WO2020078041A1 - 泵车 - Google Patents

泵车 Download PDF

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Publication number
WO2020078041A1
WO2020078041A1 PCT/CN2019/093929 CN2019093929W WO2020078041A1 WO 2020078041 A1 WO2020078041 A1 WO 2020078041A1 CN 2019093929 W CN2019093929 W CN 2019093929W WO 2020078041 A1 WO2020078041 A1 WO 2020078041A1
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WO
WIPO (PCT)
Prior art keywords
motor
battery pack
pump
power supply
pump truck
Prior art date
Application number
PCT/CN2019/093929
Other languages
English (en)
French (fr)
Inventor
魏志魁
储成火
蒲东亮
Original Assignee
三一汽车制造有限公司
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Filing date
Publication date
Application filed by 三一汽车制造有限公司 filed Critical 三一汽车制造有限公司
Publication of WO2020078041A1 publication Critical patent/WO2020078041A1/zh

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04Devices for both conveying and distributing
    • E04G21/0418Devices for both conveying and distributing with distribution hose
    • E04G21/0445Devices for both conveying and distributing with distribution hose with booms
    • E04G21/0463Devices for both conveying and distributing with distribution hose with booms with boom control mechanisms, e.g. to automate concrete distribution

Definitions

  • the present application relates to the technical field of construction machinery, specifically, to a pump truck.
  • the concrete delivery pump truck is driven by an engine, but the above-mentioned concrete delivery pump truck has certain drawbacks.
  • the engine fails, it cannot continue to work, which affects the working efficiency; and the electric drive concrete pump Vehicles, can not realize the all-electric drive mode of the whole vehicle, especially the working device of the pump truck, which affects the user's experience.
  • This application aims to solve at least one of the technical problems existing in the prior art or related technologies.
  • this application proposes a pump truck.
  • the present application provides a pump truck, including: a battery pack connected to the motor module, the battery pack is used to supply power to the motor module; a walking system, connected to the drive motor of the motor module; a power supply interface, connected to the battery
  • the package and / or the motor module are connected to connect an external power supply;
  • the motor module includes: a water washing motor, a rotary motor, an air-cooled motor, a stirring motor, a boom pump motor, a main oil pump motor; a water washing motor is used to drive Water washing pump, rotary motor drives the turntable of the pump truck through the rotary reducer, the air-cooled motor is used to drive the fan, the stirring motor drives the stirring mechanism in the hopper of the pump car through the stirring reducer, and the boom pump motor is used to drive the boom pump The operation further drives the unfolding and folding of each boom of the pump truck, and the main oil pump motor is used to drive the main oil pump to run.
  • This application provides a pump truck including a battery pack, a walking system and a power supply interface, wherein the battery pack is connected to the motor module, and the motor module is driven by the battery pack to complete the corresponding function; and the battery pack is connected to the walking system through the drive motor, The driving axle of the walking system is driven by the electric drive, so that the battery pack is used as the only source of power for the entire vehicle to improve working efficiency; the power supply interface is connected to the battery pack, directly connected to the external power supply through the power supply interface, and the external power supply is the battery The package is charged to ensure the power supply to the battery pack; the power supply interface can also be directly connected to the motor module, which is powered by an external power supply to drive the motor module to run.
  • bodywork systems such as water washing, turntable rotation, air cooling, agitation, boom pumps, and main oil pumps can be connected to external power sources through the power supply interface for direct power supply.
  • the chassis walking system is powered by the battery pack to ensure the stability of the vehicle operation , And the efficient use of energy.
  • the motor module specifically includes a washing motor, a rotary motor, an air-cooled motor and an agitating motor, an arm pump motor, and a main oil pump motor.
  • the functions of the above-mentioned motors are used to realize the functions of washing, rotating, air cooling, and agitating of materials by the pump truck.
  • the main oil pump and boom pump are changed to electric drive to improve the working efficiency of the whole machine.
  • the washing motor is used to drive the washing pump
  • the rotary motor drives the turntable of the pump truck through the rotary reducer
  • the air-cooled motor is used to drive the fan
  • the stirring motor drives the stirring mechanism in the hopper of the pump truck to rotate through the stirring reducer
  • the arm frame The pump motor is used to drive the boom pump to drive and expand and collapse the booms of the pump truck.
  • the main oil pump motor is used to drive the main oil pump.
  • the pump truck in the above technical solution provided by the present application may also have the following additional technical features:
  • a motor controller which is respectively connected to the battery pack, the power supply interface and the motor module.
  • the motor controller is connected to the battery pack, the generator and the motor module, respectively, to ensure accurate control of the pump truck and stability of performance.
  • it further includes: a transformer and an inverter, and the battery pack is connected to the motor module via the transformer and the inverter.
  • the output current of the battery pack is voltage-adjusted by setting a transformer to ensure the safety of charging.
  • the output circuit of the battery pack outputs a power supply that is consistent with the required voltage of the motor after the transformer, drives the motor running functions such as washing, turntable, etc., and setting an inverter can change the DC power into AC power, and the price of the AC motor is relative to the DC
  • the motor is cheaper, so the cost of the pump truck can be reduced.
  • it further includes: a first rectifier, and the power supply interface is connected to the battery pack via the first rectifier.
  • the first rectifier is provided to convert the alternating current input through the power supply interface into direct current to meet the power requirements of the battery pack, and charge the battery pack normally.
  • it further comprises: a second rectifier, the second rectifier of the power supply interface, the inverter and the motor module are connected.
  • it further includes: a transmission shaft, one end of the transmission shaft is connected to the output end of the drive motor; an axle structure, the input end of the axle structure is connected to the other end of the transmission shaft, so The output end of the axle structure is connected to wheels.
  • the battery pack supplies power to the drive motor, drives the motor to run, and transmits the output power to the axle of the chassis through the transmission shaft to drive the vehicle.
  • the battery pack is a battery pack with high energy density and large capacity, and serves as the sole power source for the entire vehicle to drive the vehicle.
  • gearbox the gearbox is connected to the output end of the drive motor, and the output end of the gearbox is connected to the transmission shaft.
  • the transmission speed is adjusted by setting a gearbox.
  • it further includes: an engine; a generator, the input end of the generator is connected to the output end of the engine, and the power output end of the generator is connected to the battery pack.
  • the input end of the generator is connected to the engine, and the output end of the generator is connected to the battery pack, or connected to the motor module after the rectifier, so that the engine can drive the generator to generate electricity, and the current generated by the generator After the rectification, the battery pack can be charged, or the motor module can be directly driven to work to realize the corresponding function of the motor module.
  • it further includes: an engine; a hydraulic pump, the hydraulic pump is connected to the engine; a motor, the hydraulic oil input end of the motor is connected to the hydraulic pump; a generator, a power output of the generator and the motor The terminal is connected, and the power output of the generator is connected to the battery pack.
  • the pump truck further includes a mutually matched hydraulic pump and a motor, wherein the input end of the motor is connected to the hydraulic pump, and the output end is connected to the generator, that is, the whole of the hydraulic pump and the motor cooperate with the generator,
  • the motor drives the hydraulic pump, the hydraulic pump drives the motor, and the motor drives the generator to generate electricity to ensure the effective work of the pump truck, and the generator layout is more flexible.
  • the power supply interface is provided with an interface connected to the charging pile.
  • the power supply interface is provided with an interface connected to the charging pile to ensure the timely supply of electric power for the entire vehicle.
  • the external power supply passes through the vehicle charging port and passes through the rectifier to charge the battery pack of the vehicle. At the same time, it drives water washing, turntable rotation, air cooling, agitation, boom pump and main oil pump motor to work.
  • FIG. 1 shows a structural block diagram of a pump truck according to the first embodiment of the present application.
  • 1 pump truck 10 charging port / power supply port, 12 battery pack, 14 drive motor, 16 drive shaft, 18 running system, 20 main oil pump, 22 boom pump, 24 main oil pump motor, 26 boom pump motor, 28 washing motor , 30 rotary motor, 32 air-cooled motor, 34 stirring motor.
  • the pump truck 1 according to some embodiments of the present application is described below with reference to FIG. 1.
  • an embodiment of the present application provides a pump truck 1 including: a battery pack 12 connected to a motor module.
  • the battery pack 12 is used to drive a motor 14 module; a walking system 18 is connected to the motor module.
  • the drive motor 14 is connected; the power supply interface is connected to the battery pack 12 and / or the motor module for connecting an external power supply; wherein, the motor module includes: a washing motor 28, a rotary motor 30, an air-cooled motor 32, and a stirring motor 34.
  • This application provides a pump truck 1 including a battery pack 12, a walking system 18, and a power supply interface, wherein the battery pack 12 is connected to the motor module, and the motor 14 module is driven by the battery pack 12 to complete the corresponding functions; and the battery pack 12 is driven by The motor 14 is connected to the walking system 18, and the driving axle of the walking system 18 is driven by electric drive, so that the battery pack 12 is used as the sole power source of the vehicle to improve working efficiency; the power supply interface is connected to the battery pack 12 through the power supply interface Connect directly to an external power source, and charge the battery pack 12 through the external power supply to ensure the power supply of the battery pack 12; the power supply interface can also be directly connected to the motor module to provide power through the external power supply to drive the motor 14 module to run .
  • bodywork systems such as water washing, turntable rotation, air cooling, agitation, boom pump 22, main oil pump 20, etc. can be directly connected to an external power supply through a power supply interface, and the chassis travel system 18 is powered by a battery pack 12 to ensure the vehicle Stability of operation and efficient use of energy.
  • the motor module specifically includes a water washing motor 28, a slewing motor 30, an air-cooled motor 32 and a stirring motor 34, a boom pump motor 26, and a main oil pump motor 24.
  • the pump truck 1 can wash the materials , Rotation, air cooling and stirring to ensure the normal operation of the pump truck; further, the main oil pump 20 and boom pump 22 are changed to electric drive to improve the working efficiency of the whole machine.
  • the washing motor 28 is used to drive the washing pump
  • the rotary motor 30 drives the turntable of the pump truck through the rotary reducer
  • the air-cooled motor 32 is used to drive the fan, thereby cooling and dissipating the hydraulic pressure
  • the stirring motor 32 is driven through the stirring reducer
  • the stirring mechanism in the hopper of the pump truck rotates
  • the boom pump motor 26 is used to drive the boom pump 22 to operate and then drive the unfolding and folding of each boom of the pump truck
  • the main oil pump motor 24 is used to drive the main oil pump 20 to operate.
  • the pump truck 1 provided by the present application realizes that the functional structure of the whole pump truck 1 is purely electric driven through the battery pack 12 and the power supply interface, which further improves the working efficiency of the whole pump truck 1 and finally reduces the pump truck 1 1 Energy consumption, the purpose of improving performance parameters.
  • a motor controller which is respectively connected to the battery pack 12, the power supply interface and the motor module.
  • the motor controller is connected to the battery pack 12, the generator and the motor module, respectively, to ensure precise control of the pump truck 1 and stability of the performance.
  • it further includes: a transformer and an inverter, and the battery pack 12 is connected to the motor module via the transformer and the inverter.
  • the voltage of the output current of the battery pack 12 is adjusted by setting a transformer to ensure the safety of charging.
  • the output circuit of the battery pack 12 passes through the transformer and outputs a power supply that is consistent with the required voltage of the motor. It drives the motor running functions such as washing and turntables. Setting an inverter can change DC power into AC power. DC motors are cheaper, so the cost of pump trucks can be reduced.
  • it further includes: a first rectifier, and the power supply interface is connected to the battery pack 12 via the first rectifier.
  • the first rectifier is provided to convert the AC power input through the power supply interface into DC power to meet the power requirements of the battery pack 12 and charge the battery pack 12 normally.
  • it further includes: a second rectifier, the second rectifier of the power supply interface, the inverter and the motor module are connected.
  • the second rectifier is provided to convert the AC power input through the power supply interface into DC power, and then the DC power is converted into AC power through the inverter to meet the power requirements of the motor module and ensure the stability and use of the motor voltage It is safe and can adapt to different charging voltages.
  • a transmission shaft 16 one end of the transmission shaft 16 is connected to the output end of the drive motor 14; an axle structure, the axle structure input is connected to the other end of the transmission shaft 16 , The output end of the axle structure is connected to the wheels.
  • the battery pack 12 provides power to the drive motor 14 to drive the motor to run, and the output power is transmitted to the axle of the chassis through the transmission shaft 16 to drive the vehicle.
  • the battery pack 12 is a high-energy density and large-capacity battery pack 12, which serves as the sole power source for the entire vehicle to drive the vehicle.
  • the drive motor can directly drive each wheel of the pump truck, thereby reducing the structure of the transmission shaft and the car.
  • a speed reducer can be added between the drive motor and the wheel.
  • the axle structure can also be used, and the wheels (such as the rear wheels) of the same axis are driven by the same drive motor, and the structure of the main reducer and the differential can also be added in the middle.
  • gearbox the gearbox is connected to the output end of the drive motor 14, and the output end of the gearbox is connected to the transmission shaft 16.
  • the vehicle travel speed is adjusted.
  • it further includes: an engine; a generator, the input end of the generator is connected to the output end of the engine, and the power output end of the generator is connected to the battery pack.
  • the input end of the generator is connected to the engine, and the output end of the generator can be connected to the battery pack through the rectifier, or connected to the motor module after the rectifier and inverter, so that the engine can drive the generator to generate electricity
  • the current generated by the generator can be used to charge the battery pack after rectification, or it can directly drive the motor module to work to achieve the corresponding function of the motor module.
  • it further includes: an engine; a hydraulic pump, the hydraulic pump is connected to the engine; a motor, the hydraulic oil input end of the motor is connected to the hydraulic pump; a generator, a power output of the generator and the motor The terminal is connected, and the power output terminal of the generator is connected to the battery pack 12.
  • the pump truck 1 further includes a mutually matched hydraulic pump and a motor, wherein the input end of the motor is connected to the hydraulic pump, and the output end is connected to the generator, that is, the whole of the hydraulic pump and the motor cooperate with the generator ,
  • the electric motor drives the hydraulic pump, the hydraulic pump drives the motor, and the motor drives the generator to generate electricity to ensure the effective work of the pump truck 1, and the generator layout is more flexible.
  • the power generation system is connected to the battery pack to realize real-time charging of the battery pack to ensure the working efficiency of the pump truck 1.
  • the power generation system includes a generator and a power device connected to the generator.
  • the power device may be an engine, or a hydraulic pump and a motor driven by the engine, which is not particularly limited thereto.
  • the power supply interface is provided with an interface connected to the charging pile.
  • the power supply interface is provided with an interface connected to the charging pile to ensure the timely supply of electric power for the entire vehicle, and has a wide range of applications.
  • the external power supply passes through the vehicle charging port and passes through the rectifier to charge the battery pack 12 of the vehicle. At the same time, it drives the motors of water washing, turntable rotation, air cooling, stirring, boom pump 22 and main oil pump 20.
  • the pump truck 1 includes a walking system 18, a bodywork, a battery pack 12 and a power supply interface, wherein the battery pack 12 is connected to an external power supply through a charging port / power supply port 10 to supplement power, and the battery pack 12 It is connected to the drive motor 14 of the chassis running system 18, the transmission shaft 16 and the driving axle, so that the chassis is a pure electric drive, and the battery pack 12 serves as the sole power source for the entire vehicle; further, the battery pack 12 passes through a transformer (DC-DC converter), the motor controller and the washing motor 28 of the washing system of the motor module of the bodywork system, the rotary motor 30 of the rotary table, the air cooling motor 32 of the air cooling system, the stirring motor 34 of the stirring system, and the arm of the boom pump 22
  • the pump motor 26 and the main oil pump 20 of the main oil pump 20 are connected with a motor, so as to realize the functions of washing, rotating, air cooling and stirring, pumping, etc.
  • the power supply interface is connected to an external power supply and passes through a rectifier (AC -DC), directly after the motor controller, the washing motor 28 of the washing system of the motor module of the bodywork system, the rotary motor 30 of the rotary table, the air cooling motor 32 of the air cooling system, and the stirring system
  • AC -DC rectifier
  • the mixing motor 34 and the boom pump motor 26 of the boom pump 22, and the main oil pump 20 of the main oil pump 20 are connected with a motor, so as to realize the functions of washing, rotating, air cooling, stirring, pumping, etc.
  • the electric drive power of the embodiment is provided by an external 220V power supply or a charging pile, the vehicle is purely electric, and the chassis is driven by pure electric, which improves the working efficiency of the pump truck 1, and finally achieves the purposes of reducing the energy consumption of the pump truck 1 and improving the performance parameters .
  • connection can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or can be through the middle The media is indirectly connected.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Auxiliary Drives, Propulsion Controls, And Safety Devices (AREA)
  • Fluid-Pressure Circuits (AREA)

Abstract

一种泵车,其包括电池包(12)、行走系统(18)和供电接口。其中,电池包(12)与电机模块相连接以驱动电机模块,行走系统(18)与电池包(12)相连接,供电接口与电池包(12)和/或电机模块相连接以连接外部电源。该电机模块包括水洗电机(28)、回转电机(30)、风冷电机(32)、搅拌电机(34)、臂架泵电机(26)、主油泵电机(24)。该泵车通过电池包(12)驱动电机模块完成相应的功能,通过电力驱动行走系统(18),使得电池包(12)作为整车的唯一动力来源,提高工作效率;同时通过供电接口直接与外部电源相连接,为电池包(12)充电,以保证电池包(12)的供电量;供电接口还可以与电机模块直接相连接,通过外部电源提供动力,驱动电机模块运行。

Description

泵车
本申请要求于2018年10月17日提交中国专利局、申请号为201811211402.0、发明名称为“泵车”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及工程机械技术领域,具体而言,涉及一种泵车。
背景技术
目前,在相关技术中,混凝土输送泵车采用发动机驱动,但上述混凝土输送泵车的驱动系统存在一定的弊端,当发动机故障,则无法继续工作,影响工作效率;而采用电驱动的混凝土输送泵车,不能实现整车、尤其是泵车工作装置的全电驱动方式,影响用户的使用体验。
发明内容
本申请旨在至少解决现有技术或相关技术中存在的技术问题之一。
为此,为此,本申请提出了一种泵车。
有鉴于此,本申请提供了一种泵车,包括:电池包,与电机模块相连接,电池包用于为电机模块供电;行走系统,与电机模块的驱动电机相连接;供电接口,与电池包和/或电机模块相连接,用于连接外部电源;其中,所述电机模块包括:水洗电机、回转电机、风冷电机、搅拌电机、臂架泵电机、主油泵电机;水洗电机用于驱动水洗泵,回转电机通过回转减速器驱动泵车的转台回转,风冷电机用于驱动风扇,搅拌电机通过搅拌减速器驱动泵车料斗内的搅拌机构旋转,臂架泵电机用于驱动臂架泵运行进而驱动泵车各节臂架的展开与折叠,主油泵电机用于驱动主油泵运行。
本申请提供泵车包括电池包、行走系统及供电接口,其中,将电池包 与电机模块相连接,通过电池包驱动电机模块完成相应的功能;以及将电池包通过驱动电机与行走系统相连接,通过电力驱动驱动行走系统的行驶车桥工作,使得电池包作为整车的唯一动力来源,提高工作效率;供电接口与电池包相连接,通过供电接口直接与外部电源相连接,通过外部电源为电池包进行充电,以实现对保证电池包的供电量;供电接口还可以与电机模块直接相连接,通过外部电源提供动力,驱动电机模块运行。进一步地,水洗、转台旋转、风冷、搅拌、臂架泵、主油泵等上装系统可以通过供电接口连接外部电源进行直接供电,底盘行走系统由电池包进行供电,以保证整车运行的稳定性,以及能源的有效利用。电机模块具体包括水洗电机、回转电机、风冷电机及搅拌电机、臂架泵电机、主油泵电机,通过上述电机的作用,从而实现泵车对物料的水洗、回转、风冷及搅拌等功能,以保证泵车的正常工作;进一步地,将主油泵、臂架泵改为电驱动,提高整机的工作效率。具体地,水洗电机用于驱动水洗泵,回转电机通过回转减速器驱动泵车的转台回转,风冷电机用于驱动风扇,搅拌电机通过搅拌减速器驱动泵车料斗内的搅拌机构旋转,臂架泵电机用于驱动臂架泵运行进而驱动泵车各节臂架的展开与折叠,主油泵电机用于驱动主油泵运行。本申请所提供的泵车通过电池包和供电接口,实现了泵车整机的功能结构均为纯电驱动,进一步地提高了泵车的整机工作效率,最终达到降低泵车能耗,提升性能参数的目的。
另外,本申请提供的上述技术方案中的泵车还可以具有如下附加技术特征:
在上述技术方案中,优选地,还包括:电机控制器,电机控制器分别与电池包、供电接口及电机模块相连接。
在该技术方案中,将电机控制器分别与电池包、述发电机及电机模块相连接,以保证对泵车的精准控制和使用性能的稳定性。
在上述任一技术方案中,优选地,还包括:变压器和逆变器,电池包经变压器、逆变器与电机模块相连接。
在该技术方案中,通过设置变压器将电池包的输出电流进行电压调节,以保证充电安全。具体为,电池包的输出电路经过变压器后输出与电机需求 电压一致的电源,驱动水洗、转台等功能的电机运行,设置逆变器,可以将直流电变成交流电,而交流电机的价格相对于直流电机更便宜,因此可以降低泵车的成本。
在上述任一技术方案中,优选地,还包括:第一整流器,供电接口经第一整流器与电池包相连接。
在该技术方案中,通过设置第一整流器,将通过供电接口输入的交流电转换为直流电,以满足电池包的用电要求,为电池包进行正常充电。
在上述任一技术方案中,优选地,还包括:第二整流器,供电接口第二整流器、逆变器与电机模块相连接。
在该技术方案中,通过设置第二整流器,将通过供电接口输入的交流电转换为直流电,再通过逆变器将直流电变成交流电,以满足电机模块的用电要求,保证电机电压的稳定和使用安全。
在上述任一技术方案中,优选地,还包括:传动轴,传动轴的一端与驱动电机的输出端相连接;车桥结构,车桥结构的输入端与传动轴的另一端相连接,所述车桥结构的输出端连接车轮。
在该技术方案中,电池包为驱动电机供电,带动电机运行,通过传动轴将输出动力传递至底盘的行驶车桥,以驱动车辆行驶。进一步地,电池包为高能量密度大容量的电池包,作为整车唯一动力来源,驱动车辆行驶。
在上述任一技术方案中,优选地,还包括:变速箱,变速箱与驱动电机的输出端相连接,变速箱的输出端与传动轴相连接。
在该技术方案中,通过设置变速箱,实现对车辆行驶速度的调节。
在上述任一技术方案中,优选地,还包括:发动机;发电机,发电机的输入端与发动机的输出端相连接,发电机的电力输出端与电池包相连接。
在该技术方案中,发电机的输入端与发动机相连接,发电机的输出端与电池包相连,或者经过整流器后与电机模块相连接,使得发动机可以带动发电机发电,发电机所产生的电流经过整流后可为电池包充电,也可直接驱动电机模块工作,实现电机模块相应功能。
在上述任一技术方案中,优选地,还包括:发动机;液压泵,液压泵与发动机相连接;马达,马达的液压油输入端与液压泵相连接;发电机,发电机与马达的动力输出端相连接,发电机的电力输出端与电池包相连接。
在该技术方案中,泵车还包括相互配合的液压泵及马达,其中,马达的输入端与液压泵相连接,输出端与发电机相连接,即液压泵与马达整体与发电机相互配合,电动机带动液压泵工作,液压泵带动马达工作,马达带动发电机发电,保证泵车的有效工作,发电机布置更加灵活。
在上述任一技术方案中,优选地,供电接口设置有与充电桩连接的接口。
在该技术方案中,供电接口设置有与充电桩连接的接口,以保证整车电力的及时供应。外部电源经过车载充电口,经整流器后,为整车电池包充电,同时驱动水洗、转台旋转、风冷、搅拌、臂架泵、主油泵电机工作。
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。
附图说明
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:
图1示出了根据本申请的第一个实施例的泵车的结构框图。
其中,图1中的附图标记与部件名称之间的对应关系为:
1泵车,10充电口/供电口,12电池包,14驱动电机,16传动轴,18行走系统,20主油泵,22臂架泵,24主油泵电机,26臂架泵电机,28水洗电机,30回转电机,32风冷电机,34搅拌电机。
具体实施方式
为了能够更清楚地理解本申请的上述目的、特征和优点,下面结合附图和具体实施方式对本申请进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。
在下面的描述中阐述了很多具体细节以便于充分理解本申请,但是,本申请还可以采用其他不同于在此描述的其他方式来实施,因此,本申请的保护范围并不受下面公开的具体实施例的限制。
下面参照图1描述根据本申请一些实施例所述的泵车1。
如图1所示,本申请的一个实施例提供了一种泵车1,包括:电池包12,与电机模块相连接,电池包12用于驱动电机14模块;行走系统18,与电机模块的驱动电机14相连接;供电接口,与电池包12和/或电机模块相连接,用于连接外部电源;其中,所述电机模块包括:水洗电机28、回转电机30、风冷电机32、搅拌电机34、臂架泵电机26、主油泵电机24;水洗电机28用于驱动水洗泵,回转电机30通过回转减速器驱动泵车的转台回转,风冷电机32用于驱动风扇,从而实现液压油的冷却,搅拌电机34通过搅拌减速器驱动泵车料斗内的搅拌机构旋转,臂架泵电机26用于驱动臂架泵22运行进而驱动泵车1各节臂架的展开与折叠,主油泵电机24用于驱动主油泵20运行。
本申请提供泵车1包括电池包12、行走系统18及供电接口,其中,将电池包12与电机模块相连接,通过电池包12驱动电机14模块完成相应的功能;以及将电池包12通过驱动电机14与行走系统18相连接,通过电力驱动驱动行走系统18的行驶车桥工作,使得电池包12作为整车的唯一动力来源,提高工作效率;供电接口与电池包12相连接,通过供电接口直接与外部电源相连接,通过外部电源为电池包12进行充电,以实现对保证电池包12的供电量;供电接口还可以与电机模块直接相连接,通过外部电源提供动力,驱动电机14模块运行。进一步地,水洗、转台旋转、风冷、搅拌、臂架泵22、主油泵20等上装系统可以通过供电接口连接外部电源进行直接供电,底盘行走系统18由电池包12进行供电,以保证整车运行的稳定性,以及能源的有效利用。
进一步地,电机模块具体包括水洗电机28、回转电机30、风冷电机32及搅拌电机34、臂架泵电机26、主油泵电机24,通过上述电机的作用,从而实现泵车1对物料的水洗、回转、风冷及搅拌等功能,以保证泵车的正常工作;进一步地,将主油泵20、臂架泵22改为电驱动,提高整机的工作效率。具体地,水洗电机28用于驱动水洗泵,回转电机30通过回转减速器驱动泵车的转台回转,风冷电机32用于驱动风扇,从而为液压有冷却散热,搅拌电机32通过搅拌减速器驱动泵车料斗内的搅拌机构旋转,臂架泵电机26用于驱动臂架泵22运行进而驱动泵车各节臂架的展开与折叠, 主油泵电机24用于驱动主油泵20运行。本申请所提供的泵车1通过电池包12和供电接口,实现了泵车1整机的功能结构均为纯电驱动,进一步地提高了泵车1的整机工作效率,最终达到降低泵车1能耗,提升性能参数的目的。
在上述实施例中,优选地,还包括:电机控制器,电机控制器分别与电池包12、供电接口及电机模块相连接。
在该实施例中,将电机控制器分别与电池包12、述发电机及电机模块相连接,以保证对泵车1的精准控制和使用性能的稳定性。
在上述任一实施例中,优选地,还包括:变压器和逆变器,电池包12经变压器和逆变器与电机模块相连接。
在该实施例中,通过设置变压器将电池包12的输出电流进行电压调节,以保证充电安全。具体为,电池包12的输出电路经过变压器后输出与电机需求电压一致的电源,驱动水洗、转台等功能的电机运行,设置逆变器,可以将直流电变成交流电,而交流电机的价格相对于直流电机更便宜,因此可以降低泵车的成本。
在上述任一实施例中,优选地,还包括:第一整流器,供电接口经第一整流器与电池包12相连接。
在该实施例中,通过设置第一整流器,将通过供电接口输入的交流电转换为直流电,以满足电池包12的用电要求,为电池包12进行正常充电。
在上述任一实施例中,优选地,还包括:第二整流器,供电接口第二整流器、逆变器与电机模块相连接。
在该实施例中,通过设置第二整流器,将通过供电接口输入的交流电转换为直流电,再通过逆变器将直流电变成交流电,以满足电机模块的用电要求,保证电机电压的稳定和使用安全,同时可以适应不同的充电电压。
在上述任一实施例中,优选地,还包括:传动轴16,传动轴16的一端与驱动电机14的输出端相连接;车桥结构,车桥结构输入与传动轴16的另一端相连接,车桥结构的输出端连接车轮。
在该实施例中,电池包12为驱动电机14提供动力,带动电机运行,通过传动轴16将输出动力传递至底盘的行驶车桥,以驱动车辆行驶。进一 步地,电池包12为高能量密度大容量的电池包12,作为整车唯一动力来源,驱动车辆行驶。另外,还可以通过驱动电机直接驱动泵车的每个车轮,从而减少传动轴和车娇的结构,此时,为了提高扭矩,可以在驱动电机与车轮之间增设减速机。当然,也可以车桥结构,对于同一轴的车轮(如后轮)用同一个驱动电机驱动,中间还可以增加主减速器和差速器等结构。
在上述任一实施例中,优选地,还包括:变速箱,变速箱与驱动电机14的输出端相连接,变速箱的输出端与传动轴16相连接。
在该实施例中,通过设置变速箱,实现对车辆行驶速度的调节。
在上述任一实施例中,优选地,还包括:发动机;发电机,发电机的输入端与发动机的输出端相连接,发电机的电力输出端与电池包相连接。
在该实施例中,发电机的输入端与发动机相连接,发电机的输出端可以经整流器与电池包相连,或者经过整流器、逆变器后与电机模块相连接,使得发动机可以带动发电机发电,发电机所产生的电流经过整流后可为电池包充电,也可直接驱动电机模块工作,实现电机模块相应功能。
在上述任一实施例中,优选地,还包括:发动机;液压泵,液压泵与发动机相连接;马达,马达的液压油输入端与液压泵相连接;发电机,发电机与马达的动力输出端相连接,发电机的电力输出端与电池包12相连接。
在该实施例中,泵车1还包括相互配合的液压泵及马达,其中,马达的输入端与液压泵相连接,输出端与发电机相连接,即液压泵与马达整体与发电机相互配合,电动机带动液压泵工作,液压泵带动马达工作,马达带动发电机发电,保证泵车1的有效工作,发电机布置更加灵活。
上述两种方案中,通过增设发动机,当电池包的电量不足时,可以通过发动机发电以满足行驶和施工,对于不方便供电的施工场所,具有显著的意义。
具体实施例中,通过设置发电系统与电池包相连接,实现对电池包的实时充电,以保证泵车1的工作效率。具体地,发电系统包括发电机和与发电机相连接的动力装置,进一步地,动力装置可以为发动机,或有发动机驱动的液压泵和马达,具体并不局限于此。
在上述任一实施例中,优选地,供电接口设置有与充电桩连接的接口。
在该实施例中,供电接口设置有与充电桩连接的接口,以保证整车电 力的及时供应,适用范围广。外部电源经过车载充电口,经整流器后,为整车电池包12充电,同时驱动水洗、转台旋转、风冷、搅拌、臂架泵22、主油泵20电机工作。
具体实施例中,如图1所示,泵车1包括行走系统18、上装、电池包12及供电接口,其中,电池包12通过充电口/供电口10连接外部电源进行电量补充,电池包12与底盘行走系统18的驱动电机14、传动轴16及行驶车桥进行连接,使得底盘为纯电动驱动,电池包12作为整车的唯一动力来源;进一步地,电池包12经过变压器(DC-DC converter)、电机控制器分别与上装系统的电机模块的水洗系统的水洗电机28、回转台的回转电机30、风冷系统的风冷电机32、搅拌系统的搅拌电机34及臂架泵22的臂架泵电机26、主油泵20的主油泵20带电机相连接,进而实现泵车1对物料的水洗、回转、风冷及搅拌、泵送等功能;或者供电接口连接外部电源,经过整流器(AC-DC)、电机控制器后直接与上装系统的电机模块的水洗系统的水洗电机28、回转台的回转电机30、风冷系统的风冷电机32、搅拌系统的搅拌电机34及臂架泵22的臂架泵电机26、主油泵20的主油泵20带电机相连接,进而实现泵车1对物料的水洗、回转、风冷及搅拌、泵送等功能;本实施例的电驱动电源由外部220V电源或充电桩提供电源,整车纯电动,底盘由纯电动驱动,提高了泵车1的工作效率,最终达到降低泵车1能耗,提升性能参数的目的。
在本申请的描述中,术语“多个”则指两个或两个以上,除非另有明确的限定,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制;术语“连接”、“安装”、“固定”等均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
在本申请的描述中,术语“一个实施例”、“一些实施例”、“具体 实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本申请的至少一个实施例或示例中。在本申请中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。

Claims (10)

  1. 一种泵车(1),其中,包括:
    电池包(12),与电机模块相连接,所述电池包(12)用于为所述电机模块供电;
    行走系统(18),与所述电机模块的驱动电机(14)相连接;
    供电接口,与所述电池包(12)和/或所述电机模块相连接,用于连接外部电源;
    其中,所述电机模块包括:水洗电机(28)、回转电机(30)、风冷电机(32)、搅拌电机(34)、臂架泵电机(26)、主油泵电机(24);所述水洗电机(28)用于驱动水洗泵,所述回转电机(30)通过回转减速器驱动泵车(1)的转台回转,所述风冷电机(32)用于驱动风扇,所述搅拌电机(34)通过搅拌减速器驱动泵车(1)料斗内的搅拌机构旋转,所述臂架泵电机(26)用于驱动臂架泵(22)运行进而驱动所述泵车(1)各节臂架的展开与折叠,所述主油泵电机(24)用于驱动所述主油泵(20)运行。
  2. 根据权利要求1所述的泵车(1),其中,还包括:
    电机控制器,所述电机控制器分别与所述电池包(12)、所述供电接口及所述电机模块相连接。
  3. 根据权利要求2所述的泵车(1),其中,还包括:
    变压器和逆变器,所述电池包(12)经所述变压器、逆变器与所述电机模块相连接。
  4. 根据权利要求3所述的泵车(1),其中,还包括:
    第一整流器,所述供电接口经所述第一整流器与所述电池包(12)相连接。
  5. 根据权利要求3所述的泵车(1),其中,还包括:
    第二整流器,所述供电接口经所述第二整流器、逆变器与所述电机模块相连接。
  6. 根据权利要求1至5中任一项所述的泵车(1),其中,还包括:
    传动轴(16),所述传动轴(16)的一端与所述驱动电机(14)的输出端相连接;
    车桥结构,所述车桥结构的输入端与所述传动轴(16)的另一端相连接,所述车桥结构的输出端连接车轮。
  7. 根据权利要求6所述的泵车(1),其中,还包括:
    变速箱,所述变速箱与所述驱动电机(14)的输出端相连接,所述变速箱的输出端与所述传动轴(16)相连接。
  8. 根据权利要求1至5中任一项所述的泵车(1),其中,还包括:
    发动机;
    发电机,所述发电机的输入端与所述发动机的输出端相连接,所述发电机的电力输出端与所述电池包(12)相连接。
  9. 根据权利要求1至5中任一项所述的泵车(1),其中,还包括:
    发动机;
    液压泵,所述液压泵与所述发动机相连接;
    马达,所述马达的液压油输入端与所述液压泵相连接;
    发电机,所述发电机与所述马达的动力输出端相连接,所述发电机的电力输出端与所述电池包(12)相连接。
  10. 根据权利要求1至5中任一项所述的泵车(1),其中,
    所述供电接口设置有与充电桩连接的接口。
PCT/CN2019/093929 2018-10-17 2019-06-28 泵车 WO2020078041A1 (zh)

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