WO2017135917A1 - Panneau de construction universel isolant - Google Patents
Panneau de construction universel isolant Download PDFInfo
- Publication number
- WO2017135917A1 WO2017135917A1 PCT/UA2017/000002 UA2017000002W WO2017135917A1 WO 2017135917 A1 WO2017135917 A1 WO 2017135917A1 UA 2017000002 W UA2017000002 W UA 2017000002W WO 2017135917 A1 WO2017135917 A1 WO 2017135917A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- layer
- insulation
- panel
- layers
- insulating
- Prior art date
Links
- 238000009413 insulation Methods 0.000 title claims abstract description 38
- 238000010276 construction Methods 0.000 title claims abstract description 7
- 230000001070 adhesive effect Effects 0.000 claims abstract description 12
- 239000000853 adhesive Substances 0.000 claims abstract description 9
- 238000005253 cladding Methods 0.000 claims abstract description 8
- 230000001413 cellular effect Effects 0.000 claims abstract description 7
- 239000011521 glass Substances 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 15
- 239000004567 concrete Substances 0.000 claims description 7
- 239000001095 magnesium carbonate Substances 0.000 claims description 5
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 claims description 5
- 229910000021 magnesium carbonate Inorganic materials 0.000 claims description 5
- 235000014380 magnesium carbonate Nutrition 0.000 claims description 5
- 239000002023 wood Substances 0.000 claims description 5
- 239000004568 cement Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 229910052602 gypsum Inorganic materials 0.000 claims description 3
- 239000010440 gypsum Substances 0.000 claims description 3
- 239000011810 insulating material Substances 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 2
- 239000011230 binding agent Substances 0.000 claims description 2
- 239000011381 foam concrete Substances 0.000 abstract description 6
- 238000009439 industrial construction Methods 0.000 abstract description 3
- 238000004134 energy conservation Methods 0.000 abstract description 2
- 239000012774 insulation material Substances 0.000 abstract description 2
- 238000011074 autoclave method Methods 0.000 abstract 1
- 230000004888 barrier function Effects 0.000 abstract 1
- 238000009436 residential construction Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 72
- 238000009415 formwork Methods 0.000 description 6
- 229920005830 Polyurethane Foam Polymers 0.000 description 5
- 238000004026 adhesive bonding Methods 0.000 description 5
- 239000011490 mineral wool Substances 0.000 description 5
- 239000011496 polyurethane foam Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000006378 damage Effects 0.000 description 2
- 238000009422 external insulation Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000009421 internal insulation Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 229920006327 polystyrene foam Polymers 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 241000233866 Fungi Species 0.000 description 1
- 206010063493 Premature ageing Diseases 0.000 description 1
- 208000032038 Premature aging Diseases 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 239000011093 chipboard Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000011494 foam glass Substances 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/88—Insulating elements for both heat and sound
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
- E04F13/077—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements composed of several layers, e.g. sandwich panels
Definitions
- the utility model relates to the field of construction and energy conservation, in particular to the construction of multilayer panels with at least one non-combustible insulation layer and can be used in the arrangement of external walls of buildings and structures, their heat, sound, or fire insulation, arrangement of interior and interroom partitions, floors, ceilings, roofs, internal or external insulation in civil and industrial construction.
- a well-known analogue is a multilayer panel (Patent of Ukraine N ° 29036, IPC E04C 2/10, E04C 2/26, published on December 25, 2007), which consists of an inner and two outer layers glued together by glue, one outer layer represents a plate of flat wood shavings, the inner layer is insulated from polystyrene foam or polyurethane foam, at the ends the panel has a groove for installing load-bearing structural elements, characterized in that the second outer layer is a magnesite plate.
- a disadvantage of the known analogue is the insufficient level of durability (a rigid insulation made of polystyrene foam undergoes destruction and is deformed during operation under the influence of gravity, that is, changes the design position).
- the implementation of one of the outer layers of wood chips significantly reduces the refractory properties of the product.
- a well-known analogue is a frame wall panel with a mineral wool filler (Patent of Ukraine No. 90578, IPC E04C 2/292, publ. 06/10/2014, Bull. Ns 11), which contains two surface layers and a central part of mineral wool strips, characterized in that the surface layers are made of OSB, chipboard, or DSP sheets, and located between them is an internal filler in the form of mineral wool strips, located between the wooden bars of the frame.
- a mineral wool filler Patent of Ukraine No. 90578, IPC E04C 2/292, publ. 06/10/2014, Bull. Ns 11
- heat-insulating elements of various structures namely oriented particle board ( ⁇ SB), particle board (particle board), cement particle board (DSP), mineral wool, wooden blocks increases the heterogeneity of the insulation layer (creates cold bridges), increases combustibility products, reduces the durability of the structure and complicates the technology of manufacturing panels.
- the closest analogue to the utility model is a heat-insulating panel based on polyurethane foam (Patent of Ukraine N ° 73259, IPC E04C 2/02, E04F 13/072), which contains facing and heat-insulating layers, the latter made of polyurethane foam, and the edge parts of the panel have lock joints in which the facing layers are made of sheet material, for example of a magnesite plate or aluminum composite panel, or of a fiberglass panel, or of metal, or of dry plaster, and are fixed on one or both sides of the relative but a heat-insulating layer, and the lock joints are made in the tongue.
- the disadvantages of the closest analogue are:
- the insulating layer which is made of polyurethane foam, which can lead to the appearance of dampness on the surfaces of walls lined with panels, which will lead to mold and, in case of freezing, to the gradual destruction of load-bearing elements;
- the utility model is based on the task of creating a universal building panel with high insulating properties while maintaining lightness and strength, heat, fire and sound insulation, the use of which will allow you to create easily prefabricated and quickly assembled non-combustible energy-efficient and durable structures.
- the proposed universal building insulation panel which contains at least one insulation layer and at least one facing layer interconnected, in which, according to a utility model, the insulation layer is made of solid, porous insulation material , compressive strength of at least 1 kg / cm 2 (OD MPa) and a density of not more than 300 kg / m 3 , which is aerated concrete autoclaved or non-autoclaved production method and / or cellular glass, and insulating the th layer and the facing layer are bonded to each other due to the adhesive properties of these layers inherent in them in the process of manufacturing a universal building insulation panel.
- the insulation layer is made of solid, porous insulation material , compressive strength of at least 1 kg / cm 2 (OD MPa) and a density of not more than 300 kg / m 3 , which is aerated concrete autoclaved or non-autoclaved production method and / or cellular glass, and insulating the th layer and the facing layer are bonded to each other due to the adhesive properties of these layers inherent
- the insulating layer is made of aerated concrete of an autoclave or non-autoclave production method using air or hydraulic or acid-resistant or autoclave binders.
- the facing layers are made of metal and / or plastic and / or wood and / or cement and / or gypsum and / or magnesite materials.
- the insulating layer and the facing layer are bonded together using adhesive materials.
- lock joints are made on opposite ends of the panels.
- the proposed implementation of the insulating layer (s) with porous insulating material, compressive strength of at least 1 kg / cm 2 (0, 1 MPa) and a density of not more than 300 kg / m 3 , namely, cellular concrete and / or cellular glass, provides the creation of building panels that have high flame retardant properties, since aerated concrete is a fireproof, non-combustible material and corresponds to the first degree of fire resistance.
- the advantage of the proposed solution is that the insulation panels have high heat and sound insulation properties, since it is known that the lower the density of aerated concrete, the more voids and the higher the heat and sound insulation.
- the proposed insulation panel is not only lightweight (like the prototype panel), but also strong enough, since products from cellular concrete and cellular glass have significantly higher strength than the materials of the insulation layer in prototypes and analogues (foam, polyurethane foam , mineral wool), and the presence of facing layers in the product significantly increases the strength of the entire product.
- the insulating properties of the proposed panels of cellular concrete or cellular glass are due to the fact that the internal structure of these materials is porous and contains at least 70% of the air in its structure.
- New in the proposed technical solution is the complete absence of any violations of the integrity of the insulating layer of the panel (lack of frames), and the use of foam glass as an insulating layer of heat-insulating cellular concrete.
- FIG. 1 shows the proposed universal building insulation panel (top view)
- FIG. 2 shows a panel with two facing layers (section along A-A of FIG. 1)
- FIG. 3 - a panel with one facing layer (section along aa of FIG. 1)
- FIG. 4 is a general view of the panel
- FIG. 5 panel with a lock connection.
- Universal building insulation panel 1 contains (see Fig. 1-5) at least one insulation layer 2 and at least one facing layer 3, which can be bonded to each other due to the adhesive properties of these layers, which are inherent these layers during the manufacturing process of the product, or using adhesive materials. Moreover, the connection of insulating and facing layers in one product can be due to the adhesive properties of these layers during their manufacture, or using adhesive materials.
- the insulating layer 2 is made of a solid, porous insulating material with a compressive strength of at least 1 kg / cm 2 (0.1 MPa) and a density of not more than 300 kg / m 3 , which is aerated concrete of an autoclaved or non-autoclaved production method and / or cellular glass. Moreover, if there are several insulation layers in the universal building insulation panel 1, these materials of the insulation layers can be combined in one product.
- FIG. 2 shows a panel which has one insulating layer 2 and two cladding layers 3 fixed on both sides of the insulating layer 2
- FIG. 3 - a panel that has one insulating layer 2 and one cladding layer 3, fixed on one side of the insulating layer 2.
- the cladding layers 3 can be made of metal and / or plastic and / or wood and / or cement and / or gypsum and / or magnesite materials. These layers can be made both of artificial tile material, and their manufacture by applying the components of the facing layers on the insulating layers. Facing layers may also have a decorative coating, which allows the use of a universal insulating building panel without additional decoration.
- the specified cladding materials can be combined in one product.
- the proposed panels can be made with locking joints, which are made on opposite end faces of the panels, as shown in FIG. 5.
- the proposed universal building insulation panel can be produced in the following ways:
- the manufacture of the product (panels) by using the facing layer (s) as a permanent formwork when the insulating layer (s) is poured in the form of a solution of a raw material (including already expanded / porous) solution into the specified formwork, and the process is already carried out in the formwork the formation and / or setting of the specified solution, simultaneously with its gluing to the facing layer (s). In this case, additional adhesive materials for connecting the insulating with the facing layer (s) are not used.
- the formation of the facing layer (s) occurs by applying it (them) to the insulating layer, the insulating and facing layers being joined together during the formation of the facing layer (s). In this case, additional adhesive materials for connecting the insulation with the facing layer (s) are not used.
- Previously made cellular concrete slabs are connected to the facing layer slabs (layers) by gluing using adhesive solutions of the appropriate purpose; if necessary, after gluing, one or several products are used to adhere to ensure high-quality gluing of the layers.
- panel thickness from 0.01 to 0.5 m; - the thickness of any facing layer (they can be from one to several) from 0.0001 to 0.25 m;
- any insulating layer (they can be from one to several) from 0.01 to 0.5 m.
- the proposed finished products in the form of sandwich panels are used as a structural, or structurally insulating or insulating layer in one or a multilayer structure for the arrangement of the outer walls of buildings and structures, their heat, sound, or fire insulation, arrangement interior and interroom partitions, floors, ceilings, roofs, internal or external insulation in civil and industrial construction.
- the specified universal building insulation panel can be used as an independent structural element, or in combination with any structural, insulating or facing materials.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Laminated Bodies (AREA)
- Building Environments (AREA)
Abstract
Le modèle d'utilité s'utilise dans le domaine de la construction et de l'économie d'énergie, notamment dans des structures de panneaux à couches multiples avec au minimum une couche d'isolant non ignifuge et peut être utilisée pour former des murs extérieurs de bâtiments et de structures, leur isolation sonore ou leur protection contre les incendies, pour ménager des parois entre les chambres ou entre les appartements, des planchers, des plafonds, des toits, de l'isolation thermique interne ou externe dans le génie civil ou industriel. L'invention porte sur un panneau de construction universel isolant qui comprend au moins une couche isolante et au moins une couche de revêtement reliées entre eux; la couche isolante est faite d'un matériau isolant solide poreux présentant une résistance à la compression d'au moins 1 kg/cm2 (0,1 MPa) et possédant une densité d'au maximum 300 kg/m3, qui est constitué de béton cellulaire produit dans une autoclave ou sans autoclave et/ou de verre cellulaire, la couche isolante et la couche de revêtement étant reliées entre elles grâce aux propriétés adhésives de ces couches qui leur sont propres dans le cadre du processus de fabrication du panneau de construction universel isolant.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| UAU201600906U UA107340U (uk) | 2016-02-04 | 2016-02-04 | Універсальна будівельна ізоляційна панель |
| UAU201600906 | 2016-02-04 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2017135917A1 true WO2017135917A1 (fr) | 2017-08-10 |
Family
ID=56292371
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/UA2017/000002 WO2017135917A1 (fr) | 2016-02-04 | 2017-01-18 | Panneau de construction universel isolant |
Country Status (2)
| Country | Link |
|---|---|
| UA (1) | UA107340U (fr) |
| WO (1) | WO2017135917A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11982084B2 (en) | 2020-04-10 | 2024-05-14 | Owens Corning Intellectual Capital, Llc | Non-combustible edge for insulated concrete sandwich wall panels |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005029446A (ja) * | 2003-07-10 | 2005-02-03 | Asahi Kasei Construction Materials Co Ltd | 軽量気泡コンクリートパネルの製造方法 |
| RU79903U1 (ru) * | 2008-03-05 | 2009-01-20 | Олег Юрьевич Викторов | Стеновая панель |
| RU144642U1 (ru) * | 2013-11-18 | 2014-08-27 | ООО "Элвест" | Теплозвукоизоляционная панель |
-
2016
- 2016-02-04 UA UAU201600906U patent/UA107340U/uk unknown
-
2017
- 2017-01-18 WO PCT/UA2017/000002 patent/WO2017135917A1/fr active Application Filing
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005029446A (ja) * | 2003-07-10 | 2005-02-03 | Asahi Kasei Construction Materials Co Ltd | 軽量気泡コンクリートパネルの製造方法 |
| RU79903U1 (ru) * | 2008-03-05 | 2009-01-20 | Олег Юрьевич Викторов | Стеновая панель |
| RU144642U1 (ru) * | 2013-11-18 | 2014-08-27 | ООО "Элвест" | Теплозвукоизоляционная панель |
Non-Patent Citations (2)
| Title |
|---|
| ГOCT 11118-2009: "Пaнели из aвтоклавньIх ячеистьIх бетонов для наружньIх cтен зданий.", ЗАРЕГЕСТРРОВАН, 2010 * |
| ГOCT: "БeтоньІ ячеистьIе. Teхнические yсловия.", ДAТA ВВЕДЕНИЯ, 1 January 1990 (1990-01-01) * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11982084B2 (en) | 2020-04-10 | 2024-05-14 | Owens Corning Intellectual Capital, Llc | Non-combustible edge for insulated concrete sandwich wall panels |
Also Published As
| Publication number | Publication date |
|---|---|
| UA107340U (uk) | 2016-05-25 |
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