WO2020251035A1 - プリフォーム、樹脂製容器およびそれらの製造方法 - Google Patents

プリフォーム、樹脂製容器およびそれらの製造方法 Download PDF

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Publication number
WO2020251035A1
WO2020251035A1 PCT/JP2020/023283 JP2020023283W WO2020251035A1 WO 2020251035 A1 WO2020251035 A1 WO 2020251035A1 JP 2020023283 W JP2020023283 W JP 2020023283W WO 2020251035 A1 WO2020251035 A1 WO 2020251035A1
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WO
WIPO (PCT)
Prior art keywords
preform
outer layer
layer material
inner layer
injection molding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2020/023283
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English (en)
French (fr)
Japanese (ja)
Inventor
土屋　要一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissei ASB Machine Co Ltd
Original Assignee
Nissei ASB Machine Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=73780965&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=WO2020251035(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Nissei ASB Machine Co Ltd filed Critical Nissei ASB Machine Co Ltd
Priority to US17/617,625 priority Critical patent/US12179406B2/en
Priority to EP20823235.5A priority patent/EP3984716B1/en
Priority to JP2021505789A priority patent/JP6878714B1/ja
Priority to CN202311677264.6A priority patent/CN117698095A/zh
Priority to CN202080049485.7A priority patent/CN114174036B/zh
Publication of WO2020251035A1 publication Critical patent/WO2020251035A1/ja
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/071—Preforms or parisons characterised by their configuration, e.g. geometry, dimensions or physical properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/06—Injection blow-moulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16—Making multilayered or multicoloured articles
    • B29C45/1684—Injecting parison-like articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17—Component parts, details or accessories; Auxiliary operations
    • B29C45/26—Moulds
    • B29C45/27—Sprue channels ; Runner channels or runner nozzles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17—Component parts, details or accessories; Auxiliary operations
    • B29C45/26—Moulds
    • B29C45/27—Sprue channels ; Runner channels or runner nozzles
    • B29C45/2701—Details not specific to hot or cold runner channels
    • B29C45/2708—Gates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17—Component parts, details or accessories; Auxiliary operations
    • B29C45/76—Measuring, controlling or regulating
    • B29C45/78—Measuring, controlling or regulating of temperature
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/0005—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor characterised by the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
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    • B29C49/06—Injection blow-moulding
    • B29C49/061—Injection blow-moulding with parison holding means displaceable between injection and blow stations
    • B29C49/062—Injection blow-moulding with parison holding means displaceable between injection and blow stations following an arcuate path, e.g. rotary or oscillating-type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42—Component parts, details or accessories; Auxiliary operations
    • B29C49/64—Heating or cooling preforms, parisons or blown articles
    • B29C49/6409—Thermal conditioning of preforms
    • B29C49/6427—Cooling of preforms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00—Rigid or semi-rigid containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material or by deep-drawing operations performed on sheet material
    • B65D1/02—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
    • B65D1/0207—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by material, e.g. composition, physical features
    • B65D1/0215—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by material, e.g. composition, physical features multilayered
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00—Rigid or semi-rigid containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material or by deep-drawing operations performed on sheet material
    • B65D1/02—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
    • B65D1/0223—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by shape
    • B65D1/0261—Bottom construction
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00—Making preforms
    • B29B11/06—Making preforms by moulding the material
    • B29B11/08—Injection moulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
    • B29C2049/023—Combined blow-moulding and manufacture of the preform or the parison using inherent heat of the preform, i.e. 1 step blow moulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42—Component parts, details or accessories; Auxiliary operations
    • B29C49/78—Measuring, controlling or regulating
    • B29C2049/787—Thickness
    • B29C2049/78705—Thickness of a layer, e.g. intermediate layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76—Measuring, controlling or regulating
    • B29C2945/76494—Controlled parameter
    • B29C2945/76531—Temperature
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00—Indexing scheme relating to blow-moulding
    • B29C2949/07—Preforms or parisons characterised by their configuration
    • B29C2949/072—Preforms or parisons characterised by their configuration having variable wall thickness
    • B29C2949/0725—Preforms or parisons characterised by their configuration having variable wall thickness at bottom portion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00—Indexing scheme relating to blow-moulding
    • B29C2949/07—Preforms or parisons characterised by their configuration
    • B29C2949/076—Preforms or parisons characterised by their configuration characterised by the shape
    • B29C2949/0768—Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform
    • B29C2949/0778—Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform characterised by the flange
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00—Indexing scheme relating to blow-moulding
    • B29C2949/30—Preforms or parisons made of several components
    • B29C2949/3008—Preforms or parisons made of several components at neck portion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00—Indexing scheme relating to blow-moulding
    • B29C2949/30—Preforms or parisons made of several components
    • B29C2949/3012—Preforms or parisons made of several components at flange portion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00—Indexing scheme relating to blow-moulding
    • B29C2949/30—Preforms or parisons made of several components
    • B29C2949/302—Preforms or parisons made of several components at bottom portion
    • B29C2949/3022—Preforms or parisons made of several components at bottom portion partially
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00—Indexing scheme relating to blow-moulding
    • B29C2949/30—Preforms or parisons made of several components
    • B29C2949/3024—Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique
    • B29C2949/3026—Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique having two or more components
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C2949/00—Indexing scheme relating to blow-moulding
    • B29C2949/30—Preforms or parisons made of several components
    • B29C2949/3032—Preforms or parisons made of several components having components being injected
    • B29C2949/3034—Preforms or parisons made of several components having components being injected having two or more components being injected
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/22—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor using multilayered preforms or parisons
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
    • B29K2067/003—PET, i.e. poylethylene terephthalate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
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    • B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
    • B29K2995/0026—Transparent
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/712—Containers; Packaging elements or accessories, Packages
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging

Definitions

  • the present invention relates to preforms, resin containers and methods for producing them.
  • Patent Document 1 discloses a two-layer plastic bottle in which the inner layer is made of new plastic and the outer layer is made of recycled plastic.
  • Patent Document 2 describes an outer layer molding step of molding a tubular outer layer material with a recycled resin, and an inner layer for laminating and molding an inner layer material composed of a tubular virgin resin thinner than the outer layer material on the inner surface side of the outer layer material.
  • a molding process and a method for producing a laminated resin molded product having the molding process are disclosed.
  • the present invention is a preform capable of forming a two-layer structure resin container having high transparency even when the usage ratio of recycled material is large, and a two-layer structure having high transparency even when the usage ratio of recycled material is large. It is an object of the present invention to provide a resin container and a method for producing them.
  • a preform having an opening, a body, and a bottom, and having a two-layer structure in which the body and the bottom are composed of an inner layer made of a virgin material and an outer layer made of a recycled material.
  • the weight ratio of the recycled material to the total weight of the preform is 50% by weight or more.
  • the ratio of the thickness of the outer layer to the thickness of the inner layer in the body is 1.5 or more.
  • the haze of the body of the container formed from the preform is 1.8% or less. It is a preform.
  • Another aspect of the present invention capable of solving the above problems is Manufacture of a preform having an opening, a body, and a bottom, and having a two-layer structure in which the body and the bottom are composed of an inner layer made of a virgin material and an outer layer made of a recycled material. It's a method
  • the inner layer material or the outer layer material formed in the first injection molding step is housed in a second mold, and the recycled material is injected to the outside of the inner layer material to inject mold the outer layer material.
  • a second injection molding step of injecting the virgin material into the inside of the outer layer material and injection molding the inner layer material is included.
  • the weight ratio of the recycled material to the total weight of the preform is 50% by weight or more, and the ratio of the thickness of the outer layer to the thickness of the inner layer in the body is 1.5 or more.
  • a resin container having an opening, a body portion, and a bottom portion, and having a two-layer structure in which the body portion and the bottom portion are composed of an inner layer made of a virgin material and an outer layer made of a recycled material.
  • the weight ratio of the recycled material to the total weight of the resin container is 50% by weight or more.
  • the ratio of the thickness of the outer layer to the thickness of the inner layer in the body is 1.5 or more.
  • the haze of the body is 1.8% or less. It is a resin container.
  • a preform having an opening, a body portion, and a bottom portion, and having a two-layer structure in which the body portion and the bottom portion are composed of an inner layer made of a virgin material and an outer layer made of a recycled material is injection-molded.
  • the inner layer material or the outer layer material formed in the first injection molding step is housed in a second mold, and the recycled material is injected to the outside of the inner layer material to inject mold the outer layer material.
  • a second injection molding step of injecting the virgin material into the inside of the outer layer material and injection molding the inner layer material is included.
  • the weight ratio of the recycled material to the total weight of the preform is 50% by weight or more, and the ratio of the thickness of the outer layer to the thickness of the inner layer in the body is 1.5.
  • it is a method for manufacturing a resin container for molding the inner layer material and the outer layer material.
  • a preform capable of forming a two-layered resin container having high transparency even when the usage ratio of recycled material is large, and having high transparency even when the usage ratio of recycled material is large.
  • a layered resin container and a method for producing the same can be provided.
  • FIG. 1 is a cross-sectional view of the preform 10.
  • the preform 10 is a tubular resin molded product including an opening 12, a neck portion 14 connected to the opening portion 12, a body portion 16 connected to the neck portion 14, and a bottom portion 18 connected to the body portion 16.
  • the body portion 16 and the bottom portion 18 have a two-layer structure composed of an inner layer 22 and an outer layer 24.
  • the inner layer 22 is made of a virgin material which is an unused resin material.
  • the outer layer 24 is composed of a recycled material prepared by reusing a used resin material.
  • the virgin material and the recycled material are based on a thermoplastic resin (crystalline plastic) having transparency in an amorphous state, for example, polyethylene terephthalate (PET) resin.
  • PET polyethylene terephthalate
  • the weight ratio of the recycled material to the total weight of the preform 10 is 50% by weight or more.
  • the weight ratio is preferably 60% by weight or more from the viewpoint of the recycling rate of the resin material, and is preferably 70% by weight or less from the viewpoint of the transparency of the container to be molded.
  • the ratio of the thickness th2 of the outer layer 24 to the thickness th1 of the inner layer 22 in the body portion 16 is 1.5 or more. Further, the ratio is preferably 3.0 or less from the viewpoint of transparency of the container to be molded.
  • Gate marks 22a and 24a formed by injection molding are present on the inner layer 22 and the outer layer 24 on the bottom 18 of the preform 10, respectively.
  • the height he1 of the gate mark 22a of the inner layer 22 is smaller than the thickness th3 of the outer layer 24 at the bottom 18.
  • FIG. 2 is a cross-sectional view of the container 30.
  • the container 30 is a bottle-shaped resin container obtained by blow molding the preform 10.
  • the container 30 includes a neck portion 14 connected to the opening 12, a body portion 36 connected to the neck portion 14, and a bottom portion 38 connected to the body portion 36. Similar to the preform 10, the body 36 and the bottom 38 have a two-layer structure composed of an inner layer 42 made of a virgin material and an outer layer 44 made of a recycled material.
  • the weight ratio of the recycled material to the total weight of the container 30 and the ratio of the thickness th12 of the outer layer 44 to the thickness th11 of the inner layer 42 in the body 36 are the weight ratio of the recycled material to the total weight of the preform 10 and the inner layer in the body 16, respectively. Since it is the same as the ratio of the thickness th2 of the outer layer 24 to the thickness th1 of 22, the description thereof will be omitted.
  • the haze of the body 36 of the container 30 is 1.8% or less, more preferably 1.4% or less, still more preferably 1.0% or less. Although not particularly limited, the lower limit of haze may be 0.1%.
  • the haze referred to here represents an average value of values measured by selecting 10 arbitrary points on the body 36. The haze is measured using a haze meter (cloudiness measuring device) in accordance with "Plastic-Transparent Material Haze Determining Method (JIS K 7136: 2000)".
  • the container 30 is a resin container having a two-layer structure having high transparency even when the ratio of recycled materials used is large, and can achieve a high recycling rate of plastic materials while being excellent in practicality.
  • FIG. 3 is a diagram showing a manufacturing process of the preform 10.
  • FIG. 4 is a diagram showing an aspect of injection molding of the preform 10.
  • 5 and 6 are views showing a mode of cooling of the preform 10 after injection molding.
  • the method for producing the preform 10 of the present embodiment includes an inner layer material molding step S1 and an outer layer material molding step S2, which are two-step injection molding steps.
  • each step will be described with reference to FIG.
  • the first mold 50 includes a first hot runner mold 59.
  • the first hot runner type 59 has a valve pin 59a that can move toward the first gate 58 in the flow path through which the resin material in the molten state (for example, in the state of being melted at about 255 ° C. in PET resin) flows. ing.
  • the first gate 58 in the first mold 50 is configured as a valve gate.
  • the inner layer material 60 is formed by maintaining the mold clamping of the first mold 50 for a predetermined time and then opening the mold.
  • the first cavity type 52 and the first injection core type 54 are provided with a circuit (medium flow hole or medium flow groove) through which a cooling medium (fluid) for cooling the inner layer material 60 flows, and the cooling medium is provided.
  • a cooling medium for cooling the inner layer material 60 flows, and the cooling medium is provided.
  • it is appropriately set in the range of about 5 ° C. to about 20 ° C.
  • the molded inner layer material 60 is raised together with the first injection core mold 54 and the neck mold 56 and separated from the first cavity mold 52. Further, the first injection core mold 54 is further raised and separated from the inner layer material 60. Then, the inner layer material 60 is rotated together with the neck mold 56 by a rotating means (not shown) while being held by the neck mold 56, and is arranged above the second cavity mold 72. In the outer layer material molding step S2, the neck mold 56 holding the inner layer material 60 is molded with respect to the second injection core mold 55 and the second cavity mold 72 to form the second cavity mold 72 and the second cavity mold 72.
  • the inner layer material 60 is housed in a second mold 70 composed of an injection core mold 55 and a neck mold 56.
  • the second mold 70 includes a second hot runner mold 79.
  • the second hot runner type 79 may have a valve pin that can move toward the second gate 78 in the flow path through which the resin material flows. That is, the second gate 78 in the second mold 70 may be configured as a valve gate.
  • the inner layer material forming step S1 of the next preform 10 is carried out during the outer layer material forming step S2 of the previous preform 10.
  • the second cavity type 72 and the second injection core type 55 are also provided with a circuit through which a cooling medium for cooling the outer layer material 80 and the inner layer material 60 flows, and the cooling medium is, for example, about 5 ° C. to about 20 ° C. It is set appropriately within the range of ° C.
  • the temperature of the cooling medium that is, the cooling intensity may be different between the first mold 50 and the second mold 70 (for example, cooling of the second mold 70 from the first mold 50). Set the temperature of the medium low.).
  • the cooling strength may be changed between the second cavity mold 72 and the second injection core mold 55 (for example, the second cavity mold than the second injection core mold 55). The temperature of the cooling medium of 72 is set low.).
  • the weight ratio of the recycled material (outer layer material 80) to the total weight of the preform 10 is 50% by weight or more, and the inner layer in the body 16 of the preform is formed.
  • the inner layer material 60 and the outer layer material 80 are molded.
  • the length le1 of the first gate 58 in the first mold 50 is smaller than the thickness th3 of the outer layer 24 (outer layer material 80) at the bottom 18 of the preform 10.
  • the manufacturing method of the preform 10 of the present embodiment includes the cooling step S3 for cooling the preform after the outer layer material molding step S2, the cooling time of the injection molding step can be shortened, and the production efficiency can be improved. It is preferable from the viewpoint (Fig. 3).
  • the cooling step S3 referred to here does not include a step of cooling the preform 10 with the second mold 70 by maintaining the mold clamping of the second mold 70.
  • the aspect of the cooling step S3 will be described with reference to FIGS. 5 and 6.
  • FIG. 5 is a diagram showing a state of one aspect of the cooling step S3.
  • the preform 10 released from the second mold 70 is housed in the third cavity mold 100, and the air introduction member 110 is airtightly brought into contact with the preform 10.
  • the air introduction member 110 is composed of a rod member 112 which is hollow and has an air flow hole inside, and a fitting core (blow core member) 114.
  • the rod member 112 is housed inside the fitting core 114 so as to be vertically movable.
  • An inner flow port 116 capable of ejecting or sucking air is provided at the tip of the rod member 112.
  • the temperature of the air is appropriately set in the range of, for example, about 0 ° C. to about 20 ° C.
  • the fitting core 114 is configured to fit (close) the neck portion 14 when the air introduction member 110 is inserted into the preform 10 (when abutted in an airtight manner). As a result, it is possible to prevent the air inside the preform 10 from leaking from the neck portion 14 to the outside of the fitting core 114.
  • the gap between the rod member 112 and the fitting core 114 is an air flow path for supplying and discharging air to the preform 10.
  • the gap formed by the tip of the fitting core 114 and the rod member 112 constitutes the outer flow port 118 capable of ejecting or sucking air.
  • the inner distribution port 116 and the outer distribution port 118 can serve as an air outlet and an outlet, respectively.
  • the preform 10 is cooled by sending air into the preform 10 from the air outlet of the air introduction member 110 and discharging the air to the outside of the preform 10 from the exhaust port of the air introduction member 110.
  • the third cavity type 100 is also provided with a circuit for a cooling medium for cooling the outer layer material 80, and the fluid medium thereof is, for example, about 5 ° C to about 80 ° C, more preferably 10 ° C to 70 ° C, and further. It is preferably set appropriately in the range of 20 ° C. to 65 ° C.
  • FIG. 6 is a diagram showing a state of another aspect of the cooling step S3.
  • the preform 10 released from the second mold 70 is housed in the fourth cavity mold 120, and the preform 10 is configured to be able to move up and down with the fourth cavity mold 120.
  • the preform 10 is cooled by sandwiching it with the core mold 130.
  • the fourth cavity type 120 and the core type 130 also have, for example, a cooling medium set in the range of about 5 ° C. to about 80 ° C., more preferably 10 ° C. to 70 ° C., and even more preferably 20 ° C. to 65 ° C.
  • a circulating circuit is provided.
  • FIG. 7 is a diagram showing a manufacturing process of the container 30.
  • the manufacturing method of the container 30 of the present embodiment includes an injection molding step S11 for injection molding the preform 10, a temperature control step S12 for controlling the temperature of the preform 10, and blow molding for the preform 10.
  • the blow molding step S13 for molding the container 30 is included.
  • the injection molding step S11 includes an inner layer material molding step S1 and an outer layer material molding step S2 described in the method for producing the preform 10.
  • the weight ratio of the recycled material (outer layer material 80) to the total weight of the preform 10 is 50 weight.
  • the inner layer material 60 is such that the ratio of the thickness of the outer layer 24 (outer layer material 80) to the thickness of the inner layer 22 (inner layer material 60) in the body portion 16 of the preform is 1.5 or more.
  • the outer layer material 80 is molded.
  • the first mold 50 used in the inner layer material molding step S1, the second mold 70 used in the outer layer material molding step S2, and other aspects adopted in the injection molding step S11 will be described in the method for producing the preform 10. Since it is the same as that of the above (FIG. 4), the description thereof will be omitted.
  • the temperature control step S12 is a step of adjusting the temperature of the injection-molded preform 10 to a temperature range suitable for blow molding.
  • the temperature of the preform 10 is controlled by using a temperature control pod, a temperature control core, an infrared heater, or the like.
  • the mode (FIGS. 5 and 6) described in the cooling step S3 of the method for manufacturing the preform 10 may be adopted to control the temperature while cooling the preform.
  • the temperature control step S12 is the embodiment described in the cooling step S3 of the method for manufacturing the preform 10, it is preferable because the production efficiency of the container 30 is improved.
  • the production efficiency of the container 30 is improved, which is preferable.
  • the boundary portion between the inner layer 22 and the outer layer 24 becomes insufficiently cooled (slowly cooled), and the haze becomes large. easy.
  • the embodiment (FIGS. 5 and 6) described in the cooling step S3 is adopted in the temperature control step S12, the cooling efficiency of the boundary portion can be improved while maintaining the amount of heat required for blow molding, and the container can be used. It is possible to reduce the haze of 30.
  • the temperature of the cooling medium flowing through the third cavity type 100, the fourth cavity type 120, and the core type 130 is, for example, about 10 ° C. to about 65 ° C. It is set appropriately in a wider range of ° C.
  • the blow molding step S13 the preform 10 is housed in the blow cavity mold. Subsequently, while optionally stretching the preform 10 with a stretching rod, the preform 10 is inflated to the shape of the container 30 by introducing blow air from the blow core mold to manufacture the container 30. After that, the container 30 is opened from the mold. A container is manufactured by the above procedure.
  • FIG. 8 is a functional block diagram of the manufacturing apparatus 150 of the container 30.
  • the manufacturing apparatus 150 manufactures the container 30 by blowing the injection molding unit 152 for manufacturing the preform 10, the temperature control unit 154 for adjusting the temperature of the manufactured preform 10, and the preform 10. It is provided with a blow molding unit (an example of a blow device) 156 for the purpose and a take-out unit 158 for taking out the manufactured container 30.
  • the preform 10 and the container 30 are conveyed in the manufacturing apparatus 150 in the order of the injection molding unit 152, the temperature control unit 154, the blow molding unit 156, and the take-out unit 158 by a transfer means (not shown).
  • the manufacturing apparatus 150 is a hot parison type resin container manufacturing apparatus, and continuously manufactures the preform 10 and the container 30.
  • PET bottles for detergents / toners are often manufactured by using flakes obtained by crushing used PET bottles or blending materials of recycled pellets and virgin materials. ..
  • food / beverage / pharmaceutical PET bottles food-based containers
  • recycled materials are rarely used and are manufactured from virgin materials. This is because this type of PET bottle requires high hygiene safety.
  • the haze (turbidity) of the bottle tends to increase, and it is difficult to manufacture a bottle with sufficient transparency, and commercialization (practical use) has not progressed.
  • the usage ratio (weight ratio) of the recycled pellet material is limited to about 30% by weight at most in consideration of the transparency of the bottle, and further improvement is required.
  • the preform 10 having the above configuration it is possible to form the resin container 30 having a two-layer structure having high transparency even if the ratio of recycled materials used is large. Specifically, a resin container having the same transparency as a container formed of a two-layer preform composed of a blend material containing 30% by weight of recycled pellet material can be formed.
  • the height he1 of the gate mark 22a is smaller than the thickness th3 of the outer layer 24 at the bottom 18, so that the virgin material is prevented from melting and mixing with the recycled material when the recycled material is injected. it can.
  • the preform 10 which can suppress whitening at the bottom 18 of the preform 10 and can form a resin container 30 having a two-layer structure having high transparency.
  • recycled materials have a faster crystallization rate than virgin materials and are prone to whitening.
  • the inner layer material 60 made of the virgin material was first molded, and then the outer layer material 80 made of the recycled material was molded.
  • the virgin material crystallized due to the injection of the recycled material. It was found that a phenomenon of reheating to a temperature range where it is easy to form (for example, about 150 ° C. in the case of PET resin) and slow cooling occurs, and whitening (crystallization) is likely to occur on the boundary surface of the virgin material with the recycled material. It was.
  • the first mold 50 and the second mold 70 (second injection core) are reduced.
  • the cooling efficiency of the inner layer 22 by the mold 55) was increased, and whitening was successfully suppressed at the boundary surface of the virgin material with the recycled material. That is, according to the above-mentioned manufacturing method of the preform 10, the inner layer 60 made of the virgin material is molded, and then the outer layer 80 made of the recycled material is molded, so that the recycled material is based on the total weight of the preform 10.
  • the inner layer material 60 and the outer layer material 80 are molded so that the weight ratio is 50% by weight or more and the ratio of the thickness th2 of the outer layer 24 to the thickness th1 of the inner layer 22 in the body portion 16 is 1.5 or more. By doing so, it is possible to provide the preform 10 capable of forming the resin container 30 having a two-layer structure having high transparency even if the usage ratio of the recycled material is large.
  • the length le1 of the first gate 58 into which the virgin material is injected is smaller than the thickness th3 of the outer layer 24 at the bottom 18, so that the gate formed in the inner layer material 60 is formed.
  • the height he1 of the mark 22a is reduced, and it is possible to prevent the virgin material from melting and mixing with the recycled material when the recycled material is injected.
  • the preform 10 which can suppress whitening due to crystallization or the like at the bottom 18 of the preform 10 and can form a resin container 30 having a two-layer structure having high transparency.
  • the cooling time of the preform 10 at the time of injection molding can be shortened by providing the cooling step S3 for cooling the preform 10 after the outer layer material forming step S2. ..
  • the molding of the next preform 10 can be started during the cooling of the preform 10, and the production efficiency can be improved.
  • the cooling of the preform 10 can be accelerated and the production efficiency of the preform 10 is improved.
  • the cooling of the preform 10 can be accelerated, and the preform 10 can be cooled. It is possible to provide a preform 10 capable of forming a resin container 30 having a two-layer structure having a more transparent structure while improving production efficiency.
  • the inner layer material 60 of the preform 10 is molded, and then the outer layer material 80 of the preform 10 is molded, and the weight ratio of the recycled material to the total weight of the preform 10 is 50 weight.
  • the inner layer material 60 and the outer layer material 80 of the preform 10 are molded so that the ratio of the thickness th2 of the outer layer 24 to the thickness th1 of the inner layer 22 in the body portion 16 is 1.5 or more. This makes it possible to provide a container 30 having a two-layer structure having high transparency even when the ratio of recycled materials used is large.
  • the haze of the container tends to be large, it is difficult to manufacture a bottle having sufficient transparency, and commercialization (practical use) has not progressed. According to the above method, particularly in the hot parison type two-layer molding method, it is possible to provide the container 30 having a two-layer structure having high transparency even if the ratio of recycled materials used is large.
  • FIG. 9 is a flowchart showing a manufacturing process of a resin container according to a modified example of the above embodiment.
  • the first injection molding step S31, the first temperature control step S32, the second injection molding step S33, the second temperature control step S34, and the blow molding step S35 are carried out in this order to carry out the resin.
  • a manufacturing container may be manufactured.
  • the first injection molding step S31, the first temperature control step S32, the second injection molding step S33, and the second temperature control step S34 may be performed in this order.
  • the first injection molding step S31 in this modification is a step of molding either the inner layer material or the outer layer material of the preform
  • the second injection molding step S33 is molded in the first injection molding step S31.
  • This is a step of molding a preform by molding either an inner layer material or an outer layer material of the preform that has not been formed.
  • the first temperature control step S32 is a step of adjusting the temperature of the inner layer material or the outer layer material of the preform molded in the first injection molding step S31.
  • the first temperature control step S32 may be a step of cooling the inner layer material or the outer layer material of the preform.
  • the inner layer material or outer layer material of the preform to be molded first is post-cooled (in particular, by post-cooling). (By post-cooling the surface on which the resin material is laminated in the second injection molding step S33), haze reduction of the two-layer preform (haze reduction by suppressing whitening at the boundary surface between the inner layer material and the outer layer material) And the molding cycle can be shortened.
  • the second temperature control step S34 is a step of adjusting the temperature of the preform molded in the second injection molding step S33.
  • the second temperature control step S34 may be a step of cooling the preform.
  • the blow molding step S35 is a step of blow molding the preform temperature-controlled in the second temperature control step S34 to obtain a resin container.
  • FIG. 10 is a schematic view showing a resin container manufacturing apparatus 350 according to a modified example of the above embodiment.
  • the manufacturing apparatus 350 includes a first injection molding unit 352 including a first injection device 362, a first temperature control unit 354, and a second injection including a second injection device 363.
  • It is a 6-station type manufacturing apparatus including a molding section 353, a second temperature control section 355, a blow molding section 356, and a take-out section 358.
  • the preform and the resin container are conveyed in the direction of the arrow shown by the conveying apparatus 370 composed of a turntable or the like, and molded according to the above-mentioned manufacturing process.
  • the above-described embodiment can be appropriately adopted.
  • FIG. 11 is a cross-sectional view showing an aspect of injection molding of the preform 210 according to the modified example of the above embodiment.
  • the manufacturing apparatus according to this modification is the same as the manufacturing apparatus 150 and the manufacturing apparatus 350 described in the above-described embodiment / modification, except that the configuration of the injection molding portion is different.
  • the injection molding unit of the manufacturing apparatus of this modification includes a first mold 250 for molding the outer layer material 280 and a second mold 270 for molding the inner layer material 260 inside the outer layer material 280. (See FIG. 11).
  • the first mold 250 includes a first cavity mold 252, a first injection core mold 254, and a neck mold 256.
  • the first mold 250 is configured to form an outer layer material 280 by pouring a recycled material into a cavity formed by molding these molds. The recycled material is supplied from the first hot runner mold 259 and is poured into the cavity through the first gate 258.
  • the first hot runner type 259 has a valve pin 259a that can move toward the first gate 258 in the flow path through which the recycled material flows.
  • the valve pin 259a is configured to move through the first gate 258 to a position close to the first injection core mold 254 after the recycled material has been filled into the cavity.
  • a thin film portion 281 having a thickness thinner than the peripheral portion is formed in the central portion of the bottom portion of the outer layer material 280.
  • the second mold 270 includes a second cavity mold 272, a second injection core mold 255, and a neck mold 256.
  • the neck mold 256 is a common neck mold that moves to the position of the second mold 270 while holding the outer layer material 280 formed by the first mold 250.
  • the diameter of the core of the second injection core type 255 is formed to be smaller than the diameter of the core of the first injection core type 254 by the thickness of the inner layer material 260.
  • the size (diameter) of the recess in the top view of the second cavity type 272 is formed to be the same as the size (diameter) of the recess in the top view of the first cavity type 252. ing.
  • the inner layer material 260 is formed inside the outer layer material 280 formed by the first mold 250 by pouring the virgin material into the cavity formed by molding these molds. Is configured to form.
  • the virgin material is supplied from the second hot runner type 279 and is poured into the cavity through the second gate 278.
  • the virgin material is poured into the cavity when the thin film portion 281 formed on the outer layer material 280 is broken by the flow of the virgin material.
  • an opening 282 is formed in the bottom portion 218 of the preform 210 (the bottom portion of the outer layer material 280).
  • the virgin material poured into the cavity is filled into the cavity through the opening 282.
  • the outer layer material forming step of forming the outer layer material 280 by the first mold 250 described above is carried out, and then the inner layer material 260 is formed inside the outer layer material 280 by the second mold 270.
  • a two-step injection molding process is used to carry out the molding process.
  • the weight ratio of the recycled material to the total weight of the preform 210 molded by the two-step injection molding step and the ratio of the thickness of the outer layer to the thickness of the inner layer in the body portion are the same as those in the above-described embodiment.
  • the preform 210 is formed.
  • the container is molded so that the haze of the body of the container molded from the preform 210 is the same as that of the above-described embodiment.
  • the outer layer material 280 (recycled material) first molded in the first injection molding step. No gate marks are formed on the surface. Therefore, the possibility that the virgin material and the recycled material are melted and mixed in the bottom region of the preform 210 is further reduced, and whitening (crystallization or the like) of the bottom can be more reliably suppressed. Further, the injection amount of the inner layer material 260 (virgin material) injected in the second injection molding step is smaller than the injection amount of the outer layer material 280 (recycled material) injected in the first injection molding step.
  • the preform 210 capable of forming a resin container having a two-layer structure having high transparency can be more easily manufactured and provided.
  • this modification is preferably carried out by the manufacturing method of FIG. 9 and the manufacturing apparatus 350 of FIG.
  • the first temperature control step S32 first temperature. This is because additional cooling (post-cooling) can be performed at the adjustment unit 354).
  • the thick outer layer material 280 of the preform 210 can be sufficiently cooled to lower the temperature. Therefore, the outer layer material by injection of the virgin material in the second injection molding step S33 (second mold 270). The temperature rise (reheating) of 280 can be suppressed. Therefore, the whitening of the preform 210 can be further reduced, and a container having a lower haze value can be manufactured.
  • the resin material used in the injection molding of the preform is changed to manufacture a resin container having the two-layer structure of Examples 1, 2 and 3. The test was carried out.
  • the container of Example 1 includes an inner layer made of PET virgin material (Mitsubishi Chemical Co., Ltd., BK-2180) and an outer layer made of PET recycled material (Mexico Pet One Co., Ltd., LCG-1810). It was molded from a preform having the structure shown in 1. The weight ratio of the virgin material to the total weight was 38%, and the weight ratio of the recycled material to the total weight was 62%. The thickness of the inner layer in the body of the preform was 1.8 mm, and the thickness of the outer layer was 2.98 mm.
  • PET virgin material Mitsubishi Chemical Co., Ltd., BK-2180
  • PET recycled material Meexico Pet One Co., Ltd., LCG-1810
  • the container of Example 2 is a blend material of virgin material and recycled material (BK-2180 manufactured by Mitsubishi Chemical Co., Ltd. and LCG-1810 manufactured by Pet One, Mexico), in which the ratio of recycled material to the total weight is 30%. It was molded from a preform having the structure shown in FIG. 1 having an inner layer and an outer layer composed of a mixed material). The weight ratio of the virgin material to the total weight was 70%. The thickness of the inner layer in the body of the preform was 1.8 mm, and the thickness of the outer layer was 2.98 mm.
  • the container of Example 3 was molded from a preform having a structure shown in FIG. 1 having an inner layer and an outer layer composed of a recycled material (LCG-1810 manufactured by Pet One, Mexico).
  • the thickness of the inner layer in the body of the preform was 1.8 mm, and the thickness of the outer layer was 2.98 mm.
  • the haze in the body of the container of Examples 1 to 3 was measured using a haze meter (NDH-300 manufactured by Nippon Denshoku Kogyo Co., Ltd.). The average values calculated from the values measured by selecting 10 arbitrary locations on the body of the containers of Examples 1 to 3 were 1.74%, 1.75%, and 2.69%, respectively. .. Further, when the thickness of the body portion is converted to 0.5 mm, the haze values of Examples 1 to 3 are 1.36%, 1.49%, and 2.13%, respectively. It was found that the containers of Example 1 and Example 2 had lower haze and better transparency than the containers of Example 3 using only recycled materials. Further, it was found that the container of Example 1 showed the same haze value even though the usage ratio of the recycled material was higher than that of the container of Example 2, and was a container having a high recycling rate and excellent transparency. It was.
  • the present invention is not limited to the above-described embodiment, and can be freely modified, improved, and the like as appropriate.
  • the material, shape, size, numerical value, form, number, arrangement location, etc. of each component in the above-described embodiment are arbitrary and are not limited as long as the present invention can be achieved.
  • the virgin material and the recycled material have been described in which the PET resin is used as the base material, but other materials such as PE resin and PP resin may be used as the base material.
  • PET resin is preferable.
  • the weight ratio of the recycled material to the total weight of the preform is 50% by weight or more, and the ratio of the thickness of the outer layer to the thickness of the inner layer in the body is 1.5 or more.
  • a method for producing a preform which forms the inner layer material and the outer layer material.
  • the first injection molding step is an inner layer material molding step of injecting the virgin material into the first mold and injection molding the inner layer material.
  • the second injection molding step is an outer layer material molding step in which the inner layer material is housed in the second mold, the recycled material is injected to the outside of the inner layer material, and the outer layer material is injection-molded.
  • the method for producing a preform according to [3].
  • the first injection molding step is an outer layer material molding step of injecting the recycled material into the first mold and injection molding the outer layer material.
  • the second injection molding step is an inner layer material molding step in which the outer layer material is housed in the second mold, the virgin material is injected inside the outer layer material, and the inner layer material is injection-molded.
  • a cooling step of cooling the preform is included after the second injection molding step. The method for producing a preform according to any one of [3] to [6].
  • the preform is housed in a cavity mold and The air introduction member is airtightly contacted with the preform.
  • the preform is cooled by sending air into the inside of the preform from the air outlet of the air introduction member and discharging the air to the outside of the preform from the discharge port of the air introduction member.
  • the preform is cooled by sandwiching the preform between the cavity type and the core type.
  • a first cooling step of cooling the inner layer material or the outer layer material is included after the first injection molding step.
  • a second cooling step of cooling the preform is included after the second injection molding step.
  • the preform is housed in a cavity mold and The air introduction member is airtightly contacted with the preform.
  • the preform is cooled by sending air into the inside of the preform from the air outlet of the air introduction member and discharging the air to the outside of the preform from the discharge port of the air introduction member.
  • the preform is cooled by sandwiching the preform between a cavity type and a core type. The method for producing a preform according to [10].
  • a resin container having an opening, a body portion, and a bottom portion, and having a two-layer structure in which the body portion and the bottom portion are composed of an inner layer made of a virgin material and an outer layer made of a recycled material. There, The weight ratio of the recycled material to the total weight of the resin container is 50% by weight or more. The ratio of the thickness of the outer layer to the thickness of the inner layer in the body is 1.5 or more. The haze of the body is 1.8% or less. Resin container. [14] A preform having an opening, a body portion, and a bottom portion, and having a two-layer structure in which the body portion and the bottom portion are composed of an inner layer made of a virgin material and an outer layer made of a recycled material is injection molded.
  • the inner layer material or the outer layer material formed in the first injection molding step is housed in a second mold, and the recycled material is injected to the outside of the inner layer material to inject mold the outer layer material.
  • a second injection molding step of injecting the virgin material into the inside of the outer layer material and injection molding the inner layer material is included.
  • the weight ratio of the recycled material to the total weight of the preform is 50% by weight or more, and the ratio of the thickness of the outer layer to the thickness of the inner layer in the body is 1.5.
  • the first injection molding step is an inner layer material molding step of injecting the virgin material into the first mold and injection molding the inner layer material.
  • the second injection molding step is an outer layer material molding step in which the inner layer material is housed in the second mold, the recycled material is injected to the outside of the inner layer material, and the outer layer material is injection-molded.
  • the first injection molding step is an outer layer material molding step of injecting the recycled material into the first mold and injection molding the outer layer material.
  • the second injection molding step is an inner layer material molding step in which the outer layer material is housed in the second mold, the virgin material is injected inside the outer layer material, and the inner layer material is injection-molded.
  • the preform molded in the injection molding step is cooled.
  • the preform is housed in a cavity mold and The air introduction member is airtightly contacted with the preform.
  • the preform is cooled by sending air into the inside of the preform from the air outlet of the air introduction member and discharging the air to the outside of the preform from the discharge port of the air introduction member.
  • the preform is cooled by sandwiching the preform between the cavity type and the core type.
  • the temperature control step includes a first temperature control step and a second temperature control step.
  • the first temperature control step is a step of cooling the inner layer material or the outer layer material after the first injection molding step.
  • the second temperature control step is a step of cooling the preform after the second injection molding step.
  • the preform is housed in a cavity mold and The air introduction member is airtightly contacted with the preform.
  • the preform is cooled by sending air into the inside of the preform from the air outlet of the air introduction member and discharging the air to the outside of the preform from the discharge port of the air introduction member.
  • the preform is cooled by sandwiching the preform between a cavity type and a core type.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Thermal Sciences (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Containers Having Bodies Formed In One Piece (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
PCT/JP2020/023283 2019-06-12 2020-06-12 プリフォーム、樹脂製容器およびそれらの製造方法 Ceased WO2020251035A1 (ja)

Priority Applications (5)

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US17/617,625 US12179406B2 (en) 2019-06-12 2020-06-12 Preform, resin-made container, and manufacturing method therefor
EP20823235.5A EP3984716B1 (en) 2019-06-12 2020-06-12 Preform, resin-made container, and manufacturing method therefor
JP2021505789A JP6878714B1 (ja) 2019-06-12 2020-06-12 プリフォーム、樹脂製容器およびそれらの製造方法
CN202311677264.6A CN117698095A (zh) 2019-06-12 2020-06-12 预制件、树脂制容器及其制造方法
CN202080049485.7A CN114174036B (zh) 2019-06-12 2020-06-12 预制件、树脂制容器及其制造方法

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WO2023003022A1 (ja) 2021-07-21 2023-01-26 日精エー・エス・ビー機械株式会社 樹脂製容器の製造装置および樹脂製容器の製造方法
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JPWO2020251035A1 (ja) 2021-09-13
JP2021120226A (ja) 2021-08-19
US20220234272A1 (en) 2022-07-28
CN117698095A (zh) 2024-03-15
EP3984716B1 (en) 2025-09-24
EP3984716A4 (en) 2023-11-22
JP7586760B2 (ja) 2024-11-19
CN114174036B (zh) 2023-12-26
JP6878714B1 (ja) 2021-06-02
EP3984716C0 (en) 2025-09-24
CN114174036A (zh) 2022-03-11
US12179406B2 (en) 2024-12-31

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