WO2020082287A1 - 公共安全领域楔块制动器 - Google Patents
公共安全领域楔块制动器 Download PDFInfo
- Publication number
- WO2020082287A1 WO2020082287A1 PCT/CN2018/111817 CN2018111817W WO2020082287A1 WO 2020082287 A1 WO2020082287 A1 WO 2020082287A1 CN 2018111817 W CN2018111817 W CN 2018111817W WO 2020082287 A1 WO2020082287 A1 WO 2020082287A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- wedge
- brake
- inner ring
- angle
- wedges
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D41/00—Freewheels or freewheel clutches
- F16D41/06—Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface
- F16D41/063—Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface the intermediate members wedging by moving along the inner and the outer surface without pivoting or rolling, e.g. sliding wedges
Definitions
- the invention relates to a braking device in the field of public safety, in particular to a wedge block brake with small volume and large braking force.
- the wedge is used as the coupling. Its function is to force the machine from motion to stop and stand still, so it is called a wedge brake.
- the wedge block bidirectional overrunning clutch car parking brake and the overrunning clutch parking brake with a double shift fork are composed of main parts such as an outer ring, an inner ring, a wedge block, a spring seat, a spring and a shift fork.
- the outer ring is connected to a relatively fixed frame and is a fixed part; the mechanical connection of the inner ring and the movement is a moving part.
- the wedge is an intermediate coupling piece, sometimes connecting the inner and outer rings together to make the machine brake or stand still; sometimes it separates the two to make the machine move freely.
- the cross slot countersunk screws inserted from the outside through the radial holes uniformly distributed on the circumference of the outer ring position the spring seat on the inner wall of the outer ring; the spring holes in the spring seat are placed with two ends of a tension spring with hooks; the hooks on both sides of the spring are respectively Insert into the horizontal holes of the two side wedges acting on different sides of the spring seat, and fix them with bolts; the spring always pulls the wedge on both sides, so that the wedge is in a tight state; the inside of the spring seat, two wedges Two sets of forks acting in different directions are placed between them; the inner side of the fork and wedge is the inner ring.
- the working principle and structure of the above brake are basically similar to the wedge type overrunning clutch.
- the wedge block comes out of contact with the inner ring, and the inner ring can rotate freely.
- the wedge on one side is tightened between the inner and outer rings to prevent the inner ring from rotating; if the inner ring is to be rotated counterclockwise , The wedge on the other side is tightly wedged between the inner and outer rings, which also prevents the inner ring from rotating. In this case, the inner ring cannot rotate in both directions.
- the running machine needs to be braked, as long as the two sets of forks move to the middle at the same time, the effect of braking the machine can be achieved without pulling the wedges on both sides.
- the same method can also achieve the purpose of stopping the machine. So it only has the braking function and the stationary function, that is, it can only make the running machine force it to stop and force the machine to stand still. Braking and stationary are all the work of this brake. At this time, the brake works in exactly the same way. The two shift forks move to the middle at the same time, and the wedges on both sides are not pulled apart, so that the wedge wedge is tightened between the inner and outer rings. During this time, the inner ring is not allowed to rotate. Therefore, the "operating" of the brake mentioned below refers to the two states of brake braking and stationary.
- the above brakes have a lot in common with the overrunning clutch, the difference is the wedge wedging angle at the inner and outer rings selected in the design calculation. Especially the wedge angle at the inner ring.
- the wedge angle is small, the wedge engagement is easy, and the disengagement is not easy; the large wedge angle, the wedge engagement is not easy, it is easy to slip, and the braking effect is not achieved.
- the wedge angle at the inner ring In the overrunning clutch, in order to ensure that it does not slip during work, the wedge angle at the inner ring must not exceed the minimum friction angle between the wedge and the inner ring. It is recommended to use 3 ° ⁇ 4 ° when designing the clutch. In actual use, the wedge angle starts from 2 ° to 2.5 °. When the inner and outer rings are elastically deformed, the wedge angle increases accordingly. If the wedge angle reaches 4.5 ° due to friction, the clutch may slip.
- the brake designed with the wedge angle between the wedge and the inner ring of 3 ° -4 ° according to the data in the "Mechanical Manual" beyond the clutch can only make the inner and outer rings tightly wedge together under the action of the wedge, only the brake and the rest Immobilization function; after the work is completed, the wedge block cannot be pulled manually, the inner ring and the wedge block cannot be separated, and the inner ring cannot return to the free rotation state. It is because the wedge is too tight and cannot be pulled away with manual force. The same is true at a wedge angle of 4.5 °. According to the published conventional data, that is, the design of the wedge wedge angle at the inner ring of 3 °-4 ° or 4.5 ° can not be manually operated, manual operation is not flexible.
- the present invention provides an inner ring Special angle at which the wedge is wedged. It can make the wedge brake work reliably and manually.
- the wedge wedge tightening between the inner and outer rings is basically the same as the overrunning clutch wedge wedge tightening between the inner and outer rings, the distribution of several forces is also the same, and the wedging angle is also the same.
- the key is how to release the contact between the wedge and the inner ring under the action of several forces after the work is completed.
- the spring force and friction force are very small, and usually the wedge can be moved under the action of manual force.
- the difficulty lies in the wedge tightening force of the wedge block between the inner and outer rings.
- the wedge tightening force between the wedge and the inner and outer rings is too large.
- the wedge tightening force between the inner and outer rings is too small, so that the wedge block cannot be tightened between the inner and outer rings when the brake is in operation, and the inner ring cannot be prevented from rotating, and the work cannot be completed. Therefore, the wedge tightening force cannot be too large or too small, which is just appropriate. In other words, the wedging angle between the wedge and the inner and outer rings cannot be too small or too large, which is just right and appropriate. Ensure that this wedge tightening force is less than the manual force at this time. To make manual operation of the wedge brake flexible, it must have a special wedge angle. The determination of this angle cannot rely on simple theoretical calculations, but only on repeated actual experiments over and over again. Practice is the sole criterion for testing truth. The structure of the test prototype and the determination of the dimensions of various parts must strictly comply with the provisions of the "Machine Manual". In particular, the inner diameter of the outer ring, the outer diameter of the inner ring, and the radius of curvature of the wedge.
- the technical solution adopted by the present invention to solve its technical problems is: after countless practical tests, the wedge brake is usually used in the range to complete the work task well, and after the work is completed, the wedge and the outside can be easily Wedge angle at inner ring of wedge block with ring out of contact It is between 6 ° and 8 °.
- the actual design and calculation should be fully considered, such as wear and service life. Therefore, it is best to use about 6 ° ⁇ 6 ° 30 ', with a central angle of 1 ° 30'.
- the slip angle of the overrunning clutch is the relative rotation angle of the inner and outer rings from the beginning of the wedge to the complete wedging. When this angle becomes smaller, the wedge wears less and the wedge moves quickly. As mentioned in the previous reference book, this angle is about 2 ° ⁇ 7 °.
- the slip angle on the wedge brake is as small as possible under the premise of reliable operation. Only in this way can the wedge block wear less and the wedging action is rapid. Under the premise of not affecting the manual force of the shift fork, the greater the spring force, the better.
- the beneficial effect of the present invention is that when the wedge angle between the wedge block and the inner ring is in the range of 6 ° to 8 °, the wedge block brake can not only work reliably, but also be flexible in manual operation.
- Fig. 1 is a transverse sectional view of the present invention.
- Figure 2 is the geometric relationship diagram of wedge wedge angle
- ⁇ wedge joint point of wedge and inner ring
- b wedge joint point of wedge and outer ring
- the wedge angle at the inner ring is the wedge angle between the wedge and the inner ring
- the spring (4) In the horizontal hole, and fixed by the bolt, the spring (4) always pulls the wedge blocks (21) and (22) on both sides, so that the wedge blocks (21) and (22) are usually in the wedge tight state; the inner side of the spring seat (3), Two sets of shift forks (51) and (52) acting in different directions are placed between the wedge blocks (21) and (22); the shift forks (51), (52) and the inside of the wedge blocks (21), (22) Is the inner ring (6).
- the inner ring (6) is prevented from rotating; if the inner ring (6) is to be rotated counterclockwise, that is, in the opposite direction as indicated in Figure 1, the other set of wedges (22) are at the same force Under the action, the wedge is also tightly tightened between the inner ring (6) and the outer ring (1) to prevent the inner ring (6) from rotating. In this way, the inner ring (6) cannot rotate in both directions.
- the machine in operation needs to be braked, as long as the two forks (51) and (52) move to the middle, just like the solid line position shown in Figure 1, the two wedges (21) and (22) are not opened. , You can achieve the effect of braking the machine. The same method can also achieve the purpose of stopping the machine. In this way, the wedge brake has a braking function and a stationary function. After the work is completed, use manual force to make the shift forks (51) and (52) lift the wedges (21) and (22) at the same time. .
- the spring force of the spring (4) is increased as much as possible without affecting the manual force of the shift forks (51) and (52).
- the rigidity of the inner ring (6) and the outer ring (1) should be increased as much as possible, especially to ensure that the rigidity and elastic deformation of the outer ring (1) are well controlled.
- the brake can not only complete the work task well, but also easily make the wedge blocks (21) and (22) and the inner and outer rings (1), (( 6) Wedge angle at the inner ring out of contact Between 6 ° ⁇ 8 °. Full consideration is given to various situations in the design. To achieve the best manual operation flexibility, reliable braking, and service life due to wear, it is recommended to use the wedge angle at the inner ring of the wedge It is 6 ° ⁇ 6 ° 30 ', and the corresponding central angle is 1 ° 30'.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
Description
Claims (1)
- 一种公共安全领域楔块制动器,从外部通过外环(1)圆周上均匀分布的径向孔插入的十字槽沉头螺钉(7)把弹簧座(3)定位在外环(1)内壁上,弹簧座(3)横孔里放置两头带钩的拉伸弹簧(4),弹簧(4)的两侧钩分别插入在弹簧座(3)两侧放置的向不同方向起作用的楔块(21)、(22)横孔里并插销固定,弹簧座(3)内侧、楔块(21)和(22)之间放置向不同方向起作用的两个拨叉(51)和(52),拨叉(51)、(52)和楔块(21)、(22)内侧是内环(6),其特征是:楔块(21)、(22)与内环(6)的楔合角φ在既能很好地完成工作任务,工作结束后又能使楔块(21)、(22)在手动力量的作用下轻松地脱离与内环(6)的接触—手工操作灵活方便的范围为6°~8°,设计时建议采用6°~6°30'。
Priority Applications (1)
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PCT/CN2018/111817 WO2020082287A1 (zh) | 2018-10-25 | 2018-10-25 | 公共安全领域楔块制动器 |
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PCT/CN2018/111817 WO2020082287A1 (zh) | 2018-10-25 | 2018-10-25 | 公共安全领域楔块制动器 |
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Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4720001A (en) * | 1986-08-20 | 1988-01-19 | Jensen Michael E | Free wheeling hub and brake for racing karts |
CN2057907U (zh) * | 1989-09-09 | 1990-06-06 | 金仁成 | 汽车用超越离合式驻车制动器 |
CN2209239Y (zh) * | 1993-12-25 | 1995-10-04 | 杨培生 | 单、双向直线超越离合器装置 |
JP2001130402A (ja) * | 1999-11-09 | 2001-05-15 | Akebono Brake Ind Co Ltd | 電動ブレーキ |
CN1482374A (zh) * | 2003-07-25 | 2004-03-17 | 夏明� | 楔块式超越离合器装置 |
CN1584357A (zh) * | 2004-06-07 | 2005-02-23 | 金仁成 | 楔块双向超越离合式驻车制动器及其制造方法 |
CN103362999A (zh) * | 2012-03-30 | 2013-10-23 | 金仁成 | 具有双拨叉的超越离合式驻车制动器 |
CN109707760A (zh) * | 2017-10-25 | 2019-05-03 | 金仁成 | 公共安全领域楔块制动器 |
-
2018
- 2018-10-25 WO PCT/CN2018/111817 patent/WO2020082287A1/zh active Application Filing
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4720001A (en) * | 1986-08-20 | 1988-01-19 | Jensen Michael E | Free wheeling hub and brake for racing karts |
CN2057907U (zh) * | 1989-09-09 | 1990-06-06 | 金仁成 | 汽车用超越离合式驻车制动器 |
CN2209239Y (zh) * | 1993-12-25 | 1995-10-04 | 杨培生 | 单、双向直线超越离合器装置 |
JP2001130402A (ja) * | 1999-11-09 | 2001-05-15 | Akebono Brake Ind Co Ltd | 電動ブレーキ |
CN1482374A (zh) * | 2003-07-25 | 2004-03-17 | 夏明� | 楔块式超越离合器装置 |
CN1584357A (zh) * | 2004-06-07 | 2005-02-23 | 金仁成 | 楔块双向超越离合式驻车制动器及其制造方法 |
CN103362999A (zh) * | 2012-03-30 | 2013-10-23 | 金仁成 | 具有双拨叉的超越离合式驻车制动器 |
CN109707760A (zh) * | 2017-10-25 | 2019-05-03 | 金仁成 | 公共安全领域楔块制动器 |
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