WO2020134629A1 - 一种內编式绳带编织机用转盘结构 - Google Patents

一种內编式绳带编织机用转盘结构 Download PDF

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Publication number
WO2020134629A1
WO2020134629A1 PCT/CN2019/116200 CN2019116200W WO2020134629A1 WO 2020134629 A1 WO2020134629 A1 WO 2020134629A1 CN 2019116200 W CN2019116200 W CN 2019116200W WO 2020134629 A1 WO2020134629 A1 WO 2020134629A1
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Prior art keywords
teeth
ring
spindle
gear
dial
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PCT/CN2019/116200
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English (en)
French (fr)
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洪新阳
丁一声
洪铭
丁旭杰
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洪新阳
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Publication of WO2020134629A1 publication Critical patent/WO2020134629A1/zh

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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
    • D04C3/00—Braiding or lacing machines
    • D04C3/40—Braiding or lacing machines for making tubular braids by circulating strand supplies around braiding centre at equal distances

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  • the invention relates to a turntable structure, in particular to a turntable structure for an internal braided rope braiding machine.
  • the turntable structure of some common rope knitting machines on the market is an independent turntable.
  • the top of the turntable is connected with a plurality of spindles distributed in a circle.
  • the turntable is driven by a motor to rotate, so that the turntable drives multiple spindles together Rotate, so that the yarns in the spindle on the spindle base are intertwined and woven to form a rope belt (outside knitting type);
  • the rope belt woven out of the turntable structure of this type of rope belt knitting machine is equivalent to directly twisting the rope into a strand, passing through the yarn
  • the friction between them keeps the structure of the rope belt stable.
  • the rope belt is easy to loosen and the braiding effect is poor.
  • this type of turntable structure is used to braid the rope, the distance of the spindle is long. Therefore, the existing turntable structure for a rope knitting machine has the problems of poor knitting effect of the rope and a long distance between the spindles.
  • An object of the present invention is to provide a turntable structure for an internal braided rope braiding machine.
  • the invention can not only improve the braiding effect of the rope, but also has the advantage of a short distance of the spindle seat.
  • a turntable structure for an internal braided rope braiding machine including a frame, a spindle ring is fixed on the frame; the inner ring of the spindle ring is provided with evenly distributed clamping teeth, and the spindles are provided with ingots Seat; the inner ring of the spindle ring is provided with a dial, and the outer ring of the dial is provided with evenly distributed teeth; one of the dial teeth on the dial is opposite to one of the teeth on the spindle ring.
  • the number of teeth is greater than the number of teeth of the teeth; the arc pitch between two adjacent teeth is equal to the arc pitch between two adjacent teeth.
  • the inner ring of the spindle ring is provided with seven uniformly distributed teeth, of which five are provided with spindle seats; the outer ring of the dial There are three evenly distributed teeth on it.
  • a drive gear is provided below the spindle ring, a mounting plate is provided between the drive gear and the spindle ring, and a connecting rod is fixedly connected between the mounting plate and the drive gear
  • the spindle ring and the dial are both set on the mounting plate, and a vertical connecting rod is fixed at the center axis of the bottom end of the dial. Bearings are connected to the driving gear and the mounting plate on the connecting rod.
  • a gear is connected to the connecting rod, and the gear is disposed between the mounting plate and the driving gear; an inner ring gear and an inner ring gear are provided on one side of the gear Fixed connection with the rack.
  • the inner diameter of the inner ring gear is the same as the inner diameter of the spindle ring, and the radius of the dial is the same as the radius of the gear.
  • the bottom end of the driving gear is rotatably connected to a rotating shaft, and the bottom end of the rotating shaft is fixedly connected to the frame.
  • the upper surface of the mounting plate is provided with a chute
  • the chute includes an outer chute provided at a position below the inner ring of the spindle ring and a dial
  • An inner chute is provided at a position below the outer ring, and the outer chute is in communication with the inner chute
  • the bottom of the spindle base is provided with a sliding pin, and the sliding pin is slidably arranged in the chute.
  • the present invention improves the turntable structure of the existing rope knitting machine.
  • the spindle seat is set; and the dial is set at the position of the inner ring of the spindle ring, and the dial is purely rolled along the inner ring of the spindle ring, because the arc tooth distance between two adjacent teeth on the dial is equal to the upper phase of the spindle ring
  • the arc tooth distance between two adjacent teeth so the teeth on the dial can be aligned with the teeth one by one; because the number of teeth of the teeth is greater than the number of teeth, the dial can move multiple ingots on the teeth
  • the seats move alternately, thereby weaving the rope belt (inner braided type); the weaving of this kind of rope belt is to form the rope belt by interlacing the yarns in the yarn spindles of the multiple spindle seats, the stability of the rope belt
  • the yarn spindle ring of the present invention is provided with seven uniformly distributed teeth, four consecutive teeth among the seven teeth are continuously provided with spindle seats, and one spindle seat with four teeth is continuously provided There is an empty clamping tooth between the spindle seats, and the outer ring of the dial is also provided with three uniformly distributed teeth.
  • the dial is purely rolled along the inner ring of the spindle ring, and the spindle seat is pulled out of the clamping teeth by the dial.
  • the overall connection structure is relatively stable; the dial is set through the gear on the connecting rod and the inner ring gear. , When the connecting rod moves, the gear on the connecting rod cooperates with the internal ring gear, so that when the connecting rod moves, it can synchronously drive the dial to rotate.
  • the internal ring gear, spindle ring and drive gear are all set concentrically, so that the dial can be along the spindle
  • the inner ring of the ring is purely rolled to complete the five-spindle weaving of the rope; the bottom end of the drive gear is connected to the rotating shaft, and the rotating shaft is fixedly connected to the frame, thereby fixing the drive gear on the frame; the surface of the mounting plate is provided with a chute,
  • the chute includes an outer chute provided below the inner ring of the spindle ring and an inner chute provided below the outer ring of the dial.
  • the outer chute communicates with the inner chute, and the bottom of the spindle base rotates Sliding pins are provided, and the sliding pins are slidably arranged in the chute; when the teeth on the dial are aligned with the teeth on the spindle ring, the spindle seat in the teeth is moved by the teeth with the rotation of the dial, so that The sliding pin at the bottom end of the spindle base is transferred from the outer chute into the inner chute, and the spindle base is rotatably connected to the sliding pin.
  • the sliding pin can adjust the position according to the curvature of the chute.
  • the dial is pushed from the inner chute to the teeth of the outer chute, so that the position of the spindle seat in the different teeth is transferred. Therefore, the present invention can not only improve the braiding effect of the rope, but also has the advantage that the distance of the spindle is shorter.
  • Figure 1 is a schematic structural view of the present invention
  • FIG. 2 is a schematic diagram of the mounting plate
  • 3 is a schematic diagram of the structure of the spindle base and the sliding pin.
  • a turntable structure for an internal braided rope braiding machine includes a frame, on which a spindle ring 1 is fixed; an inner ring of spindle ring 1 is provided with evenly distributed clamping teeth 2, A spindle seat 3 is provided in the clamping tooth 2; a dial 4 is provided at the position of the inner ring of the spindle ring 1, and a uniformly distributed tooth 5 is provided on the outer ring of the dial 4; one of the tooth 5 on the dial 4 and One of the clamping teeth 2 on the spindle ring 1 is oppositely arranged, and the number of teeth of the clamping teeth 2 is greater than the number of teeth of the pick teeth 5; the arc pitch between two adjacent pick teeth 5 is equal to the arc between the adjacent two catch teeth 2 Tooth pitch.
  • the inner ring of the spindle ring 1 is provided with seven evenly distributed teeth 2, of which five of the teeth 2 are provided with spindle seats 3; the outer ring of the dial 4 is provided with three evenly distributed teeth 5;
  • a drive gear 6 is provided below the spindle ring 1, a mounting plate 7 is provided between the drive gear 6 and the spindle ring 1, a connecting rod 8 is fixedly connected between the mounting plate 7 and the drive gear 6, a spindle ring 1 and a dial 4 They are all installed on the mounting plate 7, and a vertical connecting rod 9 is fixed at the central axis of the bottom end of the dial 4, and a bearing 10 is connected to the driving gear 6 and the mounting plate on the connecting rod 9; the connection A gear 11 is connected to the rod 9, and the gear 11 is provided between the mounting plate 7 and the driving gear 6; one side of the gear 11 is provided with an internal ring gear 12 which is fixedly connected to the frame; the internal ring gear
  • the inner diameter of 12 is the same as the inner diameter of the spindle ring 1,
  • the drive gear 6 rotates, because the bottom end of the drive gear 6 is connected to the rotating shaft 13 at the bottom, and the bottom end of the rotating shaft 13 is fixedly connected to the frame. Therefore, the drive gear 6 can rotate when the frame is not moving; the drive gear 6
  • the connecting rod 8 is fixedly connected to the mounting plate 7, the driving gear 6 can drive the mounting plate 7 to rotate synchronously; the spindle base 3 and the dial 4 are both arranged above the mounting plate 7, and the connecting rod 9 is fixedly connected to the bottom end of the dial 4 Bearings 10 are connected to the positions of the mounting plate 7 and the driving gear 6 on the rod 9.
  • the spindle base 3 is dialed out from the inner chute 16 to the outer chute 15 by the dial 4 to realize the spindle

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)

Abstract

一种内编式绳带编织机用转盘结构，它包括机架，机架上固定有纱锭环(1)；纱锭环(1)内环上设有均匀分布的卡齿(2)，卡齿(2)内设置有锭座(3)；纱锭环(1)内环位置处设置有拨盘(4)，拨盘(4)的外圈上设有均匀分布的拨齿(5)；拨盘(4)上的其中一个拨齿(5)与纱锭环(1)上的其中一个卡齿(2)相对设置，卡齿(2)的齿数大于拨齿(5)的齿数；相邻两个拨齿(5)之间的弧齿距等于相邻两个卡齿(2)之间的弧齿距。该转盘结构不仅能够提高绳带编织效果，还具有锭座(3)走线距离较短的优点。

Description

一种內编式绳带编织机用转盘结构 技术领域
本发明涉及一种转盘结构，特别是一种內编式绳带编织机用转盘结构。
背景技术
目前，市场上常见的一些绳带编织机的转盘结构都是为一个独立的转盘，转盘的顶部连接有环状分布的多个锭座，通过电机驱动转盘转动，使得转盘带动多个锭座一起转动，从而使锭座上纱锭中的纱线相互缠绕编织形成绳带(外编式)；此类绳带编织机的转盘结构编织出的绳带相当于直接将绳拧成一股，通过纱线之间的摩擦保持绳带结构稳定，当纱线之间的摩擦较小时，绳带容易松散，编织效果较差；同时，此类转盘结构进行绳带编织时，锭座走线距离较长。因此，现有的绳带编织机用的转盘结构存在着绳带编织效果较差和锭座走线距离较长的问题。
发明内容
本发明的目的在于，提供一种內编式绳带编织机用转盘结构。本发明不仅能够提高绳带编织效果，还具有锭座走线距离较短的优点。
本发明的技术方案：一种內编式绳带编织机用转盘结构，包括机架，机架上固定有纱锭环；纱锭环内环上设有均匀分布的卡齿，卡齿内设置有锭座；纱锭环内环位置处设置有拨盘，拨盘的外圈上设有均匀分布的拨齿；拨盘上的其中一个拨齿与纱锭环上的其中一个卡齿相对设置，卡齿的齿数大于拨齿的齿数；相邻两个拨齿之间的弧齿距等于相邻两个卡齿之间的弧齿距。
前述的一种內编式绳带编织机用转盘结构中，所述纱锭环内环上设有七个均匀分布的卡齿，其中五个卡齿内设置有锭座；所述拨盘外圈上设有三个均匀分布的拨齿。
前述的一种內编式绳带编织机用转盘结构中，所述纱锭环下方设置有驱动齿轮，驱动齿轮与纱锭环之间设置有安装板，安装板与驱动齿轮之间固定连接有连杆；纱锭环和拨盘均设置在安装板上，拨盘底端中心轴位置处固定有竖直设置的连接杆，连接杆上对应驱动齿轮和安装板的位置处均连接有轴承。
前述的一种內编式绳带编织机用转盘结构中，所述连接杆上连接有齿轮，齿轮设置在安装板和驱动齿轮之间；齿轮的一侧配合设置有内齿圈，内齿圈与机架固定连接。
前述的一种內编式绳带编织机用转盘结构中，所述内齿圈的内径与纱锭环的内径相同，拨盘的半径与齿轮的半径相同。
前述的一种內编式绳带编织机用转盘结构中，所述驱动齿轮的底端转动连接有转轴，转轴底端与机架固定连接。
前述的一种內编式绳带编织机用转盘结构中，所述安装板的上表面设有滑槽，滑槽包括设置在纱锭环内环下方的位置处的外滑槽和设置在拨盘外圈下方的位置处设有内滑槽，外滑槽与内滑槽连通；所述锭座的底部转动设置有滑动销，滑动销滑动设置在滑槽内。
与现有技术相比，本发明改进了现有的绳带编织机的转盘结构，通过在机架上固定纱锭环，纱锭环内环位置处设有多个均匀分布的卡齿，卡齿内设置有锭座；且纱锭环内环位置处设置有拨盘，拨盘沿着纱锭环内环做纯滚动，由于拨盘上相邻两个拨齿之间的弧齿距等于纱锭环上相邻两个卡齿之间的弧齿距，因此拨盘上的拨齿能与卡齿逐个对齐；由于卡齿的齿数大于拨齿的齿数，拨盘移动时能将卡齿上的多个锭座交错移动，从而编织绳带(內编式)；此类绳带的编织是通过 将多个锭座上纱锭中的纱线交错编织形成绳带，绳带编织的稳定性较强，绳带编织效果较好；同时锭座在纱锭环内环交错走线，锭座的走线距离较短，驱动锭座所需要的能耗也较小，绳带编织的效率也更高。此外，本发明中纱锭环内设有七个均匀分布的卡齿，七个卡齿中连续四个卡齿中连续设置有锭座，还有一个卡齿中的锭座与连续设置的四个锭座之间均隔一个空的卡齿，拨盘的外环位置也设有三个均匀分布的拨齿，拨盘沿纱锭环内环做纯滚动，锭座被拨盘从卡齿内拔出，跳过两个卡齿位置后送到第四个卡齿内，并依次进行卡齿内锭座的移动，从而完成绳带编织；纱锭环下方设置有驱动齿轮，驱动齿轮与纱锭环之间设置有安装板，安装板与驱动齿轮之间固定连接有连杆，驱动齿轮转动时，驱动齿轮通过连杆带动安装板同步转动；拨盘底端的连接杆上对应安装板和驱动齿轮的位置处均连接有轴承，安装板转动时会带动连接杆同步移动，且连接杆转动时能较好地保持竖直状态，整体连接结构较稳定；拨盘通过连接杆上的齿轮和内齿圈配合设置，连接杆移动时连接杆上的齿轮与内齿圈配合，使得连接杆移动时能同步带动拨盘转动，内齿圈、纱锭环和驱动齿轮均同心转动设置，从而使拨盘能沿着纱锭环内环做纯滚动，从而完成绳带五纱锭编织；驱动齿轮底端转动连接有转轴，转轴与机架固定连接，从而将驱动齿轮固定在机架上；安装板上表面设有滑槽，滑槽包括设置在纱锭环内环下方的位置处的外滑槽和设置在拨盘外圈下方的位置处设有内滑槽，外滑槽与内滑槽连通，所述锭座的底部转动设置有滑动销，滑动销滑动设置在滑槽内；拨盘上的拨齿与纱锭环上的卡齿对齐时，随着拨盘的转动，卡齿内的锭座被拨齿拨动，使得锭座底端的滑动销从外滑槽被拨入内滑槽，且锭座与滑动销转动连接，滑动销能随着滑槽的弧度调整位置，此锭座跳过两个卡齿后又被拨盘从内滑槽推到外滑槽的卡齿中，从而实现锭座在不同卡齿中的位置转移。因此，本发明不仅能够 提高绳带编织效果，还具有锭座走线距离较短的优点。
附图说明
图1是本发明的结构示意图；
图2是安装板的结构示意图；
图3是锭座和滑动销的结构示意图。
附图中的标记为：1-纱锭环，2-卡齿，3-锭座，4-拨盘，5-拨齿，6-驱动齿轮，7-安装板，8-连杆，9-连接杆，10-轴承，11-齿轮，12-内齿圈，13-转轴，14-滑槽，15-外滑槽，16-内滑槽，17-滑动销。
具体实施方式
下面结合附图和实施例对本发明作进一步的说明，但并不作为对本发明限制的依据。
实施例。一种內编式绳带编织机用转盘结构，构成如图1至3所示，包括机架，机架上固定有纱锭环1；纱锭环1内环上设有均匀分布的卡齿2，卡齿2内设置有锭座3；纱锭环1内环位置处设置有拨盘4，拨盘4的外圈上设有均匀分布的拨齿5；拨盘4上的其中一个拨齿5与纱锭环1上的其中一个卡齿2相对设置，卡齿2的齿数大于拨齿5的齿数；相邻两个拨齿5之间的弧齿距等于相邻两个卡齿2之间的弧齿距。
所述纱锭环1内环上设有七个均匀分布的卡齿2，其中五个卡齿2内设置有锭座3；所述拨盘4外圈上设有三个均匀分布的拨齿5；所述纱锭环1下方设置有驱动齿轮6，驱动齿轮6与纱锭环1之间设置有安装板7，安装板7与驱动齿轮6之间固定连接有连杆8；纱锭环1和拨盘4均设置在安装板7上，拨盘4底端中心轴位置处固定有竖直设置的连接杆9，连接杆9上对应驱动齿轮6和安装板的位置处均连接有轴承10；所述连接杆9上连接有齿轮11，齿轮11设置在安装板7和驱动齿轮6之间；齿轮11的一侧配合设置有内齿圈12，内 齿圈12与机架固定连接；所述内齿圈12的内径与纱锭环1的内径相同，拨盘4的半径与齿轮11的半径相同；所述驱动齿轮6的底端转动连接有转轴13，转轴13底端与机架固定连接；所述安装板7的上表面设有滑槽14，滑槽14包括设置在纱锭环1内环下方的位置处的外滑槽15和设置在拨盘4外圈下方的位置处设有内滑槽16，外滑槽15与内滑槽16连通；所述锭座3的底部转动设置有滑动销17，滑动销17滑动设置在滑槽14内。
工作原理：驱动驱动齿轮6转动，由于驱动齿轮6底端转动连接有转轴13，转轴13底端与机架固定连接，因此，机架不动的情况下，驱动齿轮6能转动；驱动齿轮6通过连杆8与安装板7固定连接，驱动齿轮6能带动安装板7同步转动；锭座3和拨盘4均设置在安装板7上方，拨盘4底端固定连接有连接杆9，连接杆9上对应安装板7和驱动齿轮6的位置处均连接有轴承10，安装板7被驱动齿轮6带动时，安装板7会带动连接杆9同步绕着驱动齿轮6的圆心转动；而连接杆9上固定连接有齿轮11，齿轮11外侧设置有内齿圈12，内齿圈12与机架固定连接，内齿圈12与驱动齿轮6同心设置，连接杆9绕着驱动齿轮6圆心移动时，齿轮11在内齿圈12的作用下开始转动，齿轮11能通过连接杆9带动拨盘4在纱锭环1内环位置处做纯滚动；由于拨盘4上相邻两个拨齿5之间的弧齿距等于纱锭环1上相邻两个卡齿2之间的弧齿距，使得拨盘4做纯滚动时，每个拨齿5能与纱锭环1内环上的每个卡齿2相对；由于每个锭座3底部均转动设置有滑动销17，滑动销17与安装板7上表面的滑槽14配合设置，当拨盘4上的拨齿5对准纱锭环1上的卡齿2后，随着拨盘4的转动，拨盘4将卡齿2内的锭座3从外滑槽15中拨入内滑槽16中，经过两个卡齿2位置后，拨盘4上的拨齿5重新与卡齿2对齐，此时随着拨盘4的转动，锭座3被拨盘4从内滑槽16中拨出到外滑槽15中，从而实现 锭座3在不同卡齿2中位置的转移；七个卡齿2内的五个锭座3交错运动，将锭座3上纱筒上的纱线编织成绳带。

Claims (7)

  1. 一种內编式绳带编织机用转盘结构，其特征在于：包括机架，机架上固定有纱锭环(1)；纱锭环(1)内环上设有均匀分布的卡齿(2)，卡齿(2)内设置有锭座(3)；纱锭环(1)内环位置处设置有拨盘(4)，拨盘(4)的外圈上设有均匀分布的拨齿(5)；拨盘(4)上的其中一个拨齿(5)与纱锭环(1)上的其中一个卡齿(2)相对设置，卡齿(2)的齿数大于拨齿(5)的齿数；相邻两个拨齿(5)之间的弧齿距等于相邻两个卡齿(2)之间的弧齿距。
  2. 根据权利要求1所述的一种內编式绳带编织机用转盘结构，其特征在于：所述纱锭环(1)内环上设有七个均匀分布的卡齿(2)，其中五个卡齿(2)内设置有锭座(3)；所述拨盘(4)外圈上设有三个均匀分布的拨齿(5)。
  3. 根据权利要求1所述的一种內编式绳带编织机用转盘结构，其特征在于：所述纱锭环(1)下方设置有驱动齿轮(6)，驱动齿轮(6)与纱锭环(1)之间设置有安装板(7)，安装板(7)与驱动齿轮(6)之间固定连接有连杆(8)；纱锭环(1)和拨盘(4)均设置在安装板(7)上，拨盘(4)底端中心轴位置处固定有竖直设置的连接杆(9)，连接杆(9)上对应驱动齿轮(6)和安装板的位置处均连接有轴承(10)。
  4. 根据权利要求3所述的一种內编式绳带编织机用转盘结构，其特征在于：所述连接杆(9)上连接有齿轮(11)，齿轮(11)设置在安装板(7)和驱动齿轮(6)之间；齿轮(11)的一侧配合设置有内齿圈(12)，内齿圈(12)与机架固定连接。
  5. 根据权利要求4所述的一种內编式绳带编织机用转盘结构，其特征在于：所述内齿圈(12)的内径与纱锭环(1)的内径相同， 拨盘(4)的半径与齿轮(11)的半径相同。
  6. 根据权利要求3所述的一种內编式绳带编织机用转盘结构，其特征在于：所述驱动齿轮(6)的底端转动连接有转轴(13)，转轴(13)底端与机架固定连接。
  7. 根据权利要求3所述的一种內编式绳带编织机用转盘结构，其特征在于：所述安装板(7)的上表面设有滑槽(14)，滑槽(14)包括设置在纱锭环(1)内环下方的位置处的外滑槽(15)和设置在拨盘(4)外圈下方的位置处设有内滑槽(16)，外滑槽(15)与内滑槽(16)连通；所述锭座(3)的底部转动设置有滑动销(17)，滑动销(17)滑动设置在滑槽(14)内。
PCT/CN2019/116200 2018-12-29 2019-11-07 一种內编式绳带编织机用转盘结构 WO2020134629A1 (zh)

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