WO2020221668A1 - Vollmantel-schneckenzentrifuge - Google Patents
Vollmantel-schneckenzentrifuge Download PDFInfo
- Publication number
- WO2020221668A1 WO2020221668A1 PCT/EP2020/061505 EP2020061505W WO2020221668A1 WO 2020221668 A1 WO2020221668 A1 WO 2020221668A1 EP 2020061505 W EP2020061505 W EP 2020061505W WO 2020221668 A1 WO2020221668 A1 WO 2020221668A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- drum
- inlet
- screw centrifuge
- solid
- screw
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B1/00—Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles
- B04B1/20—Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles discharging solid particles from the bowl by a conveying screw coaxial with the bowl axis and rotating relatively to the bowl
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B11/00—Feeding, charging, or discharging bowls
- B04B11/02—Continuous feeding or discharging; Control arrangements therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B1/00—Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles
- B04B1/20—Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles discharging solid particles from the bowl by a conveying screw coaxial with the bowl axis and rotating relatively to the bowl
- B04B2001/2041—Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles discharging solid particles from the bowl by a conveying screw coaxial with the bowl axis and rotating relatively to the bowl with baffles, plates, vanes or discs attached to the conveying screw
Definitions
- the invention relates to a solid bowl screw centrifuge according to the preamble of claim 1.
- FIG. 4 shows a solid bowl screw centrifuge according to the prior art.
- the drum of such a centrifuge is divided into a conical area and a cylindrical area, the cylindrical area being commonly referred to by those skilled in the art as the separation zone and the conical area as the drying zone.
- WO 2017/182949 discloses, in particular in Fig. 3a, an arrangement for processing drilling mud in a solid bowl screw centrifuge.
- a sacrificial liquid for transporting solids is introduced into the solid-bowl screw centrifuge in addition to the drilling mud loaded with solids.
- the sacrificial fluid then displaces the drilling mud while a solid phase is transported on.
- the object of the invention is to expand the functionality of the drying zone.
- a solid bowl screw centrifuge has a housing and a rotor rotatably mounted in the housing.
- the full-bowl screw centrifuge also has at least the following: a rotatable drum with an axis of rotation, the drum having a cylindrical section with a length Li and a conical section with the length L2, at least one first inlet for supplying a suspension to be processed into the drum, at least one liquid outlet, which is arranged in the cylindrical section of the drum and at least one solids discharge, which is arranged in the conical section of the drum, one relative to the rotatable drum with a differential speed rotatable screw arranged in the drum, the drum and the screw jointly forming the rotor.
- the full bowl screw centrifuge according to the invention has a second inlet for supplying an additive to a solid phase within the bowl.
- the additional feed into the solid phase means that the advantages of a mixing device can be combined with those of a decanter. Additional downstream mixing devices can advantageously be dispensed with and the space required for the corresponding machines in a processing plant is thereby significantly reduced.
- the second inlet can be arranged at least partially concentric to the axis of rotation of the full-jacket screw centrifuge.
- An inlet is a line for liquids or solids in a certain area of the drum.
- the line can be a pipeline, for example. At least a section of the line runs concentrically to the axis of rotation.
- the second inlet can advantageously have an inlet pipe which protrudes into a hollow shaft of the worm shaft of the worm. Furthermore, the second inlet can have a device for the radial discharge of the additive from the screw via at least one mouth opening.
- the mouth opening can be made in the wall of the worm shaft. Several mouth openings are of course also possible.
- the first inlet can also have an inlet pipe which protrudes into the screw shaft of the screw, the first inlet having a device for the radial discharge of the suspension to be processed from the screw via an orifice, the orifice of the second inlet between the orifice of the first inlet and the solids discharge is arranged.
- the mouth of the second inlet can preferably be arranged in a conical section.
- the feed pipe of the second feed can be arranged on a side of the solid bowl screw centrifuge opposite the feed pipe of the first feed, so that the two feed pipes do not obstruct one another.
- the feed pipe of the second feed can be arranged within the feed pipe of the first feed and in particular concentrically therewith. This is advantageous when the suspension and the additive are fed in from one side, e.g. from a metering device.
- an immersion disk can be arranged which protrudes radially from the upper surface of the worm shaft and leaves an annular gap open to the inner wall of the drum.
- the immersion disk enables only thickened solids (heavy phase) to get from the cylindrical section of the drum into the conical section near the inner wall of the drum.
- the liquid part of the suspension (light phase) remains in the cylindrical section of the drum.
- the immersion disk has different mirror positions on both sides. Since the thickened solid separated in the cylindrical section has a higher density than the supplied suspension, the suspension level on one side of the solid bowl screw centrifuge must be higher than the solid level on the other side of the solid bowl screw centrifuge.
- At least one mixing element can preferably be arranged which protrudes from the screw shaft or the drum wall of the drum into the space between the screw shaft and the drum. It is also particularly preferred that several mixing elements, e.g. Mixing paddles or mixing blades, be arranged.
- the device for the radial discharge of the additive or the dispersion to be processed can in particular be designed as a pipeline or as a distributor, the distributor being designed as a chamber within the worm shaft into which the feed pipe opens.
- the screw shaft as a wall delimiting the chamber, has at least one mouth opening into the centrifugal chamber between the screw shaft and the drum wall.
- the immersion plate can advantageously be arranged in a transition area in which the cylindrical section merges into the conical section.
- the inlet pipe of the second inlet can be rotatably mounted.
- a use according to the invention of the aforementioned full-jacket screw centrifuge according to the invention serves to mix the solid phase in the conical section of the drum with a liquid, gaseous or solid additive which is fed to the solid phase via the second inlet, the conical section of the drum at least partially as Mixing zone is used in which the solid phase is mixed with the added additive.
- the solid bowl screw centrifuge is actually used in a method for processing a stillage into a dry liquor, the stillage being fed to the solid bowl screw centrifuge via the first inlet and processing of the in the solid bowl screw centrifuge Slurry is made into a thin slurry and a solid phase, with a syrup obtained from the thin slurry being fed to the solid phase as an additive in the drum via the second feed during processing in the full-walled screw centrifuge.
- the syrup from the thin stillage can be obtained by at least one evaporator, preferably by an evaporator and a downstream 3-phase separator with additional production of corn oil.
- FIG. 1 side view of an inventive, schematically illustrated Vollman tel screw centrifuge
- FIG. 4 shows a side view of a schematically illustrated solid bowl screw centrifuge according to the prior art.
- Fig. 4 shows a solid bowl screw centrifuge 1 with a rotatably mounted drum 210, in which a drum cover 213 of the drum 210 or the actual drum 210 is axially connected to a first drum shaft section 220 which is rotatably connected to the drum 210 and to which conical drum section 212 is axially connected to a second drum shaft section 219, which is also connected to the drum 210 when rotating.
- a rotatably mounted screw 230 is arranged concentrically to the drum 210 within the drum 210.
- the worm comprises a worm shaft 241 designed as a hollow shaft and a helical turn 242.
- the drum 210 and the screw 230 each have a cylindrical section 231 and a conical section 232.
- the cylindrical section 231 of the worm 230 is axially adjoined by a first worm shaft section 234, which is connected to the worm 230 in a rotationally test manner, and a second worm shaft section 233 is axially connected to the conical drum section 232, which is also rotationally connected to the worm 230 .
- a drive device 400 with one or two motors 401 is used to drive the rotor 200.
- the drive device 400 is followed by at least one transmission 310, on which two pulleys 320, 330 are shown schematically here, which indicates that the transmission 310 has at least two interfaces to the A feed of a respective torque of the motor or motors in the Ge gearbox 310 has to drive the drum and the screw.
- the rotor can also be driven by hydraulic motors, so that no gear is required. It can also be driven by a combination of electric motor (s) and hydraulic motor (s), with other gears being used for this purpose and the pulleys being wholly or partially omitted.
- the gear 300 rotates the drum 210 on the one hand and the worm 230 on the other hand.
- the gear 300 has two output shafts.
- the first output shaft is coupled non-rotatably to the first drum shaft section 220 or coupled directly to the drum 210 and the second output shaft is coupled directly or indirectly to the first screw shaft section 234 in a rotationally fixed manner or directly to the screw 230.
- the drum and the shaft are each rotatably supported by two axially arranged drum bearings 221, 222 in the direction of the axis of rotation.
- the term “camp” should not be defined too narrowly.
- Each of the bearings 221, 222 can each consist of one or more individual bearings, which are then axially directly next to one another are arranged so that they can each be viewed functionally as a single bearing.
- the bearings 221, 222 can also be designed as bearings of the most varied types, for example as roller bearings - in particular as ceramic bearings, as hybrid ceramic bearings, as magnetic bearings or as slide bearings.
- the drum bearings 221, 222 are arranged between the drum 210 and the housing 100 or a part connected to the housing so that the drum 210 can be rotated relative to the housing 100. This also applies to all variants described below and falling under the claims.
- the drum bearings 221, 222 are preferably arranged radially between the drum 210 and the housing 100 or a part connected to the housing.
- the screw bearings 235, 236, are arranged radially between the screw 230 and the drum 210, so that the screw 230 can be rotated relative to the drum 210.
- the screw bearings 235, 236 are preferably arranged radially between the drum 210 and the screw 230.
- one of the screw bearings 235 in the area of the solids discharge 218 can be omitted.
- the rotating screw centers itself independently, which e.g. with a vertical order of the decanter is known.
- the cylindrical loading area 231 of the solid bowl screw centrifuge is used as a separation zone for a supplied sus pension SU for dividing it into a liquid phase FIP and a solid phase SP.
- the conical area 232 serves as a drying zone in which the solid phase is further dried. This is where the invention comes in and takes a different approach.
- Fig. 1 shows a solid bowl screw centrifuge 1 with a non-rotating ble or non-rotating frame and preferably housing 100 and a rotating or rotating rotor 200 in operation.
- the solid bowl screw centrifuge shown has compared to the prior art in Fig 4 has numerous similar components. These are denoted by the same reference symbols.
- the rotor 200 has a rotatable drum 210 with a horizontal axis of rotation D.
- the axis of rotation D can, however, also be oriented differently, in particular vertically, in space.
- the rotor 200 also has a worm 230 arranged in the drum 210, the axis of rotation of which corresponds to that of the drum 210. The During operation, the screw 230 can be rotated at a speed difference to the drum 210.
- the drum 210 has a cylindrical section 231 with a length Li and an axially adjoining conical section 232 with a length L2.
- the cylindrical section 231 is closed off by a drum cover 213 which extends essentially radially.
- the screw 230 here likewise has a cylindrical section and a conical section axially adjoining it. It is arranged within the drum 210.
- the solid bowl screw centrifuge also has an inlet 21 1 for feeding a suspension SU to be processed into the drum 210 and in particular into a centrifugal chamber 216 within the drum 210.
- This inlet is designed in FIGS. 1 and 4 in such a way that an inlet pipe 214, here concentric to the axis of rotation D, protrudes into the drum 210 and opens into a distributor 215 through which the suspension SU to be processed radially via an opening 243 in the screw shaft 241 passed into a centrifugal chamber 216 of the drum 210 who can.
- the inlet pipe 214 can either be guided into the drum 210 from the side of the cylindrical drum section or it can be guided into the drum 210 from the side of the conical drum section.
- One or more liquid drains 217 can be formed in or on the drum cover 213. These can be designed in various ways, such as openings in the drum cover 213, which have a kind of overflow weir, or in other ways, such as peeling discs. At least one solids discharge 218 is formed at the end of the conical section 212.
- the drum 210 is designed as a solid jacket drum.
- at least one liquid phase FIP is then clarified from solids SP.
- the at least one liquid phase emerges from the liquid drain 217 at the drum cover 213.
- the solids are transported by the screw 230 in the direction of the solids discharge 218 and there ejected from the drum 210.
- an inlet 701 for an additive Z is in Fig. 1 between the orifice 243 of the Vertei lers 215 and the solids discharge 218.
- a second inlet pipe 704 is arranged as an inlet 701 for additives Z coaxially to the axis of rotation D. This protrudes opposite the inlet pipe 214 into the interior of the worm shaft 241.
- a line 702 extends radially from the inlet pipe 704 in the direction of the drum shell, so that the additive to be introduced is deflected via this line 702.
- the line 702 has a mouth opening 703 which lies in the area between the worm shaft 241 and the drum shell of the drum 210.
- the conical area 232 can be referred to as a mixing zone, while the cylindrical area 231 is still the separation zone.
- the particular advantage is that the dry zone is additionally used as a mixing device due to the existing turns 242 of the screw 230. Normally, a mixing device would be installed downstream of the solid bowl centrifuge. However, the configuration shown advantageously makes it possible that such a mixing device can be omitted entirely.
- the feed pipe 701 can also be guided into the drum 210 from the side of the cylindrical drum section.
- the second feed pipe 704 for additives can be arranged coaxially within the feed pipe for the suspension to be processed. In this way, for example, the suspension and additive can be metered from one side.
- the line 702 can be exchanged for a distributor, analogous to the distributor 215.
- a distributor is preferably designed as a chamber within the worm shaft into which the respective inlet pipe opens. This arrangement has the advantage that the feed pipe does not have to be designed to rotate.
- the chamber has an orifice or several orifices in the centrifugal chamber 216 between the screw shaft 241 and the drum wall.
- the inlet into the centrifugal chamber 216 can also take place through the drum wall.
- an optional immersion disk 650 is arranged along the screw shaft, which extends radially in the direction of the drum wall of the drum 210.
- the immersion plate 650 can in particular extend perpendicular to the axis of rotation D from the worm shaft 241 and can, among other things, also be arranged in the conical area or in the cylindrical area. It is essential that it is arranged between the mouth opening 703 of the second inlet 701 for the additive and the mouth opening 243 of the distributor
- the outer contour of the immersion disk 650 forms an annular gap with the inner wall of the drum, the so-called immersion disk gap 651, through which the solids from the separation zone 231 reaches the solids discharge 218.
- the liquid-side end of the separation zone 231 can be sealed off from the environment, which can be achieved, for example, by an internal paring disc or a hydrohermetic. As a result, a hermetic closure of the separation zone 231 can be achieved if necessary.
- a further addition to the inventive idea is the arrangement of mixing elements 601, for example mixing blades or mixing paddles, in addition to the turns 242 of the screw 230 along the wall of the screw shaft 241.
- These mixing elements preferably protrude into the corridor or corridors 244 between the windings 242 and enable the mixing of the separated solids of the suspension SU with the additive Z introduced via the feed line 701 to be intensified.
- Stillage is produced when alcohol is extracted from plants, especially corn. This stillage has to be processed for waste disposal.
- This stillage SU is treated in a conventional solid bowl screw centrifuge 1 with a supply of energy.
- a partially dewatered stillage (Wet Distillers Grains WDG) and a thin stillage are provided as the solid phase.
- the thin stillage (FIP) is fed to an evaporator 4 which, with removal of a large amount of water as water vapor or condensate, provides a syrup.
- This is processed further by means of a 3-phase separator 5.
- a phase of valuable material can be separated off as corn oil. The other liquid phase and the solids that arise in the 3-phase separation, who then fed to the solid phase SP of the solid-bowl screw centrifuge 1.
- the two phases are intensively mixed in a mixer 2.
- a dryer 3 with the introduction of steam or hot air, the product is processed further to form a dried distillers grains DDGS. Intensive mixing of the syrup with the dehydrated stillage is necessary, since the dryer 3 cannot process lumps with too much syrup. These lumps would stick to the dryer and burn there.
- a Mi shear 2 can advantageously be omitted. This is shown in FIG. 3.
- the syrup produced from the thin slurry FIP in the evaporator 4 can be returned directly to the solid-bowl screw centrifuge 1.
- a separator can be interposed analogously to FIG. 2 for the separation of corn oil from the syrup, since this promotes the subsequent mixing of the de-oiled syrup with the dehydrated vinasse.
- the flowable solid phase SP which now contains syrup, can then be transferred to a dryer 3, which provides the dry liquor DDGS.
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- Centrifugal Separators (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20722289.4A EP3962658A1 (de) | 2019-04-29 | 2020-04-24 | Vollmantel-schneckenzentrifuge |
JP2021564248A JP2022531179A (ja) | 2019-04-29 | 2020-04-24 | 固体ボールスクリュー遠心分離機 |
US17/607,124 US20220234053A1 (en) | 2019-04-29 | 2020-04-24 | Solid bowl screw centrifuge |
BR112021020072A BR112021020072A2 (pt) | 2019-04-29 | 2020-04-24 | Centrífuga helicoidal de revestimento completo |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019110996.5 | 2019-04-29 | ||
DE102019110996.5A DE102019110996A1 (de) | 2019-04-29 | 2019-04-29 | Vollmantel-Schneckenzentrifuge |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2020221668A1 true WO2020221668A1 (de) | 2020-11-05 |
Family
ID=70471030
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2020/061505 WO2020221668A1 (de) | 2019-04-29 | 2020-04-24 | Vollmantel-schneckenzentrifuge |
Country Status (6)
Country | Link |
---|---|
US (1) | US20220234053A1 (de) |
EP (1) | EP3962658A1 (de) |
JP (1) | JP2022531179A (de) |
BR (1) | BR112021020072A2 (de) |
DE (1) | DE102019110996A1 (de) |
WO (1) | WO2020221668A1 (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116020182A (zh) * | 2023-03-29 | 2023-04-28 | 廊坊市兰春润滑脂有限公司 | 一种润滑脂加工用杂质分离装置 |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02160063A (ja) * | 1988-12-08 | 1990-06-20 | Pennwalt Corp | デカンタ型遠心分離機を用いる汚泥の脱水方法および装置 |
DE4222119A1 (de) * | 1992-07-06 | 1994-01-13 | Kloeckner Humboldt Deutz Ag | Vorrichtung und Verfahren zur naßmechanischen Aufbereitung von Feststoffen |
DE19952804A1 (de) * | 1999-11-02 | 2001-05-10 | Westfalia Separator Ind Gmbh | Vollmantel-Schneckenzentrifuge zur Verarbeitung eines zur Schäumung neigenden Schleudergutes |
US20080110577A1 (en) * | 2006-03-15 | 2008-05-15 | Winsness David J | Method and systems for enhancing oil recovery from ethanol production byproducts |
US20080125612A1 (en) * | 2006-11-27 | 2008-05-29 | Flottweg Gmbh & Co. Kgaa | Method of and device for increasing the yield of oil production in a process of producing bio-ethanol |
DE102006056934A1 (de) * | 2006-11-30 | 2008-06-05 | Westfalia Separator Ag | Verfahren zur zentrifugalen Klärung eines ölhaltigen Sandes |
ES2338964A1 (es) * | 2007-02-22 | 2010-05-13 | Nuova M.A.I.P. Macchine Agricole Industriali Pieralisi S.P.A. | Metodo y aparato para separar y extraer diferentes productos a partir de pastas de frutas que contienen aceite y similares. |
WO2017182949A1 (en) | 2016-04-19 | 2017-10-26 | Recover Energy Services Inc. | Oilfield centrifuge decanter for drilling waste drying method and apparatus |
-
2019
- 2019-04-29 DE DE102019110996.5A patent/DE102019110996A1/de active Pending
-
2020
- 2020-04-24 JP JP2021564248A patent/JP2022531179A/ja active Pending
- 2020-04-24 US US17/607,124 patent/US20220234053A1/en active Pending
- 2020-04-24 WO PCT/EP2020/061505 patent/WO2020221668A1/de unknown
- 2020-04-24 EP EP20722289.4A patent/EP3962658A1/de active Pending
- 2020-04-24 BR BR112021020072A patent/BR112021020072A2/pt unknown
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02160063A (ja) * | 1988-12-08 | 1990-06-20 | Pennwalt Corp | デカンタ型遠心分離機を用いる汚泥の脱水方法および装置 |
DE4222119A1 (de) * | 1992-07-06 | 1994-01-13 | Kloeckner Humboldt Deutz Ag | Vorrichtung und Verfahren zur naßmechanischen Aufbereitung von Feststoffen |
DE19952804A1 (de) * | 1999-11-02 | 2001-05-10 | Westfalia Separator Ind Gmbh | Vollmantel-Schneckenzentrifuge zur Verarbeitung eines zur Schäumung neigenden Schleudergutes |
US20080110577A1 (en) * | 2006-03-15 | 2008-05-15 | Winsness David J | Method and systems for enhancing oil recovery from ethanol production byproducts |
US20080125612A1 (en) * | 2006-11-27 | 2008-05-29 | Flottweg Gmbh & Co. Kgaa | Method of and device for increasing the yield of oil production in a process of producing bio-ethanol |
DE102006056934A1 (de) * | 2006-11-30 | 2008-06-05 | Westfalia Separator Ag | Verfahren zur zentrifugalen Klärung eines ölhaltigen Sandes |
ES2338964A1 (es) * | 2007-02-22 | 2010-05-13 | Nuova M.A.I.P. Macchine Agricole Industriali Pieralisi S.P.A. | Metodo y aparato para separar y extraer diferentes productos a partir de pastas de frutas que contienen aceite y similares. |
WO2017182949A1 (en) | 2016-04-19 | 2017-10-26 | Recover Energy Services Inc. | Oilfield centrifuge decanter for drilling waste drying method and apparatus |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116020182A (zh) * | 2023-03-29 | 2023-04-28 | 廊坊市兰春润滑脂有限公司 | 一种润滑脂加工用杂质分离装置 |
Also Published As
Publication number | Publication date |
---|---|
EP3962658A1 (de) | 2022-03-09 |
BR112021020072A2 (pt) | 2021-12-07 |
DE102019110996A1 (de) | 2020-10-29 |
US20220234053A1 (en) | 2022-07-28 |
JP2022531179A (ja) | 2022-07-06 |
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