WO2020105035A2 - Panneau mural interne composite - Google Patents

Panneau mural interne composite

Info

Publication number
WO2020105035A2
WO2020105035A2 PCT/IL2019/051251 IL2019051251W WO2020105035A2 WO 2020105035 A2 WO2020105035 A2 WO 2020105035A2 IL 2019051251 W IL2019051251 W IL 2019051251W WO 2020105035 A2 WO2020105035 A2 WO 2020105035A2
Authority
WO
WIPO (PCT)
Prior art keywords
panel
panels
attaching
wall
self aligning
Prior art date
Application number
PCT/IL2019/051251
Other languages
English (en)
Other versions
WO2020105035A3 (fr
Inventor
Elkhanssa DIAB
Abbas ABUDAYYAH
Original Assignee
Diab Elkhanssa
Abudayyah Abbas
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Diab Elkhanssa, Abudayyah Abbas filed Critical Diab Elkhanssa
Publication of WO2020105035A2 publication Critical patent/WO2020105035A2/fr
Publication of WO2020105035A3 publication Critical patent/WO2020105035A3/fr
Priority to IL282185A priority Critical patent/IL282185A/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00—Layered products having a non-planar shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B13/08—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B13/10—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood; of wood particle board
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/02—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B21/047—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/14—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/06—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions for securing layers together; for attaching the product to another member, e.g. to a support, or to another product, e.g. groove/tongue, interlocking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/04—4 layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
    • B32B2266/0278—Polyurethane
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/718—Weight, e.g. weight per square meter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption
    • B32B2307/7242—Non-permeable
    • B32B2307/7246—Water vapor barrier
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/732—Dimensional properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels

Definitions

  • the current invention in some embodiments thereof relates to a panel for assembly inside walls and more particularly but not exclusively a panel having multiple layers.
  • a thermal-insulation layer(12) of hard polyurethane foam material is formed between a surface layer(l l') and a finishing layer(l l).
  • a finish material is made of a gypsum board, cellulose reinforced cement board, a magnesium board, polyester non-woven fabric, pulp, an inorganic material board, woven cloth, and glass fiber.
  • the thickness of the finishing layer is 0.2 ⁇ 10mm.
  • the thickness of surface layer is 0.2 ⁇ 5mm.
  • the thickness of the thermal-insulation layer is 30 ⁇ 80mm.”
  • a multi-layer wood panel comprises a core segment, made up of a plurality of layers, and two external finishing layers. Each layer is comprised of several boards, joined at the edges with interlocking fingers or tongues and grooves. The layers of the core segment are joined using wood pegs at specified intervals, with the pegs penetrating all the board layers of the core segment at an angle other than perpendicular to the layers.
  • the core segment and the external finishing layers of the panel are joined using key and groove mortise connections, where the key shape corresponds to the shape of the mortise grooves made in the outer surfaces of the boards of the core segment and in the inner surfaces of the outer finishing layer, which are oriented perpendicular or parallel to the direction of the board fibers.”
  • US Patent no. 7225596 appears to disclose,“A self supporting panel system used to fabricate ceilings, floors, walls, or roofs.
  • the panel system is assembled from a plurality of panels, each having a core that is sandwiched between opposing plate members.
  • the core of each panel includes a unifying material to enhance the load bearing capacity of the panel.”
  • Additional background includes US Patent no. 6408594, US Patent no. 3553921, US Patent no. 3274739, US Patent no. 5485703, Chinese Utility Model no. CN2469085, Chinese Patent Publication no. CN102691363, US Patent no. US4315391.
  • a prefabricated panel for construction of an interior wall including: an engineered wood body; a decorative inner side layer; a self-aligning connector on at least two edges thereof.
  • the body includes HDF.
  • the decorative inner side layer includes a layer of drywall.
  • the panel has a thickness of between 5 to 18 cm.
  • the body has a thickness of between 3 to 15 cm.
  • the panel has a length of between 100 to 250 cm.
  • the panel has a width of between 40 to 100 cm.
  • the decorative layer has a thickness of between 2 to 10 mm.
  • the decorative layer has a thickness of between 5 to 20 mm.
  • the panel has a layer of insulation on a side of the body opposite the inner side.
  • a face of the body opposite the inner side includes an indentation and wherein the layer of insulation fills the indentation.
  • the panel has a second decorative layer on a side of the body opposite the inner side.
  • each of the decorative inner side layer and the second decorative layer includes a layer of drywall.
  • the self aligning connector includes a slot.
  • a mass of the panel is between 20 to 60 kg/m2.
  • a method of constructing wall in an interior of a structure including: providing at least two prefabricated panels, each panel including a bulk body, a decorative inner side layer a first self aligning connector on a first edge thereof and a second self aligning connector of a second edge thereof; attaching a first panel of the at least two panels to the structure; and assembling a second panel of the at least two panels to the first panel by connecting the first self aligning connector of the second panel to the second self aligning connector of the first panel.
  • the method where the attaching is to a floor of the structure.
  • the attaching includes: placing a guide on the floor; and attaching the first self aligning connector of a first panel of the at least two panels to the guide.
  • the method where the attaching is to a wall of the structure.
  • the attaching includes: placing a guide on the wall; attaching the first self aligning connector of a first panel of the at least two panels to the guide.
  • the method where the attaching is to a ceiling of the structure.
  • the attaching includes: placing a guide on the ceiling; attaching the first self aligning connector of a first panel of the at least two panels to the guide.
  • each of the first self aligning connector and the second self aligning connector include a groove and wherein the assembling includes inserting a tongue to interconnect second self aligning connector of the first panel to the first self aligning connector of the second panel.
  • the method further includes the first cutting the second panel to fit a space.
  • a method of constructing an exterior wall of a structure including: providing a prefabricated panel; assembling an interior wall with the prefabricated panel; constructing an outer facing; and filling a space delaminated on one side by a face of the prefabricated panel and on an opposite side by an inner surface of the outer facing.
  • the filling includes pouring cement into the space.
  • the method further includes attaching the prefabricated panel to a floor of the structure.
  • the attaching includes: placing a guide on the floor; and attaching a self aligning connector of the panel to the guide.
  • the method further includes attaching the prefabricated panel to a frame of the structure.
  • the attaching includes: placing a guide on the frame; and attaching a self aligning connector of the panel to the guide.
  • an interior wall in a structure including: at least two prefabricated panels, each panel including a bulk body, a decorative inner side layer a first self aligning connector on a first edge thereof and a second self aligning connector of a second edge thereof; wherein a first panel of the at least two panels is attached to the structure; and wherein a second panel of the at least two panels is attached to the first panel by a connection between the first self aligning connector of the second panel and the second self aligning connector of the first panel.
  • an exterior wall including: a prefabricated panel including a bulk body, a decorative inner side layer an interior wall including the prefabricated panel; an outer facing; and a filling connecting a face of the panel opposite the inner side to in inner side of the outer facing.
  • FIG. 1A is a flow chart illustration of a method for assembling an interior wall in accordance with an embodiment of the current invention
  • FIG. IB is a flow chart illustration of an exemplary method for assembling an interior wall in accordance with an embodiment of the current invention
  • FIG. 2 is a flow chart illustration of a method for assembling an exterior wall in accordance with an embodiment of the current invention
  • FIG. 3 is a profile view of two panels in accordance with an embodiment of the current invention
  • FIG. 4 is a profile view of connecting two panels in accordance with an embodiment of the current invention.
  • FIG. 5 is a view of an inner facing in accordance with an embodiment of the current invention.
  • FIG. 6 is a view of a rear side of a panel in accordance with an embodiment of the current invention.
  • FIG. 7 A is a schematic illustration of a stage in building an outer wall in accordance with an embodiment of the current invention.
  • FIG. 7B is a schematic illustration of a later stage in building an outer wall in accordance with an embodiment of the current invention.
  • FIG. 8 is a schematic profile view of a panel in accordance with an embodiment of the current invention.
  • FIG. 9 is a block diagram of a wall having an inner panel in accordance with an embodiment of the current invention.
  • FIG. 10 is a block diagram of a wall having two panels in accordance with an embodiment of the current invention.
  • FIG. 11 is a block diagram of a wall having a panel and a facing in accordance with an embodiment of the current invention.
  • the current invention in some embodiments thereof relates to a panel for assembling inside walls and more particularly but not exclusively a wallboard panel having multiple layers.
  • an aspect of some embodiments of the current invention relates to a panel for assembling an interior wall.
  • the panel has a layered form including one or more of an inner decorative facing for example of gypsum and/or wallboard (for example drywall etc.), a bulk body of a self-supporting material such as fiberboard (for example High Density Fiberboard HDF) and/or an insulating layer and/or a vapor barrier (for example of a closed cell foam layer may serve both as insulation and a vapor barrier).
  • the decorative inner facing is attached to the body on one side of the body and/or the insulating layer on an opposite side of the body.
  • the insulation will fill an indentation in the back face of the body of the panel.
  • a panel may have inner facing on both (e.g. opposite) faces.
  • a two faced panel may be used to build an interior dividing wall.
  • an edge of a panel may include a self-aligning connector.
  • the weight of a panel may range between 5 to 20 kg/m 2 and/or between 20 to 60 kg/m 2 and/or between 60 to 150 kg/m 2 .
  • An aspect of some embodiments of the current invention relates to a method of assembling an interior wall.
  • a self-supporting interior building panel is employed.
  • a face of the panel may include a decorative surface (for example gypsum board, tile, linoleum and/or paneling etc.).
  • an edge of the panel may include a self-aligning fitting (for example a tongue and groove fitting).
  • a guide will be placed on a surface contacting the wall.
  • a fitting of an edge of a first panel will attach to the guide.
  • an edge of a second panel will be attached to an of the first panel.
  • the wall will then be assembled and faced on one assembly.
  • decorative facings of adjacent panels will automatically be aligned by the edge fittings of the panels.
  • An aspect of some embodiments of the current invention relates to a method of building an external wall of a building.
  • an interior portion of the wall is built of panels.
  • the panels are connected to a frame of the building.
  • An exterior facing of the building may be positioned distanced from the outer side surface of the panels.
  • the space between the outer side surface of the panel and the inner side of the exterior facing is filled with concrete.
  • the wall and/or the exterior facing may be built up progressively and/or simultaneously. For example, this methodology may save time and money in construction of buildings having a stone facing.
  • FIGs. 1A and IB are a flow chart illustrations of a method for assembling a wall in accordance with an embodiment of the current invention.
  • the method may be used to build an interior wall and/or a partition wall and/or a non-load bearing wall.
  • a worker may assemble an interior partition wall in a one stage process, for example by stacking self-aligning panels.
  • a worker will simultaneously build the wall and the final facing.
  • a two faced panel may be used, for example to build the wall with facings on both sides in a single stage (e.g. rather than building a wall body with blocks or the like and then finishing the wall surface with dry wall etc.).
  • a single faced wall e.g. with a back of the panel against an existing wall and/or an outer face of the building
  • a one faced panel may be used for a single faced panel.
  • a worker may attach 103 a panel to the structure of the building.
  • the worker places 102 a guide on a floor and/or a wall and/or a ceiling that contacts an edge of the panel.
  • placing a guide may include connecting the guide to the floor, wall and/or ceiling.
  • connecting may include gluing, nailing and/or screwing the guide to the structure.
  • attaching 103 a panel to the structure may include attaching the panel to the guide.
  • a cement and/or resin (solid drying and/or elastomeric) and/or foam and/or caulking may be used between the guide and the floor, wall and/or ceiling.
  • a cement and/or resin (solid drying and/or elastomeric) and/or foam and/or caulking may be used 104 between the panel and the guide.
  • the cement and/or resin (solid drying and/or elastomeric) and/or foam and/or caulking may strengthen the wall (e.g. holding the parts together) and/or waterproof the joints.
  • the panel may then be attached by placing 106 in onto the guide.
  • the method is illustrated for assembling a wall, alternatively or additionally the method could be used for assembling a ceiling and/or a floor.
  • the joints may not be glued.
  • the guide may fit tightly to the panel, keeping the wall together without glue and/or the connector may be self-locking and/or nails or pegs may be used.
  • a first panel is connected 105 to a second panel.
  • the edges of adjacent panels may include complementary connectors.
  • one panel may include a groove and/or a hole fitting a tongue and/or dowel of a second panel.
  • an intermediary connector may be placed between panels, for example each panel edge may include a groove and an intermediary connector may include a tongue on both sides for placement in between the panels.
  • a tongue is supplied and/or cut 108 to the desired size.
  • the two panels are placed 112 together joined by the tongue.
  • glue may be placed 110 between the tongue and one or both the panels.
  • each edge may include a protuberance and an intermediate piece may include slots on each side.
  • one or more panels and/or intermediate connectors may be cut to size to fit a space.
  • a cement and/or resin (solid drying and/or elastomeric) and/or foam and/or caulking may be used between two panels and/or between a panel and an intermediate connector.
  • a panel may be used as a facing for an existing wall.
  • a wall may be made of blocks and/or other known techniques.
  • a facing may be assembled using panels in accordance with the current invention.
  • the panels may be attached 103 to the wall and/or connected 105 to one another.
  • attaching 103 a panel to a structure may include attaching the back of a panel to the existing wall.
  • a face may be assembled by connecting 105 self-supporting panels in accordance with the current invention and/or the space between the rear of the panels and the existing wall may be filled with insulation and/or another filler material and/or resin and/or foam and/or cement.
  • FIG. 2 is a flow chart illustration of a method for assembling an exterior wall in accordance with an embodiment of the current invention.
  • a frame of a building may be built 202.
  • an interior wall and/or ceiling may be assembled 206 with panels in accordance with the current invention.
  • an outer face of the wall may be constructed 214.
  • the outer face may include a decorative face such as a stone facing.
  • a filler for example, concrete is optionally poured filling 216 between the external face of the panels and the back of facing as a form for the concrete.
  • a strengthener such as rebar may be put in place before pouring the concrete.
  • an inner wall may be assembled 206 on the slab and/or between pillars etc.
  • an outer facing of the building may be constructed 214.
  • the facing may be constructed 214 progressively.
  • a number of layers of the facing may be constructed 214 and then the concrete poured filling 216 in between the facing and the inner wall.
  • more layers of the facing may be constructed 214 and/or more cement poured filling 216 into the space between the outer facing face of the panels 701, 701’ and new layers 714b, 714b’, 714b” of the outer facing.
  • this method will facilitate building an outer wall with reduced building and/or removing temporary cement forms (and/or with greatly reduced use of temporary cement forms).
  • a frame and/or beams will be built 202 and then a ceiling will be made of panels in accordance with the current invention.
  • panels of the ceiling may be attached 103 to the beams for example by connected to guides in between the beams.
  • temporary supports may be placed under the ceiling.
  • concrete may be poured on top of the ceiling for example to form a roof.
  • a cover may be built over the concrete.
  • a roof may be built over the ceiling.
  • the space between the roof and the ceiling may be filled 216 with insulation and/or a resin and/or cement.
  • FIG. 3 is a profile view of two panels 301a, 301b in accordance with an embodiment of the current invention.
  • a panel 301a, 301b may have a body 306a, 306b made of HDF and/or another material (optionally recycled wood etc.).
  • an inner surface of the panel may have a decorative face 318 and/or an inner facing layer 320 for example dry wall, gypsum paneling etc.
  • an edge of the board may have a self-aligning connector, for example a slot 304a, 304b.
  • panels 301a, 301b may be of different thicknesses.
  • the connectors of different thickness panels may be designed to self-align the decorative face 318 of the panels.
  • the slots 304a, 304b in each panel 301a, 301b are optionally the same distance from the surface of the decorative face 318 in both panels 301a, 301b.
  • the thickness of a panel may range between 2 to 8 cm and/or between 0 to 2 cm and/or between 7 to 15 cm and/or more.
  • the thickness of the decorative inner facing layer 320 may range between 0.5 to 2 cm and/or between 0 to 0.5 cm and/or between 2 to 5 cm and/or more.
  • the thickness of the body may range between 1 to 5 cm and/or between 5 to 14 cm and/or between 14 to25 cm.
  • FIG. 4 is a profile view of connecting two panels 401a, 401b in accordance with an embodiment of the current invention.
  • a tongue 408 may be inserted between two slots 404a, 404b, for example aligning the decorative layers 420 and/or faces 418 of the two panels 401a, 401b.
  • the slot 404a, 404b is deeper than the width of the tongue 408.
  • glue and/or insulation and/or sealant is placed in the space between the tongue 408 and the inner edge of the slot 404a, 404b.
  • the two panels 401a, 401b in the figure are each 4 cm thick.
  • the tongue 408 and/or the body 406 of the panels 401a, 401b are made of HDF and/or another convenient material.
  • the panels 401a, 401b and/or the tongue 408 are made of an easily cut material.
  • parts can be cut to size to make an assembly (e.g. a wall and/or a ceiling) of any size.
  • panels 401a, 401b may be connected side by side and/or stacked and connected one on top of the other.
  • the slots 404a, 404b may be 1 ⁇ 2 cm wide and/or 1 cm deep and/or range between 1/8 cm to 1 cm wide and/or between 1 ⁇ 4 cm to 2 cm deep.
  • the tongue 408 is of a thickness fitting snugly into the slot 404a, 404b and/or even slightly thicker than the slot (e.g. between 0 to 1 mm and/or between 1 to 3 mm thicker than the slot) for example to hold the panels 401a, 401b together by compression.
  • the tongue (or a portion thereof) is slightly thinner than the slot 404a, 404b, for example so as to not deform the edges of the panels.
  • a thickness of the tongue 408 may range between 0 to 1/8 mm less than the slot 404a, 404b and/or between 1/8 to 1 ⁇ 2 mm and/or between 1 ⁇ 2 to 1 mm and/or between 1 to 3 mm.
  • the width of the tongue is slightly less than the slot 404a, 404b for example the total width of the tongue 408 may be between 0 to 2 mm less than the depth of two slots and/or between 2 to 10 mm less.
  • a panel 401b may include an insulating layer 422.
  • the insulating layer may range in thickness between 1 to 5 mm and/or between 5 to 20 mm and/or between 20 to 50 mm.
  • an insulating layer 422 may be on a face of the panel that is opposite the decorative face 418.
  • FIG. 5 is a view of an inner facing in accordance with an embodiment of the current invention.
  • panels 501a, 501b, 501c in accordance with the current invention may be used as a facing for an existing wall 524.
  • a panel 501a, 501b may be attached to a wall 524 by a connector 542.
  • a panel 501a, 501b, 501c may rest on a floor and/or be attached to a guide.
  • a panel 501c may be cut to fit a smaller space.
  • joint compound e.g. spackling
  • panels 501a, 501b, 501c may come in standard sizes for example having a width of 60 cm and/or a length of 120, 130, 140 and/or 150 cm. Optionally smaller 60 cm by 60 cm panels may be available for fitting in left over spaces.
  • the length of a panel may range between 1 to 2 meters and/or between 50 cm to 1 m and/or between 20 cm to 50 cm.
  • the width of a panel may range between 1 to 2 meters and/or between 50 cm to 1 m and/or between 20 cm to 50 cm.
  • a panel may be rectangular and/or square and/or have a different shape.
  • FIG. 6 is a view of a rear face of a panel 601, 601’ in accordance with an embodiment of the current invention.
  • a rear face of a panel 601, 60 V may include a hollowed our area (for example in the center of the face e.g. see hollow 834 of FIG. 8).
  • the hollowed-out area is optionally filled with insulation 622.
  • insulation 622 may range in thickness between 1 to 5 mm and/or between 5 to 20 mm and/or between 20 to 50 mm.
  • the hollowed-out area may have a depth of between 1 ⁇ 2 to 2 cm and/or more and/or less.
  • the insulation includes a foam applied (for example sprayed) onto the back of the panel 601, 601’.
  • the foam may include polyurethane.
  • the foam is compressed.
  • the hollowed-out area may reach within between 1 cm to 5 cm of the edge of the panel and/or between 5 to 15 cm and/or between 0 to 1 cm.
  • the hollowed-out area does not reach the inner edge of the slot in the edge of the panel.
  • FIGs. 7 A is a schematic profile illustrations of building an outer wall in accordance with an embodiment of the current invention.
  • an inner wall and/or part of an inner wall may be assembled of panels 701, 701’.
  • a portion of outer facing of the building may be constructed (for example stone slabs 714a, 714a’, 714a” and/or bricks etc.).
  • a filler 730 for example concrete may be filled between the inner wall and the outer facing.
  • construction may be in accordance the description of Fig. 2.
  • an inner wall is assembled from panels 701, 701’.
  • the panels 701, 701’ may include panels as described in any of the embodiments described herein.
  • an inner face of the panel 701, 701 may include a decorated layer and/or facing.
  • the outside facing face (e.g. opposite the inner face) of the panels 701, 701’ may include insulation and/or a moisture barrier.
  • the body of the panels may be made of HDF. Alternatively or additionally, different kinds of panels and/or building materials may be used to assemble the inner wall.
  • panels 701, 701’ may be designed for easy assembly.
  • panels may have self aligning connectors.
  • some edges of a panel may include a male connector while other edges may include a female connector wherein female edge of one panel may be connected to a male edge of another panel.
  • panels may have quick assembly that employ a quick connector edge.
  • panels may have matching holes that are connect on assembly with a dowel and/or a screw and/or a pin.
  • panels 701, 701’ may include a groove 704 on one or more edges thereof.
  • FIG. 7B is a schematic profile illustration a first stage of a wall and/or building a second stage the wall in accordance with an embodiment of the current invention.
  • the construction of the external facing and/or filling may be progressive.
  • a first stage may be constructed for example of three rows of stone 714a, 714a’, 714a”. Then space behind the first three rows may be filled in 730 for example with concrete 724. Subsequently, three more rows of stone 714b, 714b’, 714b” may be added and filled in with more filler 730’.
  • a structure is built and ready with reduced need for building forms for pouring cement.
  • the structure has multiple layers, an inner decorative facing and/or an outer decorative facing are built simultaneously with the structure of the wall.
  • the resulting wall may have multiple layers for example including some or all of an inner decorative facing, a panel body, a moisture barrier, insulation, a filled in section (e.g. with concrete 724 and/or reinforcement), and/or an outer face of stone 714a, 714a’, 714a”, 714b, 714b’, 714b”
  • FIG. 8 is a schematic profile view of a panel 801 in accordance with an embodiment of the current invention.
  • a panel 801 may include multiple layers.
  • the bulk of the panel 801 may be made of a composite material.
  • it may include engineered wood, for example high density fiberboard (HDF) and/or medium density fiberboard (MDF), densified wood, laminated timber, fiberboard and/or plywood.
  • a composite may include waste material such as plastic waste and/or paper waste and/or aluminum waste and/or glass.
  • the body may be at least 30% and/or at least 50% and/or at least 80% recycled material.
  • the body may be at least 30% and/or at least 50% and/or at least 80% wood fibers.
  • the body may comprise plastic and/or engineered wood.
  • the panel 801 includes a decorative interior layer.
  • the decorative interior face layer may include gypsum board.
  • an outer face 818 of the decorative layer 820 includes a further layer, for example paper.
  • the outer face of the decorative layer 820 includes beveled edges, for example, to facilitate smoothing joints and/or adding joint compound at the joints between panels 801.
  • 1, 2, 3 and/or 4 edges of the panel 801 may include a self-aligning connector. For example, when the edges of two panels 801 are connected, the self aligning connector may facilitate aligning the decorative inner faces 818 of the two panels, e.g. to form a smooth surface.
  • the self aligning connector may include a slot 804, 804’ and/or a hole.
  • the slits and/or holes of adjacent panels 801 may be aligned using a tongue 808 and/or a pin to join the slits and/or holes.
  • some edges may include a male connector while other edges include a matching female connector.
  • a panel 801 may include a layer of insulation 822.
  • the insulation layer may be positioned on a face opposite said decorative layer 820.
  • the body may include an indentation 834 (for example of the face opposite the decorative layer 820) into which some or all of the insulation 822 layer fits.
  • the face opposite the decorative layer 820 may include a moisture barrier.
  • the face opposite the decorative layer 820 may include a second decorative layer.
  • the face opposite the decorative layer 820 may include insulation and/or a moisture barrier without an indentation 834.
  • the face opposite the decorative layer 820 may be a flat surface of the body layer.
  • FIG. 9 is a block diagram of a wall having an inner panel 901 in accordance with an embodiment of the current invention.
  • an embodiment wall panel 901 of the current invention may be used as an interior facing of an existing wall (for example similar to dry wall).
  • FIG. 10 is a block diagram of a wall having a two panels 1001, 1001’ in accordance with an embodiment of the current invention;
  • the wall may be made of back to back panels 1001, 1001’ wherein a decorative face of each panel 1001, 1001’ may face outward on opposites sides of the wall.
  • space between the back sides of the panels may be filled for example with insulation.
  • an internal partition wall may be made of a line of interconnected panels 1001, 1001’.
  • the bottom of the panels may be connected to a floor 1026.
  • the panels 1001, 1001’ are interconnected by self aligning connectors.
  • FIG. 11 is a block diagram of a wall having a panel 1101 and an outer facing 1114 in accordance with an embodiment of the current invention.
  • a wall may include an inner wall made of prefabricated panels 1101 (for example any of the embodiments of panels disclosed herein) and/or an external surface made of an external facing 1114 (for example bricks and/or stone facing and/or other facing materials).
  • the space between the facing and the panels is filled with a filler 1124.
  • the filler 1124 may include concrete and/or foam.
  • the thickness of the filled section between the panels and facing may range between for example 1 cm to 5 cm and/or 5 cm to 10 cm and/or 10 cm to 20 cm and/or 20 cm to 40 cm and/or 40 cm to 1 m.
  • the filler 1124 includes a reinforcement.
  • compositions, method or structure may include additional ingredients, steps and/or parts, but only if the additional ingredients, steps and/or parts do not materially alter the basic and novel characteristics of the claimed composition, method or structure.
  • a compound or “at least one compound” may include a plurality of compounds, including mixtures thereof.
  • range format is merely for convenience and brevity and should not be construed as an inflexible limitation on the scope of the invention. Accordingly, the description of a range should be considered to have specifically disclosed all the possible subranges as well as individual numerical values within that range. For example, description of a range such as from 1 to 6 should be considered to have specifically disclosed subranges such as from 1 to 3, from 1 to 4, from 1 to 5, from 2 to 4, from 2 to 6, from 3 to 6 etc., as well as individual numbers within that range, for example, 1, 2, 3, 4, 5, and 6. This applies regardless of the breadth of the range.
  • a numerical range is indicated herein, it is meant to include any cited numeral (fractional or integral) within the indicated range.
  • the phrases “ranging/ranges between” a first indicate number and a second indicate number and “ranging/ranges from” a first indicate number“to” a second indicate number are used herein interchangeably and are meant to include the first and second indicated numbers and all the fractional and integral numerals therebetween.

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Finishing Walls (AREA)
  • Panels For Use In Building Construction (AREA)
  • Building Environments (AREA)

Abstract

La présente invention concerne un panneau mural. Le panneau présente éventuellement une forme stratifiée comprenant un ou plusieurs des revêtements décoratifs internes (par exemple de gypse et/ou de panneau mural (par exemple, une cloison sèche, etc.)), un corps massif d'un matériau autoportant (par exemple, un panneau en fibres) et/ou une couche isolante et/ou un pare-vapeur. Le revêtement interne décoratif est éventuellement fixé au corps sur un côté du corps et/ou de la couche isolante sur un côté opposé du corps. Dans certains modes de réalisation, un bord d'un panneau peut comprendre un élément de liaison à auto-alignement. Dans certains modes de réalisation, un mur intérieur est constitué de tels panneaux. Dans certains modes de réalisation, un revêtement extérieur du bâtiment peut être positionné à distance de la surface latérale extérieure des panneaux. L'espace entre la surface latérale externe du panneau est éventuellement rempli de béton.
PCT/IL2019/051251 2018-11-19 2019-11-17 Panneau mural interne composite WO2020105035A2 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
IL282185A IL282185A (en) 2018-11-19 2021-04-08 Composite inner wall panel

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201862769002P 2018-11-19 2018-11-19
US62/769,002 2018-11-19

Publications (2)

Publication Number Publication Date
WO2020105035A2 true WO2020105035A2 (fr) 2020-05-28
WO2020105035A3 WO2020105035A3 (fr) 2020-12-30

Family

ID=70773497

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IL2019/051251 WO2020105035A2 (fr) 2018-11-19 2019-11-17 Panneau mural interne composite

Country Status (2)

Country Link
IL (1) IL282185A (fr)
WO (1) WO2020105035A2 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112252519A (zh) * 2020-11-06 2021-01-22 绍兴宝城建筑工业化制造有限公司 一种预制墙板的连接结构及施工方法
CN112982821A (zh) * 2021-02-07 2021-06-18 刘玉亮 一种室内绿色建筑墙板

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3353314A (en) * 1966-06-24 1967-11-21 Bally Case And Cooler Inc Insulated panel having joined connectors
US3553921A (en) * 1967-07-04 1971-01-12 Rasmus Breistein Wall construction, particularly for load-bearing walls
US3775916A (en) * 1972-03-20 1973-12-04 Dev Co America Prefabricated wall panel
US5875599A (en) * 1995-09-25 1999-03-02 Owens-Corning Fiberglas Technology Inc. Modular insulation panels and insulated structures
US5865001A (en) * 1997-02-21 1999-02-02 We-Mar, Inc. Prefabricated wall panels connecting system
US6408594B1 (en) * 1999-06-16 2002-06-25 William H. Porter Reinforced structural insulated panels with plastic impregnated paper facings
US6729085B2 (en) * 2001-02-09 2004-05-04 Herman Miller, Inc. Wall panel system
US9249572B2 (en) * 2010-10-11 2016-02-02 Michael Neumayr Prefabricated shear wall system with integrated channels

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112252519A (zh) * 2020-11-06 2021-01-22 绍兴宝城建筑工业化制造有限公司 一种预制墙板的连接结构及施工方法
CN112982821A (zh) * 2021-02-07 2021-06-18 刘玉亮 一种室内绿色建筑墙板

Also Published As

Publication number Publication date
WO2020105035A3 (fr) 2020-12-30
IL282185A (en) 2021-05-31

Similar Documents

Publication Publication Date Title
US11426895B2 (en) Integral composite shuttering panel and monolithic wall building system
US6742315B2 (en) Method of making a wall system
CA2597079C (fr) Panneau isole structural ameliore et joint de panneau
JP6280746B2 (ja) 複合壁パネル、壁システムおよびそれらの構成部品、ならびにそれらの構築方法
RU2143970C1 (ru) Конструктивный элемент из древесины, состоящий из слоев древесины
EP2316624A2 (fr) Panneau en bois multicouche
US10773882B2 (en) Shipping container insulation panel and installation method
CN109072603B (zh) 构建系统
US9050766B2 (en) Variations and methods of producing ventilated structural panels
RU2690989C2 (ru) Модифицированная плита osb и ее применение в стенах для систем постройки дома
EP2898157B1 (fr) Panneau de construction et procédé de montage
KR20150008332A (ko) 건식마감이 용이한 단열패널 연결유닛 및 이를 이용한 철근콘크리트 벽체 시공방법
AU2013346658B2 (en) Method for constructing a building having strong thermal insulation and building constructed by means of said method
WO2020105035A2 (fr) Panneau mural interne composite
US20220018118A1 (en) System and method for insulating an intermodal container
HRP20110215A9 (hr) Sustav za izvođenje objekata u visokogradnji, posebno za izvođenje nosećih pregradnih i vanjskih zidova, krovnih elemenata i međukatnih konstrukcija
WO2017135917A1 (fr) Panneau de construction universel isolant
RU2575292C2 (ru) Композитный элемент и древесный стеновой блок
SK500722020U1 (sk) Sendvičová murovacia tvárnica
CZ31849U1 (cs) Sendvičový panel na bázi dřeva
AU2017203899A1 (en) Laminated Panel System
LV13992B (lv) Būvelements (varianti), tā izgatavošanas paņēmiens un pielietojumi
CZ25069U1 (cs) Izolační panely pro stěny a podlahy
ITPD980110U1 (it) Elemento modulare cavo in legno con isolante per solai e coperture.

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 19886587

Country of ref document: EP

Kind code of ref document: A2

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 19886587

Country of ref document: EP

Kind code of ref document: A2