WO2020258285A1 - 料斗结构、理杯装置及试杯准备方法 - Google Patents
料斗结构、理杯装置及试杯准备方法 Download PDFInfo
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- WO2020258285A1 WO2020258285A1 PCT/CN2019/093834 CN2019093834W WO2020258285A1 WO 2020258285 A1 WO2020258285 A1 WO 2020258285A1 CN 2019093834 W CN2019093834 W CN 2019093834W WO 2020258285 A1 WO2020258285 A1 WO 2020258285A1
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- cup
- test
- test cup
- hook
- beading
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/48—Biological material, e.g. blood, urine; Haemocytometers
- G01N33/50—Chemical analysis of biological material, e.g. blood, urine; Testing involving biospecific ligand binding methods; Immunological testing
- G01N33/86—Chemical analysis of biological material, e.g. blood, urine; Testing involving biospecific ligand binding methods; Immunological testing involving blood coagulating time or factors, or their receptors
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N35/00—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
- G01N35/02—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations
Definitions
- This application relates to the technical field of medical devices, and in particular to a hopper structure, a cup arrangement device and a test cup preparation method.
- the magnetic bead method which uses the electrical signal generated by the cutting of the magnetic line of force during the swing of the magnetic bead to monitor the swing amplitude of the magnetic bead.
- the freezing point is determined to 50%;
- another detection method is the optical method.
- the optical hemagglutination meter measures the coagulation function according to the change of turbidity during the plasma coagulation process.
- test cups in the existing cup-plate assembly generally use rectangular test cups.
- the replacement process is troublesome and the replacement The detection needs to be stopped at times, which affects the overall detection efficiency and poor user experience.
- This application provides a hopper structure, a cup sorting device, and a test cup preparation method. Not only can the test cups be scattered in the silo, but also when the amount of test cups is insufficient, the test items can be directly sent to the silo. Adding test cups to the system makes the operation easier and improves the detection efficiency.
- a hopper structure for a blood coagulation analysis and detection system including a hopper for accommodating test cups, a hook cup assembly and a reversing guide groove
- the hook cup assembly includes a rotating shaft and a device A turntable with at least one test cup hook, the turntable is rotatably installed in the bin through the rotating shaft, so that the test cup hook can be inserted into the mouth of the test cup with the rotation of the turntable and the test cup Cup lifting
- the reversing guide groove includes a cup receiving section and an adjustment section, the part of the rotating track of the test cup being lifted by the test cup hook passes through the cup receiving section, and the cup receiving mouth of the cup receiving section rotates and is in a falling state The test cup hook to catch the test cup lifted by the test cup hook;
- the adjustment section communicates with the cup receiving section to adjust the test cup to a preset direction;
- the reversing guide groove faces the hook cup assembly
- the side wall is provided with a passage for the
- a cup sorting device including a base, an alignment mechanism installed on the base, and a bead adding mechanism for adding magnetic beads to the test cup on the conveying base
- the alignment mechanism includes a conveying seat and a drive assembly, the drive assembly is used to drive the test cup on the conveying seat; the hopper structure is installed on the base, and the hopper structure is replaced
- the discharge port of the guide groove corresponds to the position of the conveying seat, so that the test cup can enter the conveying seat through the reversing guide groove.
- a test cup preparation method is implemented by a cup sorting device, and the cup sorting device includes a hopper structure and an alignment mechanism, a beading mechanism, and a controller;
- the hopper structure transports the empty test cups to the conveying seat of the entire row mechanism;
- the controller obtains the test items corresponding to the test cups in the conveying seat and the corresponding test methods; if the test items applied to the test cup correspond to the magnetic bead method, Then the controller outputs a bead adding instruction to the bead adding mechanism; the bead adding mechanism adds magnetic beads to the corresponding test cup on the conveying seat according to the bead adding instruction;
- the alignment mechanism drives the test cup to the bottom One process.
- this application designs a hopper structure, a cup arrangement device, and a test cup preparation method, including a silo, a hook cup assembly, and a reversing guide groove, wherein the hook cup assembly includes a device A turntable with at least one test cup hook, so that the test cup hook can be inserted into the mouth of the test cup with the rotation of the turntable and lift the test cup, and the reversing guide groove is used to adjust the test cup to The preset direction, so that the test cups can be scattered directly in the silo, and the test cup hook will lift the test cup when the turntable rotates, and then adjust the test cup to the preset direction by changing the guide groove, not only operation It is simpler and also improves the detection efficiency.
- FIG. 1 is a schematic structural diagram of a cup sorting device provided by an embodiment of the present application
- Figure 2 is a schematic cross-sectional view of the cup arrangement device in Figure 1;
- Fig. 3 is an exploded schematic diagram of the cup sorting device in Fig. 1;
- FIG. 4 is a schematic cross-sectional view of the hook cup assembly in FIG. 1 installed in the silo assembly;
- Figure 5 is a schematic diagram of the structure of the silo assembly in Figure 1;
- Figure 6 is an exploded schematic view of the silo assembly in Figure 1;
- Figure 7 is an exploded schematic diagram of the reversing guide groove and silo assembly in Figure 1;
- Figure 8 is a schematic diagram of the structure of the silo in Figure 1;
- Fig. 9 is a schematic structural diagram of the reversing guide groove in Fig. 1;
- Fig. 10 is another structural schematic diagram of the reversing guide groove in Fig. 1;
- FIG. 11 is a schematic diagram of the structure of the first side plate in FIG. 1;
- Fig. 12 is a schematic structural diagram of the second side plate in Fig. 1;
- Figure 13 is an exploded schematic view of the hook cup assembly in Figure 1;
- Fig. 14 is an exploded schematic diagram of the turntable in Fig. 1;
- Figure 15 is a schematic diagram of the structure of the test cup hook in Figure 1;
- FIG. 16 is an exploded schematic diagram of the first driving part in FIG. 1;
- FIG. 17 is an exploded schematic diagram of the entire column mechanism in FIG. 1;
- Figure 18 is a schematic diagram of the structure of the transport seat in Figure 1;
- Fig. 19 is a partial structural diagram of the driving assembly in Fig. 1;
- FIG. 20 is a schematic diagram of the structure of the cup transport mechanism in FIG. 1;
- Figure 21 is an exploded schematic view of the stopper in Figure 1;
- Figure 22 is an exploded schematic view of the feeder in Figure 1;
- Figure 23 is a schematic diagram of the structure of the beading mechanism in Figure 1;
- Figure 24 is a partial exploded schematic view of the beading mechanism in Figure 1;
- Figure 25 is a partial exploded schematic view of the beading mechanism in Figure 1;
- FIG. 26 is a schematic cross-sectional view of a cup sorting device according to another embodiment of the present application.
- Figure 27 is an exploded schematic view of the beading mechanism in Figure 26;
- Fig. 28 is a schematic structural diagram of the top pillar in Fig. 26;
- Figure 29 is a schematic cross-sectional view of the beading mechanism in Figure 26;
- Fig. 30 is another schematic cross-sectional view of the beading mechanism in Fig. 26.
- Hook cup assembly 121, test cup hook; 1211, hook; 1211a, first end of hook; 1211b, second end of hook; 1211c, arc surface of hook; 1212, hook handle; 122 , Rotating shaft; 123, turntable; 1231, first locking disk; 1231a, hook groove; 1232, second locking disk; 1233, rotating shaft locking block; 1233a, rotating shaft fixing part; 13, reversing guide groove; 131, Cup receiving section; 1311, cup receiving port; 132, adjusting section; 1322, discharge port; 14, first driving part; 141, first driving motor; 142, first driving wheel; 143, first driven wheel; 144 15. First transmission belt; 15.
- first side plate 151, first side plate body; 1511, first side plate mounting part; 152, first bearing mount; 153, first bearing member; 154, snap ring; 16.
- Beading mechanism 41. Magnetic bead storage box; 411. Beading tube; 412. Magnetic bead stirrer; 413. Top column movable cavity; 42. Switch assembly; 421. Beading retaining ring; 421.
- Beading stopper 4211 closed section; 4212, bead row section; 4213, hollow section; 4214, bead wheel mounting part; 4215, retaining ring bead hole; 4216, containing cavity; 4217, retaining ring bead row hole; 422, Beading wheel; 4221, beading groove; 4222, beading wheel shaft; 423, third bearing member; 424, fourth bearing member; 425, bearing fasteners, 426, handwheel, 43, switch controller; 431 , The third drive motor; 44, the second optocoupler assembly; 451, the top column drive member; 452, the elastic member; 461, the top column; 4611, the magnetic bead injection port; 4612, the perforation hole; 4613, the limit slot; 462. Limiting parts; 463. Locking hardware; 464. Separating column;
- cup transport mechanism 51. Feeding part; 511. Optocoupler stopper; 512. Feeding port; 513. Belt fixing block; 52. Stopper; 521. Stopper; 522. Stopper resetting part; 523.
- a cup arrangement device of the present application is used in a blood coagulation analysis and detection system, and includes a hopper structure 10, a base 20, an alignment mechanism 30, and a beading mechanism 40.
- the hopper structure 10, the alignment mechanism The mechanism 30 and the beading mechanism 40 are both installed on the base 20.
- the alignment mechanism 30 includes a conveying base 31 and a driving assembly 32.
- the driving assembly 32 is used to drive the test cup 100 on the conveying base 21.
- the beading mechanism 40 is used to convey The test cup 100 on the seat 31 is filled with magnetic beads.
- a reversing guide groove 13 is provided in the hopper structure 10, and the discharge port of the reversing guide groove 13 corresponds to the position of the conveying seat 31, so that the test cup 100 can enter the conveying seat 31 through the reversing guide groove 13 in.
- the discharge port of the reversing guide groove 13 corresponds to the position of the conveying seat 31, so that the test cup 100 can be directly added to the hopper mechanism 10, especially for testing
- the number of test cups 100 is insufficient in the process, there is no need to replace the cup and tray storing the test cup 100 as in the traditional way, and the detection needs to be stopped during the cup and tray replacement process, which affects the overall detection efficiency and poor user experience.
- the magnetic bead method uses the electrical signal generated by the cutting of the magnetic line of force in the process of magnetic bead swing to monitor the swing amplitude of the magnetic bead;
- the coagulometer is based on the change of turbidity during plasma coagulation to determine the coagulation function.
- the test cup 100 in the cup plate is added with magnetic beads. When only the optical method is used for detection, the magnetic beads in the test cup 100 are unnecessary, which causes a waste of resources.
- the measurement area passed by the optical method needs to be selected at a position above the magnetic beads with a sufficient safe distance.
- the rise of the detection liquid level will increase the usage of samples and reagents, especially the expensive reagents, which makes the detection The cost of the project has risen.
- the bead adding mechanism 40 in the present application can add magnetic beads to the test cup 100 on the conveying base 31 according to the needs of the test item, which not only does not cause waste of resources, but also does not need to add samples and reagents when performing optical detection.
- the usage amount of reagents reduces the test cost of reagents.
- the hopper structure 10 further includes a silo 11 and a hook cup assembly 12, the silo 11 is used to accommodate the test cup 100, and the hook cup assembly 12 includes a rotating shaft 122 and a turntable 123, At least one test cup hook 121 is provided on the turntable 123.
- the turntable 123 is rotatably installed in the silo 11 through the rotating shaft 122, the test cup hook 121 can be inserted into the mouth of the test cup 100 along with the rotation of the turntable 123, and the test cup 100 Filed.
- the reversing guide groove 13 includes a cup receiving section 131 and an adjusting section 132.
- the test cup hook 121 lifts a part of the rotation track of the test cup 100 through the cup receiving section 131, wherein the cup receiving section
- the cup receiving opening 1311 of 131 faces the test cup hook 121 that is rotating and in a falling state to catch the test cup 100 lifted by the test cup hook 121.
- the adjusting section 132 communicates with the cup receiving section 131.
- the adjustment section 132 and the cup receiving section 131 may be integrally connected, or may be connected in sections.
- the adjusting section 132 is integrally connected with the cup receiving section 131 to adjust the test cup 100 to a preset direction.
- the reversing guide groove 13 is provided with a channel 133 facing the side wall of the hook cup assembly for the test cup hook 121 to pass through.
- the turntable 123 is rotatably installed in the bin 11 through the rotating shaft 122, and at least one test cup hook 121 is provided on the turntable 123.
- the test cup 100 can be directly scattered in the silo 11, when the turntable 123 rotates, the test cup hook 121 lifts the test cup 100 and puts it into the cup receiving port 1311, and the test cup 100 enters the adjustment section 132 through the cup receiving section 131
- the adjustment section 132 is used to adjust the test cup 100 to a preset direction, which is not only simple to operate, but also improves the detection efficiency.
- the cup-bearing section 131 is in the shape of an arc, and the center of the cup-bearing section 131 is eccentric to the left with respect to the axis of the turntable 123 by a distance K, K Less than or equal to 5mm and greater than or equal to 0, this not only ensures that part of the rotating track of the test cup hook 121 can drive the test cup 100 through the cup receiving section 131, but also ensures that the test cup 100 can pass through the adjustment section 132 after being separated from the test cup hook 121 Adjust to the preset direction.
- the cup receiving section 131 and the turntable 123 are arranged as concentric circles.
- test cup hook 121 makes a circular motion with the axis of the turntable 123, and the test cup hook 121 lifts the test cup 100 during the rotation and then enters the reversing guide groove. 13 in.
- the test cup 100 separates from the test cup hook 121 and moves along the direction of the reversing guide groove 13.
- the reversing guide groove 13 is designed in an arc shape, so that not only will not affect the overall appearance of the hopper structure 10, but also avoid the collision of the test cup hook 121 with the reversing guide groove 13, and the reversing groove 13 can be used to transfer the test cup 100 Adjust to the preset direction to achieve the effect of killing two birds with one stone.
- the cup receiving mouth 1311 of the cup receiving section 131 has a trumpet-shaped structure, and the edge of the large mouth expands outward toward the rotating and falling test cup hook 121 ,
- the small mouth is retracted and connected to the adjustment section 132, so that the cup hook 121 can easily enter the cup receiving section 131 from the cup opening 1311, and at the same time, the adjustment section 132 can be used to adjust the test cup 100 to a preset direction.
- the internal size of the section 132 is adapted to the size of the test cup 100, which prevents the test cup 100 from turning over in the adjustment section and makes it difficult to adjust the test cup 100 to the preset direction.
- the cup connecting section 131 and the adjusting section 132 are round The arc transition can also prevent the test cup 100 from getting stuck in the reversing groove 13 and affecting the detection efficiency.
- the adjusting section 132 is connected to the cup receiving section 131 in the vertical direction, and one end of the adjusting section 132 is provided with a discharge port 1322, and the adjusting section 132 The other end is connected to the cup connection section 131, so that the test cup 100 can be directly used to leave the test cup hook 121 and can be discharged through the adjustment section 132 under the action of gravity. No other power is required to drive the test cup 100 from the adjustment section 132.
- the discharge is not only simple in design, but also low in manufacturing cost.
- the angle ⁇ between the cup opening 1311 of the cup receiving section 131 and the longitudinal section passing through the rotating shaft 122 and opposite to the cup opening 1311 is less than 20 degrees.
- ⁇ is 0 degrees or 15 degrees to ensure that the test cup hook 121 can smoothly bring the test cup 100 into the cup receiving opening 1311.
- the bottom surface of the silo 11 is an inverted cone slope inclined to the middle, so that the test cup 100 can move from both sides of the silo 11 to the middle. Change to the corresponding position of the guide groove 13.
- the bottom of the silo 11 is composed of a first bottom plate 113, a second bottom plate 114, and a third bottom plate 115 on both sides of the bottom.
- the position of the third bottom plate 115 is similar to that of the silo 11
- the reversing guide groove installation portion 111 in 11 corresponds to the first bottom plate 113 and the second bottom plate 114 inclined from the edges on both sides of the silo 11 toward the third bottom plate 115, and the first bottom plate 113, the second bottom plate 114 and the third bottom plate All 115 are inclined toward one side of the reversing guide groove installation portion 111.
- test cup 100 When the test cup 100 is inserted from the test cup 100 inserting opening 112 in the silo 11, the test cup 100 will slide along the inserting opening toward the reversing guide groove mounting portion 111, and the test cups 100 on both sides of the silo 11 will follow the first A bottom plate 113 and a second bottom plate 114 slide toward the third bottom plate 115 so that the cup hook 121 on the hook cup assembly 12 can lift the cup 100 and put it into the reversing groove 13.
- a stirring structure 116 is provided in the silo 11, and the stirring structure 116 can be any structure.
- This application does not make any restriction. The purpose is to enable the test cup 100 to be removed from the two silo 11 The lateral middle part moves to the position corresponding to the reversing guide groove 13, and the cup hook 121 to be tested is lifted, especially when the bottom of the silo 11 is flat.
- the stirring structure 116 includes a first stirring side plate 1161 and a second stirring side plate 1162. When the test cup 100 enters the silo 11, the first stirring side plate 1161 and the second stirring side plate 1162 drive the test cup. 100 moves toward the reversing guide groove 13 so that the test cup hook 121 can lift the test cup 100 through the mouth of the test cup 100 and put it into the reversing guide groove 13.
- the hook cup assembly 12 can also be used as a stirring structure.
- the test cup hook 121 includes a hook handle 1212 and a hook 1211, wherein the hook 1211 is formed by bending one end of the hook handle 1212, and the test cup
- the structure of the hook 121 is an L-shaped structure.
- the test cup hook 121 is made of a stainless steel rod, and/or the hook 1211 has a hook first end 1211a and a hook second end 1211b connected to the hook handle 1212, and the first end 1211a of the hook
- the diameter gradually decreases toward the opposite direction of the hook handle 1212 and forms a tip body, and/or the end surface edge of the tip body is provided with a hook arc surface 1211c, which not only facilitates the test cup hook 121 to be inserted into the test cup 100 mouth of the test cup 100 to facilitate The test cup 100 is lifted without causing damage to the test cup 100, such as scratching on the surface of the test cup 100, which affects the test result.
- the shortest distance between the end surface of the tip body and the second end 1211b of the adjacent hook is greater than the height of the test cup 100, that is, between the end surface of the first end 1211a of the hook and the second end 1211b of the adjacent hook The shortest distance is greater than the height of the test cup 100.
- the turntable 123 includes a first locking disk 1231, a second locking disk 1232, and a shaft locking block 1233, wherein the first locking disk 1231 A plurality of hook body grooves 1231a for installing the test cup hook 121 are provided, and the plurality of hook body grooves 1231a are arranged at equal intervals along the surface of the first locking plate 1231, and the second locking plate 1232 is installed on the first locking plate 1231, so that the test cup hook 121 can be fixed on the hook groove 1231a.
- the rotating shaft locking block 1233 is installed on the second locking disk 1232 or the first locking disk 1231, and the rotating shaft locking block 1233 is provided with a rotating shaft fixing portion 1233a, when the rotating shaft 122 passes through the first After the locking plate 1231, the second locking plate 1232 and the shaft locking block 1233, the shaft fixing portion 1233a fixes the shaft 122 on the shaft locking block 1233, which not only facilitates the removal and installation of the test cup hook 121, but also facilitates
- the turntable 123 is molded and manufactured.
- the test cup hook 121, the rotating shaft 122, and the turntable 123 can also be integrally formed, but this is not conducive to the replacement of the test cup hook 121 and the installation of the hook cup assembly 12.
- the number of test cup hooks 121 is three, and the angle between two adjacent test cup hooks 121 is equal to 120 degrees, so After the size of the hopper 11 is determined, it can be ensured that the test cup hook 121 rotates smoothly in the hopper 11 and extracts the test cup 100, so that the structure of the entire hopper structure 10 is more compact.
- the number of test cup hooks 121 can also be other numbers, for example, the number of test cup hooks 121 is six, and the angle between two adjacent test cup hooks 121 is equal to 60 degrees.
- the hopper structure 10 further includes a first side plate 15 and a second side plate 16, wherein the first side plate 15 is mounted on On one side of the silo 11, the second side plate 16 is installed on the other side of the silo 11.
- the first side plate 15 includes a first side plate body 151, a first bearing mounting seat 152, a first bearing member 153 and a snap ring 154.
- the first side plate body 151 is provided with a first side plate mounting
- the first bearing member 153 is fixed on the first side plate mounting portion 1511 through the first bearing mounting seat 152, and one end of the rotating shaft 122 passes through the first bearing member and is connected to the snap ring 154, so that the rotating shaft 122 is rotatably installed On the first side plate 15;
- the second side plate 16 includes a second side plate body 161, a second bearing mounting seat 162 and a second bearing 163, the second side plate body 161 is provided with a second side plate mounting portion 1611
- the second bearing 163 is fixed on the second side plate mounting portion 1611 through the second bearing mounting seat 162, and the other end of the rotating shaft 122 passes through the second bearing 163 and is rotatably mounted on the second side plate body 161.
- the first side plate body 151 and the second side plate body 161 are both installed on the base 20.
- the hopper structure 10 further includes a first driving part 14, which includes a first driving motor 141, a first driving wheel 142, and The first driven wheel 143, wherein the first driving wheel 142 is in driving connection with the output shaft of the first driving motor 141, the first driven wheel 143 is mounted on the rotating shaft 122, and the first driven wheel 143 is in driving connection with the first driving wheel 142 Therefore, the rotating shaft 122 can be driven to rotate by the first driving motor 141.
- the first driving wheel 142 is drivingly connected to the first driven wheel 143 through the first transmission belt 144.
- a concave conveying channel 311 is provided on the conveying seat 31, wherein the conveying channel 311 is along the length of the conveying seat 31
- the discharge port of the reversing guide groove 13 in the hopper structure 10 faces the conveying channel 311.
- the upper end edges on both sides of the conveying channel 311 are respectively provided with circular arc surface structures 312 for correcting the direction of the test cup 100 to ensure that the opening of the test cup 100 is upward.
- the test cup 100 enters the conveying channel 311 from the reversing guide groove 13, due to installation or processing problems, it is impossible to ensure that the conveying channel 311 is always directly under the reversing guide groove 13 or the size of the conveying channel 311 is exactly equal to the test cup 100.
- the process of the test cup 100 entering the conveying channel 311 is deviated, and the arc surface structure 312 is just used to correct the direction of the test cup 100, so as to ensure that the opening of the test cup 100 is upward, so that the beading mechanism 40 can The magnetic beads are put into the test cup 100.
- the alignment mechanism 30 is provided with a first optocoupler assembly 33, and the first optocoupler assembly 33 is installed on the conveying channel 311 at a position corresponding to the reversing guide groove 13 for sensing the conveying channel 311 is the test cup 100 at the position of the reversing guide groove 13, that is, after the drive assembly 32 has completed the delivery of the test cup 100 on the conveying channel 311, the reversing guide groove 13 does not continue to convey the test cup 100 to the conveying channel 311.
- the first The optocoupler assembly 33 feeds this situation back to the alignment mechanism 30 to prevent the beading mechanism 40 in the latter process from continuing to add magnetic beads to the test cup 100, and also reminds the user to check whether there is a test cup 100 or a test cup 100 in the silo 11 The number is insufficient.
- the first photocoupler assembly 33 can also be installed in the test cup 100, and the two first photocoupler assemblies 33 can simultaneously monitor the number of the test cups 100 to ensure the number of the test cups 100 and the stability of delivery.
- the distance L from the side of the reversing guide groove 13 opposite to the conveying direction of the conveying channel 311 to the end of the conveying channel 311 is equal to the test cup It is an integer multiple of the maximum thickness of 100.
- the driving assembly 32 includes a pushing member 321 and a driving member 322.
- the driving member 322 is used to drive the pushing member 321 to push the test cup 100 on the conveying channel 311 forward by a preset stroke.
- the preset stroke 100 is equal to the maximum thickness of the test cup 100.
- the driving member 322 drives the pushing member 321 to push the test cup 100 forward by a preset stroke, which is equal to the maximum thickness of the test cup 100.
- the beading mechanism 40 decides whether to add magnetic beads to the test cup 100 according to the test items.
- the pushing member 321 includes a push rod 3212 and a push plate 3211 installed at the front end of the push rod 3212
- the driving assembly 32 includes a push rod guide 323.
- the driving member 322 is a driving motor
- the push rod guide 323 includes a push rod slide 3232 and a push rod slider 3231 slidably installed on the push rod slide 3232.
- the push rod slide 3232 is installed on the base 20 to push
- the member 321 is connected with the push rod slider 3231, and the driving member 322 is in transmission connection with the push rod 3212 for pushing the test cup 100 on the conveying channel 311 forward.
- a rack 325 is installed on the push rod 3212
- a gear 324 is installed on the driving member 322, and the gear 324 is in meshing connection with the rack 325.
- the push plate 3211 includes a push plate front end 3211a made of a cushioning material, wherein the pushing stroke of the push plate front end 3211a matches the thickness of the test cup 100, so as to avoid the push plate 3211 pushing process In this case, it can cause destructive damage to the test cup 100 and reduce the noise output.
- the cup unifying device further includes a cup transport mechanism 50, wherein the cup transport mechanism 50 is installed on the base 20 and the cup transport The mechanism 50 is located at one end of the conveying base 31 close to the beading mechanism 40.
- the cup transport mechanism 50 includes a feeding member 51, and a feeding port 512 is provided on the feeding member 51.
- the shape and size of the feeding port 512 are adapted to the shape and size of the test cup 100, and are used to transport the transport seat 31 100 on the test cup.
- the cup transport mechanism 50 further includes a stopper 52, the stopper 52 is installed on the base 20, and the stopper 52 is located in the conveyor
- the seat 31 is close to one end of the beading mechanism 40 and is used to prevent the test cup 100 on the conveying seat 31 from falling.
- the driving member 322 pushes the test cup 100 on the conveying seat 31 forward
- the feeding member 51 pushes the stopper 52 away from the end of the conveying seat 31, and replaces the stopper 52 at the end of the conveying seat 31, so that the test cup 100 It can be conveyed out through the feeder 51.
- the stopper 52 is provided with a stopper resetting member 522 and a first elastic member 523, and the stopper resetting member 522 is provided at the lower end of the stopper 52 , And the stopper resetting member 522 passes through the first elastic member 523 to realize the resetting of the stopper 52. That is, when the feeding member 51 pushes the stopper 52 away from the end of the conveying seat 31, then the test cup 100 is conveyed. After the feeding member 51 moves away from the end of the conveying seat 31, the stopper 52 is elastic in the first elastic member 523. Reset under the action.
- the stopper 52 is provided with a stopper 521, and the stopper 521 is installed on the upper end of the stopper 52.
- the stopper 521 corresponds to the position of the conveying channel 311 and is used to prevent the test cup 100 on the conveying channel 311 from falling.
- the feeder 51 is provided with an optical coupling block 511 and a belt fixing block 513.
- the cup transport mechanism 50 also includes a cup transport drive The motor 53, the cup transport guide assembly 54 and the cup transport sensor photocoupler 55, wherein the cup transport drive motor 53 is provided with a cup transport wheel 531.
- the cup transport wheel 531 is connected to the cup transport wheel 531 installed on the base 20 through a belt 533
- the driven wheel 532 is in transmission connection.
- the feeder 51 and the stopper 521 are both slidably mounted on the base 20 through the cup transport guide assembly 54, and the feeder 51 is fixedly connected to the belt 533 by a belt fixing block 513, and the optical coupling stopper 511
- the position of is corresponding to the position of the cup transport sensor photocoupler 55, and is used to sense the position of the feeding member 51.
- the cup transport guide assembly 54 includes a cup transport guide 541, a feeding slider 542, and a stop slider 543.
- the feeder 51 is slidably mounted on the base 20 through the feed slider 542, and the stopper 52
- the sliding block 543 can be slidably mounted on the base 20.
- the bead adding mechanism 40 includes a magnetic bead storage box 41, a switch assembly 42, and a switch controller 43, wherein the magnetic bead storage box 41 is used for Place the magnetic beads, and the outlet of the magnetic bead storage box 41 faces the test cup 100 of the conveying base 31; the switch assembly 42 is arranged at the outlet of the magnetic bead storage box 41, and is used to open or close the outlet of the magnetic bead storage box 41; switch The controller 43 is used to control the switch assembly 42 to open or close the outlet of the magnetic bead storage box 41.
- the test requirements include the test type and the test quantity.
- the test quantity is two or three.
- the alignment mechanism 30 will transport the test cup 100 to the position corresponding to the beading mechanism 40, and the beading mechanism 40 will add magnetic beads to the corresponding test cup 100 according to the test type and test quantity; or when the test type is an optical method, beading
- the mechanism 40 ignores the step of adding beads, that is, the bead adding mechanism 40 stops adding magnetic beads to the test cup 100.
- the switch assembly 42 includes a beaded retaining ring 421 and a beaded wheel 422 arranged in a disc shape, wherein the beaded retaining ring 421 is installed On the base 20, the beading retaining ring 421 is provided with a retaining ring bead inlet hole 4215, a retaining ring bead row hole 4217, and an accommodating cavity 4216 for accommodating the beading wheel 422.
- the structure of the accommodating cavity 4216 and the additional The bead wheel 422 is adapted, the retaining ring bead inlet 4215 is connected to the accommodating cavity 4216, and the position of the retaining ring bead inlet 4215 corresponds to the exit of the magnetic bead storage box 41.
- the retaining ring bead row hole 4217 is in communication with the accommodating cavity 4216, and the position of the retaining ring bead row hole 4217 corresponds to the test cup 100 on the conveying seat 31.
- the beading wheel 422 can be rotatably installed in the beading retaining ring 421, and the peripheral side of the beading wheel 422 is evenly provided with a plurality of beading grooves 4221 for accommodating magnetic beads, and beading grooves 4221 Used to add magnetic beads to the test cup 100 on the transport seat 31.
- the gap between the inner wall of the beading retaining ring 421 and the outer wall of the beading wheel 422 is smaller than the diameter of the magnetic beads to ensure that the magnetic beads will not escape from the beading groove 4221 of the beading wheel 422 and roll into the accommodating cavity 4216 in.
- the magnetic beads in the magnetic bead storage box 41 enter the beading wheel 422 through the bead inlet 4215 of the retaining ring.
- Add bead groove 4221 When the beading wheel 422 rotates, and the beading groove 4221 with magnetic beads corresponds to the bead row hole 4217 of the retaining ring, the magnetic beads are discharged to the test cup 100 of the conveying seat 31 through the bead row hole 4217 of the retaining ring, so as to realize the transfer to the test cup. 100 to add magnetic beads.
- the magnetic bead storage box 41 is provided with a magnetic bead stirrer 412.
- the magnetic bead stirrer 412 is used to stir the magnetic beads in the magnetic bead storage box 41 to ensure that the magnetic beads It can be discharged from the outlet of the magnetic bead storage box 41.
- the magnetic beads enter the beading groove 4221 through the bead inlet 4215 of the retaining ring, and then the switch controller 43 drives the beading wheel 422 to rotate, and the magnetic beads are discharged from the retaining ring.
- the hole 4217 is discharged into the test cup 100 on the conveying seat 31.
- the switch controller 43 includes a third drive motor 431, the third drive motor 431 is installed on the base 20, and the output end of the third drive motor 431 is drivingly connected to the beading wheel 422, specifically Ground, the third driving motor 431 and the beading wheel 422 are connected by a belt drive.
- the switch assembly 42 also includes The fourth bearing 423, the fourth bearing 424 and the bearing fasteners 425.
- the fourth bearing 423 includes the inner ring of the first bearing and the outer ring of the first bearing.
- the outer ring of the first bearing is installed on the beading wheel.
- the inner ring of the first bearing member is connected with the rotating shaft of the beading wheel;
- the fourth bearing member 424 includes the inner ring of the second bearing member and the outer ring of the second bearing member.
- the outer ring of the second bearing member is installed on the beading wheel.
- the inner ring of the first bearing member is connected with the beading wheel shaft, so that the beading wheel shaft 4222 can rotate more smoothly on the beading ring 421.
- the beading retaining ring 421 includes a closed section 4211, a bead discharge section 4212, and a hollow section 4213 that are connected in sequence, and the rotation direction on the beading wheel 422 is from the closed section to the bead discharge section 4212 and the hollow section. 4213 rotates, and the magnetic beads are discharged into the test cup 100 on the conveying seat 31 through the bead discharging hole 4217 of the retaining ring of the bead discharging section 4212.
- a hand wheel 426 is connected to one side of the beading wheel 422.
- the hollow section 4213 can be used to observe and analyze the failure of the beading mechanism 40. During the analysis, Rotate the hand wheel 426 to find the malfunction of the beading mechanism 40 more accurately.
- the beading mechanism 40 further includes a second optocoupler assembly 44, and the second optocoupler assembly 44 is installed on the beading retaining ring 421 for detecting Whether there are magnetic beads in the bead groove 4221.
- the third driving motor 431 drives the beading groove 4221 at this position to add magnetic beads to the test cup 100.
- the bead wheel 422 rotates once to ensure that the bead adding mechanism 40 can accurately add magnetic beads to the test cup 100.
- the magnetic bead storage box 41 is provided with a top at the exit.
- the column movable cavity 413, the switch assembly 42 includes a top column 461 and a spacer column 464, wherein the top column 461 is provided with a magnetic bead injection port 4611.
- the top post 461 is installed in the top post movable cavity 413 so that the magnetic beads in the magnetic bead storage box 41 can be discharged through the magnetic bead injection port 4611.
- One end of the spacer 464 is fixed on the top column movable cavity 413, and the other end of the spacer 464 is inserted into the top column 461 for separating the magnetic beads in the magnetic bead inserting port 4611, so as to separate the magnetic bead inserting port 4611.
- One of the magnetic beads inside is discharged.
- a bead pipe 411 is provided on the magnetic bead storage box 41.
- the bead pipe 411 of the cup arrangement device is located in the magnetic bead storage box 41.
- the bottom of the bead storage box 41 is used to connect the magnetic bead storage box 41 and the switch assembly 42; and in this embodiment, the bead pipe 411 is located below the switch assembly 42, that is, when the magnetic beads 200 pass through the magnetic bead injection port 4611
- the magnetic beads are added to the test cup 100 through the beading tube 411.
- the switch controller 43 includes a top column driving member 451 and an elastic member 452.
- the top column driving member 451 is used to drive the top column 461 to move to control the magnetic bead injection port 4611 and the magnetic bead storage box outlet.
- the relative position between the elastic member 452 is installed in the top column movable cavity 413, one end of the elastic member 452 abuts against the magnetic bead storage box 41, and the other end of the elastic member 452 abuts against the top column 461 to realize the top column 461 The reset.
- the top column driving member 451 drives the top column 461 to move in the top column movable cavity, so that the magnetic bead injection port 4611 communicates with the bead adding tube 411.
- the spacer 464 restricts a magnetic bead in the magnetic bead injection port 4611 from entering the test cup 100 through the beading tube 411.
- the top column driving member 451 operates, so that the magnetic bead inserting port 4611 of the top column 461 is not connected to the beading tube 411, and the magnetic bead inserting port 4611 of the top column 461 and the magnetic beads are stored
- the outlet of the box 41 corresponds, so that the magnetic beads enter from the outlet of the magnetic bead storage box 41 to the magnetic bead inserting port 4611, so that the next top pillar driving member 451 drives the beads to be discharged.
- the top column driving member 451 includes an electromagnet
- the electromagnet is installed on the base 20, and the output end of the electromagnet is connected to one end of the top column 461.
- the switch assembly 42 further includes a limiting member 462 and a locking member 463, wherein the top column 461 is provided with a limiting slot 4613 and a through hole 4612.
- the position of the limit groove 4613 corresponds to the position of the limit piece 462.
- the top column 461 is movably installed in the top column movable cavity 413, and it can also ensure that when the top column driving member 451 drives the top column 461 to put the magnetic beads, the magnetic bead injection port 4611 corresponds to the magnetic bead storage box 41 at the exit, and the spacer 464 is locked
- the firmware 463 is fixed to the magnetic bead storage box 41, and the spacer 464 is inserted in the perforation hole 4612 to separate the magnetic beads in the magnetic bead inserting port 4611 and ensure that one of the magnetic beads in the magnetic bead inserting port 4611 is discharged .
- the spacer 464 is reset under the elastic action of the elastic member 452, so that the magnetic bead injection port 4611 and the magnetic bead storage box outlet are staggered. At this time, the magnetic beads 200 will not enter the test cup 100 through the beading tube 411 (as shown in FIG. 30).
- the spacer 464 can be made into a sheet or a needle with a bevel at the upper end, and the lower end of the spacer 464 is The distance between the lower end surface of the magnetic bead injection port 4611 is just equal to or slightly larger than the diameter of a magnetic bead 200.
- the present application also provides a method for preparing a test cup 100.
- the method for preparing a test cup is implemented by a cup unifying device.
- the cup unifying device includes a hopper structure 10, an alignment mechanism 30, a beading mechanism 40, and The controller 300, when the hopper structure 10 transports the empty test cups 100 to the conveying seat 31 of the arranging mechanism 30, the controller 300 obtains the test items and corresponding test methods corresponding to the test cups 100 in the conveying seat.
- the applied detection item corresponds to the detection by the magnetic bead method, and the controller 300 outputs a bead adding instruction to the bead adding mechanism 40; the bead adding mechanism 40 adds magnetic beads to the corresponding test cup 100 on the conveying seat 31 according to the bead adding instruction; After adding the magnetic beads to the cup 100, the alignment mechanism 30 drives the test cup 100 to the next process.
- the controller 300 drives the hook cup assembly 12 in the hopper structure 10 to rotate, and enables the hook cup assembly 12 to drive the silo 11
- the test cup 100 in the middle enters the reversing guide groove 13, the test cup 100 enters the conveying seat 31 through the reversing guide groove 13, and then the drive assembly 32 on the alignment mechanism 30 drives the test cup 100 on the conveying seat 31 forward;
- the bead adding mechanism 40 adds magnetic beads to the test cup 100 on the transport seat 31.
- the alignment mechanism 30 will 100 drives to the next process.
- the cup sorting device further includes a cup transport mechanism 50, wherein the cup transport mechanism 50 is provided with an end of the conveying seat 31 close to the beading mechanism 40, and the cup transport mechanism 50 includes a feeding member 51 on which a feeding member 51 is provided.
- the shape and size of the port 512 and the feeding port 512 are adapted to the shape and size of the test cup 100, and are used for conveying the test cup 100 on the conveying seat 31. That is, when the test cup 100 is finished adding magnetic beads, the alignment mechanism 30 will The test cup 100 is transported to the feed port 512 of the feeder 51, and the feeder 51 transports the test cup 100 to the next process, such as the addition of reagents.
- a first optocoupler assembly 33 is provided on the alignment mechanism 30, and the beading mechanism 40 further includes a second optocoupler assembly 44, wherein the first optocoupler assembly 33 is installed in the conveying channel 311 and The position corresponding to the reversing guide groove 13 is used to sense the test cup 100 where the conveying channel 311 is at the position of the reversing guide groove 13, and the second optocoupler assembly 44 is installed on the beading retaining ring 421 for detecting the beading groove 4221 Whether there are magnetic beads in the
- the first optocoupler assembly 33 When the first optocoupler assembly 33 detects that the conveying channel 311 does not have the test cup 100 at the position corresponding to the reversing guide groove 13, the first optocoupler assembly 33 will feedback the information to the user through the controller 300 and remind the user to send the information to the silo 11
- the test cup 100 is added in the middle, and the aligning mechanism 30 stops driving the test cup 100 on the conveying channel 311 forward and feeds the information back to the beading mechanism 40.
- the beading mechanism 40 stops adding magnetic beads to the test cup 100 on the conveying channel 311. After the replenishment of the test cup 100 is completed, the cup arrangement device resumes normal operation.
- the second optocoupler assembly 44 When the second optocoupler assembly 44 detects that there are no magnetic beads in the beading groove 4221, the second optocoupler assembly 44 feeds back information to the user through the controller 300 and reminds the user whether the magnetic bead storage box 41 is insufficient, or can be Another sensor is installed in the bead storage box 41, which can more directly confirm whether the magnetic bead storage box 41 is insufficient.
- the magnetic beads on the magnetic bead storage box 41 are insufficient, add magnetic beads to the magnetic bead storage box 41, and then When adding magnetic beads to the test cup 100, drive the beading wheel 422 idling until there are magnetic beads in the corresponding position of the beading groove 4221; if there are enough magnetic beads on the magnetic bead storage box 41, then the beading wheel 422 will be idling directly , Until there are magnetic beads in the corresponding position of the beading groove 4221.
- the controller 300 acquiring the test item corresponding to the test cup 100 in the transport seat and the corresponding test method includes: the controller 300 acquires the test item in the transport seat 31 according to the test method corresponding to the predetermined test item The test items corresponding to the test cup 100 and the corresponding test methods.
- the controller 300 may be a PLC controller, a DSP controller, a single-chip controller, and other commonly used controllers.
- the controller 300 continuously reads the test items and test methods corresponding to the test items input by the user, and outputs corresponding operation instructions according to the test items and the test methods corresponding to the test items.
- the test items include coagulation analysis test items.
- the corresponding test method of the test item can be the magnetic bead method or the optical method. The user can choose different test methods according to the needs.
- the controller 300 can obtain the corresponding test item and the corresponding test method of the test cup 100 in the conveying seat 31 according to the test method corresponding to the test item input by the user, and then can produce the corresponding operation instruction and send it to the beading mechanism 40.
- the beading mechanism 40 executes corresponding actions according to the operating instructions.
- the controller 300 can also determine the detection items and corresponding detection methods corresponding to the test cup 100 in the transport seat 31 according to the instructions input by the user, and then make the corresponding operation instructions and send them to the beading mechanism 40.
- the controller 300 obtains the detection item and the corresponding detection method corresponding to the test cup 100 in the transport seat 31. If the detection item applied to the test cup 100 is non-magnetic bead detection, the controller 300 300 outputs the no bead adding instruction to the bead adding mechanism 40, and the bead adding mechanism 40 does not perform the magnetic bead adding operation on the corresponding test cup 100 on the conveying seat 31 according to the no bead adding instruction.
- the beading mechanism 40 stops the corresponding beading command on the transport seat 31 according to the controller 300 output
- the test cup 100 is operated with magnetic beads, and the alignment mechanism 30 directly transports the test cup 100 on the conveying seat 31 to the feeding port 512 of the feeding member 51, so that the feeding member 51 transfers the test cup 100 to the next process, such as sample or Addition of reagents, etc.
- the hopper structure 10 lifts the empty test cups 100 in the silo 11 through the hook cup assembly 12 and puts them into the reversing guide groove 13, and the test cup 100 enters the entire row mechanism through the reversing guide groove 13 30 of the conveying seat 31.
- the controller 300 drives the hook cup assembly to rotate through the first driving motor 141, so that the cup hook on the hook cup assembly Lift the test cup 100 in the silo 11 and put it into the reversing guide groove 13, where the test cups 100 stored in the warehouse 11 are all empty test cups 100, and the test cup 100 can not only be adjusted to the preset value by using the reversing guide groove 13
- the arc surface structure 312 on both sides of the conveying channel 311 can also be used to ensure that the opening of the test cup 100 is upward, so that the beading mechanism 40 can add magnetic beads to the test cup 100 on the conveying channel 311.
- the test cup 100 is packaged in the cup-plate assembly, and to be compatible with the two measurement methods of the magnetic bead method and the optical method, the test cup 100 is packaged with magnetic beads, which not only causes resources It is wasteful and will interfere with the measurement results of the optical method. In addition, it is relatively troublesome to replace the cup and plate assembly.
- the cup sorting device in this application can not only put the test cup 100 in the silo directly, but also can decide whether to add magnetic beads to the test cup 100 according to the inspection item and the inspection method corresponding to the test item. It will cause a waste of data and will not interfere with the measurement results.
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Abstract
一种料斗结构、理杯装置及试杯准备方法,包括用于容纳试杯(100)的料仓(11)、可转动安装于料仓(11)内的钩杯组件(12)和换向导槽(13),钩杯组件(12)包括转轴(122)和设有至少一个试杯钩(121)的转盘(123),以使得试杯钩(121)能够随转盘(123)的转动插入至试杯(100)的杯口中并将试杯(100)提起,换向导槽(13)用于接住试杯钩(121)提起的试杯(100)并调整试杯(100)至预设的方向。
Description
本申请涉及医疗器械技术领域,尤其涉及一种料斗结构、理杯装置及试杯准备方法。
目前市场上的凝血分析仪检测方法分为两种:一种是磁珠法,利用磁珠摆动过程中对磁力线的切割产生的电信号,对磁珠摆动幅度进行监控,当磁珠摆动幅度衰减到50%确定凝固点;还有一种检测方法为光学法,光学法血凝仪是根据血浆凝固过程中浊度的变化来测定凝血功能。
为了同时兼容磁珠法和光学法两种测试手段,现有杯盘组件中的试杯一般采用矩形试杯,其中,由于试杯是封装在杯盘组件,不仅在更换过程比较麻烦,而且更换时需要停止检测,影响整体检测效率,用户体验差。
发明内容
本申请提供了一种料斗结构、理杯装置及试杯准备方法,不仅可以将试杯散放在料仓中,而且在试杯量不足时后,不需要停止检测项目,可以直接向料仓中添加试杯,操作更简单,同时也提高了检测效率。
根据本申请实施例的第一方面,提供了一种料斗结构,用于凝血分析检测系统,包括用于容纳试杯的料仓、钩杯组件和换向导槽,其中钩杯组件包括转轴和设有至少一个试杯钩的转盘,所述转盘通过所述转轴可转动安装于所述料仓内,以使得所述试杯钩能够随所述转盘的转动插入至试杯口中并将所述试杯提起;换向导槽包括接杯段和调整段,所述试杯钩提起试杯的部分旋转轨迹穿过所述接杯段,且所述接杯段的接杯口朝向旋转并处于下落状态的试杯钩,以接住试杯钩提起的试杯;所述调整段与所述接杯段连通,以将所述试杯调整至预设的方向;所述换向导槽朝向钩杯组件的侧壁开设有供试杯钩通过的通道。
根据本申请实施例的第二方面,提供了一种理杯装置,包括机座、安装在 所述机座上的整列机构、用于向所述输送座上试杯添加磁珠的加珠机构和上述料斗结构,其中整列机构包括输送座和驱动组件,所述驱动组件用于驱动所述输送座上的试杯;所述料斗结构安装在所述机座上,且所述料斗结构中换向导槽的出料口与所述输送座的位置相对应,以使得所述试杯能够通过所述换向导槽进入所述输送座中。
根据本申请实施例的第三方面,提供了一种试杯准备方法,所述试杯准备方法通过理杯装置实现,所述理杯装置包括料斗结构和整列机构、加珠机构以及控制器;所述料斗结构将空的试杯输送至整列机构的输送座中;控制器获取输送座中试杯所对应的检测项目及相应的检测方法;若试杯应用的检测项目对应磁珠法检测,则控制器输出加珠指令至所述加珠机构;所述加珠机构根据所述加珠指令,向所述输送座上相应的试杯添加磁珠;所述整列机构将试杯驱动至下一个工序。
本申请实施例提供的技术方案可以包括以下有益效果:本申请设计了一种料斗结构、理杯装置及试杯准备方法,包括料仓、钩杯组件和换向导槽,其中钩杯组件包括设有至少一个试杯钩的转盘,以使得所述试杯钩能够随所述转盘的转动插入至试杯口中并将所述试杯提起,所述换向导槽用于将所述试杯调整至预设的方向,这样便可以直接将试杯散放在料仓中,转盘转动时试杯钩将试杯提起,而后再通过换向导槽将所述试杯调整至预设的方向,不仅操作更简单,而且也提高了检测效率。
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本申请。
为了更清楚地说明本申请实施例技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是本申请一实施例提供的一种理杯装置的结构示意图;
图2是图1中的理杯装置的剖面示意图;
图3是图1中的理杯装置的分解示意图;
图4是图1中的钩杯组件安装在料仓组件中的剖面示意图;
图5是图1中的料仓组件的结构示意图;
图6是图1中的料仓组件的分解示意图;
图7是图1中的换向导槽与料仓组件的分解示意图;
图8是图1中的料仓的结构示意图;
图9是图1中的换向导槽的结构示意图;
图10是图1中的换向导槽的另一种结构示意图;
图11是图1中的第一侧板的结构示意图;
图12是图1中的第二侧板的结构示意图;
图13是图1中的钩杯组件的分解示意图;
图14是图1中的转盘的分解示意图;
图15是图1中的试杯钩的结构示意图;
图16是图1中的第一驱动部的分解示意图;
图17是图1中的整列机构的分解示意图;
图18是图1中的输送座的结构示意图;
图19是图1中的驱动组件的部分结构示意图;
图20是图1中的运杯机构的结构示意图;
图21是图1中的挡料件的分解示意图;
图22是图1中的送料件的分解示意图;
图23是图1中的加珠机构的结构示意图;
图24是图1中的加珠机构的部分分解示意图;
图25是图1中的加珠机构的部分分解示意图;
图26是本申请又一实施例提供的一种理杯装置的剖面示意图;
图27是图26中的加珠机构的分解示意图;
图28是图26中的顶柱的结构示意图;
图29是图26中的加珠机构的剖面示意图;
图30是图26中的加珠机构的另一种剖面示意图。
附图标记说明:
100、试杯;
10、料斗结构;11、料仓;111、换向导槽安装部;113、第一底板;114、第二底板;115、第三底板;116、搅拌结构;1161、第一搅拌侧板;1162、第二搅拌侧板;12、钩杯组件;121、试杯钩;1211、钩子;1211a、钩子第一端;1211b、钩子第二端;1211c、钩子圆弧面;1212、钩柄;122、转轴;123、转盘;1231、第一锁紧盘;1231a、钩体槽;1232、第二锁紧盘;1233、转轴锁紧块;1233a、转轴固定部;13、换向导槽;131、接杯段;1311、接杯口;132、调整段;1322、出料口;14、第一驱动部;141、第一驱动电机;142、第一驱动轮;143、第一从动轮;144、第一传输带;15、第一侧板;151、第一侧板本体;1511、第一侧板安装部;152、第一轴承安装座;153、第一轴承件;154、卡环;16、第二侧板;161、第二侧板本体;1611、第二侧板安装部;162、第二轴承安装座;163、第二轴承件;
20、机座;
30、整列机构;31、输送座;311、输送通道;312、圆弧面结构;32、驱动组件;321、推动件;3211、推板;3211a、推板前端;3212、推杆;322、驱动件;323、推杆导向件;3231、推杆滑块;3232、推杆滑轨;324、齿轮;325、齿条;33、第一光耦组件;
40、加珠机构;41、磁珠存放盒;411、加珠管;412、磁珠搅拌器;413、顶柱活动腔;42、开关组件;421、加珠挡圈;421、加珠挡圈;4211、封闭段;4212、排珠段;4213、镂空段;4214、加珠轮安装部;4215、挡圈进珠孔;4216、容置腔;4217、挡圈排珠孔;422、加珠轮;4221、加珠槽;4222、加珠轮转轴;423、第三轴承件;424、第四轴承件;425、轴承紧固件;426、手轮;43、开关控制器;431、第三驱动电机;44、第二光耦组件;451、顶柱驱动件;452、弹性件;461、顶柱;4611、磁珠投放口;4612、穿设孔;4613、限位槽;462、限位件;463、锁固件;464、隔柱;
50、运杯机构;51、送料件;511、光耦挡片;512、送料端口;513、皮带固定块;52、挡料件;521、挡料片;522、挡料复位件;523、第一弹性件;53、运杯驱动电机;531、运杯主动轮;532、运杯从动轮;533、皮带;54、运杯导向组件;55、运杯感应光耦;
200、磁珠;
300、控制器。
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
附图中所示的流程图仅是示例说明,不是必须包括所有的内容和操作/步骤,也不是必须按所描述的顺序执行。例如,有的操作/步骤还可以分解、组合或部分合并,因此实际执行的顺序有可能根据实际情况改变。
下面结合附图,对本申请的一些实施方式作详细说明。在不冲突的情况下,下述的实施例及实施例中的特征可以相互组合。
如图1至图3所示,本申请的一种理杯装置,用于凝血分析检测系统,包括料斗结构10、机座20、整列机构30和加珠机构40,其中,料斗结构10、整列机构30和加珠机构40均安装在机座20上,整列机构30包括输送座31和驱动组件32,驱动组件32用于驱动输送座21上的试杯100,加珠机构40用于向输送座31上的试杯100添加磁珠。在本实施例中,料斗结构10中设有换向导槽13,且换向导槽13的出料口与输送座31的位置相对应,以使得试杯100能够通过换向导槽13进入输送座31中。
采用以上技术方案后,由于试杯100存放在料斗结构10中,换向导槽13的出料口与输送座31的位置相对应,这样便可以直接向料斗机构10添加试杯100,尤其是测试过程中试杯100的数量不足时,不需要像传统那样需要更换存放试杯100的杯盘,而且杯盘更换过程中需要停止检测,影响整体检测效率,用户体验差。
应当说明的,市场上的凝血分析仪检测方法分为磁珠法和光学法,磁珠法利用磁珠摆动过程中对磁力线的切割产生的电信号,对磁珠摆动幅度进行监控;光学法血凝仪是根据血浆凝固过程中浊度的变化来测定凝血功能。但是无论是磁珠法还是光学法,杯盘中的试杯100均添加有磁珠,而当仅使用光学法检测时,试杯100中的磁珠非必需,因而造成资源浪费,同时由于磁珠的存在,光学法所通过的测量区域需要选取在磁珠上方、有足够安全距离的位置,其中检测液面的上升将使样本及试剂的使用量增大,尤其是试剂成本昂贵,使得检测 项目的成本上升。
因此,本申请中的加珠机构40可以根据测试项目的需要向输送座31上的试杯100添加磁珠,不仅不会造成资源浪费,同时在进行光学法检测时,不需要增加样本及试剂的使用量,降低试剂的测试成本。
在一个可选的实施例中,如图4所示,料斗结构10还包括料仓11和钩杯组件12,料仓11用于容纳试杯100,钩杯组件12包括转轴122和转盘123,转盘123上设有至少一个试杯钩121,当转盘123通过转轴122可转动安装于料仓11内,试杯钩121能够随转盘123的转动插入至试杯100的杯口中并将试杯100提起。
具体地,如图4至图10所示,换向导槽13包括接杯段131和调整段132,试杯钩121提起试杯100的部分旋转轨迹穿过接杯段131,其中,接杯段131的接杯口1311朝向旋转并处于下落状态的试杯钩121,以接住试杯钩121提起的试杯100。调整段132与接杯段131连通。应当说明的是,调整段132与接杯段131可以是一体连接,也可以是分段连接。在本实施例中,调整段132与接杯段131一体连接,以将试杯100调整至预设的方向。此外,换向导槽13朝向钩杯组件的侧壁开设有通道133,用于供试杯钩121通过。
采用以上技术方案后,由于转盘123通过转轴122可转动安装于料仓11内,且转盘123上设有至少一个试杯钩121。这样便可以直接将试杯100散放在料仓11中,当转盘123转动时试杯钩121将试杯100提起并放入接杯口1311,试杯100通过接杯段131进入调整段132,调整段132用于将试杯100调整至预设的方向,操作不仅简单,而且也提高了检测效率。
在一个可选的实施例中,如图4和图9所示,接杯段131呈圆弧状,且接杯段131的圆心相对于转盘123的轴心向左偏心的距离为K,K小于等于5mm且大于等于0,这样不仅可以确保试杯钩121的部分旋转轨迹能够带动试杯100穿过接杯段131,而且也确保了试杯100脱离试杯钩121后能够通过调整段132调整至预设的方向。优选地,接杯段131与转盘123设置为同心圆。
具体地,如图4所示,当转盘123顺时针转动时,试杯钩121以转盘123的轴心做圆周运动,试杯钩121在转动的过程中将试杯100提起而后进入换向导槽13中。当试杯钩121在换向导槽13中的方向朝下时,试杯100脱离试杯钩121沿着换向导槽13的方向运动,为了使得料斗结构10的结构更为紧凑, 将换向导槽13的上半部分设计成圆弧状,这样不仅不会影响到料斗结构10整体外观形状,同时也避免试杯钩121与换向导槽13发生碰撞,又可以利用换向导槽13将试杯100调整至预设的方向,起到一举两得的作用效果。
在一个可选的实施例中,如图4、图9和图10所示,接杯段131的接杯口1311呈喇叭状结构,大口边缘外扩朝向旋转并处于下落状态的试杯钩121,小口内收连接至调整段132,这样可以方便试杯钩121从接杯口1311进入接杯段131中,同时又可以利用调整段132将试杯100调整至预设的方向,其中,调整段132内部的尺寸与试杯100的尺寸相适配,这样可以避免试杯100在调整段中发生翻转难以将试杯100调整至预设的方向,同时接杯段131与调整段132采用圆弧过渡还可以避免试杯100在换向导槽13发生卡住而影响到检测效率。
在一个可选的实施例中,如图4、图9和图10所示,调整段132在竖直方向上与接杯段131连接,调整段132一端设有出料口1322,调整段132的另一端与接杯段131连接,这样便可以直接利用试杯100脱离试杯钩121后,在重力作用下能够通过调整段132排出,不需要其他的动力去驱动试杯100从调整段132排出,不仅设计简单,而且制造成本低。
在一个可选的实施例中,如图4和图9所示,接杯段131的接杯口1311与穿过转轴122且与接杯口1311相对的纵截面之间的角度α小于20度,例如α为0度或者15度等,以确保试杯钩121能够顺畅的将试杯100带入接杯口1311中。
在一个可选的实施例中,如图7和图8所示,料仓11的底面为向其中部倾斜的倒锥斜面,以使得试杯100能够从料仓11的两侧向中部移动至换向导槽13对应的位置上。
具体地,如图4和图8所示,料仓11的底部由底部两侧的第一底板113、第二底板114和中间的第三底板115组成,其中第三底板115的位置与料仓11中的换向导槽安装部111相对应,第一底板113和第二底板114从料仓11两侧的边缘朝向第三底板115倾斜,且第一底板113、第二底板114和第三底板115均朝向换向导槽安装部111的一侧倾斜。当试杯100从料仓11中的试杯100投放口112放入时,试杯100会沿着投放口朝向换向导槽安装部111方向滑动,料仓11两侧的试杯100沿着第一底板113和第二底板114向第三底板115滑动,从而可以便于钩杯组件12上的试杯钩121将试杯100提起并放入换向导槽13 中。
在一个可选的实施例中,料仓11中设有搅拌结构116,搅拌结构116可以为任何一种结构,本申请不做任何限制,其目的为了使得试杯100能够从料仓11的两侧向中部移动至换向导槽13对应的位置上,并且被试杯钩121提起,特别是料仓11的底部为平面时。在本实施例中,搅拌结构116包括第一搅拌侧板1161和第二搅拌侧板1162,当试杯100进入料仓11中,第一搅拌侧板1161和第二搅拌侧板1162驱动试杯100朝向换向导槽13移动,以使得试杯钩121能够通过试杯100口将试杯100提起后放入换向导槽13中。此外,钩杯组件12也可以作为一种搅拌结构使用。
在一个可选的实施例中,如图4、图13至图15所示,试杯钩121包括钩柄1212和钩子1211,其中钩子1211由钩柄1212的一端弯折而成,且试杯钩121的结构呈L型构造,当钩柄1212安装在转盘123上时,转盘123通过转轴122转动后将试杯100提起并带动试杯100进入换向导槽13中,结构简单却实用。
在一个可选的实施例中,试杯钩121由不锈钢棒制造而成,和/或钩子1211具有钩子第一端1211a和与钩柄1212连接的钩子第二端1211b,钩子第一端1211a的直径朝向钩柄1212相反的方向逐渐减小并形成尖端体,和/或尖端体的端面边缘设有钩子圆弧面1211c,这样不仅便于试杯钩121插入试杯100的试杯100口中以便将试杯100提起,同时又不会造成试杯100的损伤,如造成试杯100表面刮花等而影响检测结果。
在一个可选的实施例中,尖端体的端面与相邻钩子第二端1211b之间的最短距离大于试杯100的高度,即钩子第一端1211a的端面与相邻钩子第二端1211b之间的最短距离大于试杯100的高度。当试杯100放入料仓11中,试杯100是处于平放状态,转盘123带动试杯钩121转动,由于两个相邻试杯钩121在末端的最近距离大于试杯100的高度,即试杯100横放后的长度,这样试杯钩121便可以插入试杯100口中并将试杯100提起。
在一个可选的实施例中,如图13和图14所示,转盘123包括第一锁紧盘1231、第二锁紧盘1232和转轴锁紧块1233,其中,第一锁紧盘1231上开设有多个用于安装试杯钩121的钩体槽1231a,且多个钩体槽1231a沿第一锁紧盘1231的盘面等间隔设置,第二锁紧盘1232安装在第一锁紧盘1231上,从而可以将试杯钩121固定在钩体槽1231a上。在本实施例中,转轴锁紧块1233安装 在第二锁紧盘1232或第一锁紧盘1231上,且转轴锁紧块1233上设有转轴固定部1233a,当转轴122依次穿过第一锁紧盘1231、第二锁紧盘1232和转轴锁紧块1233后,转轴固定部1233a将转轴122固定在转轴锁紧块1233上,这样不仅便于试杯钩121的拆卸和安装,同时也便于转盘123成型制造,当然试杯钩121、转轴122和转盘123也可以为一体成型,但是这样不利于试杯钩121的更换和钩杯组件12的安装。
在一个可选的实施例中,如图4、图13和图14所示,试杯钩121的数量为三个,且相邻两个试杯钩121之间的夹角等于120度,这样可以在料仓11的尺寸确定后,能够确保试杯钩121在料仓11顺畅转动并提取试杯100,使得整个料斗结构10的结构更加紧凑。当然若是料仓11足够大,试杯钩121的数量还可以为其他数目,例如试杯钩121的数量为六个,相邻两个试杯钩121之间的夹角等于60度等。
在一个可选的实施例中,如图3至图6、图11和图12所示,料斗结构10还包括第一侧板15和第二侧板16,其中,第一侧板15安装在料仓11的一侧,第二侧板16安装在料仓11的另一侧。在本实施例中,第一侧板15包括第一侧板本体151、第一轴承安装座152、第一轴承件153和卡环154,第一侧板本体151上设有第一侧板安装部1511,第一轴承件153通过第一轴承安装座152固定在第一侧板安装部1511上,转轴122的一端穿过第一轴承件后与卡环154连接,从而将转轴122可转动安装在第一侧板15上;第二侧板16包括第二侧板本体161、第二轴承安装座162和第二轴承件163,第二侧板本体161上设有第二侧板安装部1611,第二轴承件163通过第二轴承安装座162固定在第二侧板安装部1611上,转轴122的另一端穿过第二轴承件163后可转动安装在第二侧板本体161上。此外,第一侧板本体151和第二侧板本体161均安装在机座20上。
在一个可选的实施例中,如图1、图4和图16所示,料斗结构10还包括第一驱动部14,第一驱动部14包括第一驱动电机141、第一驱动轮142和第一从动轮143,其中,第一驱动轮142与第一驱动电机141的输出轴传动连接,第一从动轮143安装在转轴122上,且第一从动轮143与第一驱动轮142传动连接,从而可以通过第一驱动电机141带动转轴122转动。在本实施例中,第一驱动轮142通过第一传输带144与第一从动轮143传动连接。
在一个可选的实施例中,如图2至图4、图17至图19所示,输送座31上设有呈凹陷状的输送通道311,其中,输送通道311沿输送座31的长度方向设置且贯穿于输送座31,料斗结构10中的换向导槽13的出料口朝向输送通道311。当钩杯组件12上的试杯钩121将试杯100提起后放入换向导槽13,换向导槽13在通过输送通道311将试杯100输送到下一个工序,设计简单,而且制作成本低。
在一个可选的实施例中,输送通道311两侧的上端缘分别设有圆弧面结构312,用于校正试杯100的方向,以确保试杯100的开口向上。具体地,当试杯100从换向导槽13进入输送通道311时,由于安装或者加工问题,不可能保证输送通道311永远处于换向导槽13的正下方或输送通道311的尺寸刚好等于试杯100的尺寸,因此试杯100进入输送通道311的过程是有所偏差,而圆弧面结构312刚好用于试杯100的方向纠正,从而确保试杯100的开口向上,以便加珠机构40能够将磁珠投入到试杯100中。
在一个可选的实施例中,整列机构30上设有第一光耦组件33,第一光耦组件33安装在输送通道311在与换向导槽13相对应的位置上,用于感应输送通道311在换向导槽13位置上的试杯100,即当驱动组件32将输送通道311上的试杯100输送完成后,换向导槽13没有继续向输送通道311输送试杯100,这时第一光耦组件33将该情况反馈至整列机构30,避免后一个工序的加珠机构40继续往试杯100添加磁珠,同时也提醒用户检查料仓11中是否有试杯100或试杯100的数量不足,此外试杯100中也可以安装第一光耦组件33,两个第一光耦组件33可以同时监测试杯100的数量,以确保试杯100的数量及输送的稳定性。
在一个可选的实施例中,如图2、图17至图19所示,换向导槽13的出料口与输送通道311输送方向相对的一侧到输送通道311的末端距离L等于试杯100最大厚度的整数倍,其中,驱动组件32包括推动件321和驱动件322,驱动件322用于驱动推动件321推动输送通道311上的试杯100前进一个预设行程。在本实施例中,预设行程100等于试杯100的最大厚度。
具体地,当试杯100从换向导槽13输送至输送通道311后,驱动件322驱动推动件321推动试杯100前进一个预设行程,该预设行程等于试杯100的最大厚度,当试杯100在与加珠机构40相对位置时,加珠机构40根据测试项目 觉得决定是否需要向试杯100添加磁珠。
在一个可选的实施例中,如图1、图17至图19所示,推动件321包括推杆3212和安装在推杆3212前端的推板3211,驱动组件32包括推杆导向件323。其中,驱动件322为驱动电机,推杆导向件323包括推杆滑轨3232和可滑动安装在推杆滑轨3232的推杆滑块3231,推杆滑轨3232安装在机座20上,推动件321与推杆滑块3231连接,驱动件322与推杆3212传动连接,用于推动输送通道311上的试杯100前进。具体地,推杆3212上安装有齿条325,驱动件322上安装有齿轮324,齿轮324与齿条325啮合连接。
在一个可选的实施例中,推板3211包括采用缓冲材料制成的推板前端3211a,其中,推板前端3211a的推送行程与试杯100的厚度相匹配,这样可以避免推板3211推送过程中,对试杯100造成破坏性的损坏,同时也可以减少噪声的输出。
在一个可选的实施例中,如图1至图3、图20至图22所示,理杯装置还包括运杯机构50,其中,运杯机构50安装在机座20上,且运杯机构50位于输送座31靠近加珠机构40的一端。在本实施例中,运杯机构50包括送料件51,送料件51上设有送料端口512,送料端口512的形状及大小与试杯100的形状及大小相适配,用于输送输送座31上的试杯100。
在一个可选的实施例中,如图2、图17和图20所示,运杯机构50还包括挡料件52,挡料件52安装在机座20上,且挡料件52位于输送座31靠近加珠机构40的一端,用于阻止输送座31上的试杯100掉落。当驱动件322推动输送座31上的试杯100前进时,送料件51推动挡料件52远离输送座31的端部,并代替挡料件52位于输送座31的端部,以便试杯100能够通过送料件51输送出去。
在一个可选的实施例中,如图20和图21所示,挡料件52上设有挡料复位件522和第一弹性件523,挡料复位件522设置在挡料件52的下端,且挡料复位件522通过第一弹性件523以实现挡料件52的复位。即当送料件51推动挡料件52远离输送座31的端部时而后进行试杯100的输送,送料件51远离输送座31的端部后,挡料件52在第一弹性件523的弹性作用下进行复位。
在一个可选的实施例中,如图3、图18、图20和图21所示,挡料件52上设有挡料片521,挡料片521安装在挡料件52的上端,当挡料件52位于靠近加 珠机构40的一端时,挡料片521与输送通道311的位置相对应,用于阻止输送通道311上的试杯100掉落。
在一个可选的实施例中,如图1、图21和图22所示,送料件51上设有光耦挡片511和皮带固定块513,具体地,运杯机构50还包括运杯驱动电机53、运杯导向组件54和运杯感应光耦55,其中,运杯驱动电机53上设有运杯主动轮531,运杯主动轮531通过皮带533与安装在机座20上的运杯从动轮532传动连接,送料件51和挡料片521均通过运杯导向组件54可滑动安装在机座20上,且送料件51通过皮带固定块513与皮带533固定连接,光耦挡片511的位置与运杯感应光耦55的位置相对应,用于感应送料件51的位置。
在本实施例中,运杯导向组件54包括运杯导轨541、送料滑块542和挡料滑块543,送料件51通过送料滑块542可滑动安装在在机座20上,挡料件52通过挡料滑块543可滑动安装在在机座20上。
在一个可选的实施例中,如图3、图23至图25所示,加珠机构40包括磁珠存放盒41、开关组件42和开关控制器43,其中,磁珠存放盒41用于放置磁珠,且磁珠存放盒41的出口朝向输送座31的试杯100口;开关组件42设在磁珠存放盒41的出口处,用于打开或者关闭磁珠存放盒41的出口;开关控制器43用于控制开关组件42打开或者关闭磁珠存放盒41的出口。
采用以上技术方案后,当开关控制器43根据系统的测试需求,其中测试需求包括测试类型和测试数量,具体地,例如测试类型为磁珠法时,测试数量为两个或三个,这时整列机构30会将试杯100输送到与加珠机构40对应的位置上,加珠机构40根据测试类型和测试数量向对应的试杯100添加磁珠;或者测试类型为光学法时,加珠机构40忽略加珠这一步骤,即加珠机构40停止向试杯100添加磁珠。
在一个可选的实施例中,如图3、图24和图25所示,开关组件42包括加珠挡圈421和呈圆盘状设置的加珠轮422,其中,加珠挡圈421安装在机座20上,加珠挡圈421上开设有挡圈进珠孔4215、挡圈排珠孔4217和用于容置加珠轮422的容置腔4216,容置腔4216的结构与加珠轮422适配的,挡圈进珠孔4215与容置腔4216连通,且挡圈进珠孔4215的位置与磁珠存放盒41的出口处相对应。挡圈排珠孔4217与容置腔4216连通,且挡圈排珠孔4217的位置与输送座31上的试杯100对应。在本实施例中,加珠轮422可转动安装在加珠挡圈 421中,且加珠轮422周侧上均匀设置有多个用于容置磁珠的加珠槽4221,加珠槽4221用于向输送座31上的试杯100添加磁珠。应当说明的是,加珠挡圈421的内壁与加珠轮422外壁之间的间隙小于磁珠的直径,以确保磁珠不会脱离加珠轮422的加珠槽4221滚入容置腔4216中。当加珠轮422转动,且加珠轮422的加珠槽4221与挡圈进珠孔4215对应,则磁珠存放盒41内的磁珠通过挡圈进珠孔4215进入到加珠轮422的加珠槽4221中。当加珠轮422转动,具有磁珠的加珠槽4221与挡圈排珠孔4217对应时,磁珠通过挡圈排珠孔4217排放到输送座31的试杯100上,以实现向试杯100添加磁珠。
具体地,如图2、图24和图25所示,磁珠存放盒41内设有磁珠搅拌器412,磁珠搅拌器412用于搅拌磁珠存放盒41内的磁珠,确保磁珠能够从磁珠存放盒41的出口处排出。当磁珠从磁珠存放盒41的出口处排出后,磁珠通过挡圈进珠孔4215进入加珠槽4221,而后开关控制器43驱动加珠轮422转动,磁珠再从挡圈排珠孔4217排放到输送座31上的试杯100中。
在一个可选的实施例中,开关控制器43包括第三驱动电机431,第三驱动电机431安装在机座20上,且第三驱动电机431的输出端与加珠轮422传动连接,具体地,第三驱动电机431与加珠轮422为皮带传动连接。
在一个可选的实施例中,加珠挡圈421的一侧设有加珠轮安装部4214,加珠轮422上设有加珠轮转轴4222,在本实施例中,开关组件42还包括第四轴承件423、第四轴承件424和轴承紧固件425,第四轴承件423包括第一轴承件内圈和第一轴承件外圈,第一轴承件外圈安装在加珠轮安装部的一侧,第一轴承件内圈与加珠轮转轴连接;第四轴承件424包括第二轴承件内圈和第二轴承件外圈,第二轴承件外圈安装在加珠轮安装部的一侧,第一轴承件内圈与加珠轮转轴连接,这样可以使得加珠轮转轴4222更加平稳的在加珠挡圈421转动。
在一个可选的实施例中,加珠挡圈421包括依次相连的封闭段4211、排珠段4212和镂空段4213,加珠轮422上的旋转方向由封闭段向排珠段4212及镂空段4213转动,并通过排珠段4212的挡圈排珠孔4217将磁珠排放到输送座31上的试杯100中。
在本实施例中,加珠轮422的一侧连接有手轮426,当加珠机构40出现故障时,可以通过镂空段4213对加珠机构40进行观测和故障分析,在分析过程中可以通过旋转手轮426,以便更精确的找到加珠机构40的故障问题。
在一个可选的实施例中,如图23至图25所示,加珠机构40还包括第二光耦组件44,第二光耦组件44安装在加珠挡圈421上,用于检测加珠槽4221中是否存在磁珠。具体地,当第二光耦组件44检测到当前位置的加珠槽4221中不存在磁珠时,第三驱动电机431在该位置的加珠槽4221需要向试杯100添加磁珠时驱动加珠轮422空转一下,以确保加珠机构40能够准确向试杯100添加磁珠。
请参阅图26至图30,本申请还设计了另一种理杯装置,该设计与上述理杯装置的区别在于加珠机构40,具体地,磁珠存放盒41在出口处上设有顶柱活动腔413,开关组件42包括顶柱461和隔柱464,其中,顶柱461上设有磁珠投放口4611。在本实施例中,顶柱461安装在顶柱活动腔413中,以使得磁珠存放盒41内的磁珠能够通过磁珠投放口4611排出。隔柱464的一端固定在顶柱活动腔413上,隔柱464的另一端穿设在顶柱461中,用于对磁珠投放口4611内的磁珠进行分离,以将磁珠投放口4611内的其中一颗磁珠排出。
在一个可选的实施例中,如图24、图26至图30所示,磁珠存放盒41上设有加珠管411,第一个实施例中理杯装置的加珠管411位于磁珠存放盒41的下方,用于连接磁珠存放盒41与开关组件42;而本实施例中,加珠管411位于开关组件42的下方,即当磁珠200穿过磁珠投放口4611后通过加珠管411向试杯100中添加磁珠。
在一个可选的实施例中,开关控制器43包括顶柱驱动件451和弹性件452,顶柱驱动件451用于驱动顶柱461移动,以控制磁珠投放口4611与磁珠存放盒出口之间的相对位置;弹性件452安装在顶柱活动腔413内,弹性件452的一端与磁珠存放盒41抵接,弹性件452的另一端与顶柱461抵接,以实现顶柱461的复位。当需要对试杯100进行加珠时,顶柱驱动件451驱动顶柱461在顶柱活动腔内移动,以使得磁珠投放口4611与加珠管411连通。隔柱464限制磁珠投放口4611内一个磁珠经加珠管411进入到试杯100中。若不需要对试杯100加珠,顶柱驱动件451动作,使得顶柱461的磁珠投放口4611与加珠管411不连通,并使得顶柱461的磁珠投放口4611与磁珠存放盒41的出口相对应,从而使得磁珠从磁珠存放盒41的出口进入到磁珠投放口4611,以待下一次的顶柱驱动件451驱动排珠。
具体地,顶柱驱动件451包括电磁铁,电磁铁安装在机座20上,且电磁铁 的输出端与顶柱461的一端连接。在本实施例中,开关组件42还包括限位件462和锁固件463,其中,顶柱461上设有限位槽4613和穿设孔4612。当顶柱461安装在顶柱活动腔413内,限位槽4613的位置与限位件462的位置相对应,同时通过限位槽4613与限位件462的配合,不仅可以将顶柱461可活动安装在顶柱活动腔413,而且也可以确保顶柱驱动件451驱动顶柱461进行磁珠投放时,磁珠投放口4611与磁珠存放盒41在出口处相对应,隔柱464通过锁固件463固定在磁珠存放盒41,隔柱464穿设在穿设孔4612中,以将磁珠投放口4611内的磁珠进行分离,确保磁珠投放口4611内的其中一颗磁珠排出。
采用以上技术方案后,如图29和图30所示,当顶柱驱动件451驱动顶柱461相对磁珠存放盒41移动时,由于隔柱464与磁珠存放盒41相对不动,因此隔柱464将磁珠投放口4611内的磁珠200进行分离(如图29),这时位于磁珠投放口4611最下方的磁珠200通过加珠管411投入试杯100中。当顶柱驱动件451没有驱动顶柱461相对磁珠存放盒41移动时,隔柱464在弹性件452的弹性作用下进行复位,以使得磁珠投放口4611与磁珠存放盒出口相互错开,这时磁珠200不会通过加珠管411进入试杯100中(如图30)。
此外,为了使得隔柱464刚刚能够将磁珠投放口4611中的其中一颗磁珠200分离出来,隔柱464可以制作成片状或者上端为斜面的针头状,而且隔柱464的下端面到磁珠投放口4611下端面的距离刚好等于或稍微大于一个磁珠200的直径。
如图1至图31所示,本申请还提供一种试杯100准备方法,所述试杯准备方法通过理杯装置实现,理杯装置包括料斗结构10和整列机构30、加珠机构40以及控制器300,当料斗结构10将空的试杯100输送至整列机构30的输送座31中,控制器300获取输送座中试杯100所对应的检测项目及相应的检测方法,若试杯100应用的检测项目对应磁珠法检测,则控制器300输出加珠指令至所述加珠机构40;加珠机构40根据加珠指令,向输送座31上相应的试杯100添加磁珠;试杯100添加磁珠完毕后,整列机构30将试杯100驱动至下一个工序。
具体地,当控制器300接收到检测项目及检测项目对应的测试方法是磁珠法时,控制器300驱动料斗结构10中的钩杯组件12转动,并使得钩杯组件12能够带动料仓11中的试杯100进入换向导槽13中,试杯100通过换向导槽13 进入输送座31,而后整列机构30上的驱动组件32驱动输送座31上的试杯100前进;当输送座31上的试杯100输送至与加珠机构40相对应的位置时,加珠机构40向输送座31上的试杯100添加磁珠,当试杯100完成磁珠的添加,整列机构30将试杯100驱动至下一个工序。
在本实施例中,理杯装置还包括运杯机构50,其中,运杯机构50设置输送座31靠近加珠机构40的一端,运杯机构50包括送料件51,送料件51上设有送料端口512,送料端口512的形状及大小与试杯100的形状及大小相适配,用于输送输送座31上的试杯100,即当试杯100完成磁珠的添加后,整列机构30将试杯100输送至送料件51的送料端口512中,送料件51将试杯100输送至下一个工序,例如试剂的添加等。
在一个可选的实施例中,整列机构30上设有第一光耦组件33,加珠机构40还包括第二光耦组件44,其中,第一光耦组件33安装在输送通道311在与换向导槽13相对应的位置上,用于感应输送通道311在换向导槽13位置上的试杯100,第二光耦组件44安装在加珠挡圈421上,用于检测加珠槽4221中是否存在磁珠。
当第一光耦组件33检测到输送通道311在与换向导槽13相对应的位置上没有试杯100,第一光耦组件33通过控制器300将信息反馈至用户并提醒用户向料仓11中添加试杯100,同时整列机构30停止驱动输送通道311上的试杯100前进并将信息反馈至加珠机构40,加珠机构40停止向输送通道311上的试杯100添加磁珠,带试杯100补充完毕后,理杯装置恢复正常操作。
当第二光耦组件44检测加珠槽4221中没有磁珠时,第二光耦组件44通过控制器300将信息反馈至用户并提醒用户磁珠存放盒41是否磁珠不足,或者可以在磁珠存放盒41再安装一个感应器,这样可以更加直接的确认磁珠存放盒41是否磁珠不足,若磁珠存放盒41上的磁珠不足则向磁珠存放盒41添加磁珠,然后向试杯100添加磁珠时驱动加珠轮422空转一下,直至加珠槽4221对应的位置上存有磁珠;若磁珠存放盒41上有足够的磁珠,则加珠轮422直接空转一下,直至加珠槽4221对应的位置上存有磁珠即可。
在一个可选的实施例中,控制器300获取输送座中试杯100所对应的检测项目及相应的检测方法包括:控制器300根据预定的检测项目所对应的测试方法,获取输送座31中试杯100所对应的检测项目及相应的检测方法。
具体地,控制器300可以为PLC控制器、DSP控制器、单片机控制器等目前通用的控制器的一种。当理杯装置启动后,控制器300不断的读取用户输入的检测项目及检测项目对应的测试方法时,并根据检测项目及检测项目对应的测试方法输出相应的操作指令。其中,检测项目包括凝血分析检测项目,检测项目相应的检测方法可以为磁珠法,也可以为光学法,用户可以根据需求选择不同的测试方法。即控制器300可以根据用户输入的检测项目所对应的测试方法,从而得到输送座31中试杯100所对应的检测项目及相应的检测方法,进而可以生产相应的操作指令并输送至加珠机构40,加珠机构40根据操作指令执行相应的动作。在其他的变形实施例中,控制器300也可以根据用户输入的指令确定输送座31中试杯100所对应的检测项目及相应的检测方法,进而做出相应的操作指令并发送至加珠机构40。
在一个可选的实施例中,控制器300获取输送座31中试杯100所对应的检测项目及相应的检测方法,若试杯100应用的检测检测项目为非磁珠法检测,则控制器300输出不加珠指令至加珠机构40,加珠机构40根据不加珠指令,不对输送座31上相应的试杯100做加磁珠操作。
例如,当控制器300获取输送座31中试杯100所对应的检测项目及相应的检测方法是光学法时,加珠机构40根据控制器300输出不加珠指令,停止输送座31上相应的试杯100做加磁珠操作,整列机构30直接将输送座31上的试杯100输送至送料件51的送料端口512中,以便送料件51将试杯100移送至下一个工序,例如样本或试剂的添加等。
在一个可选的实施例中,料斗结构10通过钩杯组件12将料仓11内的空的试杯100提起并投入到换向导槽13中,试杯100经换向导槽13进入到整列机构30的输送座31中。
具体地,当控制器300获取输送座31中试杯100所对应的检测项目及相应的检测方法,控制器300通过第一驱动电机141驱动钩杯组件转动,以便钩杯组件上的试杯钩将料仓11内试杯100提起并投入到换向导槽13中,其中,仓11内存放的试杯100均为空的试杯100,试杯100不仅可以利用换向导槽13调整至预设的方向,而且还可以利用输送通道311两侧的圆弧面结构312,以确保试杯100的开口向上,从而便于加珠机构40向输送通道311上的试杯100添加磁珠。
采用以上技术方案后,由于现有的试杯100是封装在杯盘组件中,同时为了兼容磁珠法和光学法两种测量方法,试杯100是带着磁珠进行封装,不仅造成资源的浪费,而且还会干扰到光学法的测量结果,此外,杯盘组件在更换也相对麻烦。而本申请中的理杯装置不仅可以直接将试杯100散放在料仓中,而且还可以根据检测项目及检测项目对应的检查方法决定是否向试杯100添加磁珠,操作简单,不会造成资料的浪费,更不会对测量结果造成干扰。
以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到各种等效的修改或替换,这些修改或替换都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以权利要求的保护范围为准。
Claims (38)
- 一种料斗结构,用于凝血分析检测系统,其特征在于,包括:料仓,用于容纳试杯;钩杯组件,包括转轴和设有至少一个试杯钩的转盘,所述转盘通过所述转轴可转动安装于所述料仓内,以使得所述试杯钩能够随所述转盘的转动插入至试杯口中并将所述试杯提起;换向导槽,包括接杯段和调整段,所述试杯钩提起试杯的部分旋转轨迹穿过所述接杯段,且所述接杯段的接杯口朝向旋转并处于下落状态的试杯钩,以接住试杯钩提起的试杯;所述调整段与所述接杯段连通,以将所述试杯调整至预设的方向;所述换向导槽朝向钩杯组件的侧壁开设有供试杯钩通过的通道。
- 根据权利要求1所述的料斗结构,其特征在于,所述接杯段呈圆弧状,所述接杯段的圆心相对于所述转盘的轴心向左偏心的距离为K,K小于等于5mm且大于等于0。
- 根据权利要求1所述的料斗结构,其特征在于,所述接杯段的接杯口呈喇叭状结构,大口边缘外扩朝向旋转并处于下落状态的试杯钩,小口内收连接至所述调整段。
- 根据权利要求2所述的料斗结构,其特征在于,所述调整段在竖直方向上与接杯段连接,一端设有出料口,另一端与所述接杯段连接,以使得所述试杯能够通过调整段排出。
- 根据权利要求1所述的料斗结构,其特征在于,所述料仓的底面为向其中部倾斜的倒锥斜面,以使得所述试杯能够从所述料仓的两侧向中部移动至所述换向导槽对应的位置上。
- 根据权利要求1所述的料斗结构,其特征在于,所述料仓中设有搅拌结构,用于搅拌所述试杯,以使得所述试杯从所述料仓的两侧向中部移动至所述换向导槽对应的位置上。
- 根据权利要求1所述的料斗结构,其特征在于,所述试杯钩呈L型构造,所述试杯钩包括:钩柄,安装在所述转盘上;钩子,由所述钩柄的一端弯折而成,用于提起所述试杯并带动所述试杯进 入所述换向导槽中。
- 根据权利要求7所述的料斗结构,其特征在于,所述试杯钩由不锈钢棒制造而成;和/或所述钩子具有钩子第一端和与所述钩柄连接的钩子第二端,所述钩子第一端的直径朝向所述钩柄相反的方向逐渐减小并形成尖端体;和/或所述尖端体的端面边缘设有钩子圆弧面。
- 根据权利要求8所述的料斗结构,其特征在于,所述尖端体的端面与相邻所述钩子第二端之间的最短距离大于所述试杯的高度。
- 根据权利要求1所述的料斗结构,其特征在于,所述转盘包括:第一锁紧盘,开设有多个用于安装所述试杯钩的钩体槽,多个所述钩体槽沿所述第一锁紧盘的盘面等间隔设置;第二锁紧盘,安装在所述第一锁紧盘上,用于将所述试杯钩固定在所述钩体槽上;转轴锁紧块,安装在所述第二锁紧盘或第一锁紧盘上,所述转轴固定在所述转轴锁紧块上。
- 根据权利要求10所述的料斗结构,其特征在于,所述试杯钩的数量为三个,相邻两个所述试杯钩之间的夹角等于120度。
- 根据权利要求1所述的料斗结构,其特征在于,所述料斗结构还包括:第一侧板,安装在所述料仓的一侧,设有第一轴承件,所述转轴的一端通过所述第一轴承件可转动安装在所述第一侧板上;第二侧板,安装在所述料仓的另一侧,设有第二轴承件,所述转轴的另一端通过所述第二轴承件可转动安装在所述第二侧板上。
- 根据权利要求1所述的料斗结构,其特征在于,所述料斗结构还包括:第一驱动部,包括第一驱动电机、第一驱动轮和第一从动轮,所述第一驱动轮与所述第一驱动电机的输出轴传动连接,所述第一从动轮安装在所述转轴上,且所述第一从动轮与所述第一驱动轮传动连接。
- 根据权利要求2所述的料斗结构,其特征在于,所述接杯段的接杯口与穿过所述转轴且与接杯口相对的纵截面之间的角度小于20度。
- 一种理杯装置,其特征在于,包括:机座;整列机构,安装在所述机座上,包括输送座和驱动组件,所述驱动组件用 于驱动所述输送座上的试杯;加珠机构,用于向所述输送座上的试杯添加磁珠,以及如权利要求1-14任一项所述的料斗结构,所述料斗结构安装在所述机座上,且所述料斗结构中换向导槽的出料口与所述输送座的位置相对应,以使得所述试杯能够通过所述换向导槽进入所述输送座中。
- 根据权利要求15所述的理杯装置,其特征在于,所述输送座上设有呈凹陷状的输送通道,所述输送通道沿所述输送座的长度方向设置且贯穿所述输送座,所述料斗结构中的换向导槽的出料口朝向所述输送通道。
- 根据权利要求16所述的理杯装置,其特征在于,所述输送通道两侧的上端缘分别设有圆弧面结构,用于校正所述试杯的方向,以确保所述试杯的开口向上。
- 根据权利要求15所述的理杯装置,其特征在于,所述整列机构上设有第一光耦组件,所述第一光耦组件安装在所述输送通道在与所述换向导槽相对应的位置上,用于感应所述输送通道在所述换向导槽位置上的试杯。
- 根据权利要求15所述的理杯装置,其特征在于,所述换向导槽的出料口与所述输送通道输送方向相对的一侧到所述输送通道的末端距离等于所述试杯最大厚度的整数倍,所述驱动组件包括:推动件;驱动件,用于驱动所述推动件推动所述输送座上的试杯前进预设行程,所述预设行程等于所述试杯的最大厚度。
- 根据权利要求19所述的理杯装置,其特征在于,所述推动件包括推杆和安装在推杆前端的推板,驱动件为驱动电机,所述驱动组件还包括:推杆导向件,包括推杆滑轨和可滑动安装在所述推杆滑轨的推杆滑块,所述推杆滑轨安装在所述机座上,所述推动件与所述推杆滑块连接,所述驱动件与所述推杆传动连接,用于推动所述输送座上的试杯前进。
- 根据权利要求20所述的理杯装置,其特征在于,所述推板包括采用缓冲材料制成的推板前端,所述推板前端的推送行程与所述试杯的厚度相匹配。
- 根据权利要求16所述的理杯装置,其特征在于,所述理杯装置还包括:运杯机构,安装在所述机座上且位于所述输送座靠近所述加珠机构的一端,包括送料件,所述送料件上设有送料端口,所述送料端口的形状及大小与所述 试杯的形状及大小相适配,用于输送所述输送座上的试杯。
- 根据权利要求22所述的理杯装置,其特征在于,所述运杯机构还包括:挡料件,安装在所述机座上且位于所述输送座靠近所述加珠机构的一端,用于防止所述输送座上的试杯掉落,所述驱动件推动所述输送座上的试杯前进时,所述送料件推动所述挡料件远离所述输送座的端部,并代替所述挡料件位于所述输送座的端部。
- 根据权利要求23所述的理杯装置,其特征在于,所述挡料件上设有挡料复位件和第一弹性件,所述挡料复位件设置在所述挡料件的下端,且所述挡料复位件通过所述第一弹性件以实现所述挡料件的复位。
- 根据权利要求23所述的理杯装置,其特征在于,所述挡料件上设有挡料片,所述挡料片安装在所述挡料件的上端,所述挡料件位于靠近所述加珠机构的一端时,所述挡料片与所述输送通道的位置相对应。
- 根据权利要求15所述的理杯装置,其特征在于,所述加珠机构包括:磁珠存放盒,用于放置磁珠,且其出口朝向所述输送座的试杯口;开关组件,设在所述磁珠存放盒的出口处,以打开或者关闭所述磁珠存放盒的出口;开关控制器,用于控制所述开关组件打开或者关闭所述磁珠存放盒的出口。
- 根据权利要求26所述的理杯装置,其特征在于,所述磁珠存放盒在出口处上设有顶柱活动腔,所述开关组件包括:顶柱,设有磁珠投放口,安装在所述顶柱活动腔中,以使得所述磁珠存放盒内的磁珠能够通过所述磁珠投放口排出;隔柱,一端固定在所述顶柱活动腔上,另一端穿设在所述顶柱中,用于对所述磁珠投放口内的磁珠进行分离,以将所述磁珠投放口内的其中一颗磁珠排出。
- 根据权利要求27所述的理杯装置,其特征在于,所述开关控制器包括:顶柱驱动件,用于驱动所述顶柱移动,以控制所述磁珠投放口与所述磁珠存放盒出口之间的相对位置;弹性件,安装在所述顶柱活动腔内,一端与所述磁珠存放盒抵接,另一端与所述顶柱抵接,以实现所述顶柱的复位。
- 根据权利要求28所述的理杯装置,其特征在于,所述顶柱驱动件包括:电磁铁,安装在所述机座上,所述电磁铁的输出端与所述顶柱的一端连接。
- 根据权利要求26所述的理杯装置,其特征在于,所述开关组件包括:加珠轮,呈圆盘状设置,周侧上均匀设置有多个用于容置磁珠的加珠槽;加珠挡圈,开设有用于容置所述加珠轮且与所述加珠轮适配的容置腔,所述加珠挡圈设有挡圈进珠孔和挡圈排珠孔,所述挡圈进珠孔与所述容置腔连通,且与所述磁珠存放盒的出口对应,所述挡圈排珠孔与所述容置腔连通,且与所述输送座上的试杯对应;所述加珠挡圈安装在所述机座上,所述加珠轮置于所述加珠挡圈的容置腔内,且所述加珠轮可旋转安装在所述加珠挡圈中。
- 根据权利要求30所述的理杯装置,其特征在于,所述开关控制器包括:第三驱动电机,安装在所述机座上,所述第三驱动电机的输出端与所述加珠轮传动连接。
- 根据权利要求30所述的理杯装置,其特征在于,所述加珠挡圈的一侧设有加珠轮安装部,所述加珠轮上设有加珠轮转轴,所述开关组件还包括:第一轴承件,包括第一轴承件内圈和第一轴承件外圈,所述第一轴承件外圈安装在加珠轮安装部的一侧,所述第一轴承件内圈与所述加珠轮转轴连接;第二轴承件,包括第二轴承件内圈和第二轴承件外圈,所述第二轴承件外圈安装在加珠轮安装部的一侧,所述第一轴承件内圈与所述加珠轮转轴连接。
- 根据权利要求30所述的理杯装置,其特征在于,所述加珠挡圈包括依次相连的封闭段、排珠段和镂空段,所述加珠轮的旋转方向由封闭段向排珠段、向镂空段转动,并通过所述排珠段的挡圈排珠孔将所述磁珠排放到所述输送座上的试杯中。
- 根据权利要求30所述的理杯装置,其特征在于,所述加珠机构还包括:第二光耦组件,所述第二光耦组件安装在所述加珠挡圈上,用于检测所述加珠槽中是否存在磁珠。
- 一种试杯准备方法,所述试杯准备方法通过理杯装置实现,所述理杯装置包括料斗结构和整列机构、加珠机构以及控制器;其特征在于,所述试杯准备方法包括:所述料斗结构将空的试杯输送至整列机构的输送座中;控制器获取输送座中试杯所对应的检测项目及相应的检测方法;若试杯应 用的检测项目对应磁珠法检测,则控制器输出加珠指令至所述加珠机构;所述加珠机构根据所述加珠指令,向所述输送座上相应的试杯添加磁珠;所述整列机构将试杯驱动至下一个工序。
- 根据权利要求35所述的试杯准备方法,其特征在于,所述控制器获取输送座中试杯所对应的检测项目及相应的检测方法包括:所述控制器根据预定的检测项目所对应的测试方法,获取输送座中试杯所对应的检测项目及相应的检测方法。
- 根据权利要求35所述的试杯准备方法,其特征在于,控制器获取输送座中试杯所对应的检测项目及相应的检测方法;若试杯应用的检测检测项目为非磁珠法检测,则控制器输出不加珠指令至所述加珠机构;所述加珠机构根据所述不加珠指令,不对所述输送座上相应的试杯做加磁珠操作。
- 根据权利要求35所述的试杯准备方法,其特征在于,所述料斗结构通过钩杯组件将料仓内的空的试杯提起并投入到换向导槽中,试杯经换向导槽进入到整列机构的输送座中。
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CN117300580A (zh) * | 2023-11-01 | 2023-12-29 | 东莞市富明钮扣有限公司 | 一种同步压合设备 |
CN117141833B (zh) * | 2023-11-01 | 2024-02-13 | 广州洁宜日化用品有限公司 | 一种洗衣凝珠颗粒包装提升设备及洗衣凝珠的制备工艺 |
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