WO2020154848A1 - 一种芝麻九蒸九晒的自动化系统 - Google Patents

一种芝麻九蒸九晒的自动化系统 Download PDF

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Publication number
WO2020154848A1
WO2020154848A1 PCT/CN2019/073441 CN2019073441W WO2020154848A1 WO 2020154848 A1 WO2020154848 A1 WO 2020154848A1 CN 2019073441 W CN2019073441 W CN 2019073441W WO 2020154848 A1 WO2020154848 A1 WO 2020154848A1
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Prior art keywords
sesame
module
steaming
seeds
threshold
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PCT/CN2019/073441
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English (en)
French (fr)
Inventor
陈桂英
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湖北润生食品科技有限公司
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Priority to CN201980089904.7A priority Critical patent/CN113347890B/zh
Priority to PCT/CN2019/073441 priority patent/WO2020154848A1/zh
Publication of WO2020154848A1 publication Critical patent/WO2020154848A1/zh

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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L25/00—Food consisting mainly of nutmeat or seeds; Preparation or treatment thereof
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B1/00—Production of fats or fatty oils from raw materials
    • C11B1/02—Pretreatment
    • C11B1/04—Pretreatment of vegetable raw material

Definitions

  • the invention relates to the technical field of food processing, in particular to an automated system for nine steaming and nine drying sesame seeds.
  • sesame Because the consumption of sesame has more and better benefits, foods made with sesame as the main material or auxiliary material are emerging in endlessly, and are accepted and loved by the general public. However, the human digestive system cannot digest sesame hulls well. After consuming sesame seeds, most of the sesame seeds are excreted by the human digestive system without being digested, which leads to a waste of sesame resources.
  • sesame seeds Based on the background technology, people have adopted a variety of methods to peel sesame seeds.
  • the most commonly used method is to remove the sesame husks by soaking, steaming, and drying in sequence. However, after the sesame seeds are soaked, they need to be manually transferred.
  • the present invention provides an automated system for nine steaming and nine drying sesame seeds, which includes: a sesame soaking module for soaking sesame seeds; a sesame washing module for washing sesame seeds; a steaming sesame module for steaming sesame seeds; and a sesame drying module for drying sesame seeds.
  • the first automation module is used to identify whether the sesame soaked in the sesame soaking module and the cleaned sesame in the sesame washing module are respectively soaked up to the standard and cleaning up to the standard, and the sesame soaked up to the standard is automatically transferred to the sesame-washing module, and The cleaned sesame seeds are automatically transferred to the steaming sesame module;
  • the second automation module is used to identify whether the steamed sesame seeds in the steaming sesame module meet the steaming standards, and automatically transfer the sesame seeds that meet the steaming standards to the drying sesame module;
  • the nine-cycle module uses Identify whether the sun-dried sesame seeds in the sun-dried sesame module meet the standard, and automatically transfer the sesame seeds to the steamed sesame module after the sun-dried sesame seeds in the sun-dried sesame module meet the standard, and set the sesame to be processed by the steamed sesame module and the sun-dried sesame module The times
  • the first automation module and the second automation module it is possible to determine whether the sesame meets the standard during the nine steaming and drying processes without the experience of the staff, which reduces the processing of different batches of sesame in the pre-processing process There is a large gap between the sesame seeds; and it can automatically transfer the sesame seeds in the bubbled sesame module and the steamed sesame module, so that the transfer of the sesame seeds in the bubbled sesame module and the steamed sesame module does not require labor, thereby saving manpower.
  • FIG. 1 is a schematic block diagram of the structure of an automated system for nine steaming and nine drying sesame seeds according to an embodiment of the present invention
  • FIG. 2 is a schematic block diagram of the structure of the first automation module of the automatic system for nine steaming and nine drying sesame seeds according to an embodiment of the present invention
  • FIG. 3 is a schematic block diagram of the second automation module of the automatic system for nine steaming and nine drying sesame seeds according to an embodiment of the present invention
  • 4 is a schematic block diagram of the structure of the sesame drying module of the automatic system for nine steaming and nine drying sesame seeds according to an embodiment of the present invention
  • 5 is a schematic block diagram of the structure of the sesame uniform module of the automatic system of nine steaming and nine drying sesame seeds according to an embodiment of the present invention
  • FIG. 6 is a schematic block diagram of another structure of the automatic system for nine steaming and nine drying sesame seeds according to the embodiment of the present invention.
  • the present invention provides an automated system for nine steaming and nine drying sesame seeds, which includes: a sesame soaking module for soaking sesame seeds; a sesame washing module for washing sesame seeds; a steaming sesame module for steaming sesame seeds; and a sesame drying module for drying sesame seeds.
  • the first automation module is used to identify whether the sesame soaked in the sesame soaking module and the cleaned sesame in the sesame washing module are respectively soaked up to the standard and cleaning up to the standard, and the sesame soaked up to the standard is automatically transferred to the sesame-washing module, and The cleaned sesame seeds are automatically transferred to the steaming sesame module;
  • the second automation module is used to identify whether the steamed sesame seeds in the steaming sesame module meet the steaming standards, and automatically transfer the sesame seeds that meet the steaming standards to the drying sesame module;
  • the nine-cycle module uses Identify whether the sun-dried sesame seeds in the sun-dried sesame module meet the standard, and automatically transfer the sesame seeds to the steamed sesame module after the sun-dried sesame seeds in the sun-dried sesame module meet the standard, and set the sesame to be processed by the steamed sesame module and the sun-dried sesame module The times
  • the first automation module includes: a swelling degree threshold unit for setting a swelling degree threshold of sesame; a peeling rate detection unit for setting a peeling rate threshold for sesame; a sesame detecting unit for detecting the The swelling degree of sesame seeds in the soaking sesame seeds module and detecting whether the swelling degree reaches the swelling degree threshold, and for detecting whether the peeling rate of the sesame seeds in the sesame washing module reaches the peeling rate threshold; a first threshold unit , Used to set the soaking time threshold that requires soaking time after the swelling degree of sesame reaches the swelling threshold, and to set the cleaning time threshold that requires cleaning time after the peeling rate of sesame reaches the peeling rate threshold; the first transfer unit , Used to transfer the sesame seeds from the soaking sesame module to the sesame washing module after the sesame swelling degree reaches the swelling degree threshold and the soaking time reaches the soaking time threshold value, and for the peeling rate of the sesame seeds to reach the desired value After
  • the second automation module includes: a scanning unit for scanning the sesame in the steamed sesame module; a mass spectrum generating unit for generating a mass spectrum according to the scanning result of the scanning module; a standard mass spectrum unit for Provides a standard mass spectrum generated by sesame that reaches the standard after steaming; a mass spectrum comparison unit for comparing the mass spectrum with the standard mass spectrum; a second threshold unit for setting the similarity between the mass spectrum and the standard mass spectrum Degree threshold; a second transfer unit for transferring the sesame seeds in the steamed sesame module to the dried sesame module when the mass spectrum and the standard mass spectrum reach the similarity threshold.
  • the second automation module further includes: a region dividing unit for dividing the sesame in the steamed sesame module into different regions, and sampling the sesame in the different regions to generate a mass spectrum.
  • the second automation module further includes: a period division unit, configured to divide the time spent by the sesame steaming module steaming sesame seeds into at least two periods, and control the mass spectrogram generation unit to compare one period The sesame in the area generates a mass spectrum.
  • the sun-dried sesame module includes: an energy detection unit for detecting the energy absorbed by the sun-dried sesame seeds to obtain the current energy; an energy saturation unit for taking the energy absorbed by the sun-dried sesame seeds as saturation energy; The threshold unit is used to set the energy threshold value for the current energy to reach the saturation energy; the energy comparison unit is used to compare the current energy and the energy threshold value.
  • system further includes: a sesame uniform module, which is used to spread the sesame evenly before steaming the sesame, and to spread evenly the sesame in the steamed sesame module.
  • the sesame uniform module includes: a vibration unit for vibrating the sesame seeds to make the sesame spread evenly; a quality detection unit for sampling the quality of sesame seeds in different regions; and a quality comparison unit for comparing the quality of sesame seeds in different regions. And get the difference between the maximum quality and the minimum quality; the quality threshold module is used to set the threshold of the difference to obtain the quality threshold; the opening and closing unit is used to start the said difference after reaching the quality threshold The vibration unit is used to turn off the vibration unit when the difference does not reach the quality threshold.
  • system further includes: a first alarm module, configured to issue an alarm when the sesame seeds in the sesame soaking module, the steaming sesame module, and the sesame drying module reach the standard.
  • a first alarm module configured to issue an alarm when the sesame seeds in the sesame soaking module, the steaming sesame module, and the sesame drying module reach the standard.
  • system further includes: a second alarm module for the sesame seeds in the sesame seed soaking module to reach the standard and the first automation module is not activated, and the sesame seeds in the steaming sesame seed module to reach the standard and the first 2. An alarm is issued when the automation module is not started.
  • Figure 1 is an automated system for nine steaming and nine drying sesame seeds, including: sesame soaking module 1, sesame washing module 9, steaming sesame module 2, sesame drying module 3, first automation module 4, second automation module 5 And nine circulation module 10; Sesame soaking module 1 is used for soaking sesame; Sesame washing module 9 is used for washing sesame; Sesame steaming module 2 is used for steaming sesame seeds; Sesame drying module 3 is used for drying sesame seeds; The first automation module 4 is used for identification Whether the sesame seeds soaked in the sesame soaking module 1 and the sesame seeds washed in the sesame washing module 9 are respectively soaked and cleaned up to the standard, and the sesame soaked up to the standard is automatically transferred to the steaming sesame module 2; the second automation module 5 is used to identify the steaming sesame module 2 Whether the internally steamed sesame meets the steaming standard, and automatically transfers the steamed sesame to the drying
  • sesame seeds are soaked in the sesame soaking module 1 first. If the first automation module 4 does not identify that the sesame soaking meets the standard, the first automation module 4 will not start at the sesame soaking module 1, so that The sesame seeds in the sesame module 1 continue to be soaked.
  • the first automation module 4 determines that the sesame seeds are soaked up to the standard, it will automatically transfer the sesame seeds in the sesame soaking module 1 to the sesame washing module 9 to clean the sesame seeds; In the process, if the first automation module 4 does not identify that the sesame cleaning is up to the standard, the first automation module 4 does not start at the position of the sesame cleaning module 9; if the first automation module 4 determines that the sesame cleaning is up to the standard, the first automation module 4 Automatically transfer the sesame seeds in the sesame washing module 9 to the steaming sesame module 2; when the sesame seeds are steamed, after the second automation module 5 determines that the sesame is steamed up to the standard, automatically transfer the sesame seeds in the steaming sesame module 2 to the drying sesame module 3 For drying sesame seeds, if the second automation module 5 does not identify that the sesame steaming meets the standard, the second automation module 5 does not start, so that the sesame seeds
  • the first automation module 4 includes: an expansion degree threshold unit 41, a peeling rate detection unit 45, a sesame detection unit 42, a first threshold unit 43, and a first transfer unit 44;
  • the expansion degree threshold unit 41 is used for setting The swelling degree threshold of sesame;
  • the peeling rate detection unit 45 is used to set the peeling rate threshold of sesame;
  • the sesame detecting unit 42 is used to detect the swelling degree of sesame in the sesame soaking module 1 and detect whether the swelling degree reaches the swelling degree threshold, and use
  • the first threshold unit 43 is used to set the soaking time threshold for the soaking time after the swelling degree of the sesame seeds reaches the swelling degree threshold, and setting After the peeling rate of sesame seeds reaches the peeling rate threshold, the cleaning time threshold for cleaning time is required;
  • the first transfer unit 44 is configured to increase the sesame swelling degree to the swelling degree threshold and the soaking time to reach the soaking
  • Sesame is transferred from the sesame soaking module 1 to the sesame washing module 9 and used to remove the sesame seeds from the sesame washing module 9 after the peeling rate of sesame reaches the peeling rate threshold and the washing time reaches the washing time threshold. Transfer to steamed sesame seeds module 2.
  • the second automation module 5 includes: a scanning unit 51 for scanning the sesame seeds in the steaming sesame module 2; a mass spectrum generating unit 52 for generating a mass spectrum according to the scanning result of the scanning module; a standard mass spectrum unit 53 , Used to provide the standard mass spectrum of the sesame that meets the standard after steaming. It is understandable that because sesame seeds need to be steamed nine times and sun-dried nine times, the color and molecular structure of the sesame seeds themselves will change during the steaming process.
  • the standard mass spectrum corresponding to each steamed sesame is different; the mass spectrum comparison unit 54 is used to compare the mass spectrum and the standard mass spectrum; the second threshold unit 55 is used to set the similarity of the mass spectrum and the standard mass spectrum The second transfer unit 56 is used to transfer the sesame in the steamed sesame module 2 to the dried sesame module 3 when the mass spectrum and the standard mass spectrum reach the similarity threshold.
  • the second automation module 5 also includes: a region dividing unit 57 for dividing the sesame in the steamed sesame module 2 into different regions, and sampling the sesame in the different regions to generate a mass spectrum; by setting the region dividing unit 57, It can monitor the sesame seeds in the steamed sesame module 2 in different areas to prevent the monitoring of sesame seeds in concentrated areas, so that the monitoring of sesame seeds during the steaming process is more accurate.
  • the second automation module 5 further includes: the second automation module 5 also includes: a period division unit 58, which is used to divide the time taken by the sesame steaming module 2 to steam sesame into at least two periods, and to control the mass spectrum
  • the generating unit 52 generates a primary mass spectrum of sesame seeds in a region in one cycle; by setting the period division unit 58, the continuous monitoring of sesame seeds is avoided, and the sesame steaming standard is a process, so it can reduce the monitoring of steamed sesame seeds. Operation and cost.
  • the sesame seed drying module 3 includes: an energy detection unit 31, used to detect the energy absorbed by the sun-dried sesame seeds, to obtain the current energy; an energy saturation unit 32, used to take the energy absorbed by the sun-dried sesame seeds as saturation Energy; energy threshold unit 33, used to set the current energy to reach the energy threshold of the saturation energy; energy comparison unit 34, used to compare the current energy and energy threshold.
  • the system also includes: Sesame evening module 6, used to spread the sesame evenly before steaming the sesame, and used to spread the sesame in the evenly steamed sesame module 2;
  • Sesame evening module 6 used to spread the sesame evenly before steaming the sesame, and used to spread the sesame in the evenly steamed sesame module 2;
  • the sesame evening module 6 the steamed sesame can be The sesame seeds in the front and steamed sesame seeds are spread evenly, so that the sesame seeds can be evenly heated during the steaming of the sesame seeds, reducing the probability of uneven heating of the sesame seeds caused by the thickness of the sesame layer, so that the steamed sesame seeds can be maximized Keep consistent characteristics to the limit, thereby reducing the impact on subsequent processing of sesame.
  • the sesame uniform module 6 includes: a vibration unit 61, used to vibrate sesame seeds to make the sesame spread evenly; a quality inspection unit 62, used to sample the quality of sesame seeds in different regions; a quality comparison unit 63, used to compare the quality of sesame seeds in different regions, and Get the difference between the maximum quality and the minimum quality; the quality threshold module 64 is used to set the threshold of the difference to obtain the quality threshold; the opening and closing unit 65 is used to start the vibration unit 61 after the difference reaches the quality threshold, and is used to When the difference does not reach the quality threshold, the vibration unit 61 is turned off.
  • the system further includes: a first alarm module 7 for issuing an alarm when the sesame seeds in the sesame soaking module 1, the steaming sesame module 2 and the sesame drying module 3 reach the standard.
  • the alarm mode is three kinds of sounds, so that the staff can accurately identify the soaked sesame module 1, steamed sesame module through the alarm 2 or whether the sesame seeds in the drying sesame module 3 meet the standard.
  • the system also includes: a second alarm module 8 for when the sesame in the sesame soaking module 1 reaches the standard and the first automation module 4 is not activated, and when the sesame in the steaming sesame module 2 reaches the standard and the second automation module 5 is not activated Alert.
  • the second alarm module 8 By setting the second alarm module 8, it is possible to issue an alarm to the staff when the first automatic module and the second automatic module fail and cannot automatically transfer sesame, so that the staff can perform maintenance in time, so that the first automatic module and the second automatic module In the case of failure of the automatic module, it can transfer sesame seeds in time.
  • the invention provides an automatic system for nine steaming and nine drying sesame seeds, which solves the technical problem of a large gap between different batches of processed sesame seeds in the prior art.

Abstract

一种芝麻九蒸九晒的自动化系统，用于芝麻的加工，其包括：泡芝麻模块（1）；洗芝麻模块（9）；蒸芝麻模块（2）；晒芝麻模块（3）；第一自动化模块（4），用于将浸泡达标的芝麻自动转移至洗芝麻模块（9），且将清洗达标的芝麻自动转移至蒸芝麻模块（2）；第二自动化模块（5），用于将蒸达标的芝麻自动转移至晒芝麻模块（3）；九循环模块（10），用于在芝麻日晒达标后将芝麻自动转移至蒸芝麻模块（2），并设定芝麻经过蒸芝麻模块（2）及晒芝麻模块（3）的加工次数均为九次。

Description

一种芝麻九蒸九晒的自动化系统 技术领域
本发明涉及食品加工技术领域，尤其涉及一种芝麻九蒸九晒的自动化系统。
 背景技术
因为食用芝麻具有较多且较好的益处，故以芝麻为主料或辅料制作的食品层出不穷，并被大众所接受及喜爱，但是，人体的消化系统不能很好的消化芝麻皮，故在人食用芝麻后，大多数芝麻在没有消化的情况下便被人体的消化系统排出，这就导致了芝麻资源的浪费。
 技术问题
基于背景技术的原因，人们采用了多种方法对芝麻去皮处理，其中最常用的是依次使用泡、蒸、晒的方法去除芝麻皮，但是在泡完芝麻后，需要人工将芝麻转移后进行蒸芝麻的操作，并在蒸芝麻之后人工将芝麻转移进行芝麻的日晒操作，因此在通过泡、蒸、晒对芝麻进行前期加工的过程中，芝麻是否达标没有一个具体的根据，只能够根据工作人员的经验去判断，因此在对芝麻进行前期加工的过程中，不同批次进行加工的芝麻之间差距较大。
 技术解决方案
本发明提供一种芝麻九蒸九晒的自动化系统，包括：泡芝麻模块，用于浸泡芝麻；洗芝麻模块，用于洗芝麻；蒸芝麻模块，用于蒸芝麻；晒芝麻模块，用于晒芝麻；第一自动化模块，用于鉴定所述泡芝麻模块内浸泡的芝麻及洗芝麻模块内清洗的芝麻是否分别浸泡达标及清洗达标，并将浸泡达标的芝麻自动转移至洗芝麻模块，且将清洗达标的芝麻自动转移至蒸芝麻模块；第二自动化模块，用于鉴定所述蒸芝麻模块内蒸的芝麻是否蒸达标，并将蒸达标的芝麻自动转移至晒芝麻模块；九循环模块，用于鉴定所述晒芝麻模块内日晒的芝麻是否达标，并在晒芝麻模块内的芝麻日晒达标后将芝麻自动转移至蒸芝麻模块，并设定芝麻经过蒸芝麻模块及晒芝麻模块的加工次数均为九次。
 有益效果
通过使用第一自动化模块及第二自动化模块，使得无需通过工作人员的经验判断，即可确定芝麻在九次蒸晒的过程中是否达标,降低了芝麻在前期加工的过程中不同批次进行加工的芝麻之间差距较大的几率；而且能够自动转移泡芝麻模块及蒸芝麻模块内的芝麻，使得转移泡芝麻模块及蒸芝麻模块内的芝麻无需人工，从而节省了人力。
 附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为本发明实施例芝麻九蒸九晒的自动化系统的结构示意框图；
图2为本发明实施例芝麻九蒸九晒的自动化系统的第一自动化模块的结构示意框图；
图3为本发明实施例芝麻九蒸九晒的自动化系统的第二自动化模块的结构示意框图；
图4为本发明实施例芝麻九蒸九晒的自动化系统的晒芝麻模块的结构示意框图；
图5为本发明实施例芝麻九蒸九晒的自动化系统的芝麻均匀模块的结构示意框图；
图6为本发明实施例芝麻九蒸九晒的自动化系统的另一结构示意框图。
 本发明的最佳实施方式
本发明提供一种芝麻九蒸九晒的自动化系统，包括：泡芝麻模块，用于浸泡芝麻；洗芝麻模块，用于洗芝麻；蒸芝麻模块，用于蒸芝麻；晒芝麻模块，用于晒芝麻；第一自动化模块，用于鉴定所述泡芝麻模块内浸泡的芝麻及洗芝麻模块内清洗的芝麻是否分别浸泡达标及清洗达标，并将浸泡达标的芝麻自动转移至洗芝麻模块，且将清洗达标的芝麻自动转移至蒸芝麻模块；第二自动化模块，用于鉴定所述蒸芝麻模块内蒸的芝麻是否蒸达标，并将蒸达标的芝麻自动转移至晒芝麻模块；九循环模块，用于鉴定所述晒芝麻模块内日晒的芝麻是否达标，并在晒芝麻模块内的芝麻日晒达标后将芝麻自动转移至蒸芝麻模块，并设定芝麻经过蒸芝麻模块及晒芝麻模块的加工次数均为九次。
进一步地，所述第一自动化模块包括：膨胀度阈值单元，用于设置芝麻的膨胀度阈值；去皮率检测单元，用于设置芝麻的去皮率阈值；芝麻检测单元，用于检测所述泡芝麻模块内芝麻的膨胀度并检测所述膨胀度是否达到所述膨胀度阈值，且用于检测所述洗芝麻模块内芝麻的去皮率是否达到所述去皮率阈值；第一阈值单元，用于设置芝麻的膨胀度达到所述膨胀度阈值后需要浸泡时间的浸泡时间阈值，并设置芝麻的去皮率达到所述去皮率阈值后需要清洗时间的清洗时间阈值；第一转移单元，用于将芝麻膨胀度达到所述膨胀度阈值、且浸泡时间达到所述浸泡时间阈值后将芝麻从所述泡芝麻模块转移至所述洗芝麻模块，并用于将芝麻的去皮率达到所述去皮率阈值、且清洗时间达到所述清洗时间阈值后将芝麻从洗芝麻模块转移至蒸芝麻模块。
进一步地，所述第二自动化模块包括：扫描单元，用于扫描蒸芝麻模块中的芝麻；质谱图生成单元，用于根据所述扫描模块的扫描结果生成质谱图；标准质谱图单元，用于提供蒸后达标的芝麻生成的标准质谱图；质谱图对比单元，用于对比所述质谱图及标准质谱图；第二阈值单元，用于设定所述质谱图及所述标准质谱图的相似度阈值；第二转移单元，用于在所述质谱图及所述标准质谱图达到所述相似度阈值时将所述蒸芝麻模块内的芝麻转移至晒芝麻模块。
进一步地，所述第二自动化模块还包括：区域划分单元，用于将蒸芝麻模块内的芝麻划分为不同的区域，并在不同的区域内对芝麻取样生成质谱图。
进一步地，所述第二自动化模块还包括：周期划分单元，用于将所述蒸芝麻模块蒸芝麻花费的时间划分为至少两个周期，并控制所述质谱图生成单元在一个周期内对一个区域内的芝麻生成一次质谱图。
进一步地，所述晒芝麻模块包括：能量检测单元，用于检测日晒的芝麻吸收的能量，得到当前能量；能量饱和单元，用于将芝麻经过日晒达标后吸收的能量作为饱和能量；能量阈值单元，用于设定所述当前能量达到饱和能量的能量阈值；能量对比单元，用于对比所述当前能量及所述能量阈值。
进一步地，所述系统还包括：芝麻均匀模块，用于在蒸芝麻前将芝麻摊覆均匀，并用于摊覆均匀所述蒸芝麻模块内的芝麻。
进一步地，所述芝麻均匀模块包括：震动单元，用于震动芝麻以使芝麻摊覆均匀；质量检测单元，用于取样不同区域芝麻的质量；质量对比单元，用于对比不同区域芝麻的质量，并得到最大质量及最小质量的差值；质量阈值模块，用于设置所述差值的阈值，得到质量阈值；启闭单元，用于在所述差值的达到所述质量阈值后启动所述震动单元，并用于在所述差值未达到所述质量阈值时关闭所述震动单元。
进一步地，所述系统还包括：第一警报模块，用于在所述泡芝麻模块、所述蒸芝麻模块及所述晒芝麻模块内的芝麻达标后发出警报。
进一步地，所述系统还包括：第二警报模块，用于在所述泡芝麻模块内的芝麻达标且所述第一自动化模块未启动及在所述蒸芝麻模块内的芝麻达标且所述第二自动化模块未启动的情况下发出警报。
 本发明的实施方式
为使得本发明的发明目的、特征、优点能够更加的明显和易懂，下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而非全部实施例。基于本发明中的实施例，本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1，为一种芝麻九蒸九晒的自动化系统，包括：泡芝麻模块1、洗芝麻模块9、蒸芝麻模块2、晒芝麻模块3、第一自动化模块4、第二自动化模块5及九循环模块10；泡芝麻模块1用于浸泡芝麻；洗芝麻模块9用于清洗芝麻；蒸芝麻模块2用于蒸芝麻；晒芝麻模块3用于晒芝麻；第一自动化模块4用于鉴定泡芝麻模块1内浸泡的芝麻及洗芝麻模块9内清洗的芝麻是否分别浸泡达标及清洗达标，并将浸泡达标的芝麻自动转移至蒸芝麻模块2；第二自动化模块5用于鉴定蒸芝麻模块2内蒸的芝麻是否蒸达标，并将蒸达标的芝麻自动转移至晒芝麻模块3；九循环模块10用于鉴定所述晒芝麻模3块内日晒的芝麻是否达标，并在晒芝麻模块3内的芝麻日晒达标后将芝麻自动转移至蒸芝麻模块2，并设定芝麻经过蒸芝麻模块2及晒芝麻模块3的加工次数均为九次。
在前期对芝麻加工的过程中，先在泡芝麻模块1内浸泡芝麻，若第一自动化模块4未鉴定到芝麻浸泡达标，则第一自动化模块4在泡芝麻模块1的部位不启动，使泡芝麻模块1内的芝麻继续浸泡，若第一自动化模块4在鉴定到芝麻浸泡达标后，自动将泡芝麻模块1内的芝麻转移至洗芝麻模块9进行清洗芝麻；在洗芝麻模块进行清洗芝麻的过程中，若第一自动化模块4未鉴定到芝麻清洗达标，则第一自动化模块4在洗芝麻模块9的部位不启动，若第一自动化模块4鉴定到芝麻清洗达标，则第一自动化模块4自动将洗芝麻模块9内的芝麻转移至蒸芝麻模块2；在蒸芝麻时，在第二自动化模块5鉴定到芝麻蒸达标后，自动将蒸芝麻模块2内的芝麻转移至晒芝麻模块3进行晒芝麻，若第二自动化模块5未鉴定到芝麻蒸达标，则第二自动化模块5不启动，使蒸芝麻模块2内的芝麻继续蒸。
请参阅图2，第一自动化模块4包括：膨胀度阈值单元41、去皮率检测单元45、芝麻检测单元42、第一阈值单元43及第一转移单元44；膨胀度阈值单元41用于设置芝麻的膨胀度阈值；去皮率检测45单元用于设置芝麻的去皮率阈值；芝麻检测单元42用于检测泡芝麻模块1内芝麻的膨胀度并检测膨胀度是否达到膨胀度阈值，且用于检测洗芝麻模块9内芝麻的去皮率是否达到所述去皮率阈值；第一阈值单元43用于设置芝麻的膨胀度达到所述膨胀度阈值后需要浸泡时间的浸泡时间阈值，并设置芝麻的去皮率达到所述去皮率阈值后需要清洗时间的清洗时间阈值；第一转移单元44用于将芝麻膨胀度达到所述膨胀度阈值、且浸泡时间达到所述浸泡时间阈值后将芝麻从所述泡芝麻模块1转移至所述洗芝麻模块9，并用于将芝麻的去皮率达到所述去皮率阈值、且清洗时间达到所述清洗时间阈值后将芝麻从洗芝麻模块9转移至蒸芝麻模块2。
请参阅图3，第二自动化模块5包括：扫描单元51，用于扫描蒸芝麻模块2中的芝麻；质谱图生成单元52，用于根据扫描模块的扫描结果生成质谱图；标准质谱图单元53，用于提供蒸后达标的芝麻生成的标准质谱图，可以理解的是，由于芝麻需要经过九次的蒸及九次的日晒，在蒸晒的过程中芝麻本身的颜色及分子结构会发生改变，因此每次蒸芝麻所对应的标准质谱图不相同；质谱图对比单元54，用于对比质谱图及标准质谱图；第二阈值单元55，用于设定质谱图及标准质谱图的相似度阈值；第二转移单元56，用于在质谱图及标准质谱图达到相似度阈值时将蒸芝麻模块2内的芝麻转移至晒芝麻模块3。
第二自动化模块5还包括：区域划分单元57，用于将蒸芝麻模块2内的芝麻划分为不同的区域，并在不同的区域内对芝麻取样生成质谱图；通过设定区域划分单元57，能够分区对蒸芝麻模块2内的芝麻进行监控，防止在集中区域对芝麻进行监控的情况发生，从而在蒸芝麻的过程中对芝麻的监控更加准确，
第二自动化模块5还包括：所述第二自动化模块5还包括：周期划分单元58，用于将所述蒸芝麻模块2蒸芝麻花费的时间划分为至少两个周期，并控制所述质谱图生成单元52在一个周期内对一个区域内的芝麻生成一次质谱图；通过设定周期划分单元58，避免了不间断的对芝麻进行监控，而芝麻蒸达标是一个过程，故能够减少监控蒸芝麻的操作及成本。
请参阅图4，晒芝麻模块3包括：能量检测单元31，用于检测日晒的芝麻吸收的能量，得到当前能量；能量饱和单元32，用于将芝麻经过日晒达标后吸收的能量作为饱和能量；能量阈值单元33，用于设定当前能量达到饱和能量的能量阈值；能量对比单元34，用于对比当前能量及能量阈值。
请参阅图5，系统还包括：芝麻均匀模块6，用于在蒸芝麻前将芝麻摊覆均匀，并用于摊覆均匀蒸芝麻模块2内的芝麻；通过设置芝麻均匀模块6，能够将蒸芝麻前及蒸芝麻中的芝麻摊覆均匀，从而使得蒸芝麻的过程中，芝麻能够均匀受热，降低了芝麻层的厚度不一而导致的芝麻受热不均匀的几率，从而使得蒸后的芝麻能够最大限度的保持一致的特性，从而降低对芝麻后续进行加工的影响。
芝麻均匀模块6包括：震动单元61，用于震动芝麻以使芝麻摊覆均匀；质量检测单元62，用于取样不同区域芝麻的质量；质量对比单元63，用于对比不同区域芝麻的质量，并得到最大质量及最小质量的差值；质量阈值模块64，用于设置差值的阈值，得到质量阈值；启闭单元65，用于在差值的达到质量阈值后启动震动单元61，并用于在差值未达到质量阈值时关闭震动单元61。
请参阅图6，系统还包括：第一警报模块7，用于在泡芝麻模块1、蒸芝麻模块2及晒芝麻模块3内的芝麻达标后发出警报。
通过设置第一警报模块7，能够及时提醒工作人员芝麻在每个步骤中芝麻达标的情况，从而能够使工作人员更加准确的把控芝麻的加工情况，在本实施例中，为便于工作人员辨识是否为泡芝麻模块1、蒸芝麻模块2及晒芝麻模块3内的芝麻达标后发出的警报，警报方式为三种声音，从而使得工作人员能够准确的通过警报辨识泡芝麻模块1、蒸芝麻模块2或晒芝麻模块3内的芝麻是否达标。
系统还包括：第二警报模块8，用于在泡芝麻模块1内的芝麻达标且第一自动化模块4未启动及在蒸芝麻模块2内的芝麻达标且第二自动化模块5未启动的情况下发出警报。
通过设置第二警报模块8，能够在第一自动模块及第二自动模块出故障而不能自动转移芝麻时向工作人员发出警报，使得工作人员能够及时进行维修，从而在第一自动模块及第二自动模块出故障的情况下也能够及时转移芝麻。
需要说明的是，对于前述的各方法实施例，为了简便描述，故将其都表述为一系列的动作组合，但是本领域技术人员应该知悉，本发明并不受所描述的动作顺序的限制，因为依据本发明，某些步骤可以采用其它顺序或者同时进行。其次，本领域技术人员也应该知悉，说明书中所描述的实施例均属于优选实施例，所涉及的动作和模块并不一定都是本发明所必须的。
在上述实施例中，对各个实施例的描述都各有侧重，某个实施例中没有详述的部分，可以参见其它实施例的相关描述。
以上为对本发明所提供的一种芝麻九蒸九晒的自动化系统的描述，对于本领域的技术人员，依据本发明实施例的思想，在具体实施方式及应用范围上均会有改变之处，综上，本说明书内容不应理解为对本发明的限制。
 工业实用性
本发明提供的一种芝麻九蒸九晒的自动化系统，解决了现有技术中不同批次进行加工的芝麻之间差距较大的技术问题。

Claims (10)

  1. 一种芝麻九蒸九晒的自动化系统，其特征在于，包括：
    泡芝麻模块，用于浸泡芝麻；
    洗芝麻模块，用于洗芝麻；
    蒸芝麻模块，用于蒸芝麻；
    晒芝麻模块，用于晒芝麻；
    第一自动化模块，用于鉴定所述泡芝麻模块内浸泡的芝麻及洗芝麻模块内清洗的芝麻是否分别浸泡达标及清洗达标，并将浸泡达标的芝麻自动转移至洗芝麻模块，且将清洗达标的芝麻自动转移至蒸芝麻模块；
    第二自动化模块，用于鉴定所述蒸芝麻模块内蒸的芝麻是否蒸达标，并在所述蒸芝麻模块内的芝麻蒸达标后将芝麻自动转移至晒芝麻模块；
    九循环模块，用于鉴定所述晒芝麻模块内日晒的芝麻是否达标，并在晒芝麻模块内的芝麻日晒达标后将芝麻自动转移至蒸芝麻模块，并设定芝麻经过蒸芝麻模块及晒芝麻模块的加工次数均为九次。
  2. 根据权利要求1所述的芝麻九蒸九晒的自动化系统，其特征在于，
    所述第一自动化模块包括：
    膨胀度阈值单元，用于设置芝麻的膨胀度阈值；
    去皮率检测单元，用于设置芝麻的去皮率阈值；
    芝麻检测单元，用于检测所述泡芝麻模块内芝麻的膨胀度并检测所述膨胀度是否达到所述膨胀度阈值，且用于检测所述洗芝麻模块内芝麻的去皮率是否达到所述去皮率阈值；
    第一阈值单元，用于设置芝麻的膨胀度达到所述膨胀度阈值后需要浸泡时间的浸泡时间阈值，并设置芝麻的去皮率达到所述去皮率阈值后需要清洗时间的清洗时间阈值；
    第一转移单元，用于将芝麻膨胀度达到所述膨胀度阈值、且浸泡时间达到所述浸泡时间阈值后将芝麻从所述泡芝麻模块转移至所述洗芝麻模块，并用于将芝麻的去皮率达到所述去皮率阈值、且清洗时间达到所述清洗时间阈值后将芝麻从洗芝麻模块转移至蒸芝麻模块。
  3.   根据权利要求1所述的芝麻九蒸九晒的自动化系统，其特征在于，
    所述第二自动化模块包括：
    扫描单元，用于扫描蒸芝麻模块中的芝麻；
    质谱图生成单元，用于根据所述扫描模块的扫描结果生成质谱图；
    标准质谱图单元，用于提供蒸后达标的芝麻生成的标准质谱图；
    质谱图对比单元，用于对比所述质谱图及标准质谱图；
    第二阈值单元，用于设定所述质谱图及所述标准质谱图的相似度阈值；
    第二转移单元，用于在所述质谱图及所述标准质谱图达到所述相似度阈值时将所述蒸芝麻模块内的芝麻转移至晒芝麻模块。
  4.   根据权利要求3所述的芝麻九蒸九晒的自动化系统，其特征在于，
    所述第二自动化模块还包括：
    区域划分单元，用于将蒸芝麻模块内的芝麻划分为不同的区域，并在不同的区域内对芝麻取样生成质谱图。
  5.   根据权利要求4所述的芝麻九蒸九晒的自动化系统，其特征在于，
    所述第二自动化模块还包括：
    周期划分单元，用于将所述蒸芝麻模块蒸芝麻花费的时间划分为至少两个周期，并控制所述质谱图生成单元在一个周期内对一个区域内的芝麻生成一次质谱图。
  6.   根据权利要求1所述的芝麻九蒸九晒的自动化系统，其特征在于，
    所述晒芝麻模块包括：
    能量检测单元，用于检测日晒的芝麻吸收的能量，得到当前能量；
    能量饱和单元，用于将芝麻经过日晒达标后吸收的能量作为饱和能量；
    能量阈值单元，用于设定所述当前能量达到饱和能量的能量阈值；
    能量对比单元，用于对比所述当前能量及所述能量阈值。
  7.   根据权利要求1所述的芝麻九蒸九晒的自动化系统，其特征在于，
    所述系统还包括：
    芝麻均匀模块，用于在蒸芝麻前将芝麻摊覆均匀，并用于摊覆均匀所述蒸芝麻模块内的芝麻。
  8.   根据权利要求7所述的芝麻九蒸九晒的自动化系统，其特征在于，
    所述芝麻均匀模块包括：
    震动单元，用于震动芝麻以使芝麻摊覆均匀；
    质量检测单元，用于取样不同区域芝麻的质量；
    质量对比单元，用于对比不同区域芝麻的质量，并得到最大质量及最小质量的差值；
    质量阈值模块，用于设置所述差值的阈值，得到质量阈值；
    启闭单元，用于在所述差值的达到所述质量阈值后启动所述震动单元，并用于在所述差值未达到所述质量阈值时关闭所述震动单元。
  9.   根据权利要求1所述的芝麻九蒸九晒的自动化系统，其特征在于，
    所述系统还包括：
    第一警报模块，用于在所述泡芝麻模块、所述蒸芝麻模块及所述晒芝麻模块内的芝麻达标后发出警报。
  10.   根据权利要求1所述的芝麻九蒸九晒的自动化系统，其特征在于，
    所述系统还包括：
    第二警报模块，用于在所述泡芝麻模块内的芝麻达标且所述第一自动化模块未启动及在所述蒸芝麻模块内的芝麻达标且所述第二自动化模块未启动的情况下发出警报。
PCT/CN2019/073441 2019-01-28 2019-01-28 一种芝麻九蒸九晒的自动化系统 WO2020154848A1 (zh)

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