WO2020228338A1 - Laser cutting device - Google Patents

Laser cutting device Download PDF

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Publication number
WO2020228338A1
WO2020228338A1 PCT/CN2019/128290 CN2019128290W WO2020228338A1 WO 2020228338 A1 WO2020228338 A1 WO 2020228338A1 CN 2019128290 W CN2019128290 W CN 2019128290W WO 2020228338 A1 WO2020228338 A1 WO 2020228338A1
Authority
WO
WIPO (PCT)
Prior art keywords
laser
lifting
cutting
workpiece
laser cutting
Prior art date
Application number
PCT/CN2019/128290
Other languages
French (fr)
Chinese (zh)
Inventor
岳国汉
Original Assignee
深圳市牧激科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市牧激科技有限公司 filed Critical 深圳市牧激科技有限公司
Publication of WO2020228338A1 publication Critical patent/WO2020228338A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/22Measuring arrangements characterised by the use of optical techniques for measuring depth
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/24Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/26Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/26Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes
    • G01B11/27Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes for testing the alignment of axes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors

Definitions

  • This application relates to the technical field of laser cutting, and in particular to a laser cutting device.
  • the traditional cutting method is to use a diamond cutter wheel to cut a large piece of material to approximate the size of the finished product, and then process it to a set size with a milling machine. These methods will cause the material to crack and destroy the structure of the material itself during the processing. The cutting quality is affected, and the processing accuracy and efficiency are low. In order to obtain good cutting quality, it is often necessary to process the workpiece multiple times, which will lead to a long processing time.
  • the main purpose of this application is to provide a laser cutting device, which aims to improve processing accuracy and processing efficiency.
  • this application proposes a laser cutting device, which is configured to cut a workpiece, and the laser cutting device includes:
  • the rotating mechanism is arranged in the frame.
  • the rotating mechanism includes a rotating assembly and a hydraulic clamping member connected with the rotating assembly.
  • the hydraulic clamping member is provided with a clamping groove, and the clamping groove is configured as a clamping Holding the workpiece;
  • the cutting mechanism is arranged on the frame and above the rotating mechanism, and the cutting mechanism includes a rough cutting tool and a fine cutting laser arranged at intervals;
  • the rotating assembly drives the hydraulic clamping member to rotate, so that the workpiece corresponds to the rough cutting tool, so that the rough cutting tool performs rough cutting on the workpiece, or makes the workpiece and the fine cutting
  • the laser is corresponding, so that the fine cutting laser performs fine cutting on the workpiece.
  • the rotating assembly is provided with a mounting cavity and an opening communicating with the mounting cavity
  • the hydraulic clamping member further includes a hydraulic cylinder and a clamping head
  • the hydraulic cylinder is arranged in the mounting cavity
  • the The clamping head is located at the opening of the installation cavity
  • the clamping head is provided with the clamping groove and a clamping member located in the clamping groove
  • the clamping member is connected with the hydraulic cylinder, so The hydraulic cylinder drives the clamping member to clamp the workpiece.
  • the hydraulic clamping member further includes a protective shell, the protective shell is arranged in a funnel shape, and the clamping head is located in the space formed by the protective shell.
  • the rotating assembly is further provided with a side wall shell covering the installation cavity, and one end of the protective shell abuts against the shell.
  • the end of the housing is provided with a step
  • the end of the protective shell is provided with a limiting block corresponding to the step.
  • the cooperation of the limiting block and the step realizes the radial displacement of the protective shell. Limit.
  • the clamping member and the side wall of the clamping groove are enclosed to form an oil cavity
  • the hydraulic cylinder includes a cylinder having a cavity and a piston rod movably arranged in the cavity
  • the oil cavity is in communication with the cavity, and the piston rod moves in the cavity to enable the clamping member to clamp or release the workpiece.
  • one end of the clamping head is provided with a mounting plate, and the clamping head is fixedly installed with the end of the cylinder body through the mounting plate, and the mounting plate is provided with an escape hole, the The oil cavity is in communication with the cavity of the cylinder.
  • the clamping head further includes an oil hole arranged along a radial direction of the clamping groove, and the oil hole is in communication with the oil cavity.
  • the hydraulic cylinder further includes an oil pipe communicating with the cavity, and the oil pipe is configured to input oil into the cavity.
  • the frame includes a horizontal workbench and a vertical workbench set on the horizontal workbench, the horizontal workbench and the vertical workbench are arranged vertically, the rotating assembly and the hydraulic
  • the clamping piece is slidably arranged on the horizontal worktable, and the rough cutting tool and the fine cutting laser are slidably arranged on the vertical worktable.
  • the rotating component includes:
  • the fixed seat is set on the horizontal workbench
  • the first rotating table is arranged on the fixing base, and a side of the first rotating table facing away from the fixing base is provided with a mounting part;
  • the second rotating table is arranged on the mounting part, the hydraulic clamping member is arranged on the side of the second rotating table facing away from the mounting part, and the first rotating table drives the second rotating table to rotate
  • the direction is perpendicular to the direction in which the second rotating table drives the workpiece to rotate.
  • the laser cutting equipment further includes a longitudinal drive motor, a longitudinal slide rail, and a longitudinal sliding seat connected to the longitudinal drive motor, which are slidably arranged on the horizontal table.
  • the fixed seat is provided on a side of the longitudinal slide seat facing away from the longitudinal slide rail, and the longitudinal drive motor drives the longitudinal slide seat to slide along the longitudinal slide rail to drive the The fixed seat and the hydraulic clamping member move.
  • the laser cutting equipment further includes:
  • the first lifting component is arranged on the vertical worktable, the rough cutting tool is arranged on the first lifting component, and the first lifting component drives the rough cutting tool to move up and down to make the rough cutting tool Close to or away from the workpiece;
  • the second lifting assembly is arranged on the vertical worktable and is arranged at intervals from the first lifting assembly, the fine cutting laser is arranged on the second lifting assembly, and the second lifting assembly drives the fine cutting The laser moves up and down so that the fine-cutting laser is close to or away from the workpiece.
  • the first lifting assembly includes a first lifting motor, a first screw and a first lifting seat, the first lifting motor is arranged on the vertical workbench, and one end of the first screw is connected to The first lifting seat is connected, the other end is connected with the first lifting motor, and the rough cutting tool is arranged on the first lifting seat.
  • the second lifting assembly includes a second lifting motor, a second screw and a second lifting seat, the second lifting motor is arranged on the vertical workbench, and one end of the second screw is connected to The second lifting base is connected, the other end is connected with the second lifting motor, and the fine cutting laser is arranged on the second lifting base.
  • the laser cutting equipment further includes a detection system that includes a probe and a visual detector that are spaced apart from the first lifting assembly, and the visual detector is adjacent to the probe
  • the cutting tool is set, the probe is set to measure the depth of the cutting line, and the visual detector is set to scan the workpiece.
  • the fine cutting laser mechanism further includes a galvanometer, and the fine cutting laser is connected to the light entrance of the galvanometer.
  • the laser cutting equipment further includes a transverse drive transverse drive assembly arranged on the vertical worktable, the first lifting assembly and the second lifting assembly are arranged at intervals in the transverse drive assembly, the The lateral drive assembly drives the first lifting assembly and the second lifting assembly to move laterally.
  • the lateral drive assembly includes a lateral drive motor, a lateral slide rail, and a first lateral sliding seat and a second lateral sliding seat connected to the lateral drive motor.
  • the driving motor drives the first lateral sliding seat and the second lateral sliding seat to slide along the lateral sliding rail.
  • the laser cutting equipment further includes a housing formed with an accommodating space, the housing is provided with a window communicating with the accommodating space, and a protective door is provided at the window, the frame, the rotating mechanism And the cutting mechanism is all arranged in the containing space.
  • the technical solution of the present application locks the workpiece with a hydraulic clamping piece to prevent the workpiece from loosening during the cutting process, so as to improve the processing accuracy, and the clamping force is reliable and the response is fast, and the cutting efficiency is improved.
  • Use the rotating assembly to drive the hydraulic clamping piece to rotate, so as to precisely control the rotation angle of the workpiece.
  • the fine cutting laser is used to finely cut the workpiece, which further improves the cutting accuracy and can avoid the workpiece
  • the second clamping can extend the processing time, thereby improving the processing efficiency.
  • FIG. 1 is a schematic structural diagram of an embodiment of a laser cutting device according to this application.
  • Figure 2 is a schematic diagram of the structure of the laser cutting equipment in Figure 1;
  • Figure 3 is a front view of the laser cutting equipment in Figure 2;
  • Figure 4 is a right side view of the laser cutting equipment in Figure 1;
  • Figure 5 is a schematic view of the structure of the rotating mechanism and the hydraulic clamping member in Figure 2;
  • Fig. 6 is a partial structural diagram of the rotating mechanism and the hydraulic clamp in Fig. 4.
  • fixed can be a fixed connection, a detachable connection, or a whole; It can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components or the interaction relationship between two components, unless specifically defined otherwise.
  • fixed can be a fixed connection, a detachable connection, or a whole; It can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components or the interaction relationship between two components, unless specifically defined otherwise.
  • This application proposes a laser cutting device 100.
  • the laser cutting equipment 100 includes:
  • the rotating mechanism is arranged in the frame 10.
  • the rotating mechanism includes a rotating assembly 20 and a hydraulic clamping member 30 connected to the rotating assembly 20.
  • the hydraulic clamping member 30 is provided with a clamping groove 321 which is set to clamp the workpiece 200 ;
  • the cutting mechanism is set in the frame 10, and the cutting mechanism includes a rough cutting tool 411 and a fine cutting laser 421 arranged at intervals;
  • the rotating assembly 20 drives the hydraulic clamp 30 to rotate, so that the workpiece 200 corresponds to the rough cutting tool 411, so that the rough cutting tool 411 performs rough cutting on the workpiece 200, or the workpiece 200 corresponds to the fine cutting laser 421, so that the fine cutting laser 421 performs fine cutting on the workpiece 200.
  • the rough cutting tool 411 may be a milling cutter, a turning tool or a diamond wheel, and the rough cutting tool 411 generates an initial scratch on the surface of the workpiece 200 according to the initial cutting path.
  • the laser spot emitted by the fine cutting laser 421 coincides with the predetermined cutting route to cut the workpiece 200.
  • the pressure of the liquid causes the side walls of the clamping groove 321 to expand outward, so that sufficient clamping force is applied to the workpiece 200.
  • the rotating assembly 20 can be controlled by a DD motor, and the DD motor can be directly connected to the motion device. Due to the direct drive method, there is no mechanical backlash problem of the conventional servo system, so that precise control of the rotation angle can be achieved. It can achieve precise control of the rotation angle of the workpiece 200.
  • the technical solution of the present application locks the workpiece 200 by the hydraulic clamping member 30 to prevent the workpiece 200 from loosening during the cutting process, so as to improve the processing accuracy, and the clamping force is reliable and the response is fast, which can improve the cutting efficiency.
  • the rotating assembly 20 is used to drive the hydraulic clamping member 30 to rotate, so as to precisely control the rotation angle of the workpiece 200.
  • the fine cutting laser 421 is used to finely cut the workpiece 200 to further improve the cutting accuracy.
  • the secondary clamping of the workpiece 200 can be avoided and the processing time can be prolonged, thereby improving the processing efficiency.
  • the laser cutting device 100 of the present application is not limited to a five-axis vertical cutting device, but can also be a three-axis or four-axis cutting device.
  • the cutting device can also be a vertical or horizontal type, which is not limited here.
  • the rotating assembly 20 is provided with a mounting cavity and an opening communicating with the mounting cavity.
  • the hydraulic clamping member 30 also includes a hydraulic cylinder 31 and a clamping head 32.
  • the hydraulic cylinder 31 is arranged in the mounting cavity and the clamping head 32 is located at the opening of the installation cavity.
  • the clamping head 32 is provided with a clamping groove 321 and a clamping member 322 located in the clamping groove 321.
  • the clamping member 322 is connected to the hydraulic cylinder 31, and the hydraulic cylinder 31 drives the clamping member 322 to clamp Tight the workpiece 200.
  • One end of the workpiece 200 is located in the clamping groove 321, and the other end protrudes from the notch of the clamping groove 321, thereby facilitating processing of the workpiece 200.
  • the liquid is located between the side wall of the clamping groove 321 and the clamping member 322, and the liquid transmits pressure to the clamping member 322 to expand the side wall of the clamping member 322 outward, so that the clamping member 322 clamps the workpiece 200.
  • the hydraulic clamping member 30 further includes a protective shell 326 that is arranged in a funnel shape, and the clamping head 32 is located in the space formed by the protective shell 326 to prevent dust from falling into the outer surface of the clamping head 32.
  • the rotating assembly 20 is further provided with a side wall shell 231 covering the installation cavity, and one end of the protective shell 326 abuts the shell 231.
  • the end of the shell 231 is provided with a step
  • the end of the protective shell 326 is provided with a limit block corresponding to the step.
  • the cooperation of the limit block and the step realizes the radial limit of the protective shell 326.
  • fasteners and The cooperation of the mounting holes fixes the protective shell 326.
  • the hydraulic cylinder 31 includes a cylinder body 311 having a cavity 313 and is movably disposed in the cavity 313.
  • the inner piston rod 312, the oil cavity 323 and the cavity 313 are connected, and the piston rod 312 moves in the cavity 313 so that the clamping member 322 clamps or releases the workpiece 200.
  • the shape of the clamping member 322 matches with the clamping groove 321, so that the clamping member 322 and the side wall of the clamping groove 321 form an oil cavity 323.
  • One end of the clamping head 32 is provided with a mounting plate 325 to clamp The head 32 is fixedly installed with the end of the cylinder body 311 through the mounting plate 325, and the mounting plate 325 is provided with an escape hole, so that the oil cavity 323 is communicated with the cavity 313 of the cylinder body 311, and one end of the piston rod 312 is provided with The piston seals the oil cavity 323.
  • the movement of the piston rod 312 is controlled to apply pressure to the oil, and the side wall of the oil cavity 323 is expanded by the pressure of the oil, thereby generating a pressure inward along the radial direction of the clamping groove 321, thereby clamping the Hold the inner tool of the groove 321.
  • the side wall of the oil cavity 323 is made of elastic material, which deforms after being stressed, and can quickly return to the original shape after the external force is withdrawn.
  • the clamping head 32 further includes an oil hole 324 arranged in a radial direction of the clamping groove 321, the oil hole 324 is in communication with the oil cavity 323, and oil is injected into the oil cavity 323 from the oil hole 324.
  • the hydraulic cylinder 31 also includes an oil pipe 314 communicating with the cavity 313, and oil can be input into the cavity 313 through the oil pipe 314.
  • the oil in the oil pipe 315 can be moved by the cylinder, so that the piston rod 312 can move in the cavity 313 to compress the oil in the oil cavity 323, and the piston rod 312 can be controlled by controlling the movement of the cylinder. The speed and distance of the movement to control the clamping response speed and the size of the clamping force.
  • the frame 10 includes a horizontal workbench 12 and a vertical workbench 11 set above the horizontal workbench 12, the horizontal workbench 12 and the vertical workbench 11 are vertically arranged, the rotating assembly 20 and hydraulic
  • the clamping member 30 is slidably arranged on the horizontal table 12, and the rough cutting tool 411 and the fine cutting laser 421 are slidably arranged on the vertical table 11.
  • both the horizontal workbench 12 and the vertical workbench 11 are made of marble, which can ensure the flatness of the workbench, thereby ensuring sufficient machining accuracy.
  • the frame 10 further includes a base 13 on which both the horizontal workbench 12 and the vertical workbench 11 are located. It can be defined that the line intersecting the horizontal workbench 12 and the vertical workbench 11 is the X axis, and the line located on the horizontal workbench 12 and perpendicular to the X axis is the Y axis, which is located on the vertical workbench 11 and is at the same time as the X axis and the Y axis. The vertical line is the Z axis.
  • the movement of the rotating assembly 20, the movement of the rough cutting tool 411 and the fine cutting laser 421, and the rotation of the rotating assembly 20 can realize the cutting of any path of the workpiece 200.
  • the rotating assembly 20 and the hydraulic clamping member 30 can slide along the Y axis, and the rough cutting tool 411 and the fine cutting laser 421 can slide along the X axis and the Z axis; of course, the rotating assembly 20 and the hydraulic clamping member 30 can also slide along the Y axis.
  • the X-axis sliding, the rough cutting tool 411 and the fine cutting laser 421 can also slide along the Y axis and the Z axis, as long as the rough cutting tool 411 and the fine cutting laser 421 move relative to the workpiece 200, which is not limited here.
  • the rotating assembly 20 includes:
  • the fixed seat 21 is set on the horizontal workbench 12;
  • the first rotating table 22 is disposed on the fixing base 21, and the side of the first rotating table 22 facing away from the fixing base 21 is provided with a mounting portion 221;
  • the second rotating table 23 is arranged on the mounting part 221, and the hydraulic clamping member 30 is arranged on the side of the second rotating table 23 facing away from the mounting part 221.
  • the first rotating table 22 drives the second rotating table 23 to rotate in the same direction as the second The direction in which the rotating table 23 drives the workpiece 200 to rotate is perpendicular.
  • the rotating assembly 20 includes a first rotating table 22 and a second rotating table 23 that are connected to each other, the first rotating table 22 is in the shape of a truncated cone, and the side of the first rotating table 22 facing away from the fixing seat 21 is provided with a mounting portion 221,
  • the second rotating table 23 is fixed to the mounting part 221, and the first rotating table 2221 is located at the radial edge of the first rotating table 22, so that the first rotating table 2221 rotates by a small angle, and the second rotating table 2322 is generated. Larger displacement, thereby reducing energy loss.
  • the first rotating table 22 and the second rotating table 23 drive the workpiece 200 to rotate, so as to realize the arc cutting of the workpiece 200.
  • the rotation axis of the first rotating table 22 is parallel to the Y axis
  • the rotation axis of the second rotating table 23 is parallel to the X axis.
  • the laser cutting device 100 also includes a longitudinal drive motor, a longitudinal slide rail, and a longitudinal slide 111 connected to the longitudinal drive motor, which are slidably provided in the longitudinal direction.
  • the fixed seat 21 is provided on the side of the longitudinal sliding seat 111 facing away from the longitudinal sliding rail, and the longitudinal driving motor drives the longitudinal sliding seat 111 to slide along the longitudinal sliding rail to drive the fixed seat 21 and the hydraulic clamping member 30 to move.
  • a longitudinal drive motor is provided on the horizontal worktable 12.
  • the longitudinal drive motor drives the longitudinal slide 111 to slide on the longitudinal slide rail, that is, the longitudinal drive motor makes the first The rotating table 22 and the second rotating table 23 move along the Y axis, thereby driving the fixed seat 21 placed on the longitudinal sliding seat 111 to move, so that the workpiece 200 is located under the rough cutting tool 411 and the fine cutting laser 421.
  • the longitudinal drive motor is a servo motor to achieve accurate distance adjustment.
  • the laser cutting device 100 further includes:
  • the first lifting assembly 412 is arranged on the vertical worktable 11, the rough cutting tool 411 is arranged on the first lifting assembly 412, and the first lifting assembly 412 drives the rough cutting tool 411 to move up and down, so that the rough cutting tool 411 is close to or away from the workpiece 200 ;
  • the second lifting component 422 is arranged on the vertical worktable 11 and spaced apart from the first lifting component 412.
  • the fine cutting laser 421 is arranged on the second lifting component 422.
  • the second lifting component 422 drives the fine cutting laser 421 to move up and down to make The fine cutting laser 421 is close to or far from the workpiece 200.
  • the first lifting component 412 and the second lifting component 422 respectively move the rough cutting tool 411 and the fine cutting laser 421 up and down along the Z axis to adjust the distance from the workpiece 200.
  • the first lifting assembly 412 includes a first lifting motor 4121, a first screw, and a first lifting base 4122.
  • the first lifting motor 4121 is provided on the vertical table 11, and one end of the first screw is connected to the first lifting base 4122. 4122 is connected, and the other end is connected with the first lifting motor 4121.
  • the rough cutting tool 411 is arranged on the first lifting seat 4122.
  • the first lifting motor 4121 drives the first screw rod to drive the first lifting seat 4122 and the rough cutting tool 411 to move up and down.
  • the second lifting assembly 422 includes a second lifting motor 4221, a second screw, and a second lifting base 4222.
  • the second lifting motor 4221 is provided on the vertical table 11, and one end of the second screw is connected to the second lifting base 4222. The other end is connected with the second lifting motor 4221.
  • the fine cutting laser 421 is arranged on the second lifting base 4222.
  • the second lifting motor 4221 drives the second screw rod to drive the second lifting base 4222 and the fine cutting laser 421 to move up and down.
  • the laser cutting equipment 100 further includes a detection system 50, the detection system 50 includes a probe 51 and a visual detector 52 spaced apart from the first lifting assembly 412, the visual detector 52 is adjacent to the probe 51
  • the cutting tool 411 is set, the probe 51 is set to measure the depth of the cutting line, and the visual detector 52 is set to scan the workpiece 200.
  • the probe 51 is set to measure the depth profile of the cutting line
  • the visual detector 52 scans the shape and contour of the surface of the workpiece 200, so as to accurately calculate the specific position of the workpiece 200, so that the workpiece can be measured according to a preset path. 200 for cutting.
  • the visual detector 52 may be a CCD, and the CCD may also detect the straightness, contour shape, angle, and parallelism of the workpiece 200.
  • the detection system 50 further includes a third lifting assembly, which is used to move the probe 51 up and down.
  • the third lifting assembly includes a third lifting motor 53 and a third lifting base 54.
  • the third lifting motor 53 is disposed on the first lifting base 4122
  • the probe 51 is disposed on the third lifting base 54
  • the first lifting base 4122 realizes The rough adjustment of the distance between the probe 51 and the workpiece 200
  • the third lifting motor 53 realizes the fine adjustment of the distance, so that the probe 51 touches the surface of the workpiece 200 and performs real-time and full-area depth profile measurement to obtain the depth of the cutting line And width curve information.
  • a fourth lifting assembly can also be provided on the first lifting seat 4122, and the fourth lifting assembly is used to drive the rough cutting tool 411 to move up and down.
  • the fine cutting laser mechanism 42 also includes a galvanometer 423.
  • the fine cutting laser 421 is connected to the light entrance of the galvanometer 423.
  • the laser is scanned by the galvanometer 423 to form a laser spot that matches the processing path. Moving up and down can adjust the focal length of the laser to achieve precise cutting of the workpiece 200.
  • the workpiece 200 is moved to the scanning range of the galvanometer 423 to improve the positioning accuracy of the laser, thereby improving the cutting accuracy.
  • the laser cutting device 100 also includes a lateral drive assembly arranged on the vertical workbench 11, the first lifting assembly 412 and the second lifting assembly 422 are arranged on the lateral drive assembly, the lateral drive assembly drives the first lifting The assembly 412 and the second lifting assembly 422 move laterally.
  • the lateral drive assembly includes a lateral drive motor, a lateral slide rail, and a first lateral slide base 121 and a second lateral slide base 122 connected to the lateral drive motor.
  • the lateral drive motor drives the first lateral slide.
  • the seat 121 and the second horizontal sliding seat 122 slide along the horizontal sliding rail, which is arranged parallel to the X axis.
  • the first lifting assembly 412 is arranged on the first lateral sliding seat 121, and the rough cutting tool 411 and the visual detector 52 are driven to move along the X axis through the first lateral sliding seat 121; the second lifting assembly 422 is arranged on the second lateral sliding seat 122, The second transverse sliding seat 122 drives the fine cutting laser 421 to move along the X axis, thereby adjusting the relative position with the workpiece 200, and then accurately cutting the workpiece 200.
  • the laser cutting equipment 100 further includes a housing 60 formed with a receiving space, the housing 60 is provided with a window communicating with the receiving space, a protective door 62 is provided at the window, and the frame 10, the rotating mechanism and the cutting mechanism are all provided In the accommodation space.
  • Cutting the workpiece 200 in the containing space can not only reduce the influence of the external environment on the cutting accuracy, but also improve the safety performance.
  • the protective door 62 can be rotatably connected with the housing 60 by a rotating shaft or a pin, and a glass observation window is provided on the protective door 62 to facilitate observation of the cutting condition of the workpiece 200.
  • an operation panel 61 is provided outside the casing, and the laser cutting device 100 can be controlled through the operation panel 61.

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Laser Beam Processing (AREA)

Abstract

A laser cutting device (100). The laser cutting device (100) comprises: a frame (10); a rotating mechanism, disposed on the frame (10), the rotating mechanism comprising a rotating assembly (20) and a hydraulic clamp (30) connected to the rotating assembly (20), the hydraulic clamp (30) being provided with a clamping slot (321), and the clamping slot (321) is configured to clamp a workpiece (200); and a cutting mechanism, disposed on the frame (10) and located above the rotating mechanism, the cutting mechanism comprising a rough cutting tool (411) and a fine cutting laser (421) spaced from each other.

Description

激光切割设备Laser cutting equipment
本申请要求2019年5月14日申请的,申请号201920688342.5,名称为“激光切割设备”的中国专利申请的优先权,在此将其全文引入作为参考。This application claims the priority of the Chinese patent application filed on May 14, 2019, with application number 201920688342.5, entitled "Laser Cutting Equipment", which is hereby incorporated by reference in its entirety.
技术领域Technical field
本申请涉及激光切割技术领域,特别涉及一种激光切割设备。This application relates to the technical field of laser cutting, and in particular to a laser cutting device.
背景技术Background technique
在切割技术领域,传统的切割方法是采用金刚石刀轮把大片材料切割成近似成品大小,然后用铣床加工至设定尺寸,这些方法在加工过程中会使材料产生崩裂而破坏材料本身结构,从而影响了切割品质,而且加工精度和效率较低。为了得到良好的切割品质,往往需要对工件进行多次加工,这样会导致加工时间长。In the field of cutting technology, the traditional cutting method is to use a diamond cutter wheel to cut a large piece of material to approximate the size of the finished product, and then process it to a set size with a milling machine. These methods will cause the material to crack and destroy the structure of the material itself during the processing. The cutting quality is affected, and the processing accuracy and efficiency are low. In order to obtain good cutting quality, it is often necessary to process the workpiece multiple times, which will lead to a long processing time.
激光切割作为一种精密的加工方法被广泛设置为工件的加工。随着当前自动化、智能化、信息化的迅速发展,对工件精度和加工效率提出了更高的要求。目前的加工机都是单工位进行加工,工件的粗加工和细加工是在不同的设备上进行的,因此需要对产品进行二次装夹,并且装夹的精度和响应速度都会影响产品的加工精度以及加工效率。As a precise processing method, laser cutting is widely used for processing workpieces. With the current rapid development of automation, intelligence, and information, higher requirements are put forward for workpiece accuracy and processing efficiency. The current processing machines are single-station processing, the rough machining and fine processing of the workpiece are performed on different equipment, so the product needs to be clamped twice, and the accuracy and response speed of the clamping will affect the product Processing accuracy and processing efficiency.
技术解决方案Technical solutions
本申请的主要目的是提供一种激光切割设备,旨在提高加工精度和加工效率。The main purpose of this application is to provide a laser cutting device, which aims to improve processing accuracy and processing efficiency.
为实现上述目的,本申请提出一种激光切割设备,设置为切割工件,该激光切割设备包括:In order to achieve the above objective, this application proposes a laser cutting device, which is configured to cut a workpiece, and the laser cutting device includes:
机架;frame;
旋转机构,设于所述机架,所述旋转机构包括旋转组件以及与所述旋转组件连接的液压夹持件,所述液压夹持件开设有夹持槽,所述夹持槽设置为夹持所述工件;以及The rotating mechanism is arranged in the frame. The rotating mechanism includes a rotating assembly and a hydraulic clamping member connected with the rotating assembly. The hydraulic clamping member is provided with a clamping groove, and the clamping groove is configured as a clamping Holding the workpiece; and
切割机构,设于所述机架,并位于所述旋转机构的上方,所述切割机构包括间隔设置的粗切割刀具和精切割激光器;The cutting mechanism is arranged on the frame and above the rotating mechanism, and the cutting mechanism includes a rough cutting tool and a fine cutting laser arranged at intervals;
所述旋转组件带动所述液压夹持件转动,使所述工件与所述粗切割刀具对应,以使所述粗切割刀具对所述工件进行粗切割,或使所述工件与所述精切割激光器对应,以使所述精切割激光器对所述工件进行精切割。The rotating assembly drives the hydraulic clamping member to rotate, so that the workpiece corresponds to the rough cutting tool, so that the rough cutting tool performs rough cutting on the workpiece, or makes the workpiece and the fine cutting The laser is corresponding, so that the fine cutting laser performs fine cutting on the workpiece.
可选地,所述旋转组件设有安装腔和连通所述安装腔的开口,所述液压夹持件还包括液压缸和夹持头,所述液压缸设于所述安装腔内,所述夹持头位于所述安装腔的开口处,所述夹持头设有所述夹持槽和位于所述夹持槽内的夹持件,所述夹持件与所述液压缸连接,所述液压缸驱动所述夹持件夹紧所述工件。Optionally, the rotating assembly is provided with a mounting cavity and an opening communicating with the mounting cavity, the hydraulic clamping member further includes a hydraulic cylinder and a clamping head, the hydraulic cylinder is arranged in the mounting cavity, the The clamping head is located at the opening of the installation cavity, the clamping head is provided with the clamping groove and a clamping member located in the clamping groove, and the clamping member is connected with the hydraulic cylinder, so The hydraulic cylinder drives the clamping member to clamp the workpiece.
可选地,所述液压夹持件还包括保护壳,所述保护壳呈漏斗状设置,所述夹持头位于所述保护壳形成的空间内。Optionally, the hydraulic clamping member further includes a protective shell, the protective shell is arranged in a funnel shape, and the clamping head is located in the space formed by the protective shell.
可选地,所述旋转组件还设有罩设于所述安装腔的侧壁外壳,所述保护壳的一端与所述外壳抵接。Optionally, the rotating assembly is further provided with a side wall shell covering the installation cavity, and one end of the protective shell abuts against the shell.
可选地,所述外壳的端部设有台阶,所述保护壳的端部对应所述台阶设有限位块,所述限位块与所述台阶的配合实现所述保护壳沿径向的限位。Optionally, the end of the housing is provided with a step, and the end of the protective shell is provided with a limiting block corresponding to the step. The cooperation of the limiting block and the step realizes the radial displacement of the protective shell. Limit.
可选地,所述夹持件与所述夹持槽的侧壁围合形成油液腔,所述液压缸包括具有容腔的缸体以及可活动地设于所述容腔内的活塞杆,所述油液腔与所述容腔连通,所述活塞杆在所述容腔内移动,以使所述夹持件夹紧或释放所述工件。Optionally, the clamping member and the side wall of the clamping groove are enclosed to form an oil cavity, and the hydraulic cylinder includes a cylinder having a cavity and a piston rod movably arranged in the cavity The oil cavity is in communication with the cavity, and the piston rod moves in the cavity to enable the clamping member to clamp or release the workpiece.
可选地,所述夹持头的一端设有安装板,所述夹持头通过所述安装板与所述缸体的端部固定安装,且所述安装板设有避位孔,所述油液腔与所述缸体的容腔连通。Optionally, one end of the clamping head is provided with a mounting plate, and the clamping head is fixedly installed with the end of the cylinder body through the mounting plate, and the mounting plate is provided with an escape hole, the The oil cavity is in communication with the cavity of the cylinder.
可选地,所述夹持头还包括沿所述夹持槽的径向设置的油孔,所述油孔与所述油液腔连通。Optionally, the clamping head further includes an oil hole arranged along a radial direction of the clamping groove, and the oil hole is in communication with the oil cavity.
可选地,所述液压缸还包括与所述容腔连通的油管,所述油管设置为向所述容腔内输入油液。Optionally, the hydraulic cylinder further includes an oil pipe communicating with the cavity, and the oil pipe is configured to input oil into the cavity.
可选地,所述机架包括水平工作台以及设于所述水平工作台的竖直工作台,所述水平工作台和所述竖直工作台呈垂直设置,所述旋转组件和所述液压夹持件可滑动地设于所述水平工作台,所述粗切割刀具和所述精切割激光器可滑动地设于所述竖直工作台。Optionally, the frame includes a horizontal workbench and a vertical workbench set on the horizontal workbench, the horizontal workbench and the vertical workbench are arranged vertically, the rotating assembly and the hydraulic The clamping piece is slidably arranged on the horizontal worktable, and the rough cutting tool and the fine cutting laser are slidably arranged on the vertical worktable.
可选地,所述旋转组件包括:Optionally, the rotating component includes:
固定座,设于所述水平工作台;The fixed seat is set on the horizontal workbench;
第一旋转台,设于所述固定座,所述第一旋转台背向所述固定座的一侧设有安装部;以及The first rotating table is arranged on the fixing base, and a side of the first rotating table facing away from the fixing base is provided with a mounting part; and
第二旋转台,设于所述安装部,所述液压夹持件设于所述第二旋转台背向所述安装部的一侧,所述第一旋转台带动所述第二旋转台转动的方向与所述第二旋转台带动所述工件转动的方向相垂直。The second rotating table is arranged on the mounting part, the hydraulic clamping member is arranged on the side of the second rotating table facing away from the mounting part, and the first rotating table drives the second rotating table to rotate The direction is perpendicular to the direction in which the second rotating table drives the workpiece to rotate.
可选地,所述激光切割设备还包括设于所述水平工作台的纵向驱动电机、纵向滑轨以及与所述纵向驱动电机连接的纵向滑座,所述纵向滑座可滑动地设于所述纵向滑轨,所述固定座设于所述纵向滑座背向所述纵向滑轨的一侧,所述纵向驱动电机驱动所述纵向滑座沿所述纵向滑轨滑动,以带动所述固定座和所述液压夹持件移动。Optionally, the laser cutting equipment further includes a longitudinal drive motor, a longitudinal slide rail, and a longitudinal sliding seat connected to the longitudinal drive motor, which are slidably arranged on the horizontal table. In the longitudinal slide rail, the fixed seat is provided on a side of the longitudinal slide seat facing away from the longitudinal slide rail, and the longitudinal drive motor drives the longitudinal slide seat to slide along the longitudinal slide rail to drive the The fixed seat and the hydraulic clamping member move.
可选地,所述激光切割设备还包括:Optionally, the laser cutting equipment further includes:
第一升降组件,设于所述竖直工作台,所述粗切割刀具设于所述第一升降组件,所述第一升降组件带动所述粗切割刀具上下移动,以使所述粗切割刀具靠近或远离所述工件;The first lifting component is arranged on the vertical worktable, the rough cutting tool is arranged on the first lifting component, and the first lifting component drives the rough cutting tool to move up and down to make the rough cutting tool Close to or away from the workpiece;
第二升降组件,设于所述竖直工作台,且与所述第一升降组件间隔设置,所述精切割激光器设于所述第二升降组件,所述第二升降组件带动所述精切割激光器上下移动,以使所述精切割激光器靠近或远离所述工件。The second lifting assembly is arranged on the vertical worktable and is arranged at intervals from the first lifting assembly, the fine cutting laser is arranged on the second lifting assembly, and the second lifting assembly drives the fine cutting The laser moves up and down so that the fine-cutting laser is close to or away from the workpiece.
可选地,所述第一升降组件包括第一升降电机、第一丝杆以及第一升降座,所述第一升降电机设于所述竖直工作台,所述第一丝杆的一端与所述第一升降座连接,另一端与所述第一升降电机连接,所述粗切割刀具设于所述第一升降座。Optionally, the first lifting assembly includes a first lifting motor, a first screw and a first lifting seat, the first lifting motor is arranged on the vertical workbench, and one end of the first screw is connected to The first lifting seat is connected, the other end is connected with the first lifting motor, and the rough cutting tool is arranged on the first lifting seat.
可选地,所述第二升降组件包括第二升降电机、第二丝杆以及第二升降座,所述第二升降电机设于所述竖直工作台,所述第二丝杆的一端与所述第二升降座连接,另一端与所述第二升降电机连接,所述精切割激光器设于所述第二升降座。Optionally, the second lifting assembly includes a second lifting motor, a second screw and a second lifting seat, the second lifting motor is arranged on the vertical workbench, and one end of the second screw is connected to The second lifting base is connected, the other end is connected with the second lifting motor, and the fine cutting laser is arranged on the second lifting base.
可选地,所述激光切割设备还包括检测系统,所述检测系统包括间隔设于所述第一升降组件的探针和视觉检测器,所述视觉检测器与所述探针邻近所述粗切割刀具设置,所述探针设置为量测切割线的深度,所述视觉检测器设置为对所述工件进行扫描。Optionally, the laser cutting equipment further includes a detection system that includes a probe and a visual detector that are spaced apart from the first lifting assembly, and the visual detector is adjacent to the probe The cutting tool is set, the probe is set to measure the depth of the cutting line, and the visual detector is set to scan the workpiece.
可选地,所述精切割激光机构还包括振镜,所述精切割激光器与所述振镜的入光口连接。Optionally, the fine cutting laser mechanism further includes a galvanometer, and the fine cutting laser is connected to the light entrance of the galvanometer.
可选地,所述激光切割设备还包括设于所述竖直工作台的横向驱动横向驱动组件,所述第一升降组件和所述第二升降组件间隔设于所述横向驱动组件,所述横向驱动组件带动所述第一升降组件和所述第二升降组件横向移动。Optionally, the laser cutting equipment further includes a transverse drive transverse drive assembly arranged on the vertical worktable, the first lifting assembly and the second lifting assembly are arranged at intervals in the transverse drive assembly, the The lateral drive assembly drives the first lifting assembly and the second lifting assembly to move laterally.
可选地,所述横向驱动组件包括设于所述竖直工作台的横向驱动电机、横向滑轨以及与所述横向驱动电机连接的第一横向滑座和第二横向滑座,所述横向驱动电机驱动所述第一横向滑座和所述第二横向滑座沿所述横向滑轨滑动。Optionally, the lateral drive assembly includes a lateral drive motor, a lateral slide rail, and a first lateral sliding seat and a second lateral sliding seat connected to the lateral drive motor. The driving motor drives the first lateral sliding seat and the second lateral sliding seat to slide along the lateral sliding rail.
可选地,所述激光切割设备还包括形成有容纳空间的壳体,所述壳体开设有连通所述容纳空间的窗口,且所述窗口处设有防护门,所述机架、旋转机构以及所述切割机构均设于所述容纳空间。Optionally, the laser cutting equipment further includes a housing formed with an accommodating space, the housing is provided with a window communicating with the accommodating space, and a protective door is provided at the window, the frame, the rotating mechanism And the cutting mechanism is all arranged in the containing space.
本申请技术方案通过液压夹持件锁紧工件,避免工件在切割过程中出现松动,以提高加工精度,并且夹持力可靠且响应快,提高切割效率。利用旋转组件带动液压夹持件转动,从而精确控制工件的转动角度,并通过粗切割刀具切割出工件的轮廓后,利用精切割激光器对工件进行精细切割,进一步提高切割精度,并且能够避免工件的二次装夹而延长加工时长,从而提高加工效率。The technical solution of the present application locks the workpiece with a hydraulic clamping piece to prevent the workpiece from loosening during the cutting process, so as to improve the processing accuracy, and the clamping force is reliable and the response is fast, and the cutting efficiency is improved. Use the rotating assembly to drive the hydraulic clamping piece to rotate, so as to precisely control the rotation angle of the workpiece. After the rough cutting tool is used to cut the contour of the workpiece, the fine cutting laser is used to finely cut the workpiece, which further improves the cutting accuracy and can avoid the workpiece The second clamping can extend the processing time, thereby improving the processing efficiency.
附图说明Description of the drawings
为了更清楚地说明本申请实施例或示例性技术中的技术方案,下面将对实施例或示例性技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly describe the technical solutions in the embodiments or exemplary technologies of the present application, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or exemplary technologies. Obviously, the accompanying drawings in the following description are merely These are some embodiments of the present application. For those of ordinary skill in the art, without creative work, other drawings can be obtained based on the structure shown in these drawings.
图1为本申请激光切割设备一实施例的结构示意图;FIG. 1 is a schematic structural diagram of an embodiment of a laser cutting device according to this application;
图2为图1中激光切割设备的结构示意图;Figure 2 is a schematic diagram of the structure of the laser cutting equipment in Figure 1;
图3为图2中激光切割设备的主视图;Figure 3 is a front view of the laser cutting equipment in Figure 2;
图4为图1中激光切割设备的右视图;Figure 4 is a right side view of the laser cutting equipment in Figure 1;
图5为图2中旋转机构和液压夹持件的结构示意图;Figure 5 is a schematic view of the structure of the rotating mechanism and the hydraulic clamping member in Figure 2;
图6为图4中旋转机构和液压夹持件的部分结构示意图。Fig. 6 is a partial structural diagram of the rotating mechanism and the hydraulic clamp in Fig. 4.
附图标号说明:Description with icon number:
标号 Label 名称 name 标号 Label 名称 name
100 100 激光切割设备 Laser cutting equipment 322 322 夹持件 Clamp
10 10 机架 frame 323 323 油液腔 Oil cavity
11 11 竖直工作台 Vertical workbench 324 324 油孔 Oil hole
111 111 纵向滑座 Longitudinal slide 325 325 安装板 Mounting plate
12 12 水平工作台 Horizontal workbench 326 326 保护壳 Protective shell
121 121 第一横向滑座 First lateral carriage 411 411 粗切割刀具 Rough cutting tool
122 122 第二横向滑座 Second lateral carriage 412 412 第一升降组件 The first lifting assembly
13 13 底座 Base 4121 4121 第一升降电机 The first lifting motor
20 20 旋转组件 Rotating components 421 421 精切割激光器 Fine cutting laser
21 twenty one 固定座 Fixed seat 4122 4122 第一升降座 First lift seat
22 twenty two 第一旋转台 The first rotating table 422 422 第二升降组件 The second lifting assembly
221 221 安装部 Installation Department 4221 4221 第二升降电机 The second lifting motor
23 twenty three 第二旋转台 Second rotating table 4222 4222 第二升降座 Second lift seat
231 231 外壳 shell 423 423 振镜 Galvanometer
24 twenty four 传感器 sensor 50 50 检测系统 Detection Systems
30 30 液压夹持件 Hydraulic clamp 51 51 探针 Probe
31 31 液压缸 Hydraulic cylinder 52 52 视觉检测器 Visual detector
311 311 缸体 Cylinder 53 53 第三升降电机 The third lifting motor
312 312 活塞杆 Piston rod 54 54 第三升降座 The third lift seat
313 313 容腔 Cavity 60 60 壳体 case
314 314 油管 Tubing 61 61 操作面板 Operation panel
32 32 夹持头 Clamping head 62 62 防护门 Protective door
321 321 夹持槽 Clamping groove 200 200 工件 Artifact
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization, functional characteristics, and advantages of the purpose of this application will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
本发明的实施方式Embodiments of the invention
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of this application.
需要说明,本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅设置为解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of this application are only set to explain the difference between components in a specific posture (as shown in the accompanying drawings). If the relative position relationship, movement situation, etc. change, the directional indication will change accordingly.
在本申请中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise clearly specified and limited, the terms "connected", "fixed", etc. should be interpreted broadly. For example, "fixed" can be a fixed connection, a detachable connection, or a whole; It can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components or the interaction relationship between two components, unless specifically defined otherwise. For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in this application can be understood according to specific circumstances.
另外,在本申请中如涉及“第一”、“第二”等的描述仅设置为描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。In addition, the descriptions related to "first", "second", etc. in this application are only set for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on what can be achieved by a person of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be achieved, it should be considered that such a combination of technical solutions does not exist. , Not within the scope of protection required by this application.
本申请提出一种激光切割设备100。This application proposes a laser cutting device 100.
请参照图2、图3以及图6,该激光切割设备100包括:Please refer to FIG. 2, FIG. 3 and FIG. 6, the laser cutting equipment 100 includes:
机架10;Rack 10;
旋转机构,设于机架10,旋转机构包括旋转组件20以及与旋转组件20连接的液压夹持件30,液压夹持件30开设有夹持槽321,夹持槽321设置为夹持工件200;The rotating mechanism is arranged in the frame 10. The rotating mechanism includes a rotating assembly 20 and a hydraulic clamping member 30 connected to the rotating assembly 20. The hydraulic clamping member 30 is provided with a clamping groove 321 which is set to clamp the workpiece 200 ;
切割机构,设于机架10,切割机构包括间隔设置的粗切割刀具411和精切割激光器421;The cutting mechanism is set in the frame 10, and the cutting mechanism includes a rough cutting tool 411 and a fine cutting laser 421 arranged at intervals;
旋转组件20带动液压夹持件30转动,使工件200与粗切割刀具411对应,以使粗切割刀具411对工件200进行粗切割,或使工件200与精切割激光器421对应,以使精切割激光器421对工件200进行精切割。The rotating assembly 20 drives the hydraulic clamp 30 to rotate, so that the workpiece 200 corresponds to the rough cutting tool 411, so that the rough cutting tool 411 performs rough cutting on the workpiece 200, or the workpiece 200 corresponds to the fine cutting laser 421, so that the fine cutting laser 421 performs fine cutting on the workpiece 200.
需要说明的是,粗切割刀具411可以是铣刀、车刀或金刚石刀轮,粗切割刀具411按照初始切割路径在工件200表面产生初始划痕。精切割激光器421发出的激光光斑与预定的切割路线吻合,以对工件200进行切割。It should be noted that the rough cutting tool 411 may be a milling cutter, a turning tool or a diamond wheel, and the rough cutting tool 411 generates an initial scratch on the surface of the workpiece 200 according to the initial cutting path. The laser spot emitted by the fine cutting laser 421 coincides with the predetermined cutting route to cut the workpiece 200.
利用液体的压力使得夹持槽321的侧壁向外膨胀,从而对工件200实施足够的夹持力。具体地,旋转组件20可以用DD马达控制,且DD马达可以直接与运动装置连接,由于采取了直驱方式,因此并没有常规伺服系统的机械回差问题,从而能够实现转动角度的精准控制,能够对工件200实现转动角度的精准控制。The pressure of the liquid causes the side walls of the clamping groove 321 to expand outward, so that sufficient clamping force is applied to the workpiece 200. Specifically, the rotating assembly 20 can be controlled by a DD motor, and the DD motor can be directly connected to the motion device. Due to the direct drive method, there is no mechanical backlash problem of the conventional servo system, so that precise control of the rotation angle can be achieved. It can achieve precise control of the rotation angle of the workpiece 200.
本申请技术方案通过液压夹持件30锁紧工件200,避免工件200在切割过程中出现松动,以提高加工精度,并且夹持力可靠且响应快,能够提高切割效率。利用旋转组件20带动液压夹持件30转动,从而精确控制工件200的转动角度,并通过粗切割刀具411切割出工件的轮廓后,利用精切割激光器421对工件200进行精细切割,进一步提高切割精度,并且能够避免工件200的二次装夹而延长加工时长,从而提高加工效率。The technical solution of the present application locks the workpiece 200 by the hydraulic clamping member 30 to prevent the workpiece 200 from loosening during the cutting process, so as to improve the processing accuracy, and the clamping force is reliable and the response is fast, which can improve the cutting efficiency. The rotating assembly 20 is used to drive the hydraulic clamping member 30 to rotate, so as to precisely control the rotation angle of the workpiece 200. After the rough cutting tool 411 cuts the contour of the workpiece, the fine cutting laser 421 is used to finely cut the workpiece 200 to further improve the cutting accuracy. In addition, the secondary clamping of the workpiece 200 can be avoided and the processing time can be prolonged, thereby improving the processing efficiency.
本申请的激光切割设备100不限定于五轴立式切割装置,也可以是三轴、四轴切割装置,切割装置也可以是立式或卧式,在此不做限制。The laser cutting device 100 of the present application is not limited to a five-axis vertical cutting device, but can also be a three-axis or four-axis cutting device. The cutting device can also be a vertical or horizontal type, which is not limited here.
请参照图5和图6,旋转组件20设有安装腔和连通安装腔的开口,液压夹持件30还包括液压缸31和夹持头32,液压缸31设于安装腔内,夹持头32位于安装腔的开口处,夹持头32设有夹持槽321以及位于夹持槽321内的夹持件322,夹持件322与液压缸31连接,液压缸31驱动夹持件322夹紧工件200。5 and 6, the rotating assembly 20 is provided with a mounting cavity and an opening communicating with the mounting cavity. The hydraulic clamping member 30 also includes a hydraulic cylinder 31 and a clamping head 32. The hydraulic cylinder 31 is arranged in the mounting cavity and the clamping head 32 is located at the opening of the installation cavity. The clamping head 32 is provided with a clamping groove 321 and a clamping member 322 located in the clamping groove 321. The clamping member 322 is connected to the hydraulic cylinder 31, and the hydraulic cylinder 31 drives the clamping member 322 to clamp Tight the workpiece 200.
工件200的一端位于夹持槽321内,另一端凸出于夹持槽321的槽口,从而便于对工件200进行加工。液体位于夹持槽321的侧壁和夹持件322之间,液体将压力传到夹持件322,使夹持件322的侧壁向外膨胀,从而使得夹持件322夹紧工件200。One end of the workpiece 200 is located in the clamping groove 321, and the other end protrudes from the notch of the clamping groove 321, thereby facilitating processing of the workpiece 200. The liquid is located between the side wall of the clamping groove 321 and the clamping member 322, and the liquid transmits pressure to the clamping member 322 to expand the side wall of the clamping member 322 outward, so that the clamping member 322 clamps the workpiece 200.
可选地,液压夹持件30还包括保护壳326,保护壳326呈漏斗状设置,夹持头32位于保护壳326形成的空间内,防止灰尘落入夹持头32的外表面。并且旋转组件20还设有罩设于安装腔的侧壁外壳231,保护壳326的一端与外壳231抵接。外壳231的端部设有台阶,保护壳326的端部对应台阶设有限位块,限位块与台阶的配合实现保护壳326沿径向的限位,在轴向方向可以通过紧固件以及安装孔的配合对保护壳326进行固定。Optionally, the hydraulic clamping member 30 further includes a protective shell 326 that is arranged in a funnel shape, and the clamping head 32 is located in the space formed by the protective shell 326 to prevent dust from falling into the outer surface of the clamping head 32. In addition, the rotating assembly 20 is further provided with a side wall shell 231 covering the installation cavity, and one end of the protective shell 326 abuts the shell 231. The end of the shell 231 is provided with a step, and the end of the protective shell 326 is provided with a limit block corresponding to the step. The cooperation of the limit block and the step realizes the radial limit of the protective shell 326. In the axial direction, fasteners and The cooperation of the mounting holes fixes the protective shell 326.
请继续参照图5和图6,夹持件322与夹持槽321的侧壁围合形成油液腔323,液压缸31包括具有容腔313的缸体311以及可活动地设于容腔313内的活塞杆312,油液腔323与容腔313连通,活塞杆312在容腔313内移动,以使夹持件322夹紧或释放工件200。Please continue to refer to FIGS. 5 and 6, the clamping member 322 and the side wall of the clamping groove 321 are enclosed to form an oil cavity 323. The hydraulic cylinder 31 includes a cylinder body 311 having a cavity 313 and is movably disposed in the cavity 313. The inner piston rod 312, the oil cavity 323 and the cavity 313 are connected, and the piston rod 312 moves in the cavity 313 so that the clamping member 322 clamps or releases the workpiece 200.
夹持件322的形状与夹持槽321相匹配,从而使得夹持件322与夹持槽321的侧壁围合形成油液腔323,夹持头32的一端设有安装板325,夹持头32通过安装板325与缸体311的端部固定安装,且安装板325设有避位孔,从而使得油液腔323与缸体311的容腔313连通,且活塞杆312的一端设有活塞,活塞将油液腔323密封。控制活塞杆312的移动从而对油液施加压力,油液腔323的侧壁受到油液的压力发生膨胀,从而产生沿夹持槽321的径向方向且向内的压力,进而夹持住位于夹持槽321的内刀具。油液腔323的侧壁采用弹性材料,受力后发生形变,撤出外力后能够迅速恢复到初始形状。The shape of the clamping member 322 matches with the clamping groove 321, so that the clamping member 322 and the side wall of the clamping groove 321 form an oil cavity 323. One end of the clamping head 32 is provided with a mounting plate 325 to clamp The head 32 is fixedly installed with the end of the cylinder body 311 through the mounting plate 325, and the mounting plate 325 is provided with an escape hole, so that the oil cavity 323 is communicated with the cavity 313 of the cylinder body 311, and one end of the piston rod 312 is provided with The piston seals the oil cavity 323. The movement of the piston rod 312 is controlled to apply pressure to the oil, and the side wall of the oil cavity 323 is expanded by the pressure of the oil, thereby generating a pressure inward along the radial direction of the clamping groove 321, thereby clamping the Hold the inner tool of the groove 321. The side wall of the oil cavity 323 is made of elastic material, which deforms after being stressed, and can quickly return to the original shape after the external force is withdrawn.
可选地,夹持头32还包括沿夹持槽321的径向设置的油孔324,油孔324与油液腔323连通,油液从油孔324中注入油液腔323。液压缸31还包括与容腔313连通的油管314,可以通过油管314向容腔313内输入油液。并且可以通过气缸推动油管315内的油液移动,从而使得活塞杆312在容腔313内移动,以压缩油液腔323内的油液,并且可以通过控制气缸的移动来控制可以控制活塞杆312的移动速度和移动距离,从而控制夹持的反应速度和夹持力的大小。Optionally, the clamping head 32 further includes an oil hole 324 arranged in a radial direction of the clamping groove 321, the oil hole 324 is in communication with the oil cavity 323, and oil is injected into the oil cavity 323 from the oil hole 324. The hydraulic cylinder 31 also includes an oil pipe 314 communicating with the cavity 313, and oil can be input into the cavity 313 through the oil pipe 314. And the oil in the oil pipe 315 can be moved by the cylinder, so that the piston rod 312 can move in the cavity 313 to compress the oil in the oil cavity 323, and the piston rod 312 can be controlled by controlling the movement of the cylinder. The speed and distance of the movement to control the clamping response speed and the size of the clamping force.
请参照图2至图4,机架10包括水平工作台12以及设于水平工作台12上方的竖直工作台11,水平工作台12和竖直工作台11呈垂直设置,旋转组件20和液压夹持件30可滑动地设于水平工作台12,粗切割刀具411和精切割激光器421可滑动地设于竖直工作台11。2 to 4, the frame 10 includes a horizontal workbench 12 and a vertical workbench 11 set above the horizontal workbench 12, the horizontal workbench 12 and the vertical workbench 11 are vertically arranged, the rotating assembly 20 and hydraulic The clamping member 30 is slidably arranged on the horizontal table 12, and the rough cutting tool 411 and the fine cutting laser 421 are slidably arranged on the vertical table 11.
在本实施例中,水平工作台12和竖直工作台11均采用大理石材质,大理石能够保工作台的平整性,从而确保足够的加工精度。此外,机架10还包括底座13,水平工作台12和竖直工作台11均位于底座13上。可以定义水平工作台12和竖直工作台11相交的直线为X轴,位于水平工作台12且与X轴处垂直的直线为Y轴,位于竖直工作台11且同时与X轴和Y轴垂直的直线为Z轴。In this embodiment, both the horizontal workbench 12 and the vertical workbench 11 are made of marble, which can ensure the flatness of the workbench, thereby ensuring sufficient machining accuracy. In addition, the frame 10 further includes a base 13 on which both the horizontal workbench 12 and the vertical workbench 11 are located. It can be defined that the line intersecting the horizontal workbench 12 and the vertical workbench 11 is the X axis, and the line located on the horizontal workbench 12 and perpendicular to the X axis is the Y axis, which is located on the vertical workbench 11 and is at the same time as the X axis and the Y axis. The vertical line is the Z axis.
可以理解的是,旋转组件20的移动、粗切割刀具411和精切割激光器421的移动以及旋转组件20的转动,能够实现对工件200的任意路径的切割。具体地,旋转组件20和液压夹持件30可沿Y轴滑动,粗切割刀具411和精切割激光器421可沿X轴和Z轴滑动;当然,旋转组件20和液压夹持件30也可以沿X轴滑动,粗切割刀具411和精切割激光器421也可以沿Y轴和Z轴滑动,只要实现粗切割刀具411和精切割激光器421与工件200的相对移动即可,在此不做限制。It can be understood that the movement of the rotating assembly 20, the movement of the rough cutting tool 411 and the fine cutting laser 421, and the rotation of the rotating assembly 20 can realize the cutting of any path of the workpiece 200. Specifically, the rotating assembly 20 and the hydraulic clamping member 30 can slide along the Y axis, and the rough cutting tool 411 and the fine cutting laser 421 can slide along the X axis and the Z axis; of course, the rotating assembly 20 and the hydraulic clamping member 30 can also slide along the Y axis. The X-axis sliding, the rough cutting tool 411 and the fine cutting laser 421 can also slide along the Y axis and the Z axis, as long as the rough cutting tool 411 and the fine cutting laser 421 move relative to the workpiece 200, which is not limited here.
请参照图2至图5,旋转组件20包括:2 to 5, the rotating assembly 20 includes:
固定座21,设于水平工作台12;The fixed seat 21 is set on the horizontal workbench 12;
第一旋转台22,设于固定座21,第一旋转台22背向固定座21的一侧设有安装部221;The first rotating table 22 is disposed on the fixing base 21, and the side of the first rotating table 22 facing away from the fixing base 21 is provided with a mounting portion 221;
第二旋转台23,设于安装部221,液压夹持件30设于第二旋转台23背向安装部221的一侧,第一旋转台22带动第二旋转台23转动的方向与第二旋转台23带动工件200转动的方向相垂直。The second rotating table 23 is arranged on the mounting part 221, and the hydraulic clamping member 30 is arranged on the side of the second rotating table 23 facing away from the mounting part 221. The first rotating table 22 drives the second rotating table 23 to rotate in the same direction as the second The direction in which the rotating table 23 drives the workpiece 200 to rotate is perpendicular.
具体地,旋转组件20包括相互连接的第一旋转台22和第二旋转台23,第一旋转台22呈圆台状,第一旋转台22背向固定座21的一侧设有安装部221,第二旋转台23与安装部221固定,第一旋转台2221位于第一旋转台22的径向边缘处,从而使得第一旋转台2221转动较小的角度,就会使第二旋转台2322产生较大的位移,进而减少能量的损耗。第一旋转台22和第二旋转台23带动工件200旋转,从而对工件200实现弧线切割。需要说明的是,第一旋转台22的转轴与Y轴平行,第二旋转台23的转轴与X轴平行。Specifically, the rotating assembly 20 includes a first rotating table 22 and a second rotating table 23 that are connected to each other, the first rotating table 22 is in the shape of a truncated cone, and the side of the first rotating table 22 facing away from the fixing seat 21 is provided with a mounting portion 221, The second rotating table 23 is fixed to the mounting part 221, and the first rotating table 2221 is located at the radial edge of the first rotating table 22, so that the first rotating table 2221 rotates by a small angle, and the second rotating table 2322 is generated. Larger displacement, thereby reducing energy loss. The first rotating table 22 and the second rotating table 23 drive the workpiece 200 to rotate, so as to realize the arc cutting of the workpiece 200. It should be noted that the rotation axis of the first rotating table 22 is parallel to the Y axis, and the rotation axis of the second rotating table 23 is parallel to the X axis.
请参照图2和图4,激光切割设备100还包括设于水平工作台12的纵向驱动电机、纵向滑轨以及与纵向驱动电机连接的纵向滑座111,纵向滑座111可滑动地设于纵向滑轨,固定座21设于纵向滑座111背向纵向滑轨的一侧,纵向驱动电机驱动纵向滑座111沿纵向滑轨滑动,以带动固定座21和液压夹持件30移动。2 and 4, the laser cutting device 100 also includes a longitudinal drive motor, a longitudinal slide rail, and a longitudinal slide 111 connected to the longitudinal drive motor, which are slidably provided in the longitudinal direction. For the sliding rail, the fixed seat 21 is provided on the side of the longitudinal sliding seat 111 facing away from the longitudinal sliding rail, and the longitudinal driving motor drives the longitudinal sliding seat 111 to slide along the longitudinal sliding rail to drive the fixed seat 21 and the hydraulic clamping member 30 to move.
为了实现第一旋转台22和第二旋转台23的移动,在水平工作台12上设有纵向驱动电机,纵向驱动电机驱动纵向滑座111在纵向滑轨上滑动,即纵向驱动电机使第一旋转台22和第二旋转台23沿Y轴移动,从而带动置于纵向滑座111上的固定座21移动,以此使工件200位于粗切割刀具411和精切割激光器421的下方。纵向驱动电机为伺服电机,以实现距离的准确调整。In order to realize the movement of the first rotating table 22 and the second rotating table 23, a longitudinal drive motor is provided on the horizontal worktable 12. The longitudinal drive motor drives the longitudinal slide 111 to slide on the longitudinal slide rail, that is, the longitudinal drive motor makes the first The rotating table 22 and the second rotating table 23 move along the Y axis, thereby driving the fixed seat 21 placed on the longitudinal sliding seat 111 to move, so that the workpiece 200 is located under the rough cutting tool 411 and the fine cutting laser 421. The longitudinal drive motor is a servo motor to achieve accurate distance adjustment.
请参照图2,激光切割设备100还包括:Please refer to FIG. 2, the laser cutting device 100 further includes:
第一升降组件412,设于竖直工作台11,粗切割刀具411设于第一升降组件412,第一升降组件412带动粗切割刀具411上下移动,以使粗切割刀具411靠近或远离工件200;The first lifting assembly 412 is arranged on the vertical worktable 11, the rough cutting tool 411 is arranged on the first lifting assembly 412, and the first lifting assembly 412 drives the rough cutting tool 411 to move up and down, so that the rough cutting tool 411 is close to or away from the workpiece 200 ;
第二升降组件422,设于竖直工作台11且与第一升降组件412间隔设置,精切割激光器421设于第二升降组件422,第二升降组件422带动精切割激光器421上下移动,以使精切割激光器421靠近或远离工件200。The second lifting component 422 is arranged on the vertical worktable 11 and spaced apart from the first lifting component 412. The fine cutting laser 421 is arranged on the second lifting component 422. The second lifting component 422 drives the fine cutting laser 421 to move up and down to make The fine cutting laser 421 is close to or far from the workpiece 200.
在本实施例中,第一升降组件412和第二升降组件422分别使粗切割刀具411和精切割激光器421沿Z轴上下移动,以调整与工件200的距离。In this embodiment, the first lifting component 412 and the second lifting component 422 respectively move the rough cutting tool 411 and the fine cutting laser 421 up and down along the Z axis to adjust the distance from the workpiece 200.
具体地,第一升降组件412包括第一升降电机4121、第一丝杆以及第一升降座4122,第一升降电机4121设于竖直工作台11,第一丝杆的一端与第一升降座4122连接,另一端与第一升降电机4121连接,粗切割刀具411设于第一升降座4122,第一升降电机4121驱动第一丝杆带动第一升降座4122和粗切割刀具411上下移动。Specifically, the first lifting assembly 412 includes a first lifting motor 4121, a first screw, and a first lifting base 4122. The first lifting motor 4121 is provided on the vertical table 11, and one end of the first screw is connected to the first lifting base 4122. 4122 is connected, and the other end is connected with the first lifting motor 4121. The rough cutting tool 411 is arranged on the first lifting seat 4122. The first lifting motor 4121 drives the first screw rod to drive the first lifting seat 4122 and the rough cutting tool 411 to move up and down.
第二升降组件422包括第二升降电机4221、第二丝杆以及第二升降座4222,第二升降电机4221设于竖直工作台11,第二丝杆的一端与第二升降座4222连接,另一端与第二升降电机4221连接,精切割激光器421设于第二升降座4222,第二升降电机4221驱动第二丝杆带动第二升降座4222和精切割激光器421上下移动。The second lifting assembly 422 includes a second lifting motor 4221, a second screw, and a second lifting base 4222. The second lifting motor 4221 is provided on the vertical table 11, and one end of the second screw is connected to the second lifting base 4222. The other end is connected with the second lifting motor 4221. The fine cutting laser 421 is arranged on the second lifting base 4222. The second lifting motor 4221 drives the second screw rod to drive the second lifting base 4222 and the fine cutting laser 421 to move up and down.
请参照图2至图4,激光切割设备100还包括检测系统50,检测系统50包括间隔设于第一升降组件412的探针51和视觉检测器52,视觉检测器52与探针51邻近粗切割刀具411设置,探针51设置为量测切割线的深度,视觉检测器52设置为对工件200进行扫描。2 to 4, the laser cutting equipment 100 further includes a detection system 50, the detection system 50 includes a probe 51 and a visual detector 52 spaced apart from the first lifting assembly 412, the visual detector 52 is adjacent to the probe 51 The cutting tool 411 is set, the probe 51 is set to measure the depth of the cutting line, and the visual detector 52 is set to scan the workpiece 200.
在本实施例中,探针51设置为切割线深度剖面的量测,视觉检测器52对工件200表面的形状和轮廓进行扫描,从而准确计算工件200的具体位置,以便按照预设路径对工件200进行切割。具体的,视觉检测器52可以为CCD,CCD还可以检测工件200的直线度、轮廓形状、角度和平行度等。In this embodiment, the probe 51 is set to measure the depth profile of the cutting line, and the visual detector 52 scans the shape and contour of the surface of the workpiece 200, so as to accurately calculate the specific position of the workpiece 200, so that the workpiece can be measured according to a preset path. 200 for cutting. Specifically, the visual detector 52 may be a CCD, and the CCD may also detect the straightness, contour shape, angle, and parallelism of the workpiece 200.
可选地,检测系统50还包括第三升降组件,利用第三升降组件使探针51上下移动。具体地,第三升降组件包括第三升降电机53以及第三升降座54,第三升降电机53设于第一升降座4122,探针51设于第三升降座54,第一升降座4122实现探针51与工件200距离的粗调,第三升降电机53实现距离的微调,以使探针51接触到工件200的表面,进行即时且全区域的深度剖面量测,以便获得切割线的深度及宽度曲线信息。同样地,还可以在第一升降座4122上设置第四升降组件,利用第四升降组件带动粗切割刀具411上下移动。Optionally, the detection system 50 further includes a third lifting assembly, which is used to move the probe 51 up and down. Specifically, the third lifting assembly includes a third lifting motor 53 and a third lifting base 54. The third lifting motor 53 is disposed on the first lifting base 4122, the probe 51 is disposed on the third lifting base 54, and the first lifting base 4122 realizes The rough adjustment of the distance between the probe 51 and the workpiece 200, the third lifting motor 53 realizes the fine adjustment of the distance, so that the probe 51 touches the surface of the workpiece 200 and performs real-time and full-area depth profile measurement to obtain the depth of the cutting line And width curve information. Similarly, a fourth lifting assembly can also be provided on the first lifting seat 4122, and the fourth lifting assembly is used to drive the rough cutting tool 411 to move up and down.
需要说明的是,精切割激光机构42还包括振镜423,精切割激光器421与振镜423的入光口连接,激光通过振镜423扫描形成与加工路径相匹配的激光光斑,振镜423的上下移动可以调节激光的焦距,以实现对工件200的精确切割。在切割时,将工件200移动到振镜423的扫描范围内,提高激光的定位精度,从而提高切割精度。It should be noted that the fine cutting laser mechanism 42 also includes a galvanometer 423. The fine cutting laser 421 is connected to the light entrance of the galvanometer 423. The laser is scanned by the galvanometer 423 to form a laser spot that matches the processing path. Moving up and down can adjust the focal length of the laser to achieve precise cutting of the workpiece 200. During cutting, the workpiece 200 is moved to the scanning range of the galvanometer 423 to improve the positioning accuracy of the laser, thereby improving the cutting accuracy.
请参照图2和图3,激光切割设备100还包括设于竖直工作台11的横向驱动组件,第一升降组件412和第二升降组件422设于横向驱动组件,横向驱动组件带动第一升降组件412和第二升降组件422横向移动。2 and 3, the laser cutting device 100 also includes a lateral drive assembly arranged on the vertical workbench 11, the first lifting assembly 412 and the second lifting assembly 422 are arranged on the lateral drive assembly, the lateral drive assembly drives the first lifting The assembly 412 and the second lifting assembly 422 move laterally.
具体地,横向驱动组件包括设于竖直工作台11的横向驱动电机、横向滑轨以及横向驱动电机连接的第一横向滑座121和第二横向滑座122,横向驱动电机驱动第一横向滑座121和第二横向滑座122沿横向滑轨滑动,横向滑轨平行于X轴设置。Specifically, the lateral drive assembly includes a lateral drive motor, a lateral slide rail, and a first lateral slide base 121 and a second lateral slide base 122 connected to the lateral drive motor. The lateral drive motor drives the first lateral slide. The seat 121 and the second horizontal sliding seat 122 slide along the horizontal sliding rail, which is arranged parallel to the X axis.
第一升降组件412设于第一横向滑座121,通过第一横向滑座121带动粗切割刀具411、视觉检测器52沿X轴移动;第二升降组件422设于第二横向滑座122,通过第二横向滑座122带动精切割激光器421沿X轴移动,以此调整与工件200的相对位置,进而对工件200进行精确切割。The first lifting assembly 412 is arranged on the first lateral sliding seat 121, and the rough cutting tool 411 and the visual detector 52 are driven to move along the X axis through the first lateral sliding seat 121; the second lifting assembly 422 is arranged on the second lateral sliding seat 122, The second transverse sliding seat 122 drives the fine cutting laser 421 to move along the X axis, thereby adjusting the relative position with the workpiece 200, and then accurately cutting the workpiece 200.
请参照图1,激光切割设备100还包括形成有容纳空间的壳体60,壳体60开设有连通容纳空间的窗口,窗口处设有防护门62,机架10、旋转机构以及切割机构均设于容纳空间。1, the laser cutting equipment 100 further includes a housing 60 formed with a receiving space, the housing 60 is provided with a window communicating with the receiving space, a protective door 62 is provided at the window, and the frame 10, the rotating mechanism and the cutting mechanism are all provided In the accommodation space.
在容纳空间内对工件200进行切割,不仅可以减少外界环境对切割精度的影响,而且能够提高安全性能。防护门62可采用转轴或插销与壳体60转动连接,防护门62上设有玻璃观测窗,便于对工件200的切割情况进行观测。此外,壳体外还设有操作面板61,可以通过操作面板61对激光切割设备100进行控制。Cutting the workpiece 200 in the containing space can not only reduce the influence of the external environment on the cutting accuracy, but also improve the safety performance. The protective door 62 can be rotatably connected with the housing 60 by a rotating shaft or a pin, and a glass observation window is provided on the protective door 62 to facilitate observation of the cutting condition of the workpiece 200. In addition, an operation panel 61 is provided outside the casing, and the laser cutting device 100 can be controlled through the operation panel 61.
以上所述仅为本申请的可选实施例,并非因此限制本申请的专利范围,凡是在本申请的构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。The above descriptions are only optional embodiments of the application, and do not limit the scope of the patent for this application. Under the concept of the application, the equivalent structure transformations made by the content of the specification and drawings of the application, or direct/indirect use Other related technical fields are included in the scope of patent protection of this application.

Claims (20)

  1. 一种激光切割设备,设置为切割工件,其中,包括:A laser cutting device is set to cut a workpiece, which includes:
    机架;frame;
    旋转机构,设于所述机架,所述旋转机构包括旋转组件以及与所述旋转组件连接的液压夹持件,所述液压夹持件开设有夹持槽,所述夹持槽设置为夹持所述工件;以及The rotating mechanism is arranged in the frame. The rotating mechanism includes a rotating assembly and a hydraulic clamping member connected with the rotating assembly. The hydraulic clamping member is provided with a clamping groove, and the clamping groove is configured as a clamping Holding the workpiece; and
    切割机构,设于所述机架,并位于所述旋转机构的上方,所述切割机构包括间隔设置的粗切割刀具和精切割激光器;The cutting mechanism is arranged on the frame and above the rotating mechanism, and the cutting mechanism includes a rough cutting tool and a fine cutting laser arranged at intervals;
    所述旋转组件带动所述液压夹持件转动,使所述工件与所述粗切割刀具对应,以使所述粗切割刀具对所述工件进行粗切割,或使所述工件与所述精切割激光器对应,以使所述精切割激光器对所述工件进行精切割。The rotating assembly drives the hydraulic clamping member to rotate, so that the workpiece corresponds to the rough cutting tool, so that the rough cutting tool performs rough cutting on the workpiece, or makes the workpiece and the fine cutting The laser is corresponding, so that the fine cutting laser performs fine cutting on the workpiece.
  2. 如权利要求1所述的激光切割设备,其中,所述旋转组件设有安装腔和连通所述安装腔的开口,所述液压夹持件还包括液压缸和夹持头,所述液压缸设于所述安装腔内,所述夹持头位于所述安装腔的开口处,所述夹持头设有所述夹持槽和位于所述夹持槽内的夹持件,所述夹持件与所述液压缸连接,所述液压缸驱动所述夹持件夹紧所述工件。The laser cutting equipment according to claim 1, wherein the rotating assembly is provided with a mounting cavity and an opening communicating with the mounting cavity, the hydraulic clamping member further comprises a hydraulic cylinder and a clamping head, the hydraulic cylinder is provided In the installation cavity, the clamping head is located at the opening of the installation cavity, the clamping head is provided with the clamping groove and the clamping member located in the clamping groove, the clamping The piece is connected with the hydraulic cylinder, and the hydraulic cylinder drives the clamping piece to clamp the workpiece.
  3. 如权利要求2所述的激光切割设备,其中,所述液压夹持件还包括保护壳,所述保护壳呈漏斗状设置,所述夹持头位于所述保护壳形成的空间内。3. The laser cutting device according to claim 2, wherein the hydraulic clamping member further comprises a protective shell, the protective shell is arranged in a funnel shape, and the clamping head is located in the space formed by the protective shell.
  4. 如权利要求3所述的激光切割设备,其中,所述旋转组件还设有罩设于所述安装腔的侧壁外壳,所述保护壳的一端与所述外壳抵接。3. The laser cutting equipment according to claim 3, wherein the rotating assembly is further provided with a side wall shell covering the mounting cavity, and one end of the protective shell abuts against the shell.
  5. 如权利要求4所述的激光切割设备,其中,所述外壳的端部设有台阶,所述保护壳的端部对应所述台阶设有限位块,所述限位块与所述台阶的配合实现所述保护壳沿径向的限位。The laser cutting device according to claim 4, wherein the end of the housing is provided with a step, and the end of the protective housing is provided with a stop block corresponding to the step, and the stop block cooperates with the step The radial limit of the protective shell is realized.
  6. 如权利要求2所述的激光切割设备,其中,所述夹持件与所述夹持槽的侧壁围合形成油液腔,所述液压缸包括具有容腔的缸体以及可活动地设于所述容腔内的活塞杆,所述油液腔与所述容腔连通,所述活塞杆在所述容腔内移动,以使所述夹持件夹紧或释放所述工件。The laser cutting device according to claim 2, wherein the clamping member and the side wall of the clamping groove form an oil cavity, and the hydraulic cylinder includes a cylinder with a cavity and a movable set In the piston rod in the cavity, the oil cavity is in communication with the cavity, and the piston rod moves in the cavity to enable the clamping member to clamp or release the workpiece.
  7. 如权利要求6所述的激光切割设备,其中,所述夹持头的一端设有安装板,所述夹持头通过所述安装板与所述缸体的端部固定安装,且所述安装板设有避位孔,所述油液腔与所述缸体的容腔连通。The laser cutting device according to claim 6, wherein a mounting plate is provided at one end of the clamping head, and the clamping head is fixedly installed with the end of the cylinder through the mounting plate, and the mounting The plate is provided with an escape hole, and the oil cavity is communicated with the cavity of the cylinder.
  8. 如权利要求7所述的激光切割设备,其中,所述夹持头还包括沿所述夹持槽的径向设置的油孔,所述油孔与所述油液腔连通。7. The laser cutting apparatus according to claim 7, wherein the clamping head further comprises an oil hole arranged along a radial direction of the clamping groove, and the oil hole is in communication with the oil cavity.
  9. 如权利要求8所述的激光切割设备,其中,所述液压缸还包括与所述容腔连通的油管,所述油管设置为向所述容腔内输入油液。8. The laser cutting equipment according to claim 8, wherein the hydraulic cylinder further comprises an oil pipe communicating with the cavity, and the oil pipe is configured to input oil into the cavity.
  10. 如权利要求6所述的激光切割设备,其中,所述机架包括水平工作台以及设于所述水平工作台的竖直工作台,所述水平工作台和所述竖直工作台呈垂直设置,所述旋转组件和所述液压夹持件可滑动地设于所述水平工作台,所述粗切割刀具和所述精切割激光器可滑动地设于所述竖直工作台。The laser cutting equipment according to claim 6, wherein the frame comprises a horizontal workbench and a vertical workbench provided on the horizontal workbench, the horizontal workbench and the vertical workbench are arranged vertically The rotating assembly and the hydraulic clamping member are slidably arranged on the horizontal worktable, and the rough cutting tool and the fine cutting laser are slidably arranged on the vertical worktable.
  11. 如权利要求10所述的激光切割设备,其中,所述旋转组件包括:9. The laser cutting apparatus of claim 10, wherein the rotating assembly comprises:
    固定座,设于所述水平工作台;The fixed seat is set on the horizontal workbench;
    第一旋转台,设于所述固定座,所述第一旋转台背向所述固定座的一侧设有安装部;以及The first rotating table is arranged on the fixing base, and a side of the first rotating table facing away from the fixing base is provided with a mounting part; and
    第二旋转台,设于所述安装部,所述液压夹持件设于所述第二旋转台背向所述安装部的一侧,所述第一旋转台带动所述第二旋转台转动的方向与所述第二旋转台带动所述工件转动的方向相垂直。The second rotating table is arranged on the mounting part, the hydraulic clamping member is arranged on the side of the second rotating table facing away from the mounting part, and the first rotating table drives the second rotating table to rotate The direction is perpendicular to the direction in which the second rotating table drives the workpiece to rotate.
  12. 如权利要求11所述的激光切割设备,其中,所述激光切割设备还包括设于所述水平工作台的纵向驱动电机、纵向滑轨以及与所述纵向驱动电机连接的纵向滑座,所述纵向滑座可滑动地设于所述纵向滑轨,所述固定座设于所述纵向滑座背向所述纵向滑轨的一侧,所述纵向驱动电机驱动所述纵向滑座沿所述纵向滑轨滑动,以带动所述固定座和所述液压夹持件移动。The laser cutting device according to claim 11, wherein the laser cutting device further comprises a longitudinal drive motor, a longitudinal slide rail, and a longitudinal slide connected to the longitudinal drive motor, which are arranged on the horizontal table The longitudinal sliding seat is slidably arranged on the longitudinal sliding rail, the fixing seat is arranged on the side of the longitudinal sliding seat facing away from the longitudinal sliding rail, and the longitudinal driving motor drives the longitudinal sliding seat along the The longitudinal slide rail slides to drive the fixed seat and the hydraulic clamping member to move.
  13. 如权利要求10所述的激光切割设备,其中,所述激光切割设备还包括:9. The laser cutting device of claim 10, wherein the laser cutting device further comprises:
    第一升降组件,设于所述竖直工作台,所述粗切割刀具设于所述第一升降组件,所述第一升降组件带动所述粗切割刀具上下移动,以使所述粗切割刀具靠近或远离所述工件;The first lifting component is arranged on the vertical worktable, the rough cutting tool is arranged on the first lifting component, and the first lifting component drives the rough cutting tool to move up and down to make the rough cutting tool Close to or away from the workpiece;
    第二升降组件,设于所述竖直工作台,且与所述第一升降组件间隔设置,所述精切割激光器设于所述第二升降组件,所述第二升降组件带动所述精切割激光器上下移动,以使所述精切割激光器靠近或远离所述工件。The second lifting assembly is arranged on the vertical worktable and is arranged at intervals from the first lifting assembly, the fine cutting laser is arranged on the second lifting assembly, and the second lifting assembly drives the fine cutting The laser moves up and down so that the fine-cutting laser is close to or away from the workpiece.
  14. 如权利要求13所述的激光切割设备,其中,所述第一升降组件包括第一升降电机、第一丝杆以及第一升降座,所述第一升降电机设于所述竖直工作台,所述第一丝杆的一端与所述第一升降座连接,另一端与所述第一升降电机连接,所述粗切割刀具设于所述第一升降座。The laser cutting equipment according to claim 13, wherein the first lifting assembly comprises a first lifting motor, a first screw, and a first lifting seat, and the first lifting motor is provided on the vertical workbench, One end of the first screw rod is connected with the first lifting seat, and the other end is connected with the first lifting motor, and the rough cutting tool is arranged on the first lifting seat.
  15. 如权利要求14所述的激光切割设备,其中,所述第二升降组件包括第二升降电机、第二丝杆以及第二升降座,所述第二升降电机设于所述竖直工作台,所述第二丝杆的一端与所述第二升降座连接,另一端与所述第二升降电机连接,所述精切割激光器设于所述第二升降座。15. The laser cutting equipment according to claim 14, wherein the second lifting assembly comprises a second lifting motor, a second screw rod, and a second lifting seat, and the second lifting motor is provided on the vertical workbench, One end of the second screw rod is connected with the second lifting base, and the other end is connected with the second lifting motor, and the fine cutting laser is arranged on the second lifting base.
  16. 如权利要求13所述的激光切割设备,其中,所述激光切割设备还包括检测系统,所述检测系统包括间隔设于所述第一升降组件的探针和视觉检测器,所述视觉检测器与所述探针邻近所述粗切割刀具设置,所述探针设置为量测切割线的深度,所述视觉检测器设置为对所述工件进行扫描。The laser cutting device according to claim 13, wherein the laser cutting device further comprises a detection system, the detection system comprising a probe and a visual detector arranged at intervals on the first lifting assembly, the visual detector The probe is arranged adjacent to the rough cutting tool, the probe is arranged to measure the depth of the cutting line, and the visual detector is arranged to scan the workpiece.
  17. 如权利要求16所述的激光切割设备,其中,所述精切割激光机构还包括振镜,所述精切割激光器与所述振镜的入光口连接。15. The laser cutting device according to claim 16, wherein the fine cutting laser mechanism further comprises a galvanometer, and the fine cutting laser is connected to the light entrance of the galvanometer.
  18. 如权利要求6所述的激光切割设备,其中,所述激光切割设备还包括设于所述竖直工作台的横向驱动横向驱动组件,所述第一升降组件和所述第二升降组件间隔设于所述横向驱动组件,所述横向驱动组件带动所述第一升降组件和所述第二升降组件横向移动。The laser cutting device according to claim 6, wherein the laser cutting device further comprises a transverse drive transverse drive assembly provided on the vertical worktable, the first lifting assembly and the second lifting assembly are spaced In the lateral drive assembly, the lateral drive assembly drives the first lifting assembly and the second lifting assembly to move laterally.
  19. 如权利要求18所述的激光切割设备,其中,所述横向驱动组件包括设于所述竖直工作台的横向驱动电机、横向滑轨以及与所述横向驱动电机连接的第一横向滑座和第二横向滑座,所述横向驱动电机驱动所述第一横向滑座和所述第二横向滑座沿所述横向滑轨滑动。The laser cutting equipment according to claim 18, wherein the lateral drive assembly comprises a lateral drive motor, a lateral slide rail, and a first lateral sliding seat connected to the lateral drive motor, which are provided on the vertical worktable. The second lateral sliding seat, the lateral driving motor drives the first lateral sliding seat and the second lateral sliding seat to slide along the lateral sliding rail.
  20. 如权利要求1所述的激光切割设备,其中,所述激光切割设备还包括形成有容纳空间的壳体,所述壳体开设有连通所述容纳空间的窗口,且所述窗口处设有防护门,所述机架、旋转机构以及所述切割机构均设于所述容纳空间。The laser cutting device according to claim 1, wherein the laser cutting device further comprises a housing formed with a receiving space, the housing is provided with a window communicating with the receiving space, and a protection is provided at the window The door, the frame, the rotating mechanism and the cutting mechanism are all arranged in the containing space.
PCT/CN2019/128290 2019-05-14 2019-12-25 Laser cutting device WO2020228338A1 (en)

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