WO2020156491A1 - 超声雾化蒸汽洗衣机的洗涤系统及其控制方法 - Google Patents
超声雾化蒸汽洗衣机的洗涤系统及其控制方法 Download PDFInfo
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- WO2020156491A1 WO2020156491A1 PCT/CN2020/074053 CN2020074053W WO2020156491A1 WO 2020156491 A1 WO2020156491 A1 WO 2020156491A1 CN 2020074053 W CN2020074053 W CN 2020074053W WO 2020156491 A1 WO2020156491 A1 WO 2020156491A1
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- washing
- chamber
- water
- pipe
- atomization
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F35/00—Washing machines, apparatus, or methods not otherwise provided for
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F39/00—Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00
Definitions
- the invention relates to a washing method and system of a washing machine, in particular to a washing system of an ultrasonic atomized steam washing machine and a control method thereof.
- the first objective of the present invention is to provide a washing system for an ultrasonic atomizing steam washing machine, specifically, the following technical solutions are adopted:
- the washing system of the ultrasonic atomizing steam washing machine including the washing water vapor atomization device, the washing power supply device and the washing work chamber:
- the washing water vapor atomization device includes washing water atomization chamber (2), washing water ultrasonic atomizer (30), washing water atomization supply pipe (12) and atomization steam supply pipe (16), washing water mist
- the chemical chamber (2) is a storage water tank that stores the mixture of detergent and tap water and is used for atomization.
- the washing water ultrasonic atomizer (30) is installed at the bottom of the washing water atomization chamber (2) to atomize the washing water.
- the water atomization supply pipe (12) is a pipe through which the washing water vapor after atomization in the washing water atomization chamber (2) enters the atomization steam supply pipe (16), and is connected in series with the atomization steam supply pipe (16);
- the washing power supply device includes: a vacuum pressure pump (37), a vacuum pressure pump air inlet (38) and a vacuum pressure pump air outlet (39).
- the vacuum pressure pump (37) provides enough for the washing chamber (40)
- the working positive and negative pressure air pump, the outlet of the atomized steam supply pipe (16) is connected to the vacuum pressure pump air inlet (38);
- the washing working chamber includes a washing chamber (40), a washing chamber air inlet pipe (47) and a washing chamber exhaust pipe (49).
- the washing chamber air inlet pipe (47) is a vacuum pressure pump (37) to the washing chamber (40)
- the channel for conveying atomized water vapor, one end is connected to the vacuum pressure pump outlet (39), one end is connected to the washing bin (40), the washing bin exhaust pipe (49) is the channel through which the washing bin discharges the atomized water vapor, and one end is connected
- the other end of the washing compartment (40) is connected with the air inlet (38) of the vacuum pressure pump.
- the washing water vapor atomization device includes a clean water atomization chamber (3), a clean water ultrasonic atomizer (31) and a clean water atomization supply pipe (14), and the clean water atomization chamber (3) is A storage water tank that stores tap water and is used for atomization.
- the clean water ultrasonic atomizer (31) is a device installed at the bottom of the clean water atomization chamber (3) to atomize clean water
- the clean water atomization supply pipe (14) is clean water
- the atomized clean water vapor in the atomization chamber (3) enters the pipe of the atomization steam supply pipe (16), and is connected in series with the valve of the atomization steam supply pipe (16) channel;
- the washing water atomization supply pipe (12) is connected in series to control the washing water atomization supply pipe (12) and the washing water atomization supply pipe (16) channel solenoid valve ( 13);
- the cleaning water atomization supply pipe (14) is connected in series with a cleaning water atomization supply pipe solenoid valve (15) that controls the cleaning water atomization supply pipe (14) and the atomization steam supply pipe (16).
- the washing water vapor atomization device includes a main water inlet pipe (1), a washing water atomization chamber inlet pipe (4), and a clean water atomization chamber inlet pipe (5), the main water inlet pipe (1) It is the water inlet pipe of the washing machine, the washing water atomization chamber inlet pipe (4) is connected to the main water inlet pipe (1) to supply water to the washing water atomization chamber (2), and the clean water atomization chamber inlet
- the water pipe (5) is a pipe connecting the main water inlet pipe (1) to supply water to the clean water atomization chamber (3);
- the washing water atomization chamber inlet pipe solenoid valve (6) is a valve that controls the main water inlet pipe (1) to supply water to the washing water atomization chamber (2), one end of which is connected to the other end of the main water inlet pipe (1)
- the clean water atomization chamber inlet pipe solenoid valve (7) is a valve that controls the main water inlet pipe (1) to supply water to the clean water atomization chamber (3), one end Connect the main water inlet pipe (1) and the other end to the clean water atomization chamber inlet pipe (5);
- the washing water vapor atomization device includes a washing water atomization chamber low water level sensor (17), a washing water atomization chamber high water level sensor (18), a clean water atomization chamber low water level sensor (19) and cleaning
- the water atomization chamber high water level sensor (20), the washing water atomization chamber low water level sensor (17) is a device that detects the lowest position of the washing water, and is installed at the bottom of the washing water atomization chamber (2).
- the high water level sensor (18) of the water atomization chamber is a device that detects the highest position of the washing water; installed on the upper part of the washing water atomization chamber (2), the low water level sensor (19) of the clean water atomization chamber detects the lowest level of the clean water The location of the equipment is installed at the bottom of the clean water atomization chamber (2).
- the clean water atomization chamber high water level sensor (20) is a detection device that detects the highest position of the clean water and is installed in the clean water atomization chamber (2) Upper part
- the washing water vapor atomization device includes a detergent box (21), and the detergent box (21) is a storage box for adding detergent to the washing water atomization chamber (2), and its outer cover It is movable and sealed, and the inner opening receives the tap water from the outlet of the water inlet pipe (4) of the washing water atomization chamber to be washed and dissolved.
- the detergent box (21) is a storage box for adding detergent to the washing water atomization chamber (2), and its outer cover It is movable and sealed, and the inner opening receives the tap water from the outlet of the water inlet pipe (4) of the washing water atomization chamber to be washed and dissolved.
- the washing water vapor atomization device includes a main air intake pipe (23), a washing water atomization chamber intake pipe (24), and a clean water atomization chamber intake pipe (25).
- the main air intake pipe ( 23) is a pipe for conveying filtered air, connected to the washing water atomization chamber air inlet pipe (24), respectively connected to the washing water atomizing chamber air inlet pipe (24) and clean water atomizing chamber air inlet pipe (25);
- the air inlet pipe (24) of the atomization chamber is a pipe that transports filtered air to the washing water atomization chamber (2), and its air outlet goes deep into the washing water atomization chamber (2) below the lowest water level;
- the clean water atomization chamber air inlet pipe (25) is a pipeline that transports filtered air to the clean water atomization chamber (3), and its air outlet goes deep below the lowest water level of the clean water atomization chamber;
- the washing water vapor atomization device includes a washing water atomization chamber vent pipe (8), a washing water atomization chamber vent pipe solenoid valve (10), a clean water atomization chamber vent pipe (9) and a clean water mist Solenoid valve (11) of chemical chamber vent pipe:
- the washing water atomization chamber vent pipe (8) is a decompression vent pipe that prevents the air pressure from rising when the washing water atomization chamber (2) is supplied with water.
- One end of the washing water atomization chamber (2) is connected to the washing water atomization chamber (2).
- Atomization chamber vent pipe solenoid valve (10) is a valve that controls the passage of the wash water atomization chamber vent pipe (8).
- One end is connected to the wash water atomization chamber vent pipe (8), one end is connected to the external space and the other is connected to the washing water atomization Solenoid valve for chamber vent pipe (10);
- the clean water atomization chamber vent pipe (9) is a decompression vent pipe that prevents the air pressure from rising when the clean water atomization chamber (3) is supplied with water.
- One end of the clean water atomization chamber (3) is connected to the clean water atomization chamber (3).
- the solenoid valve (11) of the atomization chamber vent pipe is a valve that controls the channel of the clean water atomization chamber vent pipe (9).
- One end is connected to the clean water atomization chamber vent pipe (9), and one end is connected to the external space;
- the air filter (22) is a device for filtering external air, and the air outlet is connected to the main air intake pipe (23).
- the washing water vapor atomization device includes a washing water heater (26) and a clean water heater (27), and the washing water heater (26) is installed at the bottom of the washing water atomization chamber (2)
- a device for heating the washing water, the clean water heater (27) is a device installed at the bottom of the clean water atomization chamber (3) to heat the clean water;
- the washing water vapor atomization device includes a washing water temperature sensor (28) and a clean water temperature sensor (29), and the washing water temperature sensor (28) is installed at the bottom of the washing water atomization chamber (2)
- a device for detecting the temperature of the washing water, the clean water temperature sensor (29) is a device installed at the bottom of the clean water atomization chamber (3) to detect the temperature of the clean water.
- the washing water vapor atomization device includes a washing water drain pipe (32), a washing water drain pipe solenoid valve (33), a clean water drain pipe solenoid valve (35), a clean water drain pipe solenoid valve (35) and Main drain pipe (36):
- the washing water drain pipe (32) is installed at the bottom of the washing water atomization chamber (2) to drain and empty excess washing water;
- the washing water drain pipe solenoid valve (33) It is a valve that controls the passage of the washing water drain pipe (32), which is respectively connected to the washing water drain pipe (32) and the main drain pipe (36);
- the clean water drain pipe (34) is installed in the clean water atomization chamber (3) )
- the clean water drain pipe solenoid valve (35) is a valve that controls the channel of the clean water drain pipe (34); connect the clean water drain pipe (34) and the main drain pipe ( 36);
- the main drain pipe (36) is the main pipe for external drainage of the washing machine, connected to the washing
- washing bin (40) has a highly sealed three-dimensional space for washing work
- the washing working chamber includes a washing chamber air pressure sensor (51), and the washing chamber air pressure sensor (51) is a device installed in the washing chamber (40) to detect the washing air pressure;
- the washing working chamber includes a washing chamber temperature sensor (52A) and a washing chamber temperature sensor (52B), and the washing chamber temperature sensor (52A) is installed at the top of the washing chamber (40) to detect the inside of the washing chamber A device for atomizing steam temperature or air temperature, the washing compartment infrared temperature sensor (52B) is a device installed in the washing compartment (40) to detect the surface temperature of the laundry;
- the washing working chamber includes a washing chamber convective radiant heater (53), and the washing chamber convective radiant heater (53) is installed on a plurality of tops at different positions in the washing chamber (40).
- Radiation heating device the bottom of which contains equipment for atomizing steam heating, air heating, and radiant heating for washing clothes;
- the washing work compartment includes a washing compartment drain pipe (54), a washing compartment drain pipe solenoid valve (55), and the washing compartment drain pipe (54) is installed at the bottom of the washing compartment (40) for draining The condensed water accumulated at the bottom of the silo and the air venting channel of the washing silo, and the washing silo drain solenoid valve (55);
- the washing working chamber includes a washing chamber cover (41), a washing chamber cover fastening valve (44) and a washing chamber cover observation hole (45), and the washing chamber cover (41) is sealed
- the front door of the washing compartment (40) is provided with a washing compartment cover connector (42) and a washing compartment cover fastening interface (43).
- the washing compartment cover connector (42) is movably connected to the washing compartment cover (41) and the washing compartment cover.
- the hinge of the bin (40), the washing bin cover fastening interface (43) is a U-shaped connection port installed on the other side of the washing bin cover opposite to the washing bin cover connector (42), and the fastening valve ( 44) Cooperate, the washing compartment cover fastening valve (44) is installed on the front of the washing compartment (40), and cooperates with the washing compartment cover fastening interface (43) to tighten the washing compartment cover (41) to keep the washing compartment (40) ) It is highly sealed, and the washing compartment cover observation hole (45) is a transparent window arranged in the middle of the washing compartment cover (41) to observe the working condition of the washing compartment;
- the washing working chamber includes a washing chamber lighting lamp (46), and the washing chamber lighting lamp (46) is a lighting device installed in the washing chamber;
- the washing work bin includes a clothes hanging ring (78), and the clothes holding ring (78) is a device for hanging washing clothes in the washing chamber, and is installed in the middle of the top of the washing chamber.
- the clothes hanging ring (78) is a device for hanging washing clothes in the washing chamber, and is installed in the middle of the top of the washing chamber.
- a waste steam liquefaction recovery device which includes a waste steam pipe (56), a waste steam pipe solenoid valve (57), a negative oxygen ion generator (60), a primary liquefaction chamber (63), and a primary liquefaction Chamber filter (64), secondary liquefaction chamber (66), secondary liquefaction chamber filter (67), secondary liquefaction chamber exhaust pipe (69):
- Said exhaust steam pipe (56) is a passage for washing waste steam from the vacuum pressure pump (37) to the primary liquefaction chamber (63), and is provided with a waste steam pipe solenoid valve (57); the inlet end is connected with a vacuum pressure pump Air outlet (39);
- the exhaust pipe solenoid valve (57) is a valve that controls the passage of the exhaust pipe (56); it is connected in series with the air outlet (39) of the vacuum pressure pump and the intake end of the exhaust pipe (56);
- the negative oxygen ion generator (60) is a device for providing negative ions to the primary liquefaction chamber (63);
- the primary liquefaction chamber (63) is a working space where the atomized steam performs the initial separation of gas and water, and is connected to the secondary liquefaction chamber (66), and is separated by a filter screen (64) of the primary liquefaction chamber;
- the filter screen (64) of the primary liquefaction chamber is a multi-layer ultra-fine filter screen made of metal material, which is connected to the positive ground wire of the negative oxygen ion generator;
- the secondary liquefaction chamber (66) is a working space for secondary water and gas separation
- the secondary liquefaction chamber filter screen (67) is a secondary water vapor separation device made of multi-layer ultra-fine metal filter screens and high-density fiber filters; it is installed on the top of the secondary liquefaction chamber (66), where the metal The filter screen is connected to the positive ground wire of the negative oxygen ion generator;
- the exhaust gas liquefaction recovery device includes a negative oxygen ion chamber air filter (58), an air booster pump (59), a negative oxygen ion chamber (61) and a negative oxygen ion air pipe (62):
- the negative oxygen ion chamber air filter (58) is a device for providing dry filtered air to the negative oxygen ion generator (60); the inlet is connected to the external space, and the outlet is connected to the air inlet of the air booster pump (59);
- the air booster pump (59) is a device that provides high-pressure airflow to the negative oxygen ion generator; it has an air inlet and an air outlet, the air inlet is connected to the negative oxygen ion chamber air filter (58), and the air outlet is connected to the negative oxygen ion generator.
- the negative oxygen ion chamber (61) is the installation space for the negative high voltage discharge end of the negative oxygen ion generator (60), and has an air inlet and an air outlet; the air inlet is connected to the air outlet of the air booster pump (59), and the outlet The gas port is connected to the negative oxygen ion gas pipe (62);
- the negative oxygen ion gas pipe (62) is a channel for conveying negative ions to the primary liquefaction chamber (63);
- the outlet of the washing tank drain pipe solenoid valve (55) is connected to the exhaust steam pipe (56) to directly drain the water to the primary liquefaction chamber (63);
- the exhaust gas liquefaction recovery device includes a primary liquefaction chamber drain pipe (65), a secondary liquefaction chamber drain pipe (68), and a liquefaction chamber drain pipe solenoid valve (70):
- the drain pipe (65) of the primary liquefaction chamber is installed at the bottom of the primary liquefaction chamber (63) to discharge condensed waste water; the outlet is connected to the drain pipe solenoid valve (70) of the liquefaction chamber;
- the secondary liquefaction chamber drain pipe (68) is a channel installed at the bottom of the secondary liquefaction chamber (66) for discharging condensed wastewater; the outlet merges with the primary liquefaction chamber drain pipe (65) and connects to the solenoid valve ( 70);
- the solenoid valve (70) for the discharge pipe of the liquefaction chamber is a valve that controls the passage of the discharge pipe (65) of the primary liquefaction chamber and the discharge pipe (68) of the secondary liquefaction chamber.
- the solenoid valve (70) of the discharge pipe of the liquefaction chamber is connected to the main discharge pipe ( 36).
- the exhaust gas liquefaction recovery device includes a drying inlet pipe (71) and a drying inlet pipe solenoid valve (72):
- the drying air inlet pipe (71) is an air inlet channel for supplying dry air to the washing chamber (40). One end is connected to the air outlet of the negative oxygen ion chamber air filter (58), and the other end is connected to the drying air inlet pipe solenoid valve ( 72);
- the solenoid valve (72) for the drying air inlet pipe is a valve that controls the air filtered by the negative oxygen ion chamber air filter (58) to enter the air inlet (38) of the vacuum pressure pump, and one end is connected to the drying air inlet pipe (71) , The other end is connected to the atomized steam supply pipe (16).
- the second objective of the present invention is to provide a method for controlling the washing system of an ultrasonic atomizing steam washing machine, specifically, the following technical solutions are adopted:
- a method for controlling the washing system of an ultrasonic atomizing steam washing machine including: ultrasonic atomizing washing water and filtered fresh air are mixed to form atomized steam, which is pressurized by a vacuum pressure pump to be delivered to a washing bin, and atomized in the washing bin
- the steam keeps the set temperature and high pressure and enters into the gaps of the clothes fibers, dissolves pollutants, odors and dilutes.
- control method of the washing system of the ultrasonic atomized steam washing machine includes: forming a vacuum negative pressure environment for the washing bin through a vacuum pressure pump, and exhausting the waste steam with dissolved pollutants and peculiar smell in the clothes fibers out of the washing bin, and the waste steam passes through the negative ion Separation and secondary sedimentation filter to separate water and air, and discharge them separately from the washing machine;
- the drying process also includes a drying process.
- the outside air is filtered and then pressurized and delivered to the washing bin by a vacuum pressure pump, where the air and the laundry are heated to maintain the set temperature and high pressure. It enters into the gaps of the clothing fibers, mixes with water and dilutes into moisture, and then forms a vacuum negative pressure environment through a vacuum pressure pump again.
- the surface temperature of the laundry is kept below the washing set temperature by radiation heating. Above the boiling point of negative pressure, the moisture in the clothes fibers is quickly evaporated out of the washing chamber.
- the invention discloses a washing system of an ultrasonic atomized steam washing machine, which includes a washing water vapor atomization device, a washing power supply device, a washing work bin, a waste vapor liquefaction recovery device, a PLC integrated control device, and a main frame.
- Ultrasonic atomized washing water or clean water and fresh air are mixed to form atomized steam, which is pressurized and delivered to the washing bin by a vacuum pressure pump.
- the atomized steam in the washing bin maintains a set temperature and high pressure and enters into the gaps of the clothes fibers to dissolve pollutants.
- the invention solves the practical problems in life, and keeps the clothes that do not need to be washed in water with a fresh and clean breath. Especially down jackets, large pieces of clothing, ultrasonic atomized steam washing, suitable temperature, no mechanical wear, no damage to the clothing, keep the clothing fluffy and dry, let us avoid unnecessary troubles in our lives, save time, and let us Life becomes easier and healthier.
- FIG. 1 Perspective view of the internal structure.
- Wash water atomization room high water level sensor 19. Clean water atomization room low water level sensor, 20. Clean water atomization Room high water level sensor, 21. Detergent box, 22. Air filter, 23. Main air inlet pipe, 24. Wash water atomization chamber inlet pipe, 25. Clean water atomization room inlet pipe, 26. Wash water heater , 27. Clean water heater, 28. Wash water temperature sensor, 29. Clean water temperature sensor, 30. Wash water ultrasonic atomizer, 31. Clean water ultrasonic atomizer, 32. Wash water drain pipe, 33. Wash Solenoid valve for water drain pipe, 34. Clean water drain pipe, 35. Solenoid valve for clean water drain pipe, 36. Main drain pipe, 37. Vacuum pressure pump, 38.
- Vacuum pressure pump inlet 39. Vacuum pressure pump outlet , 40. Washing compartment, 41. Washing compartment cover, 42. Washing compartment cover connector, 43. Washing compartment cover fastening interface, 44. Washing compartment cover fastening valve, 45. Washing compartment cover observation hole, 46. Washing compartment Illumination lamp, 47. Washing chamber intake pipe, 48. Washing chamber intake pipe solenoid valve, 49. Washing chamber exhaust pipe, 50. Washing chamber exhaust pipe solenoid valve, 51. Washing chamber air pressure sensor, 52A. Washing chamber temperature sensor , 52B. Washing chamber infrared temperature sensor, 53. Washing chamber convection radiant heater, 54. Washing chamber drain, 55. Washing chamber drain solenoid valve, 56. Waste steam pipe, 57.
- the washing system of the ultrasonic atomizing steam washing machine of the present invention includes a washing water vapor atomizing device, a washing power supply device and a washing working chamber:
- the washing water vapor atomization device includes washing water atomization chamber (2), washing water ultrasonic atomizer (30), washing water atomization supply pipe (12) and atomization steam supply pipe (16), washing water mist
- the chemical chamber (2) is a storage water tank that stores the mixture of detergent and tap water and is used for atomization.
- the washing water ultrasonic atomizer (30) is installed at the bottom of the washing water atomization chamber (2) to atomize the washing water.
- the water atomization supply pipe (12) is a pipe through which the washing water vapor atomized in the washing water atomization chamber (2) enters the atomization steam supply pipe (16), and is connected in series with the atomization steam supply pipe (16).
- the washing power supply device includes: a vacuum pressure pump (37), a vacuum pressure pump air inlet (38) and a vacuum pressure pump air outlet (39).
- the vacuum pressure pump (37) provides enough for the washing chamber (40)
- the outlet of the atomizing steam supply pipe (16) is connected to the air inlet (38) of the vacuum pressure pump.
- the washing working chamber includes a washing chamber (40), a washing chamber air inlet pipe (47) and a washing chamber exhaust pipe (49).
- the washing chamber air inlet pipe (47) is a vacuum pressure pump (37) to the washing chamber (40)
- the channel for conveying atomized water vapor, one end is connected to the vacuum pressure pump outlet (39), one end is connected to the washing bin (40), the washing bin exhaust pipe (49) is the channel through which the washing bin discharges the atomized water vapor, and one end is connected
- the other end of the washing compartment (40) is connected with the air inlet (38) of the vacuum pressure pump.
- the washing water vapor atomization device includes a clean water atomization chamber (3), a clean water ultrasonic atomizer (31) and a clean water atomization supply pipe (14), and the clean water atomization chamber (3) is A storage water tank that stores tap water and is used for atomization.
- the clean water ultrasonic atomizer (31) is a device installed at the bottom of the clean water atomization chamber (3) to atomize clean water
- the clean water atomization supply pipe (14) is clean water
- the atomized clean water vapor in the atomization chamber (3) enters the pipe of the atomization steam supply pipe (16), and is connected in series with the valve of the atomization steam supply pipe (16) channel.
- the washing water atomization supply pipe (12) is connected in series to control the washing water atomization supply pipe (12) and the washing water atomization supply pipe (16) channel solenoid valve ( 13);
- the clean water atomization supply pipe (14) is connected in series to control the clean water atomization supply pipe (14) and the atomization steam supply pipe (16) channel of the clean water atomization supply pipe solenoid valve ( 15).
- the washing water vapor atomization device includes a main water inlet pipe (1), a washing water atomization chamber inlet pipe (4), and a clean water atomization chamber inlet pipe (5), the main water inlet pipe (1) It is the water inlet pipe of the washing machine, the washing water atomization chamber inlet pipe (4) is connected to the main water inlet pipe (1) to supply water to the washing water atomization chamber (2), and the clean water atomization chamber inlet
- the water pipe (5) is a pipe connecting the main water inlet pipe (1) to supply water to the clean water atomization chamber (3).
- the washing water atomization chamber inlet pipe solenoid valve (6) is a valve that controls the main water inlet pipe (1) to supply water to the washing water atomization chamber (2), one end of which is connected to the other end of the main water inlet pipe (1)
- the clean water atomization chamber inlet pipe solenoid valve (7) is a valve that controls the main water inlet pipe (1) to supply water to the clean water atomization chamber (3), one end Connect the other end of the main water inlet pipe (1) to the clean water atomization chamber inlet pipe (5).
- the washing water vapor atomization device includes a washing water atomization chamber low water level sensor (17), a washing water atomization chamber high water level sensor (18), a clean water atomization chamber low water level sensor (19) and cleaning
- the water atomization chamber high water level sensor (20), the washing water atomization chamber low water level sensor (17) is a device that detects the lowest position of the washing water, and is installed at the bottom of the washing water atomization chamber (2).
- the high water level sensor (18) of the water atomization chamber is a device that detects the highest position of the washing water; installed on the upper part of the washing water atomization chamber (2), the low water level sensor (19) of the clean water atomization chamber detects the lowest level of the clean water The location of the equipment is installed at the bottom of the clean water atomization chamber (2).
- the clean water atomization chamber high water level sensor (20) is a detection device that detects the highest position of the clean water and is installed in the clean water atomization chamber (2) Upper part.
- the washing water vapor atomization device includes a detergent box (21), and the detergent box (21) is a storage box for adding detergent to the washing water atomization chamber (2), and its outer cover It is movable and sealed, and the inner opening receives the tap water from the outlet of the water inlet pipe (4) of the washing water atomization chamber to be washed and dissolved.
- the detergent box (21) is a storage box for adding detergent to the washing water atomization chamber (2), and its outer cover It is movable and sealed, and the inner opening receives the tap water from the outlet of the water inlet pipe (4) of the washing water atomization chamber to be washed and dissolved.
- the washing water vapor atomization device includes a main air intake pipe (23), a washing water atomization chamber intake pipe (24), and a clean water atomization chamber intake pipe (25).
- the main air intake pipe ( 23) is a pipe for conveying filtered air, connected to the washing water atomization chamber air inlet pipe (24), respectively connected to the washing water atomizing chamber air inlet pipe (24) and clean water atomizing chamber air inlet pipe (25);
- the air inlet pipe (24) of the atomization chamber is a pipe that transports filtered air to the washing water atomization chamber (2), and its air outlet goes deep into the washing water atomization chamber (2) below the lowest water level;
- the clean water atomization chamber air inlet pipe (25) is a pipe that transports filtered air to the clean water atomization chamber (3), and its air outlet goes deep below the lowest water level of the clean water atomization chamber.
- the washing water vapor atomization device includes a washing water atomization chamber vent pipe (8), a washing water atomization chamber vent pipe solenoid valve (10), a clean water atomization chamber vent pipe (9) and a clean water mist Solenoid valve (11) of chemical chamber vent pipe:
- the washing water atomization chamber vent pipe (8) is a decompression vent pipe that prevents the air pressure from rising when the washing water atomization chamber (2) is supplied with water.
- One end of the washing water atomization chamber (2) is connected to the washing water atomization chamber (2).
- Atomization chamber vent pipe solenoid valve (10) is a valve that controls the passage of the wash water atomization chamber vent pipe (8).
- One end is connected to the wash water atomization chamber vent pipe (8), one end is connected to the external space and the other is connected to the washing water atomization Solenoid valve (10) for chamber vent pipe.
- the clean water atomization chamber vent pipe (9) is a decompression vent pipe that prevents the air pressure from rising when the clean water atomization chamber (3) is supplied with water.
- One end of the clean water atomization chamber (3) is connected to the clean water atomization chamber (3).
- the atomization chamber vent pipe solenoid valve (11) is a valve that controls the channel of the clean water atomization chamber vent pipe (9). One end is connected to the clean water atomization chamber vent pipe (9), and one end is connected to the external space.
- the air filter (22) is a device for filtering external air, and the air outlet is connected to the main air intake pipe (23).
- the washing water vapor atomization device includes a washing water heater (26) and a clean water heater (27), and the washing water heater (26) is installed at the bottom of the washing water atomization chamber (2) A device for heating the washing water.
- the clean water heater (27) is a device installed at the bottom of the clean water atomization chamber (3) to heat the clean water.
- the washing water vapor atomization device includes a washing water temperature sensor (28) and a clean water temperature sensor (29), and the washing water temperature sensor (28) is installed at the bottom of the washing water atomization chamber (2)
- a device for detecting the temperature of the washing water, the clean water temperature sensor (29) is a device installed at the bottom of the clean water atomization chamber (3) to detect the temperature of the clean water.
- the washing water vapor atomization device includes a washing water drain pipe (32), a washing water drain pipe solenoid valve (33), a clean water drain pipe solenoid valve (35), a clean water drain pipe solenoid valve (35) and Main drain pipe (36):
- the washing water drain pipe (32) is installed at the bottom of the washing water atomization chamber (2) to drain and empty excess washing water;
- the washing water drain pipe solenoid valve (33) It is a valve that controls the passage of the washing water drain pipe (32), which is respectively connected to the washing water drain pipe (32) and the main drain pipe (36);
- the clean water drain pipe (34) is installed in the clean water atomization chamber (3) )
- the clean water drain pipe solenoid valve (35) is a valve that controls the channel of the clean water drain pipe (34); connect the clean water drain pipe (34) and the main drain pipe ( 36);
- the main drain pipe (36) is the main pipe for external drainage of the washing machine, connected to the washing
- washing bin (40) has a highly sealed three-dimensional space for washing work.
- the washing working chamber includes a washing chamber air pressure sensor (51), and the washing chamber air pressure sensor (51) is a device installed in the washing chamber (40) to detect the washing air pressure.
- the washing chamber air pressure sensor (51) is a device installed in the washing chamber (40) to detect the washing air pressure.
- the washing working chamber includes a washing chamber temperature sensor (52A) and a washing chamber temperature sensor (52B), and the washing chamber temperature sensor (52A) is installed at the top of the washing chamber (40) to detect the inside of the washing chamber A device for atomizing steam temperature or air temperature.
- the washing compartment infrared temperature sensor (52B) is a device installed in the washing compartment (40) to detect the surface temperature of the laundry.
- the washing working chamber includes a washing chamber convective radiant heater (53), and the washing chamber convective radiant heater (53) is installed on a plurality of tops at different positions in the washing chamber (40).
- Radiation heating device, the bottom contains the atomized steam heating of the fan, air heating, and radiant heating equipment for washing clothes.
- the washing work compartment includes a washing compartment drain pipe (54), a washing compartment drain pipe solenoid valve (55), and the washing compartment drain pipe (54) is installed at the bottom of the washing compartment (40) for draining
- a channel for condensed water accumulated at the bottom of the silo and air leakage from the washing silo is provided with a washing silo drain pipe solenoid valve (55).
- the washing working chamber includes a washing chamber cover (41), a washing chamber cover fastening valve (44) and a washing chamber cover observation hole (45), and the washing chamber cover (41) is sealed
- the front door of the washing compartment (40) is provided with a washing compartment cover connector (42) and a washing compartment cover fastening interface (43).
- the washing compartment cover connector (42) is movably connected to the washing compartment cover (41) and the washing compartment cover.
- the hinge of the bin (40), the washing bin cover fastening interface (43) is a U-shaped connection port installed on the other side of the washing bin cover opposite to the washing bin cover connector (42), and the fastening valve ( 44) Cooperate, the washing compartment cover fastening valve (44) is installed on the front of the washing compartment (40), and cooperates with the washing compartment cover fastening interface (43) to tighten the washing compartment cover (41) to keep the washing compartment (40) ) It is highly sealed, and the washing compartment cover observation hole (45) is a transparent window provided in the middle of the washing compartment cover (41) for observing the working condition of the washing compartment.
- the washing work chamber includes a washing chamber lighting lamp (46), and the washing chamber lighting lamp (46) is a lighting device installed in the washing chamber.
- the washing work bin includes a clothes hanging ring (78), and the clothes holding ring (78) is a device for hanging washing clothes in the washing chamber, and is installed in the middle of the top of the washing chamber.
- the clothes hanging ring (78) is a device for hanging washing clothes in the washing chamber, and is installed in the middle of the top of the washing chamber.
- the washing system of the ultrasonic atomizing steam washing machine includes a waste steam liquefaction recovery device, which includes a waste steam pipe (56), a waste steam pipe solenoid valve (57), a negative oxygen ion generator (60), and a primary Liquefaction chamber (63), primary liquefaction chamber filter (64), secondary liquefaction chamber (66), secondary liquefaction chamber filter (67), secondary liquefaction chamber exhaust pipe (69):
- Said exhaust steam pipe (56) is a passage for washing waste steam from the vacuum pressure pump (37) to the primary liquefaction chamber (63), and is provided with a waste steam pipe solenoid valve (57); the inlet end is connected with a vacuum pressure pump Air outlet (39).
- the exhaust pipe solenoid valve (57) is a valve that controls the passage of the exhaust pipe (56); it is connected in series with the air outlet (39) of the vacuum pressure pump and the intake end of the exhaust pipe (56).
- the negative oxygen ion generator (60) is an air negative ion generator, and the air negative ion generator is a device that generates negative air ions and supplies negative ions to the primary liquefaction chamber (63).
- the primary liquefaction chamber (63) is a working space where the atomized steam performs the primary separation of gas and water, and is communicated with the secondary liquefaction chamber (66), and is separated by a filter screen (64) of the primary liquefaction chamber.
- the filter screen (64) of the primary liquefaction chamber is a multi-layer ultra-fine filter screen made of metal material and is connected with the positive ground wire of the negative oxygen ion generator.
- the secondary liquefaction chamber (66) is a working space for secondary water-gas separation.
- the secondary liquefaction chamber filter screen (67) is a secondary water vapor separation device made of multi-layer ultra-fine metal filter screens and high-density fiber filters; it is installed on the top of the secondary liquefaction chamber (66), where the metal The filter screen is connected with the positive ground wire of the negative oxygen ion generator.
- the exhaust gas liquefaction recovery device includes a negative oxygen ion chamber air filter (58), an air booster pump (59), a negative oxygen ion chamber (61) and a negative oxygen ion air pipe (62):
- the negative oxygen ion chamber air filter (58) is a device for providing dry filtered air to the negative oxygen ion generator (60); the inlet is connected to the external space, and the outlet is connected to the air inlet of the air booster pump (59).
- the air booster pump (59) is a device that provides high-pressure airflow to the negative oxygen ion generator; it has an air inlet and an air outlet, the air inlet is connected to the negative oxygen ion chamber air filter (58), and the air outlet is connected to the negative oxygen ion generator.
- the negative oxygen ion chamber (61) is the installation space for the negative high voltage discharge end of the negative oxygen ion generator (60), and has an air inlet and an air outlet; the air inlet is connected to the air outlet of the air booster pump (59), and the outlet The air port is connected to a negative oxygen ion air pipe (62).
- the negative oxygen ion gas pipe (62) is a channel for conveying negative ions to the primary liquefaction chamber (63).
- the outlet of the washing tank drain pipe solenoid valve (55) is connected to the exhaust steam pipe (56) to directly drain the water to the primary liquefaction chamber (63).
- the exhaust gas liquefaction recovery device includes a primary liquefaction chamber drain pipe (65), a secondary liquefaction chamber drain pipe (68), and a liquefaction chamber drain pipe solenoid valve (70):
- the drain pipe (65) of the primary liquefaction chamber is installed at the bottom of the primary liquefaction chamber (63) to discharge condensed waste water; the outlet is connected to the drain pipe solenoid valve (70) of the liquefaction chamber.
- the secondary liquefaction chamber drain pipe (68) is a channel installed at the bottom of the secondary liquefaction chamber (66) for discharging condensed wastewater; the outlet merges with the primary liquefaction chamber drain pipe (65) and connects to the solenoid valve ( 70).
- the solenoid valve (70) for the discharge pipe of the liquefaction chamber is a valve that controls the passage of the discharge pipe (65) of the primary liquefaction chamber and the discharge pipe (68) of the secondary liquefaction chamber.
- the solenoid valve (70) of the discharge pipe of the liquefaction chamber is connected to the main discharge pipe ( 36).
- the exhaust gas liquefaction recovery device includes a drying inlet pipe (71) and a drying inlet pipe solenoid valve (72):
- the drying air inlet pipe (71) is an air inlet channel for supplying dry air to the washing chamber (40). One end is connected to the air outlet of the negative oxygen ion chamber air filter (58), and the other end is connected to the drying air inlet pipe solenoid valve ( 72).
- the solenoid valve (72) for the drying air inlet pipe is a valve that controls the air filtered by the negative oxygen ion chamber air filter (58) to enter the air inlet (38) of the vacuum pressure pump, and one end is connected to the drying air inlet pipe (71) , The other end is connected to the atomized steam supply pipe (16).
- the washing system of the ultrasonic atomizing steam washing machine includes a PLC integrated control device, which includes a PLC integrated control circuit (73), a power input interface (74), a power switch (75), and a man-machine dialogue button ( 76), the status display panel (77), all the sensors, and the electronic equipment that needs power supply.
- a PLC integrated control device which includes a PLC integrated control circuit (73), a power input interface (74), a power switch (75), and a man-machine dialogue button ( 76), the status display panel (77), all the sensors, and the electronic equipment that needs power supply.
- the PLC integrated control circuit (73) is a PLC control unit composed of a single-chip microcomputer and various circuits such as digital-analog, analog-digital, data collection, timer, execution, power supply, etc., which enables the washing machine to conduct man-machine dialogue and logically control each Electronic circuits that coordinate and cooperate with electronic devices to make them safe, effective and working normally; PLC integrated control circuit is installed on the top panel of the front of the washing machine, which is convenient for setting up various man-machine dialogue operation buttons and working status display panels.
- the power input interface (74) is an input terminal for external mains power supply; it is connected to a power switch (75).
- the power switch (75) is a switch for the external power supply to enter the internal supply of the machine; it is connected to the PLC integrated control circuit.
- the said man-machine dialogue button (76) is a general term for a number of buttons used by man-machine interaction to control the working state of the washing machine by means of a PLC integrated control circuit (73).
- the state display panel (77) is a display for man-machine dialogue or the working state of the washing machine.
- the washing system of the ultrasonic atomizing steam washing machine includes a main frame, and the main frame includes a frame and a cabinet (79).
- the frame and casing (79) are the support and appearance framework for carrying, protecting, fixing and installing various working devices, circuits and equipment, and are collectively referred to as the fuselage.
- the core feature of the ultrasonic atomizing steam washing machine is the ultrasonic atomization of 40-90 degrees Celsius washing water or clean water mixed with filtered fresh air to form atomized steam, which is delivered to the washing bin (40) through the vacuum pressure pump (37),
- the atomized steam in the washing compartment (40) maintains the set temperature and high pressure and enters into the gaps of the clothing fibers, dissolves pollutants, odors and dilutes; then passes through the vacuum pressure pump (37) again to form a vacuum negative pressure environment for the washing compartment (40) ,
- the waste steam with dissolved pollutants and peculiar smell in the clothes fibers is quickly discharged from the washing bin.
- the waste steam is filtered through negative ion precipitation and secondary precipitation to separate water and air, and then discharged from the washing machine.
- the outside air is filtered , Transported to the washing bin (40) by a vacuum pressure pump (37), the air and laundry in the washing bin (40) are heated, maintain the set temperature and high pressure, enter the gaps of the clothes fibers, mix with water and dilute into moisture , And then pass the vacuum pressure pump (37) again to form a vacuum negative pressure environment for the washing bin (40).
- the convection radiant heater (53) of the washing bin keeps the surface temperature of the laundry at The washing temperature is below the set temperature and the negative pressure of the water is above the boiling point, and the moisture in the clothes fibers is quickly discharged from the washing chamber to achieve the purpose of drying; after repeated cycles, the pollution and odor of the washing clothes are eliminated to achieve washing and drying effect.
- S1 initialization S2 air tightness detection, S3 washing water level detection and filling, S4 clean water level detection and filling, S5 washing water and clean water heating, S6 atomized steam washing, S7 waste steam treatment, S8 atomized steam cleaning, S9 vacuum drying, S10 washing ends;
- S6 atomized steam washing process includes: S6A washing water atomization, S6B air filtration, S6C mixed pressurization conveying, S6D washing tank high pressure temperature maintenance, S6E washing tank drainage and steam, S6F washing tank negative pressure temperature maintenance, S7 waste steam deal with;
- S7 waste steam treatment process includes S7A waste steam mixed negative ion, S7B primary steam liquefaction separation, S7C primary liquefaction filtration, S7D secondary liquefaction filtration, S7E air discharge;
- the cleaning process of S8 atomized steam also includes: S8A clean water atomization, S8B air filtration, S8C mixed pressurization transportation, S8D washing tank high-pressure temperature maintenance, S8E washing tank drainage and steam, S8F washing tank negative pressure temperature maintenance, S7 waste steam deal with;
- the S9 vacuum drying process also includes: S9A drying air filtration, S9B drying mixed air pressurization and delivery, S9C washing chamber high pressure temperature maintenance, S9D washing chamber drainage and steam, S9E washing chamber negative pressure temperature maintenance, S9F drying count Mandatory end, S7 waste steam treatment.
- S10 washing end process includes: S10A washing tank pressure relief, S10B washing water draining and emptying, S10C clean water draining and emptying, S10D primary liquefaction chamber and secondary liquefaction chamber draining and emptying;
- step S7 waste steam treatment cannot be regarded as a complete and independent process, and must rely on the end of the working process of step S6 atomized steam washing, S8 atomized steam cleaning, and S9 vacuum drying; although repeated many times, The working principle has not changed, but the processed medium is slightly different, so the process of waste steam treatment in step S7 is explained only once, and the following is the same.
- S6 atomized steam washing + S7 waste steam treatment, S8 atomized steam cleaning + S7 waste steam treatment, these four steps are repeated in sequence; or S6 atomized steam washing + S7 waste steam treatment is repeated in sequence; Or S8 atomized steam cleaning + S7 waste steam treatment can enhance the washing effect by cycling multiple times in sequence. S9 vacuum drying multiple cycles can enhance the drying effect.
- Washing chamber initialization it is to detect whether the air pressure of the washing chamber (40) is in the initial state, and prepare for the air tightness test.
- the specific process the power is turned on, all solenoid valves are closed, and the value of the air pressure sensor (51) of the washing chamber is detected to be zero or approximately zero (the air pressure value is within plus or minus 500PA); if it is not, the washing chamber is opened to drain
- the pipe solenoid valve (55) restores the relative air pressure to the washing compartment (40) until it is normal, and then enters the next program; if the value of the washing compartment air pressure sensor (51) still fails to return to normal after waiting for 3 minutes, it will alarm the washing compartment drain
- the solenoid valve (55) is malfunctioning.
- S2 air tightness test it is to test the air tightness of the washing chamber (40), the atomizing steam supply pipe (16), and the vacuum pressure pump (37).
- the outside air is filtered by the negative oxygen ion chamber.
- the chamber intake pipe (47) enters the washing chamber (40), and the air pressure of the washing chamber (40) keeps increasing in the sealed state.
- the absolute value of the two records is 1kpa Within the range, if the air tightness test passes, open the washing tank drain solenoid valve (55) to restore the relative air pressure to the washing tank (40) until normal (refer to washing tank initialization), close all solenoid valves, and enter the next program, otherwise an alarm Air tightness failure.
- Washing water level detection and refilling it is to detect whether the washing water is sufficient in the washing water atomization chamber (2), if it is insufficient, refill, and if it is sufficient, enter the next program.
- the specific process first detect whether there is water in the low water level sensor (17) of the washing water atomization chamber, if not, open the solenoid valve (6) of the water inlet pipe of the washing water atomization chamber to refill, if there is water, continue to detect the washing water atomization chamber Whether there is water in the high water level sensor (18), if not, fill it until there is water, if there is, close the solenoid valve (6) of the inlet pipe of the washing water atomization chamber, and the washing water level detection and filling are completed.
- S4 Clean water level detection and refilling it is to detect whether the washing water in the clean water atomization chamber (3) is sufficient. If it is insufficient, refill it, and if it is sufficient, enter the next program.
- the specific process first detect whether there is water in the low water level sensor (19) of the clean water atomization chamber, if not, open the solenoid valve (7) of the inlet pipe of the clean water atomization chamber for refilling, if there is water, continue to detect the clean water atomization chamber Whether there is water in the high water level sensor (20), if not, continue filling until there is water, if there is, close the solenoid valve (7) of the inlet pipe of the clean water atomization chamber, and the clean water level detection and filling are completed.
- Washing water and clean water heating When the washing water and clean water are filled up, the washing water and clean water are respectively heated to the set temperature and kept relatively stable, and then enter the next program after completion.
- the set temperature is set according to different washing clothes and the temperature characteristics of the materials made, and the temperature is adjusted within the range of 40-90 degrees Celsius.
- the washing water atomized steam is pressurized and sent to the washing chamber, and the high-pressure permeation of the atomized steam for washing clothes is carried out while maintaining the set steam temperature and pressure working environment; in this process, the washing water
- the atomized steam dissolves the pollutants in the small space of the clothing fibers.
- the atomized steam with the dissolved pollutants is discharged from the washing bin by means of vacuum negative pressure, and the washing bin and the laundry are kept in Under a certain negative pressure and temperature for a period of time, the atomized steam with dissolved pollutants can be completely discharged from the fiber tissue of the clothing.
- Step S6A The washing water is atomized.
- the washing water atomization supply pipe to supply power to the solenoid valve (13), the washing tank air inlet solenoid valve (48), and the vacuum pressure pump (37) to start working.
- the outside air is filtered by the air filter (22) and passed through the main air inlet pipe ( 23).
- the air inlet pipe (24) of the washing water atomization chamber enters the washing water atomization chamber (2). This is the air filtration in step S6B.
- Filtered air and atomized steam merge at the top of the washing water atomization chamber (2) into the washing water atomization supply pipe (12), through the washing water atomization supply pipe to the solenoid valve (13), the atomization steam supply pipe (16) , Vacuum pressure pump air inlet (38) is delivered to the vacuum pressure pump (37), and the pressurized mixed atomized steam enters the vacuum pressure pump air outlet (39), the scrubber inlet solenoid valve (48), and the scrubber The air pipe (47) enters the washing chamber (40), which is the mixed pressurized conveying in step S6C.
- the pressure of the mixed atomized steam in the washing chamber (40) is constantly increasing.
- the washing chamber air inlet solenoid valve (48), vacuum pressure pump (37), and washing water are closed.
- Ultrasonic atomizer (30) when the detection value of the washing chamber air pressure sensor (51) is less than 260kpa, turn on the washing water ultrasonic atomizer (30), the washing chamber inlet solenoid valve (48), and the vacuum pressure pump (37)
- the power supply starts to work, and the air pressure rises to 300KPA to stop again; keep the mixed atomizing steam pressure in the washing chamber (40) relatively stable, the stable range is 260kpa-300kpa; if the washing chamber (40) is detected during the positive pressure maintaining process )
- the temperature value of the internal washing compartment temperature sensor (52A) is lower than the set value-2 degrees Celsius (this setting is the same as the heating set temperature of washing water and clean water), then turn on the convection radiant heater (53 ) Heating the mixed atomized steam and washing clothes in the washing bin (40) (Note: The
- the temperature difference in this stable state is plus or minus 2 degrees Celsius, which is the same as the relatively stable temperature of the washing water and clean water; if the detection value of the washing chamber temperature sensor (52A) in the washing chamber (40) is detected Over the set value + 2 degrees Celsius (this set value is the same as the heating set temperature of washing water and clean water), the convection radiant heater (53) of the washing compartment will stop heating; the mixed atomized steam in the washing compartment (40) will remain The temperature and pressure are 3 minutes, which is the high-pressure temperature maintenance of the washing chamber in step S6D.
- washing tank (40) After the holding state is over, close all solenoid valves, and then turn on the negative oxygen ion generator (60), air booster pump (59), and the solenoid valve (55) of the washing tank drain pipe; the washing tank (40) is mixed with atomized steam and The washing water condensed at the bottom is quickly discharged through the washing tank drain pipe (54), the washing tank drain solenoid valve (55), and the exhaust steam pipe (56). This is the washing tank drain and steam in step S6E.
- washing tank air pressure sensor (51) When the detection value of the washing tank air pressure sensor (51) is lower than 30kpa, close the washing tank drain solenoid valve (55), open the exhaust steam pipe solenoid valve (57), washing tank exhaust pipe solenoid valve (50), and vacuum pressure pump ( 37) The power supply starts to work, the negative pressure working timer of the washing chamber starts, and the air pressure in the washing chamber (40) continues to decrease.
- S7 waste steam treatment the mixed atomization steam or washing waste steam discharged from the washing bin (40) is mixed with negative ions, so that the water molecules in the air are negatively charged and condense to the inner wall of the steam liquefaction chamber and the surface of the filter screen, and finally adsorb again Filter out the washing machine.
- S7 waste steam treatment process includes S7A waste steam mixed negative ion, S7B primary steam liquefaction separation, S7C primary liquefaction filtration, S7D secondary liquefaction filtration, and S7E air discharge.
- the specific process supply power to the air booster pump (59) and the negative oxygen ion generator (60) and start to work.
- the outside air is pressurized and passed through the negative oxygen ion chamber air filter (58) and the air booster pump (59).
- the negative oxygen ion chamber (61), the negative oxygen ion gas pipe (62) and the waste steam passing through the waste steam pipe (56) enter after being mixed at the entrance of the primary liquefaction chamber (63).
- the unseparated part and the separated air pass through the filter screen (64) of the primary liquefaction chamber to adsorb and condense the liquefied part of the steam on the surface of the filter screen.
- the air and part of the steam entering the secondary liquefaction chamber (66) are again condensed and liquefied on the inner wall surface of the secondary liquefaction chamber (66) and the surface of the filter screen (67) of the secondary liquefaction chamber is adsorbed and condensed.
- the separated air is discharged out of the washing machine through the secondary liquefaction chamber exhaust pipe (69). This is the air discharge in step S7E.
- S8 Atomized steam cleaning The clean water atomized steam is pressurized and sent to the washing bin, and the high-pressure penetration of the atomized steam for washing clothes is carried out while maintaining the set steam temperature and pressure working environment; in this process, the clean water The atomized steam dissolves the pollutants in the small space of the clothes fiber and the residue of the washing water atomized steam. After a period of high pressure penetration, the clean water mist with the dissolved pollutants and the washing water atomized steam residue is removed by vacuum negative pressure.
- the chemical vapor is discharged from the washing bin, and the laundry is kept at a certain negative pressure and temperature for a period of time, so that the clean water atomized steam that dissolves pollutants and the residue of the washing water atomized steam is completely discharged from the fiber tissue of the clothes. It includes the steps of S8A clean water atomization, S8B air filtration, S8C mixed pressurization transportation, S8D washing tank high pressure temperature maintenance, S8E washing tank drainage and steam, S8F washing tank negative pressure temperature maintenance, and S7 waste steam treatment.
- Step S8A clean water atomization when the washing water and the clean water enter the temperature-maintaining state, the clean water ultrasonic atomizer (31) is turned on and the clean water starts to be atomized, and the atomized steam gathers on the top of the clean water atomization chamber (3), which is Step S8A clean water atomization.
- the outside air is filtered by the air filter (22) and enters through the main air.
- the air pipe (23), the air inlet pipe (25) of the clean water atomization chamber enter the clean water atomization chamber (3), which is the air filtration in step S8B.
- Filtered air and atomized steam merge into the clean water atomization supply pipe (14) at the top of the clean water atomization chamber (3), and pass the clean water atomization supply pipe to the solenoid valve (15) and the atomized steam supply pipe (16) , Vacuum pressure pump air inlet (38) is delivered to the vacuum pressure pump (37), and the pressurized mixed atomized steam enters the vacuum pressure pump air outlet (39), the scrubber inlet solenoid valve (48), and the scrubber The air pipe (47) enters the washing chamber (40), which is the mixed and pressurized conveying in step S8C.
- the pressure of the mixed atomizing steam in the washing compartment (40) is constantly increasing.
- the washing compartment air inlet solenoid valve (48), vacuum pressure pump (37), and clean water are closed.
- Ultrasonic atomizer (31) when the detection value of the washing chamber air pressure sensor (51) is less than 260kpa, turn on the clean water ultrasonic atomizer (31), the washing chamber intake pipe solenoid valve (48), and the vacuum pressure pump (37)
- the power supply starts to work, and the air pressure rises to 300KPA to stop again; keep the mixed atomizing steam pressure in the washing chamber (40) relatively stable, the stable range is 260kpa-300kpa; if the washing chamber (40) is detected during the positive pressure maintaining process )
- the temperature value of the internal washing compartment temperature sensor (52A) is lower than the set value-2 degrees Celsius (this setting is the same as the heating set temperature of washing water and clean water), then turn on the convection radiant heater (53 ) Heating the mixed atomized steam and washing clothes in the washing chamber (40) (Note
- washing tank (40) After the holding state is over, close all solenoid valves, and then turn on the negative oxygen ion generator (60), air booster pump (59), and the solenoid valve (55) of the washing tank drain pipe; the washing tank (40) is mixed with atomized steam and The washing water condensed at its bottom is quickly discharged through the washing tank drain pipe (54), the washing tank drain solenoid valve (55), and the exhaust steam pipe (56). This is the washing tank drain and steam in step S8E.
- washing tank air pressure sensor (51) When the detection value of the washing tank air pressure sensor (51) is lower than 30kpa, close the washing tank drain solenoid valve (55), open the exhaust steam pipe solenoid valve (57), washing tank exhaust pipe solenoid valve (50), and vacuum pressure pump ( 37) The power supply starts to work, the negative pressure working timer of the washing chamber starts, and the air pressure in the washing chamber (40) continues to decrease.
- the detection value of the washing chamber air pressure sensor (51) is detected to be less than minus 80kpa, or the negative pressure working timer of the washing chamber reaches 5 At the end of the minute, the timer ends, the exhaust pipe solenoid valve (50), vacuum pressure pump (37), and exhaust pipe solenoid valve (57) of the washing chamber are closed, and the washing chamber (40) enters the negative pressure holding state; in this negative pressure holding During the process, when the temperature value of the infrared temperature sensor (52B) of the washing compartment in the washing compartment (40) is detected and is lower than the set temperature by 10 degrees Celsius, the convection radiant heater (53) of the washing compartment is turned on; when the washing compartment ( 40) The temperature value of the infrared temperature sensor (52B) of the inner washing compartment.
- step S8F The negative pressure temperature of the washing chamber is maintained; the waste steam treatment in step S7 is the same as above.
- S9 Vacuum Drying Use the principle of continuously lowering the boiling point of water in an extremely low pressure environment to accelerate the evaporation of water vapor and dry the laundry. Due to the decrease of the boiling point and the accelerated evaporation, the surface temperature of the laundry will be too low or even freeze. At the beginning of the pressure, the temperature should be maintained, and the laundry should be radiated heating (step S6 atomized steam washing and step S8 atomized steam washing also include the same principle).
- the S9 vacuum drying process includes: S9A drying air filtration, S9B drying air pressurization and conveying, S9C washing chamber high pressure temperature maintenance, S9D washing chamber drainage and steam, S9E washing chamber negative pressure temperature maintenance, and S9F drying count mandatory End, S7 waste steam treatment.
- the specific process when the solenoid valve is currently closed, open the drying air inlet solenoid valve (72), washing bin air inlet solenoid valve (48), supply power to the vacuum pressure pump (37), and start working.
- the room air filter (58) enters the drying air intake pipe (71), which is the drying air filtering in step S9A.
- the drying inlet solenoid valve (72) atomized steam supply pipe (16), vacuum pressure pump inlet (38), vacuum pressure pump (37) boosting, vacuum pressure pump outlet (39), washing chamber
- the intake pipe solenoid valve (48) and the washing chamber intake pipe (47) enter the washing chamber (40). This is the step S9B for pressurizing and conveying the drying air.
- the air pressure of the washing chamber (40) is constantly increasing.
- the washing chamber air inlet solenoid valve (48) and the vacuum pressure pump (37) are closed; when the washing chamber air pressure sensor (51) When the detection value of) is less than 260kpa, open the solenoid valve (48) and vacuum pressure pump (37) of the washing chamber to start power supply, so that the air pressure rises to 300KPA and stop again; keep the air pressure in the washing chamber (40) relatively stable , The stable range is 260kpa-300kpa; during this positive pressure maintaining process, if the temperature of the washing chamber temperature sensor (52A) in the washing chamber (40) is detected, it is lower than the set value-2 degrees Celsius (this set value is related to the washing The heating setting temperature of water and clean water is the same), then turn on the convection radiant heater (53) of the washing compartment to heat the air and laundry in the washing compartment (40) (Note: the convection radiant heater of the washing compartment under high pressure It is heated at the same time as the radiant method
- the convection radiant heater (53) of the washing compartment stops heating; and enters a relatively stable state of temperature, the temperature difference of this stable state is plus or minus 2 degrees Celsius, and The temperature of the washing water and the clean water are kept relatively stable; the air in the washing chamber (40) maintains temperature and pressure for 3 minutes, this is step S9C, the high-pressure temperature maintenance of the washing chamber; after the holding state, close all solenoid valves, and then open the negative oxygen ion Generator (60), air booster pump (59), washing tank drain solenoid valve (55); washing tank (40) air mixed with water vapor and water vapor condensed at its bottom, quickly through the washing tank drain pipe (54), The washing tank drain solenoid valve (55) and the exhaust steam pipe (56) are discharged.
- the set value + 2 degrees Celsius This setting value is the same as the heating setting temperature of washing water and cleaning water
- the convection radiant heater (53) of the washing compartment stops heating; and enters a relatively stable state of temperature, the temperature difference of this stable state is plus or
- step S9D washing tank drain and steam; when the detection value of the washing tank air pressure sensor (51) is lower than 30kpa, close the washing tank drain solenoid valve ( 55), open the exhaust pipe solenoid valve (57), the washing tank exhaust pipe solenoid valve (50), and the vacuum pressure pump (37) to start working.
- the washing tank's negative pressure work timer starts, and the air pressure in the washing tank (40) continues Decrease, when it is detected that the infrared temperature sensor (52B) of the washing compartment in the washing compartment (40) detects that the surface temperature of the laundry is lower than the set temperature minus 5 degrees Celsius, turn on the convection radiant heater (53) of the washing compartment, and Keep the surface temperature of the laundry within the set temperature to the set temperature minus 5 degrees Celsius; when the infrared temperature sensor (52B) in the washing bin (40) detects the surface temperature of the laundry, it is below 25 degrees Celsius (washing The humidity of the clothes is too high, which causes the surface temperature to drop too fast, and the temperature of the space inside the laundry fiber is lower.
- Step S9E washing bin The negative pressure temperature is maintained.
- each time you re-run and enter the drying initial program S9A it will count once.
- the cumulative value of this count is at least 5 times and the maximum is 20 times.
- the drying count can be set by the man-machine dialogue to force the end of the vacuum drying process. This is the forced end of the S9F drying count.
- Step S7 waste steam treatment is the same as above.
- S10 Washing end It is the procedure for the washing machine to return to the initial state, including waste water, and the air pressure reset of the washing compartment, whether to empty the washing water and clean water in the washing machine; among them, whether to empty the washing water and clean water in the washing machine at the end of the washing can be carried out by man-machine Dialogue is set first.
- step S10A to relieve the pressure of the washing chamber; according to the previous human-machine dialogue, set whether to open the washing water drain solenoid valve (33) and the clean water drain solenoid valve (35) To empty the washing water and clean water, open the solenoid valve (70) of the discharge pipe of the liquefaction chamber and wait for 3 minutes and then close them respectively; these steps are S10B washing water draining and emptying, S10C clean water draining and emptying, S10D primary liquefaction chamber And the secondary liquefaction chamber is drained and emptied.
- the shape of the washing machine is designed as a vertical cabinet structure, which can be divided into four parts up and down.
- the space between the uppermost part and the lowermost part is relatively small; the uppermost part is equipped with vacuum pressure pump (37) and other equipment, and the lowermost part is installed with the main drain pipe (36 ) And other parts.
- the middle is divided into two parts.
- the upper space is relatively large as the washing bin (40), the laundry needs to be hung, and the space needs to be high enough; the lower space is divided into two, one side is used as the washing water atomization chamber (2) and the clean water mist
- the installation space of the chemical chamber (3) is used as the installation space (66) of the primary liquefaction chamber (63) and the secondary liquefaction chamber on the other side.
- the primary liquefaction chamber (63) is shorter than the secondary liquefaction chamber (66), and an air booster pump (59) and a negative oxygen ion generator (60) are installed in the upper small space.
- the upper and lower space channels near the upper part of the washing water atomization chamber (2) are used as the PLC integrated control circuit (73) circuit wiring, the atomization steam supply pipe (16), and the exhaust steam pipe (56) pipeline path.
- a man-machine dialogue button (76) and a status display panel (77) are installed on the external front of the installation space of the vacuum pressure pump (37), on the upper surface of the washing compartment (40).
- a man-machine dialogue button (76) and a status display panel (77) are installed on the right side of the installation space of the vacuum pressure pump (37), a PLC integrated control circuit (73) is installed, a power input interface (74) is installed outside the adjacent casing, and a power switch (75) is installed immediately below.
- the size of the four spaces is designed as follows.
- the lower part of the main drain pipe (36) is about 10CM from the bottom surface, and the top part is equipped with a vacuum pressure pump.
- the height of part (37) is 35cm.
- the washing chamber (40) has a height of 110CM and a width of 70CM. It is installed close to the right side, leaving part of the space channel on the left side; the lower part of the middle has a height of 45CM, where the atomization chamber and the liquefaction chamber are installed.
- the bottom is arc-shaped, one is used as a washing water atomization chamber (2) and the other is used as a clean water atomization chamber (3), and they are combined into one with a size of 30x30x40 cm overall.
- a solenoid valve (33) for a washing water drain pipe and a solenoid valve (35) for a clean water drain pipe are respectively installed at the lowest part of the arc shape.
- a washing water heater (26) and a clean water heater (27) are respectively installed on the edge of the bottom, and a washing water ultrasonic atomizer (30) and a clean water ultrasonic atomizer (31) are respectively installed on the other side.
- the normal working level of the ultrasonic nebulizer should be lower than the normal working level of the heater or the same.
- a washing water temperature sensor (28) and a clean water temperature sensor (29) are installed near the extreme edge of the ultrasonic atomizer.
- a low water level sensor (17) of the washing water atomization chamber and a low water level sensor (19) of the clean water atomization chamber are respectively installed at a level slightly higher than the normal working level of the heater.
- the high water level sensor (18) of the washing water atomization chamber and the high water level sensor (20) of the clean water atomization chamber are respectively installed at a distance of 20CM from the low water level sensor.
- the two air inlet pipes are L-shaped and lead to the low water level sensor.
- the main air intake pipe (23) is connected outside.
- the main air intake pipe (23) is laterally fixed at the back of the integrated container, and is connected with the air filter (22) of the body.
- the detergent box (21) is installed directly below the water outlet of the water inlet pipe (4) of the washing water atomization chamber; the detergent box (21) is cylindrical and installed obliquely; the opening near the bottom is upward, facing the washing water mist
- the water outlet of the water inlet pipe (4) of the chemical chamber; the adding inlet of the detergent box (21) is equipped with a screw sealing cover.
- the washing water atomization chamber (2) and the clean water atomization chamber (3) are sealed with an arc top, and the washing water atomization supply pipe (12) and the clean water atomization supply pipe (14) are installed on the top; the top edges are installed separately
- the wash water atomization chamber vent pipe (8) and the clean water atomization chamber vent pipe (9) are connected to the wash water atomization chamber vent pipe solenoid valve (10) and the clean water atomization chamber vent pipe solenoid valve (11).
- the upper part of the primary liquefaction chamber (63) is flat and sealed, and the left opening is connected to the mixing inlet of the waste steam pipe (56) and the negative oxygen ion gas pipe (62), and the mixing inlet pipe is made of insulating material.
- the top of the secondary liquefaction chamber (66) is made of 5 layers of metal filter screens with more than 500 meshes, and glass fiber cloth is added in the middle of each layer to make the secondary liquefaction chamber filter screen (67).
- the secondary liquefaction chamber exhaust pipe (69) to the outside of the fuselage.
- the washing water atomization chamber (2), the clean water atomization chamber (3), the primary liquefaction chamber (63), and the secondary liquefaction chamber (66) are fixed to the rack 10CM from the bottom, and the main drain pipe (36) is installed to connect to the washing machine.
- the volume of the washing bin (40) is 110 cm high, 70 cm wide, and 40 cm thick. Since the washing chamber (40) needs to withstand 3 atmospheres and requires a stronger support, it needs to be made of relatively low-density and strong materials, such as aluminum alloy.
- a washing compartment cover (41) is provided in the upper middle part.
- the washing chamber cover (41) adopts a circular design with a diameter of 40CM and a thickness of more than 5CM.
- the middle hole is dug to install the washing chamber cover observation hole (45) with a diameter of 20CM, which is made of transparent material and is sealed and connected with the washing chamber cover (41).
- the right side of the washing compartment cover (41) is equipped with a washing compartment cover connecting piece (42), this connecting piece is in the form of a hinge, and the unfolded thickness is more than 2CM; the left side is installed with a U-shaped washing compartment cover fastening interface (43), thickness 3CM, width 10CM.
- the washing compartment cover fastening valve (44) is a bolt and a nut with a rotating handle, and the bolt is movably fixed on the washing compartment (40).
- the area of the washing compartment (40) that is relatively combined with the washing compartment cover (41) is thickened to strengthen the support, and all the contact areas of the washing compartment cover (41) and the sealing port of the washing compartment (40) are equipped with rubber sealing rings with a thickness of 0.5CM.
- the bottom of the washing bin (40) is made into an arc shape, and a washing bin drain pipe (54) is installed at the bottom of the arc and connected to the washing bin drain pipe solenoid valve (55).
- a washing bin drain pipe (54) is installed at the bottom of the arc and connected to the washing bin drain pipe solenoid valve (55).
- Four convection radiant heaters (53) are installed at the bottom four corners of the washing compartment (40). In order to increase the radiant heating effect in the negative pressure working state, the four corners at the top of the washing compartment (40) can also be installed.
- the convection radiant heater (53) of the washing chamber is composed of a far-infrared heater fixed on the top of a stainless steel cylinder and a shaded pole electric fan fixed at the end of the cylinder; the stainless steel cylinder is L-shaped, and the forced air flow through the stainless steel The cylinder is blown to the infrared heater to dissipate the heat to the outside; the far infrared heater uses a spiral carbon fiber quartz heating tube, each with a power of about 300 to 500 watts.
- the fan is made of a shaded pole motor with fan blades, and a shaded pole motor The power is about 10 watts each.
- the washing compartment temperature sensor (52A) is installed at the top left side of the washing compartment, and the washing compartment infrared temperature sensor (52B) is installed at the center of the two top corners on the right side of the washing compartment (40), and the infrared sensing port faces the center of the hanging laundry.
- the washing compartment lighting (46) is installed on both sides of the top of the washing compartment (40) with two 5 watt LED lights. The working process of the washing compartment lighting (46) is when the power switch (75) is turned on, it is controlled by PLC.
- the circuit (73) starts to supply power to the washing chamber lighting lamp (46) and starts working until the washing is finished.
- a stainless steel ring is fixed on the top center of the washing bin (40) as a clothes support hanging ring (78).
- the clothes support ring (78) has holes on both sides of the washing compartment air intake pipe (47) and washing compartment exhaust pipe (49), and the washing compartment air intake pipe solenoid valve (48) and the washing compartment exhaust pipe solenoid are connected externally. Valve (50).
- the washing chamber air pressure sensor (51) is installed on the top of the washing chamber (40).
- the washing compartment (40) is entirely fixed on the frame at a position 55CM from the bottom of the fuselage.
- the negative oxygen ion chamber air filter (58) is installed in the middle of the secondary liquefaction chamber exhaust pipe (69) and the bottom of the washing chamber (40), passing through the pipe and the air booster pump (59) air inlet and drying air inlet pipe ( 71) are connected separately; the air booster pump (59) and the negative oxygen ion chamber (61) are installed between the primary liquefaction chamber (63) and the washing chamber (40); the discharge electrode of the negative oxygen ion generator (60) is installed
- the negative oxygen ion chamber (61); the air outlet of the air booster pump (59) is connected to the negative oxygen ion chamber (61).
- the negative oxygen ion chamber (61) and the negative oxygen ion gas pipe (62) are made of insulating materials.
- the negative oxygen ion gas pipe (62) and the exhaust steam pipe (56) are mixed and connected to the primary liquefaction chamber (63).
- the drying air inlet pipe (71) is connected to the drying air inlet pipe solenoid valve (72).
- the vacuum pressure pump (37) is installed on the left side of the space on the top of the fuselage above the washing bin (40); the vacuum pressure pump air inlet (38) is connected to the solenoid valve through the atomizing steam supply pipe (16) (13) Clean water atomization supply pipe solenoid valve (15), drying inlet pipe solenoid valve (72); the vacuum pressure pump inlet (38) is also connected to the washing tank exhaust pipe solenoid valve (50); vacuum pressure
- the pump air outlet (39) is connected to the scrubbing chamber intake pipe solenoid valve (48) and the exhaust steam pipe solenoid valve (57).
- the exhaust steam pipe (56) is respectively connected with the exhaust steam pipe solenoid valve (57) and the washing tank drain pipe solenoid valve (55), and then merges with the negative oxygen ion gas pipe (62) to enter the primary liquefaction chamber (63).
- the PLC integrated control circuit (73) is installed on the right side of the space on the top of the fuselage above the washing compartment (40), and the power input interface (74) and the power switch (75) are installed on the side casing.
- the man-machine dialogue button (76) and the status display panel (77) are installed on the front side of the washing compartment (40).
- the solenoid valve model of DN50 is SAN YE 2W-500-50. Choose the CYZ2120-08 vacuum two-way solenoid valve for the solenoid valve (48) for the intake pipe of the washing chamber and the solenoid valve (50) for the exhaust pipe of the washing chamber.
- the specification for other pipes is DN15, and the solenoid valve model is 2W-160-15.
- the negative oxygen ion chamber (61), the end of the negative oxygen ion gas pipe (62) and the exhaust pipe (56) should be made of insulating materials to reduce the loss of negative ions.
- the photoelectric liquid level sensor FS-IR12 is selected for the four water level sensors.
- the air filter (22) and the negative oxygen ion chamber air filter (58) are selected from Shangxin air compressor silencer G1 type, 15cm in diameter, 8.5cm in height, and 32mm interface.
- the washing water heater (26) and the clean water heater (27) are made of an electric kettle heating core of about 1500 watts.
- Washing water temperature sensor (28), clean water temperature sensor (29) and washing bin temperature sensor (52A) are selected from Hessmann integrated temperature transmitter, 4-20ma output -50-150 degrees Celsius range.
- the ultrasonic atomizer for washing water (30) and the ultrasonic atomizer for clean water (31) use 5-head or 6-head, 150-180 watt ultrasonic atomizer to ensure the amount of atomization.
- the vacuum pressure pump (37) needs a vacuum degree of -98kpa or less, and Fujiwara 1550D can be used, and the vacuum degree can be -98kpa or less.
- the radiant heater of the convection radiant heater (53) of the washing bin adopts spiral carbon fiber quartz heating tube, each 500 watts, and the fan motor adopts 220V AC shaded pole motor, which can meet the working conditions in the washing bin.
- the coil is sealed, such as a cover Pole motor TYPEF61-10M; made of stainless steel tube into L shape, one end is fixed with spiral carbon fiber quartz heating tube, the other end is fixed with shaded pole fan.
- the air booster pump (59) needs a flow rate of more than 15 liters per minute, and the Taiguan TG-020 double-head micro vacuum pump voltage 220V can be used and the flow rate is 20 liters per minute.
- the negative oxygen ion generator (60) requires a generator with more than 200 million negative ions, and the cl-s520c negative oxygen ion generator manufactured by Convair can be used.
- washing compartment light (46) turns on, first hang the clothes to be washed on the clothes support, then open the washing compartment cover (41), hang on the clothes support ring, and close Washing compartment cover (41), rotating the washing compartment cover fastening valve (44) to tightly seal the washing compartment cover (41), open the cover of the detergent box (21), add an appropriate amount of washing liquid, and close the cover.
- the machine dialogue sets the washing temperature (40-90 degrees Celsius), the number of forced end times of the drying count (5-20 times), whether to empty the washing water and cleaning water at the end of the washing, and then you can start washing. This machine features fast drying of laundry and less damage to the clothes. It is especially suitable for large-volume clothing such as single down jackets and coats.
- the invention discloses an ultrasonic atomizing steam washing machine, which includes a washing water vapor atomization device, a washing power supply device, a washing work bin, a waste vapor liquefaction recovery device, a PLC integrated control device, and a main frame.
- Ultrasonic atomized washing water or clean water and fresh air are mixed to form atomized steam, which is pressurized and delivered to the washing bin by a vacuum pressure pump.
- the atomized steam in the washing bin maintains a set temperature and high pressure and enters into the gaps of the clothes fibers to dissolve pollutants.
- the invention solves the practical problems in life, and keeps the clothes that do not need to be washed in water with a fresh and clean breath. Especially down jackets, large pieces of clothing, ultrasonic atomized steam washing, suitable temperature, no mechanical wear, no damage to the clothing, keep the clothing fluffy and dry, let us avoid unnecessary troubles in our lives, save time, and let us Life becomes easier and healthier.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Control Of Washing Machine And Dryer (AREA)
- Accessory Of Washing/Drying Machine, Commercial Washing/Drying Machine, Other Washing/Drying Machine (AREA)
Abstract
超声雾化蒸汽洗衣机的洗涤系统及其控制方法,超声雾化蒸汽洗衣机的洗涤系统包括洗涤水汽雾化装置、洗涤动力提供装置和洗涤工作仓,超声雾化洗涤水或清洁水和新鲜空气混合形成雾化蒸汽,通过真空压力泵(37)增压输送至洗涤仓(40),在洗涤仓(40)内雾化蒸汽保持设定的温度和高压进入衣物纤维缝隙,溶解污染物、异味并稀释。该洗涤系统解决了生活中的实际问题,让不需要大动干戈水洗的衣物保持清爽干净的气息,尤其是羽绒服,大件衣物,超声雾化蒸汽洗涤、温度适宜、无机械磨损、不伤衣物,让衣物保持蓬松、干燥,让我们在生活中免除了不必要的麻烦,节省了时间,让我们的生活变得更轻松、更健康。
Description
本发明涉及一种洗衣机的洗涤方法及系统,具体地,涉及超声雾化蒸汽洗衣机的洗涤系统及其控制方法。
生活中经常遇见这样的问题,我们刚洗过的衣服穿了一天,确实没有脏或有明显的污染,但是总有些异样的气味,令人感觉不舒服,马上水洗?总觉得浪费时间,又不环保。又或者刚洗过的衣服经过参加一场烟民饭局之后,没有污痕却充满烟味,这是令人非常烦恼的事情。诸如此类,于是发明人设计了呼吸式空气洗衣净化器(发明申请号:2018111932101)。此产品对于去除异味有很明显的效果,但是对于一些顽固性的异味去除需要的时间比较长。比较明显的污痕、微尘没有明显的去除效果,于是本发明应运而生。
发明内容
本发明的第一发明目的是提供超声雾化蒸汽洗衣机的洗涤系统,具体地,采用了如下的技术方案:
超声雾化蒸汽洗衣机的洗涤系统,包括洗涤水汽雾化装置、洗涤动力提供装置和洗涤工作仓:
所述的洗涤水汽雾化装置包括洗涤水雾化室(2)、洗涤水超声雾化器(30)、洗涤水雾化供给管(12)及雾化蒸汽供给管(16),洗涤水雾化室(2)是存储洗涤剂与自来水的混合物并用来雾化的储存水箱,洗涤水超声雾化器(30)是安装在洗涤水雾化室(2)底部雾化洗涤水的设备,洗涤水雾化供给管(12)是洗涤水雾化室(2)雾化后的洗涤水蒸汽进入雾化蒸汽供给管(16)的管道,串接雾化蒸汽供给管(16);
所述的洗涤动力提供装置包括:真空压力泵(37)、真空压力泵进气口(38)及真空压力泵出气口(39),真空压力泵(37)是给洗涤仓(40)提供足够的工作正气压和负气压的气泵,雾化蒸汽供给管(16)的出口连接真空压力泵进气口(38);
所述的洗涤工作仓包括洗涤仓(40)、洗涤仓进气管(47)及洗涤仓排气管(49),洗涤仓进气管(47)是真空压力泵(37)向洗涤仓(40)输送雾化水蒸汽的通道,一端连接真空压力泵出气口(39),一端连接洗涤仓(40),洗涤仓排气管(49)是洗涤仓向外排出雾化水蒸汽的通道,一端连接洗涤仓(40)另一端连接真空压力泵进气口(38)。
进一步地,所述的洗涤水汽雾化装置包括清洁水雾化室(3)、清洁水超声雾化器(31)及清洁水雾化供给管(14),清洁水雾化室(3)是存储自来水并用来雾化的存储水箱,清洁水超声雾化器(31)是安装在清洁水雾化室(3)底部雾化清洁水的设备,清洁水雾化供给管(14)是清洁水雾化室(3)雾化后的清洁水蒸汽进入雾化蒸汽供给管(16)的管道,串接雾化蒸汽供给管(16)通道的阀门;
优选地,所述的所述的洗涤水雾化供给管(12)串接控制洗涤水雾化供给管(12)和雾化蒸汽供给管(16)通道的洗涤水雾化供给管电磁阀(13);
所述的所述的清洁水雾化供给管(14)串接控制清洁水雾化供给管(14)和雾化蒸汽供给管(16)通道的清洁水雾化供给管电磁阀(15)。
进一步地,所述的洗涤水汽雾化装置包括主进水管(1)、洗涤水雾化室进水管(4)及清洁水雾化室进水管(5),所述的主进水管(1)是洗衣机进水的管道,所述的洗涤水雾化室进水管(4)是连接主进水管(1)给洗涤水雾化室(2)供水的管道,所述的清洁水雾化室进水管(5)是连接主进水管(1)给清洁水雾化室(3)供水的管道;
优选地,所述的洗涤水雾化室进水管电磁阀(6)是控制主进水管(1)给洗涤水雾化室(2)供水的阀门,其一端连接主进水管(1)另一端连接洗涤水雾化室进水管(4),所述的清洁水雾化室进水管电磁阀(7)是控制主进水管(1)给清洁水雾化室(3)供水的阀门,其一端连接主进水管(1) 另一端连接清洁水雾化室进水管(5);
进一步优选地,所述的洗涤水汽雾化装置包括洗涤水雾化室低水位传感器(17)、洗涤水雾化室高水位传感器(18)、清洁水雾化室低水位传感器(19)及清洁水雾化室高水位传感器(20),所述的洗涤水雾化室低水位传感器(17)是检测洗涤水最低位置的设备,安装在洗涤水雾化室(2)底部,所述的洗涤水雾化室高水位传感器(18)是检测洗涤水最高位置的设备;安装在洗涤水雾化室(2)上部,所述的清洁水雾化室低水位传感器(19)是检测清洁水最低位置的设备,安装在清洁水雾化室(2)底部,所述的清洁水雾化室高水位传感器(20)是检测清洁水最高位置的检测设备,安装在清洁水雾化室(2)上部;
更进一步优选地,所述的洗涤水汽雾化装置包括洗涤剂盒(21),所述的洗涤剂盒(21)是给洗涤水雾化室(2)添加洗涤剂的存放盒,其外部盖子活动密封,内部开口处接受洗涤水雾化室进水管(4)出口输送的自来水冲洗、溶解。
进一步地,所述的洗涤水汽雾化装置包括主空气进气管(23)、洗涤水雾化室进气管(24)及清洁水雾化室进气管(25),所述的主空气进气管(23)是输送过滤空气的管道,连接洗涤水雾化室进气管(24),分别连接洗涤水雾化室进气管(24)、清洁水雾化室进气管(25);所述的洗涤水雾化室进气管(24)是过滤空气输送至洗涤水雾化室(2)的管道,其出气口深入洗涤水雾化室(2)最低水位以下;所述的清洁水雾化室进气管(25)是过滤空气输送至清洁水雾化室(3)的管道,其出气口深入清洁水雾化室最低水位以下;
优选地,所述的洗涤水汽雾化装置包括洗涤水雾化室泄气管(8)、洗涤水雾化室泄气管电磁阀(10)、清洁水雾化室泄气管(9)及清洁水雾化室泄气管电磁阀(11):
所述的洗涤水雾化室泄气管(8)是防止在给洗涤水雾化室(2)供水时气压升高的减压泄气管,其一端连接洗涤水雾化室(2),洗涤水雾化室泄气管电磁阀(10)是控制洗涤水雾化室泄气管(8)通道的阀门,其一端连接洗涤水雾化室泄气管(8),一端连接外部空间一端连接洗涤水雾化室泄气管电磁阀(10);
所述的清洁水雾化室泄气管(9)是防止在给清洁水雾化室(3)供水时气压升高的减压泄气管,其一端连接清洁水雾化室(3),清洁水雾化室泄气管电磁阀(11)是控制清洁水雾化室泄气管(9)通道的阀门,其一端连接清洁水雾化室泄气管(9),一端连接外部空间;
进一步优选地,所述的空气过滤器(22)是过滤外部空气的设备,出气口连接主空气进气管(23)。
进一步地,所述的洗涤水汽雾化装置包括洗涤水加热器(26)及清洁水加热器(27),所述的洗涤水加热器(26)是安装在洗涤水雾化室(2)底部给洗涤水加热的设备,所述的清洁水加热器(27)是安装在清洁水雾化室(3)底部给清洁水加热的设备;
优选地,所述的洗涤水汽雾化装置包括洗涤水温度传感器(28)及清洁水温度传感器(29),所述的洗涤水温度传感器(28)是安装在洗涤水雾化室(2)底部检测洗涤水温度的设备,所述的清洁水温度传感器(29)是安装在清洁水雾化室(3)底部检测清洁水温度的设备。
进一步地,所述的洗涤水汽雾化装置包括洗涤水排泄管(32)、洗涤水排泄管电磁阀(33)、清洁水排泄管电磁阀(35)、清洁水排泄管电磁阀(35)及主排泄管(36):所述的洗涤水排泄管(32)是安装在洗涤水雾化室(2)底部排泄、清空多余洗涤水的管道;所述的洗涤水排泄管电磁阀(33)是控制洗涤水排泄管(32)通道的阀门,分别连接洗涤水排泄管(32)和主排泄管(36);所述的清洁水排泄管(34)是安装在清洁水雾化室(3)底部排泄、清空多余清洁水的管道;所述的清洁水排泄管电磁阀(35)是控制清洁水排泄管(34)通道的阀门;分别连接清洁水排泄管(34)和主排泄管(36);所述的主排泄管(36)是洗衣机对外排泄的主管道,连接洗涤水排泄管电磁阀(33)、清洁水排泄管电磁阀(35)。
进一步地,所述的洗涤仓(40)具有进行洗涤工作的高度密封的立体空间;
优选地,所述洗涤工作仓包括洗涤仓气压传感器(51),所述的洗涤仓气压传感器(51)是安装在洗涤仓(40)内检测洗涤气压的设备;
优选地,所述的洗涤工作仓包括洗涤仓温度传感器(52A)及洗涤仓温度传感器(52B),所述的洗涤仓温度传感器(52A)是安装在洗涤仓(40)内顶部检测洗涤仓内雾化蒸汽温度或空气温度的设备,所述的洗涤仓红外温度传感器(52B)是安装在洗涤仓(40)内检测洗涤衣物表面温度的设备;
优选地,所述的洗涤工作仓包括洗涤仓对流辐射式加热器(53),所述的洗涤仓对流辐射式加热器(53)是安装在洗涤仓(40)内不同位置的多个顶部有辐射加热装置,底部包含风扇的雾化蒸汽加热、空气加热、洗涤衣物辐射加热的设备;
优选地,所述的洗涤工作仓包括洗涤仓排水管(54)、洗涤仓排水管电磁阀(55),所述的洗涤 仓排水管(54)是安装在洗涤仓(40)底部用于排出堆积在仓底的凝结水和洗涤仓泄气的通道,并设有洗涤仓排水管电磁阀(55);
优选地,所述的洗涤所述洗涤工作仓包括洗涤仓盖(41)、洗涤仓盖紧固阀(44)及洗涤仓盖观察孔(45),所述的洗涤仓盖(41)是密封洗涤仓(40)正面的仓门,设有洗涤仓盖连接件(42)和洗涤仓盖紧固接口(43),洗涤仓盖连接件(42)是活动连接洗涤仓盖(41)和洗涤仓(40)的合页,洗涤仓盖紧固接口(43)是与洗涤仓盖连接件(42)相对安装在洗涤仓盖另一侧的U型连接口,与洗涤仓盖紧固阀(44)配合,所述的洗涤仓盖紧固阀(44)是安装在洗涤仓(40)正面,与洗涤仓盖紧固接口(43)配合拉紧洗涤仓盖(41)保持洗涤仓(40)高度密封,所述的洗涤仓盖观察孔(45)是在洗涤仓盖(41)中间设置的观察洗涤仓工作状况的透明窗口;
优选地,所述洗涤工作仓包括洗涤仓照明灯(46),所述的洗涤仓照明灯(46)是安装在洗涤仓内的照明设备;
优选地,所述洗涤工作仓包括衣服撑挂环(78),所述的衣服撑挂环(78)是洗涤仓悬挂洗涤衣物的设备,安装在洗涤仓顶部中间处。
进一步地,包括废汽液化回收装置,废汽液化回收装置包括废汽管(56)、废汽管电磁阀(57)、负氧离子发生器(60)、初级液化室(63)、初级液化室过滤网(64)、次级液化室(66)、次级液化室过滤网(67)、次级液化室排气管(69):
所述的废汽管(56)是洗涤废蒸汽由真空压力泵(37)输送至初级液化室(63)的通道,并设有废汽管电磁阀(57);进气端连接真空压力泵出气口(39);
所述的废汽管电磁阀(57)是控制废汽管(56)通道的阀门;串接在真空压力泵出气口(39)和废汽管(56)的进气端;
所述的负氧离子发生器(60)是给初级液化室(63)提供负离子的设备;
所述的初级液化室(63)是雾化蒸汽进行气水初次分离的工作空间,与次级液化室(66)相通,有初级液化室过滤网(64)间隔;
所述的初级液化室过滤网(64)是由金属材料制成的多层极细过滤网,与负氧离子发生器正极地线相连;
所述的次级液化室(66)是进行二次水气分离的工作空间;
所述的次级液化室过滤网(67)是由多层极细金属过滤网和高密度纤维过滤网制成的二次水气分离设备;安装在次级液化室(66)顶部,其中金属过滤网与负氧离子发生器正极地线相连;
优选地,所述的废汽液化回收装置包括负氧离子室空气过滤器(58)、空气增压泵(59)、负氧离子室(61)及负氧离子输气管(62):
所述的负氧离子室空气过滤器(58)是给负氧离子发生器(60)提供干燥过滤空气的设备;进口连接外部空间,出口连接空气增压泵(59)进气口;
所述的空气增压泵(59)是给负氧离子发生器提供高压气流的设备;有进气口和出气口,进气口连接负氧离子室空气过滤器(58),出气口连接负氧离子室(61);
所述的负氧离子室(61),是负氧离子发生器(60)负高压放电端的安装空间,有进气口和出气口;进气口连接空气增压泵(59)出气口,出气口连接负氧离子输气管(62);
所述的负氧离子输气管(62)是给初级液化室(63)输送负离子的通道;
优选地,所述的洗涤仓排水管电磁阀(55)的出口连接废汽管(56),直接排水至初级液化室(63);
优选地,所述的废汽液化回收装置包括初级液化室排泄管(65)、次级液化室排泄管(68)及液化室排泄管电磁阀(70):
所述的初级液化室排泄管(65)是安装在初级液化室(63)底部,用于排放凝结废水的通道;出口连接液化室排泄管电磁阀(70);
所述的次级液化室排泄管(68)是安装在次级液化室(66)底部用于排放凝结废水的通道;出口与初级液化室排泄管(65)汇合连接液化室排泄管电磁阀(70);
所述的液化室排泄管电磁阀(70)是控制初级液化室排泄管(65)和次级液化室排泄管(68)通道的阀门,液化室排泄管电磁阀(70)连接主排泄管(36)。
优选地,所述的废汽液化回收装置包括烘干进气管(71)及烘干进气管电磁阀(72):
所述的烘干进气管(71)是给洗涤仓(40)提供干燥空气的进气通道,一端连接负氧离子室空气过滤器(58)出气口,另一端连接烘干进气管电磁阀(72);
所述的烘干进气管电磁阀(72)是控制负氧离子室空气过滤器(58)过滤后的空气进入真空压力泵进气口(38)的阀门,一端连接烘干进气管(71),另一端连接雾化蒸汽供给管(16)。
本发明的第二发明目的是提供超声雾化蒸汽洗衣机的洗涤系统的控制方法,具体地,采用了如 下的技术方案:
一种超声雾化蒸汽洗衣机的洗涤系统的控制方法,包括:超声雾化洗涤水和过滤后的新鲜空气混合形成雾化蒸汽,通过真空压力泵增压输送至洗涤仓,在洗涤仓内雾化蒸汽保持设定的温度和高压进入衣物纤维缝隙,溶解污染物、异味并稀释。
进一步地,超声雾化蒸汽洗衣机的洗涤系统的控制方法包括:通过真空压力泵,给洗涤仓形成真空负压环境,把衣物纤维内溶解污染物、异味的废汽排出洗涤仓,废汽经过负离子沉淀和二次沉淀过滤做到水、气分离,分别排出洗衣机;
优选地,还包括烘干过程,在烘干过程中,外部空气经过滤后,通过真空压力泵增压输送至洗涤仓,在洗涤仓内空气和洗涤衣物被加热,保持设定的温度和高压进入衣物纤维缝隙,与水混合并稀释成为湿气,然后再次通过真空压力泵形成真空负压环境,在负压环境下通过辐射加热方式把洗涤衣物的表面温度保持在洗涤设定温度以下、水负压沸点以上,把衣物纤维内的湿气迅速蒸发排出洗涤仓。
本发明公开了一种超声雾化蒸汽洗衣机的洗涤系统,包括:洗涤水汽雾化装置、洗涤动力提供装置、洗涤工作仓、废汽液化回收装置、PLC综合控制装置、主机架。超声雾化洗涤水或清洁水和新鲜空气混合形成雾化蒸汽,通过真空压力泵增压输送至洗涤仓,在洗涤仓内雾化蒸汽保持设定的温度和高压进入衣物纤维缝隙,溶解污染物、异味并稀释;然后再次通过真空压力泵,给洗涤仓形成真空负压环境,把衣物纤维内溶解污染物、异味的废汽迅速排出洗涤仓,废汽经过负离子沉淀和二次沉淀过滤做到水、气分离,分别排出洗衣机,并在负压环境下通过辐射加热方式把洗涤衣物干燥。洗涤衣物干燥迅速、衣物损伤小,尤其适用于单件羽绒服、大衣等大体积衣物。
本发明解决了生活中的实际问题,让不需要大动干戈水洗的衣物保持清爽干净的气息。尤其是羽绒服,大件衣物,超声雾化蒸汽洗涤、温度适宜、无机械磨损、不伤衣物,让衣物保持蓬松、干燥,让我们在生活中免除了不必要的麻烦,节省了时间,让我们的生活变得更轻松、更健康。
图1内部结构透视图。
图中1.主进水管、2.洗涤水雾化室、3.清洁水雾化室、4.洗涤水雾化室进水管、5.清洁水雾化室进水管、6.洗涤水雾化室进水管电磁阀、7.清洁水雾化室进水管电磁阀、8.洗涤水雾化室泄气管、9.清洁水雾化室泄气管、10.洗涤水雾化室泄气管电磁阀、11.清洁水雾化室泄气管电磁阀、12.洗涤水雾化供给管、13.洗涤水雾化供管给电磁阀、14.清洁水雾化供给管、15.清洁水雾化供给管电磁阀、16.雾化蒸汽供给管、17.洗涤水雾化室低水位传感器、18.洗涤水雾化室高水位传感器、19.清洁水雾化室低水位传感器、20.清洁水雾化室高水位传感器、21.洗涤剂盒、22.空气过滤器、23.主空气进气管、24.洗涤水雾化室进气管、25.清洁水雾化室进气管、26.洗涤水加热器、27.清洁水加热器、28.洗涤水温度传感器、29.清洁水温度传感器、30.洗涤水超声雾化器、31.清洁水超声雾化器、32.洗涤水排泄管、33.洗涤水排泄管电磁阀、34.清洁水排泄管、35.清洁水排泄管电磁阀、36.主排泄管、37.真空压力泵、38.真空压力泵进气口、39.真空压力泵出气口、40.洗涤仓、41.洗涤仓盖、42.洗涤仓盖连接件、43.洗涤仓盖紧固接口、44.洗涤仓盖紧固阀、45.洗涤仓盖观察孔、46.洗涤仓照明灯、47.洗涤仓进气管、48.洗涤仓进气管电磁阀、49.洗涤仓排气管、50.洗涤仓排气管电磁阀、51.洗涤仓气压传感器、52A.洗涤仓温度传感器、52B.洗涤仓红外温度传感器、53.洗涤仓对流辐射式加热器、54.洗涤仓排水管、55.洗涤仓排水管电磁阀、56.废汽管、57.废汽管电磁阀、58.负氧离子室空气过滤器、59.空气增压泵、60.负氧离子发生器、61.负氧离子室、62.负氧离子输气管、63.初级液化室、64.初级液化室过滤网、65.初级液化室排泄管、66.次级液化室、67.次级液化室过滤网、68.次级液化室排泄管、69.次级液化室排气管、70.液化室排泄管电磁阀,71.烘干进气管,72.烘干进气管电磁阀、73.PLC综合控制电路、74.电源输入接口、75.电源开关、76.人机对话按键、77.状态显示面板、78.衣服撑挂环、79.机架与机壳。
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。显然所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例一
如图1所示,本发明的超声雾化蒸汽洗衣机的洗涤系统,包括洗涤水汽雾化装置、洗涤动力提供装置和洗涤工作仓:
所述的洗涤水汽雾化装置包括洗涤水雾化室(2)、洗涤水超声雾化器(30)、洗涤水雾化供给管(12)及雾化蒸汽供给管(16),洗涤水雾化室(2)是存储洗涤剂与自来水的混合物并用来雾化的储存水箱,洗涤水超声雾化器(30)是安装在洗涤水雾化室(2)底部雾化洗涤水的设备,洗涤水雾化供给管(12)是洗涤水雾化室(2)雾化后的洗涤水蒸汽进入雾化蒸汽供给管(16)的管道,串接雾化蒸汽供给管(16)。
所述的洗涤动力提供装置包括:真空压力泵(37)、真空压力泵进气口(38)及真空压力泵出气口(39),真空压力泵(37)是给洗涤仓(40)提供足够的工作正气压和负气压的气泵,雾化蒸汽供给管(16)的出口连接真空压力泵进气口(38)。
所述的洗涤工作仓包括洗涤仓(40)、洗涤仓进气管(47)及洗涤仓排气管(49),洗涤仓进气管(47)是真空压力泵(37)向洗涤仓(40)输送雾化水蒸汽的通道,一端连接真空压力泵出气口(39),一端连接洗涤仓(40),洗涤仓排气管(49)是洗涤仓向外排出雾化水蒸汽的通道,一端连接洗涤仓(40)另一端连接真空压力泵进气口(38)。
进一步地,所述的洗涤水汽雾化装置包括清洁水雾化室(3)、清洁水超声雾化器(31)及清洁水雾化供给管(14),清洁水雾化室(3)是存储自来水并用来雾化的存储水箱,清洁水超声雾化器(31)是安装在清洁水雾化室(3)底部雾化清洁水的设备,清洁水雾化供给管(14)是清洁水雾化室(3)雾化后的清洁水蒸汽进入雾化蒸汽供给管(16)的管道,串接雾化蒸汽供给管(16)通道的阀门。
优选地,所述的所述的洗涤水雾化供给管(12)串接控制洗涤水雾化供给管(12)和雾化蒸汽供给管(16)通道的洗涤水雾化供给管电磁阀(13);所述的所述的清洁水雾化供给管(14)串接控制清洁水雾化供给管(14)和雾化蒸汽供给管(16)通道的清洁水雾化供给管电磁阀(15)。
进一步地,所述的洗涤水汽雾化装置包括主进水管(1)、洗涤水雾化室进水管(4)及清洁水雾化室进水管(5),所述的主进水管(1)是洗衣机进水的管道,所述的洗涤水雾化室进水管(4)是连接主进水管(1)给洗涤水雾化室(2)供水的管道,所述的清洁水雾化室进水管(5)是连接主进水管(1)给清洁水雾化室(3)供水的管道。
优选地,所述的洗涤水雾化室进水管电磁阀(6)是控制主进水管(1)给洗涤水雾化室(2)供水的阀门,其一端连接主进水管(1)另一端连接洗涤水雾化室进水管(4),所述的清洁水雾化室进水管电磁阀(7)是控制主进水管(1)给清洁水雾化室(3)供水的阀门,其一端连接主进水管(1)另一端连接清洁水雾化室进水管(5)。
进一步优选地,所述的洗涤水汽雾化装置包括洗涤水雾化室低水位传感器(17)、洗涤水雾化室高水位传感器(18)、清洁水雾化室低水位传感器(19)及清洁水雾化室高水位传感器(20),所述的洗涤水雾化室低水位传感器(17)是检测洗涤水最低位置的设备,安装在洗涤水雾化室(2)底部,所述的洗涤水雾化室高水位传感器(18)是检测洗涤水最高位置的设备;安装在洗涤水雾化室(2)上部,所述的清洁水雾化室低水位传感器(19)是检测清洁水最低位置的设备,安装在清洁水雾化室(2)底部,所述的清洁水雾化室高水位传感器(20)是检测清洁水最高位置的检测设备,安装在清洁水雾化室(2)上部。
更进一步优选地,所述的洗涤水汽雾化装置包括洗涤剂盒(21),所述的洗涤剂盒(21)是给洗涤水雾化室(2)添加洗涤剂的存放盒,其外部盖子活动密封,内部开口处接受洗涤水雾化室进水管(4)出口输送的自来水冲洗、溶解。
进一步地,所述的洗涤水汽雾化装置包括主空气进气管(23)、洗涤水雾化室进气管(24)及清洁水雾化室进气管(25),所述的主空气进气管(23)是输送过滤空气的管道,连接洗涤水雾化室进气管(24),分别连接洗涤水雾化室进气管(24)、清洁水雾化室进气管(25);所述的洗涤水雾化室进气管(24)是过滤空气输送至洗涤水雾化室(2)的管道,其出气口深入洗涤水雾化室(2)最低水位以下;所述的清洁水雾化室进气管(25)是过滤空气输送至清洁水雾化室(3)的管道,其出气口深入清洁水雾化室最低水位以下。
优选地,所述的洗涤水汽雾化装置包括洗涤水雾化室泄气管(8)、洗涤水雾化室泄气管电磁阀(10)、清洁水雾化室泄气管(9)及清洁水雾化室泄气管电磁阀(11):
所述的洗涤水雾化室泄气管(8)是防止在给洗涤水雾化室(2)供水时气压升高的减压泄气管,其一端连接洗涤水雾化室(2),洗涤水雾化室泄气管电磁阀(10)是控制洗涤水雾化室泄气管(8)通道的阀门,其一端连接洗涤水雾化室泄气管(8),一端连接外部空间一端连接洗涤水雾化室泄气管电磁阀(10)。
所述的清洁水雾化室泄气管(9)是防止在给清洁水雾化室(3)供水时气压升高的减压泄气管,其一端连接清洁水雾化室(3),清洁水雾化室泄气管电磁阀(11)是控制清洁水雾化室泄气管(9)通道的阀门,其一端连接清洁水雾化室泄气管(9),一端连接外部空间。
进一步优选地,所述的空气过滤器(22)是过滤外部空气的设备,出气口连接主空气进气管(23)。
进一步地,所述的洗涤水汽雾化装置包括洗涤水加热器(26)及清洁水加热器(27),所述的洗涤水加热器(26)是安装在洗涤水雾化室(2)底部给洗涤水加热的设备,所述的清洁水加热器(27)是安装在清洁水雾化室(3)底部给清洁水加热的设备。
优选地,所述的洗涤水汽雾化装置包括洗涤水温度传感器(28)及清洁水温度传感器(29),所述的洗涤水温度传感器(28)是安装在洗涤水雾化室(2)底部检测洗涤水温度的设备,所述的清洁水温度传感器(29)是安装在清洁水雾化室(3)底部检测清洁水温度的设备。
进一步地,所述的洗涤水汽雾化装置包括洗涤水排泄管(32)、洗涤水排泄管电磁阀(33)、清洁水排泄管电磁阀(35)、清洁水排泄管电磁阀(35)及主排泄管(36):所述的洗涤水排泄管(32)是安装在洗涤水雾化室(2)底部排泄、清空多余洗涤水的管道;所述的洗涤水排泄管电磁阀(33)是控制洗涤水排泄管(32)通道的阀门,分别连接洗涤水排泄管(32)和主排泄管(36);所述的清洁水排泄管(34)是安装在清洁水雾化室(3)底部排泄、清空多余清洁水的管道;所述的清洁水排泄管电磁阀(35)是控制清洁水排泄管(34)通道的阀门;分别连接清洁水排泄管(34)和主排泄管(36);所述的主排泄管(36)是洗衣机对外排泄的主管道,连接洗涤水排泄管电磁阀(33)、清洁水排泄管电磁阀(35)。
进一步地,所述的洗涤仓(40)具有进行洗涤工作的高度密封的立体空间。
优选地,所述洗涤工作仓包括洗涤仓气压传感器(51),所述的洗涤仓气压传感器(51)是安装在洗涤仓(40)内检测洗涤气压的设备。
优选地,所述的洗涤工作仓包括洗涤仓温度传感器(52A)及洗涤仓温度传感器(52B),所述的洗涤仓温度传感器(52A)是安装在洗涤仓(40)内顶部检测洗涤仓内雾化蒸汽温度或空气温度的设备,所述的洗涤仓红外温度传感器(52B)是安装在洗涤仓(40)内检测洗涤衣物表面温度的设备。
优选地,所述的洗涤工作仓包括洗涤仓对流辐射式加热器(53),所述的洗涤仓对流辐射式加热器(53)是安装在洗涤仓(40)内不同位置的多个顶部有辐射加热装置,底部包含风扇的雾化蒸汽加热、空气加热、洗涤衣物辐射加热的设备。
优选地,所述的洗涤工作仓包括洗涤仓排水管(54)、洗涤仓排水管电磁阀(55),所述的洗涤仓排水管(54)是安装在洗涤仓(40)底部用于排出堆积在仓底的凝结水和洗涤仓泄气的通道,并设有洗涤仓排水管电磁阀(55)。
优选地,所述的洗涤所述洗涤工作仓包括洗涤仓盖(41)、洗涤仓盖紧固阀(44)及洗涤仓盖观察孔(45),所述的洗涤仓盖(41)是密封洗涤仓(40)正面的仓门,设有洗涤仓盖连接件(42)和洗涤仓盖紧固接口(43),洗涤仓盖连接件(42)是活动连接洗涤仓盖(41)和洗涤仓(40)的合页,洗涤仓盖紧固接口(43)是与洗涤仓盖连接件(42)相对安装在洗涤仓盖另一侧的U型连接口,与洗涤仓盖紧固阀(44)配合,所述的洗涤仓盖紧固阀(44)是安装在洗涤仓(40)正面,与洗涤仓盖紧固接口(43)配合拉紧洗涤仓盖(41)保持洗涤仓(40)高度密封,所述的洗涤仓盖观察孔(45)是在洗涤仓盖(41)中间设置的观察洗涤仓工作状况的透明窗口。
优选地,所述洗涤工作仓包括洗涤仓照明灯(46),所述的洗涤仓照明灯(46)是安装在洗涤仓内的照明设备。
优选地,所述洗涤工作仓包括衣服撑挂环(78),所述的衣服撑挂环(78)是洗涤仓悬挂洗涤衣物的设备,安装在洗涤仓顶部中间处。
进一步地,超声雾化蒸汽洗衣机的洗涤系统包括废汽液化回收装置,废汽液化回收装置包括废汽管(56)、废汽管电磁阀(57)、负氧离子发生器(60)、初级液化室(63)、初级液化室过滤网(64)、次级液化室(66)、次级液化室过滤网(67)、次级液化室排气管(69):
所述的废汽管(56)是洗涤废蒸汽由真空压力泵(37)输送至初级液化室(63)的通道,并设有废汽管电磁阀(57);进气端连接真空压力泵出气口(39)。
所述的废汽管电磁阀(57)是控制废汽管(56)通道的阀门;串接在真空压力泵出气口(39)和废汽管(56)的进气端。
所述的负氧离子发生器(60)即为空气负离子发生器,空气负离子发生器是生成空气负离子的设备,给初级液化室(63)提供负离子的设备。
所述的初级液化室(63)是雾化蒸汽进行气水初次分离的工作空间,与次级液化室(66)相通, 有初级液化室过滤网(64)间隔。
所述的初级液化室过滤网(64)是由金属材料制成的多层极细过滤网,与负氧离子发生器正极地线相连。
所述的次级液化室(66)是进行二次水气分离的工作空间。
所述的次级液化室过滤网(67)是由多层极细金属过滤网和高密度纤维过滤网制成的二次水气分离设备;安装在次级液化室(66)顶部,其中金属过滤网与负氧离子发生器正极地线相连。
优选地,所述的废汽液化回收装置包括负氧离子室空气过滤器(58)、空气增压泵(59)、负氧离子室(61)及负氧离子输气管(62):
所述的负氧离子室空气过滤器(58)是给负氧离子发生器(60)提供干燥过滤空气的设备;进口连接外部空间,出口连接空气增压泵(59)进气口。
所述的空气增压泵(59)是给负氧离子发生器提供高压气流的设备;有进气口和出气口,进气口连接负氧离子室空气过滤器(58),出气口连接负氧离子室(61)。
所述的负氧离子室(61),是负氧离子发生器(60)负高压放电端的安装空间,有进气口和出气口;进气口连接空气增压泵(59)出气口,出气口连接负氧离子输气管(62)。
所述的负氧离子输气管(62)是给初级液化室(63)输送负离子的通道。
优选地,所述的洗涤仓排水管电磁阀(55)的出口连接废汽管(56),直接排水至初级液化室(63)。
优选地,所述的废汽液化回收装置包括初级液化室排泄管(65)、次级液化室排泄管(68)及液化室排泄管电磁阀(70):
所述的初级液化室排泄管(65)是安装在初级液化室(63)底部,用于排放凝结废水的通道;出口连接液化室排泄管电磁阀(70)。
所述的次级液化室排泄管(68)是安装在次级液化室(66)底部用于排放凝结废水的通道;出口与初级液化室排泄管(65)汇合连接液化室排泄管电磁阀(70)。
所述的液化室排泄管电磁阀(70)是控制初级液化室排泄管(65)和次级液化室排泄管(68)通道的阀门,液化室排泄管电磁阀(70)连接主排泄管(36)。
优选地,所述的废汽液化回收装置包括烘干进气管(71)及烘干进气管电磁阀(72):
所述的烘干进气管(71)是给洗涤仓(40)提供干燥空气的进气通道,一端连接负氧离子室空气过滤器(58)出气口,另一端连接烘干进气管电磁阀(72)。
所述的烘干进气管电磁阀(72)是控制负氧离子室空气过滤器(58)过滤后的空气进入真空压力泵进气口(38)的阀门,一端连接烘干进气管(71),另一端连接雾化蒸汽供给管(16)。
进一步地,超声雾化蒸汽洗衣机的洗涤系统包括PLC综合控制装置,PLC综合控制装置包括:包括PLC综合控制电路(73)、电源输入接口(74)、电源开关(75)、人机对话按键(76)、状态显示面板(77)、所有的传感器、和需要电源供给的电子设备。
所述的PLC综合控制电路(73)是由单片机和数模、模数、数据收集、计时器、执行、电源、等各种电路组成的PLC控制单元,使洗衣机进行人机对话,逻辑控制各个电子设备协调配合,使其安全、有效、正常工作的电子线路;PLC综合控制电路安装在洗衣机前面顶部的面板,方便设置各种人机对话操作按键、工作状态显示面板。
所述的电源输入接口(74)是外部市电电源供给的输入端;连接电源开关(75)。
所述的电源开关(75)是外部电源进入机器内部总供给的开关;连接PLC综合控制电路。
所述的人机对话按键(76)是人机交互利用PLC综合控制电路(73)控制洗衣机工作状态的若干个按钮的总称。
所述的状态显示面板(77)是人机对话或洗衣机工作状态的显示器。
进一步地,超声雾化蒸汽洗衣机的洗涤系统包括主机架,主机架包括:机架与机壳(79)。
所述的机架与机壳(79)是承载、保护、固定、安装各个各种工作器件、电路、设备的支撑和外观骨架,统称机身。
上述所有的传感器、电磁阀、和需要电源供给的电子设备通过线路连接到PLC综合控制电路(73)进行综合控制。
上述所有的空气、蒸汽通路全部由管道连接。
超声雾化蒸汽洗衣机的工作方法、步骤及控制原理:
超声雾化蒸汽洗衣机的核心特征是超声雾化40-90摄氏度的洗涤水或清洁水和过滤后的新鲜空气混合形成雾化蒸汽,通过真空压力泵(37)输送至洗涤仓(40),在洗涤仓(40)内雾化蒸汽保持设定的温度和高压进入衣物纤维缝隙,溶解污染物、异味并稀释;然后再次通过真空压力泵(37),给洗涤仓(40)形成真空负压环境,把衣物纤维内溶解污染物、异味的废汽迅速排出洗涤仓,废汽 经过负离子沉淀和二次沉淀过滤做到水、气分离,分别排出洗衣机;在烘干过程中,外部空气经过滤后,通过真空压力泵(37)输送至洗涤仓(40),在洗涤仓(40)内空气和洗涤衣物被加热,保持设定的温度和高压进入衣物纤维缝隙,与水混合并稀释成为湿气,然后再次通过真空压力泵(37),给洗涤仓(40)形成真空负压环境,在负压环境下洗涤仓对流辐射式加热器(53)通过辐射加热方式把洗涤衣物的表面温度保持在洗涤设定温度以下、水负压沸点以上,把衣物纤维内的湿气迅速排出洗涤仓,达到干燥目的;在通过多次不断循环后,把洗涤衣物的污染、异味消除,达到洗涤和烘干效果。
包括如下步骤:S1初始化,S2气密性检测,S3洗涤水水位检测与加注,S4清洁水水位检测与加注,S5洗涤水与清洁水加热,S6雾化蒸汽洗涤,S7废汽处理,S8雾化蒸汽清洗,S9真空烘干,S10洗涤结束;
S6雾化蒸汽洗涤过程又包括:S6A洗涤水雾化、S6B空气过滤、S6C混合增压输送、S6D洗涤仓高压温度保持、S6E洗涤仓排水和汽、S6F洗涤仓负压温度保持,S7废汽处理;
S7废汽处理过程又包括S7A废汽混合负离子、S7B初级蒸汽液化分离、S7C初级液化过滤、S7D次级液化过滤,S7E空气排出;
S8雾化蒸汽清洗过程又包括:S8A清洁水雾化、S8B空气过滤、S8C混合增压输送、S8D洗涤仓高压温度保持、S8E洗涤仓排水和汽、S8F洗涤仓负压温度保持,S7废汽处理;
S9真空烘干过程又包括:S9A烘干空气过滤、S9B烘干混合空气增压输送、S9C洗涤仓高压温度保持、S9D洗涤仓排水和汽、S9E洗涤仓负压温度保持、S9F烘干计次强制结束、S7废汽处理。
S10洗涤结束过程又包括:S10A洗涤仓泄压、S10B洗涤水排泄清空、S10C清洁水排泄清空、S10D初级液化室和次级液化室排泄清空;
在以上过程中,步骤S7废汽处理不能当作一个完整独立的过程,必须依靠步骤S6雾化蒸汽洗涤、S8雾化蒸汽清洗、S9真空烘干的工作过程结束而存在;虽然多次重复但是工作原理并没发生变化,只是处理的介质稍有不同,所以对于步骤S7废汽处理过程只做一次解释,以下相同。
其中S6雾化蒸汽洗涤+S7废汽处理、S8雾化蒸汽清洗+S7废汽处理、这四个步骤按顺序多次循环;或S6雾化蒸汽洗涤+S7废汽处理按顺序多次循环;或S8雾化蒸汽清洗+S7废汽处理按顺序多次循环都能加强洗涤效果。S9真空烘干多次循环可加强烘干效果。
S1洗涤仓初始化:是检测洗涤仓(40)气压是否在初始状态,为气密性检测做准备。
具体过程:电源接通,所有电磁阀全部在关闭状态,检测洗涤仓气压传感器(51)的值是否为零或近似零(气压值在正负500PA以内);如果为否,则打开洗涤仓排水管电磁阀(55)给洗涤仓(40)恢复相对气压直至正常,则进入下一程序;如果等待3分钟后检测洗涤仓气压传感器(51)的值仍然不能恢复正常,则报警洗涤仓排水管电磁阀(55)故障。
S2气密性检测:是检测洗涤仓(40)和雾化蒸汽供给管(16)、真空压力泵(37)的气密性。
具体过程:当前所有电磁阀关闭状态下,打开烘干进气管电磁阀(72)、洗涤仓进气管电磁阀(48)、给真空压力泵(37)供电,外部空气经负氧离子室空气过滤器(58)、烘干进气管(71)、烘干进气管电磁阀(72)、雾化蒸汽供给管(16)、真空压力泵(37)、洗涤仓进气管电磁阀(48)、洗涤仓进气管(47)进入洗涤仓(40),洗涤仓(40)在密封状态下气压不断升高,当洗涤仓气压传感器(51)检测值达到300kpa时,关闭洗涤仓进气管电磁阀(48)、烘干进气管电磁阀(72)、同时真空压力泵(37)停止工作,打开洗涤仓排气管电磁阀(50)(此时洗涤仓内的空气通过洗涤仓排气管电磁阀回流至雾化蒸汽供给管,等待气压平稳)等待60秒,记录当前洗涤仓气压传感器(51)检测值,等待3分钟后再次检测并记录洗涤仓气压值,两次记录相比较的绝对值在1kpa范围内,气密性检测通过,则打开洗涤仓排水管电磁阀(55)给洗涤仓(40)恢复相对气压直至正常(参照洗涤仓初始化),关闭所有电磁阀,进入下一程序,否则报警气密性故障。
S3洗涤水水位检测与加注:是检测洗涤水雾化室(2)洗涤用水是否充足,不足则加注,充足则进入下一程序。
具体过程:先检测洗涤水雾化室低水位传感器(17)是否有水,如果没有则打开洗涤水雾化室进水管电磁阀(6)加注,如果检测有水继续检测洗涤水雾化室高水位传感器(18)是否有水,如果没有则加注至有水,如果有则关闭洗涤水雾化室进水管电磁阀(6),洗涤水水位检测与加注完成。
S4清洁水水位检测与加注:是检测清洁水雾化室(3)洗涤用水是否充足,不足则加注,充足则进入下一程序。
具体过程:先检测清洁水雾化室低水位传感器(19)是否有水,如果没有则打开清洁水雾化室进水管电磁阀(7)加注,如果检测有水继续检测清洁水雾化室高水位传感器(20)是否有水,如果没有则继续加注至有水,如果有则关闭清洁水雾化室进水管电磁阀(7),清洁水水位检测与加注完成。
S5洗涤水与清洁水加热:当洗涤水与清洁水加满后,洗涤水和清洁水分别加热至设定温度并保持相对稳定,完成则进入下一程序。
具体过程:检测洗涤水温度传感器(28)温度值,是否达到洗涤水设定温度,如果没有则打开洗涤水加热器(26)开始加热,直至到达设定温度,进入温度相对稳定状态;这个稳定状态的温差在正负2摄氏度,此时当洗涤水温度传感器(28)检测值到达设定值减2摄氏度度时,洗涤水加热器(26)开始加热;当洗涤水温度传感器(28)检测值到达设定值加2摄氏度度时洗涤水加热器(26)停止加热。
检测清洁水温度传感器(29)温度值,是否达到清洁水设定温度,如果没有则打开清洁水加热器(27)开始加热,直至到达设定温度,进入温度相对稳定状态;这个稳定状态的温差在正负2摄氏度,此时当清洁水温度传感器(29)检测值到达设定值减2摄氏度度时,清洁水加热器(27)开始加热;当清洁水温度传感器(29)检测值到达设定值加2摄氏度度时清洁水加热器(27)停止加热。
在这个过程中,设定温度是根据不同的洗涤衣物,制作的材料温度特性,进行人机对话设定,温度在40-90摄氏度范围内调整。
S6雾化蒸汽洗涤:把洗涤水雾化水蒸汽增压后送入洗涤仓,在保持设定的蒸汽温度和压力工作环境下,进行洗涤衣物雾化蒸汽高压渗透;在这个过程中,洗涤水雾化蒸汽溶解衣物纤维细小空间内的污染物,经过一段时间的高压渗透后,用真空负压的方式把溶解有污染物的雾化蒸汽从洗涤仓排出,并且使洗涤仓和洗涤衣物保持在一定的负压、温度下一段时间,使溶解有污染物的雾化蒸汽彻底的从衣物纤维组织中排出。其中包含S6A洗涤水雾化、S6B空气过滤、S6C混合增压输送、S6D洗涤仓高压温度保持、S6E洗涤仓排水和汽、S6F洗涤仓负压温度保持、S7废汽处理这些步骤。
具体过程:当洗涤水和清洁水进入温度保持状态后,打开洗涤水超声雾化器(30)洗涤水开始雾化,雾化后的蒸汽聚集在洗涤水雾化室(2)顶部,这是步骤S6A洗涤水雾化。打开洗涤水雾化供管给电磁阀(13)、洗涤仓进气管电磁阀(48)、真空压力泵(37)供电开始工作,外部空气经空气过滤器(22)过滤通过主空气进气管(23)、洗涤水雾化室进气管(24)、进入洗涤水雾化室(2),这是步骤S6B空气过滤。过滤空气和雾化蒸汽在洗涤水雾化室(2)顶部汇合进入洗涤水雾化供给管(12)、通过洗涤水雾化供管给电磁阀(13)、雾化蒸汽供给管(16)、真空压力泵进气口(38)输送至真空压力泵(37),增压后的混合雾化蒸汽经真空压力泵出气口(39)、洗涤仓进气管电磁阀(48)、洗涤仓进气管(47)进入洗涤仓(40),这是步骤S6C混合增压输送。洗涤仓(40)内混合雾化蒸汽压力不断升高,当洗涤仓气压传感器(51)的检测值达到300kpa时,关闭洗涤仓进气管电磁阀(48)、真空压力泵(37)、洗涤水超声雾化器(30);当洗涤仓气压传感器(51)的检测值小于260kpa时,打开洗涤水超声雾化器(30)、洗涤仓进气管电磁阀(48)、真空压力泵(37)供电开始工作,使气压升高至300KPA再次停止;保持洗涤仓(40)内混合雾化蒸汽压力相对稳定,这个稳定范围在260kpa-300kpa;在这个正压保持过程中如果检测到洗涤仓(40)内洗涤仓温度传感器(52A)温度值,低于设定值-2摄氏度(这个设定值与洗涤水和清洁水的加热设定温度相同),则打开洗涤仓对流辐射式加热器(53)对洗涤仓(40)内混合雾化蒸汽和洗涤衣物加热(注:在正气压下洗涤仓对流辐射式加热器采用对流和辐射方式同时加热,辐射加热的同时对流风扇也打开,下同。),并进入温度相对稳定状态,这个稳定状态的温差在正负2摄氏度,与洗涤水和清洁水保持温度相对稳定相同;如果检测到洗涤仓(40)内洗涤仓温度传感器(52A)检测值超过设定值+2摄氏度(这个设定值与洗涤水和清洁水的加热设定温度相同),洗涤仓对流辐射式加热器(53)停止加热;洗涤仓(40)内混合雾化蒸汽保持温度与压力3分钟,这是步骤S6D洗涤仓高压温度保持。保持状态结束后,关闭所有电磁阀,然后打开负氧离子发生器(60)、空气增压泵(59)、洗涤仓排水管电磁阀(55);洗涤仓(40)内混合雾化蒸汽和在其底部凝结的洗涤水迅速经洗涤仓排水管(54)、洗涤仓排水管电磁阀(55)、废汽管(56)排出,这是步骤S6E洗涤仓排水和汽。当洗涤仓气压传感器(51)检测值低于30kpa时关闭洗涤仓排水管电磁阀(55),打开废汽管电磁阀(57)、洗涤仓排气管电磁阀(50)、真空压力泵(37)供电开始工作,洗涤仓负压工作计时开始,洗涤仓(40)内气压不断降低,当检测到洗涤仓气压传感器(51)检测值小于负80kpa时,或洗涤仓负压工作计时满5分钟时,计时结束,关闭洗涤仓排气管电磁阀(50)、真空压力泵(37)、废汽管电磁阀(57),洗涤仓(40)进入负压保持状态;在这个负压保持过程中,当检测到洗涤仓(40)内洗涤仓红外温度传感器(52B)温度值,低于设定温度时,打开洗涤仓对流辐射式加热器(53)(注:在负压下洗涤仓对流辐射式加热器采用辐射方式加热,辐射加热的同时对流风扇在关闭状态,下同。),当检测到洗涤仓(40)内洗涤仓红外温度传感器(52B)温度值,高于设定温度时,关闭洗涤仓对流辐射式加热器(53),使洗涤衣物表面温度保持在设定温度和设定温度减10摄氏度以内;当洗涤仓气压传感器(51)检测值大于负50kpa时,再次打 开废汽管电磁阀(57)、洗涤仓排气管电磁阀(50)、真空压力泵(37)供电开始工作,洗涤仓负压工作计时再次开始,使洗涤仓(40)保持在负50kpa-负80kpa之间3分钟,或洗涤仓负压工作计时满3分钟时,计时结束,负压保持结束,进入下一程序,这是步骤S6F洗涤仓负压温度保持。步骤S7废汽处理如下同。
S7废汽处理:是把洗涤仓(40)排出的混合雾化蒸汽或洗涤废汽经过混合负离子后,使空气中的水分子带负电加速凝结至蒸汽液化室内壁和过滤网表面,最后再次吸附过滤排出洗衣机。S7废汽处理过程又包括S7A废汽混合负离子、S7B初级蒸汽液化分离、S7C初级液化过滤、S7D次级液化过滤,S7E空气排出。
具体过程:给空气增压泵(59)、负氧离子发生器(60)供电并开始工作,外部空气经负氧离子室空气过滤器(58)、空气增压泵(59)增压、通过负氧离子室(61)、负氧离子输气管(62)和经过废汽管(56)的废汽在初级液化室(63)入口处混合后进入,这是步骤S7A废汽混合负离子。因此空气中的水分子带负电加速凝结至初级液化室(63)内壁表面,这是步骤S7B初级蒸汽液化分离。另外未分离部分和分离后的空气经初级液化室过滤网(64),在过滤网表面吸附凝结液化部分蒸汽,这是步骤S7C初级液化过滤。进入次级液化室(66)的空气和部分蒸汽再次在次级液化室(66)内壁表面凝结液化和次级液化室过滤网(67)表面吸附凝结,这是步骤S7D次级液化过滤。分离后的空气经次级液化室排气管(69)排出洗衣机外,这是步骤S7E空气排出。
S8雾化蒸汽清洗:把清洁水雾化水蒸汽增压后送入洗涤仓,在保持设定的蒸汽温度和压力工作环境下,进行洗涤衣物雾化蒸汽高压渗透;在这个过程中,清洁水雾化蒸汽溶解衣物纤维细小空间内的污染物及洗涤水雾化蒸汽残留,经过一段时间的高压渗透后,用真空负压的方式把溶解有污染物及洗涤水雾化蒸汽残留的清洁水雾化蒸汽从洗涤仓排出,并且使洗涤衣物在一定的负压、温度下保持一段时间,使溶解有污染物及洗涤水雾化蒸汽残留的清洁水雾化蒸汽彻底的从衣物纤维组织中排出。其中包含S8A清洁水雾化、S8B空气过滤、S8C混合增压输送、S8D洗涤仓高压温度保持、S8E洗涤仓排水和汽、S8F洗涤仓负压温度保持、S7废汽处理这些步骤。
具体过程:当洗涤水和清洁水进入温度保持状态后,打开清洁水超声雾化器(31)清洁水开始雾化,雾化后的蒸汽聚集在清洁水雾化室(3)顶部,这是步骤S8A清洁水雾化。打开清洁水雾化供管给电磁阀(15)、洗涤仓进气管电磁阀(48)、给真空压力泵(37)供电开始工作,外部空气经空气过滤器(22)过滤,通过主空气进气管(23)、清洁水雾化室进气管(25)、进入清洁水雾化室(3),这是步骤S8B空气过滤。过滤空气和雾化蒸汽在清洁水雾化室(3)顶部汇合进入清洁水雾化供给管(14)、通过清洁水雾化供管给电磁阀(15)、雾化蒸汽供给管(16)、真空压力泵进气口(38)输送至真空压力泵(37),增压后的混合雾化蒸汽经真空压力泵出气口(39)、洗涤仓进气管电磁阀(48)、洗涤仓进气管(47)进入洗涤仓(40),这是步骤S8C混合增压输送。洗涤仓(40)内混合雾化蒸汽压力不断升高,当洗涤仓气压传感器(51)的检测值达到300kpa时,关闭洗涤仓进气管电磁阀(48)、真空压力泵(37)、清洁水超声雾化器(31);当洗涤仓气压传感器(51)的检测值小于260kpa时,打开清洁水超声雾化器(31)、洗涤仓进气管电磁阀(48)、真空压力泵(37)供电开始工作,使气压升高至300KPA再次停止;保持洗涤仓(40)内混合雾化蒸汽压力相对稳定,这个稳定范围在260kpa-300kpa;在这个正压保持过程中如果检测到洗涤仓(40)内洗涤仓温度传感器(52A)温度值,低于设定值-2摄氏度(这个设定值与洗涤水和清洁水的加热设定温度相同),则打开洗涤仓对流辐射式加热器(53)对洗涤仓(40)内混合雾化蒸汽和洗涤衣物加热(注:在正气压下洗涤仓对流辐射式加热器采用对流和辐射方式同时加热,辐射加热的同时对流风扇也打开,下同);如果洗涤仓(40)内洗涤仓温度传感器(52A)检测值超过设定值+2摄氏度(这个设定值与洗涤水和清洁水的加热设定温度相同),洗涤仓对流辐射式加热器(53)停止加热;这个稳定状态的温差在正负2摄氏度,与洗涤水和清洁水保持温度相对稳定相同;洗涤仓(40)内混合雾化蒸汽保持温度与压力3分钟,这是步骤S8D洗涤仓高压温度保持。保持状态结束后,关闭所有电磁阀,然后打开负氧离子发生器(60)、空气增压泵(59)、洗涤仓排水管电磁阀(55);洗涤仓(40)内混合雾化蒸汽和在其底部凝结的洗涤水迅速经洗涤仓排水管(54)、洗涤仓排水管电磁阀(55)、废汽管(56)排出,这是步骤S8E洗涤仓排水和汽。当洗涤仓气压传感器(51)检测值低于30kpa时关闭洗涤仓排水管电磁阀(55),打开废汽管电磁阀(57)、洗涤仓排气管电磁阀(50)、真空压力泵(37)供电开始工作,洗涤仓负压工作计时开始,洗涤仓(40)内气压不断降低,当检测到洗涤仓气压传感器(51)检测值小于负80kpa时,或洗涤仓负压工作计时满5分钟时,计时结束,关闭洗涤仓排气管电磁阀(50)、真空压力泵(37)、废汽管电磁阀(57),洗涤仓(40)进入负压保持状态;在这个负压保持过程中,当检测到洗涤仓(40)内洗涤仓红外温度传感器(52B)温度值,低于设定温度10摄氏度时,打开洗涤仓对流辐射式加热器(53);当检测到洗涤仓(40)内洗涤仓红外温度传感器(52B)温度值,高于设定温度时,关闭洗 涤仓对流辐射式加热器(53);使洗涤衣物表面温度保持在设定温度和设定温度减10摄氏度以内;当洗涤仓气压传感器(51)检测值大于负50kpa时,再次打开废汽管电磁阀(57)、洗涤仓排气管电磁阀(50)、真空压力泵(37)供电开始工作,洗涤仓负压工作计时再次开始,使洗涤仓(40)保持在负50kpa-负80kpa之间3分钟,或洗涤仓负压工作计时满3分钟时,计时结束,进入下一程序,这是步骤S8F洗涤仓负压温度保持;步骤S7废汽处理与上同。
S9真空烘干:利用水在极低气压环境下沸点不断降低的原理进行水汽加速蒸发、洗涤衣物干燥,由于沸点的降低、蒸发的加快会导致洗涤衣物表面温度过低甚至结冰,所以在负压开始时就应该进行温度保持,进行洗涤衣物辐射加热,(步骤S6雾化蒸汽洗涤和步骤S8雾化蒸汽清洗也包含有相同的道理)。S9真空烘干过程又包括:S9A烘干空气过滤、S9B烘干空气增压输送、S9C洗涤仓高压温度保持、S9D洗涤仓排水和汽、S9E洗涤仓负压温度保持、S9F烘干计次强制结束、S7废汽处理。
具体过程:当前所电磁阀在关闭状态下,打开烘干进气管电磁阀(72)、洗涤仓进气管电磁阀(48)、给真空压力泵(37)供电开始工作,外部空气经负氧离子室空气过滤器(58)进入烘干进气管(71),这是步骤S9A烘干空气过滤。通过烘干进气管电磁阀(72)、雾化蒸汽供给管(16)、真空压力泵进气口(38)、真空压力泵(37)增压、真空压力泵出气口(39)、洗涤仓进气管电磁阀(48)、洗涤仓进气管(47)进入洗涤仓(40)这是步骤S9B烘干空气增压输送。洗涤仓(40)气压不断升高,当洗涤仓气压传感器(51)的检测值达到300kpa时,关闭洗涤仓进气管电磁阀(48)、真空压力泵(37);当洗涤仓气压传感器(51)的检测值小于260kpa时,打开洗涤仓进气管电磁阀(48)、真空压力泵(37)供电开始工作,使气压升高至300KPA工作再次停止;保持洗涤仓(40)内空气压力相对稳定,这个稳定范围在260kpa-300kpa;在这个正压保持过程中如果检测到洗涤仓(40)内洗涤仓温度传感器(52A)温度值,低于设定值-2摄氏度(这个设定值与洗涤水和清洁水的加热设定温度相同),则打开洗涤仓对流辐射式加热器(53)对洗涤仓(40)内空气和洗涤衣物加热(注:在高压下洗涤仓对流辐射式加热器的采用和辐射方式同时加热,辐射加热的同时对流风扇也打开,上、下同理。);如果检测到洗涤仓(40)内洗涤仓温度传感器(52A)检测值超过设定值+2摄氏度(这个设定值与洗涤水和清洁水的加热设定温度相同),洗涤仓对流辐射式加热器(53)停止加热;并进入温度相对稳定状态,这个稳定状态的温差在正负2摄氏度,与洗涤水和清洁水保持温度相对稳定相同;洗涤仓(40)内空气保持温度与压力3分钟,这是步骤S9C洗涤仓高压温度保持;保持状态结束后,关闭所有电磁阀,然后打开负氧离子发生器(60)、空气增压泵(59)、洗涤仓排水管电磁阀(55);洗涤仓(40)空气混合水汽和在其底部凝结的水汽,迅速经洗涤仓排水管(54)、洗涤仓排水管电磁阀(55)、废汽管(56)排出,这是步骤S9D洗涤仓排水和汽;当洗涤仓气压传感器(51)检测值低于30kpa时关闭洗涤仓排水管电磁阀(55),打开废汽管电磁阀(57)、洗涤仓排气管电磁阀(50)、真空压力泵(37)供电开始工作,洗涤仓负压工作计时开始,洗涤仓(40)内气压不断降低,当检测到洗涤仓(40)内洗涤仓红外温度传感器(52B)检测到洗涤衣物表面温度值,低于设定温度减5摄氏度时,打开洗涤仓对流辐射式加热器(53),并使洗涤衣物表面温度保持在设定温度到设定温度减5摄氏度以内;检测到洗涤仓(40)内洗涤仓红外温度传感器(52B)检测到洗涤衣物表面温度值,低于25摄氏度时(洗涤衣物湿度过大,导致表面温度下降过快,洗涤衣物纤维内空间温度更低,继续真空蒸发效果不好,必须重新进行洗涤衣物纤维内部空气高压加热。),关闭所有电磁阀进入烘干初始程序S9A烘干空气过滤重新开始烘干过程;或同时当洗涤仓负压工作计时满5分钟时,计时结束,关闭所有电磁阀进入烘干初始程序S9A烘干空气过滤重新开始烘干过程(此时衣物纤维内部有可能温度已极低继续真空蒸发效果不好);同期当洗涤仓气压传感器(51)检测值小于负98kpa时关闭洗涤仓排气管电磁阀(50)、真空压力泵(37)、废汽管电磁阀(57),洗涤仓(40)进入负压保持状态,当洗涤仓气压传感器(51)检测值大于负93kpa时,再次打开废汽管电磁阀(57)、洗涤仓排气管电磁阀(50)、真空压力泵(37)供电开始工作,使洗涤仓(40)真空度保持在负93kpa-负98kpa之间3分钟后直接烘干结束,进入洗涤结束,这是步骤S9E洗涤仓负压温度保持。在以上过程中每一次重新运行进入烘干初始程序S9A,则计数一次,此计数积累值最小为5次最大值20次,可人机对话设定烘干计次来强制结束真空烘干过程,这就是S9F烘干计次强制结束。步骤S7废汽处理与上同。
S10洗涤结束:是洗衣机恢复到初始状态的程序,包括废水、和洗涤仓气压复位,是否清空洗衣机内的洗涤水、清洁水;其中洗涤结束是否清空洗衣机内的洗涤水、清洁水可进行人机对话先行设定。
具体过程:当前所有电磁阀关闭状态下,打开洗涤仓排水管电磁阀(55),记录洗涤仓气压传感器(51)检测值,等待1分钟后再次记录洗涤仓气压传感器(51)检测值,两次记录值相比较绝对值低于500pa时关闭洗涤仓排水管电磁阀(55),如果比较绝对值大于500pa则重新记录洗涤仓气压 传感器(51)检测值,等待1分钟后再次记录洗涤仓气压传感器(51)检测值,再次次比较,循环直到符合条件,这是步骤S10A洗涤仓泄压;根据先前人机对话设定是否打开洗涤水排泄管电磁阀(33)和清洁水排泄管电磁阀(35)进行清空洗涤水和清洁水的工作,打开液化室排泄管电磁阀(70)等待3分钟然后分别关闭;这些步骤分别是S10B洗涤水排泄清空、S10C清洁水排泄清空、S10D初级液化室和次级液化室排泄清空。
实施例二
洗衣机的外形设计为立式橱柜结构,可上下分为四部分,最上部与最下部空间间隔相对小一些;最上部小空间安装真空压力泵(37)等设备,最下部安装主排泄管(36)等部分。中间分成两部分,上面作为洗涤仓(40)空间要相对大些,洗涤衣物需要悬挂,空间需要足够高度;下面的空间一分为二,一边作为洗涤水雾化室(2)和清洁水雾化室(3)的安装空间,另一边作为初级液化室(63)和次级液化室的安装空间(66)。初级液化室(63)比次级液化室(66)矮一些,上部的小空间安装空气增压泵(59)和负氧离子发生器(60)。洗涤水雾化室(2)上部靠边的上下空间通道作为PLC综合控制电路(73)电路走线、雾化蒸汽供给管(16)、废汽管(56)管道通路。真空压力泵(37)的安装空间外部正面,洗涤仓(40)的上面,安装人机对话按键(76)、状态显示面板(77)。真空压力泵(37)的安装空间的右侧,安装PLC综合控制电路(73),相邻的机壳外部安装电源输入接口(74),下面紧接着安装电源开关(75)。
综合上述的设计原则,列举一个如图的具体实施实例,以宽度为80厘米、厚度40厘米、高度200厘米橱柜式蒸汽洗衣机的实施实例来详细说明。
制作一个宽80厘米x厚40厘米x高200厘米的立体框架,设计划分四个空间的大小分别如下,最下部安装主排泄管(36)的部分距底面高约10CM,最上面安装真空压力泵(37)的部分高度为35CM。中间的两部分,洗涤仓(40)高度为110CM,宽度为70CM,紧靠右侧安装,左侧留出部分空间通道;中间的下半部分空间高度45CM,安装雾化室和液化室等。
制作2个宽15CM厚15CM高40CM的立方体容器,底部圆弧形,一个作为洗涤水雾化室(2)另一个作为清洁水雾化室(3)使用,并且合并为一个尺寸为30x30x40厘米的整体。圆弧形最低处分别安装洗涤水排泄管电磁阀(33)、清洁水排泄管电磁阀(35)。在底部的边缘分别安装洗涤水加热器(26)、清洁水加热器(27),另外一侧分别安装洗涤水超声雾化器(30)、清洁水超声雾化器(31)。超声雾化器的正常工作水平面要低于加热器的正常工作水平面或相持平。靠近超声雾化器的最边处安装洗涤水温度传感器(28)、清洁水温度传感器(29)。在稍微高于加热器的正常工作水平面分别安装洗涤水雾化室低水位传感器(17)、清洁水雾化室低水位传感器(19)。在距离低水位传感器的20CM处分别安装洗涤水雾化室高水位传感器(18)、清洁水雾化室高水位传感器(20)。在高水位传感器相邻的水平面上方开孔,安装洗涤水雾化室进气管(24)、清洁水雾化室进气管(25),两个进气管呈L型,在内通向低水位传感器水平面以下,在外连通主空气进气管(23)。主空气进气管(23)横向固定在合并容器整体的后面,连接安装机身的空气过滤器(22)。在主空气进气管(23)的上方平行固定安装主进水管(1),分别连接洗涤水雾化室进水管电磁阀(6)和清洁水雾化室进水管电磁阀(7),洗涤水雾化室进水管(4)和清洁水雾化室进水管(5)分别呈L型接入各个雾化室内并使出水口向下,外部分别与电磁阀相连。在洗涤水雾化室进水管(4)的出水口正下方,安装洗涤剂盒(21);洗涤剂盒(21)呈圆柱状,倾斜安装;在靠近最底部开口向上,正对洗涤水雾化室进水管(4)的出水口;洗涤剂盒(21)的添加入口安装螺旋密封盖。洗涤水雾化室(2)和清洁水雾化室(3)用圆弧顶密封,正顶部安装洗涤水雾化供给管(12)和清洁水雾化供给管(14);顶部边缘分别安装洗涤水雾化室泄气管(8)和清洁水雾化室泄气管(9),再连接洗涤水雾化室泄气管电磁阀(10)、清洁水雾化室泄气管电磁阀(11)。
制作1个宽40CM厚30CM高25CM的U型立方体容器,用500目以上的金属滤网做5层以上的隔断作为初级液化室过滤网(64),把容器分成两部分作为初级液化室(63)和次级液化室(66)。初级液化室(63)空间为25CM宽。容器的底部,隔断的两边分别挖孔安装初级液化室排泄管(65)、次级液化室排泄管(68),外部合并连接液化室排泄管电磁阀(70)。初级液化室(63)上部平整密封,左边开孔连接废汽管(56)、负氧离子输气管(62)的混合入口,这个混合入口管道用绝缘材料制作。次级液化室(66)顶部用500目以上的金属滤网5层,各层中间加玻璃纤维布制作成次级液化室过滤网(67),最顶部圆弧形密封,挖孔连接L型次级液化室排气管(69),至机身外部。
洗涤水雾化室(2)、清洁水雾化室(3)、初级液化室(63)、次级液化室(66)固定到机架距底部10CM,安装主排泄管(36)分别连接洗涤水排泄管电磁阀(33)、清洁水排泄管电磁阀(35)、液化室排泄管电磁阀(70)。
洗涤仓(40)的体积为高110CM、宽70CM、厚度40CM。由于洗涤仓(40)需要承受3个大 气压,需要较强大的支撑,所以需要用密度相对较小且坚固的材料制作,如铝合金等。在中上部设置洗涤仓盖(41)。洗涤仓盖(41)采用圆形设计直径40CM,厚度5CM以上,中间挖孔安装洗涤仓盖观察孔(45)直径20CM,用透明材料制作并与洗涤仓盖(41)密封连接。洗涤仓盖(41)右侧安装洗涤仓盖连接件(42),此连接件为合页形态,展开厚度2CM以上;左侧安装U型洗涤仓盖紧固接口(43),厚度3CM,宽度10CM。洗涤仓盖紧固阀(44)为螺栓和带旋转手柄的螺母,螺栓活动固定在洗涤仓(40)上。与洗涤仓盖(41)相对结合的洗涤仓(40)区域内部加厚加强支撑,洗涤仓盖(41)与洗涤仓(40)密封口接触区域全部加装厚度0.5CM的橡胶密封圈。洗涤仓(40)的底部做成弧形,在弧形底部安装洗涤仓排水管(54)并连接洗涤仓排水管电磁阀(55)。洗涤仓(40)底部4角安装洗涤仓对流辐射式加热器(53)四个,为增加在负压工作状态的辐射加热效果在洗涤仓(40)顶部四角处也可安装。洗涤仓对流辐射式加热器(53)是由固定在不锈钢圆筒顶部的远红外加热器,和固定在圆筒尾部的罩极电动风扇组成;不锈钢圆筒呈L形状,空气的强制流动通过不锈钢圆筒吹向红外加热器,使热量向外部发散;远红外加热器采用螺旋形碳纤维石英加热管,每个功率300到500瓦左右,风扇用罩极式电动机加装扇叶制作,罩极电动机功率每个10瓦左右。所有的洗涤仓对流辐射式加热器(53)风口朝向洗涤仓(40)中心靠上部(悬挂的洗涤衣物中心所在)。洗涤仓温度传感器(52A)安装在洗涤仓左侧顶部,洗涤仓红外温度传感器(52B)安装在洗涤仓(40)右侧两个顶角中央处,红外感应口朝向悬挂的洗涤衣物中心所在。洗涤仓照明灯(46)用2个5瓦左右的LED灯安装在洗涤仓(40)顶部两侧,洗涤仓照明灯(46)的工作过程是在打开电源开关(75)时,PLC综合控制电路(73)就开始给洗涤仓照明灯(46)供电开始工作,直到洗涤结束。用不锈钢圆环固定在洗涤仓(40)顶部中央作为衣服撑挂环(78)。衣服撑挂环(78)的两侧开孔安装洗涤仓进气管(47)、洗涤仓排气管(49),并在外部连接洗涤仓进气管电磁阀(48)、洗涤仓排气管电磁阀(50)。洗涤仓气压传感器(51)安装在洗涤仓(40)顶部。洗涤仓(40)整个固定在机架上距机身底部55CM处。
负氧离子室空气过滤器(58)安装在次级液化室排气管(69)和洗涤仓(40)底部中间,通过管道和空气增压泵(59)进气口、烘干进气管(71)分别连接;空气增压泵(59)和负氧离子室(61)安装在初级液化室(63)和洗涤仓(40)之间;负氧离子发生器(60)的放电电极安装在负氧离子室(61);空气增压泵(59)的出气口连接负氧离子室(61)。负氧离子室(61)和负氧离子输气管(62)用绝缘材料制作。负氧离子输气管(62)和废汽管(56)混合后连接至初级液化室(63)。烘干进气管(71)连接烘干进气管电磁阀(72)。
真空压力泵(37)安装在洗涤仓(40)上面机身顶部的空间左侧;真空压力泵进气口(38)通过雾化蒸汽供给管(16)连接洗涤水雾化供管给电磁阀(13)、清洁水雾化供给管电磁阀(15)、烘干进气管电磁阀(72);真空压力泵进气口(38)还连接洗涤仓排气管电磁阀(50);真空压力泵出气口(39)连接洗涤仓进气管电磁阀(48)、废汽管电磁阀(57)。废汽管(56)分别连接废汽管电磁阀(57)、洗涤仓排水管电磁阀(55)后与负氧离子输气管(62)汇合进入初级液化室(63)。
PLC综合控制电路(73)安装在洗涤仓(40)上面机身顶部的空间右侧,电源输入接口(74)、电源开关(75)安装在侧面机壳。人机对话按键(76)、状态显示面板(77)安装在正面,洗涤仓(40)上面。
关于各个元件器的的选用除去上文中已作出的说明,再作如下说明:雾化蒸汽供给管(16)、洗涤水雾化供给管(12)、洗涤水雾化供管给电磁阀(13)、清洁水雾化供给管(14)、清洁水雾化供给管电磁阀(15)、涉及的管道内径应选用规格为DN50管利于雾化蒸汽传输,减少输送过程的凝结。DN50的电磁阀型号为SAN YE 2W-500-50。洗涤仓进气管电磁阀(48)、洗涤仓排气管电磁阀(50)选择CYZ2120-08真空双向电磁阀。其他管道选用的规格为DN15,电磁阀型号为2W-160-15。负氧离子发生器的放电电极所在的安装空间负氧离子室(61)、负氧离子输气管(62)与废汽管(56)的末端汇合处应选用绝缘材料制作,减少负离子损耗。四个水位传感器选用光电式液位传感器FS-IR12。空气过滤器(22)、负氧离子室空气过滤器(58)选用上新空压机消音器G1型,直径15cm、高8.5cm,32mm接口。洗涤水加热器(26)、清洁水加热器(27)选用1500瓦左右的电热水壶加热芯制作。洗涤水温度传感器(28)、清洁水温度传感器(29)洗涤仓温度传感器(52A)选用赫斯曼一体化温度变送器,4-20ma输出-50-150摄氏度量程。洗涤水超声雾化器(30)、清洁水超声雾化器(31)选用5头或6头,150-180瓦的超声雾化器,保证雾化量。真空压力泵(37)需要真空度达到-98kpa以下,可选用Fujiwara 1550D真空度可达-98kpa以下。洗涤仓对流辐射式加热器(53)的辐射加热器采用螺旋形碳纤维石英加热管,每个500瓦,风扇电机采用220V交流罩极电机,能满足在洗涤仓的工作条件,线圈密封,如罩极式电动机TYPEF61-10M;用不锈钢筒制作成L型,一头固定螺旋形碳纤维石英加热管,另一头固定罩极风扇。空气增压泵(59)需要每分钟15升以上的流量,可选用台冠TG-020 双头微型真空泵电压220V流量每分钟20升。负氧离子发生器(60)需要2亿负离子以上的发生器,可选用康维尔制造的cl-s520c负氧离子发生器。
使用方法:接通电源,打开电源开关,洗涤仓照明灯(46)亮,把将要洗涤的衣服先挂在衣服撑上,然后开启洗涤仓盖(41),悬挂在衣服撑挂环上,关闭洗涤仓盖(41),旋转洗涤仓盖紧固阀(44)使洗涤仓盖(41)牢固密封,打开洗涤剂盒(21)盖,加入适量的洗涤液后关闭盖子,根据洗涤衣物材料人机对话设定洗涤温度(40-90摄氏度)、烘干计次强制结束次数(5-20次)、洗涤结束是否清空洗涤用水和清洁用水,然后就可以开始洗涤了。本机特性洗涤衣物干燥迅速、衣物损伤小,尤其适用于单件羽绒服、大衣等大体积衣物。
本发明公开了一种超声雾化蒸汽洗衣机,包括:洗涤水汽雾化装置、洗涤动力提供装置、洗涤工作仓、废汽液化回收装置、PLC综合控制装置、主机架。超声雾化洗涤水或清洁水和新鲜空气混合形成雾化蒸汽,通过真空压力泵增压输送至洗涤仓,在洗涤仓内雾化蒸汽保持设定的温度和高压进入衣物纤维缝隙,溶解污染物、异味并稀释;然后再次通过真空压力泵,给洗涤仓形成真空负压环境,把衣物纤维内溶解污染物、异味的废汽迅速排出洗涤仓,废汽经过负离子沉淀和二次沉淀过滤做到水、气分离,分别排出洗衣机,并在负压环境下通过辐射加热方式把洗涤衣物干燥。洗涤衣物干燥迅速、衣物损伤小,尤其适用于单件羽绒服、大衣等大体积衣物。
本发明解决了生活中的实际问题,让不需要大动干戈水洗的衣物保持清爽干净的气息。尤其是羽绒服,大件衣物,超声雾化蒸汽洗涤、温度适宜、无机械磨损、不伤衣物,让衣物保持蓬松、干燥,让我们在生活中免除了不必要的麻烦,节省了时间,让我们的生活变得更轻松、更健康。
以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。
Claims (10)
- 超声雾化蒸汽洗衣机的洗涤系统,其特征在于,包括洗涤水汽雾化装置、洗涤动力提供装置和洗涤工作仓:所述的洗涤水汽雾化装置包括洗涤水雾化室(2)、洗涤水超声雾化器(30)、洗涤水雾化供给管(12)及雾化蒸汽供给管(16),洗涤水雾化室(2)是存储洗涤剂与自来水的混合物并用来雾化的储存水箱,洗涤水超声雾化器(30)是安装在洗涤水雾化室(2)底部雾化洗涤水的设备,洗涤水雾化供给管(12)是洗涤水雾化室(2)雾化后的洗涤水蒸汽进入雾化蒸汽供给管(16)的管道,串接雾化蒸汽供给管(16);所述的洗涤动力提供装置包括:真空压力泵(37)、真空压力泵进气口(38)及真空压力泵出气口(39),真空压力泵(37)是给洗涤仓(40)提供足够的工作正气压和负气压的气泵,雾化蒸汽供给管(16)的出口连接真空压力泵进气口(38);所述的洗涤工作仓包括洗涤仓(40)、洗涤仓进气管(47)及洗涤仓排气管(49),洗涤仓进气管(47)是真空压力泵(37)向洗涤仓(40)输送雾化水蒸汽的通道,一端连接真空压力泵出气口(39),一端连接洗涤仓(40),洗涤仓排气管(49)是洗涤仓向外排出雾化水蒸汽的通道,一端连接洗涤仓(40)另一端连接真空压力泵进气口(38)。
- 根据权利要求1所述的超声雾化蒸汽洗衣机的洗涤系统,其特征在于,所述的洗涤水汽雾化装置包括清洁水雾化室(3)、清洁水超声雾化器(31)及清洁水雾化供给管(14),清洁水雾化室(3)是存储自来水并用来雾化的存储水箱,清洁水超声雾化器(31)是安装在清洁水雾化室(3)底部雾化清洁水的设备,清洁水雾化供给管(14)是清洁水雾化室(3)雾化后的清洁水蒸汽进入雾化蒸汽供给管(16)的管道,串接雾化蒸汽供给管(16)通道的阀门;优选地,所述的所述的洗涤水雾化供给管(12)串接控制洗涤水雾化供给管(12)和雾化蒸汽供给管(16)通道的洗涤水雾化供给管电磁阀(13);所述的所述的清洁水雾化供给管(14)串接控制清洁水雾化供给管(14)和雾化蒸汽供给管(16)通道的清洁水雾化供给管电磁阀(15)。
- 根据权利要求2所述的超声雾化蒸汽洗衣机的洗涤系统,其特征在于,所述的洗涤水汽雾化装置包括主进水管(1)、洗涤水雾化室进水管(4)及清洁水雾化室进水管(5),所述的主进水管(1)是洗衣机进水的管道,所述的洗涤水雾化室进水管(4)是连接主进水管(1)给洗涤水雾化室(2)供水的管道,所述的清洁水雾化室进水管(5)是连接主进水管(1)给清洁水雾化室(3)供水的管道;优选地,所述的洗涤水雾化室进水管电磁阀(6)是控制主进水管(1)给洗涤水雾化室(2)供水的阀门,其一端连接主进水管(1)另一端连接洗涤水雾化室进水管(4),所述的清洁水雾化室进水管电磁阀(7)是控制主进水管(1)给清洁水雾化室(3)供水的阀门,其一端连接主进水管(1)另一端连接清洁水雾化室进水管(5);进一步优选地,所述的洗涤水汽雾化装置包括洗涤水雾化室低水位传感器(17)、洗涤水雾化室高水位传感器(18)、清洁水雾化室低水位传感器(19)及清洁水雾化室高水位传感器(20),所述的洗涤水雾化室低水位传感器(17)是检测洗涤水最低位置的设备,安装在洗涤水雾化室(2)底部,所述的洗涤水雾化室高水位传感器(18)是检测洗涤水最高位置的设备;安装在洗涤水雾化室(2)上部,所述的清洁水雾化室低水位传感器(19)是检测清洁水最低位置的设备,安装在清洁水雾化室(2)底部,所述的清洁水雾化室高水位传感器(20)是检测清洁水最高位置的检测设备,安装在清洁水雾化室(2)上部;更进一步优选地,所述的洗涤水汽雾化装置包括洗涤剂盒(21),所述的洗涤剂盒(21)是给洗涤水雾化室(2)添加洗涤剂的存放盒,其外部盖子活动密封,内部开口处接受洗涤水雾化室进水管(4)出口输送的自来水冲洗、溶解。
- 根据权利要求2所述的超声雾化蒸汽洗衣机的洗涤系统,其特征在于,所述的洗涤水汽雾化装置包括主空气进气管(23)、洗涤水雾化室进气管(24)及清洁水雾化室进气管(25),所述的主空气进气管(23)是输送过滤空气的管道,连接洗涤水雾化室进气管(24),分别连接洗涤水雾化室进气管(24)、清洁水雾化室进气管(25);所述的洗涤水雾化室进气管(24)是过滤空气输送至洗涤水雾化室(2)的管道,其出气口深入洗涤水雾化室(2)最低水位以下;所述的清洁水雾化室进气管(25)是过滤空气输送至清洁水雾化室(3)的管道,其出气口深入清洁水雾化室最低水位以下;优选地,所述的洗涤水汽雾化装置包括洗涤水雾化室泄气管(8)、洗涤水雾化室泄气管电磁阀(10)、清洁水雾化室泄气管(9)及清洁水雾化室泄气管电磁阀(11):所述的洗涤水雾化室泄气管(8)是防止在给洗涤水雾化室(2)供水时气压升高的减压泄气管,其一端连接洗涤水雾化室(2),洗涤水雾化室泄气管电磁阀(10)是控制洗涤水雾化室泄气管(8)通道的阀门,其一端连接洗涤水雾化室泄气管(8),一端连接外部空间一端连接洗涤水雾化室泄气管电磁阀(10);所述的清洁水雾化室泄气管(9)是防止在给清洁水雾化室(3)供水时气压升高的减压泄气管,其一端连接清洁水雾化室(3),清洁水雾化室泄气管电磁阀(11)是控制清洁水雾化室泄气管(9)通道的阀门,其一端连接清洁水雾化室泄气管(9),一端连接外部空间;进一步优选地,所述的空气过滤器(22)是过滤外部空气的设备,出气口连接主空气进气管(23)。
- 根据权利要求2所述的超声雾化蒸汽洗衣机的洗涤系统,其特征在于,所述的洗涤水汽雾化装置包括洗涤水加热器(26)及清洁水加热器(27),所述的洗涤水加热器(26)是安装在洗涤水雾化室(2)底部给洗涤水加热的设备,所述的清洁水加热器(27)是安装在清洁水雾化室(3)底部给清洁水加热的设备;优选地,所述的洗涤水汽雾化装置包括洗涤水温度传感器(28)及清洁水温度传感器(29),所述的洗涤水温度传感器(28)是安装在洗涤水雾化室(2)底部检测洗涤水温度的设备,所述的清洁水温度传感器(29)是安装在清洁水雾化室(3)底部检测清洁水温度的设备。
- 根据权利要求2所述的超声雾化蒸汽洗衣机的洗涤系统,其特征在于,所述的洗涤水汽雾化装置包括洗涤水排泄管(32)、洗涤水排泄管电磁阀(33)、清洁水排泄管电磁阀(35)、清洁水排泄管电磁阀(35)及主排泄管(36):所述的洗涤水排泄管(32)是安装在洗涤水雾化室(2)底部排泄、清空多余洗涤水的管道;所述的洗涤水排泄管电磁阀(33)是控制洗涤水排泄管(32)通道的阀门,分别连接洗涤水排泄管(32)和主排泄管(36);所述的清洁水排泄管(34)是安装在清洁水雾化室(3)底部排泄、清空多余清洁水的管道;所述的清洁水排泄管电磁阀(35)是控制清洁水排泄管(34)通道的阀门;分别连接清洁水排泄管(34)和主排泄管(36);所述的主排泄管(36)是洗衣机对外排泄的主管道,连接洗涤水排泄管电磁阀(33)、清洁水排泄管电磁阀(35)。
- 根据权利要求1-6任意一项所述的超声雾化蒸汽洗衣机的洗涤系统,其特征在于,所述的洗涤仓(40)具有进行洗涤工作的高度密封的立体空间;优选地,所述洗涤工作仓包括洗涤仓气压传感器(51),所述的洗涤仓气压传感器(51)是安装在洗涤仓(40)内检测洗涤气压的设备;优选地,所述的洗涤工作仓包括洗涤仓温度传感器(52A)及洗涤仓温度传感器(52B),所述的洗涤仓温度传感器(52A)是安装在洗涤仓(40)内顶部检测洗涤仓内雾化蒸汽温度或空气温度的设备,所述的洗涤仓红外温度传感器(52B)是安装在洗涤仓(40)内检测洗涤衣物表面温度的设备;优选地,所述的洗涤工作仓包括洗涤仓对流辐射式加热器(53),所述的洗涤仓对流辐射式加热器(53)是安装在洗涤仓(40)内不同位置的多个顶部有辐射加热装置,底部包含风扇的雾化蒸汽加热、空气加热、洗涤衣物辐射加热的设备;优选地,所述的洗涤工作仓包括洗涤仓排水管(54)、洗涤仓排水管电磁阀(55),所述的洗涤仓排水管(54)是安装在洗涤仓(40)底部用于排出堆积在仓底的凝结水和洗涤仓泄气的通道,并设有洗涤仓排水管电磁阀(55);优选地,所述的洗涤所述洗涤工作仓包括洗涤仓盖(41)、洗涤仓盖紧固阀(44)及洗涤仓盖观察孔(45),所述的洗涤仓盖(41)是密封洗涤仓(40)正面的仓门,设有洗涤仓盖连接件(42)和洗涤仓盖紧固接口(43),洗涤仓盖连接件(42)是活动连接洗涤仓盖(41)和洗涤仓(40)的合页,洗涤仓盖紧固接口(43)是与洗涤仓盖连接件(42)相对安装在洗涤仓盖另一侧的U型连接口,与洗涤仓盖紧固阀(44)配合,所述的洗涤仓盖紧固阀(44)是安装在洗涤仓(40)正面,与洗涤仓盖紧固接口(43)配合拉紧洗涤仓盖(41)保持洗涤仓(40)高度密封,所述的洗涤仓盖观察孔(45)是在洗涤仓盖(41)中间设置的观察洗涤仓工作状况的透明窗口;优选地,所述洗涤工作仓包括洗涤仓照明灯(46),所述的洗涤仓照明灯(46)是安装在洗涤仓内的照明设备;优选地,所述洗涤工作仓包括衣服撑挂环(78),所述的衣服撑挂环(78)是洗涤仓悬挂洗涤衣物的设备,安装在洗涤仓顶部中间处。
- 根据权利要求7所述的超声雾化蒸汽洗衣机的洗涤系统,其特征在于,包括废汽液化回收装置,废汽液化回收装置包括废汽管(56)、废汽管电磁阀(57)、负氧离子发生器(60)、初级液化室(63)、初级液化室过滤网(64)、次级液化室(66)、次级液化室过滤网(67)、次级液化室排气管(69):所述的废汽管(56)是洗涤废蒸汽由真空压力泵(37)输送至初级液化室(63)的通道,并设有废汽管电磁阀(57);进气端连接真空压力泵出气口(39);所述的废汽管电磁阀(57)是控制废汽管(56)通道的阀门;串接在真空压力泵出气口(39)和废汽管(56)的进气端;所述的负氧离子发生器(60)是给初级液化室(63)提供负离子的设备;所述的初级液化室(63)是雾化蒸汽进行气水初次分离的工作空间,与次级液化室(66)相通,有初级液化室过滤网(64)间隔;所述的初级液化室过滤网(64)是由金属材料制成的多层极细过滤网,与负氧离子发生器正极地线相连;所述的次级液化室(66)是进行二次水气分离的工作空间;所述的次级液化室过滤网(67)是由多层极细金属过滤网和高密度纤维过滤网制成的二次水气分离设备;安装在次级液化室(66)顶部,其中金属过滤网与负氧离子发生器正极地线相连;优选地,所述的废汽液化回收装置包括负氧离子室空气过滤器(58)、空气增压泵(59)、负氧离子室(61)及负氧离子输气管(62):所述的负氧离子室空气过滤器(58)是给负氧离子发生器(60)提供干燥过滤空气的设备;进口连接外部空间,出口连接空气增压泵(59)进气口;所述的空气增压泵(59)是给负氧离子发生器提供高压气流的设备;有进气口和出气口,进气口连接负氧离子室空气过滤器(58),出气口连接负氧离子室(61);所述的负氧离子室(61),是负氧离子发生器(60)负高压放电端的安装空间,有进气口和出气口;进气口连接空气增压泵(59)出气口,出气口连接负氧离子输气管(62);所述的负氧离子输气管(62)是给初级液化室(63)输送负离子的通道;优选地,所述的洗涤仓排水管电磁阀(55)的出口连接废汽管(56),直接排水至初级液化室(63);优选地,所述的废汽液化回收装置包括初级液化室排泄管(65)、次级液化室排泄管(68)及液化室排泄管电磁阀(70):所述的初级液化室排泄管(65)是安装在初级液化室(63)底部,用于排放凝结废水的通道;出口连接液化室排泄管电磁阀(70);所述的次级液化室排泄管(68)是安装在次级液化室(66)底部用于排放凝结废水的通道;出口与初级液化室排泄管(65)汇合连接液化室排泄管电磁阀(70);所述的液化室排泄管电磁阀(70)是控制初级液化室排泄管(65)和次级液化室排泄管(68)通道的阀门,液化室排泄管电磁阀(70)连接主排泄管(36)。优选地,所述的废汽液化回收装置包括烘干进气管(71)及烘干进气管电磁阀(72):所述的烘干进气管(71)是给洗涤仓(40)提供干燥空气的进气通道,一端连接负氧离子室空气过滤器(58)出气口,另一端连接烘干进气管电磁阀(72);所述的烘干进气管电磁阀(72)是控制负氧离子室空气过滤器(58)过滤后的空气进入真空压力泵进气口(38)的阀门,一端连接烘干进气管(71),另一端连接雾化蒸汽供给管(16)。
- 一种如权利要求1-8任意一项所述超声雾化蒸汽洗衣机的洗涤系统的控制方法,其特征在于,包括:超声雾化洗涤水和过滤后的新鲜空气混合形成雾化蒸汽,通过真空压力泵增压输送至洗涤仓,在洗涤仓内雾化蒸汽保持设定的温度和高压进入衣物纤维缝隙,溶解污染物、异味并稀释。
- 根据权利要求9所述超声雾化蒸汽洗衣机的洗涤系统的控制方法,其特征在于,包括:通过真空压力泵,给洗涤仓形成真空负压环境,把衣物纤维内溶解污染物、异味的废汽排出洗涤仓,废汽经过负离子沉淀和二次沉淀过滤做到水、气分离,分别排出洗衣机;优选地,还包括烘干过程,在烘干过程中,外部空气经过滤后,通过真空压力泵增压输送至洗涤仓,在洗涤仓内空气和洗涤衣物被加热,保持设定的温度和高压进入衣物纤维缝隙,与水混合并稀释成为湿气,然后再次通过真空压力泵形成真空负压环境,在负压环境下通过辐射加热方式把洗涤衣物的表面温度保持在洗涤设定温度以下、水负压沸点以上,把衣物纤维内的湿气迅速蒸发排出洗涤仓。
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