WO2020220621A1 - 定子组件及电机 - Google Patents

定子组件及电机 Download PDF

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Publication number
WO2020220621A1
WO2020220621A1 PCT/CN2019/114159 CN2019114159W WO2020220621A1 WO 2020220621 A1 WO2020220621 A1 WO 2020220621A1 CN 2019114159 W CN2019114159 W CN 2019114159W WO 2020220621 A1 WO2020220621 A1 WO 2020220621A1
Authority
WO
WIPO (PCT)
Prior art keywords
stator
yoke
teeth
tooth
stator yoke
Prior art date
Application number
PCT/CN2019/114159
Other languages
English (en)
French (fr)
Inventor
吴迪
武谷雨
胡义明
龚黎明
李萍
Original Assignee
广东威灵电机制造有限公司
美的威灵电机技术(上海)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201920608027.7U external-priority patent/CN209497335U/zh
Priority claimed from CN201910356995.8A external-priority patent/CN111864955A/zh
Application filed by 广东威灵电机制造有限公司, 美的威灵电机技术(上海)有限公司 filed Critical 广东威灵电机制造有限公司
Priority to EP19927184.2A priority Critical patent/EP3944464A4/en
Publication of WO2020220621A1 publication Critical patent/WO2020220621A1/zh
Priority to US17/512,927 priority patent/US20220060065A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • H02K1/146Stator cores with salient poles consisting of a generally annular yoke with salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • H02K1/146Stator cores with salient poles consisting of a generally annular yoke with salient poles
    • H02K1/148Sectional cores
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K16/00Machines with more than one rotor or stator
    • H02K16/02Machines with one stator and two or more rotors

Definitions

  • the present application relates to the field of motor technology, and in particular, to a stator assembly and a motor including the stator assembly.
  • an object of the present application is to provide a stator assembly.
  • Another object of the present application is to provide a motor including the above-mentioned stator assembly.
  • a stator assembly including: a stator core, the stator core includes: a stator yoke; and at least one stator tooth, each of the stator tooth edge
  • the stator yoke is arranged in the axial direction, and the stator teeth are detachably connected to the stator yoke; at least one winding is wound on at least one of the stator teeth, wherein the stator yoke is provided with A stator yoke slot and/or a stator boss with a matching shape of the stator teeth, and the stator tooth passes through the stator yoke slot and/or the stator boss to form the stator core.
  • the stator assembly provided by the technical solution of the first aspect of the present application includes a stator core.
  • the stator core includes a stator yoke, at least one stator tooth, and at least one winding. That is, the number of stator teeth and windings can be one or more.
  • Each stator tooth is arranged along the axial direction of the stator yoke, and each stator tooth is detachably connected to the stator yoke. In this way, the winding is not limited by the shape of the stator core. After the winding is completed, it is connected to the stator yoke.
  • the winding method is flexible and the winding efficiency is improved.
  • the size of the stator teeth or the spacing between the stator teeth can be arranged to adjust the size of the winding slot.
  • the number of sets can be flexibly set, so that the power level of the stator core can be adjusted reasonably, which solves the problem of the single winding slot size in the prior art that the power level of the stator core is limited; and when the stator teeth and the stator yoke are assembled, it is directly Pass each stator tooth through the stator yoke slot that matches its shape or clamp the stator tooth with the stator boss.
  • any of the above methods can realize the rapid assembly of the stator teeth and the stator yoke, which effectively improves the assembly efficiency of the stator teeth and the stator yoke.
  • the materials of the stator teeth and the stator yoke are preferably silicon steel sheets or soft magnetic materials or solid steel and other magnetically permeable materials. Since they can all achieve the purpose of this application, they should all fall within the protection scope of this application.
  • stator assembly in the above technical solution provided by this application may also have the following additional technical features:
  • the stator yoke specifically includes: a plurality of first magnetic conductive sheets, and the plurality of first magnetic conductive sheets are laminated along the radial or axial direction of the stator core.
  • the stator yoke specifically includes a plurality of first magnetic conductive sheets, and the stator yoke is formed by laminating the plurality of first magnetic conductive sheets along the radial or axial direction of the stator core, thereby improving the magnetic permeability of the stator core.
  • the lamination direction of the first magnetic conductive sheet may be radial or axial, which can be flexibly adjusted according to specific usage scenarios and processing requirements.
  • stator yoke slot penetrates at least one end surface of the stator yoke in the axial direction.
  • the stator yoke slot can penetrate one end surface of the stator yoke in the axial direction, or it can penetrate both end surfaces of the stator yoke in the axial direction. That is, the stator teeth can be inserted into the stator yoke slot that penetrates one end surface of the stator yoke, or The stator yoke slots inserted through the two end faces of the stator yoke make the connection between the stator teeth and the stator yoke diverse, and the winding assembly method is more flexible to meet the different needs of users.
  • stator yoke slot and the outer peripheral surface of the stator yoke are spaced in the radial direction, and the stator yoke slot and the inner peripheral surface of the stator yoke are in the radial direction. Spacing; or the stator yoke slot is communicated with the outer circumferential surface and/or the inner circumferential surface of the stator yoke.
  • the stator yoke slot is spaced from the outer circumferential surface of the stator yoke in the radial direction, that is, the stator yoke slot penetrates the stator yoke and does not communicate with the outer circumferential surface of the stator yoke, the stator teeth are inserted into the stator yoke slot along the axis of the stator yoke.
  • the stator teeth are prevented from being separated from the stator yoke along the outer or inner circumferential surface of the stator yoke from the stator yoke slot, and the connection reliability between the stator teeth and the stator yoke is improved.
  • stator yoke slot is connected to the outer or inner circumferential surface of the stator yoke, the stator teeth can be inserted into the stator yoke slot from the outer or inner circumferential surface of the stator yoke.
  • the connection method is flexible, which facilitates the connection between the stator teeth and the stator yoke. ⁇ assembly.
  • stator yoke slots are in communication with the outer and inner circumferential surfaces of the stator yoke at the same time, and the stator teeth can be inserted into the stator yoke slots from the outer circumferential surface in the axial or radial direction to form a complete stator core.
  • the stator yoke part specifically includes: a plurality of first magnetic conductive sheets, the plurality of first magnetic conductive sheets are laminated along the radial or axial direction of the stator core;
  • the stator teeth specifically include :
  • the stator tooth body includes a plurality of second magnetic conductive sheets, and the plurality of second magnetic conductive sheets are laminated along the radial or circumferential direction of the stator core.
  • the stator yoke specifically includes a plurality of first magnetic conductive sheets, and the stator yoke is formed by laminating the plurality of first magnetic conductive sheets along the radial or axial direction of the stator core, thereby improving the magnetic permeability of the stator core.
  • the lamination direction of the first magnetic conductive sheet may be radial or axial, which can be flexibly adjusted according to specific usage scenarios and processing requirements.
  • the stator tooth specifically includes a stator tooth body and a stator tooth shoe.
  • the stator tooth body includes a plurality of second magnetic conductive pieces.
  • the lamination direction of the first magnetic conductive sheet can be radial or axial
  • the lamination direction of the second magnetic conductive sheet can be radial or circumferential.
  • the setting of the lamination direction of the film is relatively independent, and the lamination direction can be flexibly selected according to the actual application scenario.
  • the first and second magnetic conductive sheets can be laminated in the radial direction.
  • the first magnetic conductive sheet can also be radial, the second magnetic conductive sheet is circumferential, or the first magnetic conductive sheet can be The axial direction and the second magnetic conductive sheet are radial.
  • the lamination direction of the second magnetic conductive sheet is perpendicular to the lamination direction of the first magnetic conductive sheet.
  • the magnetic permeability of the stator core is further improved.
  • stator tooth shoe arranged at the end of the stator tooth body, and the stator tooth shoe is detachably connected to the stator tooth body.
  • the stator tooth shoe is arranged at the end of the stator tooth body and is detachably connected to the stator tooth body. After the winding is wound on the stator tooth body, the stator tooth shoe is connected to the stator tooth body to fix the winding. The winding is prevented from separating from the stator tooth body, and the assembly efficiency of the winding and the stator tooth is further improved.
  • stator tooth body and the stator tooth shoe can be the same or different.
  • stator tooth shoe and the stator tooth body are integrally formed.
  • stator tooth shoe and the stator tooth body are integrally formed, which simplifies the structure of the product, makes the product more integrated, and eliminates the step of connecting the stator tooth shoe and the stator tooth body, further improving the assembly efficiency of the product.
  • the number of the stator tooth shoe is one, and the stator tooth shoe is provided at one end of the stator tooth body; or the number of the stator tooth shoe is two, and the stator tooth shoe has two The stator tooth shoes are respectively provided at the ends.
  • stator tooth shoes can be adjusted on each stator tooth body according to actual needs.
  • one stator tooth body can be provided with one stator tooth shoe, and one stator tooth body can also be provided with two stator teeth. Stator tooth shoe.
  • stator tooth shoes can be respectively arranged on the end surface of the stator tooth body.
  • the positioning groove and the positioning rib with a matching shape, wherein one of the positioning groove and the positioning rib is provided on the stator tooth, and the other is provided on the stator
  • the yoke slots and/or the stator bosses are used to restrict the stator teeth from being at the position of the stator yoke.
  • positioning ribs on the stator teeth By providing positioning ribs on the stator teeth, positioning grooves on the stator yoke slot or stator boss, or positioning grooves on both the stator yoke slot and the stator boss, when the stator teeth and the stator yoke are assembled,
  • the positioning ribs are inserted into the positioning groove to limit the position, thereby preventing the stator teeth from moving relative to the stator yoke slot, thereby improving the stability of the connection between the stator teeth and the positioning yoke slot.
  • positioning grooves can also be provided on the stator teeth, positioning ribs can be provided on the stator yoke slot or stator boss, or positioning ribs can be provided on both the stator yoke slot and the stator boss.
  • the stator teeth and the stator yoke When assembling, the positioning ribs are inserted into the positioning groove to limit the position, thereby preventing relative movement between the stator teeth and the stator yoke, thereby improving the stability of the connection between the stator teeth and the stator yoke.
  • the stator assembly further includes: a matching groove and a matching rib with a matching shape, wherein one of the matching groove and the matching rib is provided on the stator tooth body, The other is arranged on the stator tooth shoe to realize the connection between the stator tooth shoe and the stator tooth body through the cooperation of the matching groove and the matching rib.
  • the matching ribs are directly inserted into the matching groove when the stator tooth shoe is assembled with the stator tooth body to restrict the stator tooth shoe and the stator tooth.
  • the relative movement of the stator body improves the assembly efficiency of the stator tooth shoe and the stator tooth body, and improves the stability of the connection between the stator tooth shoe and the stator tooth body.
  • the number of the stator yoke slots is multiple, and a plurality of the stator yoke slots are uniformly provided on the stator yoke portion around the axis of the stator core.
  • the number of stator yoke slots is multiple. By arranging multiple stator yoke slots evenly on the stator yoke around the axis of the stator core, the product structure is more regular and the number of stator yoke slots is increased. Accordingly, the stator The number of teeth is also multiple, and multiple stator teeth are inserted into the corresponding multiple stator yoke slots, thereby increasing the number of windings, thereby helping to improve the power level of the stator core.
  • the cross-sectional area of the stator yoke is one of a circle, an ellipse, and a regular polygon.
  • the cross-sectional area of the stator yoke is one of a circle, an ellipse, and a regular polygon, and the structure is relatively regular, which is convenient for processing and molding, suitable for mass production, and helps to improve the aesthetics of the product.
  • the material of the stator yoke includes at least one of a soft magnetic material or a solid material; the material of the stator teeth includes at least one of a soft magnetic material or a solid material.
  • the material of the stator yoke and the material of the stator teeth can be one or more combinations of soft magnetic materials or solid materials. More specifically, the two structures can be made of silicon steel sheets made of solid steel and soft magnetic materials. At least one of the powders, for example, the stator yoke is made of silicon steel sheet, the stator teeth is made of soft magnetic powder, or the stator yoke is made of soft magnetic powder, the stator yoke is made of silicon steel sheet, or any other combination.
  • the technical solution of the second aspect of the present application provides a motor, including: at least one stator assembly according to any one of the technical solutions of the first aspect; at least one rotor arranged corresponding to the stator assembly.
  • the motor provided by the technical solution of the second aspect of the present application includes the stator assembly described in any one of the technical solutions of the first aspect, it has all the beneficial effects of any of the above technical solutions, and will not be repeated here.
  • motors include, but are not limited to, single-stator dual-rotor motors, single-rotor dual-stator motors, dual-stator dual-rotor motors, and single-stator single-rotor motors. Both the number of stator components and the number of rotors can be one or more One.
  • the rotor can be a permanent magnet rotor, a squirrel cage rotor, or a salient pole rotor.
  • the permanent magnet rotor can also be a radial flux rotor or an axial flux rotor.
  • the magnetic steel structure can be surface-mounted, embedded, or Halbach array form.
  • the number of the stator assemblies is a first number
  • the number of the rotors is a second number
  • the first number is less than the second number
  • each stator assembly is arranged in any two Between adjacent rotors; the first number is greater than the second number, and each rotor is arranged between any two adjacent stator assemblies.
  • stator components are arranged on any two adjacent rotors In between, any two adjacent rotors share a stator assembly, the structure is relatively regular, which helps simplify the structure of the product and facilitates the assembly of the rotor and the stator assembly.
  • the number of stator components is greater than the number of rotors, and each rotor is arranged between any two adjacent stator components, that is, any two adjacent stator components share one rotor, and the structure is more regular, which helps simplify The structure of the product facilitates the assembly of rotor and stator components.
  • N+1 rotors can now be arranged at intervals, and then N stator assemblies are inserted between two adjacent rotors to form a motor.
  • N+1 stator assemblies can now be arranged at intervals, and then N rotors are inserted between two adjacent stator assemblies to form a motor.
  • the number of the stator assemblies is at least two, the number of stator teeth of at least two stator assemblies is the same, or the number of phases of at least two stator assemblies is the same.
  • the number of stator components is at least two, and the number of stator teeth of at least two stator components is the same to facilitate the assembly of the stator teeth and the stator yoke, or the number of phases of at least two stator components is the same, that is, the number of phases on each stator component
  • the number of windings is the same so that the power level on each stator assembly is the same.
  • the number of the stator components is at least two, the number of stator teeth of at least two stator components is different, or the number of phases of at least two stator components is different.
  • the number of stator components is at least two, the number of stator teeth of at least two stator components is different, or the number of phases of at least two stator components is different, that is, the number of windings on each stator component is different. In this way, users can Reasonable windings are performed on each stator assembly to meet the actual power requirements.
  • the number of the rotors is multiple, and the rotation axes of at least two of the rotors are coaxial, parallel or vertical.
  • the number of rotors is set to be multiple, and the rotating shafts of at least two rotors can be arranged coaxially, parallelly or vertically, with various installation methods and flexible installation methods.
  • At least two of the rotors have different numbers of pole pairs, or at least two of the rotors have the same number of pole pairs.
  • At least two rotors can be provided with the same number of pole pairs, or different numbers of pole pairs can be set to meet the needs of different working conditions.
  • Fig. 1 is a schematic diagram of the assembly structure of the motor according to the first embodiment of the present application
  • Fig. 2 is a schematic structural diagram of a stator yoke according to an embodiment of the present application
  • FIG. 3 is a schematic diagram of the structure of the stator teeth according to an embodiment of the present application.
  • FIG. 4 is a schematic diagram of the assembly structure of the motor according to the second embodiment of the present application.
  • Fig. 5 is a schematic structural diagram of a stator yoke according to another embodiment of the present application.
  • Fig. 6 is a schematic structural diagram of a stator tooth according to another embodiment of the present application.
  • FIG. 7 is a schematic diagram of the assembly structure of the motor according to the second embodiment of the present application.
  • FIG. 8 is a schematic diagram of the assembly structure of the motor according to the third embodiment of the present application.
  • FIG. 9 is a schematic diagram of the assembly structure of the motor according to the fourth embodiment of the present application.
  • FIG. 10 is a schematic diagram of the structure of the stator core of the motor shown in FIG. 9;
  • FIG. 11 is a schematic diagram of the assembly structure of the motor according to the fifth embodiment of the present application.
  • Fig. 12 is a schematic structural diagram of the stator yoke of the motor shown in Fig. 11;
  • FIG. 13 is a schematic diagram of the structure of the stator teeth of the motor shown in FIG. 11;
  • FIG. 15 is a schematic diagram of the structure of the stator core of the motor shown in FIG. 14;
  • 16 is a schematic diagram of the assembly structure of the stator teeth of an embodiment of the present application.
  • Fig. 17 is a schematic diagram of the disassembled structure of the stator teeth shown in Fig. 16.
  • stator core 11 stator yoke, 111 stator yoke slots, 12 stator teeth, 121 stator tooth body, 1211 matching grooves, 122 stator tooth shoes, 1221 matching ribs, 123 positioning ribs, 13 second stator teeth, 131 second stator tooth body, 132 second stator tooth shoe, 2 stator, 21 first winding, 22 second winding, 31 first rotor, 311 first magnetic steel, 312 first rotor yoke, 32 second rotor, 321 The second magnet, 322 the second rotor yoke.
  • stator assembly and the motor according to some embodiments of the present application will be described with reference to FIGS. 1 to 17.
  • the stator assembly provided by the embodiment of the first aspect of the present application includes: a stator core 1, which includes: a stator yoke 11, at least one stator tooth 12, and at least one winding; Each stator tooth 12 is arranged along the axial direction of the stator yoke 11, and the stator tooth 12 is detachably connected to the stator yoke 11; at least one winding is wound on the at least one stator tooth 12 and is abutted against the stator yoke 11,
  • the stator yoke 11 is provided with stator yoke slots 111 and/or stator bosses adapted to the shape of the stator teeth 12, and the stator teeth 12 pass through the stator yoke slots 111 and/or the stator bosses to form a stator core 1.
  • the stator assembly provided by an embodiment of the present application includes a stator core 1, which includes a stator yoke 11, at least one stator tooth 12, and at least one winding, that is, the number of stator teeth 12 and windings may be one or more.
  • Each stator tooth 12 is arranged along the axial direction of the stator yoke 11, and each stator tooth 12 is detachably connected to the stator yoke 11, so that the winding is not affected by the shape of the stator core 1 during winding.
  • the limitation is that each stator tooth 12 can be connected to the stator yoke 11 after the winding is completed.
  • the winding method is flexible and the winding efficiency is improved.
  • stator teeth 12 or the stator teeth 12 can be flexibly set, so that the power level of the stator core 1 can be adjusted reasonably, which solves the problem of the single winding slot size in the prior art and the power level of the stator core 1
  • stator yoke 11 When assembling the stator teeth 12 with the stator yoke 11, directly insert each stator tooth 12 through the stator yoke slot 111 that matches its shape, or insert it into a matching stator boss, or part of the stator teeth 12 passes through the stator yoke slot 111, and the remaining stator teeth 12 are inserted into the stator boss, which can realize the rapid assembly of the stator teeth 12 and the stator yoke 11, effectively improving the assembly efficiency of the stator teeth 12 and the stator yoke 11.
  • stator teeth 12 and the stator yoke 11 are preferably silicon steel sheets or soft magnetic materials or solid steel and other magnetically permeable materials. Since they can all achieve the purpose of this application, they should all fall within the protection scope of this application.
  • stator assembly The specific structure of the stator assembly provided in the present application will be described in detail below in conjunction with some embodiments.
  • the stator yoke 11 specifically includes a plurality of first magnetic conductive sheets, and the plurality of first magnetic conductive sheets are laminated along the radial or axial direction of the stator core 1, as shown in FIG. 2.
  • the stator yoke 11 specifically includes a plurality of first magnetic conductive sheets, and the magnetic permeability of the stator iron core 1 is improved by laminating the plurality of first magnetic conductive sheets along the radial or axial direction of the stator core 1.
  • stator yoke slot 111 penetrates at least one end surface of the stator yoke 11 in the axial direction.
  • stator yoke slot 111 can penetrate through one end surface of the stator yoke 11 in the axial direction, or can penetrate both end surfaces of the stator yoke 11 in the axial direction, that is, the stator teeth 12 can be inserted into one end surface of the stator yoke 11.
  • the stator yoke slot 111 can also be inserted into the stator yoke slot 111 that penetrates the two end faces of the stator yoke 11, so that the stator teeth 12 and the stator yoke 11 can be connected in various ways, and the winding assembly method is more flexible to meet different users. demand.
  • stator yoke slot 111 and the outer circumferential surface of the stator yoke 11 are spaced in the radial direction, and the stator yoke slot 111 and the inner circumferential surface of the stator yoke 11 are spaced in the radial direction, as shown in FIG. 2 .
  • the stator yoke slot 111 is spaced from the outer circumferential surface of the stator yoke 11 in the radial direction, that is, the stator yoke slot 111 penetrates the stator yoke 11 and does not communicate with the outer circumferential surface of the stator yoke 11, so the stator teeth 12 follow the stator yoke 11
  • the stator yoke slot 111 is inserted into the stator yoke slot 111 to connect with the stator yoke 11, which prevents the stator teeth 12 from being separated from the stator yoke 11 along the outer peripheral surface of the stator yoke 11 from the stator yoke slot 111, and improves the stator teeth 12 and the stator The connection reliability of the yoke 11.
  • stator yoke slot 111 communicates with the outer and inner circumferential surfaces of the stator yoke at the same time. At this time, the stator teeth can be inserted into the stator yoke slot axially or radially from the outer circumferential surface to form a complete stator core.
  • stator yoke slot 111 communicates with the outer circumferential surface of the stator yoke 11, as shown in FIG. 12.
  • the stator yoke slot 111 communicates with the outer circumferential surface of the stator yoke 11, so the stator teeth 12 can be inserted into the stator yoke slot 111 from the outer circumferential surface of the stator yoke 11.
  • the connection method is flexible and facilitates the connection between the stator teeth 12 and the stator yoke 11. assembly.
  • two disc rotors can be provided on the same side of the stator yoke, and rotors can also be provided on opposite sides of the stator yoke, that is, one rotor is provided on both sides, which can be
  • the disc rotor can also be a radial rotor.
  • stator yoke slot 111 communicates with the inner circumferential surface of the stator yoke 11, as shown in FIG. 5.
  • the stator yoke slot 111 communicates with the inner circumferential surface of the stator yoke 11, so the stator teeth 12 can be inserted into the stator yoke slot 111 from the inner circumferential surface of the stator yoke 11.
  • the connection method is flexible, which is convenient for the stator tooth 12 and the stator yoke 11 Between the assembly.
  • the stator tooth 12 specifically includes: a stator tooth body 121, including a plurality of second magnetic conductive sheets, which are laminated along the radial or circumferential direction of the stator core 1; and the stator tooth shoe 122 is arranged At the end of the stator tooth body 121, and the stator tooth shoe 122 is detachably connected to the stator tooth body 121, wherein the lamination direction of the second magnetic conductive sheet is perpendicular to the lamination direction of the first magnetic conductive sheet, as shown in FIG. 1 and Shown in Figure 3.
  • the stator tooth 12 specifically includes a stator tooth body 121 and a stator tooth shoe 122.
  • the stator tooth body 121 includes a plurality of second magnetic conductive sheets, which are laminated along the radial or circumferential direction of the stator core 1 , Thereby further improving the magnetic permeability of the stator core 1.
  • the stator tooth shoe 122 is arranged at the end of the stator tooth body 121 and is detachably connected to the stator tooth body 121. After the winding is wound on the stator tooth body 121, the stator tooth shoe 122 is connected to the stator tooth body 121 again. Play the role of fixing the windings, prevent the windings from separating from the stator tooth body 121, and further improve the assembly efficiency of the windings and the stator teeth 12.
  • stator tooth body and the stator tooth shoe can be the same or different.
  • stator tooth shoe 122 and the stator tooth body 121 are integrally formed, as shown in FIG. 3.
  • stator tooth shoe 122 and the stator tooth body 121 are integrally formed, which simplifies the structure of the product, makes the product more integrated, and eliminates the connection steps of the stator tooth shoe 122 and the stator tooth body 121, further improving the assembly efficiency of the product .
  • the number of the stator tooth shoe 122 is one, and the stator tooth shoe 122 is provided at one end of the stator tooth body 121, as shown in FIGS. 1 and 3.
  • stator tooth shoes 122 is two, and two stator tooth shoes 122 are respectively provided at both ends of the stator tooth body 121, as shown in FIG. 4.
  • positioning grooves and positioning ribs 123 with matching shapes, wherein one of the positioning grooves and positioning ribs 123 is provided on the stator teeth 12, and the other is provided on the stator yoke groove 111 and/or the On the stator boss, to limit the stator teeth 12 in the position of the stator yoke 11, as shown in FIG. 3.
  • stator tooth body 121 By providing positioning ribs 123 on the stator tooth body 121, positioning grooves on the stator yoke groove 111 or the stator boss, or both stator yoke groove 111 and stator boss, the stator teeth 12 and When the stator yoke 11 is assembled, the positioning ribs 123 are inserted into the positioning grooves to limit the position, thereby preventing the stator teeth 12 from moving relative to the stator yoke slots 111, thereby improving the connection between the stator teeth 12 and the positioning yoke slots. The stability.
  • positioning grooves may be provided on the stator tooth body 121, positioning ribs 123 may be provided on the stator yoke groove 111 or the stator boss, or positioning ribs 123 may be provided on both the stator yoke groove 111 and the stator boss.
  • the positioning ribs 123 are inserted into the positioning grooves to play a limiting role, thereby preventing the stator teeth 12 from moving relative to the stator yoke 11, thereby improving the stator teeth 12 and Stability of the stator yoke 11 connection.
  • the stator assembly further includes: a matching groove 1211 and a matching rib 1221 with a matching shape, wherein one of the matching groove 1211 and the matching rib 1221 is provided on the stator tooth body 121, and the other is provided on the stator.
  • the connection between the stator tooth shoe 122 and the stator tooth body 121 is realized through the cooperation of the matching groove 1211 and the matching rib 1221, as shown in FIG. 6.
  • the number of stator yoke slots 111 is multiple, and the multiple stator yoke slots 111 are evenly arranged on the stator yoke 11 around the axis of the stator core 1, as shown in Figure 1, Figure 2, Figure 3, Figure 5, Figure 7. , Figure 8, Figure 9, Figure 10, Figure 11 and Figure 12.
  • the number of stator yoke slots 111 is multiple. By arranging multiple stator yoke slots 111 evenly on the stator yoke 11 around the axis of the stator core 1, the structure of the product is more regular and the number of stator yoke slots 111 is increased. Correspondingly, the number of stator teeth 12 is also multiple, and multiple stator teeth 12 are inserted into multiple stator yoke slots 111 corresponding thereto, thereby increasing the number of windings, thereby helping to improve the power level of the stator core 1.
  • the cross-sectional area of the stator yoke 11 is one of a circle, an ellipse, and a regular polygon.
  • the cross-sectional area of the stator yoke 11 is one of a circle, an ellipse, and a regular polygon, and the structure is relatively regular, which is convenient for processing and molding, suitable for mass production, and helps to improve the aesthetics of the product.
  • the stator tooth body 121 is straight-toothed, and positioning ribs 123 are provided on the stator tooth body 121.
  • the stator tooth body 121 is not provided with the stator tooth shoe.
  • the matching ribs or the matching grooves 122 match the stator tooth shoe 122 directly on one end of the stator tooth body 121, and the matching position is limited to the degree of parallel matching between the upper end surfaces of the two.
  • a motor including: at least one stator assembly according to any one of the foregoing embodiments; at least one rotor, which is arranged corresponding to the stator assembly.
  • the motor provided by the embodiment of the second aspect of the present application includes at least one stator assembly of any one of the embodiments of the first aspect and a rotor corresponding to the stator assembly, so it has all the beneficial effects of any of the above embodiments , I won’t repeat it here.
  • the number of stator assemblies is a first number
  • the number of rotors is a second number
  • the first number is less than the second number
  • each stator assembly is arranged between any two adjacent rotors; the first number is greater than the second number.
  • Quantity each rotor is arranged between any two adjacent stator assemblies.
  • stator components are arranged on any two adjacent rotors In between, any two adjacent rotors share a stator assembly, the structure is relatively regular, which helps simplify the structure of the product and facilitates the assembly of the rotor and the stator assembly.
  • the number of stator components is greater than the number of rotors, and each rotor is arranged between any two adjacent stator components, that is, any two adjacent stator components share a rotor, and the structure is more regular, which helps The structure of the product is simplified to facilitate the assembly of the rotor and stator components.
  • the number of stator components is at least two, the number of stator teeth of at least two stator components is the same, or the number of phases of at least two stator components is the same.
  • the number of stator components is at least two, and the number of stator teeth of at least two stator components is the same to facilitate the assembly of the stator teeth and the stator yoke, or the number of phases of at least two stator components is the same, that is, the number of phases on each stator component
  • the number of windings is the same so that the power level on each stator assembly is the same.
  • the number of stator components is at least two, and the number of stator teeth of at least two stator components is the same, or the number of phases of at least two stator components is different.
  • the number of stator components is at least two, the number of stator teeth of at least two stator components is different, or the number of phases of at least two stator components is different, that is, the number of windings on each stator component is different. In this way, users can Reasonable windings are performed on each stator assembly to meet the actual power requirements.
  • the number of rotors is multiple, and the rotation axes of at least two rotors are coaxial, parallel or vertical.
  • the number of rotors is set to be multiple, and the rotating shafts of at least two rotors can be arranged coaxially, parallelly or vertically, with various installation methods and flexible installation methods.
  • At least two rotors have the same number of pole pairs, or at least two rotors have different numbers of pole pairs.
  • At least two rotors can be provided with the same number of pole pairs, or different numbers of pole pairs can be set to meet the needs of different working conditions.
  • stator assembly and the motor provided in the present application will be described in detail below in conjunction with some specific embodiments.
  • the present application provides a single stator single rotor motor.
  • the single stator single rotor motor includes a stator assembly and a first rotor 31.
  • the stator assembly includes a stator core 1, which includes a stator yoke.
  • each stator tooth 12 is arranged along the axial direction of the stator yoke 11, and the stator tooth 12 is detachably connected to the stator yoke 11; the first winding 21 is wound on at least one stator tooth 12 And stop against the stator yoke 11, wherein the stator yoke 11 is provided with a stator yoke slot 111 adapted to the shape of the stator tooth 12, and the stator tooth passes through the stator yoke slot 111 to form a stator core 1;
  • the rotor 31 includes a first magnetic steel 311 and a first rotor yoke 312, which are arranged corresponding to the stator assembly.
  • the embodiment of the present application provides a dual-stator dual-rotor motor, which includes a stator assembly, a first rotor 31 and a second rotor 32.
  • the stator assembly includes a stator core and two stator cores.
  • the stator core includes a stator yoke, a plurality of stator teeth and a plurality of second stator teeth 13 (including the second stator tooth body 131 and the second stator tooth shoe 132), the stator The yoke is provided with a stator yoke slot, a plurality of stator teeth and a plurality of second stator teeth 13 are arranged asymmetrically on both sides of the stator yoke, and the plurality of stator teeth and a plurality of second stator teeth 13 are respectively inserted in the stator yoke
  • the stator core is formed in the slot; the first winding 21 and the second winding 22 are respectively wound on the plurality of stator teeth and the plurality of second stator teeth; the first rotor 31 (including the first magnet 311 and the first The rotor yoke 312) and the second rotor 32 (including the second magnetic steel 321 and the second rotor yoke 322) are
  • Embodiment 1 and Embodiment 2 The difference from Embodiment 1 and Embodiment 2 is that this embodiment provides a dual-stator single-rotor motor, which includes a stator assembly and a first rotor 31.
  • the stator assembly includes a first stator core and a second stator core.
  • the first stator core and the second stator core are symmetrically distributed on both sides of the first rotor 31, as shown in FIG. 8.
  • this embodiment provides a single-stator dual-rotor motor, as shown in FIG. 9, including a stator assembly, a first rotor 31, and a second rotor 32.
  • the stator assembly includes a stator core 1, two The two rotors (ie, the first rotor 31 and the second rotor 32) are respectively arranged on both sides of the stator core 1.
  • the stator core 1 includes a stator yoke 11 and a stator yoke 11 passing through it.
  • a plurality of stator teeth 12 capable of winding windings on both sides, each stator tooth includes a stator tooth body 121 and stator tooth shoes 122 provided at both ends of the stator tooth body.
  • this embodiment provides a single-stator dual-rotor motor, including a stator assembly and two rotors (ie, a first rotor 31 and a second rotor 32), the stator assembly includes A plurality of stator teeth 12 and two second stator teeth 13 (including a second stator tooth body 131 and a second stator tooth shoe 132), as shown in FIG. 13, the two second stator teeth 13 are combined to form a U shape, and the two A second rotor 32 is provided between the second stator teeth 13.
  • stator yoke slots 111 are provided on the stator yoke 11, one is connected to the outer circumferential surface of the stator yoke 11, and the other is connected to the inner circumferential surface of the stator yoke 11.
  • the single-stator single-rotor motor provided by the present application includes a stator assembly and a first rotor 31, and the first rotor 31 includes a first magnet 311 and a first rotor
  • the stator assembly includes a plurality of stator teeth 12, a stator yoke 11 and a plurality of windings 21.
  • the plurality of stator teeth 12 are in the shape of a spoon and define a receiving space for the first rotor 31.
  • the stator yoke 11 is Circular shape, a plurality of stator teeth 12 are arranged along the circumferential direction of the stator yoke 11, a plurality of windings 21 are correspondingly wound on the plurality of stator teeth 12, and the first rotor 31 is arranged in the accommodating cavity.
  • the stator assembly provided by the present application arranges each stator tooth along the axial direction of the stator yoke, and each stator tooth is detachably connected to the stator yoke, so that the winding is not Due to the limitation of the shape of the stator core, each stator tooth can be connected to the stator yoke after the winding is wound.
  • the winding method is flexible, which improves the winding efficiency.
  • the number of windings can be flexibly set, so that the power level of the stator core can be adjusted reasonably, which solves the limitation of the power level of the stator core due to the single winding slot size in the prior art The problem.

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Abstract

本申请提供了一种定子组件及电机,定子组件包括:定子铁芯,定子铁芯包括:定子轭部;以及至少一个定子齿,每个定子齿沿定子轭部的轴向设置,且定子齿与定子轭部可拆卸连接;至少一个绕组,绕设于至少一个定子齿上,其中,定子轭部设有与定子齿的形状相适配的定子轭槽和/或定子凸台,定子齿穿过定子轭槽和/或定子凸台形成定子铁芯。本申请通过将每个定子齿与定子轭部可拆卸连接,这样,从而使得绕组绕设时不受定子铁芯形状的限制,绕线方式灵活,提高了绕组的绕设效率,此外,通过合理布置定子齿的大小或者定子齿之间的间距以调整绕线槽的大小,绕组的套数可以灵活设置,使得定子铁芯的功率等级得以合理调整。

Description

定子组件及电机
本申请要求于2019年04月29日提交中国专利局、申请号为“2019103569958”、发明名称为“定子组件及电机”的中国专利申请和申请号为“2019206080277”、发明名称为“定子组件及电机”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及电机技术领域,具体而言,涉及一种定子组件及包括该定子组件的电机。
背景技术
目前,在现有技术中对电机进行绕线处理时,由于绕线的绕线槽大小较为固定,从而使定子铁芯的功率等级受限,每次绕线前,均已经设定好对应的运行功率,极大影响产品的拓展,同时由于绕线方式较为单一,也影响绕线效率。
发明内容
为了解决上述技术问题至少之一,本申请的一个目的在于提供一种定子组件。
本申请的另一个目的在于提供一种包括上述定子组件的电机。
为了实现上述目的,本申请第一方面的技术方案提供了一种定子组件,包括:定子铁芯,所述定子铁芯包括:定子轭部;以及至少一个定子齿,每个所述定子齿沿所述定子轭部的轴向设置,且所述定子齿与所述定子轭部可拆卸连接;至少一个绕组,绕设于至少一个所述定子齿上,其中,所述定子轭部设有与所述定子齿的形状相适配的定子轭槽和/或定子凸台,所述定子齿穿过所述定子轭槽和/或所述定子凸台形成所述定子铁芯。
本申请第一方面的技术方案提供的定子组件,包括定子铁芯,定子铁芯包括定子轭部、至少一个定子齿以及至少一个绕组,即定子齿和绕组的数量可以 为一个或者多个,通过将每个定子齿沿定子轭部的轴向设置,且每个定子齿与定子轭部可拆卸连接,这样,使得绕组绕设时不受定子铁芯形状的限制,每个定子齿可以在绕组绕设完毕后再与定子轭部连接,绕线方式灵活,提高了绕组的绕设效率,此外,通过合理布置定子齿的大小或者定子齿之间的间距以调整绕线槽的大小,绕组的套数可以灵活设置,使得定子铁芯的功率等级得以合理调整,解决了现有技术中绕线槽大小单一使定子铁芯的功率等级受限的问题;且定子齿与定子轭部装配时,直接将每个定子齿穿过与其形状相适配的定子轭槽或者将定子齿与定子凸台卡接上,甚至可以将多个定子齿中的一部分穿过定子轭槽设置,其余定子齿与定子凸台卡接,上述任一方式均可实现定子齿与定子轭部的快速装配,有效提高了定子齿与定子轭部的装配效率。
其中,定子齿和定子轭部的材料,优选为硅钢片或者软磁材料或者实心钢等导磁材料,由于均能够实现本申请的目的,因此均应在本申请的保护范围内。
其中,需要说明的是,绕组可以为多个,多个绕组之间的线包形状可以相同,也可以不同。
另外,本申请提供的上述技术方案中的定子组件还可以具有如下附加技术特征:
在上述技术方案中,所述定子轭部具体包括:多个第一导磁片,多个第一导磁片沿所述定子铁芯的径向或轴向叠片。
定子轭部具体包括多个第一导磁片,通过将多个第一导磁片沿定子铁芯的径向或轴向叠片形成定子轭部,从而提高了定子铁芯的导磁能力。具体地,第一导磁片的叠片方向可以为径向,也可以为轴向设置,可根据具体使用场景以及加工需求灵活调整。
在上述技术方案中,所述定子轭槽沿轴向至少贯穿所述定子轭部的一个端面。
定子轭槽可以沿轴向贯穿定子轭部的一个端面,也可以沿轴向贯穿定子轭部的两个端面,即定子齿可以插设在贯穿定子轭部一个端面上的定子轭槽,也可以插设在贯穿定子轭部两个端面的定子轭槽,使得定子齿与定子轭部的连接方式多样,绕组的装配方式较为灵活,以满足用户的不同需求。
在上述技术方案中,所述定子轭槽与所述定子轭部的外周面在径向方向上存在间距,且所述定子轭槽与所述定子轭部的内周面在径向方向上存在间距;或所述定子轭槽与所述定子轭部的外周面和/或内周面相连通。
定子轭槽与定子轭部的外周面在径向方向上存在间距,即定子轭槽贯穿定子轭部且不与定子轭部外周面相连通,则定子齿沿定子轭部的轴线方向插入定子轭槽以与定子轭部相连,避免了定子齿从定子轭槽中沿定子轭部的外周面或内周面与定子轭部相脱离,提高了定子齿与定子轭部的连接可靠性。
定子轭槽与定子轭部的外周面或内周面相连通,则定子齿可从定子轭部的外周面或内周面插入定子轭槽中,连接方式灵活,便于定子齿与定子轭部之间的装配。
定子轭槽同时与定子轭部的外周面和内周面相连通,则定子齿可以从外周面沿轴向或径向插入定子轭槽,形成完整的定子铁芯。
在上述技术方案中,所述定子轭部具体包括:多个第一导磁片,多个第一导磁片沿所述定子铁芯的径向或轴向叠片;所述定子齿具体包括:定子齿身,包括多个第二导磁片,多个第二导磁片沿所述定子铁芯的径向或周向叠片。
定子轭部具体包括多个第一导磁片,通过将多个第一导磁片沿定子铁芯的径向或轴向叠片形成定子轭部,从而提高了定子铁芯的导磁能力。具体地,第一导磁片的叠片方向可以为径向,也可以为轴向设置,可根据具体使用场景以及加工需求灵活调整。
定子齿具体包括定子齿身和定子齿靴,定子齿身包括多个第二导磁片,通过将多个第二导磁片沿定子铁芯的径向或周向叠片,从而通过上述叠片方式,在不影响定子齿身的正常使用下提高了定子铁芯的导磁能力。
其中,可以理解地,第一导磁片的叠片方向可以为径向,也可以为轴向,第二导磁片的叠片方向可以为径向,也可以为周向,两种导磁片的叠片方向的设置相对独立,可根据实际应用场景灵活选择叠片方向。
具体地,第一导磁片和第二导磁片均可沿径向叠片,还可以第一导磁片为径向,第二导磁片为周向,还可以第一导磁片为轴向、第二导磁片为径向。
在上述技术方案中,优选地,所述第二导磁片的叠片方向与所述第一导磁片的叠片方向垂直。
通过将第一导磁片和第二导磁片之间采用相互垂直的叠片方向,更进一步提高定子铁芯的导磁能力。
在上述技术方案中,还包括:定子齿靴,设于所述定子齿身的端部,且所述定子齿靴与所述定子齿身可拆卸连接。
定子齿靴设于定子齿身的端部,且通过与定子齿身可拆卸连接,则绕组在定子齿身上绕设完成后,定子齿靴再与定子齿身相连,起到固定绕组的作用,防止绕组与定子齿身相脱离,进一步提高了绕组与定子齿的装配效率。
值得说明的是,定子齿身和定子齿靴的材质可以相同,也可以不同。
在上述技术方案中,所述定子齿靴与所述定子齿身一体成型。
定子齿靴与定子齿身一体成型,简化了产品的结构,使产品的整体性更好,且省去了定子齿靴与定子齿身的连接步骤,进一步提高了产品的装配效率。
在上述技术方案中,所述定子齿靴的数量为一个,所述定子齿靴设于所述定子齿身的一端;或所述定子齿靴的数量为两个,所述定子齿身的两端分别设有一个所述定子齿靴。
在该技术方案中,定子齿靴可根据实际需求,调整设于每个定子齿身上的数量,具体地,一个定子齿身上可设有一个定子齿靴,一个定子齿身上还可设有两个定子齿靴。
需要说明的,两个定子齿靴可分别设于定子齿身的端面上。
在上述技术方案中,形状相适配的定位凹槽和定位凸筋,其中,所述定位凹槽与所述定位凸筋中的一个设于所述定子齿上,另一个设于所述定子轭槽和/或所述定子凸台上,以限制所述定子齿处于所述定子轭部的位置。
通过在定子齿上设置定位凸筋,在定子轭槽或者定子凸台上设置定位凹槽,或者在定子轭槽和定子凸台上均设置定位凹槽,则定子齿与定子轭部装配时,将定位凸筋插入定位凹槽内,起到限位作用,从而防止定子齿与与定子轭槽发生相对运动,进而提高了定子齿与定位轭槽连接的稳定性。
同理,也可以在定子齿上设置定位凹槽,在定子轭槽或者定子凸台上 设置定位凸筋,或者在定子轭槽和定子凸台上均设置定位凸筋,定子齿与定子轭部装配时,将定位凸筋插入定位凹槽内,起到限位作用,从而防止定子齿与与定子轭部发生相对运动,进而提高了定子齿与定子轭部连接的稳定性。
在上述技术方案中,所述定子组件还包括:形状相适配的配合凹槽和配合凸筋,其中,所述配合凹槽与所述配合凸筋中的一个设于所述定子齿身上,另一个设于所述定子齿靴上,以通过所述配合凹槽与所述配合凸筋的配合实现所述定子齿靴与所述定子齿身的连接。
通过在定子齿身上设置配合凸筋,在定子齿靴上设置配合凹槽,则定子齿靴与定子齿身装配时,直接将配合凸筋插入配合凹槽中,以限制定子齿靴与定子齿身发生相对运动,提高了定子齿靴与定子齿身的装配效率,并提高了定子齿靴与定子齿身连接的稳定性。
在上述技术方案中,所述定子轭槽的数量为多个,多个所述定子轭槽绕所述定子铁芯的轴线均匀设于所述定子轭部上。
定子轭槽的数量为多个,通过将多个定子轭槽绕定子铁芯的轴线均匀设置在定子轭部上,使产品的结构更加规整,且增加了定子轭槽的数量,相应地,定子齿的数量也为多个,多个定子齿插入与其相对应的多个定子轭槽,从而提高了绕组数量,进而有助于提高定子铁芯的功率等级。
在上述技术方案中,所述定子轭部的截面面积呈圆形、椭圆形、正多边形中的一个。
定子轭部的截面面积呈圆形、椭圆形、正多边形中的一个,结构均较为规则,便于加工成型,适于批量生产,且有助于提高产品的美观度。
在上述技术方案中,所述定子轭部的材料包括软磁材料或实心材料中的至少一个;所述定子齿的材料包括软磁材料或实心材料中的至少一个。
定子轭部的材料和定子齿的材料均可以为软磁材料或实心材料中的一种或多种组合,更具体地,两种结构可以选用实心钢制成的硅钢片、软磁材料形成的粉末中的至少一种,例如定子轭部采用硅钢片、定子齿采用软磁粉末,或是定子轭部采用软磁粉末、定子轭部采用硅钢片,或是其余任意组合形式。
本申请第二方面的技术方案提供了一种电机,包括:至少一个第一方面的技术方案中任一项所述的定子组件;至少一个转子,与所述定子组件对应设置。
本申请第二方面的技术方案提供的电机,因包括第一方面技术方案中任一项所述的定子组件,因而具有上述任一技术方案所具有的一切有益效果,在此不再赘述。
需要说明的是,电机的类别包括但不限于单定子双转子电机、单转子双定子电机、双定子双转子电机、单定子单转子电机,定子组件的数量和转子的数量均可以为一个或多个。
其中,转子可以为永磁转子或者鼠笼转子或者凸极转子,特别地,在转子选用永磁转子时,永磁转子还可以为径向磁通转子或轴向磁通转子,永磁转子的磁钢结构可以为表贴式、嵌入式还可以为海尔贝克(即Halbach)阵列形式。
在上述技术方案中,所述定子组件的数量为第一数量,所述转子的数量为第二数量,所述第一数量小于所述第二数量,每个所述定子组件设于任意两个相邻的所述转子之间;所述第一数量大于所述第二数量,每个所述转子设于任意两个相邻的所述定子组件之间。
将定子组件的数量设为第一数量,转子的数量设为第二数量,第一数量小于第二数量,即定子组件的数量小于转子的数量,且定子组件设置在任意两个相邻的转子之间,任意相邻的两个转子共用一个定子组件,结构较为规整,有助于简化产品的结构,且便于转子与定子组件的装配。
或者,定子组件的数量大于转子的数量,将每个转子设于任一两个相邻的定子组件之间,即任意相邻的两个定子组件共用一个转子,结构较为规整,有助于简化产品的结构,便于转子与定子组件的装配。
可以理解地,当转子的数量大于定子组件的数量时,特别地,在第二数量为N+1个,第一数量为N个时,可现将N+1个转子间隔排列开,再将N个定子组件分别插入两个相邻的转子之间,以形成电机。
还可以,当定子组件的数量大于转子的数量时,特别地,在第二数量为N个,第一数量为N+1个时,可现将N+1个定子组件间隔排列开,再将N个转子分别插入两个相邻的定子组件之间,以形成电机。
在上述技术方案中,所述定子组件的数量为至少两个,至少两个所述定子组件的定子齿的数量相同,或至少两个所述定子组件的相数相同。
定子组件的数量至少为两个,且至少两个定子组件的定子齿的数量相同,便于定子齿与定子轭部的装配,或至少两个定子组件的相数相同,即每个定子组件上的绕组数量相同,使得每个定子组件上的功率等级相同。
在上述技术方案中,所述定子组件的数量为至少两个,至少两个所述定子组件的定子齿的数量不同,或至少两个所述定子组件的相数不同。
定子组件的数量为至少两个,至少两个定子组件的定子齿的数量不同,或至少两个定子组件的相数不同,即每个定子组件上的绕组数量不同,这样,用户可通过在每个定子组件上进行合理绕组以满足对实际功率的需要。
在上述技术方案中,所述转子的数量为多个,至少两个所述转子的转轴同轴、平行或垂直。
将转子的数量设为多个,至少两个转子的转轴可以同轴设置或平行设置或垂直设置,设置方式多样,安装方式较为灵活。
其中,至少两个所述转子的极对数不同,或至少两个所述转子的极对数相同。
转子的数量为多个,至少两个转子可以设置相同的极对数,也可以设置不同的极对数,以满足不同工况的需要。
本申请的附加方面和优点将在下面的描述部分中变得明显,或通过本申请的实践了解到。
附图说明
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:
图1是本申请第一个实施例所述的电机的装配结构示意图;
图2是本申请一个实施例所述的定子轭部的结构示意图;
图3是本申请一个实施例所述的定子齿的结构示意图;
图4是本申请第二个实施例所述的电机的装配结构示意图;
图5是本申请另一个实施例所述的定子轭部的结构示意图;
图6是本申请另一个实施例所述的定子齿的结构示意图;
图7是本申请第二个实施例所述的电机的装配结构示意图;
图8是本申请第三个实施例所述的电机的装配结构示意图;
图9是本申请第四个实施例所述的电机的装配结构示意图;
图10是图9所示电机的定子铁芯的结构示意图;
图11是本申请第五个实施例所述的电机的装配结构示意图;
图12是图11所示电机的定子轭部的结构示意图;
图13是图11所示电机的定子齿的结构示意图;
图14是本申请第六个实施例所述的电机的装配结构示意图;
图15是图14所示电机的定子铁芯的结构示意图;
图16是本申请的一个实施例的定子齿的装配结构示意图;
图17是图16所示定子齿的拆分结构示意图。
其中,图1至图17中的附图标记与部件名称之间的对应关系为:
1定子铁芯,11定子轭部,111定子轭槽,12定子齿,121定子齿身,1211配合凹槽,122定子齿靴,1221配合凸筋,123定位凸筋,13第二定子齿,131第二定子齿身,132第二定子齿靴,2定子,21第一绕组,22第二绕组,31第一转子,311第一磁钢,312第一转子轭,32第二转子,321第二磁钢,322第二转子轭。
具体实施方式
为了能够更清楚地理解本申请的上述目的、特征和优点,下面结合附图和具体实施方式对本申请进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。
在下面的描述中阐述了很多具体细节以便于充分理解本申请,但是,本申请还可以采用其他不同于在此描述的其他方式来实施,因此,本申请的保护范围并不受下面公开的具体实施例的限制。
下面参照图1至图17描述根据本申请一些实施例所述的定子组件及电机。
如图1至图3所示,本申请第一方面的实施例提供的定子组件,包括: 定子铁芯1,定子铁芯1包括:定子轭部11、至少一个定子齿12和至少一个绕组;每个定子齿12沿定子轭部11的轴向设置,且定子齿12与定子轭部11可拆卸连接;至少一个绕组绕设于至少一个定子齿12上,且与定子轭部11止抵,其中,定子轭部11设有与定子齿12的形状相适配的定子轭槽111和/或定子凸台,定子齿12穿过定子轭槽111和/或所述定子凸台形成定子铁芯1。
本申请的一个实施例提供的定子组件,包括定子铁芯1,定子铁芯1包括定子轭部11、至少一个定子齿12以及至少一个绕组,即定子齿12和绕组的数量可以为一个或者多个,通过将每个定子齿12沿定子轭部11的轴向设置,且每个定子齿12与定子轭部11可拆卸连接,这样,从而使得绕组绕设时不受定子铁芯1形状的限制,每个定子齿12可以在绕组绕设完毕后再与定子轭部11连接,绕线方式灵活,提高了绕组的绕设效率,此外,通过合理布置定子齿12的大小或者定子齿12之间的间距以调整绕线槽的大小,绕组的套数可以灵活设置,使得定子铁芯1的功率等级得以合理调整,解决了现有技术中绕线槽大小单一使定子铁芯1的功率等级受限的问题;且定子齿12与定子轭部11装配时,直接将每个定子齿12穿过与其形状相适配的定子轭槽111或者插入与其相适配的定子凸台,或者部分定子齿12穿过定子轭槽111,剩余定子齿12插入定子凸台,即可实现定子齿12与定子轭部11的快速装配,有效提高了定子齿12与定子轭部11的装配效率。
至于定子齿12和定子轭部11的材料,优选为硅钢片或者软磁材料或者实心钢等导磁材料,由于均能够实现本申请的目的,因此均应在本申请的保护范围内。
下面结合一些实施例来详细描述本申请提供的定子组件的具体结构。
实施例一
定子轭部11具体包括:多个第一导磁片,多个第一导磁片沿定子铁芯1的径向或轴向叠片,如图2所示。
定子轭部11具体包括多个第一导磁片,通过将多个第一导磁片沿定子铁芯1的径向或轴向叠片,从而提高了定子铁芯1的导磁能力。
优选地,所述定子轭槽111沿轴向至少贯穿所述定子轭部11的一个端面。
即定子轭槽111可以沿轴向贯穿定子轭部11的一个端面,也可以沿轴向贯穿定子轭部11的两个端面,即定子齿12可以插设在贯穿定子轭部11一个端面上的定子轭槽111,也可以插设在贯穿定子轭部11两个端面的定子轭槽111,使得定子齿12与定子轭部11的连接方式多样,绕组的装配方式较为灵活,以满足用户的不同需求。
优选地,定子轭槽111与定子轭部11的外周面在径向方向上存在间距,且定子轭槽111与定子轭部11的内周面在径向方向上存在间距,如图2所示。
定子轭槽111与定子轭部11的外周面在径向方向上存在间距,即定子轭槽111贯穿定子轭部11且不与定子轭部11外周面相连通,则定子齿12沿定子轭部11的轴线方向插入定子轭槽111以与定子轭部11相连,避免了定子齿12从定子轭槽111中沿定子轭部11的外周面与定子轭部11相脱离,提高了定子齿12与定子轭部11的连接可靠性。
还可以地,定子轭槽111与定子轭部的外周面和内周面同时连通,此时定子齿可以从外周面沿轴向或径向插入定子轭槽,形成完整的定子铁芯。
实施例二
与实施例一的区别在于:定子轭槽111与定子轭部11的外周面相连通,如图12所示。
定子轭槽111与定子轭部11的外周面相连通,则定子齿12可从定子轭部11的外周面插入定子轭槽111中,连接方式灵活,便于定子齿12与定子轭部11之间的装配。
其中,在采用如图12所示的定子轭时,可在定子轭的同侧设有两个盘式转子,还可以在定子轭的异侧设置转子,即两侧分别设置一个转子,可以为盘式转子还可以为径向转子。
实施例三
与实施例二的区别在于:定子轭槽111与定子轭部11的内周面相连通, 如图5所示。
定子轭槽111与定子轭部11的内周面相连通,则定子齿12可从定子轭部11的内周面插入定子轭槽111中,连接方式灵活,便于定子齿12与定子轭部11之间的装配。
优选地,定子齿12具体包括:定子齿身121,包括多个第二导磁片,多个第二导磁片沿定子铁芯1的径向或周向叠片;定子齿靴122,设于定子齿身121的端部,且定子齿靴122与定子齿身121可拆卸连接,其中,第二导磁片的叠片方向与第一导磁片的叠片方向垂直,如图1和图3所示。
定子齿12具体包括定子齿身121和定子齿靴122,定子齿身121包括多个第二导磁片,通过将多个第二导磁片沿定子铁芯1的径向或周向叠片,从而进一步提高了定子铁芯1的导磁能力。定子齿靴122设于定子齿身121的端部,且通过与定子齿身121可拆卸连接,则绕组在定子齿身121上绕设完成后,定子齿靴122再与定子齿身121相连,起到固定绕组的作用,防止绕组与定子齿身121相脱离,进一步提高了绕组与定子齿12的装配效率。
值得说明的是,定子齿身和定子齿靴的材质可以相同,也可以不同。
实施例四
与实施例一至三中任一实施例的区别在于:定子齿靴122与定子齿身121一体成型,如图3所示。
定子齿靴122与定子齿身121一体成型,简化了产品的结构,使产品的整体性更好,且省去了定子齿靴122与定子齿身121的连接步骤,进一步提高了产品的装配效率。
优选地,定子齿靴122的数量为一个,定子齿靴122设于定子齿身121的一端,如图1和图3所示。
实施例五
与实施例与实施例四的区别在于:定子齿靴122的数量为两个,定子齿身121的两端分别设有一个定子齿靴122,如图4所示。
优选地,形状相适配的定位凹槽和定位凸筋123,其中,定位凹槽与定位凸筋123中的一个设于定子齿12上,另一个设于定子轭槽111和/或 所述定子凸台上,以限制定子齿12处于定子轭部11的位置,如图3所示。
通过在定子齿身121上设置定位凸筋123,在定子轭槽111或者定子凸台上设置定位凹槽,或者在定子轭槽111和定子凸台上均设置定位凹槽,则定子齿12与定子轭部11装配时,将定位凸筋123插入定位凹槽内,起到限位作用,从而防止定子齿12与与定子轭槽111发生相对运动,进而提高了定子齿12与定位轭槽连接的稳定性。
同理,也可以在定子齿身121上设置定位凹槽,在定子轭槽111或者定子凸台上设置定位凸筋123,或者在定子轭槽111和定子凸台上均设置定位凸筋123,定子齿12与定子轭部11装配时,将定位凸筋123插入定位凹槽内,起到限位作用,从而防止定子齿12与与定子轭部11发生相对运动,进而提高了定子齿12与定子轭部11连接的稳定性。
优选地,定子组件还包括:形状相适配的配合凹槽1211和配合凸筋1221,其中,配合凹槽1211与配合凸筋1221中的一个设于定子齿身121上,另一个设于定子齿靴122上,以通过配合凹槽1211与配合凸筋1221的配合实现定子齿靴122与定子齿身121的连接,如图6所示。
通过在定子齿身121上设置配合凸筋1221,在定子齿靴122上设置配合凹槽1211,则定子齿靴122与定子齿身121装配时,直接将配合凸筋1221插入配合凹槽1211中,以限制定子齿靴122与定子齿身121发生相对运动,提高了定子齿靴122与定子齿身121的装配效率,并提高了定子齿靴122与定子齿身121连接的稳定性。
优选地,定子轭槽111的数量为多个,多个定子轭槽111绕定子铁芯1的轴线均匀设于定子轭部11上,如图1、图2、图3、图5、图7、图8、图9、图10、图11和图12所示。
定子轭槽111的数量为多个,通过将多个定子轭槽111绕定子铁芯1的轴线均匀设置在定子轭部11上,使产品的结构更加规整,且增加了定子轭槽111的数量,相应地,定子齿12的数量也为多个,多个定子齿12插入与其相对应的多个定子轭槽111,从而提高了绕组数量,进而有助于提高定子铁芯1的功率等级。
优选地,定子轭部11的截面面积呈圆形、椭圆形、正多边形中的一个。
定子轭部11的截面面积呈圆形、椭圆形、正多边形中的一个,结构均较为规则,便于加工成型,适于批量生产,且有助于提高产品的美观度。
其中,在另一个实施例中,如图16和图17所示,定子齿身121为直齿状,在定子齿身121上设置定位凸筋123,定子齿身121并不设置与定子齿靴122配合的配合凸筋或配合凹槽,将定子齿靴122直接套设于定子齿身121一端,且其配合位置限制在二者上端面平行的配合程度。
本申请的另一个实施例提供了一种电机,包括:至少一个上述实施例中任一项的定子组件;至少一个转子,与定子组件对应设置。
本申请第二方面的实施例提供的电机,因包括至少一个第一方面实施例中任一项的定子组件以及与定子组件对应设置的转子,因而具有上述任一实施例所具有的一切有益效果,在此不再赘述。
优选地,定子组件的数量为第一数量,转子的数量为第二数量,第一数量小于第二数量,每个定子组件设于任意两个相邻的转子之间;第一数量大于第二数量,每个转子设于任意两个相邻的定子组件之间。
将定子组件的数量设为第一数量,转子的数量设为第二数量,第一数量小于第二数量,即定子组件的数量小于转子的数量,且定子组件设置在任意两个相邻的转子之间,任意相邻的两个转子共用一个定子组件,结构较为规整,有助于简化产品的结构,且便于转子与定子组件的装配。
或者,定子组件的数量大于转子的数量,将每个转子设于任一两个相邻的定子组件之间,即任意相邻的两个定子组件共用一个转子,同样结构较为规整,有助于简化产品的结构,便于转子与定子组件的装配。
优选地,定子组件的数量为至少两个,至少两个定子组件的定子齿的数量相同,或至少两个定子组件的相数相同。
定子组件的数量至少为两个,且至少两个定子组件的定子齿的数量相同,便于定子齿与定子轭部的装配,或至少两个定子组件的相数相同,即每个定子组件上的绕组数量相同,使得每个定子组件上的功率等级相同。
可选地,定子组件的数量至少为两个,且至少两个定子组件的定子齿的数量相同,或至少两个定子组件的相数不同。
定子组件的数量为至少两个,至少两个定子组件的定子齿的数量不同, 或至少两个定子组件的相数不同,即每个定子组件上的绕组数量不同,这样,用户可通过在每个定子组件上进行合理绕组以满足对实际功率的需要。
优选地,转子的数量为多个,至少两个转子的转轴同轴、平行或垂直。
将转子的数量设为多个,至少两个转子的转轴可以同轴设置或平行设置或垂直设置,设置方式多样,安装方式较为灵活。
可选地,转子的数量为多个,至少两个转子的极对数相同,或至少两个转子的极对数不同。
转子的数量为多个,至少两个转子可以设置相同的极对数,也可以设置不同的极对数,以满足不同工况的需要。
下面结合一些具体实施例来详细描述本申请提供的定子组件及电机的具体结构。
实施例一
如图1所示,本申请提供了一种单定子单转子电机,单定子单转子电机包括定子组件和第一转子31,定子组件包括:定子铁芯1,定子铁芯1包括:定子轭部11;以及至少一个定子齿12,每个定子齿12沿定子轭部11的轴向设置,且定子齿12与定子轭部11可拆卸连接;第一绕组21,绕设于至少一个定子齿12上,且与定子轭部11止抵,其中,定子轭部11设有与定子齿12的形状相适配的定子轭槽111,定子齿穿过定子轭槽111形成定子铁芯1;第一转子31包括第一磁钢311和第一转子轭312,与定子组件对应设置。
实施例二
与实施例一的区别在于:本申请的实施例提供了一种双定子双转子电机,包括定子组件、第一转子31和第二转子32,定子组件包括:定子铁芯和位于定子铁芯两侧的第一转子31和第二转子32,定子铁芯包括定子轭部、多个定子齿和多个第二定子齿13(包括第二定子齿身131和第二定子齿靴132),定子轭部设有定子轭槽,多个定子齿和多个第二定子齿13非对称设置在定子轭部的两侧,且多个定子齿和多个第二定子齿13分别插设在定子轭槽内以形成定子铁芯;第一绕组21和第二绕组22,分别绕设 在多个定子齿和多个第二定子齿13上;第一转子31(包括第一磁钢311和第一转子轭312)和第二转子32(包括第二磁钢321和第二转子轭322),分别与定子组件对应设置,如图7所示。
实施例三
与实施例一和实施例二的区别在于:本实施例提供了一种双定子单转子电机,包括定子组件和第一转子31,定子组件包括第一定子铁芯和第二定子铁芯,第一定子铁芯和第二定子铁芯对称分布在第一转子31的两侧,如图8所示。
实施例四
与实施例三的区别在于:本实施例提供了一种单定子双转子电机,如图9所示,包括定子组件、第一转子31和第二转子32,定子组件包括定子铁芯1,两个转子(即第一转子31和第二转子32)分别设于定子铁芯1的两侧,其中,定子铁芯1如图10所示,包括定子轭部11和穿过定子轭部11且两侧均能绕设绕组的多个定子齿12,每个定子齿均包括定子齿身121以及设于定子齿身两端的定子齿靴122。
实施例五
与实施例四的区别在于:如图11所示,本实施例提供了一种单定子双转子电机,包括定子组件和两个转子(即第一转子31和第二转子32),定子组件包括多个定子齿12和两个第二定子齿13(包括第二定子齿身131和第二定子齿靴132),如图13所示,两个第二定子齿13组合形成U型,且两个第二定子齿13之间设有第二转子32。
其中,如图12所示,定子轭部11上开设有两种定子轭槽111,一种连通定子轭部11的外周面,另一种连通定子轭部11的内周面。
实施例六
与实施例五的区别在于:本申请提供的单定子单转子电机,如图14和图15所示,包括定子组件和第一转子31,第一转子31包括第一磁钢311和第一转子轭312,定子组件包括多个定子齿12、定子轭部11和多个绕组21,多个定子齿12呈勺子状,且限定出用于设置第一转子31的容纳空间,定子轭部11呈圆形,多个定子齿12沿定子轭部11周向设置,多个绕组 21对应绕设在多个定子齿12上,第一转子31设置在容纳腔内。
综上所述,本申请提供的定子组件,通过将每个定子齿沿定子轭部的轴向设置,且每个定子齿与定子轭部可拆卸连接,这样,从而使得绕组绕设时不受定子铁芯形状的限制,每个定子齿可以在绕组绕设完毕后再与定子轭部连接,绕线方式灵活,提高了绕组的绕设效率,此外,通过合理布置定子齿的大小或者定子齿之间的间距以调整绕线槽的大小,绕组的套数可以灵活设置,使得定子铁芯的功率等级得以合理调整,解决了现有技术中绕线槽大小单一使定子铁芯的功率等级受限的问题。
在本申请中,术语“第一”、“第二”、“第三”仅用于描述的目的,而不能理解为指示或暗示相对重要性;术语“多个”则指两个或两个以上,除非另有明确的限定。术语“安装”、“相连”、“连接”、“固定”等术语均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;“相连”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
本申请的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或单元必须具有特定的方向、以特定的方位构造和操作,因此,不能理解为对本申请的限制。
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。

Claims (19)

  1. 一种定子组件,其中,包括:
    定子铁芯,所述定子铁芯包括:
    定子轭部;以及
    至少一个定子齿,每个所述定子齿沿所述定子轭部的轴向设置,且所述定子齿与所述定子轭部可拆卸连接;
    至少一个绕组,绕设于至少一个所述定子齿上,
    其中,所述定子轭部设有与所述定子齿的形状相适配的定子轭槽和/或定子凸台,所述定子齿穿过所述定子轭槽和/或所述定子凸台形成所述定子铁芯。
  2. 根据权利要求1所述的定子组件,其中,所述定子轭部具体包括:
    多个第一导磁片,多个第一导磁片沿所述定子铁芯的径向或轴向叠片。
  3. 根据权利要求1或2所述的定子组件,其中,所述定子轭槽沿轴向至少贯穿所述定子轭部的一个端面。
  4. 根据权利要求1至3中任一项所述的定子组件,其中,
    所述定子轭槽与所述定子轭部的外周面在径向方向上存在间距,且所述定子轭槽与所述定子轭部的内周面在径向方向上存在间距;或
    所述定子轭槽与所述定子轭部的外周面和/或内周面相连通。
  5. 根据权利要求1至4中任一项所述的定子组件,其中,
    所述定子凸台由所述定子轭部的外周面沿径向向外延伸而成;和/或
    所述定子凸台由所述定子轭部的内周面沿径向向内延伸而成。
  6. 根据权利要求1至5中任一项所述的定子组件,其中,
    所述定子轭部具体包括:多个第一导磁片,多个第一导磁片沿所述定子铁芯的径向或轴向叠片;
    所述定子齿具体包括:定子齿身,包括多个第二导磁片,多个第二导磁片沿所述定子铁芯的径向或周向叠片。
  7. 根据权利要求6所述的定子组件,其中,所述第二导磁片的叠片方向与所述第一导磁片的叠片方向垂直。
  8. 根据权利要求6所述的定子组件,其中,所述定子齿还包括:
    定子齿靴,设于所述定子齿身的端部,且所述定子齿靴与所述定子齿身可拆卸连接。
  9. 根据权利要求8所述的定子组件,其中,所述定子齿靴与所述定子齿身一体成型。
  10. 根据权利要求8所述的定子组件,其中,
    所述定子齿靴的数量为一个,所述定子齿靴设于所述定子齿身的一端;或
    所述定子齿靴的数量为两个,所述定子齿身的两端分别设有一个所述定子齿靴。
  11. 根据权利要求8所述的定子组件,其中,还包括:
    形状相适配的配合凹槽和配合凸筋,其中,所述配合凹槽与所述配合凸筋中的一个设于所述定子齿身上,另一个设于所述定子齿靴上,以通过所述配合凹槽与所述配合凸筋的配合实现所述定子齿靴与所述定子齿身的连接。
  12. 根据权利要求1至11中任一项所述的定子组件,其中,还包括:
    形状相适配的定位凹槽和定位凸筋,其中,所述定位凹槽与所述定位凸筋中的一个设于所述定子齿外侧,另一个设于所述定子轭槽和/或所述定子凸台上,以限制所述定子齿处于所述定子轭部的位置。
  13. 根据权利要求1至12中任一项所述的定子组件,其中,所述定子轭槽和/或所述定子凸台的数量为多个,多个所述定子轭槽和/或所述定子凸台绕所述定子铁芯的轴线均匀设于所述定子轭部上。
  14. 根据权利要求1至13中任一项所述的定子组件,其中,所述定子轭部的截面面积呈圆形、椭圆形、正多边形中的一个。
  15. 根据权利要求1至14中任一项所述的定子组件,其中,所述定子轭部的材料包括软磁材料或实心钢中的至少一个;
    所述定子齿的材料包括软磁材料或实心钢中的至少一个。
  16. 一种电机,其中,包括:
    至少一个权利要求1至15中任一项所述的定子组件;
    至少一个转子,每个所述转子与所述定子组件对应设置。
  17. 根据权利要求16所述的电机,其中,所述定子组件的数量为第一数量,所述转子的数量为第二数量,
    所述第一数量小于所述第二数量,每个所述定子组件设于任意两个相邻的所述转子之间;
    所述第一数量大于所述第二数量,每个所述转子设于任意两个相邻的所述定子组件之间。
  18. 根据权利要求16所述的电机,其中,所述定子组件的数量为至少两个,至少两个所述定子组件的定子齿的数量相同,或至少两个所述定子组件的相数相同;或
    所述定子组件的数量为至少两个,至少两个所述定子组件的定子齿的数量不同,或至少两个所述定子组件的相数不同。
  19. 根据权利要求16所述的电机,其中,所述转子的数量为多个,至少两个所述转子的转轴同轴、平行或垂直。
PCT/CN2019/114159 2019-04-29 2019-10-29 定子组件及电机 WO2020220621A1 (zh)

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