WO2020107849A1 - 复合锅的制造方法 - Google Patents

复合锅的制造方法 Download PDF

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Publication number
WO2020107849A1
WO2020107849A1 PCT/CN2019/090126 CN2019090126W WO2020107849A1 WO 2020107849 A1 WO2020107849 A1 WO 2020107849A1 CN 2019090126 W CN2019090126 W CN 2019090126W WO 2020107849 A1 WO2020107849 A1 WO 2020107849A1
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sensor
manufacturing
layer
groove
intermediate layer
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PCT/CN2019/090126
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English (en)
French (fr)
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金述强
黄建东
王峰
萧志根
姚晓宾
李东星
胡世芳
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珠海优特智厨科技有限公司
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Publication of WO2020107849A1 publication Critical patent/WO2020107849A1/zh

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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J27/00Cooking-vessels
    • A47J27/002Construction of cooking-vessels; Methods or processes of manufacturing specially adapted for cooking-vessels
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J36/00Parts, details or accessories of cooking-vessels

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  • the invention relates to the technical field of household electrical appliances, in particular, to a method for manufacturing a compound pot.
  • the intelligent temperature measuring pots on the market are all embedded with temperature sensors in the pot.
  • the fire of the cooking equipment is adjusted and the cooking time is accurately controlled.
  • Thermal expansion and contraction affect the accuracy of temperature measurement and reduce the service life of the sensor.
  • the other is to use a composite production process to embed the temperature sensor in the pot. During the production process, the composite aluminum plate is deformed under compression, resulting in a large tensile force, which causes the temperature sensor to be broken, resulting in problems such as low yield.
  • the main purpose of the present invention is to provide a method for manufacturing a compound pot to solve the problem of poor temperature measurement accuracy of the compound pot in the prior art.
  • the present invention provides a method for manufacturing a composite pot.
  • the composite pot includes an inner layer, an intermediate layer, and an outer layer.
  • the manufacturing method includes: step S1, a groove for accommodating a sensor is formed on the intermediate layer; step S2. Lay the sensor between the inner layer and the middle layer, and/or lay the sensor between the middle layer and the outer layer, the position of the sensor corresponds to the position of the groove, and then pass the middle layer to the inner layer and the outer layer Pressure welding is combined together.
  • step S2 includes: step S21, fixing the middle layer and the inner layer and the outer layer of the sensor by resistance welding; step S22, softening the middle layer by heating; step S23, using pressure welding to The two are combined together to deform the middle layer to fill the gap of the groove and fill the gap between the inner and outer layers.
  • the manufacturing method further includes connecting the sensor protection device to the sensor before step S2.
  • step S2 the sensor connected with the sensor protection device is laid in the groove.
  • the groove accommodates both the sensor and the sensor protection device.
  • the length of the sensor protection device is less than the total length of the sensor and the connecting wire, so that the probe part of the sensor is exposed.
  • the sensor protection device is a sheet structure, and the sheet structure has an accommodating groove adapted to the sensor. When the sheet structure is installed on the sensor, the probe part of the sensor is exposed.
  • step S2 the sheet structure is welded on the surface of the inner layer close to the intermediate layer and/or on the surface of the outer layer close to the intermediate layer.
  • the sensor protection device is a tubular structure, the sensor is passed through the tubular structure, and the probe part of the sensor is exposed.
  • tubular structure extends along the bottom wall and/or side wall of the composite pot.
  • the manufacturing method further includes that before step S2, a positioning structure is provided on the outer periphery of the groove and/or inside the groove, and the positioning structure fixes the sensor and the tubular structure.
  • step S2 At least two grooves are provided in step S2, one groove is formed on the surface of the middle layer facing the inner layer and correspondingly houses a sensor, and the other groove is opened in the middle layer facing the outer layer 1 Another sensor is accommodated on the side surface and correspondingly.
  • the manufacturing method further includes a polishing step after step S3.
  • the polishing step the connection line of the sensor is fixed on the side wall of the composite pot using a polishing protection sheet to prevent the connection line of the sensor from being broken during the polishing process .
  • the composite pot includes an inner layer, an intermediate layer and an outer layer
  • the manufacturing method includes steps S1 and S2, wherein step S1 is provided with a groove for accommodating the sensor on the intermediate layer; step S2, the sensor Lay between the inner layer and the middle layer, the position of the sensor corresponds to the position of the groove, and/or lay the sensor between the middle layer and the outer layer, and then combine the middle layer with the inner layer and the outer layer by pressure welding together.
  • the sensor By placing a groove in the middle layer to accommodate the sensor, the sensor can be fixed in the groove so that the movable range of the sensor is small, which can effectively avoid the problem that the position of the sensor is not fixed during the welding process.
  • Laying the sensor between the inner layer and the middle layer allows the sensor to monitor the temperature on the inner layer in real time, and laying the sensor between the inner layer and the outer layer allows the sensor to monitor the temperature on the outer layer in real time, which is accurate Control the heat and cooking time of cooking equipment.
  • FIG. 1 shows an exploded view of a compound pot of an alternative embodiment of the present invention
  • FIG. 2 shows a schematic diagram of the positional relationship between the outer layer, the sensor and the sensor protection device in FIG. 1;
  • Figure 3 shows a top view of Figure 2
  • FIG. 4 shows a schematic diagram of the positional relationship between the inner layer, the sensor and the sensor protection device in FIG. 1;
  • FIG. 5 shows an enlarged view at A in FIG. 4
  • FIG. 6 shows a bottom view of FIG. 4
  • FIG. 7 shows an enlarged view at B in FIG. 6
  • FIG. 8 shows a schematic diagram of the positional relationship of the sensor in FIG. 1 with the inner layer, the middle layer, and the outer layer;
  • FIG. 10 shows an exploded view of a compound pot of another alternative embodiment of the present invention.
  • FIG. 11 shows a schematic diagram of the positional relationship between the middle layer, the sensor and the sensor protection device of FIG. 10;
  • FIG. 12 is a cross-sectional view showing the positional relationship between the sensor of FIG. 11 and the sensor protection device;
  • Fig. 13 shows an exploded view of Fig. 10.
  • the directional words such as “up, down, top, and bottom” are generally used in the direction shown in the drawings, or in the vertical direction of the component itself, unless otherwise stated.
  • the present invention provides a method of manufacturing the compound pot.
  • the composite pot includes an inner layer 10, an intermediate layer 20, and an outer layer 30.
  • the manufacturing method includes steps S1 and S2, in which a recess for accommodating the sensor 40 is opened on the intermediate layer 20. Groove 21; Step S2, laying the sensor 40 between the inner layer 10 and the middle layer 20, and/or laying the sensor 40 between the middle layer 20 and the outer layer 30, the position of the sensor 40 corresponds to the position of the groove 21 Then, the intermediate layer 20 is combined with the inner layer 10 and the outer layer 30 by pressure welding.
  • the sensor 40 By forming a groove 21 on the intermediate layer 20 to accommodate the sensor 40, the sensor 40 can be fixed in the groove 21 so that the movable range of the sensor 40 is small, and the problem of the position of the sensor 40 not being fixed during the welding process can be effectively avoided.
  • Laying the sensor 40 between the inner layer 10 and the middle layer 20 allows the sensor 40 to monitor the temperature on the inner layer 10 in real time, and laying the sensor 40 between the inner layer 10 and the outer layer 30 allows the sensor 40 to be real-time The temperature on the outer layer 30 is monitored, so as to accurately control the fire time and cooking time of the cooking equipment.
  • the sensor 40 when the sensor 40 is assembled, the sensor 40 can be placed in the groove 21 of the intermediate layer 20, and then the intermediate layer 20, the inner layer 10 and the outer layer 30 are combined by pressure welding, of course, the first The sensor 40 is welded to the position corresponding to the inner layer 10 or the outer layer 30 and the groove 21, and then the middle layer 20 is combined with the inner layer 10 and the outer layer 30 by pressure welding. At this time, the sensor 40 is placed into the groove 21 .
  • the composite pot is composed of three layers of inner layer 10, middle layer 20, and outer layer 30, rather than the inner layer 10, middle layer 20, and Outer layer 30.
  • the composite pot may not only be composed of a three-layer pot, but may also be more than three layers, such as five or seven layers.
  • the material may be a single aluminum or copper, or Can be copper and aluminum spaced apart.
  • the specific number of layers is determined according to the usage requirements of the composite pot.
  • step S2 includes step S21, step S22, and step S23, where step S21, the intermediate layer 20 and the inner layer 10 and the outer layer 30 on which the sensor 40 is laid are fixed by resistance welding; Step S22, the intermediate layer 20 is softened by heating; step S23, the three are combined using pressure welding to deform the intermediate layer 20 to fill the gap of the groove 21, and fill the gap between the inner layer 10 and the outer layer 30 gap.
  • the middle layer 20 is heated and softened, filled into the gap of the groove 21, and the air in the gap is discharged, so that the sensor 40 and the middle layer are seamlessly connected, and the real temperature of the predetermined test point of the composite pot can be directly obtained, avoiding the air measurement Temperature interference, and avoid the phenomenon that the sensor 40 moves with the movement of the compound pot, so that the temperature measurement point of the sensor 40 is accurate and unique.
  • the inner layer 10, the middle layer 20 and the outer layer 30 are compound-formed by at least one of pressure welding or brazing or cold compound welding.
  • pressure welding includes resistance welding, friction press welding or electric screw press welding.
  • the groove and the embedded sensor 40 can be applied to various welding processes when welding the inner layer 10, the middle layer 20, and the outer layer 30.
  • the manufacturing method further includes connecting the sensor protection device 50 to the sensor 40 before step S2.
  • step S2 the sensor 40 connected with the sensor protection device 50 is laid in the groove 21.
  • the intermediate layer 20 is deformed under pressure and flows outward from the center, forming a great force at the edge of the intermediate layer 20, and the sensor protection device 50 can isolate the surface of the intermediate layer 20 from contacting the sensor 40, effectively protecting the sensor 40 Will not be broken, improve production efficiency and yield.
  • the groove 21 accommodates the sensor 40 and the sensor protection device 50 at the same time.
  • the connecting wire 42 of the sensor 40 coming out of the groove 21 is connected to the handle 60 through the wire notch 31 on the outer layer 30.
  • the length of the sensor protection device 50 is less than the total length of the sensor 40 and the connecting wire 42 so that the probe 41 of the sensor 40 is partially exposed.
  • the probe 41 of the sensor 40 is exposed outside the sensor protection device 50, so that the probe 41 of the sensor 40 directly contacts the bottom of the pot of the composite pot, thereby making the temperature measurement of the sensor 40 more accurate.
  • the sensor protection device 50 is a sheet structure, and the sheet structure has an accommodating groove adapted to the sensor 40.
  • the sensor 40 When the sensor 40 is installed in the sheet structure, The probe 41 is exposed. Since the sheet-like structure covers the sensor 40, the surface of the composite intermediate layer 20 and the sensor 40 is isolated from contact, effectively protecting the connecting wire 42 of the sensor 40 from being crushed.
  • step S2 the sheet-like structure is welded on the surface of the inner layer 10 close to the intermediate layer 20 and/or on the surface of the outer layer 30 close to the intermediate layer 20.
  • the sensor 40 can be directly contacted with the inner layer 10 and/or the outer layer 30 to make temperature measurement more accurate.
  • the sensor protection device 50 is a tubular structure, the sensor 40 is passed through the tubular structure, and the probe 41 of the sensor 40 is partially exposed.
  • the tubular structure with the sensor 40 is placed in the groove 21 of the middle layer 20 so that the sensor 40 is fixed.
  • the tubular structure extends along the bottom wall and/or side wall of the composite pot.
  • the length of the tubular structure can also be designed to the edge of the middle layer, and the connecting line 42 of the sensor 40 along the side wall can be protected by other devices.
  • the manufacturing method further includes that before step S2, a positioning structure 211 is provided on the outer periphery of the groove 21 and/or inside the groove 21, and the positioning structure 211 fixes the sensor 40 and the tubular structure.
  • the positioning structure 211 in the groove is fixed at a small point, so that the temperature sensor 40 can be placed on the intermediate layer 20, which avoids the temperature sensor 40 from being moved during the welding process, which makes the temperature sensor 40 work inaccurately.
  • dots may be made on the outer periphery of the groove 21 or the inside of the groove 21, or small spots may be installed on the outer periphery or the inside of the groove 21 by resistance welding.
  • step S1 At least two grooves 21 are provided in step S1
  • one groove 21 is formed on the surface of the middle layer 20 facing the inner layer 10 and correspondingly houses a sensor 40
  • One groove 21 is formed on the surface of the middle layer 20 facing the outer layer 30 and correspondingly houses another sensor 40.
  • the effective real-time temperature of the inner layer 10 and the outer layer 30 measured by the two temperature sensors 40 respectively can be acquired, and the effective temperature of the inner layer 10 and the outer layer 30 is collected.
  • the acquisition module processes the measurement data of the two temperature sensors 40, and then The output module sends data to other receiving devices, so as to accurately control the cooking equipment's fire and cooking time
  • the manufacturing method further includes a polishing step after step S2.
  • the polishing step the connecting line 42 of the sensor 40 is fixed on the side wall of the composite pot using a polishing protection sheet to prevent the connecting line of the sensor 40 during the polishing process 42 was torn off.

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  • Food Science & Technology (AREA)
  • Manufacturing & Machinery (AREA)
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Abstract

一种复合锅的制造方法,该复合锅包括内层、中间层和外层,制造方法包括:步骤S1、在中间层上开设用于容纳传感器的凹槽;步骤S2、将传感器铺设于内层和中间层之间,和/或将传感器铺设于中间层与外层之间,传感器的位置与凹槽的位置对应,而后将铺设有传感器的中间层与内层和外层通过压力焊复合在一起,该复合锅测温更准确。

Description

复合锅的制造方法
本申请要求于2018年11月30日提交中国专利局、申请号为201811458782.8、发明名称为“复合锅的制造方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本发明涉及家电设备技术领域,具体而言,涉及一种复合锅的制造方法。
背景技术
目前市面上的智能测温锅都是将温度传感器植入锅内,通过采集锅底温度,调节烹饪设备的火候和精准控制烹饪时间。市面有铝锅在底部为平底,横向钻孔,塞入温度传感器的方式,存在钻孔加工困难,生产成本较高,成品率较低,且塞入后孔内有空气,在加热过程中空气热胀冷缩,影响了测温准确性,也降低了传感器使用寿命。另一种是使用复合的生产工艺将温度传感器埋入锅内,生产过程中,由于复合铝板受压变形,形成很大拉力,导致温度传感器被拉断,造成成品率低等问题。
也就是说,现有技术中复合锅存在测温准确性差的问题。
发明内容
本发明的主要目的在于提供一种复合锅的制造方法,以解决现有技术中复合锅存在测温准确性差的问题。
为了实现上述目的,本发明提供了一种复合锅的制造方法,复合锅包括内层、中间层和外层,制造方法包括:步骤S1、在中间层上开设用于容纳传感器的凹槽;步骤S2、将传感器铺设于内层和中间层之间,和/或将传感器铺设于中间层与外层之间,传感器的位置和凹槽的位置对应,而后将中间层与内层和外层通过压力焊复合在一起。
进一步地,步骤S2包括:步骤S21、将铺设有传感器的中间层与内层和外层通过电阻焊将三者固定;步骤S22、通过加热使中间层软化;步骤 S23、再使用压力焊将三者复合在一起,以使中间层变形填充凹槽的间隙,且填充内层和外层之间的间隙。
进一步地,制造方法还包括在步骤S2之前,将传感器保护装置与传感器连接,在步骤S2中,将连接有传感器保护装置的传感器铺设于凹槽内。
进一步地,凹槽同时容纳传感器和传感器保护装置。
进一步地,传感器保护装置的长度小于传感器与连接线的总长度,以使传感器的探头部分裸露。
进一步地,传感器保护装置是片状结构,片状结构具有与传感器适配的容纳槽,在传感器上安装片状结构时,使传感器的探头部分裸露。
进一步地,在步骤S2中,片状结构焊接在内层靠近中间层的一侧表面上和/或外层靠近中间层的一侧表面上。
进一步地,传感器保护装置是管状结构,传感器穿设在管状结构处,且使传感器的探头部分裸露。
进一步地,管状结构沿着复合锅的底壁和/或侧壁延伸。
进一步地,制造方法还包括在步骤S2之前,在凹槽的外周和/或凹槽的内部设置有定位结构,定位结构固定传感器和管状结构。
进一步地,在步骤S2中开设有至少两个凹槽,一个凹槽开设在中间层朝向内层一侧的表面上且对应容置有一个传感器,另一个凹槽开设在中间层朝向外层一侧的表面上且对应容置有另一个传感器。
进一步地,制造方法还包括在步骤S3之后的抛光步骤,在抛光步骤中,使用抛光保护片将传感器的连接线固定在复合锅的侧壁上,以防止抛光过程中传感器的连接线被扯断。
应用本发明的技术方案,复合锅包括内层、中间层和外层,制造方法包括步骤S1和步骤S2,其中步骤S1、在中间层上开设用于容纳传感器的凹槽;步骤S2、将传感器铺设于内层和中间层之间,传感器的位置和凹槽 的位置对应,和/或将传感器铺设于中间层与外层之间,而后将中间层与内层和外层通过压力焊复合在一起。
通过将中间层上开设凹槽来容纳传感器,可以使传感器固定在凹槽中使得传感器可活动范围小,进而可以有效避免在焊接的过程中传感器位置不固定的问题。而将传感器铺设于内层和中间层之间,可以使传感器实时监测内层上的温度,而将传感器铺设于内层和外层之间,可以使传感器实时监测外层上的温度,从而精准控制烹饪设备的火候和烹饪时间。
附图说明
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:
图1示出了本发明的一个可选实施例的复合锅的爆炸图;
图2示出了图1中外层、传感器和传感器保护装置的位置关系示意图;
图3示出了图2的俯视图;
图4示出了图1中内层、传感器和传感器保护装置的位置关系示意图;
图5示出了图4中A处的放大图;
图6示出了图4的仰视图;
图7示出了图6中B处的放大图;
图8示出了图1中传感器与内层、中间层和外层的位置关系示意图;
图9示出了图8中C处的放大图;
图10示出了本发明的另一个可选实施例的复合锅的爆炸图;
图11示出了图10中间层、传感器和传感器保护装置的位置关系示意图;
图12示出了图11的传感器与传感器保护装置位置关系的剖视图;
图13示出了图10的爆炸图。
其中,上述附图包括以下附图标记:
10、内层;20、中间层;21、凹槽;211、定位结构;30、外层;31、过线缺口;40、传感器;41、探头;42、连接线;50、传感器保护装置;60、手柄。
具体实施方式
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。
需要指出的是,除非另有指明,本申请使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。
在本发明中,在未作相反说明的情况下,使用的方位词如“上、下、顶、底”通常是针对附图所示的方向而言的,或者是针对部件本身在竖直、垂直或重力方向上而言的;同样地,为便于理解和描述,“内、外”是指相对于各部件本身的轮廓的内、外,但上述方位词并不用于限制本发明。
为了解决现有技术中复合锅存在测温准确性差的问题,本发明提供一种复合锅的制造方法。
如图1至图13所示,复合锅包括内层10、中间层20和外层30,制造方法包括步骤S1和步骤S2,其中步骤S1、在中间层20上开设用于容纳传感器40的凹槽21;步骤S2、将传感器40铺设于内层10和中间层20之间,和/或将传感器40铺设于中间层20与外层30之间,传感器40的位置和凹槽21的位置对应,而后将中间层20与内层10和外层30通过压力焊复合在一起。
通过将中间层20上开设凹槽21来容纳传感器40,可以使传感器40固定在凹槽21中使得传感器40可活动范围小,进而可以有效避免在焊接 的过程中传感器40位置不固定的问题。而将传感器40铺设于内层10和中间层20之间,可以使传感器40实时监测内层10上的温度,而将传感器40铺设于内层10和外层30之间,可以使传感器40实时监测外层30上的温度,从而精准控制烹饪设备的火候和烹饪时间。
需要说明的是,在传感器40装配时可以先将传感器40放置到中间层20的凹槽21内再将中间层20与内层10和外层30通过压力焊复合在一起,当然也可以先将传感器40焊接在内层10或外层30与凹槽21对应的位置,再将中间层20与内层10和外层30通过压力焊复合在一起,此时传感器40置入到凹槽21内。
需要说明的是,在本实施例中,复合锅是由内层10、中间层20和外层30三层锅复合而成的,而不是通过工艺分别复合成型的内层10、中间层20和外层30。
当然在未图示的具体实施例中,复合锅可以不仅仅由三层锅复合而成,也可以是大于三层,例如五层、七层等,其材料可以是单一的铝或铜,也可以是铜和铝间隔铺设。具体层数根据复合锅的使用需求来确定,此外传感器40和凹槽21也可以是多个,但传感器40的数量和层数不一定要对应,具体可以根据复合锅的使用需求来确定。
如图1至图13所示,步骤S2包括步骤S21、步骤S22和步骤S23,其中步骤S21、将铺设有传感器40的中间层20与内层10和外层30通过电阻焊将三者固定;步骤S22、通过加热使中间层20软化;步骤S23、再使用压力焊将三者复合在一起,以使中间层20变形填充凹槽21的间隙,且填充内层10与外层30之间的间隙。将中间层20加热软化后填充至凹槽21的间隙中,将缝隙中的空气排出,使得传感器40与中间层无缝连接,能够直接得到复合锅预定测试点的真实温度,避免了空气对测温的干扰,且避免了传感器40随复合锅的运动而运动的现象,从而使传感器40的测温点准确且唯一。
可选地,内层10、中间层20和外层30通过压力焊或钎焊或冷复合焊中至少一种方式复合成型。需要说明的是压力焊包括电阻焊、摩擦压力机 焊接或电动螺旋压力机焊接等。可以表明凹槽及内嵌传感器40在内层10、中间层20和外层30焊接时可以适用于多种焊接工艺。
如图1至图13所示,制造方法还包括在步骤S2之前,将传感器保护装置50与传感器40连接,在步骤S2中,将连接有传感器保护装置50的传感器40铺设于凹槽21内。在压合过程中,中间层20受压变形,由中心往外流,在中间层20的边缘形成很大力,而传感器保护装置50可以隔绝中间层20与传感器40的表面接触,有效地保护传感器40不会被扯断,提高生产效率和成品率。
具体的,凹槽21同时容纳传感器40和传感器保护装置50。从凹槽21出来的传感器40的连接线42经外层30上的过线缺口31连接至手柄60上。
如图4和图11所示,传感器保护装置50的长度小于传感器40与连接线42的总长度,以使传感器40的探头41部分裸露。将传感器40的探头41裸露在传感器保护装置50的外部,使得传感器40的探头41直接接触复合锅的锅底,进而使传感器40测温更加的准确。
如图1至图9所示的具体实施例中,传感器保护装置50是片状结构,片状结构具有与传感器40适配的容纳槽,将传感器40安装片状结构到时,使传感器40的探头41裸露。由于片状结构覆盖于传感器40上,隔绝复合中间层20和传感器40的表面接触,有效地保护传感器40的连接线42不被压断。
如图1至图9所示,在步骤S2中,片状结构焊接在内层10靠近中间层20的一侧表面上和/或外层30靠近中间层20的一侧表面上。可以使传感器40直接接触内层10和/或外层30,使得测温更加的准确。
如图10至图13所示的具体实施例中,传感器保护装置50是管状结构,传感器40穿设在管状结构处,且使传感器40的探头41部分裸露。并将带有传感器40的管状结构放置到中间层20的凹槽21中,使得传感器40固定。
可选地,管状结构沿着复合锅的底壁和/或侧壁延伸。以保护传感器40的连接线42。当然管状结构的长度也可以设计到中间层的边缘,沿侧壁的传感器40连接线42可以用其他装置保护。
如图11所述,制造方法还包括在步骤S2之前,在凹槽21的外周和/或凹槽21的内部设置有定位结构211,定位结构211固定传感器40和管状结构。在凹槽中的定位结构211是小点固定,可以使温度传感器40在中间层20上,避免了在焊接过程中温度传感器40走位,而使温度传感器40工作不准确。具体的,可以是在凹槽21的外周或者凹槽21的内部打点,也可以通过电阻焊的方式将小点安到凹槽21外周或内部。
如图4和图11所示,在步骤S1中开设有至少两个凹槽21,一个凹槽21开设在中间层20朝向内层10一侧的表面上且对应容置有一个传感器40,另一个凹槽21开设在中间层20朝向外层30一侧的表面上且对应容置有另一个传感器40。可以使两个温度传感器40分别测量的内层10和外层30的有效实时温度,采集到内层10和外层30的有效温度,采集模块将两个温度传感器40的测量数据进行处理,然后由输出模块将数据发送至其他接收设备,从而精准控制烹饪设备的火候和烹饪时间
具体的,制造方法还包括在步骤S2之后的抛光步骤,在抛光步骤中,使用抛光保护片将传感器40的连接线42固定在复合锅的侧壁上,以防止抛光过程中传感器40的连接线42被扯断。
显然,上述所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、工作、器件、组件和/或它们的组合。
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施方式能够以除了在这里图示或描述的那些以外的顺序实施。
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (12)

  1. 一种复合锅的制造方法,其特征在于,所述复合锅包括内层(10)、中间层(20)和外层(30),所述制造方法包括:
    步骤S1、在所述中间层(20)上开设用于容纳传感器(40)的凹槽(21);
    步骤S2、将所述传感器(40)铺设于所述内层(10)和所述中间层(20)之间,和/或将所述传感器(40)铺设于所述中间层(20)与所述外层(30)之间,所述传感器(40)的位置与所述凹槽(21)的位置对应,而后将所述中间层(20)与所述内层(10)和所述外层(30)通过压力焊复合在一起。
  2. 根据权利要求1所述的制造方法,其特征在于,所述步骤S2包括:
    步骤S21、将铺设有所述传感器(40)的所述中间层(20)与所述内层(10)和所述外层(30)通过电阻焊将三者固定;
    步骤S22、通过加热使所述中间层(20)软化;
    步骤S23、再使用所述压力焊将三者复合在一起,以使所述中间层(20)变形填充所述凹槽(21)的间隙,且填充所述内层(10)与所述外层(30)之间的间隙。
  3. 根据权利要求1所述的制造方法,其特征在于,所述制造方法还包括在所述步骤S2之前,将传感器保护装置(50)与所述传感器(40)连接,在所述步骤S2中,将连接有所述传感器保护装置(50)的所述传感器(40)铺设于所述凹槽(21)内。
  4. 根据权利要求3所述的制造方法,其特征在于,所述凹槽(21)同时容纳所述传感器(40)和所述传感器保护装置(50)。
  5. 根据权利要求3所述的制造方法,其特征在于,所述传感器保护装置(50)的长度小于所述传感器(40)与连接线(42)的总长度,以使所述传感器(40)的探头(41)部分裸露。
  6. 根据权利要求3所述的制造方法,其特征在于,所述传感器保护装置(50)是片状结构,所述片状结构具有与所述传感器(40)适配的容纳槽,在所述传感器(40)上安装所述片状结构时,使所述传感器(40)的探头(41)部分裸露。
  7. 根据权利要求6所述的制造方法,其特征在于,在所述步骤S2中,所述片状结构焊接在所述内层(10)靠近所述中间层(20)的一侧表面上和/或所述外层(30)靠近所述中间层(20)的一侧表面上。
  8. 根据权利要求3所述的制造方法,其特征在于,所述传感器保护装置(50)是管状结构,所述传感器(40)穿设在所述管状结构处,且使所述传感器(40)的探头(41)部分裸露。
  9. 根据权利要求8所述的制造方法,其特征在于,所述管状结构沿着所述复合锅的底壁和/或侧壁延伸。
  10. 根据权利要求8所述的制造方法,其特征在于,所述制造方法还包括在所述步骤S2之前,在所述凹槽(21)的外周和/或所述凹槽(21)的内部设置有定位结构(211),所述定位结构(211)固定所述传感器(40)和所述管状结构。
  11. 根据权利要求1所述的制造方法,其特征在于,在所述步骤S1中开设有至少两个所述凹槽(21),一个所述凹槽(21)开设在所述中间层(20)朝向所述内层(10)一侧的表面上且对应容置有一个所述传感器(40),另一个所述凹槽(21)开设在所述中间层(20)朝向所述外层(30)一侧的表面上且对应容置有另一个所述传感器(40)。
  12. 根据权利要求1所述的制造方法,其特征在于,所述制造方法还包括在所述步骤S2之后的抛光步骤,在所述抛光步骤中,使用抛光保护片将所述传感器(40)的连接线(42)固定在所述复合锅的侧壁上,以防止抛光过程中所述传感器(40)的连接线(42)被扯断。
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