WO2020134132A1 - Method and device for automatically feeding cut-to-length line from silicon steel coil - Google Patents

Method and device for automatically feeding cut-to-length line from silicon steel coil Download PDF

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Publication number
WO2020134132A1
WO2020134132A1 PCT/CN2019/102426 CN2019102426W WO2020134132A1 WO 2020134132 A1 WO2020134132 A1 WO 2020134132A1 CN 2019102426 W CN2019102426 W CN 2019102426W WO 2020134132 A1 WO2020134132 A1 WO 2020134132A1
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WO
WIPO (PCT)
Prior art keywords
arm
silicon steel
steel coil
feeding
guide rail
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PCT/CN2019/102426
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French (fr)
Chinese (zh)
Inventor
张智臻
王乐
高航
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中节能西安启源机电装备有限公司
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Publication of WO2020134132A1 publication Critical patent/WO2020134132A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0457Storage devices mechanical with suspended load carriers

Definitions

  • the invention belongs to the field of transformer core production, and in particular relates to an automatic feeding method and device for a silicon steel coil cross-cutting line.
  • the silicon steel coil material that is opened from the slitting line is often stored in a large amount.
  • the silicon steel coil material is directly laid on the ground.
  • the transfer of the silicon steel coil material basically depends on the crane. Luck.
  • the object of the present invention is to provide an automatic feeding method and device for a silicon steel coil cross-cutting line, which solves the above problems existing in the prior art, and solves the problem of lifting the silicon steel coil in the three-dimensional library in the prior art and lifting it to the horizontal
  • the thread trimming is quite time-consuming and labor-intensive. Due to its instability, if the silicon steel coil is dropped, it may easily cause accidents or damage the equipment. At the same time, its accuracy and efficiency are not high, and the operation is inconvenient.
  • a silicon steel coil material horizontal shearing line automatic feeding device includes: a fixed base, a swing arm and a driving mechanism for driving the swing arm to rotate, the swing arm is rotationally connected to the fixed base through the driving mechanism; the length direction of the swing arm
  • a first guide rail is provided, a feed arm is slidingly connected to the first guide rail, and a first linear transmission device for driving the feed arm to slide on the first guide rail is also provided on the swing arm;
  • the feed arm has a second guide rail and a second The length direction of the guide rail is perpendicular to the length direction of the first guide rail, the second guide rail is slidingly connected with the lifting slider, and the feeding arm is also provided with a second linear transmission device for driving the lifting slider to slide on the second guide rail;
  • the front end of the lifting slider is provided with a feeding arm for receiving the silicon steel coil in the inner ring of the silicon steel coil.
  • the rotary arm is provided with a straight through groove along its length direction, the straight through groove communicates up and down, and the first guide rail, the feeding arm and the first straight transmission device are located in the straight through groove.
  • the straight through groove extends to the front end of the feeding arm, so that the front end of the feeding arm forms a concave groove.
  • the first linear transmission device includes a first servo motor and a first ball screw.
  • the first ball screw is provided on the swing arm, the first nut of the first ball screw is fixed on the feed arm, and the first servo motor Connect the feeding arm through the first ball screw;
  • the second linear transmission device includes a second servo motor and a second ball screw, the second ball screw is provided on the feed arm, and the second nut of the second ball screw is fixed on the lifting slider, The second servo motor is connected to the lifting slider through the second ball screw.
  • a positioning device for determining the relative position of the fixed base and the swing arm is provided between the fixed base and the swing arm;
  • the positioning device is a proximity switch and a signaling board for cooperating with the detection position of the proximity switch.
  • the proximity switch and the signaling board are respectively provided on the fixed base and the swing arm;
  • a control module is provided in the fixed base, and the control module is electrically connected to the first servo motor, the second servo motor, and the proximity switch, respectively.
  • a clamping mechanism for fixing the fixed base and the swing arm at a fixed position is provided between the fixed base and the swing arm;
  • the clamping mechanism has a cylinder, a wedge block and a V-shaped groove.
  • the wedge block is provided at the end of the cylinder output shaft.
  • the cylinder and the V-shaped groove are respectively fixed on the fixed base and the swing arm. When the proximity switch and the signal board are closest At this time, the wedges used to cooperate with the V-shaped groove face the notch of the V-shaped groove.
  • a compression pump and an electronic switch mechanism for controlling the opening and closing of the cylinder are provided outside the cylinder.
  • the compression pump is connected to the cylinder through a pipeline.
  • the electronic switch mechanism provided on the cylinder is electrically connected to the control module.
  • the side of the fixed base is provided with a proximity switch, a control module and a linear driving part.
  • a plurality of grooves are provided on the circumference of the swing arm, and each of the grooves is provided with a signaling board.
  • the circumference of the swing arm is provided with a lower end
  • a proximity switch fixed to the fixed base and the linear driving part, a clamping block cooperating with the groove is provided at the output end of the linear driving part, and a side for identifying the signal transmitting board is provided on one side of the clamping block
  • the proximity switch, the proximity switch, the linear drive part, the first servo motor, the second servo motor and the control module are electrically connected.
  • the linear drive part has a ball screw nut pair, a motor and an encoder, a drive shaft of the motor, a rotary shaft of the encoder and a screw of the ball screw nut pair are coaxially connected, and the ball screw
  • the nut is provided on the nut of the bar nut pair.
  • An automatic feeding method for silicon steel coil transverse shearing line includes:
  • Step 1 The material calling module controls the unwinding head of the horizontal shearing line uncoiler to the feeding state and sends a material calling request;
  • Step 2 After receiving the material request, the three-dimensional library control module controls the three-dimensional library to transport the silicon steel coil to its preset discharge position.
  • the three-dimensional library control module sends out the silicon steel coil material discharge position information, the three-dimensional library is for storage Multiple sets of silicon steel coil material and can call any controllable storage library of any silicon steel coil material stored in it;
  • Step 3 After the feeding module receives the information of the discharge in-position, it controls the mechanical arm to move to the preset position of the three-dimensional library to discharge the material. After the completion of the feeding, the mechanical arm maintains the stability of the silicon steel coil and the silicon steel coil The material is moved to the unwinding head for feeding;
  • Step 4 The loading module sends the material receiving completion information to the three-dimensional library control module.
  • the cross-cutting line automatic feeding module controls the mechanical arm to receive and feed the material, the specific steps are as follows:
  • the robot arm rotates to the receiving direction.
  • the feeding arm on the robot arm for receiving silicon steel coils adjusts the height and is close to the discharging position of the three-dimensional library to reach the receiving position.
  • the receiving direction is the discharging of the three-dimensional library.
  • the feeding position of the feeding arm is the position of the center of gravity of the inner circle of the silicon steel coil material from the three-dimensional library;
  • the feeding arm raises its position after reaching the receiving position.
  • the feeding arm passes through the transport arm used to carry the silicon steel coil in the three-dimensional library.
  • the feeding arm continues to raise the silicon steel coil and exits the transport arm after the silicon steel coil is received.
  • Range, the feed arm and the transport arm are used to transfer silicon steel coils, and the feed arm and the transport arm can pass through each other in a vertical direction when they are in a vertical direction;
  • the mechanical arm rotates to the feeding direction, the feeding arm adjusts the height to reach the top of the unwinding head in the loading state, the feeding arm carries the silicon steel coil close to and deep into the unwinding head in the loading state, when the silicon steel coil reaches the unwinding head After the assembly position, the feeding arm lowers its position to place the silicon steel coil on the unwinding head, and the feeding direction is the center line direction of the unwinding head in the loading state;
  • the mechanical arm withdraws from the feeding arm to beyond the reach of the unwinding head.
  • the beneficial effect of the present invention is that the present invention adopts a swing arm fixed on a fixed base, through which the silicon steel coil material at the discharge port of the three-dimensional library is transported to the unwinding head of the horizontal shear line to realize automatic transportation, and its stability
  • the increase greatly reduces the damage caused by silicon steel coils to personnel or equipment, and the precision and loading efficiency of the silicon steel coils are greatly improved.
  • Figure 1 is a side view of the invention when feeding
  • FIG. 2 is an enlarged view at A of FIG. 1;
  • Figure 3 is a perspective structural view of a swing arm
  • Figure 5 is a perspective structural view of the feeding arm
  • Fig. 6 is a schematic diagram of the unwinding head of an unwinding machine that can use a single-head feeding arm;
  • FIG. 7 is a schematic diagram of an unwinding head of an unwinding machine that can use a double-headed feeding arm
  • FIG. 8 is a structural diagram of a single-head slewing arm
  • FIG. 9 is a structural diagram of a double-headed swing arm
  • Fig. 10 is a structural diagram of a four-head swing arm.
  • the marks in the picture are: 1. Swivel arm; 2. Fixed base; 3. Wedge guide rail; 4. First rail; 5. Feeding arm; 6. Silicon steel coil material; 7. V-groove; 8. Wedge; 9. Air cylinder; 10. Signaling board; 11. Proximity switch; 12. First servo motor; 13. First ball screw; 14. Second servo motor; 15. Lifting slider; 16. First nut; 17 1. Feeding arm; 18. Unwinding head.
  • the driving mechanism is a driving device that can rotate and determine a specific position, such as a servo motor, a motor positioned with a limit switch, a proximity switch, or a photoelectric switch, which changes the kinetic energy of the motor through a gear mechanism and has a measuring gear mechanism
  • a specific position such as a servo motor, a motor positioned with a limit switch, a proximity switch, or a photoelectric switch, which changes the kinetic energy of the motor through a gear mechanism and has a measuring gear mechanism
  • the angle of rotation or a complete set of drive device equipped with an encoder or absolute encoder is used to drive the mechanism to be driven to the position to be driven.
  • the first linear transmission device is a device that can output linear power, which can be a motor, a reducer, a clutch, and a transmission component that are coaxially connected in sequence, and the transmission component includes a ball screw connected to the clutch, and is connected to the ball screw The matched ball nut and ball screw can drive the ball nut to move linearly. Furthermore, the first linear transmission device outputs the linear power as a ball nut;
  • the first linear transmission device may also be a linear transmission device consisting of a gear, a rack, and a servo motor, where the servo motor drives the gear to rotate, and the gear drives the rack to output linear power.
  • the second linear transmission device may be a motor, a reducer, a clutch and a transmission component that are coaxially connected in sequence.
  • the transmission assembly includes a ball screw coupled to the clutch, a ball nut adapted to the ball screw, and a ball screw It can drive the ball nut for linear movement. Furthermore, the first linear transmission device outputs the linear power as a ball nut;
  • the second linear transmission device may also be a linear transmission device composed of a gear, a rack, and a servo motor, wherein the servo motor drives the gear to rotate, and the gear drives the rack to output linear power.
  • the transport arm is a three-dimensional library patent "A Three-dimensional Warehouse of Suspended Transformer Silicon Steel Sheet Coiled Materials" Patent No. 201721087026.X.
  • the three-dimensional library mechanical arm used to grasp and transport silicon steel coiled materials in the three-dimensional library.
  • the lifting slider 15 is used to lift the silicon steel coil.
  • the shape of the feed arm 17 of the lifting slider 15 crosses the shape of the mechanical arm that transferred and carried the silicon steel coil in the previous step.
  • the robot arm is loaded and received on the inner ring of the silicon steel coil.
  • the stable acceptance of the silicon steel coil must be Consider its center of gravity, so that when the loaded silicon steel coil is received, the center of gravity can be stably received without changing, so the feeding arm 17 can pass through the conveying arm from the silicon steel coil being carried, pass through the conveying arm when receiving, and select the silicon steel when carrying The center of gravity of the coil or the two sides of the center of gravity can make the center of gravity of the silicon steel coil not change at two points or more.
  • the straight through groove is a strip-shaped groove that communicates at both ends of the swing arm 1.
  • the concave groove is the hollow swing arm 1 in the middle of the swing arm 1 in FIGS. 3 and 4.
  • the positioning device is a component that determines the relative position of the fixed base and the swing arm. It can be a code wheel provided between the fixed base and the swing arm.
  • the encoder can be a contact encoder, an optical encoder, or an absolute encoder. Positioning device composed of bit switch, photoelectric switch and proximity switch.
  • the locking mechanism is a locking mechanism that fixes the fixed base 2 and the swing arm 1 to relative positions, and may be a bolt-type controllable fixing and an electromagnetic type controllable fixing.
  • the electronic switch mechanism is a control device that controls the compression pump to deliver high-pressure air to the cylinder 9 or release high-pressure air, which may be electromagnetic control or electric control.
  • the linear drive part can be a motor, a reducer, a clutch and a transmission component that are coaxially connected in sequence.
  • the transmission component includes a ball screw connected to the clutch, a ball nut adapted to the ball screw, and the ball screw can be driven The ball nut moves linearly. Furthermore, the first linear transmission device outputs the linear power as a ball nut;
  • the linear driving part may also be a linear transmission device composed of a gear, a rack, and a servo motor, wherein the servo motor drives the gear to rotate, and the gear drives the rack to output linear power.
  • an automatic feeding device for a silicon steel coil transverse shearing line includes a fixed base 2, a swing arm 1 and a driving mechanism for driving the swing arm to rotate,
  • the swing arm 1 is rotatably connected to the fixed base 2 through the driving mechanism;
  • a first guide rail 4 is provided in the length direction of the swing arm 1,
  • a feed arm 5 is slidingly connected to the first guide rail 4, and
  • a swing arm 1 is also provided for driving
  • the feeding arm 5 has a second guide rail, the length direction of the second guide rail is perpendicular to the length direction of the first guide rail 4, and the second guide rail is slidingly connected
  • the lifting slider 15 is provided, and the feeding arm 5 is also provided with a second linear transmission device for driving the lifting slider 15 to slide on the second guide rail; the front end of the lifting slider 15 is provided for receiving silicon steel in the inner ring of the silicon steel coil Coiled feed arm 17.
  • the swing arm 1 can rotate on the fixed base 2 to transfer the silicon steel coil transferred to the cross shear line through the swing arm 1 to the cross shear line.
  • the swing arm 1 is provided with a length along the swing arm 1
  • the feed arm 5 that moves back and forth in the direction, and the lift slider 15 that moves up or down along the feed arm 15 are used to raise the silicon steel coil 6 and lower the silicon steel coil 6.
  • the feed arm 17 transports the silicon steel coil 6 to the cross shear Online material position.
  • the driving mechanism that drives the fixed base 2 and the swing arm 1 is a driving device that can rotate and determine a specific position, such as a servo motor, a motor that is positioned with a limit switch, a proximity switch, or a photoelectric switch, and changes the kinetic energy of the motor through a gear mechanism It also has a complete set of drive device for measuring the rotation angle of the gear mechanism or equipped with an encoder or absolute encoder, which is used to drive the mechanism to be driven to the position to be driven.
  • the first linear transmission device is a device that can output linear power, which can be a motor, a reducer, a clutch, and a transmission component that are coaxially connected in sequence, and the transmission component includes a ball screw connected to the clutch, and is connected to the ball screw The matched ball nut and ball screw can drive the ball nut to move linearly. Furthermore, the first linear transmission device outputs the linear power as a ball nut;
  • the first linear transmission device may also be a linear transmission device composed of a gear, a rack, and a servo motor, wherein the servo motor drives the gear to rotate, and the gear drives the rack to output linear power.
  • the second linear transmission device may be a motor, a reducer, a clutch and a transmission component that are coaxially connected in sequence.
  • the transmission assembly includes a ball screw coupled to the clutch, a ball nut adapted to the ball screw, and a ball screw It can drive the ball nut for linear movement. Furthermore, the first linear transmission device outputs the linear power as a ball nut;
  • the second linear transmission device may also be a linear transmission device composed of a gear, a rack, and a servo motor, wherein the servo motor drives the gear to rotate, and the gear drives the rack to output linear power.
  • the rotary arm 1, the feeding arm 5 and the lifting slider 15 driven by the driving mechanism, the first linear transmission device and the second linear transmission device can realize the control of the rotation of the silicon steel coil and the up, down, left, right and back, so that the silicon steel coil can Accurately transported to the cross-cutting line.
  • the above-mentioned embodiment has a simple structure, low cost and reduced control components, which can realize more efficient and accurate control.
  • control module which is electrically connected to the driving part, the first linear transmission device and the second linear transmission device, respectively;
  • the present invention realizes automatic transfer between the "stereoscopic warehouse” and the "cross-cutting line".
  • the "stereoscopic warehouse” can be a patent "A Three-dimensional Warehouse of Suspended Transformer Silicon Steel Sheet Coiled Materials” Patent Number: 201721087026 .X three-dimensional library;
  • the control method of the control module is as follows:
  • the control module sends a request to the three-dimensional library, and the three-dimensional library immediately discharges the material. After the material is in place, the three-dimensional library returns a discharge completion signal, and then the control module controls the feeding arm 5 of the present invention to rotate to three-dimensional The position of the silicon steel coil in the library, and then control the feeding arm 5 and the lifting slider 15 to accept the silicon steel coil and transport it to the cross-cutting line for assembly; when the silicon steel coil is finally hung on the cross-cutting line decoiler, control The module controls the feeding arm 5 to retract, and then the swing arm 1 turns back to the initial position.
  • the rotary arm 1 is provided with a straight through groove along its length, the straight through groove communicates up and down, the first guide rail 4, the feeding arm 5 and the first straight
  • the linear transmission device is located in the straight through groove.
  • the rotary arm 1 is provided with a straight through groove, and the straight through groove communicates up and down, and the first guide rail 4, the feeding arm 5 and the first linear transmission device can be provided in the straight through groove, this design can be convenient Install the first guide rail 4, feeding arm 5 and the first linear transmission device, and reduce the mass of the slewing arm 1 in the case of stably transporting the silicon steel coil. Its design is covered by the national standard, and it can get a higher Accuracy.
  • the linear through groove extends to the front end of the feeding arm 5 so that the front end of the feeding arm forms a concave groove.
  • a concave groove is formed at the front end of the feed arm to allow the transport arm to be inserted into the concave groove, and the feed arm 17 then receives the silicon steel coil through the transport arm through the second linear transmission device,
  • the structural design of this embodiment is reasonable, so that when receiving the silicon steel coil, the distance of the feeding arm 17 extending outward is reduced, and the operating efficiency of transferring the silicon steel coil is increased.
  • the first linear transmission device includes a first servo motor 12 and a first ball screw 13.
  • the first ball screw 13 is provided on the swing arm 1 and the first ball
  • the first nut 16 of the screw 13 is fixed on the feed arm 5, and the first servo motor 12 is connected to the feed arm 5 through the first ball screw 13;
  • the second linear transmission device includes a second servo motor 14 and a second ball screw
  • the second ball screw is provided on the feeding arm 5, the second nut of the second ball screw is fixed on the lifting slider 15, and the second servo motor 14 is connected to the lifting slider through the second ball screw 15.
  • the first linear transmission device is composed of the first servo motor 12 and the first ball screw 13
  • the second linear transmission device is composed of the second servo motor 14 and the second ball screw, the servo motor and the ball screw
  • the bar is a classic machine tool transmission combination, and its transmission efficiency and accuracy are quite high, and due to its low price, it is suitable for the simple structure of the present invention.
  • the positioning device is a component that determines the relative position of the fixed base and the swing arm. It can be a code wheel provided between the fixed base and the swing arm.
  • the encoder can be a contact encoder, an optical encoder, or an absolute encoder. It can also be a positioning device composed of limit switches, photoelectric switches and proximity switches. It can set the two positions of the silicon steel coil and the silicon steel coil to a specific angle, so as to quickly connect the silicon steel coil and the silicon steel coil, and improve the operating efficiency of the present invention.
  • the positioning device is a proximity switch 11 and a signaling board 10 for cooperating with the detection position of the proximity switch.
  • the proximity switch 11 and the signaling board 10 are respectively disposed on the fixed base 2 and the swing arm 1.
  • the positioning device adopts the proximity switch 11 and the signaling board 10 that provides the detection area for the proximity switch 11.
  • the proximity switch 11 When the signaling board 10 rotates to the detection position of the proximity switch 11, the proximity switch 11 outputs a signal for the control module to control
  • the module controls the slewing arm 1 to stop rotating.
  • the slewing arm 1 reaches the preset position to perform the operation of loading or unloading the silicon steel coil 6;
  • the signaling board 10 can be provided in multiple numbers, which is the slewing arm 1 Multiple loading positions are provided, and the swing arm 1 can load the silicon steel coil 6 at the multiple loading positions.
  • control module is provided in the fixed base, and the control module is electrically connected to the first servo motor 12, the second servo motor 14, and the proximity switch 11, respectively.
  • the control module is used to control the following transfer steps: the swing arm 1 is driven by the motor to reach the direction of the silicon steel coil 6 on the transport arm, and the feed arm 5 is driven outward by the first servo motor 12 to the Material position, then lifted by the second servo motor 14 to lift the silicon steel coil away from the transport arm, and then the feed arm 5 is driven back to the inside of the swing arm 1 by the first servo motor 12, and the swing arm 1 rotates
  • the proximity switch 11 reaches the detection position of the signal board 10
  • the swing arm 1 stops rotating, and the feed arm 5 continues to extend under the drive of the first servo motor 12 to pick
  • the silicon steel coil 6 is sent to the material level of the cross-cutting line, and then driven by the second servo motor 14 to lower the silicon steel coil 6 to the unwinding head of the cross-cutting line, and the feeding arm 5 is finally retracted into the inside of the swing arm 1 , Complete the whole material receiving
  • a clamping mechanism for fixing the fixed base and the swing arm at a fixed position is provided between the fixed base 2 and the swing arm 1.
  • the swing arm 1 in order to more accurately make the swing arm 1 connect the silicon steel coil and install the silicon steel coil to the unwinding head 18 of the unwinder of the cross-cutting line, so after the swing arm 1 rotates to a predetermined position, again
  • the clamping mechanism is used to locate the position of the silicon steel coil and the installation of the silicon steel coil of the rotary arm 1, and to fix the silicon steel coil to the specific position when the rotary arm 1 is connected to the silicon steel coil and in a more accurate manner.
  • the clamping mechanism has a cylinder 9, a wedge 8 and a V-shaped groove 7.
  • the wedge 8 is provided at the end of the output shaft of the cylinder 9, and the cylinder 9 and the V-shaped groove 7 are fixed at On the fixed base 2 and the swing arm 1, when the proximity switch 11 and the signaling board 10 are closest to each other, the wedge 8 for cooperating with the V-shaped groove faces the notch of the V-shaped groove 7.
  • a clamping structure composed of a cylinder 9, a wedge 8 and a V-shaped groove 7 is provided between the fixed base 2 and the swing arm 1, which can effectively fix the swing arm 1 and the fixed base 2 on the preload Set the position, the V-groove is inverted V-shaped structure, when the wedge 8 is stuck in the inverted V-shaped V-shaped groove, the greater the pressure between the V-shaped groove and the wedge 8, the more the wedge 8 is stuck in the V-shaped groove
  • the installation of this clamping structure during loading and unloading can effectively solve this problem, making The loading and unloading is more stable, which enhances the safety when loading and unloading the silicon steel coil 6, and avoids the overall misalignment problem caused by the balance problem when the swivel arm 1 carries the silicon steel coil 6, and the installation of the cylinder 9 can be further shared
  • the weight of the silicon steel coil 6 carried by the swing arm 1 increases the life of the rotary connection between the swing arm 1 and the fixed base 2.
  • the wedge block 8 is provided with a wedge block guide rail 3, and the wedge block guide rail 3 is fixed on the fixed base 2 and is used to provide the wedge block 8 with a guiding function when the wedge block 8 is snapped into the V-shaped groove 7.
  • a compression pump and an electronic switch mechanism for controlling the opening and closing of the cylinder are provided outside the cylinder.
  • the compression pump is connected to the cylinder 9 through a pipeline.
  • the electronic switch mechanism provided on the cylinder 9 is electrically connected to the control module.
  • the cylinder 9 needs to be supplied with high-pressure air by the compression pump, and then used as power; the cylinder 9 is controlled by the electronic switching mechanism to charge and deflate, and the control module controls the opening or closing of the electronic switching mechanism.
  • the side of the fixed base 2 has a proximity switch 11, a control module and a linear driving part
  • the swing arm 1 is provided with a plurality of grooves in a circle, and each of the grooves is provided with a signaling board 10, and the swing arm
  • a proximity switch 11 fixed to the fixed base 2 and the linear driving part are provided at the lower end, and the output end of the linear driving part is provided with a clamping block that is engaged with the groove, and the clamping block
  • One side is provided with a proximity switch 11 for identifying the signaling board.
  • the proximity switch 11, the linear drive part, the first servo motor 12, the second servo motor 14 and the control module are electrically connected.
  • a groove and a clamping block driven and extended by the linear drive part are provided between the fixed base 2 and the swing arm 1, and the groove and the block are used to fix the relative position between the fixed base 2 and the swing arm 1 ,
  • the bottom of the swing arm is provided with a number of grooves in a circumferential direction, the block can be stuck in any groove, to achieve the fixed base 2 and the swing arm 1 is fixed, and each groove is provided with a signal board 10 , So that the proximity switch 11 can determine the groove by determining the position of the signaling board 10, and thereby fix the position between the fixed base 2 and the swing arm 1 in multiple positions.
  • the linear drive part has a ball screw nut pair, a motor and an encoder, and the drive shaft of the motor, the encoder shaft and the screw of the ball screw nut pair are coaxially connected, so The nut is provided on the nut of the ball screw nut pair.
  • the linear drive unit uses a ball screw nut pair, a motor, and an encoder for accurate transmission.
  • the encoder knows the position of the card block in real time and sends it to the control module.
  • the control module Control the ball screw nut pair to drive the card into the groove quickly to achieve fixed positioning.
  • FIG. 8 is a single-headed swing arm 1
  • FIG. 9 is a double-headed swing arm 1
  • FIG. 10 is a four-headed swing arm 1; the swing arm 1 is provided with multiple heads At the same time, one of them can balance the center of gravity of the swing arm 1.
  • the silicon steel coils can be installed on the swing arm 1 in advance, and Pre-feed the silicon steel coil to the unwinding head of the uncoiler.
  • the swing arm 1 When the unwinding head needs to load the silicon steel coil, the swing arm 1 directly drops the silicon steel coil to the unwinding head; avoiding the AGV (automatic navigation) trolley to the destination Wait, the swivel arm 1 must first connect the silicon steel coil, and then rotate to the time near the unwinding head; the multi-head of the swivel arm 1 can be pre-installed with multiple silicon steel coils, which can complete the rapid loading of silicon steel coils for the multiple unwinding heads of the unwinder purpose.
  • AGV automated navigation
  • the lifting slider 15 is provided with a feed arm 17 that extends outward, so that the lifting slider 15 can penetrate into the inner ring of the silicon steel coil and receive the silicon steel coil, and
  • the feeding arm 17 can pass through another transport arm that is carrying silicon steel coil material when receiving the silicon steel coil material.
  • the lifting slider 15 when the silicon steel coil material is transferred, the lifting slider 15 needs to receive the silicon steel coil material from the conveying arm for carrying the silicon steel coil material.
  • the feeding material on the lifting slider 15 When the arm 17 and the conveying arm carrying the silicon steel coil are transferred, the feeding arm 17 and the conveying arm need to be in continuous contact with the silicon steel coil, and the center of gravity of the silicon steel coil is not changed before and after the acceptance, so the feed arm 17 of the slider is raised and lowered When taking over, it is necessary to have the property of passing through the conveying arm carrying the silicon steel coil material.
  • the continuous contact between the feeding arm 17 and the conveying arm has been achieved, so that the undertaking process can be completed.
  • This embodiment ensures the stability of the silicon steel coil material transfer, and avoids the personal casualties and machine damage caused by the roll-off and other events of the silicon steel coil material due to unstable receiving.
  • the feed arm 17 of the lifting slider 15 when the conveying arm from another silicon steel coil is carrying silicon steel coil along both sides of the center of gravity of the silicon steel coil, the feed arm 17 of the lifting slider 15 is used When receiving the silicon steel coil in the inner ring of the silicon steel coil and in the direction of the center of gravity; when the conveying arm from another silicon steel coil is carrying the silicon steel coil along the center of gravity of the silicon steel coil, the feed arm of the lifting slider 15 17 has a plurality of outward extensions for receiving silicon steel coils on the inner ring of the silicon steel coil and on both sides of the center of gravity.
  • the transport arm in order to stably receive the silicon steel coil from the transport arm used to carry the silicon steel coil, and considering that the inner ring of the silicon steel coil is circular, if the transport arm carries the silicon steel coil along both sides of the center of gravity of the silicon steel coil
  • the feed arm is composed of two parts.
  • the center of gravity of the silicon steel coil in the center of the transfer arm allows the feed arm 17 to pass through.
  • the feed arm 17 directly receives the silicon steel coil at the center of gravity of the inner ring of the silicon steel coil.
  • the transport arm carries the silicon steel coil along the center of gravity of the silicon steel coil
  • the transport arm is a part.
  • the feeding arm 17 can be arranged to pass through both sides of the transport arm. Although the feeding arm 17 does not have the center of gravity of the inner circle of the silicon steel coil The position is stable to receive the silicon steel coil, but since the feeding arm 17 is two parts or more, the combination of the above multiple parts can stably receive the silicon steel coil.
  • the feed arm 17 is designed to cooperate with the transport arm, so the feed arm 17 achieves the purpose of stably receiving the silicon steel coil, avoiding the casualty and personal injury caused by the fall of the silicon steel coil when the silicon steel coil is unstable. Equipment damage.
  • FIG. 6 is an embodiment of the unwinding head 18 of the unwinding machine.
  • the shape of the unwinding head 18 is as shown in FIG. 6.
  • the sectioned unwinding head 18 The gap of the unwinding head 18 can allow the feed arm 17 of a single head to penetrate. At this time, the feed arm 17 selects a single head, and the transport arm selects multiple heads.
  • FIG. 7 is another embodiment of the decoiler 18 of the decoiler.
  • the shape of the decoiler 18 is as shown in FIG. 7.
  • the segmented decoiler 18, the gap of the decoiler 18 can allow double heads Or the feed arm 17 larger than the double head penetrates, at this time the feed arm 17 selects the double head or larger than the double head.
  • An embodiment of the invention provides a method for automatically feeding a silicon steel coil transverse shearing line.
  • the method includes:
  • Step 1 The material calling module controls the unwinding head of the horizontal shearing line uncoiler to the feeding state and sends a material calling request;
  • Step 2 After receiving the material request, the three-dimensional library control module controls the three-dimensional library to transport the silicon steel coil to its preset discharge position.
  • the three-dimensional library control module sends out the silicon steel coil material discharge position information, the three-dimensional library is for storage Multiple sets of silicon steel coil material and can call any controllable storage library of any silicon steel coil material stored in it;
  • Step 3 After the feeding module receives the information of the discharge in-position, it controls the mechanical arm to move to the preset position of the three-dimensional library to discharge the material. After the completion of the feeding, the mechanical arm maintains the stability of the silicon steel coil and the silicon steel coil The material is moved to the unwinding head for feeding;
  • Step 4 The loading module sends the material receiving completion information to the three-dimensional library control module.
  • the "stereoscopic library” may be a three-dimensional library of the patent "A Three-dimensional Warehouse of Suspended Transformer Silicon Steel Sheet Coil” Patent No.: 201721087026.X, or it may be near the unwinding head of the horizontal shearing line unwinder Provide AGV (Automatic Navigation) trolleys for silicon steel coils at specific locations, or hoisting devices, etc.
  • AGV Automatic Navigation
  • the three-dimensional library or the above device can provide the silicon steel coil material at a specific position for the robot arm, when the horizontal shear line needs to be loaded, the robot arm can run to the silicon steel coil material at the specific position to pick up the silicon steel coil material, and because the cross shear line After running to the loading state, the loading position is determined, so the robot arm transports the silicon steel coil to the determined loading position to perform the loading and loading operation, and the transverse shear line is automatically loaded after the loading is completed or after the feeding is completed.
  • the module sends the material receiving completion information to the three-dimensional library, prompting the three-dimensional library to complete the material receiving.
  • the steps in this embodiment are simple and reasonable, and the material receiving step can be greatly optimized to realize a stable and continuous automatic feeding function.
  • step five the three-dimensional library control module sends the material receiving completion information to the material calling module for control.
  • the material receiving completion information is sent to the material-receiving module to control, and the material-receiving module can understand the loading situation of the unwinding head of the cross-cutting line decoiler; in one embodiment, the material-receiving module is the overall system of the entire workshop, The information of the completion of material feeding is sent to the control of the feeding module to allow the overall system to clearly understand the loading situation of the unwinding head of the cross-cutting line unwinding machine, which provides a guarantee for the smooth progress of the entire production.
  • the automatic feeding module of the cross-cutting line controls the mechanical arm to perform the feeding and feeding. The specific steps are as follows:
  • the robot arm rotates to the receiving direction.
  • the feeding arm on the robot arm for receiving silicon steel coils adjusts the height and is close to the discharging position of the three-dimensional library to reach the receiving position.
  • the receiving direction is the discharging of the three-dimensional library.
  • the feeding position of the feeding arm is the position of the center of gravity of the inner circle of the silicon steel coil material from the three-dimensional library;
  • the feeding arm raises its position after reaching the receiving position.
  • the feeding arm passes through the transport arm used to carry the silicon steel coil in the three-dimensional library.
  • the feeding arm continues to raise the silicon steel coil and exits the transport arm after the silicon steel coil is received.
  • Range, the feed arm and the transport arm are used to transfer silicon steel coils, and the feed arm and the transport arm can pass through each other in a vertical direction when they are in a vertical direction;
  • the mechanical arm rotates to the feeding direction, the feeding arm adjusts the height to reach the top of the unwinding head in the loading state, the feeding arm carries the silicon steel coil close to and deep into the unwinding head in the loading state, when the silicon steel coil reaches the unwinding head After the assembly position, the feeding arm lowers its position to place the silicon steel coil on the unwinding head, and the feeding direction is the center line direction of the unwinding head in the loading state;
  • the mechanical arm withdraws from the feeding arm to beyond the reach of the unwinding head.
  • the feeding arm 17 uses the inner ring of silicon steel coils as the loading point to transfer silicon steel coils without touching the outside of the silicon steel coils; For the stable transportation of silicon steel coils, the transfer is carried out without changing the center of gravity of the silicon steel coils. Therefore, the transport arm carrying the silicon steel coils and the feeding arm 17 that receives the silicon steel coils on the three-dimensional library can receive the silicon steel coils.
  • this kind of refueling method can not change the center of gravity of the silicon steel coil, and only need to overlap the silicon steel coil material transport method, you can complete the refueling work, this structure design is novel, so that the mechanical arm structure can be designed Is relatively simple, reducing production costs.
  • the transfer steps are as follows:
  • the silicon steel coil 6 is transported by the AGV (automatic navigation) cart to the automatic loading device, and the swing arm 1 is driven by the motor Down, reaching the direction of the silicon steel coil 6 on the AGV trolley, the feeding arm 5 is driven outward by the first servo motor 12 to the receiving position, and then raised by the second servo motor 14 to lift the silicon steel coil from The AGV trolley is disengaged, and then the feeding arm 5 is driven back to the inside of the swing arm 1 by the first servo motor 12, when the swing arm 1 rotates to the position aligned with the material level of the cross-cutting line, the proximity switch 11 reaches the signaling board At the detection position of 10, the swing arm 1 stops rotating, and the feeding arm 5 continues to extend out under the drive of the first servo motor 12 to send the lifted silicon steel coil 6 to the level of the cross-cutting line, and then at the second servo motor 14 Drive down to place the silicon steel coil 6
  • the feeding arm 5 is finally retracted into the inside of the swing arm 1 to complete the entire feeding, steering and feeding actions.
  • the use of the proximity switch 11 in this embodiment can effectively improve the accuracy of positioning. Since the proximity switch 11 is a non-contact switch, it can work more permanently.
  • the two groups will be used as an example for detailed description.
  • the wedge 8 is pulled away from the V-shaped groove 7 under the action of the cylinder 9, and then the swing arm 5 rotates to the next connection direction with the AGV cart and a proximity switch 11 is installed at this position to be fixed On the base 2, in this state, another V-shaped groove 7 is provided at the position corresponding to the swing arm 5 and the wedge block 8.
  • the proximity switch 11 detects the in-position signal, it sends a signal to continue the action of the cylinder 9 to drive the wedge block 8 into this V
  • the swivel arm 1 is locked in the groove to perform the material receiving operation. Subsequent repetition of the loading and unloading into the silicon steel coil material 6 and the cross-cutting line automation of the feeding process.
  • first, second, etc. are for descriptive purposes only, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated.
  • the features defined as “first” and “second” may include at least one of the features explicitly or implicitly.

Abstract

Disclosed are a method and device for automatically feeding a cut-to-length line from a silicon steel coil. The device for automatically feeding a cut-to-length line from a silicon steel coil comprises: a fixed base (2), a revolving arm (1) and a driving mechanism for driving the rotation of the revolving arm (1), wherein the revolving arm (1) is rotatably connected to the fixed base (2) via the driving mechanism; a first guide rail (4) is arranged in a lengthwise direction of the revolving arm (1), the first guide rail (4) is slidably connected to a feeding arm (5), and a first linear transmission device for driving the feeding arm (5) to slide on the first guide rail (4) is further arranged on the revolving arm (1); a second guide rail is arranged on the feeding arm (5), a lengthwise direction of the second guide rail is perpendicular to the lengthwise direction of the first guide rail (4), the second guide rail is slidably connected to a lifting slider (15), and a second linear transmission device for driving the lifting slider (15) to slide on the second guide rail is further arranged on the feeding arm (5); and a front end of the lifting slider (15) is provided with a feeding arm (17) for bearing a silicon steel coil from an inner ring of the silicon steel coil. In the feeding device, a revolving arm that is fixed to a fixed base is used, automatic transportation is realized by means of the process of the revolving arm conveying, to a cut-to-length line decoiling head, a silicon steel coil at a discharge port of a stereoscopic warehouse or a silicon steel coil on an automatically-navigated material receiving trolley, and the silicon steel coil loading accuracy and efficiency of the feeding device are greatly improved.

Description

一种硅钢卷料横剪线自动上料方法及装置Automatic feeding method and device of silicon steel coil material transverse shearing line 技术领域Technical field
本发明属于变压器铁心制作领域,特别涉及一种硅钢卷料横剪线自动上料方法及装置。The invention belongs to the field of transformer core production, and in particular relates to an automatic feeding method and device for a silicon steel coil cross-cutting line.
背景技术Background technique
现有变压器铁心生产车间从纵剪线上开下来的硅钢卷料往往存料较多,硅钢卷料直接在地上平铺放置,横剪线处上料时,硅钢卷料的转运基本靠行车吊运。In the existing transformer core production workshop, the silicon steel coil material that is opened from the slitting line is often stored in a large amount. The silicon steel coil material is directly laid on the ground. When the cross shear line is loaded, the transfer of the silicon steel coil material basically depends on the crane. Luck.
为此我公司申请了专利:《一种悬挂式变压器硅钢片卷料立体仓库》,专利号:201721087026.X用于解决硅钢卷料平铺放置在地上占用车间地面的问题,但立体仓库和横剪线之间的转运问题,并没有实现自动化。To this end, our company has applied for a patent: "A three-dimensional warehouse of silicon steel coils for hanging transformers", patent number: 201721087026.X is used to solve the problem of silicon steel coils being laid flat on the ground to occupy the floor of the workshop, but the three-dimensional warehouse and horizontal The transfer problem between thread trimming has not been automated.
发明人在实现本发明实施例的过程中,发现背景技术中至少存在以下缺陷:During the process of implementing the embodiments of the present invention, the inventor found that there are at least the following defects in the background art:
将立体库的硅钢卷料搬起并吊运至横剪线处相当费时费力,人工吊装操作,由于其不稳定性,若硅钢卷料掉落容易引起事故或损坏设备,同时其精度及效率不高,操作不便。Lifting and hoisting the silicon steel coil material of the three-dimensional library to the cross-cutting line is quite time-consuming and labor-intensive. Due to its instability, if the silicon steel coil material falls, it may easily cause accidents or damage the equipment. At the same time, its accuracy and efficiency are not High, inconvenient operation.
发明内容Summary of the invention
本发明的目的是提供一种硅钢卷料横剪线自动上料方法及装置,解决现有技术中存在的上述问题,解决现有技术中将立体库的硅钢卷料搬起并吊运至横剪线处相当费时费力,人工吊装操作,由于其 不稳定性,若硅钢卷料掉落容易引起事故或损坏设备,同时其精度及效率不高,操作不便的问题。The object of the present invention is to provide an automatic feeding method and device for a silicon steel coil cross-cutting line, which solves the above problems existing in the prior art, and solves the problem of lifting the silicon steel coil in the three-dimensional library in the prior art and lifting it to the horizontal The thread trimming is quite time-consuming and labor-intensive. Due to its instability, if the silicon steel coil is dropped, it may easily cause accidents or damage the equipment. At the same time, its accuracy and efficiency are not high, and the operation is inconvenient.
为实现上述目的,本发明采用的技术方案如下:To achieve the above objectives, the technical solutions adopted by the present invention are as follows:
一种硅钢卷料横剪线自动上料装置,包括:固定底座、回转臂和用于驱动回转臂旋转的驱动机构,回转臂通过所述驱动机构转动连接在固定底座上;回转臂的长度方向设有第一导轨,第一导轨上滑动连接有送料臂,回转臂上还设有用于驱动送料臂在第一导轨上滑动的第一直线传动装置;送料臂上具有第二导轨,第二导轨的长度方向与第一导轨的长度方向相垂直,第二导轨上滑动连接有升降滑块,送料臂上还设有用于驱动升降滑块在第二导轨上滑动的第二直线传动装置;所述升降滑块前端设有用于在硅钢卷料内圈承接硅钢卷料的送料臂。A silicon steel coil material horizontal shearing line automatic feeding device includes: a fixed base, a swing arm and a driving mechanism for driving the swing arm to rotate, the swing arm is rotationally connected to the fixed base through the driving mechanism; the length direction of the swing arm A first guide rail is provided, a feed arm is slidingly connected to the first guide rail, and a first linear transmission device for driving the feed arm to slide on the first guide rail is also provided on the swing arm; the feed arm has a second guide rail and a second The length direction of the guide rail is perpendicular to the length direction of the first guide rail, the second guide rail is slidingly connected with the lifting slider, and the feeding arm is also provided with a second linear transmission device for driving the lifting slider to slide on the second guide rail; The front end of the lifting slider is provided with a feeding arm for receiving the silicon steel coil in the inner ring of the silicon steel coil.
所述回转臂上沿其长度方向设有直线通槽,所述直线通槽上下相通,第一导轨、送料臂和所述第一直线传动装置位于所述直线通槽内。The rotary arm is provided with a straight through groove along its length direction, the straight through groove communicates up and down, and the first guide rail, the feeding arm and the first straight transmission device are located in the straight through groove.
所述直线通槽延伸至送料臂前端,以使送料臂前端形成凹状槽。The straight through groove extends to the front end of the feeding arm, so that the front end of the feeding arm forms a concave groove.
所述第一直线传动装置包括第一伺服电机和第一滚珠丝杠,第一滚珠丝杠设在回转臂上,第一滚珠丝杠的第一螺母固定在送料臂上,第一伺服电机通过第一滚珠丝杠连接送料臂;The first linear transmission device includes a first servo motor and a first ball screw. The first ball screw is provided on the swing arm, the first nut of the first ball screw is fixed on the feed arm, and the first servo motor Connect the feeding arm through the first ball screw;
所述第二直线传动装置包括第二伺服电机和第二滚珠丝杠,所述第二滚珠丝杠设在送料臂上,所述第二滚珠丝杠的第二螺母固定在升降滑块上,第二伺服电机通过第二滚珠丝杠连接升降滑块。The second linear transmission device includes a second servo motor and a second ball screw, the second ball screw is provided on the feed arm, and the second nut of the second ball screw is fixed on the lifting slider, The second servo motor is connected to the lifting slider through the second ball screw.
所述固定底座和回转臂之间具有用于确定固定底座和回转臂相对位置的定位装置;A positioning device for determining the relative position of the fixed base and the swing arm is provided between the fixed base and the swing arm;
所述定位装置为接近开关和用于配合接近开关检测位置的发讯板,接近开关和发讯板分别设置在固定底座和回转臂上;The positioning device is a proximity switch and a signaling board for cooperating with the detection position of the proximity switch. The proximity switch and the signaling board are respectively provided on the fixed base and the swing arm;
固定底座内具有控制模块,所述控制模块分别与第一伺服电机、第二伺服电机和接近开关电连接。A control module is provided in the fixed base, and the control module is electrically connected to the first servo motor, the second servo motor, and the proximity switch, respectively.
所述固定底座和回转臂之间具有用于将固定底座和回转臂固定在固定位置的卡位机构;A clamping mechanism for fixing the fixed base and the swing arm at a fixed position is provided between the fixed base and the swing arm;
所述卡位机构具有气缸、楔块和V型槽,楔块设在气缸输出轴的端部,气缸和V型槽分别固定在固定底座和回转臂上,当接近开关和发讯板最接近时,用于和V型槽配合的楔块正对V型槽的槽口。The clamping mechanism has a cylinder, a wedge block and a V-shaped groove. The wedge block is provided at the end of the cylinder output shaft. The cylinder and the V-shaped groove are respectively fixed on the fixed base and the swing arm. When the proximity switch and the signal board are closest At this time, the wedges used to cooperate with the V-shaped groove face the notch of the V-shaped groove.
气缸外具有压缩泵和用于控制气缸开闭的电子开关机构,所述压缩泵通过管线和气缸连接,设置在气缸上的所述电子开关机构与所述控制模块电连接。A compression pump and an electronic switch mechanism for controlling the opening and closing of the cylinder are provided outside the cylinder. The compression pump is connected to the cylinder through a pipeline. The electronic switch mechanism provided on the cylinder is electrically connected to the control module.
所述固定底座侧面具有接近开关、控制模块和直线驱动部,回转臂一周向上设置有若干凹槽,每个所述凹槽一则均设有发讯板,回转臂的该周向下端设置有固定在固定底座的接近开关和所述直线驱动部,所述直线驱动部的输出端设有与所述凹槽配合卡接的卡块,所述卡块一侧设置有用于识别发讯板的接近开关,接近开关、所述直线驱动部、第一伺服电机、第二伺服电机和控制模块电连接。The side of the fixed base is provided with a proximity switch, a control module and a linear driving part. A plurality of grooves are provided on the circumference of the swing arm, and each of the grooves is provided with a signaling board. The circumference of the swing arm is provided with a lower end A proximity switch fixed to the fixed base and the linear driving part, a clamping block cooperating with the groove is provided at the output end of the linear driving part, and a side for identifying the signal transmitting board is provided on one side of the clamping block The proximity switch, the proximity switch, the linear drive part, the first servo motor, the second servo motor and the control module are electrically connected.
所述直线驱动部具有滚珠丝杠螺母副、电机和编码器,所述电机的传动轴、所述编码器的转轴和所述滚珠丝杠螺母副的丝杠同轴 传动连接,所述滚珠丝杠螺母副的螺母上设置有所述卡块。The linear drive part has a ball screw nut pair, a motor and an encoder, a drive shaft of the motor, a rotary shaft of the encoder and a screw of the ball screw nut pair are coaxially connected, and the ball screw The nut is provided on the nut of the bar nut pair.
一种硅钢卷料横剪线自动上料方法,所述方法包括:An automatic feeding method for silicon steel coil transverse shearing line, the method includes:
步骤一:叫料模块控制横剪线开卷机的开卷头运行至上料状态并发送叫料请求;Step 1: The material calling module controls the unwinding head of the horizontal shearing line uncoiler to the feeding state and sends a material calling request;
步骤二:立体库控制模块接收到叫料请求后控制立体库将硅钢卷料输送至其预设的出料位置,立体库控制模块发出硅钢卷料出料就位信息,所述立体库为存储多组硅钢卷料并可调用其所存储的任意硅钢卷料的可控存储库;Step 2: After receiving the material request, the three-dimensional library control module controls the three-dimensional library to transport the silicon steel coil to its preset discharge position. The three-dimensional library control module sends out the silicon steel coil material discharge position information, the three-dimensional library is for storage Multiple sets of silicon steel coil material and can call any controllable storage library of any silicon steel coil material stored in it;
步骤三:上料模块接收到出料就位信息后,控制机械臂移动至立体库出料的预设位置进行接料,接料完成后所述机械臂保持硅钢卷料的稳定并将硅钢卷料移动至所述开卷头处进行上料;Step 3: After the feeding module receives the information of the discharge in-position, it controls the mechanical arm to move to the preset position of the three-dimensional library to discharge the material. After the completion of the feeding, the mechanical arm maintains the stability of the silicon steel coil and the silicon steel coil The material is moved to the unwinding head for feeding;
步骤四:上料模块给立体库控制模块发送接料完成信息。Step 4: The loading module sends the material receiving completion information to the three-dimensional library control module.
横剪线自动上料模块控制机械臂进行接料和上料,具体步骤如下:The cross-cutting line automatic feeding module controls the mechanical arm to receive and feed the material, the specific steps are as follows:
a.机械臂旋转至接料方向,所述机械臂上用于承接硅钢卷料的送料臂调节高度及接近立体库的出料位置到达接料位置,所述接料方向为立体库所出料的方向,所述送料臂的接料位置为到达立体库所出硅钢卷料内圈的重心位置;a. The robot arm rotates to the receiving direction. The feeding arm on the robot arm for receiving silicon steel coils adjusts the height and is close to the discharging position of the three-dimensional library to reach the receiving position. The receiving direction is the discharging of the three-dimensional library. Direction, the feeding position of the feeding arm is the position of the center of gravity of the inner circle of the silicon steel coil material from the three-dimensional library;
b.送料臂到达接料位置后升高其位置,送料臂穿过立体库中用于承载硅钢卷料的运送臂,送料臂继续升高接过硅钢卷料后将硅钢卷料退出运送臂触及范围,所述送料臂和运送臂用于转运硅钢卷料,且所述送料臂和运送臂位于一个垂直方向上时可沿此垂直方向相互 穿过;b. The feeding arm raises its position after reaching the receiving position. The feeding arm passes through the transport arm used to carry the silicon steel coil in the three-dimensional library. The feeding arm continues to raise the silicon steel coil and exits the transport arm after the silicon steel coil is received. Range, the feed arm and the transport arm are used to transfer silicon steel coils, and the feed arm and the transport arm can pass through each other in a vertical direction when they are in a vertical direction;
c.所述机械臂旋转至上料方向,送料臂调节高度到达所述上料状态的开卷头顶,送料臂携带硅钢卷料接近并深入上料状态的开卷头,当硅钢卷料到达所述开卷头装配位置后,送料臂下降其位置将硅钢卷料置于所述开卷头上,所述上料方向为上料状态的开卷头中心线方向;c. The mechanical arm rotates to the feeding direction, the feeding arm adjusts the height to reach the top of the unwinding head in the loading state, the feeding arm carries the silicon steel coil close to and deep into the unwinding head in the loading state, when the silicon steel coil reaches the unwinding head After the assembly position, the feeding arm lowers its position to place the silicon steel coil on the unwinding head, and the feeding direction is the center line direction of the unwinding head in the loading state;
d.机械臂退出送料臂至开卷头的触及范围外。d. The mechanical arm withdraws from the feeding arm to beyond the reach of the unwinding head.
本发明的有益效果是,本发明采用固定在固定底座的回转臂,通过此回转臂将立体库出料口处的硅钢卷料运输到横剪线开卷头的过程实现自动运输,使其稳定性提高,大大降低了硅钢卷料对人员或设备造成的损伤,其装硅钢卷料的精度和装载效率大大提高。The beneficial effect of the present invention is that the present invention adopts a swing arm fixed on a fixed base, through which the silicon steel coil material at the discharge port of the three-dimensional library is transported to the unwinding head of the horizontal shear line to realize automatic transportation, and its stability The increase greatly reduces the damage caused by silicon steel coils to personnel or equipment, and the precision and loading efficiency of the silicon steel coils are greatly improved.
附图说明BRIEF DESCRIPTION
图1为本发明上料时侧视图;Figure 1 is a side view of the invention when feeding;
图2是图1的A处放大图;FIG. 2 is an enlarged view at A of FIG. 1;
图3是回转臂的立体结构图;Figure 3 is a perspective structural view of a swing arm;
图4是本发明的立体结构图;4 is a perspective structural view of the present invention;
图5是送料臂的立体结构图;Figure 5 is a perspective structural view of the feeding arm;
图6是能使用单头送料臂的开卷机的开卷头示意图;Fig. 6 is a schematic diagram of the unwinding head of an unwinding machine that can use a single-head feeding arm;
图7是能使用双头送料臂的开卷机的开卷头示意图;7 is a schematic diagram of an unwinding head of an unwinding machine that can use a double-headed feeding arm;
图8是单头回转臂的结构图;8 is a structural diagram of a single-head slewing arm;
图9是双头回转臂的结构图;9 is a structural diagram of a double-headed swing arm;
图10是四头回转臂的结构图。Fig. 10 is a structural diagram of a four-head swing arm.
图中标记为:1、回转臂;2、固定底座;3、楔块导向轨;4、第一导轨;5、送料臂;6、硅钢卷料;7、V型槽;8、楔块;9、气缸;10、发讯板;11、接近开关;12、第一伺服电机;13、第一滚珠丝杠;14、第二伺服电机;15、升降滑块;16、第一螺母;17、送料臂;18、开卷头。The marks in the picture are: 1. Swivel arm; 2. Fixed base; 3. Wedge guide rail; 4. First rail; 5. Feeding arm; 6. Silicon steel coil material; 7. V-groove; 8. Wedge; 9. Air cylinder; 10. Signaling board; 11. Proximity switch; 12. First servo motor; 13. First ball screw; 14. Second servo motor; 15. Lifting slider; 16. First nut; 17 1. Feeding arm; 18. Unwinding head.
具体实施方式detailed description
为更进一步阐述本发明达成预定发明目的所采取的技术手段及功效,一下结合附图及较佳实施例,对依据本发明申请的具体实施方式、结构、特征及其功效,详细说明如后。在下述说明中,不同的“一实施例”或“实施例”指的不一定是同一实施例,此外,一或多个实施例中的特定特征、结构、或特点可由任何合适形式组合。In order to further illustrate the technical means and effects of the present invention to achieve the intended purpose of the invention, the specific implementation, structure, features and functions of the application according to the present invention will be described in detail below in conjunction with the drawings and preferred embodiments. In the following description, different "one embodiment" or "an embodiment" does not necessarily refer to the same embodiment, and in addition, specific features, structures, or characteristics in one or more embodiments may be combined in any suitable form.
本发明中,驱动机构为可以旋转驱动并可确定特定位置的驱动装置,如伺服电机,以限位开关、接近开关或光电开关定位的电机,将电机的动能通过齿轮机构变速并具有测量齿轮机构的旋转角度或配有编码器或绝对式编码器的成套驱动装置,用于将所要驱动的机构旋转驱动至所要驱动的位置。In the present invention, the driving mechanism is a driving device that can rotate and determine a specific position, such as a servo motor, a motor positioned with a limit switch, a proximity switch, or a photoelectric switch, which changes the kinetic energy of the motor through a gear mechanism and has a measuring gear mechanism The angle of rotation or a complete set of drive device equipped with an encoder or absolute encoder is used to drive the mechanism to be driven to the position to be driven.
第一直线传动装置为可以输出直线动力的装置,其可以为顺次同轴联接的电机、减速器、离合器及传动件组件,传动组件包括与离合器联接的滚珠丝杠,与滚珠丝杠相适配的滚珠螺母,滚珠丝杠可驱动滚珠螺母作直线运动。进而第一直线传动装置将直线动力以滚珠螺母输出出去;The first linear transmission device is a device that can output linear power, which can be a motor, a reducer, a clutch, and a transmission component that are coaxially connected in sequence, and the transmission component includes a ball screw connected to the clutch, and is connected to the ball screw The matched ball nut and ball screw can drive the ball nut to move linearly. Furthermore, the first linear transmission device outputs the linear power as a ball nut;
第一直线传动装置还可以是齿轮、齿条和伺服电机组成的直线 传动装置,其中伺服电机带动齿轮转动,齿轮带动齿条输出直线动力。The first linear transmission device may also be a linear transmission device consisting of a gear, a rack, and a servo motor, where the servo motor drives the gear to rotate, and the gear drives the rack to output linear power.
第二直线传动装置其可以为顺次同轴联接的电机、减速器、离合器及传动件组件,传动组件包括与离合器联接的滚珠丝杠,与滚珠丝杠相适配的滚珠螺母,滚珠丝杠可驱动滚珠螺母作直线运动。进而第一直线传动装置将直线动力以滚珠螺母输出出去;The second linear transmission device may be a motor, a reducer, a clutch and a transmission component that are coaxially connected in sequence. The transmission assembly includes a ball screw coupled to the clutch, a ball nut adapted to the ball screw, and a ball screw It can drive the ball nut for linear movement. Furthermore, the first linear transmission device outputs the linear power as a ball nut;
第二直线传动装置还可以是齿轮、齿条和伺服电机组成的直线传动装置,其中伺服电机带动齿轮转动,齿轮带动齿条输出直线动力。The second linear transmission device may also be a linear transmission device composed of a gear, a rack, and a servo motor, wherein the servo motor drives the gear to rotate, and the gear drives the rack to output linear power.
运送臂为“立体库”专利《一种悬挂式变压器硅钢片卷料立体仓库》专利号:201721087026.X的立体库中,用于抓取及运送立体库内硅钢卷料的立体库机械臂。The transport arm is a three-dimensional library patent "A Three-dimensional Warehouse of Suspended Transformer Silicon Steel Sheet Coiled Materials" Patent No. 201721087026.X. The three-dimensional library mechanical arm used to grasp and transport silicon steel coiled materials in the three-dimensional library.
升降滑块15用于升降硅钢卷料,升降滑块15的送料臂17其形状与上一步骤中,转接并承载硅钢卷料的机械臂形状交叉,为平稳承接硅钢卷料并不破坏硅钢卷料的外部,转硅钢卷料或承接硅钢卷料时,机械臂均在硅钢卷料的内圈承载及承接,由于硅钢卷料内圈为圆形的特性,因此稳定的承接硅钢卷料必须考虑其重心,使得承载的硅钢卷料承接时,重心不改变即可稳定承接,因此送料臂17可以穿过来自正在承载硅钢卷料的运送臂,承接时穿过运送臂,并选取承载时硅钢卷料的重心或重心两侧部位可以使硅钢卷料重心不改变的两个点及以上。The lifting slider 15 is used to lift the silicon steel coil. The shape of the feed arm 17 of the lifting slider 15 crosses the shape of the mechanical arm that transferred and carried the silicon steel coil in the previous step. To smoothly receive the silicon steel coil and not damage the silicon steel The outside of the coil, when transferring silicon steel coil or receiving silicon steel coil, the robot arm is loaded and received on the inner ring of the silicon steel coil. Because the inner ring of the silicon steel coil is circular, the stable acceptance of the silicon steel coil must be Consider its center of gravity, so that when the loaded silicon steel coil is received, the center of gravity can be stably received without changing, so the feeding arm 17 can pass through the conveying arm from the silicon steel coil being carried, pass through the conveying arm when receiving, and select the silicon steel when carrying The center of gravity of the coil or the two sides of the center of gravity can make the center of gravity of the silicon steel coil not change at two points or more.
直线通槽为一条带状的,并且在回转臂1两端相通的槽。The straight through groove is a strip-shaped groove that communicates at both ends of the swing arm 1.
凹状槽即图3及图4中回转臂1中间中空状的回转臂1。The concave groove is the hollow swing arm 1 in the middle of the swing arm 1 in FIGS. 3 and 4.
定位装置为确定固定底座和回转臂相对位置的部件,其可以为固定底座和回转臂之间设置的码盘,编码器可以为接触编码器、光学编码器或绝对式编码器,也可以为限位开关、光电开关和接近开关构成的定位装置。The positioning device is a component that determines the relative position of the fixed base and the swing arm. It can be a code wheel provided between the fixed base and the swing arm. The encoder can be a contact encoder, an optical encoder, or an absolute encoder. Positioning device composed of bit switch, photoelectric switch and proximity switch.
卡位机构为将固定底座2和回转臂1固定至相对位置的锁定机构,可以是插销式可控固定,电磁式可控固定。The locking mechanism is a locking mechanism that fixes the fixed base 2 and the swing arm 1 to relative positions, and may be a bolt-type controllable fixing and an electromagnetic type controllable fixing.
电子开关机构为控制压缩泵为气缸9输送高压空气或释放高压空气的控制器件,其可以为电磁式控制或电动式控制。The electronic switch mechanism is a control device that controls the compression pump to deliver high-pressure air to the cylinder 9 or release high-pressure air, which may be electromagnetic control or electric control.
直线驱动部其可以为顺次同轴联接的电机、减速器、离合器及传动件组件,传动组件包括与离合器联接的滚珠丝杠,与滚珠丝杠相适配的滚珠螺母,滚珠丝杠可驱动滚珠螺母作直线运动。进而第一直线传动装置将直线动力以滚珠螺母输出出去;The linear drive part can be a motor, a reducer, a clutch and a transmission component that are coaxially connected in sequence. The transmission component includes a ball screw connected to the clutch, a ball nut adapted to the ball screw, and the ball screw can be driven The ball nut moves linearly. Furthermore, the first linear transmission device outputs the linear power as a ball nut;
直线驱动部还可以是齿轮、齿条和伺服电机组成的直线传动装置,其中伺服电机带动齿轮转动,齿轮带动齿条输出直线动力。The linear driving part may also be a linear transmission device composed of a gear, a rack, and a servo motor, wherein the servo motor drives the gear to rotate, and the gear drives the rack to output linear power.
如图1至图5所示,本发明的一实施例提出的一种硅钢卷料横剪线自动上料装置,包括:固定底座2、回转臂1和用于驱动回转臂旋转的驱动机构,回转臂1通过所述驱动机构转动连接在固定底座2上;回转臂1的长度方向设有第一导轨4,第一导轨4上滑动连接有送料臂5,回转臂1上还设有用于驱动送料臂5在第一导轨4上滑动的第一直线传动装置;送料臂5上具有第二导轨,第二导轨的长度方向与第一导轨4的长度方向相垂直,第二导轨上滑动连接有升降 滑块15,送料臂5上还设有用于驱动升降滑块15在第二导轨上滑动的第二直线传动装置;所述升降滑块15前端设有用于在硅钢卷料内圈承接硅钢卷料的送料臂17。As shown in FIGS. 1 to 5, an automatic feeding device for a silicon steel coil transverse shearing line according to an embodiment of the present invention includes a fixed base 2, a swing arm 1 and a driving mechanism for driving the swing arm to rotate, The swing arm 1 is rotatably connected to the fixed base 2 through the driving mechanism; a first guide rail 4 is provided in the length direction of the swing arm 1, a feed arm 5 is slidingly connected to the first guide rail 4, and a swing arm 1 is also provided for driving The first linear transmission device of the feeding arm 5 sliding on the first guide rail 4; the feeding arm 5 has a second guide rail, the length direction of the second guide rail is perpendicular to the length direction of the first guide rail 4, and the second guide rail is slidingly connected The lifting slider 15 is provided, and the feeding arm 5 is also provided with a second linear transmission device for driving the lifting slider 15 to slide on the second guide rail; the front end of the lifting slider 15 is provided for receiving silicon steel in the inner ring of the silicon steel coil Coiled feed arm 17.
上述实施例中,回转臂1可于固定底座2上转动,将转运至横剪线附近的硅钢卷料通过回转臂1转送至横剪线上,回转臂1上设置有可沿回转臂1长度方向来回运动的送料臂5,及沿送料臂15上升或下降运动的升降滑块15,用于抬起硅钢卷料6和放下硅钢卷料6的送料臂17将硅钢卷料6输送至横剪线上料位置。In the above embodiment, the swing arm 1 can rotate on the fixed base 2 to transfer the silicon steel coil transferred to the cross shear line through the swing arm 1 to the cross shear line. The swing arm 1 is provided with a length along the swing arm 1 The feed arm 5 that moves back and forth in the direction, and the lift slider 15 that moves up or down along the feed arm 15 are used to raise the silicon steel coil 6 and lower the silicon steel coil 6. The feed arm 17 transports the silicon steel coil 6 to the cross shear Online material position.
驱动固定底座2和回转臂1的驱动机构为可以旋转驱动并可确定特定位置的驱动装置,如伺服电机,以限位开关、接近开关或光电开关定位的电机,将电机的动能通过齿轮机构变速并具有测量齿轮机构的旋转角度或配有编码器或绝对式编码器的成套驱动装置,用于将所要驱动的机构旋转驱动至所要驱动的位置。The driving mechanism that drives the fixed base 2 and the swing arm 1 is a driving device that can rotate and determine a specific position, such as a servo motor, a motor that is positioned with a limit switch, a proximity switch, or a photoelectric switch, and changes the kinetic energy of the motor through a gear mechanism It also has a complete set of drive device for measuring the rotation angle of the gear mechanism or equipped with an encoder or absolute encoder, which is used to drive the mechanism to be driven to the position to be driven.
第一直线传动装置为可以输出直线动力的装置,其可以为顺次同轴联接的电机、减速器、离合器及传动件组件,传动组件包括与离合器联接的滚珠丝杠,与滚珠丝杠相适配的滚珠螺母,滚珠丝杠可驱动滚珠螺母作直线运动。进而第一直线传动装置将直线动力以滚珠螺母输出出去;The first linear transmission device is a device that can output linear power, which can be a motor, a reducer, a clutch, and a transmission component that are coaxially connected in sequence, and the transmission component includes a ball screw connected to the clutch, and is connected to the ball screw The matched ball nut and ball screw can drive the ball nut to move linearly. Furthermore, the first linear transmission device outputs the linear power as a ball nut;
第一直线传动装置还可以是齿轮、齿条和伺服电机组成的直线传动装置,其中伺服电机带动齿轮转动,齿轮带动齿条输出直线动力。The first linear transmission device may also be a linear transmission device composed of a gear, a rack, and a servo motor, wherein the servo motor drives the gear to rotate, and the gear drives the rack to output linear power.
第二直线传动装置其可以为顺次同轴联接的电机、减速器、离 合器及传动件组件,传动组件包括与离合器联接的滚珠丝杠,与滚珠丝杠相适配的滚珠螺母,滚珠丝杠可驱动滚珠螺母作直线运动。进而第一直线传动装置将直线动力以滚珠螺母输出出去;The second linear transmission device may be a motor, a reducer, a clutch and a transmission component that are coaxially connected in sequence. The transmission assembly includes a ball screw coupled to the clutch, a ball nut adapted to the ball screw, and a ball screw It can drive the ball nut for linear movement. Furthermore, the first linear transmission device outputs the linear power as a ball nut;
第二直线传动装置还可以是齿轮、齿条和伺服电机组成的直线传动装置,其中伺服电机带动齿轮转动,齿轮带动齿条输出直线动力。The second linear transmission device may also be a linear transmission device composed of a gear, a rack, and a servo motor, wherein the servo motor drives the gear to rotate, and the gear drives the rack to output linear power.
上述由驱动机构、第一直线传动装置和第二直线传动装置驱动的回转臂1、送料臂5和升降滑块15可实现对硅钢卷料转动及上下左右前后的控制,使硅钢卷料可以精确的输送至横剪线上。The rotary arm 1, the feeding arm 5 and the lifting slider 15 driven by the driving mechanism, the first linear transmission device and the second linear transmission device can realize the control of the rotation of the silicon steel coil and the up, down, left, right and back, so that the silicon steel coil can Accurately transported to the cross-cutting line.
上述实施例结构简单,成本低及减少了控制组件,可实现较为高效准确的控制。The above-mentioned embodiment has a simple structure, low cost and reduced control components, which can realize more efficient and accurate control.
进一步的,上述实施例中还包括控制模块,控制模块分别与驱动部、第一直线传动装置和第二直线传动装置电连接;Further, the above embodiment further includes a control module, which is electrically connected to the driving part, the first linear transmission device and the second linear transmission device, respectively;
在一实施例中,本发明实现位于“立体库”与“横剪线”之间的自动转运,“立体库”可以为专利《一种悬挂式变压器硅钢片卷料立体仓库》专利号:201721087026.X的立体库;In one embodiment, the present invention realizes automatic transfer between the "stereoscopic warehouse" and the "cross-cutting line". The "stereoscopic warehouse" can be a patent "A Three-dimensional Warehouse of Suspended Transformer Silicon Steel Sheet Coiled Materials" Patent Number: 201721087026 .X three-dimensional library;
控制模块的控制方法如下:The control method of the control module is as follows:
横剪线需要上料时,通过控制模块向立体库发送请求,立体库随即进行出料,出料就位后立体库返回一个出料完成信号,然后控制模块控制本发明送料臂5旋转至立体库就位的硅钢卷料位置,然后分别控制送料臂5和升降滑块15承接硅钢卷料,并运送至横剪线处装配上去;当最后硅钢卷料挂到横剪线开卷机上后,控制模块控 制送料臂5缩回,然后回转臂1转回初始位置。When the horizontal shear line needs to be loaded, the control module sends a request to the three-dimensional library, and the three-dimensional library immediately discharges the material. After the material is in place, the three-dimensional library returns a discharge completion signal, and then the control module controls the feeding arm 5 of the present invention to rotate to three-dimensional The position of the silicon steel coil in the library, and then control the feeding arm 5 and the lifting slider 15 to accept the silicon steel coil and transport it to the cross-cutting line for assembly; when the silicon steel coil is finally hung on the cross-cutting line decoiler, control The module controls the feeding arm 5 to retract, and then the swing arm 1 turns back to the initial position.
进一步的,如图3至图4所示,所述回转臂1上沿其长度方向设有直线通槽,所述直线通槽上下相通,第一导轨4、送料臂5和所述第一直线传动装置位于所述直线通槽内。Further, as shown in FIGS. 3 to 4, the rotary arm 1 is provided with a straight through groove along its length, the straight through groove communicates up and down, the first guide rail 4, the feeding arm 5 and the first straight The linear transmission device is located in the straight through groove.
上述实施例中,回转臂1上设置有直线通槽,且直线通槽上下相通,直线通槽内可设置第一导轨4、送料臂5和所述第一直线传动装置,此设计可方便安装第一导轨4、送料臂5和所述第一直线传动装置,并在稳定运送硅钢卷料的情况下,减轻回转臂1质量,其设计国标标准中均有涉及,并且可以获得较高的精度。In the above embodiment, the rotary arm 1 is provided with a straight through groove, and the straight through groove communicates up and down, and the first guide rail 4, the feeding arm 5 and the first linear transmission device can be provided in the straight through groove, this design can be convenient Install the first guide rail 4, feeding arm 5 and the first linear transmission device, and reduce the mass of the slewing arm 1 in the case of stably transporting the silicon steel coil. Its design is covered by the national standard, and it can get a higher Accuracy.
进一步的,如图3至图4所示,所述直线通槽延伸至送料臂5前端,以使送料臂前端形成凹状槽。Further, as shown in FIGS. 3 to 4, the linear through groove extends to the front end of the feeding arm 5 so that the front end of the feeding arm forms a concave groove.
上述实施例中,为了方便运送臂与送料臂17对接,送料臂前端形成凹状槽,可允许运送臂插入凹状槽内,送料臂17再通过第二直线传动装置穿过运送臂承接硅钢卷料,本实施例结构设计合理,使得在承接硅钢卷料时,送料臂17向外传动延伸的距离减少,增加了转送硅钢卷料的运行效率。In the above embodiment, in order to facilitate the docking of the transport arm and the feed arm 17, a concave groove is formed at the front end of the feed arm to allow the transport arm to be inserted into the concave groove, and the feed arm 17 then receives the silicon steel coil through the transport arm through the second linear transmission device, The structural design of this embodiment is reasonable, so that when receiving the silicon steel coil, the distance of the feeding arm 17 extending outward is reduced, and the operating efficiency of transferring the silicon steel coil is increased.
进一步的,如图3至图5所示,所述第一直线传动装置包括第一伺服电机12、第一滚珠丝杠13,第一滚珠丝杠13设在回转臂1上,第一滚珠丝杠13的第一螺母16固定在送料臂5上,第一伺服电机12通过第一滚珠丝杠13连接送料臂5;所述第二直线传动装置包括第二伺服电机14、第二滚珠丝杠,所述第二滚珠丝杠设在送料臂5上,所述第二滚珠丝杠的第二螺母固定在升降滑块15上,第二 伺服电机14通过第二滚珠丝杠连接升降滑块15。Further, as shown in FIGS. 3 to 5, the first linear transmission device includes a first servo motor 12 and a first ball screw 13. The first ball screw 13 is provided on the swing arm 1 and the first ball The first nut 16 of the screw 13 is fixed on the feed arm 5, and the first servo motor 12 is connected to the feed arm 5 through the first ball screw 13; the second linear transmission device includes a second servo motor 14 and a second ball screw The second ball screw is provided on the feeding arm 5, the second nut of the second ball screw is fixed on the lifting slider 15, and the second servo motor 14 is connected to the lifting slider through the second ball screw 15.
上述实施例中,第一直线传动装置以第一伺服电机12和第一滚珠丝杠13组成,第二直线传动装置以第二伺服电机14和第二滚珠丝杠组成,伺服电机和滚珠丝杠为经典的机床传动组合,其传动效率及精确度均相当高,并且其由于发展其价格低廉,适宜于本发明的结构简单的特性。In the above embodiment, the first linear transmission device is composed of the first servo motor 12 and the first ball screw 13, the second linear transmission device is composed of the second servo motor 14 and the second ball screw, the servo motor and the ball screw The bar is a classic machine tool transmission combination, and its transmission efficiency and accuracy are quite high, and due to its low price, it is suitable for the simple structure of the present invention.
进一步的,所述固定底座2和回转臂1之间具有用于确定固定底座和回转臂相对位置的定位装置。Further, there is a positioning device between the fixed base 2 and the swing arm 1 for determining the relative position of the fixed base and the swing arm.
上述实施例中,定位装置为确定固定底座和回转臂相对位置的部件,其可以为固定底座和回转臂之间设置的码盘,编码器可以为接触编码器、光学编码器或绝对式编码器,也可以为限位开关、光电开关和接近开关构成的定位装置。其可以将接硅钢卷料和装硅钢卷料的两个位置设为特定角度,进而快速的接硅钢卷料和装硅钢卷料,提高本发明的运行效率。In the above embodiment, the positioning device is a component that determines the relative position of the fixed base and the swing arm. It can be a code wheel provided between the fixed base and the swing arm. The encoder can be a contact encoder, an optical encoder, or an absolute encoder. It can also be a positioning device composed of limit switches, photoelectric switches and proximity switches. It can set the two positions of the silicon steel coil and the silicon steel coil to a specific angle, so as to quickly connect the silicon steel coil and the silicon steel coil, and improve the operating efficiency of the present invention.
进一步的,所述定位装置为接近开关11和用于配合接近开关检测位置的发讯板10,接近开关11和发讯板10分别设置在固定底座2和回转臂1上。Further, the positioning device is a proximity switch 11 and a signaling board 10 for cooperating with the detection position of the proximity switch. The proximity switch 11 and the signaling board 10 are respectively disposed on the fixed base 2 and the swing arm 1.
上述实施例中,定位装置采用接近开关11和为接近开关11提供检测区域的发讯板10,当发讯板10旋转至接近开关11检测位置时,接近开关11为控制模块输出一个信号,控制模块控制回转臂1停止转动,此时回转臂1达到预设位置,进行装硅钢卷料6或卸硅钢卷料6的操作;可选的,发讯板10可设置多个,为回转臂1提供 多个装货位置,回转臂1可分别在上述多个装货位置将硅钢卷料6装载。In the above embodiment, the positioning device adopts the proximity switch 11 and the signaling board 10 that provides the detection area for the proximity switch 11. When the signaling board 10 rotates to the detection position of the proximity switch 11, the proximity switch 11 outputs a signal for the control module to control The module controls the slewing arm 1 to stop rotating. At this time, the slewing arm 1 reaches the preset position to perform the operation of loading or unloading the silicon steel coil 6; optionally, the signaling board 10 can be provided in multiple numbers, which is the slewing arm 1 Multiple loading positions are provided, and the swing arm 1 can load the silicon steel coil 6 at the multiple loading positions.
进一步的,固定底座内具有控制模块,所述控制模块分别与第一伺服电机12、第二伺服电机14和接近开关11电连接。Further, a control module is provided in the fixed base, and the control module is electrically connected to the first servo motor 12, the second servo motor 14, and the proximity switch 11, respectively.
上述实施例中,使用控制模块控制完成如下转运步骤:回转臂1在电机的驱动下,到达运送臂上硅钢卷料6的方向,送料臂5在第一伺服电机12驱动下向外移动至接料位置,再在第二伺服电机14驱动下升起将硅钢卷料挑起从运送臂上脱离,然后送料臂5再在第一伺服电机12驱动下退回至回转臂1内部,回转臂1旋转至与横剪线上料位对正的位置时,接近开关11达到发讯板10的检测位置,回转臂1停止转动,送料臂5继续在第一伺服电机12驱动下向外伸出将挑起的硅钢卷料6送至横剪线上料位,再在第二伺服电机14驱动下下降将硅钢卷料6放置到横剪线开卷头上,送料臂5最后再收回至回转臂1内部,完成整个接料、转向、上料动作。本实施采用接近开关11可有效提高定位的准确性,由于接近开关11为非接触式开关,可以更持久的进行工作。In the above embodiment, the control module is used to control the following transfer steps: the swing arm 1 is driven by the motor to reach the direction of the silicon steel coil 6 on the transport arm, and the feed arm 5 is driven outward by the first servo motor 12 to the Material position, then lifted by the second servo motor 14 to lift the silicon steel coil away from the transport arm, and then the feed arm 5 is driven back to the inside of the swing arm 1 by the first servo motor 12, and the swing arm 1 rotates When it reaches the position aligned with the material level on the cross-cut line, the proximity switch 11 reaches the detection position of the signal board 10, the swing arm 1 stops rotating, and the feed arm 5 continues to extend under the drive of the first servo motor 12 to pick The silicon steel coil 6 is sent to the material level of the cross-cutting line, and then driven by the second servo motor 14 to lower the silicon steel coil 6 to the unwinding head of the cross-cutting line, and the feeding arm 5 is finally retracted into the inside of the swing arm 1 , Complete the whole material receiving, turning and feeding actions. The use of the proximity switch 11 in this embodiment can effectively improve the accuracy of positioning. Since the proximity switch 11 is a non-contact switch, it can work more permanently.
进一步的,如图1至图2所示,所述固定底座2和回转臂1之间具有用于将固定底座和回转臂固定在固定位置的卡位机构。Further, as shown in FIGS. 1 to 2, a clamping mechanism for fixing the fixed base and the swing arm at a fixed position is provided between the fixed base 2 and the swing arm 1.
上述实施例中,为了更为精确的使回转臂1在接硅钢卷料时和安装硅钢卷料至横剪线上开卷机的开卷头18上,因此在回转臂1旋转至预定位置后,再次使用卡位机构对回转臂1的接硅钢卷料和安装硅钢卷料位置进行定位,以更为准确的方式将回转臂1接硅钢卷 料时和安装硅钢卷料固定至其特定的位置。In the above embodiment, in order to more accurately make the swing arm 1 connect the silicon steel coil and install the silicon steel coil to the unwinding head 18 of the unwinder of the cross-cutting line, so after the swing arm 1 rotates to a predetermined position, again The clamping mechanism is used to locate the position of the silicon steel coil and the installation of the silicon steel coil of the rotary arm 1, and to fix the silicon steel coil to the specific position when the rotary arm 1 is connected to the silicon steel coil and in a more accurate manner.
进一步的,如图2所示,所述卡位机构具有气缸9、楔块8和V型槽7,楔块8设在气缸9输出轴的端部,气缸9和V型槽7分别固定在固定底座2和回转臂1上,当接近开关11和发讯板10最接近时,用于和V型槽配合的楔块8正对V型槽7的槽口。Further, as shown in FIG. 2, the clamping mechanism has a cylinder 9, a wedge 8 and a V-shaped groove 7. The wedge 8 is provided at the end of the output shaft of the cylinder 9, and the cylinder 9 and the V-shaped groove 7 are fixed at On the fixed base 2 and the swing arm 1, when the proximity switch 11 and the signaling board 10 are closest to each other, the wedge 8 for cooperating with the V-shaped groove faces the notch of the V-shaped groove 7.
上述实施例中,固定底座2和回转臂1之间设置有由气缸9、楔块8和V型槽7组成的卡位结构,可以有效的将回转臂1和固定底座2固定在装载的预设位置,V型槽为倒V型结构,当楔块8卡在倒V型的V型槽内时,V型槽和楔块8之间的压力越大,楔块8越卡在V型槽的顶部,定位越准确,由于硅钢卷料6重量很大,因此在装卸时,硅钢卷料6可能会使回转臂1偏转,因此装卸时设置此卡位结构,可有效解决此问题,使得其装卸更为平稳,增强了装卸硅钢卷料6时的安全性,避免了回转臂1载着硅钢卷料6时,其整体上由于平衡问题导致的错位问题,另外气缸9的设置可以进一步分担回转臂1所承受的硅钢卷料6的重量,提高回转臂1和固定底座2之间旋转连接的寿命。楔块8外具有楔块导向轨3,楔块导向轨3固定在固定底座2上,用于楔块8卡入V型槽7时,为楔块8提供导向作用。In the above embodiment, a clamping structure composed of a cylinder 9, a wedge 8 and a V-shaped groove 7 is provided between the fixed base 2 and the swing arm 1, which can effectively fix the swing arm 1 and the fixed base 2 on the preload Set the position, the V-groove is inverted V-shaped structure, when the wedge 8 is stuck in the inverted V-shaped V-shaped groove, the greater the pressure between the V-shaped groove and the wedge 8, the more the wedge 8 is stuck in the V-shaped groove The more accurate the positioning of the top of the trough, due to the heavy weight of the silicon steel coil 6, the silicon steel coil 6 may deflect the swing arm 1 during loading and unloading. Therefore, the installation of this clamping structure during loading and unloading can effectively solve this problem, making The loading and unloading is more stable, which enhances the safety when loading and unloading the silicon steel coil 6, and avoids the overall misalignment problem caused by the balance problem when the swivel arm 1 carries the silicon steel coil 6, and the installation of the cylinder 9 can be further shared The weight of the silicon steel coil 6 carried by the swing arm 1 increases the life of the rotary connection between the swing arm 1 and the fixed base 2. The wedge block 8 is provided with a wedge block guide rail 3, and the wedge block guide rail 3 is fixed on the fixed base 2 and is used to provide the wedge block 8 with a guiding function when the wedge block 8 is snapped into the V-shaped groove 7.
进一步的,气缸外具有压缩泵和用于控制气缸开闭的电子开关机构,所述压缩泵通过管线和气缸9连接,设置在气缸9上的所述电子开关机构与所述控制模块电连接。Further, a compression pump and an electronic switch mechanism for controlling the opening and closing of the cylinder are provided outside the cylinder. The compression pump is connected to the cylinder 9 through a pipeline. The electronic switch mechanism provided on the cylinder 9 is electrically connected to the control module.
上述实施例中,气缸9需要由压缩泵提供高压空气,进而作为 动力;气缸9由电子开关机构控制其充气与放气,并由控制模块对电子开关机构的开启或关闭进行控制。In the above embodiment, the cylinder 9 needs to be supplied with high-pressure air by the compression pump, and then used as power; the cylinder 9 is controlled by the electronic switching mechanism to charge and deflate, and the control module controls the opening or closing of the electronic switching mechanism.
进一步的,所述固定底座2侧面具有接近开关11、控制模块和直线驱动部,回转臂1一周向上设置有若干凹槽,每个所述凹槽一则均设有发讯板10,回转臂1的该周向下端设置有固定在固定底座2的接近开关11和所述直线驱动部,所述直线驱动部的输出端设有与所述凹槽配合卡接的卡块,所述卡块一侧设置有用于识别发讯板的接近开关11,接近开关11、所述直线驱动部、第一伺服电机12、第二伺服电机14和控制模块电连接。Further, the side of the fixed base 2 has a proximity switch 11, a control module and a linear driving part, and the swing arm 1 is provided with a plurality of grooves in a circle, and each of the grooves is provided with a signaling board 10, and the swing arm At the lower end of 1, a proximity switch 11 fixed to the fixed base 2 and the linear driving part are provided at the lower end, and the output end of the linear driving part is provided with a clamping block that is engaged with the groove, and the clamping block One side is provided with a proximity switch 11 for identifying the signaling board. The proximity switch 11, the linear drive part, the first servo motor 12, the second servo motor 14 and the control module are electrically connected.
上述实施例中,固定底座2和回转臂1之间设置有凹槽和由直线驱动部驱动并伸缩的卡块,凹槽和卡块用于固定固定底座2和回转臂1之间的相对位置,并且回转臂底部的一个周向上设置有若干凹槽,卡块可以卡在任意凹槽内,实现对固定底座2和回转臂1的固定,并且每个凹槽旁均设置有发讯板10,使得接近开关11可以通过确定发讯板10的位置确定凹槽,进而固定多个位置的固定底座2和回转臂1之间的位置。In the above embodiment, a groove and a clamping block driven and extended by the linear drive part are provided between the fixed base 2 and the swing arm 1, and the groove and the block are used to fix the relative position between the fixed base 2 and the swing arm 1 , And the bottom of the swing arm is provided with a number of grooves in a circumferential direction, the block can be stuck in any groove, to achieve the fixed base 2 and the swing arm 1 is fixed, and each groove is provided with a signal board 10 , So that the proximity switch 11 can determine the groove by determining the position of the signaling board 10, and thereby fix the position between the fixed base 2 and the swing arm 1 in multiple positions.
进一步的,所述直线驱动部具有滚珠丝杠螺母副、电机和编码器,所述电机的传动轴、所述编码器的转轴和所述滚珠丝杠螺母副的丝杠同轴传动连接,所述滚珠丝杠螺母副的螺母上设置有所述卡块。Further, the linear drive part has a ball screw nut pair, a motor and an encoder, and the drive shaft of the motor, the encoder shaft and the screw of the ball screw nut pair are coaxially connected, so The nut is provided on the nut of the ball screw nut pair.
上述实施例中,直线驱动部使用滚珠丝杠螺母副、电机和编码器,用以精确的传动,编码器实时获知卡块的位置并发送给控制模, 当卡快到达预定位置时,控制模块控制滚珠丝杠螺母副带动卡快插入凹槽内,实现固定定位。In the above embodiment, the linear drive unit uses a ball screw nut pair, a motor, and an encoder for accurate transmission. The encoder knows the position of the card block in real time and sends it to the control module. When the card reaches the predetermined position, the control module Control the ball screw nut pair to drive the card into the groove quickly to achieve fixed positioning.
在一实施例中,如图8至图10所示,图8为单头的回转臂1,图9为双头的回转臂1,图10为四头的回转臂1;回转臂1设置多头时,其一可平衡回转臂1的重心,其二,若在一些情况下,如为了提高给开卷机的开卷头装硅钢卷料的效率,可预先在回转臂1上装上硅钢卷料,并将硅钢卷料预送至开卷机的开卷头附近,当开卷头需要装硅钢卷料时,回转臂1直接降硅钢卷料装载开卷头上;避免了如AGV(自动导航)小车运送至目的地等待,回转臂1先要接硅钢卷料,然后旋转至开卷头附近的时间;回转臂1多头可以预装多个硅钢卷料,可以为开卷机的多个开卷头完成快速装载硅钢卷料的目的。In an embodiment, as shown in FIGS. 8 to 10, FIG. 8 is a single-headed swing arm 1, FIG. 9 is a double-headed swing arm 1, and FIG. 10 is a four-headed swing arm 1; the swing arm 1 is provided with multiple heads At the same time, one of them can balance the center of gravity of the swing arm 1. Second, if in some cases, for example, in order to improve the efficiency of loading silicon steel coils to the unwinding head of the decoiler, the silicon steel coils can be installed on the swing arm 1 in advance, and Pre-feed the silicon steel coil to the unwinding head of the uncoiler. When the unwinding head needs to load the silicon steel coil, the swing arm 1 directly drops the silicon steel coil to the unwinding head; avoiding the AGV (automatic navigation) trolley to the destination Wait, the swivel arm 1 must first connect the silicon steel coil, and then rotate to the time near the unwinding head; the multi-head of the swivel arm 1 can be pre-installed with multiple silicon steel coils, which can complete the rapid loading of silicon steel coils for the multiple unwinding heads of the unwinder purpose.
进一步的,如图3至图5所示,所述升降滑块15设有向外延伸的送料臂17,以使所述升降滑块15能深入硅钢卷料内圈并承接硅钢卷料,且所述送料臂17在承接硅钢卷料时能穿过来自另一正在承载硅钢卷料的运送臂。Further, as shown in FIGS. 3 to 5, the lifting slider 15 is provided with a feed arm 17 that extends outward, so that the lifting slider 15 can penetrate into the inner ring of the silicon steel coil and receive the silicon steel coil, and The feeding arm 17 can pass through another transport arm that is carrying silicon steel coil material when receiving the silicon steel coil material.
本实施例中,硅钢卷料在转运时,升降滑块15需要从用于承载硅钢卷料的运送臂上接过硅钢卷料,为了平稳的接住硅钢卷料,升降滑块15上的送料臂17和正在承载硅钢卷料的运送臂交接时,送料臂17和运送臂需要与硅钢卷料连续接触,并且承接前和承接后不改变硅钢卷料的重心,因此升降滑块的送料臂17承接时,需要具备穿过承载硅钢卷料的运送臂这一属性,已达到送料臂17和运送臂连 续接触,使承接过程完整进行。本实施例保证了硅钢卷料转运的稳定性,避免了硅钢卷料由于不稳定的承接导致的滚落等事件造成的人员伤亡和机器损伤。In this embodiment, when the silicon steel coil material is transferred, the lifting slider 15 needs to receive the silicon steel coil material from the conveying arm for carrying the silicon steel coil material. In order to smoothly receive the silicon steel coil material, the feeding material on the lifting slider 15 When the arm 17 and the conveying arm carrying the silicon steel coil are transferred, the feeding arm 17 and the conveying arm need to be in continuous contact with the silicon steel coil, and the center of gravity of the silicon steel coil is not changed before and after the acceptance, so the feed arm 17 of the slider is raised and lowered When taking over, it is necessary to have the property of passing through the conveying arm carrying the silicon steel coil material. The continuous contact between the feeding arm 17 and the conveying arm has been achieved, so that the undertaking process can be completed. This embodiment ensures the stability of the silicon steel coil material transfer, and avoids the personal casualties and machine damage caused by the roll-off and other events of the silicon steel coil material due to unstable receiving.
进一步的,如图3至图5所示,所述来自另一正在承载硅钢卷料的运送臂沿硅钢卷料的重心两侧承载硅钢卷料时,所述升降滑块15的送料臂17用于在硅钢卷料内圈并于重心方向承接硅钢卷料;所述来自另一正在承载硅钢卷料的运送臂沿硅钢卷料的重心承载硅钢卷料时,所述升降滑块15的送料臂17具有多个向外延伸,用于在硅钢卷料内圈并于重心两侧同时承接硅钢卷料。Further, as shown in FIGS. 3 to 5, when the conveying arm from another silicon steel coil is carrying silicon steel coil along both sides of the center of gravity of the silicon steel coil, the feed arm 17 of the lifting slider 15 is used When receiving the silicon steel coil in the inner ring of the silicon steel coil and in the direction of the center of gravity; when the conveying arm from another silicon steel coil is carrying the silicon steel coil along the center of gravity of the silicon steel coil, the feed arm of the lifting slider 15 17 has a plurality of outward extensions for receiving silicon steel coils on the inner ring of the silicon steel coil and on both sides of the center of gravity.
上述实施例中,为稳定从用于承载硅钢卷料的运送臂上接过硅钢卷料,并考虑到硅钢卷料内圈为圆形,若运送臂沿硅钢卷料的重心两侧承载硅钢卷料,运送臂为两部分,运送臂中央的硅钢卷料重心位置可允许送料臂17穿过,送料臂17直接于硅钢卷料内圈的重心位置稳定承接硅钢卷料。In the above embodiment, in order to stably receive the silicon steel coil from the transport arm used to carry the silicon steel coil, and considering that the inner ring of the silicon steel coil is circular, if the transport arm carries the silicon steel coil along both sides of the center of gravity of the silicon steel coil The feed arm is composed of two parts. The center of gravity of the silicon steel coil in the center of the transfer arm allows the feed arm 17 to pass through. The feed arm 17 directly receives the silicon steel coil at the center of gravity of the inner ring of the silicon steel coil.
若运送臂沿硅钢卷料的重心承载硅钢卷料,则运送臂为一个部分,送料臂17可设置为从运送臂的两侧穿过,送料臂17虽并未在硅钢卷料内圈的重心位置稳定承接硅钢卷料,但由于送料臂17为两部分或两部分以上,因此上述多个部分的组合可以将硅钢卷料稳定承接。上述实施例中,由于送料臂17的设计配合运送臂的,因此送料臂17达到了稳定承接硅钢卷料的目的,避免不稳定的承接硅钢卷料时,硅钢卷料掉落引起的人员伤亡和设备的损坏。If the transport arm carries the silicon steel coil along the center of gravity of the silicon steel coil, the transport arm is a part. The feeding arm 17 can be arranged to pass through both sides of the transport arm. Although the feeding arm 17 does not have the center of gravity of the inner circle of the silicon steel coil The position is stable to receive the silicon steel coil, but since the feeding arm 17 is two parts or more, the combination of the above multiple parts can stably receive the silicon steel coil. In the above embodiment, the feed arm 17 is designed to cooperate with the transport arm, so the feed arm 17 achieves the purpose of stably receiving the silicon steel coil, avoiding the casualty and personal injury caused by the fall of the silicon steel coil when the silicon steel coil is unstable. Equipment damage.
进一步的,如图6至图7所示,图6为开卷机的开卷头18的一 实施例,在本实施例中,开卷头18的形状如图6中所示,分段的开卷头18,其开卷头18的缝隙可允许单头的送料臂17穿入,此时送料臂17选用单头,运送臂选用多头。Further, as shown in FIGS. 6 to 7, FIG. 6 is an embodiment of the unwinding head 18 of the unwinding machine. In this embodiment, the shape of the unwinding head 18 is as shown in FIG. 6. The sectioned unwinding head 18 The gap of the unwinding head 18 can allow the feed arm 17 of a single head to penetrate. At this time, the feed arm 17 selects a single head, and the transport arm selects multiple heads.
图7为开卷机的开卷头18的另一实施例,在本实施例中,开卷头18的形状如图7中所示,分段的开卷头18,其开卷头18的缝隙可允许双头或大于双头的送料臂17穿入,此时送料臂17选用双头或大于双头。FIG. 7 is another embodiment of the decoiler 18 of the decoiler. In this embodiment, the shape of the decoiler 18 is as shown in FIG. 7. The segmented decoiler 18, the gap of the decoiler 18 can allow double heads Or the feed arm 17 larger than the double head penetrates, at this time the feed arm 17 selects the double head or larger than the double head.
本发明的一实施例提出的一种硅钢卷料横剪线自动上料方法,所述方法包括:An embodiment of the invention provides a method for automatically feeding a silicon steel coil transverse shearing line. The method includes:
步骤一:叫料模块控制横剪线开卷机的开卷头运行至上料状态并发送叫料请求;Step 1: The material calling module controls the unwinding head of the horizontal shearing line uncoiler to the feeding state and sends a material calling request;
步骤二:立体库控制模块接收到叫料请求后控制立体库将硅钢卷料输送至其预设的出料位置,立体库控制模块发出硅钢卷料出料就位信息,所述立体库为存储多组硅钢卷料并可调用其所存储的任意硅钢卷料的可控存储库;Step 2: After receiving the material request, the three-dimensional library control module controls the three-dimensional library to transport the silicon steel coil to its preset discharge position. The three-dimensional library control module sends out the silicon steel coil material discharge position information, the three-dimensional library is for storage Multiple sets of silicon steel coil material and can call any controllable storage library of any silicon steel coil material stored in it;
步骤三:上料模块接收到出料就位信息后,控制机械臂移动至立体库出料的预设位置进行接料,接料完成后所述机械臂保持硅钢卷料的稳定并将硅钢卷料移动至所述开卷头处进行上料;Step 3: After the feeding module receives the information of the discharge in-position, it controls the mechanical arm to move to the preset position of the three-dimensional library to discharge the material. After the completion of the feeding, the mechanical arm maintains the stability of the silicon steel coil and the silicon steel coil The material is moved to the unwinding head for feeding;
步骤四:上料模块给立体库控制模块发送接料完成信息。Step 4: The loading module sends the material receiving completion information to the three-dimensional library control module.
上述实施例中,“立体库”可以为专利《一种悬挂式变压器硅钢片卷料立体仓库》专利号:201721087026.X的立体库,也可以为能为横剪线开卷机的开卷头的附近提供特定位置的硅钢卷料的AGV (自动导航)小车,或吊装装置等。In the above embodiment, the "stereoscopic library" may be a three-dimensional library of the patent "A Three-dimensional Warehouse of Suspended Transformer Silicon Steel Sheet Coil" Patent No.: 201721087026.X, or it may be near the unwinding head of the horizontal shearing line unwinder Provide AGV (Automatic Navigation) trolleys for silicon steel coils at specific locations, or hoisting devices, etc.
由于立体库或上述装置能为机械臂提供特定位置的硅钢卷料,因此横剪线需要上料时,机械臂可运行至特定位置的硅钢卷料处接取硅钢卷料,并且由于横剪线运行至上料状态后,其上料位置确定,因此机械臂将硅钢卷料运送至确定的上料位置进行上料完成上料动作,在上料完成后或接料完成后横剪线自动上料模块给立体库发送接料完成信息,提示立体库接料完成。本实施例步骤简单合理,可以较大优化接料步骤,实现稳定连续的进行自动上料功能。Since the three-dimensional library or the above device can provide the silicon steel coil material at a specific position for the robot arm, when the horizontal shear line needs to be loaded, the robot arm can run to the silicon steel coil material at the specific position to pick up the silicon steel coil material, and because the cross shear line After running to the loading state, the loading position is determined, so the robot arm transports the silicon steel coil to the determined loading position to perform the loading and loading operation, and the transverse shear line is automatically loaded after the loading is completed or after the feeding is completed. The module sends the material receiving completion information to the three-dimensional library, prompting the three-dimensional library to complete the material receiving. The steps in this embodiment are simple and reasonable, and the material receiving step can be greatly optimized to realize a stable and continuous automatic feeding function.
进一步的,还包括步骤五:立体库控制模块将接料完成信息发送给叫料模块控制。Further, it also includes step five: the three-dimensional library control module sends the material receiving completion information to the material calling module for control.
上述实施例中,接料完成信息发送给叫料模块控制,叫料模块可以了解横剪线开卷机的开卷头的装料情况;在一实施例中,叫料模块为整个车间的总系统,接料完成信息发送给叫料模块控制可以让总系统清楚的了解横剪线开卷机的开卷头的装料情况,为整个生产顺利进行提供保障。In the above-mentioned embodiment, the material receiving completion information is sent to the material-receiving module to control, and the material-receiving module can understand the loading situation of the unwinding head of the cross-cutting line decoiler; in one embodiment, the material-receiving module is the overall system of the entire workshop, The information of the completion of material feeding is sent to the control of the feeding module to allow the overall system to clearly understand the loading situation of the unwinding head of the cross-cutting line unwinding machine, which provides a guarantee for the smooth progress of the entire production.
进一步的,横剪线自动上料模块控制机械臂进行接料和上料,具体步骤如下:Further, the automatic feeding module of the cross-cutting line controls the mechanical arm to perform the feeding and feeding. The specific steps are as follows:
a.机械臂旋转至接料方向,所述机械臂上用于承接硅钢卷料的送料臂调节高度及接近立体库的出料位置到达接料位置,所述接料方向为立体库所出料的方向,所述送料臂的接料位置为到达立体库所出硅钢卷料内圈的重心位置;a. The robot arm rotates to the receiving direction. The feeding arm on the robot arm for receiving silicon steel coils adjusts the height and is close to the discharging position of the three-dimensional library to reach the receiving position. The receiving direction is the discharging of the three-dimensional library. Direction, the feeding position of the feeding arm is the position of the center of gravity of the inner circle of the silicon steel coil material from the three-dimensional library;
b.送料臂到达接料位置后升高其位置,送料臂穿过立体库中用 于承载硅钢卷料的运送臂,送料臂继续升高接过硅钢卷料后将硅钢卷料退出运送臂触及范围,所述送料臂和运送臂用于转运硅钢卷料,且所述送料臂和运送臂位于一个垂直方向上时可沿此垂直方向相互穿过;b. The feeding arm raises its position after reaching the receiving position. The feeding arm passes through the transport arm used to carry the silicon steel coil in the three-dimensional library. The feeding arm continues to raise the silicon steel coil and exits the transport arm after the silicon steel coil is received. Range, the feed arm and the transport arm are used to transfer silicon steel coils, and the feed arm and the transport arm can pass through each other in a vertical direction when they are in a vertical direction;
c.所述机械臂旋转至上料方向,送料臂调节高度到达所述上料状态的开卷头顶,送料臂携带硅钢卷料接近并深入上料状态的开卷头,当硅钢卷料到达所述开卷头装配位置后,送料臂下降其位置将硅钢卷料置于所述开卷头上,所述上料方向为上料状态的开卷头中心线方向;c. The mechanical arm rotates to the feeding direction, the feeding arm adjusts the height to reach the top of the unwinding head in the loading state, the feeding arm carries the silicon steel coil close to and deep into the unwinding head in the loading state, when the silicon steel coil reaches the unwinding head After the assembly position, the feeding arm lowers its position to place the silicon steel coil on the unwinding head, and the feeding direction is the center line direction of the unwinding head in the loading state;
d.机械臂退出送料臂至开卷头的触及范围外。d. The mechanical arm withdraws from the feeding arm to beyond the reach of the unwinding head.
上述实施例中,充分考虑到硅钢卷料的稳定转运和保护硅钢卷料,送料臂17以硅钢卷料内圈为装载点,在不触及硅钢卷料外部的情况下对硅钢卷料进行转运;对于硅钢卷料的稳定性运载,采用不改变硅钢卷料重心的情况下进行转运,因此立体库承载硅钢卷料的运送臂和机械臂上承接硅钢卷料的送料臂17在接换料时可相互穿过,此种换料方式可以不改变硅钢卷料的重心,且只需要简单的搭接硅钢卷料的运送方式,即可完成换料工作,此结构设计新颖,使得机械臂结构可设计的较为简单,减少了生产成本。In the above embodiments, the stable transfer of silicon steel coils and the protection of silicon steel coils are fully taken into consideration. The feeding arm 17 uses the inner ring of silicon steel coils as the loading point to transfer silicon steel coils without touching the outside of the silicon steel coils; For the stable transportation of silicon steel coils, the transfer is carried out without changing the center of gravity of the silicon steel coils. Therefore, the transport arm carrying the silicon steel coils and the feeding arm 17 that receives the silicon steel coils on the three-dimensional library can receive the silicon steel coils. Cross each other, this kind of refueling method can not change the center of gravity of the silicon steel coil, and only need to overlap the silicon steel coil material transport method, you can complete the refueling work, this structure design is novel, so that the mechanical arm structure can be designed Is relatively simple, reducing production costs.
综上所述,转运步骤如下:在一以当AGV(自动导航)小车转运的实施例中,硅钢卷料6由AGV(自动导航)小车运输至自动上料装置,回转臂1在电机的驱动下,到达AGV小车上硅钢卷料6的方向,送料臂5在第一伺服电机12驱动下向外移动至接料位置,再在第二 伺服电机14驱动下升起将硅钢卷料挑起从AGV小车上脱离,然后送料臂5再在第一伺服电机12驱动下退回至回转臂1内部,回转臂1旋转至与横剪线上料位对正的位置时,接近开关11达到发讯板10的检测位置,回转臂1停止转动,送料臂5继续在第一伺服电机12驱动下向外伸出将挑起的硅钢卷料6送至横剪线上料位,再在第二伺服电机14驱动下下降将硅钢卷料6放置到横剪线开卷头上,送料臂5最后再收回至回转臂1内部,完成整个接料、转向、上料动作。本实施采用接近开关11可有效提高定位的准确性,由于接近开关11为非接触式开关,可以更持久的进行工作。In summary, the transfer steps are as follows: In an embodiment in which the AGV (automatic navigation) cart transfers, the silicon steel coil 6 is transported by the AGV (automatic navigation) cart to the automatic loading device, and the swing arm 1 is driven by the motor Down, reaching the direction of the silicon steel coil 6 on the AGV trolley, the feeding arm 5 is driven outward by the first servo motor 12 to the receiving position, and then raised by the second servo motor 14 to lift the silicon steel coil from The AGV trolley is disengaged, and then the feeding arm 5 is driven back to the inside of the swing arm 1 by the first servo motor 12, when the swing arm 1 rotates to the position aligned with the material level of the cross-cutting line, the proximity switch 11 reaches the signaling board At the detection position of 10, the swing arm 1 stops rotating, and the feeding arm 5 continues to extend out under the drive of the first servo motor 12 to send the lifted silicon steel coil 6 to the level of the cross-cutting line, and then at the second servo motor 14 Drive down to place the silicon steel coil 6 on the unwinding head of the cross-cutting line. The feeding arm 5 is finally retracted into the inside of the swing arm 1 to complete the entire feeding, steering and feeding actions. The use of the proximity switch 11 in this embodiment can effectively improve the accuracy of positioning. Since the proximity switch 11 is a non-contact switch, it can work more permanently.
V型槽7为多组时,现以两组为例详细说明。当完成横剪线上料动作后,楔块8在气缸9作用下抽离V型槽7,然后回转臂5旋转至下一次与AGV小车连接方向并在此位置设置一接近开关11装于固定底座2上,在这个状态下回转臂5与楔块8对应位置设有另一个V型槽7,当接近开关11检测到到位信号,发讯使气缸9继续作用带动楔块8卡入此V型槽中将回转臂1锁死,进行接料动作。后续不断重复装卸成硅钢卷料6与横剪线间上料过程的自动化。When the V-groove 7 has multiple groups, the two groups will be used as an example for detailed description. After the material cutting operation is completed, the wedge 8 is pulled away from the V-shaped groove 7 under the action of the cylinder 9, and then the swing arm 5 rotates to the next connection direction with the AGV cart and a proximity switch 11 is installed at this position to be fixed On the base 2, in this state, another V-shaped groove 7 is provided at the position corresponding to the swing arm 5 and the wedge block 8. When the proximity switch 11 detects the in-position signal, it sends a signal to continue the action of the cylinder 9 to drive the wedge block 8 into this V The swivel arm 1 is locked in the groove to perform the material receiving operation. Subsequent repetition of the loading and unloading into the silicon steel coil material 6 and the cross-cutting line automation of the feeding process.
需要说明,本实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indicators (such as up, down, left, right, front, back...) in this embodiment are only used to explain the relative between the components in a certain posture (as shown in the drawings) If the specific posture changes, such as positional relationship, movement, etc., the directional indication changes accordingly.
另外,涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术 特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。In addition, the descriptions related to "first", "second", etc. are for descriptive purposes only, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may include at least one of the features explicitly or implicitly.
各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。The technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to realize. When the combination of technical solutions contradicts or cannot be achieved, it should be considered that the combination of such technical solutions does not exist, and It is not within the protection scope claimed by the present invention.

Claims (10)

  1. 一种硅钢卷料横剪线自动上料装置,其特征在于,包括:固定底座(2)、回转臂(1)和用于驱动回转臂旋转的驱动机构,回转臂(1)通过所述驱动机构转动连接在固定底座(2)上;回转臂(1)的长度方向设有第一导轨(4),第一导轨(4)上滑动连接有送料臂(5),回转臂(1)上还设有用于驱动送料臂(5)在第一导轨(4)上滑动的第一直线传动装置;送料臂(5)上具有第二导轨,第二导轨的长度方向与第一导轨(4)的长度方向相垂直,第二导轨上滑动连接有升降滑块(15),送料臂(5)上还设有用于驱动升降滑块(15)在第二导轨上滑动的第二直线传动装置;所述升降滑块(15)前端设有用于在硅钢卷料内圈承接硅钢卷料的送料臂(17)。A silicon steel coil material horizontal shearing line automatic feeding device is characterized by comprising: a fixed base (2), a swing arm (1) and a driving mechanism for driving the swing arm to rotate, the swing arm (1) is driven by the drive The mechanism is rotatably connected to the fixed base (2); a first guide rail (4) is provided in the longitudinal direction of the swing arm (1), a feed arm (5) and a swing arm (1) are slidingly connected to the first guide rail (4) A first linear transmission device for driving the feed arm (5) to slide on the first guide rail (4) is also provided; the feed arm (5) has a second guide rail, and the length direction of the second guide rail is the same as that of the first guide rail (4) ) Is perpendicular to the length direction, the second guide rail is slidingly connected with the lifting slider (15), and the feeding arm (5) is also provided with a second linear transmission device for driving the lifting slider (15) to slide on the second guide rail ; The front end of the lifting slider (15) is provided with a feeding arm (17) for receiving the silicon steel coil in the inner ring of the silicon steel coil.
  2. 如权利要求1所述一种硅钢卷料横剪线自动上料装置,其特征在于,所述回转臂(1)上沿其长度方向设有直线通槽,所述直线通槽上下相通,第一导轨(4)、送料臂(5)和所述第一直线传动装置位于所述直线通槽内。An automatic feeding device for a silicon steel coil transverse shearing line according to claim 1, characterized in that the rotary arm (1) is provided with a straight through groove along its length, and the straight through groove communicates up and down. A guide rail (4), a feeding arm (5) and the first linear transmission device are located in the linear through groove.
  3. 如权利要求2所述一种硅钢卷料横剪线自动上料装置,其特征在于,所述直线通槽延伸至送料臂(5)前端,送料臂前端形成凹状槽。The automatic feeding device for a silicon steel coil transverse shearing line according to claim 2, characterized in that the linear through groove extends to the front end of the feeding arm (5), and a concave groove is formed at the front end of the feeding arm.
  4. 如权利要求1所述一种硅钢卷料横剪线自动上料装置,其特征在于,所述第一直线传动装置包括第一伺服电机(12)和第一滚珠丝杠(13),第一滚珠丝杠(13)设在回转臂(1)上,第一滚珠丝杠(13)的第一螺母(16)固定在送料臂(5)上,第一伺服电机(12)通过第一滚珠丝杠(13)连接送料臂(5);An automatic feeding device for a silicon steel coil transverse shearing line according to claim 1, wherein the first linear transmission device includes a first servo motor (12) and a first ball screw (13), A ball screw (13) is provided on the swing arm (1), the first nut (16) of the first ball screw (13) is fixed on the feed arm (5), and the first servo motor (12) passes through the first The ball screw (13) is connected to the feeding arm (5);
    所述第二直线传动装置包括第二伺服电机(14)和第二滚珠丝杠,所述第二滚珠丝杠设在送料臂(5)上,所述第二滚珠丝杠的第二螺母固定在升降滑块(15) 上,第二伺服电机(14)通过第二滚珠丝杠连接升降滑块(15)。The second linear transmission device includes a second servo motor (14) and a second ball screw, the second ball screw is provided on the feeding arm (5), and the second nut of the second ball screw is fixed On the lifting slider (15), the second servo motor (14) is connected to the lifting slider (15) through the second ball screw.
  5. 如权利要求1所述一种硅钢卷料横剪线自动上料装置,其特征在于,所述固定底座(2)和回转臂(1)之间具有用于确定固定底座和回转臂相对位置的定位装置;An automatic feeding device for a silicon steel coil transverse shearing line according to claim 1, characterized in that there is a fixed position between the fixed base (2) and the swing arm (1) for determining the relative position of the fixed base and the swing arm Positioning means;
    所述定位装置为接近开关(11)和用于配合接近开关检测位置的发讯板(10),接近开关(11)和发讯板(10)分别设置在固定底座(2)和回转臂(1)上;The positioning device is a proximity switch (11) and a signaling board (10) for cooperating with the detection position of the proximity switch. The proximity switch (11) and the signaling board (10) are respectively disposed on a fixed base (2) and a swing arm ( 1) On;
    固定底座(2)内具有控制模块,所述控制模块分别与第一伺服电机(12)、第二伺服电机(14)和接近开关(11)电连接。The fixed base (2) is provided with a control module which is electrically connected to the first servo motor (12), the second servo motor (14) and the proximity switch (11), respectively.
  6. 如权利要求7所述一种硅钢卷料横剪线自动上料装置,其特征在于,所述固定底座(2)和回转臂(1)之间具有用于将固定底座和回转臂固定在固定位置的卡位机构;An automatic feeding device for a silicon steel coil cross-cutting line according to claim 7, characterized in that, between the fixed base (2) and the swing arm (1), there is a device for fixing the fixed base and the swing arm at a fixed position Location card mechanism;
    所述卡位机构具有气缸(9)、楔块(8)和V型槽(7),楔块(8)设在气缸(9)输出轴的端部,气缸(9)和V型槽(7)分别固定在固定底座(2)和回转臂(1)上,当接近开关(11)和发讯板(10)最接近时,用于和V型槽配合的楔块(8)正对V型槽(7)的槽口。The clamping mechanism has a cylinder (9), a wedge (8) and a V-shaped groove (7), the wedge (8) is provided at the end of the output shaft of the cylinder (9), the cylinder (9) and the V-shaped groove ( 7) It is fixed on the fixed base (2) and the swing arm (1) respectively. When the proximity switch (11) and the signal board (10) are closest, the wedge (8) used to cooperate with the V-shaped groove is directly opposite Notch of V-groove (7).
    气缸(9)外具有压缩泵和用于控制气缸开闭的电子开关机构,所述压缩泵通过管线和气缸(9)连接,设置在气缸(9)上的所述电子开关机构与所述控制模块电连接。The cylinder (9) is provided with a compression pump and an electronic switch mechanism for controlling the opening and closing of the cylinder. The compression pump is connected to the cylinder (9) through a pipeline. The electronic switch mechanism provided on the cylinder (9) and the control The module is electrically connected.
  7. 如权利要求1所述一种硅钢卷料横剪线自动上料装置,其特征在于,所述固定底座(2)侧面具有接近开关(11)、控制模块和直线驱动部,回转臂(1)一周向上设置有若干凹槽,每个所述凹槽一则均设有发讯板(10),回转臂(1)的该周向下端设置有固定在固定底座(2)的接近开关(11)和所述直线驱动部, 所述直线驱动部的输出端设有与所述凹槽配合卡接的卡块,所述卡块一侧设置有用于识别发讯板的接近开关(11),接近开关(11)、所述直线驱动部、第一伺服电机(12)、第二伺服电机(14)和控制模块电连接。An automatic feeding device for a silicon steel coil transverse shearing line according to claim 1, characterized in that the side of the fixed base (2) has a proximity switch (11), a control module and a linear drive part, and a swing arm (1) A plurality of grooves are provided upwards in a circle, and each of the grooves is provided with a signaling board (10), and a proximity switch (11) fixed on a fixed base (2) is provided at the lower end of the circumference of the rotary arm (1) ) And the linear drive part, the output end of the linear drive part is provided with a clamping block cooperating with the groove, and a proximity switch (11) for identifying a signal sending board is provided on one side of the clamping block, The proximity switch (11), the linear drive part, the first servo motor (12), the second servo motor (14) and the control module are electrically connected.
  8. 如权利要求7所述一种硅钢卷料横剪线自动上料装置,其特征在于,所述直线驱动部具有滚珠丝杠螺母副、电机和编码器,所述电机的传动轴、所述编码器的转轴和所述滚珠丝杠螺母副的丝杠同轴传动连接,所述滚珠丝杠螺母副的螺母上设置有所述卡块。An automatic feeding device for a silicon steel coil transverse shearing line according to claim 7, characterized in that the linear driving part has a ball screw nut pair, a motor and an encoder, a transmission shaft of the motor, and the encoding The rotation shaft of the device is coaxially connected with the screw of the ball screw nut pair, and the nut is provided on the nut of the ball screw nut pair.
  9. 一种硅钢卷料横剪线自动上料方法,其特征在于,所述方法包括:An automatic feeding method for silicon steel coil transverse shearing line, characterized in that the method comprises:
    步骤一:叫料模块控制横剪线开卷机的开卷头运行至上料状态并发送叫料请求;Step 1: The material calling module controls the unwinding head of the horizontal shearing line uncoiler to the feeding state and sends a material calling request;
    步骤二:立体库控制模块接收到叫料请求后控制立体库将硅钢卷料输送至其预设的出料位置,立体库控制模块发出硅钢卷料出料就位信息,所述立体库为存储多组硅钢卷料并可调用其所存储的任意硅钢卷料的可控存储库;Step 2: After receiving the material request, the three-dimensional library control module controls the three-dimensional library to transport the silicon steel coil to its preset discharge position. The three-dimensional library control module sends out the silicon steel coil material discharge position information, the three-dimensional library is for storage Multiple sets of silicon steel coil material and can call any controllable storage library of any silicon steel coil material stored in it;
    步骤三:上料模块接收到出料就位信息后,控制机械臂移动至立体库出料的预设位置进行接料,接料完成后所述机械臂保持硅钢卷料的稳定并将硅钢卷料移动至所述开卷头处进行上料;Step 3: After the feeding module receives the information of the discharge in-position, it controls the mechanical arm to move to the preset position of the three-dimensional library to discharge the material. After the completion of the feeding, the mechanical arm maintains the stability of the silicon steel coil and the silicon steel coil The material is moved to the unwinding head for feeding;
    步骤四:上料模块给立体库控制模块发送接料完成信息。Step 4: The loading module sends the material receiving completion information to the three-dimensional library control module.
  10. 如权利要求9所述一种硅钢卷料横剪线自动上料方法,其特征在于,横剪线自动上料模块控制机械臂进行接料和上料,具体步骤如下:The automatic feeding method of a silicon steel coil material transverse shearing line according to claim 9, wherein the transverse shearing line automatic feeding module controls the mechanical arm to perform material feeding and material feeding, and the specific steps are as follows:
    a.机械臂旋转至接料方向,所述机械臂上用于承接硅钢卷料的送料臂调节高度及接近立体库的出料位置到达接料位置,所述接料方向为立体库所出料的方向,所述送料臂的接料位置为到达立体库所出硅钢卷料内圈的重心位置;a. The robot arm rotates to the receiving direction. The feeding arm on the robot arm for receiving silicon steel coils adjusts the height and is close to the discharging position of the three-dimensional library to reach the receiving position. The receiving direction is the discharging of the three-dimensional library. Direction, the feeding position of the feeding arm is the position of the center of gravity of the inner circle of the silicon steel coil material from the three-dimensional library;
    b.送料臂到达接料位置后升高其位置,送料臂穿过立体库中用于承载硅钢卷料的运送臂,送料臂继续升高接过硅钢卷料后将硅钢卷料退出运送臂触及范围,所述送料臂和运送臂用于转运硅钢卷料,且所述送料臂和运送臂位于一个垂直方向上时可沿此垂直方向相互穿过;b. The feeding arm raises its position after reaching the receiving position. The feeding arm passes through the transport arm used to carry the silicon steel coil in the three-dimensional library. The feeding arm continues to raise the silicon steel coil and exits the transport arm after the silicon steel coil is received. Range, the feed arm and the transport arm are used to transfer silicon steel coils, and the feed arm and the transport arm can pass through each other in a vertical direction when they are in a vertical direction;
    c.所述机械臂旋转至上料方向,送料臂调节高度到达所述上料状态的开卷头顶,送料臂携带硅钢卷料接近并深入上料状态的开卷头,当硅钢卷料到达所述开卷头装配位置后,送料臂下降其位置将硅钢卷料置于所述开卷头上,所述上料方向为上料状态的开卷头中心线方向;c. The mechanical arm rotates to the feeding direction, the feeding arm adjusts the height to reach the top of the unwinding head in the loading state, the feeding arm carries the silicon steel coil close to and deep into the unwinding head in the loading state, when the silicon steel coil reaches the unwinding head After the assembly position, the feeding arm lowers its position to place the silicon steel coil on the unwinding head, and the feeding direction is the center line direction of the unwinding head in the loading state;
    d.机械臂退出送料臂至开卷头的触及范围外。d. The mechanical arm withdraws from the feeding arm to beyond the reach of the unwinding head.
PCT/CN2019/102426 2018-12-28 2019-08-26 Method and device for automatically feeding cut-to-length line from silicon steel coil WO2020134132A1 (en)

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