CN104624673B - Wire rod vertical feeding system - Google Patents

Wire rod vertical feeding system Download PDF

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CN104624673B
CN104624673B CN201410092198.0A CN201410092198A CN104624673B CN 104624673 B CN104624673 B CN 104624673B CN 201410092198 A CN201410092198 A CN 201410092198A CN 104624673 B CN104624673 B CN 104624673B
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cross arm
tray
material roll
turning
roll
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CN104624673A (en
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翟晨旭
翟含斌
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Henan Nansteel Heli New Materials Co Ltd
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Anyang Heli Techtronic Co Ltd
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Abstract

本发明公布了一种线材立式上料系统,属于线材制造设备技术领域。该系统包括取送卷装置、翻转装置、升降装置,所述的取送卷装置将料卷送到翻转装置上,翻转装置翻转后使料卷随着翻转,升降装置将翻转后的料卷升降。本发明通过取送卷装置、翻转装置、提升装置、焊接装置实现了线材料卷立式送料,在送料过程中能保证料卷径向状态有序,不会发生缠绕等影响连续作业的情况发生,有利于提高整个生产线的开机率。

This invention discloses a vertical wire feeding system, belonging to the technical field of wire manufacturing equipment. The system includes a coil feeding device, a turning device, and a lifting device. The coil feeding device delivers the wire coil to the turning device, which turns the coil, causing it to rotate. The lifting device then raises and lowers the turned coil. This invention achieves vertical feeding of wire coils through the coil feeding device, turning device, lifting device, and welding device. During the feeding process, it ensures the orderly radial state of the coil, preventing entanglement and other issues that could affect continuous operation, thus improving the overall production line uptime.

Description

线材立式上料系统 Wire vertical feeding system

技术领域 technical field

本发明涉及一种上料系统,特别涉及一种线材立式上料系统,属于线材制造设备技术领域。 The invention relates to a feeding system, in particular to a vertical wire feeding system, which belongs to the technical field of wire manufacturing equipment.

背景技术 Background technique

线材上料是线材生产中的第一道工序,为了使满足后续连续生产的需要,线材采用立式上料,即上料是料卷的卷孔为上下竖直方向,在目前的冷轧现有技术中,线材加工生产线立式上料机均为多工位转盘式结构,盘卷经转盘转动由上卷工位经过渡工位转至开卷工位,盘卷首尾对焊连接在两工位之间完成,多工位转盘立式上料机因为作业时存在换工位动作,换工位旋转时盘卷要受到离心力的作用,在换工位线材状态变化较大不易控制,故障率较高,尤其不适合高速的上料开卷作业,随着线材生产线的作业速度不断提高,这种多工位转盘式上料机的上料速度已然跟不上生产线的速度要求。 Wire rod feeding is the first process in wire rod production. In order to meet the needs of subsequent continuous production, the wire rod adopts vertical feeding, that is, the coil hole of the material coil is vertically oriented up and down. In the current cold rolling In the existing technology, the vertical feeding machines of the wire processing production line are all multi-station turntable structures. The coils are rotated by the turntable from the coiling station to the uncoiling station through the transition station. The multi-station turntable vertical feeding machine has a position-changing action during operation, and the coil will be affected by centrifugal force when the changing position rotates. It is difficult to control the state of the wire at the changing position, and the failure rate It is relatively high, especially not suitable for high-speed loading and uncoiling operations. With the continuous increase in the operating speed of the wire production line, the feeding speed of this multi-station turntable feeding machine can no longer keep up with the speed requirements of the production line.

发明内容 Contents of the invention

本发明的目的在于克服现有技术中的上述问题,提供一种线材立式上料机。 The object of the present invention is to overcome the above-mentioned problems in the prior art and provide a vertical wire feeding machine.

为实现本发明的目的,本发明所采用的技术方案为:线材立式上料系统,用于线材的上料,所述的线材立式上料系统包括取送卷装置、翻转装置、升降装置一,所述的取送卷装置将料卷送到翻转装置上,翻转装置翻转后使料卷随着翻转,升降装置一将翻转后的料卷升降,所述的取送卷装置包括设置有前进后退驱动装置的小车,立柱旋转设置在小车上,立柱上设置横臂a,小车上设置有驱动横臂a上下方向升降运动的升降装置二,横臂a穿到料卷的卷孔中将料卷挑起完成取卷,所述的翻转装置设置在机架的下部,翻转装置包括横臂b,机架下端或横臂b下端设置有大于卷孔孔径的支块,横臂b连接在固定座上通过翻转驱动装置驱动翻转,翻转驱动装置驱动横臂b翻转为与横臂a同向,小车前进使横臂b进入料卷的卷孔中,横臂a下降使料卷落在横臂b上,小车后退后横臂b在翻转驱动装置的驱动下翻转,使料卷翻转,翻转后料卷落在横臂b下部的支块上,在机架两侧设置有升降装置一,所述的升降装置一两侧设置有料卷托盘,设置有料卷托盘驱动装置驱动料卷托盘移到料卷下或从料卷下移开,料卷托盘驱动装置驱动料卷托盘到料卷底部后,升降装置一升起,所述的小车上设置盘面,立柱旋转设置在盘面上,横臂a与立柱固定连接,所述的驱动横臂a上下方向的升降装置二设置在盘面下部,所述的翻转装置为:横臂b连接的固定座位一V形架,横臂b的底部固定连接在所述的V形架的一个边上,V形架的两个边交接处与固定设置的翻转轴旋转连接,V形架的另一个边的端部与直线驱动装置铰接,所述的直线驱动装置为气缸或油缸,气缸或油缸缸身铰接在机架上,缸杆与V形架的端部铰接,所述的升降装置一为:在机架两侧设置有料架,升降驱动装置通过链条驱动料架升降,所述的料卷托盘设置在料架的两边,所述的料卷托盘驱动装置为:在料卷托盘上设置有轴孔,料卷托盘通过轴孔设置在固定连接在料架上的轴上,料卷托盘的端部连接有直线驱动装置,直线驱动装置驱动料卷托盘绕轴转动实现料卷托盘移到料卷下或从料卷下移开,所述的料卷托盘在机架每侧设置两个。 In order to achieve the purpose of the present invention, the technical solution adopted in the present invention is: a vertical wire feeding system, which is used for feeding wires, and the vertical wire feeding system includes a take-and-feed device, a turning device, and a lifting device 1. The coil take-up and delivery device sends the material roll to the overturning device. After the overturning device is overturned, the material roll is turned over, and the lifting device lifts the overturned material roll. The coil take-up and delivery device includes For the trolley of the forward and backward driving device, the column is rotated and set on the trolley, and the cross arm a is set on the column. The trolley is equipped with a lifting device 2 that drives the cross arm a to move up and down in the up and down direction. The material roll is picked up to complete the coiling. The turning device is arranged at the bottom of the frame. The turning device includes a cross arm b. On the fixed seat, the overturning driving device is used to drive the overturning. The overturning driving device drives the cross arm b to overturn to the same direction as the cross arm a. On the arm b, the cross arm b is turned over under the drive of the turning drive device after the trolley moves back, so that the material roll is turned over. After turning over, the material roll falls on the support block at the lower part of the cross arm b, and a lifting device 1 is arranged on both sides of the frame. One side of the lifting device is provided with material roll trays, and a material roll tray driving device is provided to drive the material roll tray to move under or away from the material roll, and the material roll tray driving device drives the material roll tray to the bottom of the material roll , as soon as the lifting device is raised, the trolley is provided with a disk surface, the column is rotated on the disk surface, the cross arm a is fixedly connected with the column, and the lifting device 2 driving the cross arm a in the up and down direction is arranged at the bottom of the disk surface, the The overturning device is: a fixed seat-V-shaped frame connected to the cross-arm b, the bottom of the cross-arm b is fixedly connected to one side of the V-shaped frame, and the junction of the two sides of the V-shaped frame is connected with the fixedly arranged turning The shaft is rotationally connected, and the end of the other side of the V-shaped frame is hinged to the linear drive device. The linear drive device is a cylinder or an oil cylinder, and the body of the cylinder or oil cylinder is hinged on the frame, and the cylinder rod is connected to the end of the V-shaped frame. The first part of the lifting device is: a material rack is arranged on both sides of the frame, and the lifting drive device drives the material rack up and down through a chain. The material roll tray is arranged on both sides of the material rack, and the material roll tray drives The device is as follows: a shaft hole is provided on the material roll tray, and the material roll tray is set on the shaft fixedly connected to the material rack through the shaft hole, and the end of the material roll tray is connected with a linear drive device, which drives the material roll tray Rotating around the shaft realizes that the reel tray is moved under the reel or removed from the reel, and two reel trays are arranged on each side of the frame.

本发明所提供的线材立式上料系统有益技术效果为:本发明通过取送卷装置、翻转装置、提升装置、焊接装置实现了线材料卷立式送料,在送料过程中能保证料卷径向状态有序,不会发生缠绕等影响连续作业的情况发生,有利于线材生产线的连续高效进行,有利于提高整个生产线的开机率。 The beneficial technical effects of the vertical wire material feeding system provided by the present invention are: the present invention realizes the vertical feeding of the wire material coils through the coil fetching and feeding device, the turning device, the lifting device, and the welding device, and the coil diameter can be guaranteed during the feeding process. The orientation state is orderly, and there will be no occurrence of winding and other conditions that affect continuous operation, which is conducive to the continuous and efficient operation of the wire rod production line and is conducive to improving the operating rate of the entire production line.

附图说明 Description of drawings

图1是本发明的示意图。 Figure 1 is a schematic diagram of the present invention.

图2是本发明取送卷装置小车的示意图。 Fig. 2 is a schematic diagram of the trolley of the take-up and delivery device of the present invention.

图3是本发明翻转装置的示意图。 Fig. 3 is a schematic diagram of the turning device of the present invention.

图4是本发明提升装置的示意图。 Fig. 4 is a schematic diagram of the lifting device of the present invention.

图5是本发明托盘的示意图。 Figure 5 is a schematic view of the tray of the present invention.

图6是本发明托盘驱动的示意图。 Fig. 6 is a schematic diagram of the drive of the tray of the present invention.

具体实施方式 detailed description

为了更好的理解和施行本发明的技术方案,在此提供本发明的一些实施例,这些实施实例为了更好的解释本发明所述的技术方案,不构成对本发明的任何形式限制。 In order to better understand and implement the technical solutions of the present invention, some embodiments of the present invention are provided here. These examples are for better explaining the technical solutions of the present invention, and do not constitute any form of limitation to the present invention.

线材立式上料系统,用于线材的上料,所述的线材立式上料系统包括取送卷装置、翻转装置、升降装置一,所述的取送卷装置将料卷送到翻转装置上,翻转装置翻转后使料卷随着翻转,升降装置一将翻转后的料卷升降,所述的取送卷装置包括设置有前进后退驱动装置的小车,立柱旋转设置在小车上,立柱上设置横臂a,小车上设置有驱动横臂a上下方向升降运动的升降装置二,横臂a穿到料卷的卷孔中将料卷挑起完成取卷,所述的翻转装置设置在机架的下部,翻转装置包括横臂b,机架下端或横臂b下端设置有大于卷孔孔径的支块,横臂b连接在固定座上通过翻转驱动装置驱动翻转,翻转驱动装置驱动横臂b翻转为与横臂a同向,小车前进使横臂b进入料卷的卷孔中,横臂a下降使料卷落在横臂b上,小车后退后横臂b在翻转驱动装置的驱动下翻转,使料卷翻转,翻转后料卷落在横臂b下部的支块上,在机架两侧设置有升降装置一,所述的升降装置一两侧设置有料卷托盘,设置有料卷托盘驱动装置驱动料卷托盘移到料卷下或从料卷下移开,料卷托盘驱动装置驱动料卷托盘到料卷底部后,升降装置一升起,所述的小车上设置盘面,立柱旋转设置在盘面上,横臂a与立柱固定连接,所述的驱动横臂a上下方向升降运动的升降装置二设置在盘面下部,所述的翻转装置为:横臂b连接的固定座为一V形架,横臂b的底部固定连接在所述的V形架的一个边上,V形架的两个边交接处与固定设置的翻转轴旋转连接,V形架的另一个边的端部与直线驱动装置铰接,所述的直线驱动装置为气缸或油缸,气缸或油缸缸身铰接在机架上,缸杆与V形架的端部铰接,所述的升降装置一为:在机架两侧设置有料架,升降驱动装置通过链条驱动料架升降,所述的料卷托盘设置在料架的两边,所述的料卷托盘驱动装置为:在料卷托盘上设置有轴孔,料卷托盘通过轴孔设置在固定连接在料架上的轴上,料卷托盘的端部连接有直线驱动装置,直线驱动装置驱动料卷托盘绕轴转动实现料卷托盘移到料卷下或从料卷下移开,所述的料卷托盘在机架每侧设置两个,在所述的立式上料系统上设置有焊接装置,翻转装置将料卷翻转后,抽出翻转后料卷的料头与上一个料卷的料尾焊接。 The wire vertical feeding system is used for wire feeding. The wire vertical feeding system includes a take-and-feed device, a turning device, and a lifting device. The take-and-feed device sends the roll to the turning device In the above, after the overturning device is overturned, the material roll will be turned over, and the lifting device will lift the overturned material roll. The said take-up and delivery device includes a trolley equipped with a forward and backward drive device, and the column is rotated on the trolley. The cross arm a is set, and the trolley is provided with a lifting device 2 that drives the cross arm a to move up and down in the up and down direction. The lower part of the frame, the turning device includes a cross arm b, the lower end of the frame or the lower end of the cross arm b is provided with a support block larger than the aperture of the roll hole, the cross arm b is connected to the fixed seat and driven to turn over by the turning drive device, and the turning drive device drives the cross arm b turns over to be in the same direction as the cross arm a, the trolley advances so that the cross arm b enters the roll hole of the material roll, the cross arm a descends so that the material roll falls on the cross arm b, and the cross arm b is driven by the turning drive device after the trolley moves back Flip down to turn the material roll over. After the flip, the material roll falls on the support block at the lower part of the cross arm b, and a lifting device 1 is arranged on both sides of the frame. The tray driving device drives the reel tray to move under the reel or remove it from the reel. After the reel tray driving device drives the reel tray to the bottom of the reel, the lifting device rises, and the trolley is equipped with a disk surface and a column. Rotation is set on the disk surface, the cross arm a is fixedly connected with the column, the lifting device 2 that drives the cross arm a to move up and down in the up and down direction is set at the bottom of the disk surface, and the turning device is: the fixed seat connected to the cross arm b is a The V-shaped frame, the bottom of the cross arm b is fixedly connected to one side of the V-shaped frame, the junction of the two sides of the V-shaped frame is rotatably connected with the fixedly arranged turning shaft, and the end of the other side of the V-shaped frame The part is hinged with the linear drive device, the linear drive device is a cylinder or an oil cylinder, the cylinder body of the cylinder or oil cylinder is hinged on the frame, the cylinder rod is hinged with the end of the V-shaped frame, and the lifting device one is: on the machine There are material racks on both sides of the rack, and the lifting drive device drives the material rack up and down through the chain. The material roll tray is arranged on both sides of the material rack. The material roll tray driving device is: a shaft hole is arranged on the material roll tray, The reel tray is set on the shaft fixedly connected to the material rack through the shaft hole, and the end of the reel tray is connected with a linear drive device, which drives the reel tray to rotate around the shaft to move the reel tray to the bottom of the reel or Move away from the material roll, the said material roll tray is provided with two on each side of the frame, a welding device is installed on the said vertical feeding system, after the turning device turns over the material roll, pull out the turned material roll The head of the material is welded with the tail of the previous roll.

结合附图对本装置进一步的阐述,附图中各标记为:100:小车;101:横臂a;102:立柱;103:导轨;104:下横臂;105:油缸a;106:C型架a;107:C型架b,108:连接架b;109:连接架a;201:横臂b;202:V形架;203:油缸b;204:翻转轴;300:电机减速机系统:301:链条a;302:链条b;303:料架b;304:料架a;305:托盘组b;306:托盘组a,307:驱动轴;3051:托盘ba;3052:托盘bb;3053:轴ba;3054:轴bb;3061:托盘aa;3062:托盘ab;3063:轴aa;3064:轴ab;400:机架;900:料卷;3031:固定架a,3032:固定架b,3055:套管,3056:驱动臂;3057:油缸c,线材立式上料系统,用于线材的上料,所述的线材立式上料系统包括取送卷装置、翻转装置、升降装置一,所述的取送卷装置将料卷送到翻转装置上,翻转装置翻转后使料卷随着翻转,升降装置一将翻转后的料卷升降,所述的取送卷装置包括设置有前进后退驱动装置的小车,立柱旋转设置在小车上,立柱上设置横臂a,小车上设置有驱动横臂a上下方向升降运动的升降装置二,横臂a穿到料卷的卷孔中将料卷挑起完成取卷,附图中100所示为小车,在小车下面设置有导轨,立柱102与下横臂104的一端固定连接,下横臂104的另一端旋转设置在小车100上,旋转设置的装置可采用齿轮驱动方式,也可采用齿条驱动齿轮旋转的方式,横臂a101与立柱102固定连接,在小车100下部设置有升降驱动装置,升降驱动装置可采用液压缸或千斤顶直接设置在小车上实现上下驱动,也可以采用齿轮驱动连接在小车上的齿条将旋转运动变为直线运动,本实施例中,小车的升降采用的是连杆形式,油缸a105两端铰接两个C型架,分别被为C型架a106、C型架b107,两个C型架的中间转动连接在小车下部的架体上,小车的盘面下部分别设置有连接架a109、连接架b108并分别与C型架a106、C型架b107铰接,油缸a的杠杆伸出或缩回通过两个C型架接连接架驱动小车盘面的升降,所述的翻转装置设置在机架的下部,翻转装置包括横臂b,机架下端或横臂b下端设置有大于卷孔孔径的支块,横臂b连接在固定座上通过翻转驱动装置驱动翻转,翻转驱动装置驱动横臂b翻转为与横臂a同向,图中201所示为横臂b,横臂b的固定座位为V形架202,横臂b201固定在V形架202的一个边上,V形架202的另一个边的端部与油缸b铰接,V形架202的两个边相交处旋转连接在翻转轴204上,小车100前进使横臂b201进入料卷900的卷孔中,油缸a驱动两个C型架转动使横臂a101下降使料卷900落在横臂b201上,小车100后退后横臂b201在翻转驱动装置的驱动下翻转,使料卷900翻转,翻转后料卷900落在横臂b下部的支块上,在机架两侧设置有升降装置一,所述的升降装置一两侧设置有料卷托盘,设置有料卷托盘驱动装置驱动料卷托盘移到料卷下或从料卷下移开,料卷托盘驱动装置驱动料卷托盘到料卷底部后,升降装置一升起,所述的小车100上设置盘面,立柱102旋转设置在盘面上,立柱102与下横臂104的一端固定连接,下横臂104的另一端旋转设置在小车上,旋转设置的装置可采用齿轮驱动方式,也可采用齿条驱动齿轮旋转的方式,横臂a101与立柱102固定连接, 所述的翻转装置为:横臂b201连接的固定座为一V形架202,横臂b201的底部固定连接在所述的V形架202的一个边上,V形架202的两个边交接处与固定设置的翻转轴204旋转连接,V形架202的另一个边的端部与直线驱动装置铰接,所述的直线驱动装置为气缸或油缸,本实施例中采用油缸b203作为直线驱动装置,油缸b203缸身铰接在机架400上,缸杆与V形架202的端部铰接,所述的升降装置一为:在机架400两侧设置有料架,升降驱动装置通过链条驱动料架升降,所述的料卷托盘设置在料架的两边,所述的料卷托盘驱动装置为:在料卷托盘上设置有轴孔,料卷托盘通过轴孔设置在固定连接在料架上的轴上,料卷托盘的端部连接有直线驱动装置,直线驱动装置驱动料卷托盘绕轴转动实现料卷托盘移到料卷下或从料卷下移开,所述的料卷托盘在机架每侧设置两个,图中303为设置在机架400一侧的料架b,304为设置在机架400另一侧的料架a,电机减速机系统300通过驱动轴307带动链条a301、链条b302驱动料架a304、料架b303的升降,料架b303上设置有托盘组b305,料架a304上设置有托盘组a306,托盘组a306由两个托盘组成,图5是本发明托盘的示意图,图5中为了清楚起见,两侧的托盘位置左侧所示的托盘位置是在驱动装置的驱动下位于料卷的下方,即能托住料卷的位置,右侧所示的托盘位置是在驱动装置的驱动下从料卷的下部移开后的位置,即托不住料的位置,托盘上设置有轴孔,轴孔通过轴连接在料架上,图中托盘ba3051通过轴ba3053连接在料架上,托盘bb3052通过轴bb3054连接在料架上,托盘aa3061通过轴aa3063连接在料架上,托盘ab3062通过轴ab3064连接在料架上,托盘的具体驱动示意图见图6,图6是其中一个托盘bb3052的驱动示意图,在托盘bb3052上固定连接套管3055,在料架b303上固定设置有固定架a3031、固定架b3032,固定架a3031、固定架b3032上开设有孔,轴bb3054穿过套管3055使托盘bb3052绕轴bb3054转动,为驱动方便,在套管3055上设置驱动臂3056,油缸c3057的缸杆与驱动臂3056的端部铰接,油缸c3057束缚在料架b303上。在所述的立式上料系统上设置有焊接装置,翻转装置将料卷翻转后,抽出翻转后料卷的料头与上一个料卷的料尾焊接,本发明中焊接装置可采用人工操作,在架体上设置平台供焊接作业使用。本发明的托盘驱动直线运动装置还可以采用直线电机、气缸等。本发明的工作过程为:首先小车上的升降驱动装置驱动盘面下降带动横臂a下降,小车前行将横臂a穿到料卷的卷孔中,升降装置二驱动小车盘面上升使横臂a将料卷挑起,旋转驱动装置驱动立柱旋转使横臂a的方向转动到与横臂b翻转后的方向一致,小车前进横臂a挑着料卷将使横臂b进入料卷的卷孔中,升降装置二驱动盘面下降使横臂a下降将料卷放到横臂b上,小车后退使横臂a从料卷卷孔中抽出,油缸b驱动V型架绕翻转轴旋转使料卷翻转,料架上的两边的托盘驱动装置驱动托盘移动到料卷的下面后,电机减速机系统启动驱动链条带动两侧的料架上升到高处,抽出料头通过滑轮等传输装置送至生产线,翻转装置翻转到位后接受小车的下一次送料,小车送料后翻转装置翻转使料卷成为立式,将翻转后的料卷引出料头与上一个料卷的料尾焊接,上一个料卷传输即将完成时,升降装置一驱动托盘带着少量的料卷下降,下降至接触到下面的料卷时,托盘驱动装置驱动两侧的托盘从料卷下部移开后托盘继续下降至最下面料卷的底部,托盘驱动装置驱动托盘到料卷下部后再升起,取送卷装置和翻转装置再将下一卷的料卷翻转后,抽出料头与上一卷的料尾焊接,完成连续的立式上料。 Further elaboration of this device in conjunction with the accompanying drawings, each mark in the accompanying drawings is: 100: trolley; 101: cross arm a; 102: column; 103: guide rail; 104: lower cross arm; 105: oil cylinder a; 106: C-frame a; 107: C-shaped frame b, 108: connecting frame b; 109: connecting frame a; 201: transverse arm b; 202: V-shaped frame; 203: oil cylinder b; 204: turning shaft; 300: motor reducer system: 301: chain a; 302: chain b; 303: material rack b; 304: material rack a; 305: tray group b; 306: tray group a, 307: drive shaft; 3051: tray ba; 3052: tray bb; 3053 : axis ba; 3054: axis bb; 3061: tray aa; 3062: tray ab; 3063: axis aa; 3064: axis ab; 400: frame; , 3055: bushing, 3056: driving arm; 3057: oil cylinder c, wire rod vertical feeding system, used for feeding wire rods, and the wire rod vertical feeding system includes a take-up and delivery device, a turning device, and a lifting device 1. The coil take-up and delivery device sends the material roll to the overturning device. After the overturning device is overturned, the material roll is turned over, and the lifting device lifts the overturned material roll. The coil take-up and delivery device includes For the trolley of the forward and backward driving device, the column is rotated and set on the trolley, and the cross arm a is set on the column. The trolley is equipped with a lifting device 2 that drives the cross arm a to move up and down in the up and down direction. The material roll is picked up to complete the take-up. In the accompanying drawings, 100 is shown as a trolley, and a guide rail is arranged under the trolley. The column 102 is fixedly connected to one end of the lower cross arm 104, and the other end of the lower cross arm 104 is rotated and installed on the trolley 100. The device for rotating and setting can be driven by a gear, or a rack can be used to drive the gear to rotate. The cross arm a101 is fixedly connected to the column 102. A lifting drive device is installed at the bottom of the trolley 100. The lifting drive device can be directly connected to a hydraulic cylinder or a jack. It is installed on the trolley to realize the up and down drive, and the gear rack connected to the trolley can also be used to change the rotary motion into a linear motion. The C-frames are called C-frame a106 and C-frame b107 respectively. The middle of the two C-frames is rotatably connected to the frame body at the lower part of the trolley. It is hinged with C-frame a106 and C-frame b107, and the lever of oil cylinder a is extended or retracted to drive the lifting of the trolley panel through two C-shaped frame joints. Including the cross arm b, the lower end of the frame or the cross arm b is provided with a support block larger than the aperture of the roll hole, the cross arm b is connected to the fixed seat and driven to turn over by the turning drive device, and the turning drive device drives the cross arm b to turn over to be in line with the cross arm a is in the same direction, 201 in the figure is cross arm b, and the fixed seat of cross arm b is a V-shaped frame 202, the cross arm b201 is fixed on one side of the V-shaped frame 202, the end of the other side of the V-shaped frame 202 is hinged with the oil cylinder b, and the intersection of the two sides of the V-shaped frame 202 is rotatably connected to the turning shaft 204, The trolley 100 advances to make the cross arm b201 enter the roll hole of the material roll 900, and the oil cylinder a drives the two C-shaped frames to rotate so that the cross arm a101 descends so that the material roll 900 falls on the cross arm b201, and the cross arm b201 is turning over after the trolley 100 moves backward Driven by the driving device, the material roll 900 is turned over, and the material roll 900 falls on the support block at the lower part of the cross arm b after being turned over. A lifting device 1 is arranged on both sides of the frame. The roll tray is provided with a roll tray driving device to drive the roll tray to move under the roll or to remove it from the bottom of the roll. After the roll tray driving device drives the roll tray to the bottom of the roll, the lifting device is raised. The trolley 100 is provided with a disk surface, and the upright column 102 is rotatably arranged on the disk surface. The upright column 102 is fixedly connected with one end of the lower cross arm 104, and the other end of the lower cross arm 104 is rotatably arranged on the trolley. The rack can be used to drive the gear to rotate, and the cross arm a101 is fixedly connected to the column 102. The flipping device is: the fixed seat connected to the cross arm b201 is a V-shaped frame 202, and the bottom of the cross arm b201 is fixedly connected to the On one side of the V-shaped frame 202, the junction of the two sides of the V-shaped frame 202 is rotatably connected with the fixed turning shaft 204, and the end of the other side of the V-shaped frame 202 is hinged with the linear drive device. The linear drive device is an air cylinder or an oil cylinder. In this embodiment, the oil cylinder b203 is used as the linear drive device. The cylinder body of the oil cylinder b203 is hinged on the frame 400, and the cylinder rod is hinged to the end of the V-shaped frame 202. The lifting device one is : Material racks are arranged on both sides of the frame 400, and the lifting drive device drives the material rack to lift through the chain, and the described material roll tray is arranged on both sides of the material rack, and the described material roll tray driving device is: set on the material roll tray There is a shaft hole, and the material roll tray is set on the shaft fixedly connected to the material rack through the shaft hole. The end of the material roll tray is connected with a linear drive device, and the linear drive device drives the material roll tray to rotate around the axis to move the material roll tray. Under the material roll or removed from the material roll, two of the material roll trays are set on each side of the frame, 303 in the figure is the material rack b set on one side of the frame 400, and 304 is set on the other side of the frame 400 On one side of the material rack a, the motor reducer system 300 drives the chain a301 and the chain b302 through the drive shaft 307 to drive the material rack a304 and the material rack b303 up and down, the material rack b303 is provided with a tray group b305, and the material rack a304 is provided with a tray Group a306, pallet group a306 is made up of two pallets, Fig. 5 is the schematic diagram of the pallet of the present invention, in Fig. 5, for the sake of clarity, the pallet positions shown on the left side of the pallet positions on both sides are located on the material roll under the drive of the driving device The lower part of the tray is the position that can hold the material roll. The position of the tray shown on the right is the position after being removed from the lower part of the material roll by the driving device. Position, that is, the position where the material cannot be held, the tray is provided with a shaft hole, and the shaft hole is connected to the material rack through the shaft. In the figure, the tray ba3051 is connected to the material rack through the shaft ba3053, and the tray bb3052 is connected to the material rack through the shaft bb3054. , the tray aa3061 is connected to the material rack through the shaft aa3063, and the tray ab3062 is connected to the material rack through the shaft ab3064. The specific driving diagram of the tray is shown in Figure 6. Figure 6 is the driving diagram of one of the trays bb3052, and the connecting sleeve is fixed on the tray bb3052 The pipe 3055 is fixedly provided with a fixed frame a3031 and a fixed frame b3032 on the material rack b303, holes are opened on the fixed frame a3031 and the fixed frame b3032, and the shaft bb3054 passes through the sleeve tube 3055 to make the tray bb3052 rotate around the shaft bb3054, which is convenient for driving. A driving arm 3056 is arranged on the casing 3055, the cylinder rod of the oil cylinder c3057 is hinged to the end of the driving arm 3056, and the oil cylinder c3057 is bound on the material rack b303. The vertical feeding system is provided with a welding device. After the reel is turned over by the reversing device, the head of the reel after the reversion is pulled out and welded with the tail of the previous reel. The welding device in the present invention can be manually operated. , A platform is set on the frame for welding operations. The pallet-driven linear motion device of the present invention can also use linear motors, cylinders and the like. The working process of the present invention is as follows: firstly, the lifting drive device on the trolley drives the disk surface down to drive the cross arm a down, the trolley moves forward to pass the cross arm a into the coil hole of the material coil, and the lifting device 2 drives the trolley disk surface to rise so that the cross arm a will The material roll is picked up, and the rotary drive device drives the column to rotate so that the direction of the cross arm a is turned to be consistent with the direction of the cross arm b after turning over, and the trolley advances the cross arm a to pick up the material roll, so that the cross arm b enters the roll hole of the material roll , the lifting device 2 drives the disk surface down to lower the cross arm a and put the material roll on the cross arm b, the trolley moves back to make the cross arm a pull out from the roll hole of the material roll, and the oil cylinder b drives the V-shaped frame to rotate around the turning axis to turn the material roll over , after the tray driving devices on both sides of the material rack drive the tray to move to the bottom of the material roll, the motor reducer system starts to drive the chain to drive the material racks on both sides to rise to a high place, and the material head is drawn out and sent to the production line through a transmission device such as a pulley. After the overturning device is in place, it accepts the next feeding from the trolley. After the trolley feeds, the overturning device overturns to make the material roll vertical, and the material head of the overturned material roll is welded with the material tail of the previous material roll. The transmission of the previous material roll is about to be completed. When finished, the lifting device drives the tray down with a small amount of material roll, and when it descends to touch the material roll below, the tray driving device drives the trays on both sides to move away from the lower part of the material roll, and then the tray continues to descend to the bottom of the material roll. At the bottom, the tray driving device drives the tray to the lower part of the roll and then rises. After the take-up and feeding device and the turning device turn over the next roll, the head is pulled out and welded with the tail of the previous roll to complete the continuous vertical Type feeding.

在以上详细介绍了本发明的各种具体实施例之后,本领域的普通技术人员应可清楚地了解,依据本领域的各种公知常识,根据本发明的的思路可进行各种等同变化、等同替换或简单的修改,这些均应属于本发明技术方案的范围。 After the various specific embodiments of the present invention have been described in detail above, those skilled in the art should clearly understand that various equivalent changes and equivalents can be made according to the ideas of the present invention based on various common knowledge in the field. Replacement or simple modification should belong to the scope of the technical solution of the present invention.

Claims (8)

1.线材立式上料系统,用于线材的上料,其特征在于:所述的线材立式上料系统包括取送卷装置、翻转装置、升降装置一,所述的取送卷装置将料卷送到翻转装置上,翻转装置翻转后使料卷随着翻转,升降装置一将翻转后的料卷升降,所述的取送卷装置包括设置有前进后退驱动装置的小车,立柱旋转设置在小车上,立柱上设置横臂a,小车上设置有驱动横臂a上下方向升降运动的升降装置二,横臂a穿到料卷的卷孔中将料卷挑起完成取卷,所述的翻转装置设置在机架的下部,翻转装置包括横臂b,机架下端或横臂b下端设置有大于卷孔孔径的支块,横臂b连接在固定座上通过翻转驱动装置驱动翻转,翻转驱动装置驱动横臂b翻转为与横臂a同向,小车前进使横臂b进入料卷的卷孔中,横臂a下降使料卷落在横臂b上,小车后退后横臂b在翻转驱动装置的驱动下翻转,使料卷翻转,翻转后料卷落在横臂b下部的支块上,在机架两侧设置有升降装置一,所述的升降装置一两侧设置有料卷托盘,设置有料卷托盘驱动装置驱动料卷托盘移到料卷下或从料卷下移开,料卷托盘驱动装置驱动料卷托盘到料卷底部后,升降装置一升起。 1. The wire rod vertical feeding system is used for wire rod feeding, and it is characterized in that: the wire rod vertical feeding system includes a take-up and delivery device, a turning device, and a lifting device, and the described take-up and delivery device will The material roll is sent to the turning device. After the turning device is turned over, the material roll is turned over, and the lifting device lifts the turned material roll. On the trolley, a cross arm a is set on the column, and the trolley is provided with a lifting device 2 that drives the cross arm a to move up and down in the up and down direction. The overturning device is arranged at the lower part of the frame, and the overturning device includes a cross arm b. The lower end of the frame or the cross arm b is provided with a support block larger than the aperture of the roll hole. The cross arm b is connected to the fixed seat and driven by the overturning drive device. The turning drive device drives the cross arm b to turn over to be in the same direction as the cross arm a, the trolley advances to make the cross arm b enter the roll hole of the material roll, the cross arm a descends to make the material roll fall on the cross arm b, and the trolley moves back to the rear cross arm b Turn over under the drive of the turning drive device, so that the material roll is turned over. After turning over, the material roll falls on the support block at the lower part of the cross arm b, and a lifting device 1 is arranged on both sides of the frame. The reel tray is provided with a reel tray driving device to drive the reel tray to move under or away from the reel. After the reel tray driving device drives the reel tray to the bottom of the reel, the lifting device rises. 2.根据权利要求1所述的线材立式上料系统,其特征在于:所述的小车上设置盘面,立柱旋转设置在盘面上,横臂a与立柱固定连接,所述的驱动横臂a上下方向升降运动的升降装置二设置在盘面下部。 2. The wire rod vertical feeding system according to claim 1, characterized in that: the trolley is provided with a disk surface, the column is rotatably arranged on the disk surface, the cross arm a is fixedly connected with the column, and the drive cross arm a The lifting device 2, which moves up and down in the up and down direction, is arranged at the lower part of the disk surface. 3.根据权利要求1所述的线材立式上料系统,其特征在于:所述的翻转装置为:横臂b连接的固定座为一V形架,横臂b的底部固定连接在所述的V形架的一个边上,V形架的两个边交接处与固定设置的翻转轴旋转连接,V形架的另一个边的端部与直线驱动装置铰接。 3. The wire rod vertical feeding system according to claim 1, characterized in that: the turning device is: the fixed seat connected to the cross arm b is a V-shaped frame, and the bottom of the cross arm b is fixedly connected to the On one side of the V-shaped frame, the junction of the two sides of the V-shaped frame is rotatably connected with the fixedly arranged turning shaft, and the end of the other side of the V-shaped frame is hinged with the linear drive device. 4.根据权利要求3所述的线材立式上料系统,其特征在于:所述的直线驱动装置为气缸或油缸,气缸或油缸缸身铰接在机架上,缸杆与V形架的端部铰接。 4. The wire rod vertical feeding system according to claim 3, characterized in that: the linear drive device is an air cylinder or an oil cylinder, the body of the air cylinder or oil cylinder is hinged on the frame, and the end of the cylinder rod and the V-shaped frame Department hinged. 5.根据权利要求1所述的线材立式上料系统,其特征在于:所述的升降装置一为:在机架两侧设置有料架,升降驱动装置通过链条驱动料架升降,所述的料卷托盘设置在料架的两边。 5. The wire rod vertical feeding system according to claim 1, characterized in that: the first lifting device is: a material rack is arranged on both sides of the frame, and the lifting drive device drives the material rack up and down through a chain, and the said The material roll tray is arranged on both sides of the material rack. 6.根据权利要求1所述的线材立式上料系统,其特征在于:所述的料卷托盘驱动装置为:在料卷托盘上设置有轴孔,料卷托盘通过轴孔设置在固定连接在料架上的轴上,料卷托盘的端部连接有直线驱动装置,直线驱动装置驱动料卷托盘绕轴转动实现料卷托盘移到料卷下或从料卷下移开。 6. The wire rod vertical feeding system according to claim 1, characterized in that: the driving device of the coil tray is: a shaft hole is arranged on the coil tray, and the coil tray is fixedly connected to the shaft hole through the shaft hole. On the shaft on the material rack, the end of the material roll tray is connected with a linear drive device, and the linear drive device drives the material roll tray to rotate around the shaft to move the material roll tray to or from the material roll. 7.根据权利要求1所述的线材立式上料系统,其特征在于:所述的料卷托盘在机架每侧设置两个。 7. The vertical wire feeding system according to claim 1, characterized in that: two coil trays are arranged on each side of the frame. 8.根据权利要求1所述的线材立式上料系统,其特征在于:在所述的立式上料系统上设置有焊接装置,翻转装置将料卷翻转后,抽出翻转后料卷的料头与上一个料卷的料尾焊接。 8. The wire rod vertical feeding system according to claim 1, characterized in that: a welding device is provided on the vertical feeding system, and the turning device pulls out the rolled material after turning over the rolled material. The head is welded to the tail of the previous roll.
CN201410092198.0A 2013-11-08 2014-03-14 Wire rod vertical feeding system Active CN104624673B (en)

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