CN208103326U - A long tubular workpiece handling device that can work in a radiation environment - Google Patents
A long tubular workpiece handling device that can work in a radiation environment Download PDFInfo
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- CN208103326U CN208103326U CN201820571601.1U CN201820571601U CN208103326U CN 208103326 U CN208103326 U CN 208103326U CN 201820571601 U CN201820571601 U CN 201820571601U CN 208103326 U CN208103326 U CN 208103326U
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Abstract
Description
技术领域technical field
本实用新型涉及辐射环境下的搬运装置技术领域,尤其涉及一种可在辐射环境下工作的长管状工件搬运装置。The utility model relates to the technical field of handling devices in radiation environments, in particular to a long tubular workpiece handling device that can work in radiation environments.
背景技术Background technique
慢化器与反射体是靶站的核心部件之一,由于辐射会对构件材料寿命的影响,该部件需要每5年进行更换一次。在更换时,慢化器与反射体需要分段从靶站屏蔽体内的氦容器中吊出,其中插件上段由于活化程度低,可以装在临时屏蔽桶内重复使用,而插件中段和下段由于活化程度较高,则需要一块吊出氦容器,利用输运屏蔽桶,将其运到热室上方,然后通过热室上方的吊装孔,吊入到热室的维护工装台架上,通过热室设备和工装对其进行拆除、分解、封装和更换。The moderator and reflector are one of the core components of the target station. Due to the impact of radiation on the life of the component materials, these components need to be replaced every 5 years. When replacing, the moderator and the reflector need to be hoisted out of the helium container in the shielding body of the target station in sections. The upper part of the insert can be placed in a temporary shielding barrel for reuse due to its low degree of activation, while the middle and lower parts of the insert can be reused due to the low degree of activation. If the degree is higher, the helium container needs to be hoisted out one by one, transported to the top of the hot cell by using the transport shielding barrel, and then hoisted into the maintenance tooling platform of the hot cell through the hoisting hole above the hot cell, and passed through the hot cell It is dismantled, disassembled, packaged and replaced by equipment and tooling.
需进一步指出,对于慢化器更换过程中,需要将慢化器管取下来搬运到指定地方以及把放置于特定区域的新工件搬运到安装工位上;由于处于辐射环境下,必须设计相应的自动化搬运装置。It should be further pointed out that during the moderator replacement process, it is necessary to remove the moderator tube and transport it to a designated place and transport the new workpiece placed in a specific area to the installation station; due to the radiation environment, it is necessary to design the corresponding Automatic handling device.
实用新型内容Utility model content
本实用新型的目的在于针对现有技术的不足而提供一种可在辐射环境下工作的长管状工件搬运装置,该可在辐射环境下工作的长管状工件搬运装置结构设计新颖、自动化程度高,且能够有效地适用于辐射环境下长管状工件搬运作业。The purpose of this utility model is to provide a long tubular workpiece handling device that can work in a radiation environment in view of the deficiencies of the prior art. The long tubular workpiece handling device that can work in a radiation environment has a novel structure design and a high degree of automation. And it can be effectively applied to the long tubular workpiece handling operation in the radiation environment.
为达到上述目的,本实用新型通过以下技术方案来实现。In order to achieve the above object, the utility model is realized through the following technical solutions.
一种可在辐射环境下工作的长管状工件搬运装置,包括有呈水平横向布置的固定安装架,固定安装架的上端侧可相对前后水平活动地装设有X轴活动架,固定安装架的上表面螺装有两个左右间隔布置且分别沿着前后方向水平延伸的X轴导轨,X轴活动架的下表面对应各X轴导轨分别螺装有X轴滚轮安装架,各X轴滚轮安装架分别装设有沿着相应X轴导轨滚动的X轴导向滚轮;固定安装架的边缘部设置有朝上凸出且沿着前后方向水平延伸的X轴齿条安装板,X轴齿条安装板的上表面螺装有沿着前后方向水平延伸的X轴驱动齿条,X轴活动架的边缘部螺装有位于X轴驱动齿条上端侧的X轴驱动安装架,X轴驱动安装架装设有X轴驱动电机、X轴减速箱、X轴驱动齿轮,X轴驱动电机的动力输出轴与X轴减速箱的动力输入轴驱动连接,X轴减速箱的动力输出轴与X轴驱动齿轮驱动连接,X轴驱动齿轮与X轴驱动齿条相啮合;A long tubular workpiece handling device that can work in a radiation environment. It includes a fixed mounting frame arranged horizontally and horizontally. The upper surface is screw-mounted with two X-axis guide rails arranged at left and right intervals and extending horizontally along the front and rear directions. The lower surface of the X-axis movable frame is respectively screw-mounted with X-axis roller mounting brackets corresponding to each X-axis guide rail, and each X-axis roller is installed The frames are respectively equipped with X-axis guide rollers that roll along the corresponding X-axis guide rails; the edge of the fixed mounting frame is provided with an X-axis rack mounting plate that protrudes upwards and extends horizontally along the front-to-back direction, and the X-axis rack is installed The upper surface of the plate is screwed with an X-axis drive rack extending horizontally along the front-to-back direction, and the edge of the X-axis movable frame is screwed with an X-axis drive mounting bracket located on the upper end side of the X-axis drive rack. Equipped with an X-axis drive motor, an X-axis reducer, and an X-axis drive gear, the power output shaft of the X-axis drive motor is connected to the power input shaft of the X-axis reducer, and the power output shaft of the X-axis reducer is connected to the X-axis drive Gear drive connection, the X-axis drive gear meshes with the X-axis drive rack;
X轴活动架的上端侧可相对左右水平活动地装设有Y轴活动架,X轴活动架的上表面螺装有两个前后间隔布置且分别沿着左右方向水平延伸的Y轴导轨,Y轴活动架的下表面对应各Y轴导轨分别螺装有Y轴滚轮安装架,各Y轴滚轮安装架分别装设有沿着相应Y轴导轨滚动的Y轴导向滚轮;X轴活动架的边缘部设置有朝上凸出且沿着左右方向水平延伸的Y轴齿条安装板,Y轴齿条安装板的上表面螺装有沿着左右方向水平延伸的Y轴驱动齿条,Y轴活动架的边缘部螺装有位于Y轴驱动齿条上端侧的Y轴驱动安装架,Y轴驱动安装架装设有Y轴驱动电机、Y轴减速箱、Y轴驱动齿轮,Y轴驱动电机的动力输出轴与Y轴减速箱的动力输入轴驱动连接,Y轴减速箱的动力输出轴与Y轴驱动齿轮驱动连接,Y轴驱动齿轮与Y轴驱动齿条相啮合;The upper end side of the X-axis movable frame can be equipped with a Y-axis movable frame relative to the left and right horizontally. The upper surface of the X-axis movable frame is screwed with two Y-axis guide rails arranged at intervals before and after and extending horizontally along the left and right directions. The lower surface of the movable frame of the axis is respectively screwed with a Y-axis roller mounting frame corresponding to each Y-axis guide rail, and each Y-axis roller mounting frame is respectively equipped with a Y-axis guide roller rolling along the corresponding Y-axis rail; the edge of the X-axis movable frame The upper part is provided with a Y-axis rack mounting plate protruding upwards and extending horizontally along the left and right directions. The upper surface of the Y-axis rack mounting plate is screwed with a Y-axis drive rack extending horizontally along the left-right direction. The Y-axis is movable. The edge of the frame is screwed with a Y-axis drive installation frame located on the upper end side of the Y-axis drive rack. The Y-axis drive installation frame is equipped with a Y-axis drive motor, a Y-axis reduction box, a Y-axis drive gear, and a Y-axis drive motor. The power output shaft is drivingly connected to the power input shaft of the Y-axis reduction box, the power output shaft of the Y-axis reduction box is drivingly connected to the Y-axis driving gear, and the Y-axis driving gear is meshed with the Y-axis driving rack;
Y轴活动架的上端侧可相对转动地装设有呈竖向布置的旋转活动架,旋转活动架的下端部设置有呈圆盘形状且水平布置的活动架底部圆盘,活动架底部圆盘的中心位置通过枢轴可相对转动地装设于Y轴活动架,活动架底部圆盘的外围套卡有与活动架底部圆盘同步转动的旋转驱动齿圈;Y轴活动架的边缘部螺装有位于旋转驱动齿圈旁侧的旋转驱动安装架,旋转驱动安装架装设有旋转驱动电机、旋转减速箱、旋转驱动齿轮,旋转驱动电机的动力输出轴与旋转减速箱的动力输入轴驱动连接,旋转减速箱的动力输出轴与旋转驱动齿轮驱动连接,旋转驱动齿轮与旋转驱动齿圈相啮合;The upper end side of the Y-axis movable frame can be relatively rotatably equipped with a vertically arranged rotating movable frame, and the lower end of the rotating movable frame is provided with a disk-shaped bottom disk of the movable frame arranged horizontally, and the bottom disk of the movable frame The central position of the center position of the movable frame can be relatively rotatably installed on the Y-axis movable frame, and the outer periphery of the disc at the bottom of the movable frame is clamped with a rotating drive ring gear that rotates synchronously with the bottom disc of the movable frame; the edge of the Y-axis movable frame is screwed Equipped with a rotary drive mounting bracket located next to the rotary drive ring gear, the rotary drive mounting frame is equipped with a rotary drive motor, a rotary reducer, and a rotary drive gear, and the power output shaft of the rotary drive motor is driven by the power input shaft of the rotary reducer Connecting, the power output shaft of the rotary reduction box is drivingly connected with the rotary drive gear, and the rotary drive gear meshes with the rotary drive ring gear;
旋转活动架的上端部可相对上下活动地装设有升降活动架,旋转活动架对应升降活动架装设有呈竖向布置的升降驱动丝杆,升降活动架对应升降驱动丝杆螺装有升降丝杆螺母,升降驱动丝杆与升降丝杆螺母相配合并组成一丝杆传动副;旋转活动架对应升降驱动丝杆装设有升降驱动电机、升降减速箱,升降驱动电机的动力输出轴与升降减速箱的动力输入轴驱动连接,升降减速箱的动力输出轴与升降驱动丝杆驱动连接;The upper end of the rotating movable frame can be equipped with a lifting movable frame relatively up and down. The rotating movable frame is equipped with a vertically arranged lifting drive screw rod corresponding to the lifting movable frame. The screw nut, the lifting drive screw and the lifting screw nut cooperate to form a screw transmission pair; the rotating movable frame is equipped with a lifting drive motor, a lifting reducer box, a power output shaft of the lifting drive motor and a lifting reducer corresponding to the lifting drive screw. The drive connection of the power input shaft of the box, and the drive connection of the power output shaft of the lift reduction box with the lift drive screw;
升降活动架的旁侧可相对摆动地装设有摆动活动架,摆动活动架装设有工件搬运手,升降活动架的上端部对应摆动活动架可相对转动地装设有摆动驱动转轴,升降活动架的上端部于摆动驱动转轴的旁侧螺装有摆动驱动电机,摆动驱动电机的动力输出轴与摆动驱动转轴驱动连接;摆动活动架的上端部螺装有摆动驱动块,摆动驱动块套卡于摆动驱动转轴的外围且摆动驱动块与摆动驱动转轴同步转动。The side of the lifting movable frame can be relatively swingingly equipped with a swinging movable frame, and the swinging movable frame is equipped with a workpiece handling hand. The upper end of the frame is screwed with a swing drive motor beside the swing drive shaft, and the power output shaft of the swing drive motor is drivingly connected with the swing drive shaft; the upper end of the swing movable frame is screwed with a swing drive block, and the swing drive block is clamped The swing drive block and the swing drive shaft rotate synchronously on the periphery of the swing drive shaft.
其中,所述摆动活动架的上端部装设有角度传感器。Wherein, an angle sensor is installed on the upper end of the swing movable frame.
其中,所述工件搬运手设置有两个间隔布置且分别朝上凸出延伸的定位销。Wherein, the workpiece transporting hand is provided with two positioning pins arranged at intervals and protruding upwards respectively.
本实用新型的有益效果为:本实用新型所述的一种可在辐射环境下工作的长管状工件搬运装置,其包括有呈水平横向布置的固定安装架,固定安装架的上端侧可相对前后水平活动地装设有X轴活动架,固定安装架的上表面螺装有两个左右间隔布置且分别沿着前后方向水平延伸的X轴导轨,X轴活动架的下表面对应各X轴导轨分别螺装有X轴滚轮安装架,各X轴滚轮安装架分别装设有沿着相应X轴导轨滚动的X轴导向滚轮;固定安装架的边缘部设置有朝上凸出且沿着前后方向水平延伸的X轴齿条安装板,X轴齿条安装板的上表面螺装有沿着前后方向水平延伸的X轴驱动齿条,X轴活动架的边缘部螺装有位于X轴驱动齿条上端侧的X轴驱动安装架,X轴驱动安装架装设有X轴驱动电机、X轴减速箱、X轴驱动齿轮,X轴驱动电机的动力输出轴与X轴减速箱的动力输入轴驱动连接,X轴减速箱的动力输出轴与X轴驱动齿轮驱动连接,X轴驱动齿轮与X轴驱动齿条相啮合;X轴活动架的上端侧可相对左右水平活动地装设有Y轴活动架,X轴活动架的上表面螺装有两个前后间隔布置且分别沿着左右方向水平延伸的Y轴导轨,Y轴活动架的下表面对应各Y轴导轨分别螺装有Y轴滚轮安装架,各Y轴滚轮安装架分别装设有沿着相应Y轴导轨滚动的Y轴导向滚轮;X轴活动架的边缘部设置有朝上凸出且沿着左右方向水平延伸的Y轴齿条安装板,Y轴齿条安装板的上表面螺装有沿着左右方向水平延伸的Y轴驱动齿条,Y轴活动架的边缘部螺装有位于Y轴驱动齿条上端侧的Y轴驱动安装架,Y轴驱动安装架装设有Y轴驱动电机、Y轴减速箱、Y轴驱动齿轮,Y轴驱动电机的动力输出轴与Y轴减速箱的动力输入轴驱动连接,Y轴减速箱的动力输出轴与Y轴驱动齿轮驱动连接,Y轴驱动齿轮与Y轴驱动齿条相啮合;Y轴活动架的上端侧可相对转动地装设有呈竖向布置的旋转活动架,旋转活动架的下端部设置有呈圆盘形状且水平布置的活动架底部圆盘,活动架底部圆盘的中心位置通过枢轴可相对转动地装设于Y轴活动架,活动架底部圆盘的外围套卡有与活动架底部圆盘同步转动的旋转驱动齿圈;Y轴活动架的边缘部螺装有位于旋转驱动齿圈旁侧的旋转驱动安装架,旋转驱动安装架装设有旋转驱动电机、旋转减速箱、旋转驱动齿轮,旋转驱动电机的动力输出轴与旋转减速箱的动力输入轴驱动连接,旋转减速箱的动力输出轴与旋转驱动齿轮驱动连接,旋转驱动齿轮与旋转驱动齿圈相啮合;旋转活动架的上端部可相对上下活动地装设有升降活动架,旋转活动架对应升降活动架装设有呈竖向布置的升降驱动丝杆,升降活动架对应升降驱动丝杆螺装有升降丝杆螺母,升降驱动丝杆与升降丝杆螺母相配合并组成一丝杆传动副;旋转活动架对应升降驱动丝杆装设有升降驱动电机、升降减速箱,升降驱动电机的动力输出轴与升降减速箱的动力输入轴驱动连接,升降减速箱的动力输出轴与升降驱动丝杆驱动连接;升降活动架的旁侧可相对摆动地装设有摆动活动架,摆动活动架装设有工件搬运手,升降活动架的上端部对应摆动活动架可相对转动地装设有摆动驱动转轴,升降活动架的上端部于摆动驱动转轴的旁侧螺装有摆动驱动电机,摆动驱动电机的动力输出轴与摆动驱动转轴驱动连接;摆动活动架的上端部螺装有摆动驱动块,摆动驱动块套卡于摆动驱动转轴的外围且摆动驱动块与摆动驱动转轴同步转动。通过上述结构设计,本实用新型能够有效地适用于辐射环境下长管状工件搬运作业,即本实用新型具有结构设计新颖、自动化程度高的优点。The beneficial effects of the utility model are: a long tubular workpiece handling device that can work in a radiation environment described in the utility model, which includes a fixed mounting frame arranged horizontally and horizontally, and the upper end side of the fixed mounting frame can be opposite to the front and back The X-axis movable frame is installed horizontally. The upper surface of the fixed mounting frame is screwed with two X-axis guide rails arranged at intervals from left to right and extending horizontally along the front and rear directions. The lower surface of the X-axis movable frame corresponds to each X-axis guide rail. The X-axis roller mounting frame is respectively screw-mounted, and each X-axis roller mounting frame is respectively equipped with an X-axis guide roller rolling along the corresponding X-axis guide rail; The horizontally extending X-axis rack mounting plate, the upper surface of the X-axis rack mounting plate is screwed with the X-axis driving rack extending horizontally along the front and rear directions, and the edge of the X-axis movable frame is screwed with the X-axis driving gear The X-axis driving installation frame on the upper end side of the bar, the X-axis driving installation frame is equipped with an X-axis driving motor, an X-axis reduction box, an X-axis driving gear, a power output shaft of the X-axis driving motor and a power input shaft of the X-axis reduction box Drive connection, the power output shaft of the X-axis reduction box is driven and connected with the X-axis drive gear, and the X-axis drive gear is meshed with the X-axis drive rack; the upper end side of the X-axis movable frame can be horizontally movable relative to the left and right. The upper surface of the X-axis movable frame is screw-mounted with two Y-axis guide rails arranged at intervals before and after and extending horizontally along the left and right directions, and the lower surface of the Y-axis movable frame is respectively screw-mounted with Y-axis rollers corresponding to each Y-axis guide rail. Mounting frame, each Y-axis roller mounting frame is respectively equipped with Y-axis guide rollers rolling along the corresponding Y-axis guide rail; the edge of the X-axis movable frame is provided with Y-axis teeth that protrude upward and extend horizontally along the left and right directions Bar mounting plate, the upper surface of the Y-axis rack mounting plate is screwed with a Y-axis driving rack extending horizontally along the left and right directions, and the edge of the Y-axis movable frame is screwed with a Y-axis driving rack located at the upper end side of the Y-axis driving rack. The drive mounting frame, the Y-axis drive mounting frame is equipped with a Y-axis drive motor, a Y-axis reducer, and a Y-axis drive gear. The power output shaft of the Y-axis drive motor is connected to the power input shaft of the Y-axis reducer. The power output shaft of the box is drivingly connected with the Y-axis drive gear, and the Y-axis drive gear is meshed with the Y-axis drive rack; the upper end side of the Y-axis movable frame can be relatively rotatably equipped with a vertically arranged rotary movable frame, which rotates The lower end of the movable frame is provided with a disk-shaped bottom disc of the movable frame arranged horizontally, and the center position of the bottom disc of the movable frame can be relatively rotatably installed on the Y-axis movable frame through a pivot shaft. The peripheral sleeve has a rotary drive ring gear that rotates synchronously with the disc at the bottom of the movable frame; the edge of the Y-axis movable frame is screwed with a rotary drive mounting bracket that is located next to the rotary drive ring gear, and the rotary drive mounting frame is equipped with a rotary drive. The motor, the rotary reduction box, the rotary drive gear, the power output shaft of the rotary drive motor is drivingly connected to the power input shaft of the rotary reducer, the power output shaft of the rotary reducer is drivingly connected to the rotary drive gear, the rotary drive gear is connected to the rotary drive ring gear The upper end of the rotating movable frame can be equipped with a lifting movable frame relatively up and down, and the rotating movable frame corresponds to The lifting movable frame is equipped with a vertically arranged lifting driving screw rod, and the lifting movable frame is equipped with a lifting screw nut corresponding to the lifting driving screw screw, and the lifting driving screw rod and the lifting screw nut are matched to form a threaded rod transmission pair; The movable frame is equipped with a lifting drive motor and a lifting gear box corresponding to the lifting drive screw rod. The power output shaft of the lifting drive motor is drivingly connected with the power input shaft of the lifting gear box, and the power output shaft of the lifting gear box is drivingly connected with the lifting drive screw rod. The side of the lifting movable frame can be relatively swingingly equipped with a swinging movable frame, and the swinging movable frame is equipped with a workpiece handling hand. The upper end of the movable frame is screwed with a swing drive motor beside the swing drive shaft, and the power output shaft of the swing drive motor is drivingly connected with the swing drive shaft; the upper end of the swing movable frame is screwed with a swing drive block, and the swing drive block sleeve It is clamped on the periphery of the swing driving shaft and the swing driving block rotates synchronously with the swing driving shaft. Through the above structural design, the utility model can be effectively applied to the long tubular workpiece handling operation in the radiation environment, that is, the utility model has the advantages of novel structural design and high degree of automation.
附图说明Description of drawings
下面利用附图来对本实用新型进行进一步的说明,但是附图中的实施例不构成对本实用新型的任何限制。The utility model is further described below using the drawings, but the embodiments in the drawings do not constitute any limitation to the utility model.
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为图1所示“A”位置的局部放大示意图。FIG. 2 is a partially enlarged schematic diagram of the position "A" shown in FIG. 1 .
图3为本实用新型另一视角的结构示意图。Fig. 3 is a structural schematic diagram of another viewing angle of the utility model.
图4为图3所示“B”位置的局部放大示意图。FIG. 4 is a partially enlarged schematic diagram of the position "B" shown in FIG. 3 .
图5为图3所示“C”位置的局部放大示意图。FIG. 5 is a partially enlarged schematic view of the position "C" shown in FIG. 3 .
在图1至图5中包括有:In Figures 1 to 5 include:
1——固定安装架 2——X轴活动架1——fixed mounting frame 2——X-axis movable frame
31——X轴导轨 32——X轴滚轮安装架31——X-axis guide rail 32——X-axis roller mounting frame
33——X轴导向滚轮 34——X轴齿条安装板33——X-axis guide roller 34——X-axis rack mounting plate
35——X轴驱动齿条 36——X轴驱动安装架35——X-axis drive rack 36——X-axis drive mounting bracket
37——X轴驱动电机 38——X轴减速箱37——X-axis drive motor 38——X-axis reducer
39——X轴驱动齿轮 4——Y轴活动架39——X-axis drive gear 4——Y-axis movable frame
51——Y轴导轨 52——Y轴滚轮安装架51——Y-axis guide rail 52——Y-axis roller mounting frame
53——Y轴导向滚轮 54——Y轴齿条安装板53——Y-axis guide roller 54——Y-axis rack mounting plate
55——Y轴驱动齿条 56——Y轴驱动安装架55——Y-axis drive rack 56——Y-axis drive mounting bracket
57——Y轴驱动电机 58——Y轴减速箱57——Y axis drive motor 58——Y axis reducer
59——Y轴驱动齿轮 6——旋转活动架59——Y-axis driving gear 6——rotating movable frame
61——活动架底部圆盘 71——旋转驱动齿圈61——The disc at the bottom of the movable frame 71——The rotating drive ring gear
72——旋转驱动安装架 73——旋转驱动电机72——rotary drive mounting bracket 73——rotary drive motor
74——旋转减速箱 75——旋转驱动齿轮74——rotary reduction gearbox 75——rotary drive gear
81——升降活动架 82——升降驱动丝杆81——Elevating movable frame 82——Elevating drive screw rod
83——升降丝杆螺母 84——升降驱动电机83——Elevating screw nut 84——Elevating drive motor
85——升降减速箱 91——摆动活动架85——lifting reducer 91——swing movable frame
92——摆动驱动转轴 93——摆动驱动电机92——swing drive shaft 93——swing drive motor
94——摆动驱动块 100——工件搬运手94——Swing drive block 100——Workpiece handling hand
101——定位销。101——locating pin.
具体实施方式Detailed ways
下面结合具体的实施方式来对本实用新型进行说明。The utility model will be described below in conjunction with specific embodiments.
如图1至图5所示,一种可在辐射环境下工作的长管状工件搬运装置,包括有呈水平横向布置的固定安装架1,固定安装架1的上端侧可相对前后水平活动地装设有X轴活动架2,固定安装架1的上表面螺装有两个左右间隔布置且分别沿着前后方向水平延伸的X轴导轨31,X轴活动架2的下表面对应各X轴导轨31分别螺装有X轴滚轮安装架32,各X轴滚轮安装架32分别装设有沿着相应X轴导轨31滚动的X轴导向滚轮33;固定安装架1的边缘部设置有朝上凸出且沿着前后方向水平延伸的X轴齿条安装板34,X轴齿条安装板34的上表面螺装有沿着前后方向水平延伸的X轴驱动齿条35,X轴活动架2的边缘部螺装有位于X轴驱动齿条35上端侧的X轴驱动安装架36,X轴驱动安装架36装设有X轴驱动电机37、X轴减速箱38、X轴驱动齿轮39,X轴驱动电机37的动力输出轴与X轴减速箱38的动力输入轴驱动连接,X轴减速箱38的动力输出轴与X轴驱动齿轮39驱动连接,X轴驱动齿轮39与X轴驱动齿条35相啮合。As shown in Figures 1 to 5, a long tubular workpiece handling device that can work in a radiation environment includes a fixed mounting frame 1 arranged horizontally and horizontally. An X-axis movable frame 2 is provided, and the upper surface of the fixed mounting frame 1 is screwed with two X-axis guide rails 31 arranged at intervals from left to right and extending horizontally along the front and rear directions respectively. The lower surface of the X-axis movable frame 2 corresponds to each X-axis guide rail 31 are respectively screwed with X-axis roller mounts 32, and each X-axis roller mounts 32 are respectively equipped with X-axis guide rollers 33 rolling along the corresponding X-axis guide rails 31; Out and along the X-axis rack mounting plate 34 extending horizontally in the front-to-back direction, the upper surface of the X-axis rack mounting plate 34 is screwed with an X-axis driving rack 35 extending horizontally in the front-to-back direction, and the X-axis movable frame 2 The edge portion is screwed with an X-axis drive installation frame 36 positioned at the upper end side of the X-axis drive rack 35, and the X-axis drive installation frame 36 is equipped with an X-axis drive motor 37, an X-axis reduction box 38, and an X-axis drive gear 39. The power output shaft of the shaft drive motor 37 is drivingly connected with the power input shaft of the X-axis reduction box 38, and the power output shaft of the X-axis reduction box 38 is drivingly connected with the X-axis driving gear 39, and the X-axis driving gear 39 is connected with the X-axis driving rack 35 meshed.
进一步的,X轴活动架2的上端侧可相对左右水平活动地装设有Y轴活动架4,X轴活动架2的上表面螺装有两个前后间隔布置且分别沿着左右方向水平延伸的Y轴导轨51,Y轴活动架4的下表面对应各Y轴导轨51分别螺装有Y轴滚轮安装架52,各Y轴滚轮安装架52分别装设有沿着相应Y轴导轨51滚动的Y轴导向滚轮53;X轴活动架2的边缘部设置有朝上凸出且沿着左右方向水平延伸的Y轴齿条安装板54,Y轴齿条安装板54的上表面螺装有沿着左右方向水平延伸的Y轴驱动齿条55,Y轴活动架4的边缘部螺装有位于Y轴驱动齿条55上端侧的Y轴驱动安装架56,Y轴驱动安装架56装设有Y轴驱动电机57、Y轴减速箱58、Y轴驱动齿轮59,Y轴驱动电机57的动力输出轴与Y轴减速箱58的动力输入轴驱动连接,Y轴减速箱58的动力输出轴与Y轴驱动齿轮59驱动连接,Y轴驱动齿轮59与Y轴驱动齿条55相啮合。Further, the upper end side of the X-axis movable frame 2 can be equipped with a Y-axis movable frame 4 relatively horizontally and horizontally. The Y-axis guide rail 51, the lower surface of the Y-axis movable frame 4 corresponds to each Y-axis guide rail 51, and the Y-axis roller mounting frame 52 is respectively screwed, and each Y-axis roller mounting frame 52 is respectively equipped with a roller that rolls along the corresponding Y-axis guide rail 51. The Y-axis guide roller 53; the edge of the X-axis movable frame 2 is provided with a Y-axis rack mounting plate 54 that protrudes upwards and extends horizontally along the left-right direction, and the upper surface of the Y-axis rack mounting plate 54 is screwed. Along the Y-axis drive rack 55 extending horizontally in the left-right direction, the edge of the Y-axis movable frame 4 is screwed with a Y-axis drive mounting bracket 56 located at the upper end side of the Y-axis drive rack 55, and the Y-axis drive mounting frame 56 is installed There are Y-axis drive motor 57, Y-axis reduction box 58, Y-axis drive gear 59, the power output shaft of Y-axis drive motor 57 is drivingly connected with the power input shaft of Y-axis reduction box 58, and the power output shaft of Y-axis reduction box 58 It is drivingly connected with the Y-axis driving gear 59 , and the Y-axis driving gear 59 is meshed with the Y-axis driving rack 55 .
更进一步的,Y轴活动架4的上端侧可相对转动地装设有呈竖向布置的旋转活动架6,旋转活动架6的下端部设置有呈圆盘形状且水平布置的活动架底部圆盘61,活动架底部圆盘61的中心位置通过枢轴可相对转动地装设于Y轴活动架4,活动架底部圆盘61的外围套卡有与活动架底部圆盘61同步转动的旋转驱动齿圈71;Y轴活动架4的边缘部螺装有位于旋转驱动齿圈71旁侧的旋转驱动安装架72,旋转驱动安装架72装设有旋转驱动电机73、旋转减速箱74、旋转驱动齿轮75,旋转驱动电机73的动力输出轴与旋转减速箱74的动力输入轴驱动连接,旋转减速箱74的动力输出轴与旋转驱动齿轮75驱动连接,旋转驱动齿轮75与旋转驱动齿圈71相啮合。Furthermore, the upper end side of the Y-axis movable frame 4 can be relatively rotatably equipped with a vertically arranged rotating movable frame 6, and the lower end of the rotating movable frame 6 is provided with a disk-shaped bottom circle of the movable frame arranged horizontally. Disk 61, the central position of the disc 61 at the bottom of the movable frame can be relatively rotatably installed on the Y-axis movable frame 4 through a pivot shaft, and the outer periphery of the disc 61 at the bottom of the movable frame is locked with a rotation that rotates synchronously with the bottom disc 61 of the movable frame. Drive ring gear 71; The edge portion of Y-axis movable frame 4 is screw-equipped with the rotation drive installation frame 72 that is positioned at the side of rotation drive ring gear 71, and rotation drive installation frame 72 is equipped with rotation drive motor 73, rotation reduction box 74, rotation Drive gear 75, the power output shaft of the rotary drive motor 73 is drivingly connected with the power input shaft of the rotary reduction box 74, the power output shaft of the rotary reduction box 74 is drivingly connected with the rotary drive gear 75, and the rotary drive gear 75 is connected with the rotary drive ring gear 71 Mesh.
另外,旋转活动架6的上端部可相对上下活动地装设有升降活动架81,旋转活动架6对应升降活动架81装设有呈竖向布置的升降驱动丝杆82,升降活动架81对应升降驱动丝杆82螺装有升降丝杆螺母83,升降驱动丝杆82与升降丝杆螺母83相配合并组成一丝杆传动副;旋转活动架6对应升降驱动丝杆82装设有升降驱动电机84、升降减速箱85,升降驱动电机84的动力输出轴与升降减速箱85的动力输入轴驱动连接,升降减速箱85的动力输出轴与升降驱动丝杆82驱动连接。In addition, the upper end of the rotating movable frame 6 can be equipped with a lifting movable frame 81 relatively up and down. The lifting drive screw 82 is screwed with a lifting screw nut 83, and the lifting drive screw 82 cooperates with the lifting screw nut 83 and forms a screw drive pair; the rotating movable frame 6 is equipped with a lifting drive motor 84 corresponding to the lifting drive screw 82 , lifting reduction box 85, the power output shaft of lifting drive motor 84 is drivingly connected with the power input shaft of lifting reduction box 85, and the power output shaft of lifting reduction box 85 is drivingly connected with lifting drive screw mandrel 82.
还有就是,升降活动架81的旁侧可相对摆动地装设有摆动活动架91,摆动活动架91装设有工件搬运手100,升降活动架81的上端部对应摆动活动架91可相对转动地装设有摆动驱动转轴92,升降活动架81的上端部于摆动驱动转轴92的旁侧螺装有摆动驱动电机93,摆动驱动电机93的动力输出轴与摆动驱动转轴92驱动连接;摆动活动架91的上端部螺装有摆动驱动块94,摆动驱动块94套卡于摆动驱动转轴92的外围且摆动驱动块94与摆动驱动转轴92同步转动。In addition, the side of the lifting movable frame 81 can be equipped with a swinging movable frame 91 relatively swingingly, and the swinging movable frame 91 is equipped with a workpiece handling hand 100, and the corresponding swinging movable frame 91 of the upper end of the lifting movable frame 81 can rotate relatively. The ground is equipped with a swing drive shaft 92, and the upper end of the lifting movable frame 81 is screwed with a swing drive motor 93 beside the swing drive shaft 92, and the power output shaft of the swing drive motor 93 is driven and connected with the swing drive shaft 92; The upper end of the frame 91 is screw-mounted with a swing drive block 94 , which is sleeved on the periphery of the swing drive shaft 92 and rotates synchronously with the swing drive shaft 92 .
其中,摆动活动架91的上端部装设有角度传感器。Wherein, the upper end of the swing movable frame 91 is equipped with an angle sensor.
需进一步指出,工件搬运手100设置有两个间隔布置且分别朝上凸出延伸的定位销101。It should be further pointed out that the workpiece handling hand 100 is provided with two positioning pins 101 arranged at intervals and protruding upwards respectively.
需解释的,本实用新型配装有相应的控制器,该控制器可以为PLC控制器,且本实用新型的X轴驱动电机37、Y轴驱动电机57、旋转驱动电机73、升降驱动电机84、摆动驱动电机93、角度传感器分别与控制器电性连接。It should be explained that the utility model is equipped with a corresponding controller, which can be a PLC controller, and the utility model's X-axis drive motor 37, Y-axis drive motor 57, rotation drive motor 73, lifting drive motor 84 , the swing drive motor 93, and the angle sensor are respectively electrically connected to the controller.
在本实用新型工作过程中,X轴驱动电机37经X轴减速箱38减速后驱动X轴驱动齿轮39转动,由于X轴驱动齿轮39与X轴驱动齿条35相啮合,转动的X轴驱动齿轮39沿着X轴驱动齿条35滚动,在此过程中,X轴活动架2通过X轴导向滚轮33与X轴导轨31相配合来实现前后移动导向。同样的,工作时,Y轴驱动电机57经Y轴减速箱58减速后驱动Y轴驱动齿轮59转动,由于Y轴驱动齿轮59与Y轴驱动齿条55相啮合,转动的Y轴驱动齿轮59沿着Y轴驱动齿条55滚动,在此过程中,Y轴活动架4通过Y轴导向滚轮53与Y轴导轨51相配合来实现左右移动导向。In the working process of the utility model, the X-axis driving motor 37 drives the X-axis driving gear 39 to rotate after being decelerated by the X-axis reduction box 38. Since the X-axis driving gear 39 meshes with the X-axis driving rack 35, the rotating X-axis drives The gear 39 drives the rack 35 to roll along the X-axis. During this process, the X-axis movable frame 2 cooperates with the X-axis guide roller 33 and the X-axis guide rail 31 to realize forward and backward movement guidance. Similarly, during work, the Y-axis drive motor 57 drives the Y-axis drive gear 59 to rotate after being decelerated by the Y-axis reduction box 58. Since the Y-axis drive gear 59 meshes with the Y-axis drive rack 55, the rotating Y-axis drive gear 59 The rack 55 is driven to roll along the Y-axis. During this process, the Y-axis movable frame 4 cooperates with the Y-axis guide roller 53 and the Y-axis guide rail 51 to realize left and right movement guidance.
对于本实用新型的旋转活动架6而言,在其旋转活动的过程中,旋转驱动电机73经旋转减速箱74减速后驱动旋转驱动齿轮75转动,由于旋转驱动齿轮75与旋转驱动齿圈71相啮合,在旋转驱动齿轮75转动的前提下,旋转驱动齿圈71随着旋转驱动齿轮75转动,且旋转驱动齿圈71带动活动架底部圆盘61同步转动,进而实现旋转活动架6旋转动作。其中,本实用新型的旋转驱动齿轮75为小齿轮,旋转驱动齿圈71实质为一大齿轮,即旋转驱动齿轮75与旋转驱动齿圈71所组成的齿轮传动机构实质为一减速齿轮组结构。For the rotary movable frame 6 of the present utility model, in the process of its rotary activity, the rotary drive motor 73 drives the rotary drive gear 75 to rotate after being decelerated by the rotary reduction box 74, because the rotary drive gear 75 is in phase with the rotary drive ring gear 71 Engaging, under the premise that the rotary drive gear 75 rotates, the rotary drive ring gear 71 rotates with the rotary drive gear 75, and the rotary drive ring gear 71 drives the movable frame bottom disk 61 to rotate synchronously, and then realizes the rotary motion of the rotary movable frame 6 . Wherein, the rotary drive gear 75 of the utility model is a pinion, and the rotary drive ring gear 71 is substantially a large gear, that is, the gear transmission mechanism composed of the rotary drive gear 75 and the rotary drive ring gear 71 is substantially a reduction gear set structure.
对于本实用新型的升降活动架81而言,在其升降活动的过程中,升降驱动电机84经升降减速箱85减速后驱动升降驱动丝杆82转动,转动的升降驱动丝杆82驱动升降丝杆螺母83上下移动,上下移动的升降丝杆螺母83带动升降活动架81同步上下移动。For the lifting movable frame 81 of the present utility model, in the process of its lifting activity, the lifting driving motor 84 drives the lifting driving screw 82 to rotate after being decelerated by the lifting reduction box 85, and the rotating lifting driving screw 82 drives the lifting screw. Nut 83 moves up and down, and the lifting screw nut 83 that moves up and down drives lifting movable frame 81 and moves up and down synchronously.
对于本实用新型的摆动活动架91而言,在其摆动活动的过程中,摆动驱动电机93驱动摆动驱动转轴92转动,转动的摆动驱动转轴92带动摆动驱动块94同步转动,转动的摆动驱动块94带动摆动活动架91同步摆动。在此过程中,角度传感器实时将摆动活动架91的角度信号发送至控制器,以实现摆动角度的精确控制。For the swinging movable frame 91 of the present utility model, in the process of its swinging activity, the swinging drive motor 93 drives the swinging drive shaft 92 to rotate, and the rotating swinging drive shaft 92 drives the swinging drive block 94 to rotate synchronously, and the rotating swinging drive block 94 rotates synchronously. 94 drives the swing movable frame 91 to swing synchronously. During this process, the angle sensor sends the angle signal of the swing movable frame 91 to the controller in real time, so as to realize the precise control of the swing angle.
在本实用新型于辐射环境下进行长管状工件搬运作业的中过程中,X轴驱动电机37驱动X轴活动架2前后水平移动以及Y轴驱动电机57驱动Y轴活动架4左右水平移动,以使得工件搬运手100水平移动至搬运位置;待工件搬运手100水平移动到位后,旋转驱动电机73驱动旋转活动架6转动,以使得工件搬运手100水平旋转至搬运位置;待工件搬运手100水平旋转至搬运位置后,升降驱动电机84驱动升降活动架81上下移动,以使得工件搬运手100上下移动至搬运位置;另外,本实用新型可根据搬运位置来调节工件搬运手100的角度,具体的,摆动驱动电机93通过摆动驱动转轴92驱动摆动驱动块94转动,转动的摆动驱动块94带动摆动活动架91转动,进而调整工件搬运手100的角度。During the process of the utility model carrying out the long tubular workpiece handling operation under the radiation environment, the X-axis drive motor 37 drives the X-axis movable frame 2 to move horizontally back and forth, and the Y-axis drive motor 57 drives the Y-axis movable frame 4 to move horizontally from side to side, so as to The workpiece handling hand 100 is moved horizontally to the handling position; after the workpiece handling hand 100 is horizontally moved in place, the rotating drive motor 73 drives the rotating movable frame 6 to rotate, so that the workpiece handling hand 100 is horizontally rotated to the handling position; when the workpiece handling hand 100 is horizontally After rotating to the handling position, the lifting drive motor 84 drives the lifting movable frame 81 to move up and down, so that the workpiece handling hand 100 moves up and down to the handling position; in addition, the utility model can adjust the angle of the workpiece handling hand 100 according to the handling position, specifically , the swing drive motor 93 drives the swing drive block 94 to rotate through the swing drive shaft 92, and the swing drive block 94 rotates to drive the swing movable frame 91 to rotate, thereby adjusting the angle of the workpiece handling hand 100.
对于本实用新型的工件搬运手100而言,在工件搬运手100接触工件时,工件搬运手100通过定位销101与工件相应的定位孔相配合,以实现工件搬运定位。For the workpiece handling hand 100 of the present invention, when the workpiece handling hand 100 touches the workpiece, the workpiece handling hand 100 cooperates with the corresponding positioning hole of the workpiece through the positioning pin 101 to realize the positioning of the workpiece handling.
综合上述情况可知,通过上述结构设计,本实用新型能够有效地适用于辐射环境下长管状工件搬运作业,即本实用新型具有结构设计新颖、自动化程度高的优点。Based on the above situation, it can be seen that through the above structural design, the utility model can be effectively applied to the long tubular workpiece handling operation in the radiation environment, that is, the utility model has the advantages of novel structural design and high degree of automation.
以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020134132A1 (en) * | 2018-12-28 | 2020-07-02 | 中节能西安启源机电装备有限公司 | Method and device for automatically feeding cut-to-length line from silicon steel coil |
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