WO2020197463A1 - Groupe motopropulseur pour un véhicule, véhicule tout électrique et procédé de commande d'un groupe motopropulseur - Google Patents

Groupe motopropulseur pour un véhicule, véhicule tout électrique et procédé de commande d'un groupe motopropulseur Download PDF

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Publication number
WO2020197463A1
WO2020197463A1 PCT/SE2020/050209 SE2020050209W WO2020197463A1 WO 2020197463 A1 WO2020197463 A1 WO 2020197463A1 SE 2020050209 W SE2020050209 W SE 2020050209W WO 2020197463 A1 WO2020197463 A1 WO 2020197463A1
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WO
WIPO (PCT)
Prior art keywords
shaft
powertrain
electrical machine
vehicle
output shaft
Prior art date
Application number
PCT/SE2020/050209
Other languages
English (en)
Inventor
Stefan Karlsson
Christian Ness
Tomas LÖFWALL
Original Assignee
Scania Cv Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Scania Cv Ab filed Critical Scania Cv Ab
Publication of WO2020197463A1 publication Critical patent/WO2020197463A1/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00—Arrangement or mounting of transmissions in vehicles
    • B60K17/04—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
    • B60K17/06—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of change-speed gearing
    • B60K17/08—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of change-speed gearing of mechanical type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00—Arrangement or mounting of electrical propulsion units
    • B60K1/02—Arrangement or mounting of electrical propulsion units comprising more than one electric motor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00—Arrangement or mounting of transmissions in vehicles
    • B60K17/02—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of clutch
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L15/00—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
    • B60L15/20—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
    • B60L15/2045—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed for optimising the use of energy
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L15/00—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
    • B60L15/20—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
    • B60L15/2054—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed by controlling transmissions or clutches
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00—Electric propulsion with power supplied within the vehicle
    • B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2220/00—Electrical machine types; Structures or applications thereof
    • B60L2220/40—Electrical machine applications
    • B60L2220/42—Electrical machine applications with use of more than one motor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00—Control parameters of input or output; Target parameters
    • B60L2240/40—Drive Train control parameters
    • B60L2240/42—Drive Train control parameters related to electric machines
    • B60L2240/423—Torque
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00—Control parameters of input or output; Target parameters
    • B60L2240/40—Drive Train control parameters
    • B60L2240/48—Drive Train control parameters related to transmissions
    • B60L2240/486—Operating parameters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00—Conjoint control of vehicle sub-units of different type or different function
    • B60W10/30—Conjoint control of vehicle sub-units of different type or different function including control of auxiliary equipment, e.g. air-conditioning compressors or oil pumps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00—Type of vehicle
    • B60Y2200/10—Road Vehicles
    • B60Y2200/14—Trucks; Load vehicles, Busses
    • B60Y2200/142—Heavy duty trucks
    • B60Y2200/1422—Multi-axle trucks
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/64—Electric machine technologies in electromobility
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/70—Energy storage systems for electromobility, e.g. batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/72—Electric energy management in electromobility

Definitions

  • the present invention relates to a powertrain for a vehicle.
  • the invention also relates to a vehicle comprising such a powertrain. More specifically, the present invention relates to a powertrain for an all-electric vehicle and an all-electric vehicle comprising such a powertrain.
  • a hybrid powertrain typically combine the use of a main propulsion unit, such as an internal combustion engine, with a secondary propulsion unit, such as an electric motor driven by a battery.
  • All-electric vehicles are propelled by means of at least one electrical machine/electric motor.
  • the required propulsion power from the electrical machine typically vary depending on the weight of the vehicle. Certain driving situations, such as for example starting from standstill, requires more torque and a sophisticated gearbox.
  • Electric vehicles may also require power for driving connected Power Take Offs (PTO) or auxiliary components, such as air compressors or climate systems. Electric vehicles may therefore comprise large electrical machines configured for providing the required power.
  • PTO Power Take Offs
  • auxiliary components such as air compressors or climate systems. Electric vehicles may therefore comprise large electrical machines configured for providing the required power.
  • Document US 2011/0212803 A1 discloses a drive for an electric vehicle, comprising a first electric motor, a second electric motor and a planetary gear train coupling the first and second electric motors.
  • An object of the present invention is thus to achieve an advantageous powertrain, which allows multi-tasking. Another object of the present invention is to achieve a powertrain, which enables power shifting and improves operation of the vehicle. Another object of the present invention is to achieve a method, which improves operation of the vehicle
  • a powertrain for a vehicle is provided.
  • the powertrain is configured to provide only electrical propulsion of the vehicle, the powertrain comprising: a first electrical machine and a first shaft connected to the first electrical machine; a second electrical machine and a second shaft connected to the second electrical machine; an output shaft; and a gearbox arrangement connected to the output shaft, wherein the first shaft and the second shaft are arranged to be selectively connected to the output shaft, wherein the first shaft is connectable to the output shaft via the gearbox arrangement, and wherein the first electrical machine and the second electrical machine are arranged to be controllable independently of each other.
  • a vehicle comprising such a powertrain is provided.
  • a method of controlling a powertrain for a vehicle comprises at least one electrical machine for propulsion.
  • the powertrain may comprise multiple electrical machines, which are typically arranged in series and combined with transmission elements such as planetary gear set or gear sets and thereby affect each other.
  • the first and second shafts are arranged to be selectively connected to the output shaft, the first electrical machine and the second electrical machine can be used independently of each other. This way, propulsion torque may be provided to the drive wheels of the vehicle from either the first electrical machine or the second electrical machine, and shifting gear can thereby be performed without torque interruption, also called power shifting.
  • the electrical machines can be controlled independently of each other to provide power to different functions/components at the same time or both electrical machines can be controlled to provide propulsion power at the same time.
  • a multi-task powertrain is achieved, which means that the two electrical machines can be independently controlled with regard to speed and torque.
  • the powertrain according to the invention allows one electrical machine to be used for power take off functions without affecting the other electrical machine, which enables use of power take off functions while the vehicle is at standstill.
  • each electrical machine can be smaller and less powerful compared to when one single electrical machine should provide all power for propulsion and auxiliary components etc.
  • Figure 1 schematically illustrates a vehicle according to an
  • Figure 2 schematically illustrates a powertrain according to an example
  • Figure 3 schematically illustrates a powertrain according to an example
  • Figure 4 schematically illustrates a powertrain according to an example
  • Figure 5 schematically illustrates a powertrain according to an example
  • Figure 6 schematically illustrates a powertrain according to an example
  • Figure 7 schematically illustrates a method of controlling a
  • a powertrain for a vehicle is provided.
  • the powertrain is configured to provide only electrical propulsion of the vehicle, the powertrain comprising: a first electrical machine and a first shaft connected to the first electrical machine; a second electrical machine and a second shaft connected to the second electrical machine; an output shaft; and a gearbox arrangement connected to the output shaft, wherein the first shaft and the second shaft are arranged to be selectively connected to the output shaft, wherein the first shaft is connectable to the output shaft via the gearbox arrangement, and wherein the first electrical machine and the second electrical machine are arranged to be controllable independently of each other.
  • the first electrical machine and the second electrical machine being controllable independently of each other means that the two electrical machines may be individually controlled with regard to speed and torque, so that they do not affect one another.
  • the vehicle is suitably an all-electrical vehicle.
  • An all-electrical vehicle may also be referred to as a battery electric vehicle (BEV), a pure electric vehicle, or an only-electric vehicle.
  • BEV battery electric vehicle
  • an all-electric vehicle is propelled only by electric energy.
  • the vehicle also comprises an internal combustion engine.
  • the powertrain may further comprise an energy storage unit, such as a battery/battery pack or an energy conversion unit, such as a fuel cell.
  • the energy storage unit/energy conversion unit is configured to provide electric energy to, and thus drive, the first electrical machine and the second electrical machine.
  • the powertrain may also comprise an inverter, configured to, for example, convert direct current from the energy storage unit into alternating current for the electrical machines.
  • the powertrain may further comprise power electronics and a control device arranged to control the first electrical machine and the second electrical machine. The control device may thus be configured to regulate the power supplied to the electrical machines.
  • the first electrical machine and the second electrical machine may be configured to function as generators and thereby generate electric energy during vehicle braking.
  • the inverter may thus be configured to convert alternating current from the electrical machines into direct current for the energy storage unit.
  • control device of the powertrain may be implemented as a separate entity or distributed in two or more physical entities.
  • the control device may comprise one or more control units and/or computers.
  • the control device may thus be implemented or realised by the control device comprising a processor and a memory, the memory comprising instructions, which when executed by the processor causes the control device to perform certain method steps to control the powertrain.
  • the first shaft may be connected to the gearbox arrangement.
  • the first shaft may form part of an input shaft to the gearbox arrangement.
  • the first electrical machine may be arranged in direct connection with the first shaft.
  • the first electrical machine may be arranged to apply torque on the first shaft.
  • the applied torque may thus be transferred through the gearbox arrangement to the output shaft.
  • the gearbox arrangement may be configured so that the first shaft can be selectively connected to, or disconnected from, the output shaft.
  • the control device is configured to control the gearbox arrangement to connect/disconnect the first shaft and the output shaft and thereby enable transfer of torque through the gearbox arrangement or prevent torque transfer through the gearbox arrangement.
  • the gearbox arrangement may comprise a plurality of gear pairs or gear units corresponding to a number of fixed gear steps.
  • the gearbox arrangement may be configured in any way, and may comprise any number of gear steps, such as two or more gear steps or one or more gear steps. Since the gearbox arrangement may comprise one or more gear steps, according to some embodiments, the gearbox arrangement is in some places herein referred to as a transmission/gearbox arrangement. Throughout this disclosure, the wording “gearbox arrangement” may be replaced with the wording “transmission/gearbox arrangement”. Likewise, throughout this disclosure, the wording“transmission/gearbox arrangement” may be replaced with the wording“gearbox arrangement”.
  • the first shaft may be connectable to an auxiliary component of the vehicle, such as an air compressor, AC compressor or similar.
  • a front end of the first shaft is connectable to an auxiliary component, and a rear end of the first shaft is connected to the gearbox arrangement.
  • the first electrical machine can still provide power to the auxiliary component.
  • the first electrical machine and the second electrical machine are differently configured.
  • the first electrical machine may be configured with a performance/capacity different from the performance/capacity of the second electrical machine.
  • the first electrical machine may be configured to have a high efficiency at high torque values and the second electrical machine may be configured to have a high efficiency at low torque values, or vice versa.
  • the first electrical machine and the second electrical machine may be controlled to provide torque to increase/optimise efficiency of at least one of the electrical machines.
  • the control device may thus be configured to control the first electrical machine and the second electrical machine to increase/optimise efficiency of at least one of the electrical machines.
  • the first electrical machine and the second electrical machine are arranged adjacent each other.
  • a shorter powertrain is created with less packaging space.
  • one inverter may be used for both electrical machines.
  • the inverter may be mounted on the gearbox housing without cables, which thereby further reduces the packaging space.
  • the first electrical machine and the second electrical machine may be coaxially arranged, having the same rotational axis.
  • the first electrical machine and the second electrical machine may be arranged with different/individual/separate rotational axis. This means that the first electrical machine and the second electrical machine may be arranged so that their respective rotational axis are not aligned.
  • the gearbox arrangement comprises a reduction gear connected to the first shaft.
  • the reduction gear is configured to reduce the rotational speed of the first shaft.
  • the reduction gear may comprise a planetary gear unit with a sun gear, planetary gears, a carrier and a ring gear.
  • the sun gear may be connected to the first shaft and drives the planetary gears.
  • the carrier may be connected to the rest of the gearbox arrangement and the ring gear may be connected to a gearbox housing.
  • the reduction gear and the first electrical machine may be comprised in a first module.
  • the first module can be used alone, and a powertrain may thus comprise only the first module and the output shaft.
  • the reduction gear may then be connected to the output shaft and thereby to driving wheels of the vehicle.
  • the first module may be configured for vehicles with a weight up to about 19 tons.
  • the first module together with the rest of the gearbox arrangement, the output shaft and the second electrical machine may be referred to as a second module.
  • the powertrain according to the present disclosure may thus comprise the second module.
  • the second module may be configured for vehicles with a weight between 19-40 tons.
  • the second electrical machine may be arranged in direct connection with the second shaft.
  • the second electrical machine may be configured to apply torque on the second shaft.
  • the second shaft is connectable to the output shaft via a first gear pair.
  • the powertrain may thus comprise a first gear pair connecting the second shaft and the output shaft.
  • the second shaft is connectable to the output shaft via a first coupling device.
  • the powertrain may thus further comprise a first coupling device. When the first coupling device is engaged (closed) both electrical machines may provide propulsion power on the output shaft. When first coupling device is disengaged (open), the second electrical machine is disconnected from the output shaft and from the first electrical machine, which means that the two electrical machines can be separately controlled.
  • the second shaft is connectable to the output shaft via a first coupling device and a first gear pair.
  • the first gear pair may comprise a first gear wheel fixedly arranged on the output shaft and the second gear wheel fixedly arranged on a third shaft of the powertrain.
  • the third shaft and the output shaft may thus be arranged in parallel.
  • a gear wheel fixedly arranged on the shaft will always rotate together with the shaft and with the same rotational speed as the shaft.
  • the third shaft may be connectable to the second shaft by means of the first coupling device.
  • the first coupling device may comprise a displaceable coupling sleeve configured to interact with splines on a first coupling gear wheel on the third shaft and/or splines on a second coupling gear wheel on the second shaft.
  • the first coupling device may comprise a disc clutch or similar.
  • the control device may be configured to control the first coupling device and thereby control the torque transfer between the output shaft and the second shaft.
  • the first gear pair comprises a first gear wheel fixedly arranged on the output shaft and a second gear wheel selectively lockable to the second shaft.
  • the output shaft and the second shaft may thus be arranged in parallel.
  • the second gear wheel may be mechanically locked to/disconnected from the second shaft by means of a displaceable coupling unit.
  • Such coupling unit may comprise a coupling sleeve. When the coupling unit locks the second gear wheel to the second shaft, torque may be transferred between the second shaft to the output shaft. When the coupling unit disconnects the second gear wheel and the second shaft, torque transfer between the second shaft and the output shaft is prevented.
  • the first coupling device and the third shaft is not required.
  • the gearbox arrangement comprises a first planetary gear unit connectable to the first shaft and the output shaft.
  • the first planetary gear unit may be configured to provide three gear steps and may thus be referred to as a three speed transmission.
  • the first planetary gear unit may be configured so that the first shaft can be selectively connected to or disconnected from the output shaft.
  • the gearbox arrangement comprises a reduction gear connected to the first shaft
  • the first planetary gear may be connected to the reduction gear.
  • the first planetary gear unit may comprise a first sun gear, first planetary gears, a first ring gear and a first carrier.
  • the first sun gear may be directly connected to the reduction gear.
  • the reduction gear comprises a planetary gear unit
  • the first sun gear may be directly connected to the carrier of the reduction gear.
  • the first carrier may be arranged to be selectively connected to the output shaft and thereby connect or disconnect the first shaft and the output shaft.
  • the gearbox arrangement may further comprise a second planetary gear unit connectable to the first planetary gear unit.
  • the second planetary gear unit may comprise a second sun gear, second planetary gears, a second ring gear and a second carrier.
  • the second sun gear may be arranged to be selectively connected to the first carrier.
  • the second carrier may be arranged to be selectively connected to the output shaft.
  • the output shaft of the powertrain is connected to a cardan shaft.
  • the powertrain comprises a transmission unit arranged to connect the output shaft with a rear wheel axis.
  • the transmission unit may comprise a differential at the rear wheel axis. This way, the powertrain may be used as an eAxle and the cardan shaft can be removed.
  • gear units means any type of gear device, such as gear pairs, gear wheels, planetary gear units or similar.
  • the gearbox arrangement comprises a second gear pair connecting the second shaft and the output shaft.
  • the second gear pair may comprise a third gear wheel fixedly arranged on an intermediate shaft of the gearbox arrangement and a fourth gear wheel selectively lockable to the second shaft.
  • the third gear wheel may be arranged so that there is another gear unit downstream of the third gear wheel on the intermediate shaft, before the output shaft.
  • the second electrical machine may affect the gear unit downstream of the third gear wheel.
  • the third gear wheel is arranged between the first planetary gear unit and the second planetary gear unit of the gearbox arrangement.
  • the third gear wheel is arranged upstream of the first planetary gear pair.
  • the intermediate shaft may be connected to the first sun gear or the second sun gear.
  • the intermediate shaft may be connected to the first carrier and the second sun gear.
  • the fourth gear wheel may be mechanically locked to/disconnected from the second shaft by means of a coupling unit.
  • the coupling unit may in one example consist of the first coupling device.
  • the first coupling device may comprise a displaceable sleeve configured to interact with the first coupling gear wheel on the third shaft, the second coupling gear wheel on the second shaft, and/or a third coupling gear wheel connected to the fourth gear wheel of the second gear pair.
  • the fourth gear wheel When the first coupling device is in a first position connecting the second coupling gear wheel and the third coupling gear wheel, the fourth gear wheel is locked to the second shaft and thus rotates together with the second shaft. Torque can thereby be transferred from the second shaft to the intermediate shaft and to the output shaft via the second gear pair.
  • the first coupling device When the first coupling device is in a second position connecting the first coupling gear wheel and the second coupling gear wheel, the second shaft and the third shaft are connected and torque may be transferred from the second shaft to the output shaft via the first gear pair.
  • the first coupling device When the first coupling device is in a neutral position, the second shaft is disconnected from the output shaft and the fourth gear wheel is disconnected from the second shaft. Thus, the fourth gear wheel is able to rotate in relation to the second shaft.
  • the second electrical machine may provide power without affecting the output shaft and thus without affecting the propulsion of the vehicle.
  • the second electrical machine can increase the total torque provided on the output shaft and thereby increase the traction force of the vehicle. This way, the first electrical machine can be less powerful.
  • the powertrain is able to drive/propel heavier vehicles.
  • the second shaft is configured to be connected to a power take off and/or an auxiliary component. Moreover, according to some embodiments, the second shaft is connected to a power take off and/or an auxiliary component. Such a power take off and/or an auxiliary component may be comprised in the powertrain as described herein. An auxiliary component, as referred to herein, may be a compressor, a pump or similar. The second shaft may be connected to a power take off or an auxiliary component at a front end of the second shaft and/or at a rear end of the second shaft.
  • the second electrical machine can provide power to auxiliary components and power take offs during all driving situations, including starting from standstill, without affecting the propulsion of the vehicle or interrupting the powertrain. This may be specifically advantageous when the vehicle is operated in reverse. In such situation, the first electrical machine may be operated to apply a torque in opposite (reverse) direction on the first shaft and thereby on the output shaft.
  • the auxiliary component or power take off connected to the second shaft may, however, require to be driven in one specific direction, typically a forward direction.
  • a vehicle comprises a powertrain as disclosed herein.
  • the vehicle may be heavy vehicle, such as a truck or bus.
  • the vehicle is a commercial vehicle.
  • FIG 1 schematically shows a side view of a vehicle 1 according to an example.
  • the vehicle 1 is an all-electric vehicle and comprises a powertrain 3 connected with driving wheels 8 of the vehicle 1. Only two driving wheels 6 are illustrated in the figure, however, any number of driving wheels 6 may be driven by the powertrain 3 within the scope of the invention.
  • the powertrain 3 may also be configured as an eAxle. The powertrain 3 will be further described in relation to Figures 2-6 below.
  • the vehicle 1 may be a heavy vehicle, e.g. a truck or a bus.
  • the vehicle 1 may alternatively be a passenger car.
  • FIG 2 schematically illustrates a powertrain 3 of a vehicle according to an example.
  • the vehicle may be the vehicle 1 as disclosed in Figure 1.
  • the powertrain 3 is configured to provide only electrical propulsion of the vehicle 1.
  • the powertrain 3 comprises a first electrical machine EM1 and a first shaft S1 connected to the first electrical machine EM1 ; a second electrical machine EM2 and a second shaft S2 connected to the second electrical machine EM2.
  • the powertrain 3 further comprises an output shaft 8 and a gearbox arrangement 10 connected to the output shaft 8.
  • the first shaft S1 and the second shaft S2 are arranged to be selectively connected to the output shaft 8, wherein the first shaft S1 is connectable to the output shaft 8 via the gearbox arrangement 10.
  • the first electrical machine EM1 and the second electrical machine EM2 are arranged to be controllable independently of each other.
  • the first electrical machine EM1 and the second electrical machine EM2 may be arranged with different rotational axis as shown in the figure or coaxially with the same rotational axis (not shown). Further, the second shaft S2 is arranged in parallel with the first shaft S1 and the output shaft 8. The output shaft 8 may be connected with the driving wheels 6 of the vehicle 1.
  • the gearbox arrangement 10 may be controlled to connect or disconnect the first shaft S1 and the output shaft 8.
  • the first electrical machine EM1 is used to provide propulsion power to the driving wheels 6 of the vehicle 1 via the output shaft 8.
  • the gearbox arrangement 10 may be controlled to disconnect the first shaft S1 and the output shaft 8, wherein the first electrical machine EM1 instead may be used to provide power to an auxiliary component (not shown) connected to the first shaft S1.
  • the powertrain 3 further comprises a first gear pair G1 connecting the second shaft S2 and the output shaft 8.
  • the first gear pair G1 may comprise a first gear wheel 20 fixedly arranged on the output shaft 8 and a second gear wheel 22 connectable with the second shaft S2.
  • the powertrain 3 may further comprise a third shaft S3, and the second gear wheel 22 may be fixedly arranged on the third shaft S3.
  • the powertrain 3 may also comprise a first coupling device 30 arranged to selectively connect/disconnect the second shaft S2 and the third shaft S3.
  • the first coupling device 30 may comprise a displaceable sleeve configured to interact with a first coupling gear wheel 32 on the third shaft S3 and/or a second coupling gear wheel 34 on the second shaft.
  • the first coupling device 30 may comprise a disc clutch or similar.
  • torque may be transferred between the second shaft S2 and the output shaft 8.
  • the second electrical machine EM2 may provide propulsion power to the driving wheels 6 of the vehicle 1 via the first gear pair G1.
  • first coupling device 30 is in a position where the second shaft S2 is disconnected from the third shaft
  • the second electrical machine EM2 may be used to provide power to a power take off or auxiliary component (not shown) connected to the second shaft S2.
  • the powertrain 3 may further comprise a control device 100.
  • the control device 100 may be configured to control the first electrical machine EM1 , the second electrical machine EM2, the gear arrangement 10 and the first coupling device 30.
  • the control device 100 may be implemented as a separate entity or distributed in two or more physical entities.
  • the control device 100 may comprise one or more control units and/or computers.
  • Figure 3 schematically illustrates a powertrain 3 of a vehicle according to an example.
  • the vehicle may be the vehicle 1 as disclosed in Figure 1.
  • the powertrain 3 is configured to provide only electrical propulsion of the vehicle 1.
  • the powertrain 3 may be configured as disclosed in Figure 2.
  • the gearbox arrangement 10 comprises a reduction gear 12 connected to the first shaft S1.
  • the reduction gear 12 is herein illustrated as a planetary gear unit with a sun gear, planetary gears, a carrier and a ring gear. Flowever, this is only an example and the reduction gear 12 may be differently configured.
  • the gearbox arrangement 10 comprises a first planetary gear unit PG1 connectable to the first shaft S1 and the output shaft 8.
  • the first planetary gear unit PG1 may be configured to provide three gear steps and may thus be referred to as a three speed transmission.
  • the first planetary gear unit PG1 may be configured so that the first shaft S1 can be selectively connected to or disconnected from the output shaft 8.
  • the first planetary gear unit PG1 may be connected to the reduction gear 12.
  • the first planetary gear unit PG1 may comprise a first sun gear 13, first planetary gears 14, a first ring gear 15 and a first carrier 16.
  • the first sun gear 13 may be directly connected to the reduction gear 12.
  • the reduction gear 12 comprises a planetary gear unit
  • the first sun gear 13 may be directly connected to the carrier of the reduction gear 12.
  • the first carrier 16 may be arranged to be selectively connected to the output shaft 8 and thereby connect or disconnect the first shaft S1 and the output shaft 8.
  • Figure 4 schematically illustrates a powertrain 3 of a vehicle according to an example.
  • the vehicle may be the vehicle 1 as disclosed in Figure 1.
  • the powertrain 3 is configured to provide only electrical propulsion of the vehicle 1.
  • the powertrain 3 may be configured as disclosed in Figure 2.
  • the control device 100 is not illustrated in this figure, it is however to be understood that the powertrain 3 in this example also comprises the control device 100.
  • the gearbox arrangement 10 may comprise a first planetary gear unit PG1 and a second planetary gear unit PG2.
  • the first planetary gear unit PG1 and the second planetary gear unit PG2 may be connectable to the first shaft S1 and the output shaft 8.
  • the first planetary gear unit PG1 may comprise a first sun gear 13, first planetary gears 14, a first ring gear 15 and a first carrier 16.
  • the first sun gear 13 may be directly connected to the first shaft S1.
  • the second planetary gear unit PG2 is connected to the first planetary gear unit PG1.
  • the second planetary gear unit PG2 may comprise a second sun gear 40, second planetary gears 42, a second ring gear 44 and a second carrier 46.
  • the second sun gear 40 may be arranged to be selectively connected to the first carrier 16 of the first planetary gear unit PG1.
  • the second carrier 46 may be arranged to be selectively connected to the output shaft 8.
  • FIG. 5 schematically illustrates a powertrain 3 of a vehicle according to an example.
  • the vehicle may be the vehicle 1 as disclosed in Figure 1.
  • the powertrain 3 is configured to provide only electrical propulsion of the vehicle 1.
  • the powertrain 3 may be configured as disclosed in Figure 2 or Figure 3.
  • the control device 100 is not illustrated in this figure, it is however to be understood that the powertrain 3 in this example also comprises the control device 100 as disclosed in Figure 2 and Figure 3.
  • the powertrain 3 comprises a transmission unit 50 arranged to connect the output shaft 8 with a rear wheel axis 7 of the vehicle 1.
  • the transmission unit 50 is thus arranged on connection with the output shaft 8, for example via the first gear wheel 20 of the first gear pair G1.
  • the transmission unit 50 is further arranged in connection with the rear wheel axis 7.
  • the transmission unit 50 may comprise a differential 52 at the rear wheel axis 7.
  • FIG 6 schematically illustrates a powertrain 3 of a vehicle according to an example.
  • the vehicle may be the vehicle 1 as disclosed in Figure 1.
  • the powertrain 3 is configured to provide only electrical propulsion of the vehicle 1.
  • the powertrain 3 may be configured as disclosed in Figure 2, Figure 3 or Figure 4.
  • the control device 100 is not illustrated in this figure, it is however to be understood that the powertrain 3 in this example also comprises the control device 100 as disclosed in Figure 2 and Figure 3.
  • the powertrain 3 is here illustrated with the gearbox arrangement 10 comprising a first planetary gear unit PG1 and a second planetary gear unit PG2.
  • the first planetary gear unit PG1 may comprise a first sun gear 13, first planetary gears 14, a first ring gear 15 and a first carrier 16.
  • the first sun gear 13 may be directly connected to the first shaft S1.
  • the second planetary gear unit PG2 is connected to the first planetary gear unit PG1.
  • the second planetary gear unit PG2 may comprise a second sun gear 40, second planetary gears 42, a second ring gear 44 and a second carrier 46.
  • the second sun gear 40 may be arranged to be selectively connected to the first carrier 16 of the first planetary gear unit PG1.
  • the second carrier 46 may be arranged to be selectively connected to the output shaft 8.
  • the gearbox arrangement 10 comprises a second gear pair G2 connecting the second shaft S2 and the output shaft 8.
  • the gearbox arrangement 10 comprises an intermediate shaft 9 connecting the first planetary gear unit PG1 and the second planetary gear unit PG2.
  • the intermediate shaft 9 thus selectively connects the first carrier 16 and the second sun gear 40.
  • the second gear pair G2 may comprise a third gear wheel 24 fixedly arranged on the intermediate shaft 9 and a fourth gear wheel 26 selectively lockable to the second shaft S2.
  • the third gear wheel 24 may thus be arranged between the first planetary gear unit PG1 and the second planetary gear unit PG2.
  • the fourth gear wheel 26 may be mechanically locked to/disconnected from the second shaft S2 by means of the first coupling device 30.
  • the first coupling device 30 may comprise a displaceable sleeve configured to interact with the first coupling gear wheel 32 on the third shaft S3, the second coupling gear wheel 34 on the second shaft S2, and/or a third coupling gear wheel 36 connected to the fourth gear wheel 26 of the second gear pair G2.
  • the fourth gear wheel 26 is locked to the second shaft S2 and thus rotates together with the second shaft S2. Torque can thereby be transferred from the second shaft S2 to the intermediate shaft 9 and to the output shaft 8 via the second gear pair G2.
  • the first coupling device 30 connects the first coupling gear wheel 32 and the second coupling gear wheel 34, the second shaft S2 and the third shaft S3 are connected and torque may be transferred from the second shaft S2 to the output shaft 8 via the first gear pair G1.
  • the first coupling device 30 is in a neutral position, the second shaft S2 is disconnected from the output shaft 8 and the fourth gear wheel 26 is disconnected from the second shaft S2.
  • FIG 7 schematically illustrates a method 200 of controlling a powertrain for a vehicle.
  • the vehicle may be a vehicle 1 according to the embodiments illustrated in Figure 1 and the powertrain may be a powertrain 3 according to any of the embodiments illustrated in Figure 2 - Figure 6. Therefore, below, simultaneous reference is made to Figure 1 - Figure 7.
  • the method 200 is a method 200 of controlling a powertrain 3 for a vehicle 1 , the powertrain 3 being configured to provide only electrical propulsion of the vehicle 1.
  • the powertrain 3 comprises a first electrical machine EM1 and a first shaft S1 connected to the first electrical machine EM1.
  • the powertrain 3 further comprises a second electrical machine EM2 and a second shaft S2 connected to the second electrical machine EM2.
  • the powertrain 3 further comprises an output shaft 8 and a transmission/gearbox arrangement 10 connected to the output shaft 8, wherein the first shaft S1 and the second shaft S2 are arranged to be selectively connected to the output shaft 8.
  • the method 200 comprises the steps of:
  • the second electrical machine EM2 can provide power to auxiliary components and power take offs during all driving situations, including starting from standstill, without affecting the propulsion of the vehicle 1 or interrupting the powertrain 3. This may be specifically advantageous when the vehicle 1 is operated in reverse. In such situation, the first electrical machine EM1 may be operated to apply a torque in opposite (reverse) direction on the first shaft S1 and thereby on the output shaft 8.
  • the auxiliary component or power take off connected to the second shaft S2 may, however, require to be driven in one specific direction, typically a forward direction.
  • the method 200 thus facilitates and improves the operation of the vehicle 1 , especially with regard to propulsion and driving of auxiliaries and power take offs.

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

La présente invention concerne un groupe motopropulseur (3) pour un véhicule (1), le groupe motopropulseur (3) comprenant : une première machine électrique (EM1) et un premier arbre (S1) relié à la première machine électrique (EM1) ; une seconde machine électrique (EM2) et un second arbre (S2) relié à la seconde machine électrique (EM2) ; un arbre de sortie (8) ; et un agencement de boîte de vitesses (10) relié à l'arbre de sortie (8), le premier arbre (S1) et le second arbre (S2) étant agencés pour être sélectivement reliés à l'arbre de sortie (8), le premier arbre (S1) pouvant être relié à l'arbre de sortie (8) par l'intermédiaire de l'agencement de boîte de vitesses (10), le second arbre (S2) étant conçu pour être connecté à une prise de force ou à un composant auxiliaire, et la première machine électrique (EM1) et la seconde machine électrique (EM2) étant agencées pour être commandées indépendamment l'une de l'autre. L'invention concerne en outre un véhicule comprenant un motopropulseur (3) et un procédé (100) de commande d'un motopropulseur (3).
PCT/SE2020/050209 2019-03-28 2020-02-25 Groupe motopropulseur pour un véhicule, véhicule tout électrique et procédé de commande d'un groupe motopropulseur WO2020197463A1 (fr)

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SE1950378-8 2019-03-28
SE1950378 2019-03-28

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SE2051221A1 (en) * 2020-10-21 2022-04-22 Scania Cv Ab Control device and method of controlling a vehicle powertrain comprising a power take-off
DE102021211267A1 (de) 2021-10-06 2023-04-06 Zf Friedrichshafen Ag Elektrofahrzeuggetriebe
WO2023222499A1 (fr) * 2022-05-16 2023-11-23 Zf Friedrichshafen Ag Dispositif d'entraînement pour une machine de travail
WO2023222447A1 (fr) * 2022-05-16 2023-11-23 Zf Friedrichshafen Ag Dispositif d'entraînement pour une machine de travail
US11890928B2 (en) 2021-07-07 2024-02-06 Volvo Truck Corporation Electric powertrain for a vehicle

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DE102010031156A1 (de) * 2010-07-09 2012-01-12 Zf Friedrichshafen Ag Antriebsstrang für ein Elektrofahrzeug und Verfahren zum Ansteuern eines Antriebsstranges
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SE544919C2 (en) * 2020-10-21 2023-01-03 Scania Cv Ab Control device and method of controlling a vehicle powertrain comprising a power take-off
US11890928B2 (en) 2021-07-07 2024-02-06 Volvo Truck Corporation Electric powertrain for a vehicle
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WO2023222447A1 (fr) * 2022-05-16 2023-11-23 Zf Friedrichshafen Ag Dispositif d'entraînement pour une machine de travail

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