WO2020057250A1 - 曲面显示面板及其制作方法、显示装置 - Google Patents
曲面显示面板及其制作方法、显示装置 Download PDFInfo
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- WO2020057250A1 WO2020057250A1 PCT/CN2019/097509 CN2019097509W WO2020057250A1 WO 2020057250 A1 WO2020057250 A1 WO 2020057250A1 CN 2019097509 W CN2019097509 W CN 2019097509W WO 2020057250 A1 WO2020057250 A1 WO 2020057250A1
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133509—Filters, e.g. light shielding masks
- G02F1/133512—Light shielding layers, e.g. black matrix
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1339—Gaskets; Spacers; Sealing of cells
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1339—Gaskets; Spacers; Sealing of cells
- G02F1/13394—Gaskets; Spacers; Sealing of cells spacers regularly patterned on the cell subtrate, e.g. walls, pillars
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133388—Constructional arrangements; Manufacturing methods with constructional differences between the display region and the peripheral region
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1339—Gaskets; Spacers; Sealing of cells
- G02F1/13396—Spacers having different sizes
Definitions
- the present disclosure relates to the field of display technology, and in particular, to a curved display panel, a method for manufacturing a curved display panel, and a display device with the curved display panel installed.
- the purpose of the present disclosure is to overcome the shortcomings of the prior art flexible or curved display panel that is easy to cross color after bending, and to provide a curved display panel and a method for manufacturing a curved display panel that are not easy to cross color, Display device.
- a curved display panel including:
- a first substrate, a second substrate, and the second substrate is provided corresponding to the first substrate; a black matrix is located on the second substrate, and the black matrix includes a pixel-defining structure and a compensation structure, and each of the compensations
- the structure has a first width in a first direction and a second width in a second direction, the first direction and the second direction are perpendicular to each other; the first width is positively related to its distance from the bending center axis, so The extending direction of the bending central axis is parallel to the second direction.
- the first widths of the compensation structures having the same distance from the bending center axis in the first direction are the same.
- the second width of each of the compensation structures is substantially the same.
- the method includes:
- the first substrate is provided with a first groove in a non-display area thereof;
- the second substrate is provided with a second groove in a non-display area thereof, and the second groove is provided corresponding to the first groove;
- a fixed spacer is disposed between the first substrate and the second substrate, a first end of the fixed spacer is located in the first groove, and a second The end is located in the second groove.
- the curved display panel further includes:
- a sealant layer is adhered between the fixed spacer and the first substrate, and between the fixed spacer and the second substrate; the sealant layer is a rigid sealant layer.
- the first groove is provided on a planarization layer of the first substrate, and the first groove includes: two first sub-grooves, each of the first groove One sub-groove is arranged in an orthogonal cross shape, and the center line of two of the first sub-grooves is arranged in line with the fixed central axis of the first substrate; four second sub-grooves, one-to-one correspondence
- the second sub-grooves are provided at the four corners of the flattening layer, and the second sub-grooves include second transverse sub-grooves parallel to the lateral sides of the flattening layer and parallel to the longitudinal sides of the flattening layer.
- a second longitudinal sub-groove, an end of a longitudinal side of the second transverse sub-groove close to the flattening layer is in communication with an end of the second longitudinal sub-groove close to the horizontal side of the flattening layer.
- the second groove is provided on the coating protection layer of the second substrate and extends to the black matrix
- the second groove includes: two first Three sub-grooves, each of the third sub-grooves is arranged in an orthogonal cross shape, and the center line of the two third sub-grooves is provided in line with the fixed central axis of the second substrate; four A fourth sub-groove corresponding to one of the four corners of the coating protective layer, the fourth sub-groove comprising a fourth horizontal sub-groove parallel to the lateral sides of the coating protective layer, and A fourth longitudinal sub-groove that is parallel to the longitudinal edge of the coated protective layer, and an end of the fourth lateral sub-groove close to the longitudinal edge of the coated protective layer is close to the fourth longitudinal sub-groove One end of a lateral side of the coated protective layer is communicated.
- a method for manufacturing a curved display panel includes a first substrate and a second substrate.
- the second substrate includes a black matrix.
- the manufacturing method includes:
- Obtaining a target value of the black matrix forming the black matrix according to the target value; forming a first groove in a non-display area of the first substrate; forming a second recess in a non-display area of the second substrate
- the second groove is provided corresponding to the first groove; a fixed septum is formed, and the first end of the fixed septum is located in the first groove, and the fixed septum The second end is located in the second groove.
- the manufacturing method further includes: using a sealant to adhere the fixed spacer to the first substrate, and bonding the fixed spacer to the first substrate. Two substrates are bonded.
- the sealant is a rigid sealant.
- obtaining the target value of the black matrix includes: fixing a test display panel along a central axis parallel to the display surface, and bending both sides parallel to the central axis. And fixing; acquiring a pixel offset image after the test display panel is bent; simulating pixel offset information according to the pixel offset image; obtaining a cross-color distribution of the test display panel according to the simulated pixel offset information; Obtaining a black matrix compensation value according to the cross-color distribution; obtaining the target value according to the black matrix compensation value.
- a manufacturing method of a curved display panel including: providing a first substrate; providing a second substrate, the second substrate being disposed corresponding to the first substrate; and on the second substrate A black matrix is formed on the black matrix, and the black matrix includes a pixel-defining structure and a compensation structure, each of the compensation structures having a first width in a first direction and a second width in a second direction, the first direction and the The second directions are perpendicular to each other; the first width is positively related to its distance from the bending central axis, and the extending direction of the bending central axis is parallel to the second direction.
- a method for obtaining the first width of the compensation structure includes: fixing a test display panel along a central axis parallel to the display surface, and parallel to the central axis. The two sides of the test display panel are bent and fixed; obtaining a pixel offset image after the test display panel is bent; simulating pixel offset information based on the pixel offset image; obtaining the test display panel's Cross-color distribution; a black matrix compensation value is obtained according to the cross-color distribution, and the black matrix compensation value is the first width of the compensation structure.
- a display device including:
- the curved display panel according to any one of the above.
- the manufacturing method of the curved display panel of the present disclosure obtains a target value that a black matrix can block light leakage, forms a black matrix according to the target value, forms a first groove in a non-display area of a first substrate, and forms a non-display area in a second substrate.
- a second groove, the second groove is provided corresponding to the first groove; finally, a fixed septum is formed, the first end of the fixed septum is located in the first groove, and the second end of the fixed septum is located in the first Inside two grooves.
- the first substrate and the second substrate are relatively fixed by fixing the spacer, so that the curved color distribution of each display panel after the curved display panel is basically the same, which provides a prerequisite for compensation within the pixel; on the other hand, by obtaining
- the black matrix of the curved display panel can block the target value of light leakage.
- the black matrix of the second substrate is formed according to the target value.
- the black matrix of each pixel is used to block the light leakage of each pixel to prevent it.
- the purpose of string color is used to block the light leakage of each pixel to prevent it.
- FIG. 1 is a schematic diagram of a simulation structure of a conventional flexible or curved display panel that slides when an array substrate and a color filter substrate slide;
- FIG. 2 is a schematic diagram of a conventional flexible or curved display panel that is only yellow when it is bent;
- FIG. 3 is an enlarged schematic diagram of some pixels in FIG. 2; FIG.
- FIG. 4 is a schematic diagram of a conventional flexible or curved display panel only stringing blue when bending;
- FIG. 5 is an enlarged schematic diagram of some pixels in FIG. 4; FIG.
- FIG. 6 is a schematic flowchart of an exemplary embodiment of a method for manufacturing a curved display panel according to the present disclosure
- FIG. 7 is a schematic structural diagram of a test display panel after it is bent and fixed
- FIG. 8 is a schematic diagram of a pixel shift image of the test display panel in FIG. 7 obtained through a microscope;
- FIG. 9 is a schematic block diagram of a specific process of an exemplary embodiment of a method for manufacturing a curved display panel according to the present disclosure.
- FIG. 10 is a schematic diagram of the cross-color distribution of the test display panel in FIG. 7 simulated by software
- FIG. 11 is a schematic structural diagram of a first substrate
- FIG. 12 is a schematic structural diagram of a second substrate
- FIG. 13 is a schematic structural diagram of the first substrate in FIG. 11 and the second substrate in FIG. 12 after being box-to-box;
- FIG. 14 is a schematic sectional view of FIG. 13;
- 15 is a schematic structural diagram of a curved display panel before compensation
- FIG. 16 is a schematic structural diagram of a curved display panel after compensating FIG. 15.
- first substrate 11, second sub-groove; 12, first sub-groove; 13, planarization layer; 14, gate insulating layer; 15, lower glass substrate; 16, dielectric layer; 17, gate Electrode; 18, source and drain; 19, pixel electrode;
- AA display area
- B non-display area
- C cut area
- FIG. 1 a schematic diagram of a simulation structure of an array substrate and a color filter substrate sliding when a flexible or curved display panel in the prior art is bent.
- the array substrate 1 and the color filter substrate 2 are sliding.
- the upper substrate slides to both sides, and the lower substrate slides to the center, causing the pixel electrode on the array substrate 1 and the opening area on the color filter substrate 2 to slide in position, resulting in the phenomenon that other pixels will be driven when a pixel is driven ;
- the liquid crystal in the red or blue opening area is deflected, resulting in a non-uniform display of a string of yellow or purple strings.
- the present disclosure first provides a method for manufacturing a curved display panel.
- the curved display panel includes a first substrate 1A and a second substrate 2A.
- the second substrate 2A includes a black matrix 24.
- the first substrate 1A may be an array substrate, and the second substrate 2A may be a color filter substrate, but the present disclosure is not limited thereto.
- an embodiment of the present disclosure provides a method for manufacturing a curved display panel, including: providing a first substrate 1A; providing a second substrate 2A, wherein the second substrate is disposed corresponding to the first substrate;
- a black matrix 24 is formed on the second substrate.
- the black matrix includes a pixel-defining structure B1 and a compensation structure B2.
- Each of the compensation structures has a first width W1 in a first direction and a second width W1 in a second direction. Width W2, the first direction and the second direction are perpendicular to each other;
- the first width is positively related to its distance from the bending central axis, and the extending direction of the bending central axis is parallel to the second direction.
- the method for obtaining the first width W1 of the compensation structure includes: fixing a test display panel along a central axis parallel to the display surface, and bending and fixing two sides parallel to the central axis; The pixel offset image after the test display panel is bent; the pixel offset information is simulated according to the pixel offset image; the cross-color distribution of the test display panel is obtained based on the simulated pixel offset information; the cross-color distribution of the test display panel is obtained; The distribution obtains a black matrix compensation value, and the black matrix compensation value is the first width of the compensation structure.
- the method for manufacturing a curved display panel may include the following steps:
- Step S10 Obtain a target value that the black matrix 24 can block light leakage.
- step S20 the black matrix 24 is formed according to the target value.
- step S30 a first groove is formed in a non-display area of the first substrate 1A.
- step S40 a second groove is formed in a non-display area of the second substrate 2A, and the second groove is provided corresponding to the first groove.
- step S50 a fixed septum 6 is formed, a first end of the fixed septum 6 is located in the first groove, and a second end of the fixed septum 6 is located in the second groove.
- Step S10 Obtain a target value of the black matrix 24.
- a target value of the black matrix 24 capable of blocking light leakage is obtained through a test display panel 3.
- the test display panel 3 is a curved display panel in the prior art, that is, a curved display panel in which string colors appear after bending.
- c in the figure indicates the fixed central axis position of the curved display panel
- L1 indicates the first position on the left of the fixed central axis
- L2 indicates the first position on the left of the fixed central axis.
- Two positions, R1 represents the first position on the right side of the fixed central axis
- R2 represents the second position on the right side of the fixed central axis.
- the specific bending method of the test display panel 3 is as follows: first, the back surface of the test display panel 3 is fixed on a fixed axis 4 along a fixed central axis in a length direction parallel to the display surface, and the thickness of the fixed axis 4 is 1 mm or more and It is 1.50 mm or less, its width is 0.8 mm or more and 1.2 mm or less, and its length is at least about 3 mm longer than the length of the test display panel 3. Then, the test display panel 3 is placed on a flat machine, and both sides of the test display panel 3 that are parallel to the fixed axis 4 are bent toward the non-display surface side, and finally can be fixed by the transparent tape 5.
- the back surface of the test display panel 3 can also be fixed on a fixed axis 4 along the central axis in the width direction parallel to the display surface, specifically in the central axis in the width direction or in the longitudinal direction.
- the central axis is determined.
- a pixel shifted image after the test display panel 3 is bent is acquired through a microscope.
- the bent pixel offset image of the test display panel 3 is acquired through a microscope and a camera disposed on the eyepiece, and the camera transmits the pixel offset image to a data processing unit.
- the data processing unit may be a single-chip microcomputer, a microprocessor, an industrial computer, and so on. Referring to the schematic diagram of the pixel shift image of the test display panel 3 in FIG. 7 obtained through a microscope shown in FIG. 8, the pixels on the left side of the fixed center axis are shifted to the right and the pixels on the right side are obtained from the figure. Move left.
- FIG. 9 is a schematic block diagram of a specific process of an exemplary embodiment of a method for manufacturing a curved display panel according to the present disclosure.
- the actual bending state may include the size, thickness, central axis of the test display panel 3, and Curved radians.
- the data processing unit simulates the pixel offset information according to the pixel offset image and the actual bending state, thereby completing the curved display screen model. Then the data processing unit uses Ansys software to obtain the cross-color distribution of the test display panel 3 according to the pixel offset information.
- FIG. 7 Referring to the schematic diagram of the cross-color distribution of the test display panel in FIG. 7 simulated by software shown in FIG. Get the main string of red on the left and the main string of blue on the right.
- the data processing unit obtains a BM compensation value according to the cross-color distribution calculation through Matlab software; and finally obtains the target value according to the BM compensation value.
- the target value is the sum of the basic value and the BM compensation value.
- the basic value is the size value of the black matrix 24 in the prior art.
- the BM compensation value is a value that needs to be expanded for the calculated black matrix 24 under the condition that the light leakage is guaranteed to be blocked.
- the center position of the curved display panel is used as the origin of the coordinates and a rectangular coordinate system is established, and the coordinate axis parallel to the fixed axis 4 is the y axis (here, it is assumed that the y axis is the fixed center of the array substrate and the color film substrate). Axis), the coordinate axis perpendicular to the fixed axis 4 is the x-axis. From FIG.
- the black matrix can block light leakage in the vertical direction of each pixel after the curved display panel is bent. Specifically, the size of the black matrix in the y-axis direction has not changed, and the size in the x-axis direction. There are changes, and the compensation position of the black matrix is located near the y-axis.
- the compensation value (BM compensation value) of the black matrix of the second substrate is symmetrically distributed with respect to the fixed central axis (y-axis in the figure) of the second substrate;
- the compensation value is the same, that is, the black matrix in the same column has the same compensation value, that is, the black matrix located on the same abscissa value has the same dimensional change value in the x axis;
- the compensation value of the black matrix is near the fixed center of the second substrate.
- the axis gradually increases from the fixed central axis far from the second substrate, that is, the compensation value of the black matrix near the y axis is smaller than the compensation value of the black matrix far from the y axis. The farther away from the y axis, the larger the compensation value of the black matrix.
- the curved display panel may include two short sides that are parallel to each other and two long sides that are parallel to each other (for example, a general plan view of a smart phone is an approximate rectangle with long sides and short sides), where x The axis is parallel to the short side of the curved display panel, and the y axis is parallel to the long side of the curved display panel, but the present disclosure is not limited thereto.
- step S20 the black matrix is formed according to the target value.
- a black matrix material layer is deposited first, and then a patterning process of the black matrix material layer is completed according to a target value, so that the black matrix can block light leakage.
- step S30 a first groove is formed in a non-display area of the first substrate.
- the first groove may be provided on the planarization layer 13 located on the uppermost layer of the non-display area B of the first substrate 1A, that is, the planarization provided on the first substrate 1A and bonded to the sealant layer 8 Layer 13.
- the first groove may be provided on the passivation layer.
- the first groove may also extend downward to the next material layer.
- the first groove may also extend to the gate insulating layer 14 adjacent to the planarization layer 13.
- the first groove may include four second sub-grooves 11 and two first sub-grooves 12.
- the four second sub-grooves 11 are provided on the four corners of the flattening layer 13 in a one-to-one correspondence.
- the second sub-grooves 11 can be set in a right-angled corner, and the corners of the second sub-grooves 11 and the flattening layer 13 The corners are consistent.
- the second sub-groove 11 may include a second transverse sub-groove that is parallel to the lateral side of the planarization layer 13 and a second longitudinal sub-groove that is parallel to the longitudinal side of the planarization layer 13.
- One end of the longitudinal side of the groove close to the planarization layer 13 is in communication with one end of the second longitudinal sub groove of the horizontal side of the second longitudinal groove.
- the depth of the second longitudinal sub-groove is the same as the depth of the second transverse sub-groove. the same.
- the first sub-groove 12 may be provided in an orthogonal cross shape.
- the center point of the two first sub-grooves 12 is connected to the fixed central axis of the first substrate 1A (in the embodiment of the present disclosure, the color film substrate and the array substrate form a curved display panel after the box is aligned, so the first substrate can be considered
- the fixed central axis of the first substrate is coincident with the fixed central axis of the second substrate), and the fixed central axis of the first substrate is the central axis in the longitudinal direction of the first substrate 1A.
- the fixed central axis of the first substrate is parallel to the display surface, and when the curved display panel is bent, the fixed central axis of the first substrate is used as the central axis, that is, parallel to the fixed central axis of the first substrate and fixed to the first substrate.
- the axisymmetric long sides are bent toward the non-display surface or the display surface side to form a curved display panel.
- a first groove is also provided in the cut area C of the first substrate 1A, and two second sub-grooves 11 are provided correspondingly at two corners on the outer side.
- a first sub-groove 12 is disposed in the middle of the two sub-grooves 11. This arrangement can enhance the fixing effect of the first substrate 1A and the second substrate 2A.
- the second sub-groove 11 and the first sub-groove 12 can also be set in the same shape, for example, both can be set as grooves in a shape such as a cylindrical shape, a rectangular parallelepiped shape, and the like.
- step S40 a second groove is formed in a non-display area of the second substrate 2A, and the second groove is provided corresponding to the first groove.
- the second groove may be provided in the coating protection layer 23 located at the lowest layer of the non-display area B of the second substrate 2 and extends to the black matrix 24 adjacent to the coating protection layer 23, that is, A protective coating layer 23 bonded to the sealant layer 8 on the second substrate 2A and a black matrix 24 adjacent to the protective coating layer 23.
- the first groove may be provided on another material layer .
- the second groove is provided on the coating protective layer 23 and the black matrix 24 adjacent to the coating protective layer 23 can increase the depth of the second groove.
- the second groove may also be provided only on the coating protective layer 23 and not on the black matrix 24.
- the second groove may include four fourth sub-grooves 21 and two third sub-grooves 22.
- the four fourth sub-grooves 21 are provided in one-to-one correspondence with the four corner portions of the coating protective layer 23 and the black matrix 24.
- the fourth sub-groove 21 may be set in a right-angled corner, and the The corners coincide with the corners of the protective layer 23 and the black matrix 24.
- the coating protective layer 23 of the non-display area B has the same shape as the black matrix 24.
- the fourth sub-groove 21 may include a fourth transverse sub-groove that is parallel to the lateral side of the protective layer 23 and a fourth longitudinal sub-groove that is parallel to the longitudinal side of the protective layer 23, and the fourth transverse sub-groove is close to the protective layer.
- One end of the longitudinal side of 23 is in communication with one end of the fourth longitudinal sub-groove that is close to the protective layer 23, and of course, the depth of the fourth longitudinal sub-groove is the same as that of the fourth transverse sub-groove.
- the four fourth sub-grooves 21 are symmetrically arranged corresponding to each other on the four second sub-grooves 11.
- the third sub-groove 22 may be provided in an orthogonal cross shape.
- the connecting lines of the center points of the two third sub-grooves 22 are arranged in line with the fixed central axis of the second substrate 2A, and the fixed central axis of the second substrate is the central axis in the longitudinal direction of the second substrate 2A.
- the fixed central axis of the second substrate is parallel to the display surface, and when the curved display panel is bent, the fixed central axis of the second substrate is used as the central axis, that is, parallel to the fixed central axis of the second substrate 2A and relative to the second substrate 2A.
- the long sides of both sides of the fixed central axis symmetry are curved toward the non-display surface or one side of the display surface to form a curved display panel.
- the fixed central axis of the second substrate 2A and the fixed central axis of the first substrate 1A are arranged in parallel with each other.
- the two third sub-grooves 22 are symmetrically arranged corresponding to each other above and below the two first sub-grooves 12.
- a second groove is also provided in the cut area C of the second substrate 2A, and two fourth sub-grooves 21 are provided correspondingly at the two corners on the outer side, and the two A third sub-groove 22 is provided in the middle of the four sub-grooves 21.
- fourth sub-groove 21 and the third sub-groove 22 can also be set to the same shape, for example, both can be set as a cylindrical or cube-shaped groove.
- step S50 a fixed septum 6 is formed, a first end of the fixed septum 6 is located in the first groove, and a second end of the fixed septum 6 is located in the second groove.
- the fixed septum 6 can be formed by a deposition method, the shape of the fixed septum 6 is consistent with the shape of the first groove, and the first end of the fixed septum 6 substantially occupies the first groove.
- the volume prevents liquid crystal from flowing into the first groove, thereby preventing the first groove from affecting the quantity of liquid crystal.
- the height of the fixed spacer 6 is substantially equal to the sum of the depth of the first groove, the depth of the second groove, and the thickness of the liquid crystal layer 7 provided between the first substrate 1A and the second substrate 2A.
- the first substrate 1A in FIG. 11 and the second substrate 2A in FIG. 12 after the box are illustrated.
- the groove is provided corresponding to the second groove, and therefore, the second end of the fixed spacer 6 projects into the second groove.
- the second end of the fixed septum 6 substantially occupies the volume of the second groove to prevent liquid crystal from flowing into the second groove, thereby preventing the second groove from affecting the quantity of liquid crystal.
- the two first sub-grooves 12, two third sub-grooves 22, and the fixed spacer 6 provided therein fix the central axis of the curved display panel, and achieve the same bending as the test display panel 3 in the subsequent bending process To make the distribution of cross-colors of curved display panels basically the same, and to provide prerequisites for compensation within pixels.
- the cut area C may be cut off first, and then the fixed spacer 6 and the first substrate 1A are bonded with a rigid sealant, and the fixed spacer 6 and the first The two substrates 2A are also bonded together.
- the rigid sealant can form a circle, and the rigid sealant can be bonded between the second substrate 2A and the first substrate 1A, thereby bonding the fixed spacer to the first substrate 1A and the second substrate 2A.
- the width of the rigid sealant is less than or equal to the width of the non-display area B, and is located in a circle near the outside. The rigid sealant further strengthens the fixing effect of the second substrate 2A and the first substrate 1A.
- sealants can be divided into two types: curing sealants and semi-curing sealants.
- curing sealants can be divided into rigid and flexible.
- Rigid sealants form solids after vulcanization or solidification, and rarely It is elastic and cannot be bent, and the seams are usually not movable; the flexible sealant has elasticity and softness after vulcanization.
- the present disclosure also provides a curved display panel prepared by using the manufacturing method of the curved display panel described above, with reference to the first substrate 1A in FIG. 11 and the second substrate 2A in FIG. 12 shown in FIGS. 13 and 14.
- the curved display panel may include a first substrate 1A, a second substrate 2A, and a fixed spacer 6.
- the first substrate 1A may include a display area AA and a non-display area B, and the non-display area B of the first substrate 1A may include a lower glass substrate 15, a gate insulation layer 14, and a planarization layer 13 disposed in order from bottom to top;
- the display area AA of the substrate 1A may include a lower glass substrate 15, a dielectric layer 16, a gate 17, a gate insulating layer 14, a source / drain 18, a planarization layer 13, and a pixel electrode 19 which are disposed in this order from bottom to top.
- the second substrate 2A may include a display area AA and a non-display area B, and the non-display area B of the second substrate 2A may include a coating protection layer 23, a black matrix 24, and an upper glass substrate 25 provided in order from bottom to top; the second substrate
- the display area B of 2A may include a common electrode 27, a protective layer 23, a pixel layer 26, and an upper glass substrate 25, which are provided in order from bottom to top.
- the black matrix includes a pixel-defining structure B1 and a compensation structure B2, each of which has a first width W1 in a first direction (x-axis direction) and a second width W2 in a second direction (y-axis direction), The first direction and the second direction are perpendicular to each other;
- the first width W1 is positively related to the distance from the compensation structure B2 to the bending center axis (ie, the y-axis in FIG. 16, that is, the fixed center axis described below), that is, the distance from the bending center axis
- the distance from the bending center axis along the first direction refers to the distance from the center point of each compensation structure to the bending center axis along the first direction.
- the first width W1 is controlled by the basic value of the black matrix plus the compensation value.
- Table 1 is to compensate the color distribution of the test display panel string obtained by software in FIG. 10, and then the BM compensation value is calculated.
- the center point is the zero point on the x-axis in Figure 16.
- the offset (shift (mm)) is 0. No BM compensation is required.
- the left and right offset at the center point varies with the distance from the center point. The larger the offset, the larger the offset value, and the larger the first width W1.
- the extending direction of the bending central axis is parallel to the second direction.
- the second width W2 of each compensation structure is substantially the same.
- a plurality of first grooves are provided in the non-display area B of the first substrate 1A; a plurality of second grooves are provided in the non-display area B of the second substrate 2A, and the second grooves are provided corresponding to the first grooves
- the black matrix 24 of the second substrate 2A can block light leakage of each pixel after the curved display panel is bent; the fixed spacer 6 is disposed between the first substrate 1A and the second substrate 2A, and the first end thereof is located in the first groove. , Its second end is located in the second groove.
- the curved display panel further includes a sealant layer 8 that is adhered between the fixed spacer 6 and the first substrate 1A, and between the fixed spacer 6 and the second substrate 2A. .
- the sealant layer 8 is a rigid sealant layer.
- the first groove is provided on the planarization layer 13 of the first substrate 1A.
- the first groove may include two first sub-grooves 12 and four second sub-grooves 11;
- the sub-grooves 12 are arranged in an orthogonal cross shape, and the connecting lines of the center points of the two first sub-grooves 12 are aligned with the fixed central axis of the first substrate of the first substrate 1A.
- the fixed central axis of the first substrate is the first The central axis of a substrate 1A when it is bent parallel to the display surface; four second sub-grooves 11 are provided on the four corners of the flattening layer 13 one-to-one, and the second sub-groove 11 may include a flattening layer
- One end of the lateral side of the sub-groove near the planarization layer 13 communicates.
- the second groove is provided on the second substrate with a protective layer 23 and extends to the black matrix 24.
- the second groove may include two third sub-grooves 22 and four fourth sub-grooves. Slot 21; each third sub-groove 22 is arranged in an orthogonal cross shape, and the center line of the two third sub-grooves 22 is collinear with the fixed central axis of the second substrate 2A, and the fixed central axis of the second substrate Is the central axis of the second substrate 2A when it is bent parallel to the display surface; four fourth sub-grooves 21 are provided in one-to-one correspondence with the four corner portions of the protective layer 23, and the fourth sub-groove 21 may include A fourth transverse sub-groove in which the lateral sides of the protective layer 23 are parallel and a fourth longitudinal sub-groove that is parallel to the longitudinal side in which the protective layer 23 is applied. One end of the side is in communication with one end of the fourth side of the fourth longitudinal groove which is close to the
- the present disclosure also provides a display device, which may include the curved display panel described above.
- a display device which may include the curved display panel described above.
- the specific structure of the curved display panel has been described in detail above, so it will not be repeated here.
- the terms “a”, “an”, “the”, “the” and “at least one” are used to indicate the presence of one or more elements / components / etc .; the terms “comprising”, “including” and “Having” is used to mean open-ended inclusive and means that there may be additional elements / components / etc. In addition to the listed elements / components / etc; the terms “first”, “second “And” Third "are only used as markers, not as a limit on the number of objects.
Abstract
Description
Claims (14)
- 一种曲面显示面板,包括:第一基板;第二基板,所述第二基板与所述第一基板相对应设置;黑矩阵,位于所述第二基板,所述黑矩阵包括像素限定结构和补偿结构,每个所述补偿结构具有沿第一方向的第一宽度和沿第二方向的第二宽度,所述第一方向和所述第二方向互相垂直;所述第一宽度与其到弯曲中心轴的距离正相关,所述弯曲中心轴的延伸方向与所述第二方向平行。
- 根据权利要求1所述的曲面显示面板,其中,沿第一方向距离所述弯曲中心轴距离相等的所述补偿结构的第一宽度相同。
- 根据权利要求1或2所述的曲面显示面板,其中,每个所述补偿结构的所述第二宽度大致相同。
- 根据权利要求1或2所述的曲面显示面板,其中,包括:第一基板,在其非显示区域设置有第一凹槽;第二基板,在其非显示区域设置有第二凹槽,所述第二凹槽与所述第一凹槽相对应设置;设于所述第一基板与所述第二基板之间设置有固定隔垫物,所述固定隔垫物的第一端位于所述第一凹槽内,所述固定隔垫物的第二端位于所述第二凹槽内。
- 根据权利要求1-4中任一所述的曲面显示面板,其中,所述曲面显示面板还包括:密封胶层,粘接于所述固定隔垫物与所述第一基板之间,以及所述固定隔垫物与所述第二基板之间;所述密封胶层为刚性密封胶层。
- 根据权利要求1-5中任一所述的曲面显示面板,其中,所述第一凹槽设于所述第一基板的平坦化层,所述第一凹槽包括:两个第一子凹槽,各个所述第一子凹槽设置为正交十字形,两个所述第一子凹槽的中心点连线与所述第一基板的固定中心轴共线设置;四个第二子凹槽,一一对应的设于所述平坦化层四个拐角部,所述第二子凹槽包括与所述平坦化层的横边平行的第二横子凹槽以及与所述 平坦化层的纵边平行的第二纵子凹槽,所述第二横子凹槽的靠近所述平坦化层的纵边一端与所述第二纵子凹槽的靠近所述平坦化层的横边一端连通。
- 根据权利要求6所述的曲面显示面板,其中,所述第二凹槽设于所述第二基板的涂覆保护层并延伸至所述黑矩阵上,所述第二凹槽包括:两个第三子凹槽,各个所述第三子凹槽设置为正交十字形,两个所述第三子凹槽的中心点连线与所述第二基板的固定中心轴共线设置;四个第四子凹槽,一一对应的设于所述涂覆保护层四个拐角部,所述第四子凹槽包括与所述涂覆保护层的横边平行的第四横子凹槽以及与所述涂覆保护层的纵边平行的第四纵子凹槽,所述第四横子凹槽的靠近所述涂覆保护层的纵边一端与所述第四纵子凹槽的靠近所述涂覆保护层的横边一端连通。
- 一种曲面显示面板的制作方法,所述曲面显示面板包括第一基板和第二基板,所述第二基板包括黑矩阵,其中,所述制作方法包括:获取所述黑矩阵的目标值;根据所述目标值形成所述黑矩阵;在所述第一基板的非显示区域形成第一凹槽;在所述第二基板的非显示区域形成第二凹槽,所述第二凹槽与所述第一凹槽相对应设置;形成固定隔垫物,所述固定隔垫物的第一端位于所述第一凹槽内,所述固定隔垫物的第二端位于所述第二凹槽内。
- 根据权利要求8所述的曲面显示面板的制作方法,其中,所述制作方法还包括:利用密封胶将所述固定隔垫物与所述第一基板粘接,并将所述固定隔垫物与所述第二基板粘接。
- 根据权利要求9所述的曲面显示面板的制作方法,其中,所述密封胶为刚性密封胶。
- 根据权利要求8所述的曲面显示面板的制作方法,其特征在于,获取所述黑矩阵的目标值,包括:将一测试显示面板沿与显示面平行的中心轴固定,且将与所述中心 轴平行的两侧弯曲并固定;获取所述测试显示面板弯曲后的像素偏移图像;根据所述像素偏移图像模拟像素偏移信息;根据模拟的所述像素偏移信息获得所述测试显示面板的串色分布;根据所述串色分布获得黑矩阵补偿值;根据所述黑矩阵补偿值获得所述目标值。
- 一种曲面显示面板的制作方法,包括:提供第一基板;提供第二基板,所述第二基板与所述第一基板相对应设置;在所述第二基板上形成黑矩阵,所述黑矩阵包括像素限定结构和补偿结构,每个所述补偿结构具有沿第一方向的第一宽度和沿第二方向的第二宽度,所述第一方向和所述第二方向互相垂直;所述第一宽度与其到弯曲中心轴的距离正相关,所述弯曲中心轴的延伸方向与所述第二方向平行。
- 根据权利要求12中所述的曲面显示面板的制作方法,其中,获取所述补偿结构的所述第一宽度的方法包括:将一测试显示面板沿与显示面平行的中心轴固定,且将与所述中心轴平行的两侧弯曲并固定;获取所述测试显示面板弯曲后的像素偏移图像;根据所述像素偏移图像模拟像素偏移信息;根据模拟的所述像素偏移信息获得所述测试显示面板的串色分布;根据所述串色分布获得黑矩阵补偿值,所述黑矩阵补偿值为所述补偿结构的所述第一宽度。
- 一种显示装置,其中,包括:权利要求1~8任意一项所述的曲面显示面板。
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US20210149242A1 (en) | 2021-05-20 |
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