WO2020155670A1 - Filter and manufacturing method therefor - Google Patents

Filter and manufacturing method therefor Download PDF

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Publication number
WO2020155670A1
WO2020155670A1 PCT/CN2019/111406 CN2019111406W WO2020155670A1 WO 2020155670 A1 WO2020155670 A1 WO 2020155670A1 CN 2019111406 W CN2019111406 W CN 2019111406W WO 2020155670 A1 WO2020155670 A1 WO 2020155670A1
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WO
WIPO (PCT)
Prior art keywords
slot
metal layer
line
groove
silicon cavity
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PCT/CN2019/111406
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French (fr)
Chinese (zh)
Inventor
邱文才
李晋
梁思文
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广东大普通信技术有限公司
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Application filed by 广东大普通信技术有限公司 filed Critical 广东大普通信技术有限公司
Publication of WO2020155670A1 publication Critical patent/WO2020155670A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P1/00Auxiliary devices
    • H01P1/20Frequency-selective devices, e.g. filters
    • H01P1/207Hollow waveguide filters
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P1/00Auxiliary devices
    • H01P1/20Frequency-selective devices, e.g. filters
    • H01P1/207Hollow waveguide filters
    • H01P1/208Cascaded cavities; Cascaded resonators inside a hollow waveguide structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P11/00Apparatus or processes specially adapted for manufacturing waveguides or resonators, lines, or other devices of the waveguide type
    • H01P11/007Manufacturing frequency-selective devices

Definitions

  • This application relates to the technical field of miniaturized filters, such as a filter and a manufacturing method thereof.
  • the filter plays an important role in frequency selective filtering in radio frequency and microwave systems.
  • the filter can pass electrical signals of a certain frequency, while blocking other frequencies.
  • the main performance indicators of the filter include insertion loss, bandwidth, out-of-band selectivity, and circuit size. Bandwidth broadening and circuit miniaturization have always been key design difficulties for filters.
  • LC filters are composed of a combination of inductors, capacitors and resistors.
  • planar filters are composed of transmission lines and printed circuits.
  • PCBs Printed Circuit Boards
  • the embodiments of the present application provide a filter and a manufacturing method thereof, so as to avoid the situation that the filter in the related art is large in size and difficult to achieve multi-chip integration.
  • an embodiment of the present application provides a filter, including: at least one silicon cavity resonant unit, the silicon cavity resonant unit includes a bottom metal layer, a high-resistance silicon dielectric layer, and a top metal layer sequentially arranged; each The edge of the silicon cavity resonance unit is provided with a plurality of penetrating structures; the penetrating structure penetrates the bottom metal layer, the high resistance silicon dielectric layer, and the top metal layer; the inner surface of the penetrating structure is formed with Metal deposition layer; the penetrating structure is at least one of a through hole and a through groove; further comprising at least one slot-line ladder impedance resonator, the slot-line ladder impedance resonator formed on the top metal layer mutual A plurality of connected groove lines are formed; the depth of the groove lines is equal to the thickness of the top metal layer.
  • an embodiment of the present application also provides a method for fabricating a filter, which is applicable to the filter provided in any embodiment of the present application, including: forming an underlying metal layer on the first side of the high-resistance silicon dielectric layer; The second side of the high-resistance silicon dielectric layer forms a top metal layer, the bottom metal layer, the high-resistance silicon dielectric layer, and the top metal layer form a stacked structure; the stacked structure includes at least one silicon cavity A resonant unit; a plurality of through structures are formed at the edge of each silicon cavity resonant unit; the through structure penetrates the bottom metal layer, the high-resistance silicon dielectric layer, and the top metal layer; the through structure Is at least one of a through hole and a through groove; a metal deposition layer is formed on the inner surface of the through structure; at least one slot-line ladder impedance resonator is formed on the top metal layer, and each slot-line ladder impedance resonator includes
  • FIG. 1 is a schematic structural diagram of a filter provided by an embodiment of the present application.
  • Figure 2 is a cross-sectional view along the line a-a' in Figure 1;
  • FIG. 3 is a schematic structural diagram of another filter provided by an embodiment of the present application.
  • FIG. 4 is a schematic structural diagram of another filter provided by an embodiment of the present application.
  • FIG. 5 is a schematic structural diagram of another filter provided by an embodiment of the present application.
  • FIG. 6 is a waveform diagram of frequency-signal strength of a filtered signal provided by an embodiment of the present application.
  • FIG. 7 is a schematic flowchart of a method for manufacturing a filter according to an embodiment of the present application.
  • FIG. 8 is a schematic structural diagram of a laminated structure in which silicon cavity resonant units are arranged in an array according to an embodiment of the present application.
  • the embodiment of the present application provides a filter including: at least one silicon cavity resonant unit, the silicon cavity resonant unit includes a bottom metal layer, a high-resistance silicon dielectric layer, and a top metal layer arranged in sequence; the edge of each silicon cavity resonant unit A plurality of penetrating structures are provided; the penetrating structure penetrates the bottom metal layer, the high-resistance silicon dielectric layer, and the top metal layer; the inner surface of the penetrating structure is formed with a metal deposition layer; the penetrating structure is at least one of a through hole and a through groove; It also includes at least one slot line type ladder impedance resonator, which is composed of a plurality of interconnected slot lines formed on the top metal layer; the depth of the slot line is equal to the thickness of the top metal layer.
  • a bottom metal layer and a top metal layer are sequentially formed on the high-resistance silicon dielectric layer, and at least one silicon cavity is formed by using the above-mentioned stacked structure consisting of the bottom metal layer, high-resistance silicon dielectric layer and top metal layer as the matrix Resonance unit.
  • the bottom metal layer is formed by sputtering and then electroplating on the first surface of the high resistance silicon dielectric layer, and then the top metal layer is formed on the second surface of the high resistance silicon dielectric layer by sputtering and then electroplating.
  • An etching process is used to form a through structure that penetrates the bottom metal layer, the high-resistance silicon dielectric layer, and the top metal layer on the edge of the silicon cavity resonance unit.
  • the through structure uses MEMS dry etching technology from the top metal layer to the bottom layer
  • the metal layer is etched to form an etching cavity, and then a metal deposition layer is formed on the inner surface through processes such as sputtering and electroplating.
  • an etching process is used to etch the slot line with the same depth as the thickness of the top metal layer.
  • the through structure can be formed before the formation of the slot-line ladder impedance resonator, or it can be etched after the formation of the slot-line ladder impedance resonator, both of which can form filters with the same parameters.
  • the order of formation of the structure and the slot-line ladder impedance resonator is not limited.
  • the filter includes at least one silicon cavity resonant unit, at least one silicon cavity resonant unit includes a bottom metal layer, a high-resistance silicon dielectric layer, and a top metal layer arranged in sequence, and the edge of each silicon cavity resonant unit is provided with multiple A through structure that penetrates the bottom metal layer, the high-resistance silicon dielectric layer and the top metal layer, and a metal deposition layer is formed on the inner surface of the through structure to form a silicon cavity for resonance, and the top metal layer is formed with a slot line type Step impedance resonator, each slot line type ladder impedance resonator is composed of a plurality of interconnected slot lines formed on the top metal layer.
  • the filter of the present application is equipped with a stepped impedance resonator and a silicon cavity resonator unit, so that the number of stages in the filter passband is increased, the filter bandwidth is broadened, and the out-of-band suppression is improved without increasing the circuit size.
  • the embodiment filter is easy to integrate with the semiconductor integrated circuit process.
  • the high-resistance silicon medium can make the filter small in size and insertion loss, and reduce the electromagnetic wave transmission loss of the filter.
  • FIG. 1 is a schematic structural diagram of a filter provided by an embodiment of the present application.
  • the filter includes at least one silicon cavity resonator unit 11.
  • FIG. 2 is along the line a-a in FIG.
  • the silicon cavity resonant unit 11 includes a bottom metal layer 21, a high-resistance silicon dielectric layer 22, and a top metal layer 23 sequentially arranged.
  • At least one silicon cavity resonant unit 11 can be formed on the bottom metal layer 21 and the high-resistance silicon dielectric Layer 22 and the top metal layer 23 are formed on the matrix, and the silicon cavity resonance unit 11 is formed by etching the through structure on the matrix.
  • each silicon cavity resonant unit 11 is provided with a through structure 12.
  • the through structure 12 may be a through hole 122, or Through slot 121.
  • Two adjacent silicon cavity resonance units 11 have adjacent edges, and adjacent edges of two adjacent silicon cavity resonance units 11 may share the through structure 12.
  • the top metal layer 21 and the bottom metal layer 23 may be copper or gold, and the resistivity of the high-resistance silicon dielectric layer 22 is greater than or equal to 3000 ⁇ cm.
  • the thickness of the bottom metal layer 23 and the top metal layer 21 are respectively less than or equal to 10um; the thickness of the high resistance silicon dielectric layer 22 ranges from 200um to 500um.
  • the through structure 12 provided around the silicon cavity resonance unit 11 of this embodiment prevents electromagnetic waves from leaking out of the silicon cavity, and the energy transmission loss is small, that is, the insertion loss of the filter in this embodiment is small.
  • the filter includes at least one slot line ladder impedance resonator 13, each slot line ladder impedance resonator 13 includes a plurality of interconnected slot lines, the slot line ladder impedance resonator 13 can be in the filter passband of the filter Introduce multiple transmission poles to increase the working bandwidth and out-of-band rejection of the filter without increasing the size of the filter.
  • the filter in this embodiment can be processed by micro-electromechanical processing technology. Its three-dimensional stacked structure and circuit structure make the filter body small and easy to integrate with semiconductor integrated circuit technology, which is conducive to miniaturizing the filter and expanding the filter.
  • the scope of application of the device Exemplarily, the entire circuit of the filter in this embodiment may have a length of 5.9 mm, a width of 3 mm, and a height of 0.504 mm. It can be seen that the filter body in this embodiment is actively small, which facilitates integration on a chip.
  • the filter 1 includes a plurality of silicon cavity resonant units 11; the multiple silicon cavity resonant units 11 are arranged in a matrix; two adjacent silicon cavity resonant units 11 in the same row share a slot-line ladder Impedance resonator 13; slot-line ladder impedance resonator 13 includes a first part and a second part, the first part is located in the same row of silicon cavity resonator units 11 in the previous silicon cavity resonator unit 11, the second part is located in the same row of silicon cavity resonator The latter silicon cavity resonant unit 11 in the unit 11.
  • the filter 1 includes three silicon cavity resonant units 13 arranged in a row, which are a first silicon cavity resonant unit 111, a second silicon cavity resonant unit 112, and a third silicon cavity resonant unit.
  • Cavity resonance unit 113; filter 1 includes two slot-line ladder impedance resonators 13, respectively a first slot-line ladder impedance resonator 134 and a second slot-line ladder impedance resonator 135; the first slot-line ladder
  • the impedance resonator 134 is formed on the top metal layer 21 of the first silicon cavity resonant unit 111 and the second silicon cavity resonant unit 112, and the second slot line ladder impedance resonator 135 is formed on the second silicon cavity resonant unit 112 and the third silicon cavity.
  • the first slot-line ladder impedance resonator 134 is divided into a first part and a second part.
  • the first part is located in the first silicon cavity resonance unit 111, and the second part is located in the second silicon cavity resonance unit 112; the second slot-line ladder
  • the impedance resonator 135 is divided into two parts, the first part is located in the second silicon cavity resonance unit 112 and the second part is located in the third silicon cavity resonance unit 113.
  • the slot-line ladder impedance resonator 13 is symmetrically arranged about the symmetry side; the adjacent edges of two adjacent silicon cavity resonator units 11 that share a slot-line ladder impedance resonator 13 are the symmetry sides. 1, the first slot-line stepped impedance resonator 134 is divided into a first part and a second part.
  • the first part is located in the first silicon cavity resonance unit 111
  • the second part is located in the second silicon cavity resonance unit 112
  • the first slot-line ladder impedance resonator 134 the adjacent edges of the first silicon cavity resonance unit 111 and the second silicon cavity resonance unit 112 are regarded as symmetric
  • the first slot-line stepped impedance resonator 134 is symmetrically arranged about the symmetry side, and the first part and the second part are symmetrical about the symmetry side, which is beneficial to realize the slot-line stepped impedance resonator 13 and the silicon cavity resonance unit 11 Uniform coupling improves the filtering performance of the filter.
  • FIG. 3 is a schematic structural diagram of another filter provided by an embodiment of the present application.
  • the filter 1 includes a plurality of silicon cavity resonant units 11, the number of silicon cavity resonant units 11 may be greater than Other integers of 3, such as 6, as shown in FIG. 3, 6 silicon cavity resonator units 11 can form a matrix of 2 rows and 3 columns.
  • two adjacent silicon cavity resonator units 11 can share a slot-line ladder impedance resonator 13, and the silicon cavity resonator units 11 in 2 rows and 3 columns can be provided with 4 slot-line resonators. Step impedance resonator 13.
  • the filter 1 may further include: an input feeder trough 14, an output feeder trough 16, a first defective coupling trough 15, and a second defective coupling trough 17; 14 and the first defect coupling groove 15 are formed on the top metal layer of the first silicon cavity resonator unit 11 of any row of silicon cavity resonant units 11; the output feeder groove 16 and the second defect coupling groove 17 are formed on any row of silicon cavity resonator units 11
  • the input feeder slot 14 is connected to the first defect coupling slot 15, and the input feeder slot 14 is configured to input the signal to be filtered into the filter 1;
  • the output feeder slot 16 and the second defect coupling slot 17 is connected, the output feeder trough 16 is set to output the filtered signal formed by the filtering of the signal to be filtered;
  • the input feeder trough 14, the first defect coupling trough 15, the output feeder trough 16, and the second defect coupling trough 17 are respectively the depth of the
  • the filter 1 is connected to an input feeder trough 14 and an output feeder trough 16 formed by a coplanar waveguide transmission trough with an external system.
  • the impedance of the input feeder trough 14 and the output feeder trough 16 may be 50 ⁇ .
  • the input feeder slot 14 communicates with the first defect coupling slot 15 located in the same silicon cavity resonant unit 11, and the first defect coupling slot 15 is coupled with the silicon cavity resonant unit 11, thereby realizing the input feeder slot 14 and the silicon cavity resonant unit 11, the signal to be filtered is input to the filter through the input feeder slot 14.
  • the output feeder slot 16 is connected to the silicon cavity resonant unit 11 through the second defect coupling slot 17 located in the same silicon cavity resonant unit 11, and the output feeder The slot 16 is set to output the filtered signal after the filtering of the signal to be filtered is completed.
  • the size of the first defect coupling slot 15 and the second defect coupling slot 17 determines the distance between the input feeder slot 14 and the output feeder slot 16 and the silicon cavity resonant unit 11. The coupling strength. The larger the size of the first defect coupling slot 15 and the second defect coupling slot 17 is, the greater the coupling strength between the input feeder slot 14 and the output feeder slot 16 and the silicon cavity resonance unit 11 is.
  • the slot line width of the input feeder trough 14 and the output feeder trough 16 can be 88um
  • the gap between the two input feeder troughs 14 can be 70um
  • the first defect coupling slot 15 and the second defect coupling slot 17 The length can be 1.3mm
  • the width can be 0.3mm.
  • the input feeder groove 14 and the first defect coupling groove 15 may be formed on the top metal layer of the first silicon cavity resonator unit 11 of the first row of silicon cavity resonator units 11; the output feeder groove 16 and The second defect coupling groove 17 is formed on the top metal layer of the silicon cavity resonator unit 11 at the end of the second row of silicon cavity resonator units 11.
  • FIG. 4 is a schematic structural diagram of another filter provided by an embodiment of the present application.
  • the input feeder slot 14 and the first defect coupling slot 15 can be formed in the second The top metal layer of the first silicon cavity resonator unit 11 of the row silicon cavity resonator unit 11; the output feeder groove 16 and the second defect coupling groove 17 are formed on the top metal layer of the last silicon cavity resonator unit 11 of the second row silicon cavity resonator unit 11 Floor.
  • the cavity resonance unit 13 only needs to be provided with an output feeder slot 16 and a second defect coupling slot 17.
  • the filter may also include a silicon cavity resonant unit 11, as shown in FIG. 5, which is a schematic structural diagram of another filter provided by an embodiment of the present application.
  • the filter 1 includes a silicon cavity resonant unit 11; 1 also includes: an input feeder slot 14, an output feeder slot 16, a first defect coupling slot 15, and a second defect coupling slot 17 formed on the top metal layer of the silicon cavity resonant unit 11; the input feeder slot 14 is coupled with the first defect The slot 15 is connected, the input feeder slot 14 is set to input the signal to be filtered into the filter; the output feeder slot 16 is connected to the second defect coupling slot 17, and the output feeder slot 16 is set to output the filtered signal formed by filtering the signal to be filtered; the input feeder slot 14.
  • the depths of the output feeder slot 16, the first defect coupling slot 15, and the second defect coupling slot 17 are respectively equal to the thickness of the top metal layer.
  • the filter includes only one silicon cavity resonator unit 11
  • only one slot-line ladder impedance resonator 13 can be provided on the top metal layer of the silicon cavity resonator unit 11, and the silicon cavity resonator unit 11 is provided with an input feeder
  • the slot 14 and the first defect coupling slot 15 are used to input the signal to be filtered to the filter, and the output feeder slot 16 and the second defect coupling slot 17 are provided to output the filtered signal after filtering.
  • the filter frequency of the silicon cavity resonator unit 11 can be determined by controlling the shape and size of the silicon cavity resonator unit 11.
  • this embodiment can use a bottom metal layer 21 and a top metal layer with a thickness of 10um. 23.
  • a high-resistance silicon dielectric layer 22 with a thickness of 500um is used.
  • the silicon cavity resonant unit 11 may be rectangular, and the length of the silicon cavity resonant unit 11 may be 3 mm, and the width may be 1.95 mm.
  • the silicon cavity resonance unit 11 may also be square, circular or other polygonal shapes.
  • the slot line type stepped impedance resonator 13 is a half-wavelength stepped impedance resonator, and includes three slot lines connected in sequence: a first slot line 131, a second slot line 132, and The third groove line 133; the width of the second groove line 132 is greater than the width of the first groove line 131, the width of the second groove line 132 is greater than the width of the third groove line 133; the first groove line 131 and the third groove line 133 The widths are equal, and the lengths of the first slot line 131 and the third slot line 133 are equal.
  • Each resonator has a resonant fundamental frequency.
  • the fundamental frequency approaches the second harmonic, but the frequency of the second harmonic does not change .
  • the fundamental and second harmonics close to the second harmonic form transmission poles, and the fundamental frequency and the second harmonic can be included in nearly one pass band, thereby introducing multiple transmission poles in the filter pass band of the filter.
  • the filter When the filter is provided with multiple slot-line ladder impedance resonators 13, there will be transmission poles generated by cross-coupling between the slot-line ladder impedance resonators 13, plus the transmission poles generated by multiple silicon cavity resonators. , The transmission poles in the entire band pass of the filter are sufficient to ensure the bandwidth of the filter and form a wider working bandwidth.
  • the frequency of the fundamental frequency and the second harmonic transmission pole of the filter can be adjusted.
  • you can select The total length of the slot line ladder impedance resonator 13 is 5.6 mm, and the average width of the slot line is 0.09 mm.
  • the step impedance ratio and the high and low order length ratio of the slot line ladder impedance resonator 13 of the top metal layer 21 are jointly determined The closeness of the fundamental frequency to the second harmonic determines the frequency of the fundamental frequency transmission pole.
  • the step impedance ratio is the ratio of the width of the second slot line 132 to the first slot line 131, and the ratio of the width of the second slot line 132 to the width of the first slot line 131 is 5:1, that is, the slot
  • the step impedance ratio of the line step impedance resonator 13 is 5:1, and the ratio of the length of the second slot line 132 to the length of the first slot line 131 can be selected to be 1.6:1, that is, the slot line step impedance resonator 13
  • the ratio of high to low order length is 1.6:1.
  • the silicon cavity resonator unit 11 is rectangular and has a length of 3mm, the width is 1.95mm.
  • the total length of the slot line type stepped impedance resonator 13 is 5.6 mm, the average width of the slot line is 0.09 mm, and the ratio of the width of the second slot line 132 to the width of the first slot line 131 is 5:1; The ratio of the length of the slot line 132 to the length of the first slot line 131 is 1.6:1. As shown in Fig.
  • FIG. 6 is a frequency-signal intensity waveform diagram of a filtered signal provided by an embodiment of the present application.
  • the frequency-signal intensity waveform curve of the signal to be filtered input by the input feeder trough 14 is the first curve S11
  • the frequency-signal intensity waveform curve of the filtered signal output by the output feeder trough 16 is the second curve S21, as can be seen from FIG.
  • the working frequency band of the output filtered signal is 18-33GHz
  • the working bandwidth is relatively large
  • the part of the second curve S21 except the 18-33GHz frequency band drops sharply, that is, the working frequency band of the filtered signal is two
  • the signal strength of the side-filtered signal drops sharply. It can be seen that the out-of-band of the filtered signal is steep and the out-of-band suppression is high.
  • the filter of this example is provided with three silicon cavity resonator units 11 and two slot-line ladder impedance resonators 13, which increase the transmission pole, increase the working bandwidth, and improve the out-of-band suppression.
  • the first slot line 131, the second slot line 132, and the third slot line 133 are all U-shaped slot lines, which facilitates the realization of the symmetrical arrangement of the slot line type stepped impedance resonator 13, and the U-shaped slot line occupies The area is small, which facilitates the miniaturization of the filter.
  • the U-shaped slot line is convenient to obtain a larger length of the slot line, and the resonance frequency adjustment range of the slot line type stepped impedance resonator 13 is increased.
  • FIG. 7 is a schematic flowchart of a method for fabricating a filter according to an embodiment of the present application. As shown in FIG. 7, the method of this embodiment includes steps S110 to S140.
  • step S110 a bottom metal layer is formed on the first side of the high resistance silicon dielectric layer, a top metal layer is formed on the second side of the high resistance silicon dielectric layer, the bottom metal layer, the high resistance silicon dielectric layer, and the top metal layer
  • the layers form a laminated structure.
  • the laminated structure includes at least one silicon cavity resonant unit; a plurality of through structures are formed at the edge of each silicon cavity resonant unit; the through structures penetrate through the bottom metal layer, the high-resistance silicon dielectric layer, and the top metal layer;
  • the structure is at least one of a through hole and a through groove.
  • FIG. 8 is a schematic structural diagram of a laminated structure in which silicon cavity resonator units are arranged in an array according to an embodiment of the present application.
  • the formation includes a bottom metal layer, a high-resistance silicon dielectric layer, and a top metal layer.
  • a plurality of silicon cavity resonant units 11 arranged in an array can be formed on the stacked structure 2, and a through hole penetrating the stacked structure 2 is provided on the peripheral edge of the silicon cavity resonant units 11 arranged in the array.
  • Structure 12, referring to FIG. 8, the above-mentioned through structure may be at least one of a through hole 122 and a through groove 121.
  • step S130 a metal deposition layer is formed on the inner surface of the through structure.
  • At least one silicon cavity resonator unit 11 of the laminated structure 2 is cut along the edge penetrating structure 12 to form the filter provided by the embodiment of the present application, as shown in the example As shown in FIG. 8, two silicon cavity resonant units 11 can be cut from the laminated structure 2 to form a filter, and the filter includes two silicon cavity resonant units 11. It is worth noting that when the through-structure 12 is cut along the edge of the silicon cavity resonance unit 11, the through hole 122 will be cut to form the through groove 121.
  • step S140 at least one slot line ladder impedance resonator is formed on the top metal layer, and each slot line ladder impedance resonator includes a plurality of interconnected slot lines formed on the top metal layer; the depth of the slot line and the top layer The thickness of the metal layers is equal.
  • a slot-line stepped impedance resonator 13 may be provided on the top metal layer on the two silicon cavity resonant units 11.
  • the resonator 13 is arranged symmetrically with respect to the edges of the two silicon cavity resonance units 11.
  • the order of arranging the penetrating structure 12 and arranging the slot-line ladder impedance resonator 13 can be interchanged. That is, in this embodiment, the slot-line ladder impedance resonator 13 can also be arranged on the top metal layer of the filter. After that, the through structure 12 at the edge of each silicon cavity resonance unit 11 is set.
  • the filter includes at least one silicon cavity resonant unit, the at least one silicon cavity resonant unit includes a bottom metal layer, a high-resistance silicon dielectric layer, and a top metal layer arranged in sequence, and each silicon
  • the edge of the cavity resonator unit is provided with a plurality of penetrating structures penetrating the bottom metal layer, the high-resistance silicon dielectric layer and the top metal layer, and a metal deposition layer is formed on the inner surface of the penetrating structure to form a silicon cavity for resonance
  • the top metal layer is formed with a slot line ladder impedance resonator, and each slot line ladder impedance resonator is composed of a plurality of interconnected slot lines formed on the top metal layer.
  • the filter of the present application is equipped with a stepped impedance resonator and a silicon cavity resonator unit, so that the number of stages in the filter passband is increased, the filter bandwidth is broadened, and the out-of-band suppression is improved without increasing the circuit size.
  • the embodiment filter is easy to integrate with the semiconductor integrated circuit process.
  • the high-resistance silicon medium can make the filter small in size and insertion loss, and reduce the electromagnetic wave transmission loss of the filter.

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Abstract

Disclosed are a filter and a manufacturing method therefor. The filter comprises at least one silicon cavity resonance unit, wherein the silicon cavity resonance unit comprises a base metal layer, a high-resistance silicon dielectric layer, and a top metal layer that are sequentially arranged; the edge of each silicon cavity resonance unit is provided with a plurality of through structures; the through structures pass through the base metal layer, the high-resistance silicon dielectric layer, and the top metal layer; a metal deposition layer is formed on an inside surface of each of the through structures; and the through structure is at least one of a through hole and a through slot. The filter further comprises at least one trough line type stepped impedance resonator, wherein the trough line type stepped impedance resonator is composed of a plurality of through lines formed in the top metal layer and communicating with each other; and the depth of the trough lines is equal to the thickness of the top metal layer.

Description

滤波器及其制作方法Filter and its making method
本申请要求在2019年1月30日提交中国专利局、申请号为201910090637.7的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed with the Chinese Patent Office with application number 201910090637.7 on January 30, 2019. The entire content of this application is incorporated into this application by reference.
技术领域Technical field
本申请涉及小型化滤波器技术领域,例如一种滤波器及其制作方法。This application relates to the technical field of miniaturized filters, such as a filter and a manufacturing method thereof.
背景技术Background technique
滤波器在射频、微波系统中起着选频滤波的重要作用,滤波器可使某段频率的电信号通过,而对其他频率进行阻拦。滤波器的主要性能指标有插损、带宽、带外选择性以及电路尺寸等,带宽的展宽以及电路小型化一直是滤波器的关键设计难点。The filter plays an important role in frequency selective filtering in radio frequency and microwave systems. The filter can pass electrical signals of a certain frequency, while blocking other frequencies. The main performance indicators of the filter include insertion loss, bandwidth, out-of-band selectivity, and circuit size. Bandwidth broadening and circuit miniaturization have always been key design difficulties for filters.
传统的滤波器包括腔体滤波器、LC滤波器和平面滤波器,腔体滤波器由金属整体切割形成,LC滤波器由电感、电容和电阻的组合设计构成,平面滤波器由传输线和印刷电路板(Printed Circuit Board,PCB)制成,均存在体积大、不易与多芯片互连集成等情况,影响了滤波器在小型化芯片化滤波器方面的发展。Traditional filters include cavity filters, LC filters, and planar filters. Cavity filters are formed by cutting metal as a whole. LC filters are composed of a combination of inductors, capacitors and resistors. The planar filters are composed of transmission lines and printed circuits. Printed Circuit Boards (PCBs) are all made of large size and difficult to be interconnected and integrated with multiple chips, which has affected the development of filters in miniaturized chip filters.
发明内容Summary of the invention
本申请实施例提供了一种滤波器及其制作方法,以避免相关技术中滤波器体积较大,不易实现多芯片集成的情况。The embodiments of the present application provide a filter and a manufacturing method thereof, so as to avoid the situation that the filter in the related art is large in size and difficult to achieve multi-chip integration.
第一方面,本申请实施例提供了一种滤波器,包括:至少一个硅腔谐振单元,所述硅腔谐振单元包括依次设置的底层金属层、高阻硅介质层和顶层金属层;每个所述硅腔谐振单元的边缘设置有多个贯穿结构;所述贯穿结构贯穿所述底层金属层、所述高阻硅介质层,和所述顶层金属层;所述贯穿结构的内侧表面形成有金属沉积层;所述贯穿结构为通孔和通槽中至少一种;还包括至少一个槽线式阶梯阻抗谐振器,所述槽线式阶梯阻抗谐振器由形成在所述顶层金属层的相互连通的多条槽线组成;所述槽线的深度与所述顶层金属层的厚度相等。In a first aspect, an embodiment of the present application provides a filter, including: at least one silicon cavity resonant unit, the silicon cavity resonant unit includes a bottom metal layer, a high-resistance silicon dielectric layer, and a top metal layer sequentially arranged; each The edge of the silicon cavity resonance unit is provided with a plurality of penetrating structures; the penetrating structure penetrates the bottom metal layer, the high resistance silicon dielectric layer, and the top metal layer; the inner surface of the penetrating structure is formed with Metal deposition layer; the penetrating structure is at least one of a through hole and a through groove; further comprising at least one slot-line ladder impedance resonator, the slot-line ladder impedance resonator formed on the top metal layer mutual A plurality of connected groove lines are formed; the depth of the groove lines is equal to the thickness of the top metal layer.
第二方面,本申请实施例还提供了一种滤波器的制作方法,适用于本申请任意实施例提供的滤波器,包括:在高阻硅介质层的第一侧形成底层金属层, 在所述高阻硅介质层的第二侧形成顶层金属层,所述底层金属层、所述高阻硅介质层,和所述顶层金属层形成叠层结构;所述叠层结构包括至少一个硅腔谐振单元;在每个所述硅腔谐振单元的边缘形成多个贯穿结构;所述贯穿结构贯穿所述底层金属层、所述高阻硅介质层,和所述顶层金属层;所述贯穿结构为通孔和通槽中至少一种;在所述贯穿结构的内侧表面形成金属沉积层;在顶层金属层形成至少一个槽线式阶梯阻抗谐振器,每个槽线式阶梯阻抗谐振器包括形成在所述顶层金属层的相互连通的多条槽线;所述槽线的深度与所述顶层金属层的厚度相等。In the second aspect, an embodiment of the present application also provides a method for fabricating a filter, which is applicable to the filter provided in any embodiment of the present application, including: forming an underlying metal layer on the first side of the high-resistance silicon dielectric layer; The second side of the high-resistance silicon dielectric layer forms a top metal layer, the bottom metal layer, the high-resistance silicon dielectric layer, and the top metal layer form a stacked structure; the stacked structure includes at least one silicon cavity A resonant unit; a plurality of through structures are formed at the edge of each silicon cavity resonant unit; the through structure penetrates the bottom metal layer, the high-resistance silicon dielectric layer, and the top metal layer; the through structure Is at least one of a through hole and a through groove; a metal deposition layer is formed on the inner surface of the through structure; at least one slot-line ladder impedance resonator is formed on the top metal layer, and each slot-line ladder impedance resonator includes forming A plurality of interconnected groove lines on the top metal layer; the depth of the groove lines is equal to the thickness of the top metal layer.
附图说明Description of the drawings
图1是本申请一实施例提供的一种滤波器的结构示意图;FIG. 1 is a schematic structural diagram of a filter provided by an embodiment of the present application;
图2是图1中沿直线a-a’的剖面图;Figure 2 is a cross-sectional view along the line a-a' in Figure 1;
图3是本申请一实施例提供的另一种滤波器的结构示意图;FIG. 3 is a schematic structural diagram of another filter provided by an embodiment of the present application;
图4是本申请一实施例提供的又一种滤波器的结构示意图;FIG. 4 is a schematic structural diagram of another filter provided by an embodiment of the present application;
图5是本申请一实施例提供的又一种滤波器的结构示意图;FIG. 5 is a schematic structural diagram of another filter provided by an embodiment of the present application;
图6是本申请一实施例提供的一种滤波信号的频率-信号强度的波形图;6 is a waveform diagram of frequency-signal strength of a filtered signal provided by an embodiment of the present application;
图7是本申请一实施例提供的一种滤波器的制作方法的流程示意图;FIG. 7 is a schematic flowchart of a method for manufacturing a filter according to an embodiment of the present application;
图8是本申请一实施例提供的一种阵列排布有硅腔谐振单元的叠层结构的结构示意图。FIG. 8 is a schematic structural diagram of a laminated structure in which silicon cavity resonant units are arranged in an array according to an embodiment of the present application.
具体实施方式detailed description
本申请实施例提供了一种滤波器,包括:至少一个硅腔谐振单元,硅腔谐振单元包括依次设置的底层金属层、高阻硅介质层和顶层金属层;每个硅腔谐振单元的边缘设置有多个贯穿结构;贯穿结构贯穿底层金属层、高阻硅介质层,和顶层金属层;贯穿结构的内侧表面形成有金属沉积层;贯穿结构为通孔和通槽中的至少一种;还包括至少一个槽线式阶梯阻抗谐振器,槽线式阶梯阻抗谐振器由形成在顶层金属层的相互连通的多条槽线组成;槽线的深度与顶层金属层的厚度相等。The embodiment of the present application provides a filter including: at least one silicon cavity resonant unit, the silicon cavity resonant unit includes a bottom metal layer, a high-resistance silicon dielectric layer, and a top metal layer arranged in sequence; the edge of each silicon cavity resonant unit A plurality of penetrating structures are provided; the penetrating structure penetrates the bottom metal layer, the high-resistance silicon dielectric layer, and the top metal layer; the inner surface of the penetrating structure is formed with a metal deposition layer; the penetrating structure is at least one of a through hole and a through groove; It also includes at least one slot line type ladder impedance resonator, which is composed of a plurality of interconnected slot lines formed on the top metal layer; the depth of the slot line is equal to the thickness of the top metal layer.
本实施中,在高阻硅介质层上依次形成底层金属层和顶层金属层,并以上述底层金属层、高阻硅介质层和顶层金属层组成的叠层结构为母体,形成至少一个硅腔谐振单元。首先通过在高阻硅介质层第一面先溅射再电镀的工艺形成 底层金属层,之后在高阻硅介质层的第二面通过先溅射再电镀的工艺形成顶层金属层。采用刻蚀工艺在硅腔谐振单元的边缘形成贯穿底层金属层、高阻硅介质层和顶层金属层的贯穿结构,示例性的,贯穿结构利用微机电干法刻蚀技术自顶层金属层向底层金属层进行刻蚀,形成刻蚀腔,再通过溅射、电镀等工艺在内侧表面形成金属沉积层。此外,在顶层金属层形成槽线式阶梯阻抗谐振器时,采用刻蚀工艺,刻蚀深度与顶层金属层厚度相同的槽线。In this implementation, a bottom metal layer and a top metal layer are sequentially formed on the high-resistance silicon dielectric layer, and at least one silicon cavity is formed by using the above-mentioned stacked structure consisting of the bottom metal layer, high-resistance silicon dielectric layer and top metal layer as the matrix Resonance unit. First, the bottom metal layer is formed by sputtering and then electroplating on the first surface of the high resistance silicon dielectric layer, and then the top metal layer is formed on the second surface of the high resistance silicon dielectric layer by sputtering and then electroplating. An etching process is used to form a through structure that penetrates the bottom metal layer, the high-resistance silicon dielectric layer, and the top metal layer on the edge of the silicon cavity resonance unit. Illustratively, the through structure uses MEMS dry etching technology from the top metal layer to the bottom layer The metal layer is etched to form an etching cavity, and then a metal deposition layer is formed on the inner surface through processes such as sputtering and electroplating. In addition, when forming the slot line ladder impedance resonator on the top metal layer, an etching process is used to etch the slot line with the same depth as the thickness of the top metal layer.
值得注意的是,贯穿结构可在形成槽线式阶梯阻抗谐振器之前形成,也可在槽线式阶梯阻抗谐振器形成之后进行刻蚀,均能形成相同参数的滤波器,本实施例对贯穿结构和槽线式阶梯阻抗谐振器的形成先后顺序不进行限定。It is worth noting that the through structure can be formed before the formation of the slot-line ladder impedance resonator, or it can be etched after the formation of the slot-line ladder impedance resonator, both of which can form filters with the same parameters. The order of formation of the structure and the slot-line ladder impedance resonator is not limited.
本申请中,滤波器包括至少一个硅腔谐振单元,至少一个硅腔谐振单元包括依次设置的底层金属层、高阻硅介质层和顶层金属层,并且每个硅腔谐振单元的边缘设置有多个贯穿底层金属层、高阻硅介质层和顶层金属层的贯穿结构,并在贯穿结构的内侧表面形成有金属沉积层,以形成用于谐振的硅腔,并且顶层金属层形成有槽线式阶梯阻抗谐振器,每个槽线式阶梯阻抗谐振器由形成在所述顶层金属层的相互连通的多条槽线组成。本申请滤波器设置阶梯阻抗谐振器以及硅腔谐振单元,使得滤波器通带内级数增加,在不增加电路尺寸的同时,展宽了滤波器带宽,并提升了带外抑制度,并且本申请实施例滤波器易于与半导体集成电路工艺集成。此外,高阻硅介质可以使得该滤波器体积小、插损小,并减少该滤波器的电磁波传输损耗。In the present application, the filter includes at least one silicon cavity resonant unit, at least one silicon cavity resonant unit includes a bottom metal layer, a high-resistance silicon dielectric layer, and a top metal layer arranged in sequence, and the edge of each silicon cavity resonant unit is provided with multiple A through structure that penetrates the bottom metal layer, the high-resistance silicon dielectric layer and the top metal layer, and a metal deposition layer is formed on the inner surface of the through structure to form a silicon cavity for resonance, and the top metal layer is formed with a slot line type Step impedance resonator, each slot line type ladder impedance resonator is composed of a plurality of interconnected slot lines formed on the top metal layer. The filter of the present application is equipped with a stepped impedance resonator and a silicon cavity resonator unit, so that the number of stages in the filter passband is increased, the filter bandwidth is broadened, and the out-of-band suppression is improved without increasing the circuit size. The embodiment filter is easy to integrate with the semiconductor integrated circuit process. In addition, the high-resistance silicon medium can make the filter small in size and insertion loss, and reduce the electromagnetic wave transmission loss of the filter.
图1是本申请一实施例提供的一种滤波器的结构示意图,如图1所示,滤波器包括至少一个硅腔谐振单元11,参考图2,图2是图1中沿直线a-a’的剖面图,硅腔谐振单元11包括依次设置的底层金属层21、高阻硅介质层22和顶层金属层23,至少一个硅腔谐振单元11可形成于底层金属层21、高阻硅介质层22和顶层金属层23构成的母体上,并通过在该母体上刻蚀贯穿结构形成硅腔谐振单元11,示例性的,如图1及图2所示,可在底层金属层21、高阻硅介质层22和顶层金属层23形成的母体上,形成3个硅腔谐振单元11,每个硅腔谐振单元11的边缘设置有贯穿结构12,贯穿结构12可以为通孔122,或者为通槽121。相邻两个硅腔谐振单元11存在相邻边缘,相邻两个硅腔谐振单元11的相邻边缘可共用贯穿结构12。FIG. 1 is a schematic structural diagram of a filter provided by an embodiment of the present application. As shown in FIG. 1, the filter includes at least one silicon cavity resonator unit 11. Referring to FIG. 2, FIG. 2 is along the line a-a in FIG. In the cross-sectional view of', the silicon cavity resonant unit 11 includes a bottom metal layer 21, a high-resistance silicon dielectric layer 22, and a top metal layer 23 sequentially arranged. At least one silicon cavity resonant unit 11 can be formed on the bottom metal layer 21 and the high-resistance silicon dielectric Layer 22 and the top metal layer 23 are formed on the matrix, and the silicon cavity resonance unit 11 is formed by etching the through structure on the matrix. Exemplarily, as shown in FIGS. 1 and 2, the bottom metal layer 21, high On the matrix formed by the resistive silicon dielectric layer 22 and the top metal layer 23, three silicon cavity resonant units 11 are formed. The edge of each silicon cavity resonant unit 11 is provided with a through structure 12. The through structure 12 may be a through hole 122, or Through slot 121. Two adjacent silicon cavity resonance units 11 have adjacent edges, and adjacent edges of two adjacent silicon cavity resonance units 11 may share the through structure 12.
在一实施例中,顶层金属层21和底层金属层23可以为铜或者金,高阻硅介质层22的电阻率大于或等于3000Ωcm。底层金属层23和顶层金属层21的 厚度分别小于或等于10um;高阻硅介质层22的厚度取值范围为200um~500um。本实施例的硅腔谐振单元11的四周设置的贯穿结构12,使得电磁波无法由硅腔向外泄露出去,能量传输损耗小,即使得本实施例中滤波器插损小。In an embodiment, the top metal layer 21 and the bottom metal layer 23 may be copper or gold, and the resistivity of the high-resistance silicon dielectric layer 22 is greater than or equal to 3000 Ωcm. The thickness of the bottom metal layer 23 and the top metal layer 21 are respectively less than or equal to 10um; the thickness of the high resistance silicon dielectric layer 22 ranges from 200um to 500um. The through structure 12 provided around the silicon cavity resonance unit 11 of this embodiment prevents electromagnetic waves from leaking out of the silicon cavity, and the energy transmission loss is small, that is, the insertion loss of the filter in this embodiment is small.
滤波器包括至少一个槽线式阶梯阻抗谐振器13,每个槽线式阶梯阻抗谐振器13包括多条相互连通的槽线,槽线式阶梯阻抗谐振器13可以在滤波器的滤波通带内引入多个传输极点,在不增加滤波器尺寸的同时增大滤波器的工作带宽和带外抑制度。The filter includes at least one slot line ladder impedance resonator 13, each slot line ladder impedance resonator 13 includes a plurality of interconnected slot lines, the slot line ladder impedance resonator 13 can be in the filter passband of the filter Introduce multiple transmission poles to increase the working bandwidth and out-of-band rejection of the filter without increasing the size of the filter.
本实施例中滤波器可采用微机电加工工艺加工实现,其三维堆叠结构和电路结构使得该滤波器体积极小且易于与半导体集成电路工艺集成,有利于实现滤波器的小型化,并扩大滤波器的应用范围。示例性的,本实施例中的滤波器的整个电路可以长度为5.9mm,宽度为3mm,高度为0.504mm,可知本实施中滤波器体积极小,便于实现芯片上的集成。The filter in this embodiment can be processed by micro-electromechanical processing technology. Its three-dimensional stacked structure and circuit structure make the filter body small and easy to integrate with semiconductor integrated circuit technology, which is conducive to miniaturizing the filter and expanding the filter. The scope of application of the device. Exemplarily, the entire circuit of the filter in this embodiment may have a length of 5.9 mm, a width of 3 mm, and a height of 0.504 mm. It can be seen that the filter body in this embodiment is actively small, which facilitates integration on a chip.
在一实施例中,参考图1,滤波器1包括多个硅腔谐振单元11;多个硅腔谐振单元11呈矩阵排列;同一行相邻两个硅腔谐振单元11共用一个槽线式阶梯阻抗谐振器13;槽线式阶梯阻抗谐振器13包括第一部分和第二部分,第一部分位于同一行硅腔谐振单元11中的前一硅腔谐振单元11,第二部分位于同一行硅腔谐振单元11中的后一硅腔谐振单元11。In one embodiment, referring to FIG. 1, the filter 1 includes a plurality of silicon cavity resonant units 11; the multiple silicon cavity resonant units 11 are arranged in a matrix; two adjacent silicon cavity resonant units 11 in the same row share a slot-line ladder Impedance resonator 13; slot-line ladder impedance resonator 13 includes a first part and a second part, the first part is located in the same row of silicon cavity resonator units 11 in the previous silicon cavity resonator unit 11, the second part is located in the same row of silicon cavity resonator The latter silicon cavity resonant unit 11 in the unit 11.
在一实施例中,如图1所示,滤波器1包括三个成一行排列的硅腔谐振单元13,分别为第一硅腔谐振单元111、第二硅腔谐振单元112,和第三硅腔谐振单元113;滤波器1包括两个槽线式阶梯阻抗谐振器13,分别为第一槽线式阶梯阻抗谐振器134和第二槽线式阶梯阻抗谐振器135;第一槽线式阶梯阻抗谐振器134形成于第一硅腔谐振单元111和第二硅腔谐振单元112的顶层金属层21,第二槽线式阶梯阻抗谐振器135形成于第二硅腔谐振单元112和第三硅腔谐振单元113的顶层金属层。则第一槽线式阶梯阻抗谐振器134被分为第一部分和第二部分,第一部分位于第一硅腔谐振单元111,第二部分位于第二硅腔谐振单元112;第二槽线式阶梯阻抗谐振器135被分为两部分,第一部分位于第二硅腔谐振单元112,第二部分位于第三硅腔谐振单元113。In one embodiment, as shown in FIG. 1, the filter 1 includes three silicon cavity resonant units 13 arranged in a row, which are a first silicon cavity resonant unit 111, a second silicon cavity resonant unit 112, and a third silicon cavity resonant unit. Cavity resonance unit 113; filter 1 includes two slot-line ladder impedance resonators 13, respectively a first slot-line ladder impedance resonator 134 and a second slot-line ladder impedance resonator 135; the first slot-line ladder The impedance resonator 134 is formed on the top metal layer 21 of the first silicon cavity resonant unit 111 and the second silicon cavity resonant unit 112, and the second slot line ladder impedance resonator 135 is formed on the second silicon cavity resonant unit 112 and the third silicon cavity. The top metal layer of the cavity resonance unit 113. The first slot-line ladder impedance resonator 134 is divided into a first part and a second part. The first part is located in the first silicon cavity resonance unit 111, and the second part is located in the second silicon cavity resonance unit 112; the second slot-line ladder The impedance resonator 135 is divided into two parts, the first part is located in the second silicon cavity resonance unit 112 and the second part is located in the third silicon cavity resonance unit 113.
在一实施例中,槽线式阶梯阻抗谐振器13关于对称边对称设置;共用一个槽线式阶梯阻抗谐振器13的相邻的两个硅腔谐振单元11的相邻边缘为对称边。参考图1,在第一槽线式阶梯阻抗谐振器134被分为第一部分和第二部分,第一部分位于第一硅腔谐振单元111,第二部分位于第二硅腔谐振单元112,第一硅 腔谐振单元111和第二硅腔谐振单元112共用第一槽线式阶梯阻抗谐振器134的情况下,将第一硅腔谐振单元111和第二硅腔谐振单元112相邻的边缘作为对称边,并将第一槽线式阶梯阻抗谐振器134关于对称边对称设置,则第一部分和第二部分关于对称边对称,有利于实现槽线式阶梯阻抗谐振器13与硅腔谐振单元11的均匀耦合,提高滤波器的滤波性能。In one embodiment, the slot-line ladder impedance resonator 13 is symmetrically arranged about the symmetry side; the adjacent edges of two adjacent silicon cavity resonator units 11 that share a slot-line ladder impedance resonator 13 are the symmetry sides. 1, the first slot-line stepped impedance resonator 134 is divided into a first part and a second part. The first part is located in the first silicon cavity resonance unit 111, the second part is located in the second silicon cavity resonance unit 112, and the first When the silicon cavity resonance unit 111 and the second silicon cavity resonance unit 112 share the first slot-line ladder impedance resonator 134, the adjacent edges of the first silicon cavity resonance unit 111 and the second silicon cavity resonance unit 112 are regarded as symmetric And the first slot-line stepped impedance resonator 134 is symmetrically arranged about the symmetry side, and the first part and the second part are symmetrical about the symmetry side, which is beneficial to realize the slot-line stepped impedance resonator 13 and the silicon cavity resonance unit 11 Uniform coupling improves the filtering performance of the filter.
参考图3,图3是本申请一实施例提供的另一种滤波器的结构示意图,在滤波器1包括多个硅腔谐振单元11的情况下,硅腔谐振单元11的个数可以为大于3的其他整数,例如6个,如图3所示,6个硅腔谐振单元11可形成2行3列的矩阵。在一实施例中,每一行中,相邻两个硅腔谐振单元11可共用一个槽线式阶梯阻抗谐振器13,则2行3列的的硅腔谐振单元11可设置4个槽线式阶梯阻抗谐振器13。Referring to FIG. 3, FIG. 3 is a schematic structural diagram of another filter provided by an embodiment of the present application. In the case that the filter 1 includes a plurality of silicon cavity resonant units 11, the number of silicon cavity resonant units 11 may be greater than Other integers of 3, such as 6, as shown in FIG. 3, 6 silicon cavity resonator units 11 can form a matrix of 2 rows and 3 columns. In one embodiment, in each row, two adjacent silicon cavity resonator units 11 can share a slot-line ladder impedance resonator 13, and the silicon cavity resonator units 11 in 2 rows and 3 columns can be provided with 4 slot-line resonators. Step impedance resonator 13.
在一实施例中,如图1和图3所示,滤波器1还可以包括:输入馈线槽14、输出馈线槽16、第一缺陷耦合槽15,和第二缺陷耦合槽17;输入馈线槽14以及第一缺陷耦合槽15形成于任一行硅腔谐振单元11的首位硅腔谐振单元11的顶层金属层;输出馈线槽16以及第二缺陷耦合槽17形成于任一行硅腔谐振单元11的末位硅腔谐振单元11的顶层金属层;输入馈线槽14与第一缺陷耦合槽15连通,输入馈线槽14设置为将待滤波信号输入滤波器1;输出馈线槽16与第二缺陷耦合槽17连通,输出馈线槽16设置为输出待滤波信号滤波形成的滤波信号;输入馈线槽14、第一缺陷耦合槽15、输出馈线槽16,和第二缺陷耦合槽17深度分别与顶层金属层的厚度相等。In an embodiment, as shown in FIGS. 1 and 3, the filter 1 may further include: an input feeder trough 14, an output feeder trough 16, a first defective coupling trough 15, and a second defective coupling trough 17; 14 and the first defect coupling groove 15 are formed on the top metal layer of the first silicon cavity resonator unit 11 of any row of silicon cavity resonant units 11; the output feeder groove 16 and the second defect coupling groove 17 are formed on any row of silicon cavity resonator units 11 The top metal layer of the final silicon cavity resonance unit 11; the input feeder slot 14 is connected to the first defect coupling slot 15, and the input feeder slot 14 is configured to input the signal to be filtered into the filter 1; the output feeder slot 16 and the second defect coupling slot 17 is connected, the output feeder trough 16 is set to output the filtered signal formed by the filtering of the signal to be filtered; the input feeder trough 14, the first defect coupling trough 15, the output feeder trough 16, and the second defect coupling trough 17 are respectively the depth of the top metal layer The thickness is equal.
滤波器1与外界系统通过共面波导传输槽形成的输入馈线槽14和输出馈线槽16相连,输入馈线槽14和输出馈线槽16的阻抗可以为50Ω。输入馈线槽14与位于同一硅腔谐振单元11的第一缺陷耦合槽15连通,并且第一缺陷耦合槽15与该硅腔谐振单元11进行耦合,从而实现输入馈线槽14与该硅腔谐振单元11的连接,将待滤波信号通过输入馈线槽14输入该滤波器,同理,输出馈线槽16通过位于同一硅腔谐振单元11的第二缺陷耦合槽17与硅腔谐振单元11连接,输出馈线槽16设置为输出待滤波信号滤波完成后的滤波信号,第一缺陷耦合槽15和第二缺陷耦合槽17的尺寸决定了输入馈线槽14和输出馈线槽16与硅腔谐振单元11之间的耦合强度,第一缺陷耦合槽15和第二缺陷耦合槽17的尺寸越大,输入馈线槽14和输出馈线槽16与硅腔谐振单元11之间的耦合强度越大。在一实施例中,输入馈线槽14和输出馈线槽16的槽线宽度可以为88um, 两条输入馈线槽14之间的间隙可以为70um,第一缺陷耦合槽15和第二缺陷耦合槽17的长度可均为1.3mm,宽度可均为0.3mm。The filter 1 is connected to an input feeder trough 14 and an output feeder trough 16 formed by a coplanar waveguide transmission trough with an external system. The impedance of the input feeder trough 14 and the output feeder trough 16 may be 50Ω. The input feeder slot 14 communicates with the first defect coupling slot 15 located in the same silicon cavity resonant unit 11, and the first defect coupling slot 15 is coupled with the silicon cavity resonant unit 11, thereby realizing the input feeder slot 14 and the silicon cavity resonant unit 11, the signal to be filtered is input to the filter through the input feeder slot 14. Similarly, the output feeder slot 16 is connected to the silicon cavity resonant unit 11 through the second defect coupling slot 17 located in the same silicon cavity resonant unit 11, and the output feeder The slot 16 is set to output the filtered signal after the filtering of the signal to be filtered is completed. The size of the first defect coupling slot 15 and the second defect coupling slot 17 determines the distance between the input feeder slot 14 and the output feeder slot 16 and the silicon cavity resonant unit 11. The coupling strength. The larger the size of the first defect coupling slot 15 and the second defect coupling slot 17 is, the greater the coupling strength between the input feeder slot 14 and the output feeder slot 16 and the silicon cavity resonance unit 11 is. In an embodiment, the slot line width of the input feeder trough 14 and the output feeder trough 16 can be 88um, the gap between the two input feeder troughs 14 can be 70um, the first defect coupling slot 15 and the second defect coupling slot 17 The length can be 1.3mm, and the width can be 0.3mm.
示例性的,如图3所示,可将输入馈线槽14以及第一缺陷耦合槽15形成于第一行硅腔谐振单元11的首位硅腔谐振单元11的顶层金属层;输出馈线槽16以及第二缺陷耦合槽17形成于第二行硅腔谐振单元11的末位硅腔谐振单元11的顶层金属层。在本实施例的又一实例中,参考图4,图4是本申请一实施例提供的又一种滤波器的结构示意图,可将输入馈线槽14以及第一缺陷耦合槽15形成于第二行硅腔谐振单元11的首位硅腔谐振单元11的顶层金属层;输出馈线槽16以及第二缺陷耦合槽17形成于第二行硅腔谐振单元11的末位硅腔谐振单元11的顶层金属层。此外,还可存在其他的设置情况,仅需保证首列硅腔谐振单元13存在一个硅腔谐振单元13设置输入馈线槽14以及第一缺陷耦合槽15,最后一列硅腔谐振单元13存在一个硅腔谐振单元13设置输出馈线槽16以及第二缺陷耦合槽17即可。Exemplarily, as shown in FIG. 3, the input feeder groove 14 and the first defect coupling groove 15 may be formed on the top metal layer of the first silicon cavity resonator unit 11 of the first row of silicon cavity resonator units 11; the output feeder groove 16 and The second defect coupling groove 17 is formed on the top metal layer of the silicon cavity resonator unit 11 at the end of the second row of silicon cavity resonator units 11. In another example of this embodiment, referring to FIG. 4, FIG. 4 is a schematic structural diagram of another filter provided by an embodiment of the present application. The input feeder slot 14 and the first defect coupling slot 15 can be formed in the second The top metal layer of the first silicon cavity resonator unit 11 of the row silicon cavity resonator unit 11; the output feeder groove 16 and the second defect coupling groove 17 are formed on the top metal layer of the last silicon cavity resonator unit 11 of the second row silicon cavity resonator unit 11 Floor. In addition, there may be other settings. It is only necessary to ensure that there is a silicon cavity resonator unit 13 in the first column of silicon cavity resonator unit 13 with an input feeder slot 14 and a first defect coupling slot 15, and there is a silicon cavity in the last column of silicon cavity resonator unit 13 The cavity resonance unit 13 only needs to be provided with an output feeder slot 16 and a second defect coupling slot 17.
滤波器也可包括一个硅腔谐振单元11,如图5所示,图5是本申请一实施例提供的又一种滤波器的结构示意图,滤波器1包括一个硅腔谐振单元11;滤波器1还包括:形成于硅腔谐振单元11的顶层金属层的输入馈线槽14、输出馈线槽16、第一缺陷耦合槽15,和第二缺陷耦合槽17;输入馈线槽14与第一缺陷耦合槽15连通,输入馈线槽14设置为将待滤波信号输入滤波器;输出馈线槽16与第二缺陷耦合槽17连通,输出馈线槽16设置为输出待滤波信号滤波形成的滤波信号;输入馈线槽14、输出馈线槽16、第一缺陷耦合槽15,和第二缺陷耦合槽17的深度分别与顶层金属层的厚度相等。在滤波器仅包含一个硅腔谐振单元11的情况下,可仅在硅腔谐振单元11的顶层金属层设置一个槽线式阶梯阻抗谐振器13,并且该硅腔谐振单元11上设置有输入馈线槽14和第一缺陷耦合槽15,以输入待滤波信号至滤波器,并设置输出馈线槽16第二缺陷耦合槽17,以输出滤波完成的滤波信号。The filter may also include a silicon cavity resonant unit 11, as shown in FIG. 5, which is a schematic structural diagram of another filter provided by an embodiment of the present application. The filter 1 includes a silicon cavity resonant unit 11; 1 also includes: an input feeder slot 14, an output feeder slot 16, a first defect coupling slot 15, and a second defect coupling slot 17 formed on the top metal layer of the silicon cavity resonant unit 11; the input feeder slot 14 is coupled with the first defect The slot 15 is connected, the input feeder slot 14 is set to input the signal to be filtered into the filter; the output feeder slot 16 is connected to the second defect coupling slot 17, and the output feeder slot 16 is set to output the filtered signal formed by filtering the signal to be filtered; the input feeder slot 14. The depths of the output feeder slot 16, the first defect coupling slot 15, and the second defect coupling slot 17 are respectively equal to the thickness of the top metal layer. In the case that the filter includes only one silicon cavity resonator unit 11, only one slot-line ladder impedance resonator 13 can be provided on the top metal layer of the silicon cavity resonator unit 11, and the silicon cavity resonator unit 11 is provided with an input feeder The slot 14 and the first defect coupling slot 15 are used to input the signal to be filtered to the filter, and the output feeder slot 16 and the second defect coupling slot 17 are provided to output the filtered signal after filtering.
在一实施例中,可通过控制硅腔谐振单元11的形状和尺寸确定硅腔谐振单元11的滤波频率,示例性的,本实施例可采用厚度分别为10um的底层金属层21和顶层金属层23,采用厚度为500um的高阻硅介质层22。硅腔谐振单元11可呈长方形,硅腔谐振单元11的长度可为3mm,宽度可为1.95mm。此外,硅腔谐振单元11还可以为正方形、圆形或者其他多边形。In an embodiment, the filter frequency of the silicon cavity resonator unit 11 can be determined by controlling the shape and size of the silicon cavity resonator unit 11. Illustratively, this embodiment can use a bottom metal layer 21 and a top metal layer with a thickness of 10um. 23. A high-resistance silicon dielectric layer 22 with a thickness of 500um is used. The silicon cavity resonant unit 11 may be rectangular, and the length of the silicon cavity resonant unit 11 may be 3 mm, and the width may be 1.95 mm. In addition, the silicon cavity resonance unit 11 may also be square, circular or other polygonal shapes.
在一实施例中,参考图1至图5,槽线式阶梯阻抗谐振器13为半波长阶梯 阻抗谐振器,包括3条依次连通的槽线:第一槽线131、第二槽线132和第三槽线133;第二槽线132的宽度大于第一槽线131的宽度,第二槽线132的宽度大于第三槽线133的宽度;第一槽线131和第三槽线133的宽度相等,且第一槽线131和第三槽线133的长度相等。In one embodiment, referring to FIGS. 1 to 5, the slot line type stepped impedance resonator 13 is a half-wavelength stepped impedance resonator, and includes three slot lines connected in sequence: a first slot line 131, a second slot line 132, and The third groove line 133; the width of the second groove line 132 is greater than the width of the first groove line 131, the width of the second groove line 132 is greater than the width of the third groove line 133; the first groove line 131 and the third groove line 133 The widths are equal, and the lengths of the first slot line 131 and the third slot line 133 are equal.
每个谐振器均具有一个谐振基频,在基频的二次、三次倍率处也会有存在谐振频率,即二次谐波和三次谐波,在构成槽线式阶梯阻抗谐振器13的多条槽线宽度不同的情况下,如图1所示,第二槽线132的宽度大于第一槽线131时,基频向二次谐波处靠近,而二次谐波的频率不发生改变,靠近二次谐波的基波、二次谐波均形成传输极点,可将基频和二次谐波包含近一个通带内,从而在滤波器的滤波通带内引入多个传输极点,在滤波器设置多个槽线式阶梯阻抗谐振器13的情况下,槽线式阶梯阻抗谐振器13之间会有交叉耦合产生的传输极点,再加上多个硅腔谐振单元产生的传输极点,滤波器整个带通内的传输极点足够保证滤波器的带宽范围,形成较宽的工作带宽。Each resonator has a resonant fundamental frequency. There will also be resonant frequencies at the second and third magnifications of the fundamental frequency, that is, the second harmonic and the third harmonic. In the case of different slot line widths, as shown in Figure 1, when the width of the second slot line 132 is greater than the first slot line 131, the fundamental frequency approaches the second harmonic, but the frequency of the second harmonic does not change , The fundamental and second harmonics close to the second harmonic form transmission poles, and the fundamental frequency and the second harmonic can be included in nearly one pass band, thereby introducing multiple transmission poles in the filter pass band of the filter. When the filter is provided with multiple slot-line ladder impedance resonators 13, there will be transmission poles generated by cross-coupling between the slot-line ladder impedance resonators 13, plus the transmission poles generated by multiple silicon cavity resonators. , The transmission poles in the entire band pass of the filter are sufficient to ensure the bandwidth of the filter and form a wider working bandwidth.
在一实施例中,可通过调节槽线式阶梯阻抗谐振器13的总长度和槽线的平均宽度,调节滤波器基频和二次谐波的传输极点的频率,本实施例中,可选择槽线式阶梯阻抗谐振器13的总长度为5.6mm,槽线的平均宽度为0.09mm,顶层金属层21的槽线式阶梯阻抗谐振器13的阶跃阻抗比和高低阶长度比共同决定了基频向二次谐波的拉近程度,决定了基频传输极点的频率。本实施例中,阶跃阻抗比即为第二槽线132与第一槽线131的宽度比,第二槽线132的宽度与第一槽线131的宽度的比值为5:1,即槽线式阶梯阻抗谐振器13的阶跃阻抗比为5:1,可选取第二槽线132的长度与第一槽线131的长度的比值为1.6:1,即槽线式阶梯阻抗谐振器13的高低阶长度比为1.6:1。In an embodiment, by adjusting the total length of the slot line type stepped impedance resonator 13 and the average width of the slot line, the frequency of the fundamental frequency and the second harmonic transmission pole of the filter can be adjusted. In this embodiment, you can select The total length of the slot line ladder impedance resonator 13 is 5.6 mm, and the average width of the slot line is 0.09 mm. The step impedance ratio and the high and low order length ratio of the slot line ladder impedance resonator 13 of the top metal layer 21 are jointly determined The closeness of the fundamental frequency to the second harmonic determines the frequency of the fundamental frequency transmission pole. In this embodiment, the step impedance ratio is the ratio of the width of the second slot line 132 to the first slot line 131, and the ratio of the width of the second slot line 132 to the width of the first slot line 131 is 5:1, that is, the slot The step impedance ratio of the line step impedance resonator 13 is 5:1, and the ratio of the length of the second slot line 132 to the length of the first slot line 131 can be selected to be 1.6:1, that is, the slot line step impedance resonator 13 The ratio of high to low order length is 1.6:1.
示例性的,参考图1,若滤波器采用厚度分别为10um的底层金属层21和顶层金属层23,采用厚度为500um的高阻硅介质层22,硅腔谐振单元11呈长方形,并且长度为3mm,宽度为1.95mm。并且,槽线式阶梯阻抗谐振器13的总长度为5.6mm,槽线的平均宽度为0.09mm,第二槽线132的宽度与第一槽线131的宽度的比值为5:1;第二槽线132的长度与第一槽线131的长度的比值为1.6:1。如图1所示,在滤波器包括3个排成一行的槽线式阶梯阻抗谐振器13的情况下,从输入馈线槽14输入的待滤波信号和从输出馈线槽16输出的滤波信号如图6所示,图6是本申请一实施例提供的一种滤波信号的频率-信号强度的波形图。输入馈线槽14输入的待滤波信号的频率-信号强度的波形曲线为第一曲 线S11,输出馈线槽16输出的滤波信号的频率-信号强度的波形曲线为第二曲线S21,由图6可知,待滤波信号经过滤波器的滤波过程后,输出的滤波信号的工作频段为18-33GHz,工作带宽较大,并且第二曲线S21除去18-33GHz的频段的部分急剧下降,即滤波信号工作频段两侧滤波信号的信号强度急剧下降,可知滤波信号的带外很陡峭,带外抑制度较高。本示例滤波器设置了三个硅腔谐振单元11和两个槽线式阶梯阻抗谐振器13,增加了传输极点,提高了工作带宽,并提高了带外抑制度。Exemplarily, referring to FIG. 1, if the filter uses a bottom metal layer 21 and a top metal layer 23 with a thickness of 10um, and a high-resistance silicon dielectric layer 22 with a thickness of 500um, the silicon cavity resonator unit 11 is rectangular and has a length of 3mm, the width is 1.95mm. In addition, the total length of the slot line type stepped impedance resonator 13 is 5.6 mm, the average width of the slot line is 0.09 mm, and the ratio of the width of the second slot line 132 to the width of the first slot line 131 is 5:1; The ratio of the length of the slot line 132 to the length of the first slot line 131 is 1.6:1. As shown in Fig. 1, in the case where the filter includes three slot-line stepped impedance resonators 13 arranged in a row, the signal to be filtered input from the input feeder trough 14 and the filtered signal output from the output feeder trough 16 are shown in Fig. As shown in FIG. 6, FIG. 6 is a frequency-signal intensity waveform diagram of a filtered signal provided by an embodiment of the present application. The frequency-signal intensity waveform curve of the signal to be filtered input by the input feeder trough 14 is the first curve S11, and the frequency-signal intensity waveform curve of the filtered signal output by the output feeder trough 16 is the second curve S21, as can be seen from FIG. 6, After the filtered signal passes through the filtering process of the filter, the working frequency band of the output filtered signal is 18-33GHz, the working bandwidth is relatively large, and the part of the second curve S21 except the 18-33GHz frequency band drops sharply, that is, the working frequency band of the filtered signal is two The signal strength of the side-filtered signal drops sharply. It can be seen that the out-of-band of the filtered signal is steep and the out-of-band suppression is high. The filter of this example is provided with three silicon cavity resonator units 11 and two slot-line ladder impedance resonators 13, which increase the transmission pole, increase the working bandwidth, and improve the out-of-band suppression.
在一实施例中,第一槽线131、第二槽线132和第三槽线133均为U型槽线,便于实现槽线式阶梯阻抗谐振器13的对称设置,并且U型槽线占用面积较小,便于实现滤波器的小型化设置。此外,U型槽线便于获取较大的槽线长度,增大槽线式阶梯阻抗谐振器13的谐振频率调整范围。In one embodiment, the first slot line 131, the second slot line 132, and the third slot line 133 are all U-shaped slot lines, which facilitates the realization of the symmetrical arrangement of the slot line type stepped impedance resonator 13, and the U-shaped slot line occupies The area is small, which facilitates the miniaturization of the filter. In addition, the U-shaped slot line is convenient to obtain a larger length of the slot line, and the resonance frequency adjustment range of the slot line type stepped impedance resonator 13 is increased.
基于同一构思,本申请实施例还提供一种滤波器的制作方法。图7是本申请一实施例提供的一种滤波器的制作方法的流程示意图,如图7所示,本实施例的方法包括步骤S110至步骤S140。Based on the same concept, an embodiment of the present application also provides a method for manufacturing a filter. FIG. 7 is a schematic flowchart of a method for fabricating a filter according to an embodiment of the present application. As shown in FIG. 7, the method of this embodiment includes steps S110 to S140.
在步骤S110中,在高阻硅介质层的第一侧形成底层金属层,在所述高阻硅介质层的第二侧形成顶层金属层,底层金属层、高阻硅介质层,和顶层金属层形成叠层结构。In step S110, a bottom metal layer is formed on the first side of the high resistance silicon dielectric layer, a top metal layer is formed on the second side of the high resistance silicon dielectric layer, the bottom metal layer, the high resistance silicon dielectric layer, and the top metal layer The layers form a laminated structure.
在步骤S120中,叠层结构包括至少一个硅腔谐振单元;在每个硅腔谐振单元的边缘形成多个贯穿结构;贯穿结构贯穿底层金属层、高阻硅介质层,和顶层金属层;贯穿结构为通孔和通槽中的至少一种。In step S120, the laminated structure includes at least one silicon cavity resonant unit; a plurality of through structures are formed at the edge of each silicon cavity resonant unit; the through structures penetrate through the bottom metal layer, the high-resistance silicon dielectric layer, and the top metal layer; The structure is at least one of a through hole and a through groove.
如图8所示,图8是本申请一实施例提供的一种阵列排布有硅腔谐振单元的叠层结构的结构示意图,在形成包括底层金属层、高阻硅介质层和顶层金属层的叠层结构2后,可在叠层结构2上形成多个阵列排布的硅腔谐振单元11,在阵列排布的硅腔谐振单元11的周围边缘设置有贯穿上述叠层结构2的贯穿结构12,参考图8,上述贯穿结构可以为通孔122和通槽121中的至少一种。As shown in FIG. 8, FIG. 8 is a schematic structural diagram of a laminated structure in which silicon cavity resonator units are arranged in an array according to an embodiment of the present application. The formation includes a bottom metal layer, a high-resistance silicon dielectric layer, and a top metal layer. After the stacked structure 2 is formed, a plurality of silicon cavity resonant units 11 arranged in an array can be formed on the stacked structure 2, and a through hole penetrating the stacked structure 2 is provided on the peripheral edge of the silicon cavity resonant units 11 arranged in the array. Structure 12, referring to FIG. 8, the above-mentioned through structure may be at least one of a through hole 122 and a through groove 121.
在步骤S130中,在贯穿结构的内侧表面形成金属沉积层。In step S130, a metal deposition layer is formed on the inner surface of the through structure.
在贯穿结构12内侧形成金属沉积层后,将叠层结构2的至少一个硅腔谐振单元11沿着边缘贯穿结构12进行切割,以形成本申请实施例提供的滤波器,示例性的,如图8所示,可将两个硅腔谐振单元11从叠层结构2中切割下来,形成滤波器,则该滤波器包括两个硅腔谐振单元11。值得注意的是,在沿着硅腔谐振单元11沿着边缘贯穿结构12进行切割的情况下,会将通孔122切割形 成通槽121。After the metal deposition layer is formed inside the penetrating structure 12, at least one silicon cavity resonator unit 11 of the laminated structure 2 is cut along the edge penetrating structure 12 to form the filter provided by the embodiment of the present application, as shown in the example As shown in FIG. 8, two silicon cavity resonant units 11 can be cut from the laminated structure 2 to form a filter, and the filter includes two silicon cavity resonant units 11. It is worth noting that when the through-structure 12 is cut along the edge of the silicon cavity resonance unit 11, the through hole 122 will be cut to form the through groove 121.
在步骤S140中,在顶层金属层形成至少一个槽线式阶梯阻抗谐振器,每个槽线式阶梯阻抗谐振器包括形成在顶层金属层的相互连通的多条槽线;槽线的深度与顶层金属层的厚度相等。In step S140, at least one slot line ladder impedance resonator is formed on the top metal layer, and each slot line ladder impedance resonator includes a plurality of interconnected slot lines formed on the top metal layer; the depth of the slot line and the top layer The thickness of the metal layers is equal.
本实施例中,在滤波器包括两个硅腔谐振单元11的情况下,可在两个硅腔谐振单元11上的顶层金属层设置一个槽线式阶梯阻抗谐振器13,槽线式阶梯阻抗谐振器13关于两个硅腔谐振单元11的边缘对称设置。In this embodiment, in the case that the filter includes two silicon cavity resonant units 11, a slot-line stepped impedance resonator 13 may be provided on the top metal layer on the two silicon cavity resonant units 11. The resonator 13 is arranged symmetrically with respect to the edges of the two silicon cavity resonance units 11.
本实施例中,设置贯穿结构12与设置槽线式阶梯阻抗谐振器13的顺序可以互换,即在本实施中,还可以在滤波器的顶层金属层上设置槽线式阶梯阻抗谐振器13后,再进行每个硅腔谐振单元11边缘的贯穿结构12的设置。In this embodiment, the order of arranging the penetrating structure 12 and arranging the slot-line ladder impedance resonator 13 can be interchanged. That is, in this embodiment, the slot-line ladder impedance resonator 13 can also be arranged on the top metal layer of the filter. After that, the through structure 12 at the edge of each silicon cavity resonance unit 11 is set.
本申请实施例提供的滤波器的制作方法,滤波器包括至少一个硅腔谐振单元,至少一个硅腔谐振单元包括依次设置的底层金属层、高阻硅介质层和顶层金属层,并且每个硅腔谐振单元的边缘设置有多个贯穿底层金属层、高阻硅介质层和顶层金属层的贯穿结构,并在贯穿结构的内侧表面形成有金属沉积层,以形成用于谐振的硅腔,并且顶层金属层形成有槽线式阶梯阻抗谐振器,每个槽线式阶梯阻抗谐振器由形成在所述顶层金属层的相互连通的多条槽线组成。本申请滤波器设置阶梯阻抗谐振器以及硅腔谐振单元,使得滤波器通带内级数增加,在不增加电路尺寸的同时,展宽了滤波器带宽,并提升了带外抑制度,并且本申请实施例滤波器易于与半导体集成电路工艺集成。此外,高阻硅介质可以使得该滤波器体积小、插损小,并减少该滤波器的电磁波传输损耗。In the method for fabricating a filter provided by an embodiment of the application, the filter includes at least one silicon cavity resonant unit, the at least one silicon cavity resonant unit includes a bottom metal layer, a high-resistance silicon dielectric layer, and a top metal layer arranged in sequence, and each silicon The edge of the cavity resonator unit is provided with a plurality of penetrating structures penetrating the bottom metal layer, the high-resistance silicon dielectric layer and the top metal layer, and a metal deposition layer is formed on the inner surface of the penetrating structure to form a silicon cavity for resonance, and The top metal layer is formed with a slot line ladder impedance resonator, and each slot line ladder impedance resonator is composed of a plurality of interconnected slot lines formed on the top metal layer. The filter of the present application is equipped with a stepped impedance resonator and a silicon cavity resonator unit, so that the number of stages in the filter passband is increased, the filter bandwidth is broadened, and the out-of-band suppression is improved without increasing the circuit size. The embodiment filter is easy to integrate with the semiconductor integrated circuit process. In addition, the high-resistance silicon medium can make the filter small in size and insertion loss, and reduce the electromagnetic wave transmission loss of the filter.

Claims (10)

  1. 一种滤波器,包括:A filter including:
    至少一个硅腔谐振单元,所述硅腔谐振单元包括依次设置的底层金属层、高阻硅介质层和顶层金属层;每个所述硅腔谐振单元的边缘设置有多个贯穿结构;所述贯穿结构贯穿所述底层金属层、所述高阻硅介质层,和所述顶层金属层;所述贯穿结构的内侧表面形成有金属沉积层;所述贯穿结构为通孔和通槽中至少一种;At least one silicon cavity resonant unit, the silicon cavity resonant unit includes a bottom metal layer, a high-resistance silicon dielectric layer, and a top metal layer arranged in sequence; the edge of each silicon cavity resonant unit is provided with multiple through structures; A through structure penetrates the bottom metal layer, the high-resistance silicon dielectric layer, and the top metal layer; a metal deposition layer is formed on the inner surface of the through structure; the through structure is at least one of a through hole and a through groove Species
    还包括至少一个槽线式阶梯阻抗谐振器,所述槽线式阶梯阻抗谐振器由形成在所述顶层金属层的相互连通的多条槽线组成;所述槽线的深度与所述顶层金属层的厚度相等。It also includes at least one slot-line ladder impedance resonator, the slot-line ladder impedance resonator is composed of a plurality of interconnected slot lines formed on the top metal layer; the depth of the slot line and the top metal layer The thicknesses of the layers are equal.
  2. 根据权利要求1所述的滤波器,其中,The filter according to claim 1, wherein:
    所述滤波器包括多个所述硅腔谐振单元;多个所述硅腔谐振单元呈矩阵排列;同一行相邻两个所述硅腔谐振单元共用一个所述槽线式阶梯阻抗谐振器;所述槽线式阶梯阻抗谐振器包括第一部分和第二部分,所述第一部分位于同一行所述硅腔谐振单元中的前一所述硅腔谐振单元,所述第二部分位于同一行所述硅腔谐振单元中的后一所述硅腔谐振单元。The filter includes a plurality of silicon cavity resonant units; the plurality of silicon cavity resonant units are arranged in a matrix; two adjacent silicon cavity resonant units in the same row share one slot-line stepped impedance resonator; The slot-line stepped impedance resonator includes a first part and a second part, the first part is located in the silicon cavity resonator unit in the same row, and the second part is located in the same row. The latter silicon cavity resonant unit in the silicon cavity resonant unit.
  3. 根据权利要求2所述的滤波器,其中,所述槽线式阶梯阻抗谐振器关于对称边对称设置;The filter according to claim 2, wherein the slot-line stepped impedance resonator is symmetrically arranged about the symmetry side;
    共用一个所述槽线式阶梯阻抗谐振器的相邻的两个所述硅腔谐振单元的相邻边缘为对称边。The adjacent edges of the two adjacent silicon cavity resonant units sharing one slot line type stepped impedance resonator are symmetrical edges.
  4. 根据权利要求2所述的滤波器,还包括:输入馈线槽、输出馈线槽、第一缺陷耦合槽,和第二缺陷耦合槽;所述输入馈线槽以及所述第一缺陷耦合槽形成于任一行硅腔谐振单元的首位硅腔谐振单元的顶层金属层;所述输出馈线槽以及所述第二缺陷耦合槽形成于任一行硅腔谐振单元的末位硅腔谐振单元的顶层金属层;The filter according to claim 2, further comprising: an input feeder groove, an output feeder groove, a first defective coupling groove, and a second defective coupling groove; the input feeder groove and the first defective coupling groove are formed in any The top metal layer of the first silicon cavity resonant unit of a row of silicon cavity resonant units; the output feeder groove and the second defect coupling groove are formed on the top metal layer of the last silicon cavity resonant unit of any row of silicon cavity resonant units;
    所述输入馈线槽与所述第一缺陷耦合槽连通,所述输入馈线槽设置为将待滤波信号输入所述滤波器;The input feeder trough is connected to the first defective coupling trough, and the input feeder trough is configured to input the signal to be filtered into the filter;
    所述输出馈线槽与所述第二缺陷耦合槽连通,所述输出馈线槽设置为输出所述待滤波信号滤波形成的滤波信号;The output feeder trough is connected to the second defective coupling trough, and the output feeder trough is configured to output a filtered signal formed by filtering the signal to be filtered;
    所述输入馈线槽、所述第一缺陷耦合槽、所述输出馈线槽和所述第二缺陷耦合槽的深度分别与所述顶层金属层的厚度相等。The depths of the input feeder groove, the first defective coupling groove, the output feeder groove and the second defective coupling groove are respectively equal to the thickness of the top metal layer.
  5. 根据权利要求2所述的滤波器,其中,所述滤波器包括三个成一行排列 的硅腔谐振单元,分别为第一硅腔谐振单元、第二硅腔谐振单元,和第三硅腔谐振单元;所述滤波器包括两个槽线式阶梯阻抗谐振器,分别为第一槽线式阶梯阻抗谐振器和第二槽线式阶梯阻抗谐振器;The filter according to claim 2, wherein the filter comprises three silicon cavity resonant units arranged in a row, namely a first silicon cavity resonant unit, a second silicon cavity resonant unit, and a third silicon cavity resonator Unit; the filter includes two slot-line ladder impedance resonators, respectively a first slot-line ladder impedance resonator and a second slot-line ladder impedance resonator;
    所述第一槽线式阶梯阻抗谐振器形成于所述第一硅腔谐振单元和所述第二硅腔谐振单元的顶层金属层,所述第二槽线式阶梯阻抗谐振器形成于所述第二硅腔谐振单元和所述第三硅腔谐振单元的顶层金属层。The first slot line type ladder impedance resonator is formed on the top metal layer of the first silicon cavity resonator unit and the second silicon cavity resonator unit, and the second slot line ladder impedance resonator is formed on the The top metal layer of the second silicon cavity resonance unit and the third silicon cavity resonance unit.
  6. 根据权利要求1所述的滤波器,其中,The filter according to claim 1, wherein:
    所述槽线式阶梯阻抗谐振器包括依次连通的第一槽线、第二槽线,和第三槽线;所述第二槽线的宽度大于所述第一槽线的宽度,所述第二槽线的宽度大于所述第三槽线的宽度;所述第一槽线和所述第三槽线的宽度相等,且所述第一槽线和所述第三槽线的长度相等。The slot line type stepped impedance resonator includes a first slot line, a second slot line, and a third slot line connected in sequence; the width of the second slot line is greater than the width of the first slot line, and the first The width of the second groove line is greater than the width of the third groove line; the width of the first groove line and the third groove line are equal, and the length of the first groove line and the third groove line are equal.
  7. 根据权利要求6所述的滤波器,其中,The filter according to claim 6, wherein
    所述第一槽线、所述第二槽线和所述第三槽线均为U型槽线。The first groove line, the second groove line and the third groove line are all U-shaped groove lines.
  8. 根据权利要求6所述的滤波器,其中,The filter according to claim 6, wherein
    所述第二槽线的宽度与所述第一槽线的宽度的比值为5:1;The ratio of the width of the second groove line to the width of the first groove line is 5:1;
    所述第二槽线的长度与所述第一槽线的长度的比值为1.6:1。The ratio of the length of the second groove line to the length of the first groove line is 1.6:1.
  9. 根据权利要求1所述的滤波器,其中,所述滤波器包括一个硅腔谐振单元;The filter according to claim 1, wherein the filter comprises a silicon cavity resonance unit;
    所述滤波器还包括:形成于所述硅腔谐振单元的顶层金属层的输入馈线槽、输出馈线槽、第一缺陷耦合槽,和第二缺陷耦合槽;The filter further includes: an input feeder groove, an output feeder groove, a first defect coupling groove, and a second defect coupling groove formed on the top metal layer of the silicon cavity resonance unit;
    所述输入馈线槽与所述第一缺陷耦合槽连通,所述输入馈线槽设置为将待滤波信号输入所述滤波器;所述输出馈线槽与所述第二缺陷耦合槽连通,所述输出馈线槽设置为输出所述待滤波信号滤波形成的滤波信号;The input feeder trough is connected to the first defective coupling trough, and the input feeder trough is configured to input the signal to be filtered into the filter; the output feeder trough is connected to the second defective coupling trough, and the output The feeder trough is configured to output a filtered signal formed by filtering the signal to be filtered;
    所述输入馈线槽、所述输出馈线槽、所述第一缺陷耦合槽,和所述第二缺陷耦合槽的深度分别与所述顶层金属层的厚度相等。The depths of the input feeder groove, the output feeder groove, the first defective coupling groove, and the second defective coupling groove are respectively equal to the thickness of the top metal layer.
  10. 一种滤波器的制作方法,适用于上述权利要求1-9任一项所述的滤波器,包括:A method for manufacturing a filter, suitable for the filter according to any one of claims 1-9, comprising:
    在高阻硅介质层的第一侧形成底层金属层,在所述高阻硅介质层的第二侧形成顶层金属层,所述底层金属层、所述高阻硅介质层,和所述顶层金属层形成叠层结构;A bottom metal layer is formed on the first side of the high resistance silicon dielectric layer, a top metal layer is formed on the second side of the high resistance silicon dielectric layer, the bottom metal layer, the high resistance silicon dielectric layer, and the top layer The metal layer forms a laminated structure;
    所述叠层结构包括至少一个硅腔谐振单元;在每个所述硅腔谐振单元的边 缘形成多个贯穿结构;所述贯穿结构贯穿所述底层金属层、所述高阻硅介质层,和所述顶层金属层;所述贯穿结构为通孔和通槽中至少一种;The laminated structure includes at least one silicon cavity resonant unit; a plurality of through structures are formed at the edge of each silicon cavity resonant unit; the through structures penetrate through the underlying metal layer, the high-resistance silicon dielectric layer, and The top metal layer; the through structure is at least one of a through hole and a through groove;
    在所述贯穿结构的内侧表面形成金属沉积层;Forming a metal deposition layer on the inner surface of the penetrating structure;
    在顶层金属层形成至少一个槽线式阶梯阻抗谐振器,每个槽线式阶梯阻抗谐振器包括形成在所述顶层金属层的相互连通的多条槽线;所述槽线的深度与所述顶层金属层的厚度相等。At least one slot line ladder impedance resonator is formed on the top metal layer, and each slot line ladder impedance resonator includes a plurality of interconnected slot lines formed on the top metal layer; the depth of the slot line and the The thickness of the top metal layer is equal.
PCT/CN2019/111406 2019-01-30 2019-10-16 Filter and manufacturing method therefor WO2020155670A1 (en)

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