第二级起重设备将需吊装的重型设备从暂放平台吊装至建筑物外侧。The first-level lifting equipment never closes the inside of the building to hoist heavy equipment to the temporary platform, and then use the second-level lifting equipment to hoist the heavy equipment from the temporary platform to the outside of the building.
  2. 根据权利要求1所述的一种近邻未封闭建筑物的重型设备吊装方法,其特征在于,所述第一级起重设备与所述第二级起重设备的额定起重荷载相同或相近,且皆满足吊装安全要求,其站位区域标高不同。The method for hoisting heavy equipment near an unenclosed building according to claim 1, wherein the rated lifting loads of the first-level lifting equipment and the second-level lifting equipment are the same or similar, And they all meet the lifting safety requirements, and the elevation of the station area is different.
  3. 根据权利要求1所述的一种近邻未封闭建筑物的重型设备吊装方法,其特征在于,所述第一级起重设备为履带吊,履带吊的两条履带位于未封闭建筑物两个端头井中间的顶部。The method for hoisting heavy equipment adjacent to an unclosed building according to claim 1, wherein the first-level lifting equipment is a crawler crane, and two crawlers of the crawler crane are located at two ends of the unclosed building. The top of the head in the middle of the well.
  4. 根据权利要求1所述的一种近邻未封闭建筑物的重型设备吊装方法,其特征在于,所述未封闭建筑物顶部通过钢箱以支撑所述的第一级起重设备。The method for hoisting heavy equipment adjacent to an unclosed building according to claim 1, wherein the top of the unclosed building is supported by a steel box to support the first-level lifting equipment.
  5. 根据权利要求1所述的一种近邻未封闭建筑物的重型设备吊装方法,其特征在于,所述回填土体内竖向设有若干处钢管格构柱结构。The method for hoisting heavy equipment near an unclosed building according to claim 1, wherein a plurality of steel pipe lattice column structures are vertically arranged in the backfilled soil body.
  6. 根据权利要求5所述的一种近邻未封闭建筑物的重型设备吊装方法,其特征在于,每一处所述钢管格构柱结构包括至少一根钢管,钢管内填充有混凝土,钢管格构柱结构底部设置第一钢板,钢管格构柱结构顶部设置第二钢板,且每一处钢管格构柱结构中相邻的两根钢管通过连接件连接,相邻的两根钢管之间设有多排连接件。The method for hoisting heavy equipment for nearby unclosed buildings according to claim 5, wherein each of the steel pipe lattice column structure includes at least one steel pipe, the steel pipe is filled with concrete, and the steel pipe lattice column structure The first steel plate is set at the bottom of the structure, the second steel plate is set on the top of the steel pipe lattice column structure, and the two adjacent steel pipes in each steel pipe lattice column structure are connected by connecting pieces, and there are multiple steel pipes between the adjacent two steel pipes.排连接件。 Row connectors.
  7. 根据权利要求1所述的一种近邻未封闭建筑物的重型设备吊装方法,其特征在于,所述在未封闭建筑物一侧设置回填土体的步骤如下:The method for hoisting heavy equipment adjacent to an unclosed building according to claim 1, wherein the step of setting backfill soil on one side of the unclosed building is as follows:
    在基坑底面竖向设置钢管格构柱结构的钢管,相邻的钢管格构柱结构间隔按设定距离设置;Vertically install steel pipes of steel pipe lattice column structure on the bottom surface of the foundation pit, and set the interval between adjacent steel pipe lattice columns according to the set distance;
    在基坑内未封闭建筑物侧壁的两侧各设置一排钢板桩,两排钢板桩间隔按设定距离设置;Set up a row of steel sheet piles on both sides of the side wall of the unclosed building in the foundation pit, and set the interval between the two rows of steel sheet piles according to the set distance;
    两排钢板桩之间通过设置钢丝绳进行连接,钢丝绳分层设置,在钢丝绳分层 设置的过程中,逐渐在两排钢板桩之间回填土体;The two rows of steel sheet piles are connected by setting steel wire ropes, and the steel wires are arranged in layers. During the layered installation of the steel wire ropes, soil is gradually backfilled between the two rows of steel sheet piles;
    土体回填至钢管顶部标高一致时,在钢管顶部设置第二钢板,在第二钢板及回填土体顶部铺设钢板网并浇筑混凝土加固层,同时向钢管格构柱的钢管内灌注混凝土。When the soil is backfilled to the same elevation on the top of the steel pipe, a second steel plate is installed on the top of the steel pipe, expanded steel mesh is laid on the top of the second steel plate and the backfilled soil, and a concrete reinforcement layer is poured, while concrete is poured into the steel pipe of the steel pipe lattice column.
  8. 根据权利要求7所述的一种近邻未封闭建筑物的重型设备吊装方法,其特征在于,所述钢丝绳设置方法如下:The method for hoisting heavy equipment for nearby unclosed buildings according to claim 7, wherein the method for setting the steel wire rope is as follows:
    在一排钢板桩的外侧安放工字钢,钢丝绳绕过该工字钢的端部用卡扣固定,钢丝绳穿过钢板桩后到另一排钢板桩外侧的工字钢;Place the I-beam on the outer side of a row of steel sheet piles, the steel wire rope will go around the end of the I-beam and fasten it with a buckle.
    通过紧绳器拉紧钢丝绳后再用卡扣固定钢丝绳的另一端部。After the wire rope is tightened by the rope tightener, the other end of the wire rope is fixed with a buckle.
  9. 根据权利要求7所述的一种近邻未封闭建筑物的重型设备吊装方法,其特征在于,吊装施工完成后剪断钢丝绳,对回填土体两侧的钢板桩进行回收。The method for hoisting heavy equipment for nearby unclosed buildings according to claim 7, characterized in that the steel wire ropes are cut after the hoisting construction is completed, and the steel sheet piles on both sides of the backfilled soil are recovered.
  10. 根据权利要求1所述的一种近邻未封闭建筑物的重型设备吊装方法,其特征在于,所述回填土体的高度在满足第二级起重设备工作要求的前提下取最小值。The method for hoisting heavy equipment of a nearby unclosed building according to claim 1, wherein the height of the backfilled soil is taken to the minimum value on the premise that the working requirements of the second-level lifting equipment are met.
PCT/CN2019/110663 2019-07-01 2019-10-11 Hosting method for heavy apparatus close to unsealed building WO2021000443A1 (en)

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