WO2020056829A1 - 三维网状储油雾化体 - Google Patents

三维网状储油雾化体 Download PDF

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Publication number
WO2020056829A1
WO2020056829A1 PCT/CN2018/110738 CN2018110738W WO2020056829A1 WO 2020056829 A1 WO2020056829 A1 WO 2020056829A1 CN 2018110738 W CN2018110738 W CN 2018110738W WO 2020056829 A1 WO2020056829 A1 WO 2020056829A1
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Prior art keywords
dimensional
oil storage
heating unit
dimensional network
network oil
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PCT/CN2018/110738
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English (en)
French (fr)
Inventor
高鞠
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苏州晶品新材料股份有限公司
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Publication of WO2020056829A1 publication Critical patent/WO2020056829A1/zh

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F47/00Smokers' requisites not otherwise provided for

Definitions

  • the present invention relates to the technical field of electronic cigarettes, and in particular, to a three-dimensional network oil storage atomizer.
  • An electronic cigarette is an electronic product that mimics cigarettes. It converts nicotine and the like into steam by means of atomization and the like for users to inhale to achieve a function similar to that of traditional cigarettes.
  • Some electronic cigarettes mainly include: battery components, atomizers and cigarette bombs.
  • the battery assembly includes a lithium battery and a control circuit, and the atomizer includes a heating body.
  • the heating body atomizes the smoke liquid contained in the bomb under the power of the battery assembly for users to inhale. In this way, the problem of simultaneous release of harmful substances such as tar and carbon monoxide during the combustion of traditional cigarettes is overcome.
  • Chinese patent discloses an electronic cigarette, which includes a smoke bomb tube and an atomizing component.
  • the atomizing component is fixed in the smoke bomb tube.
  • the atomizing assembly includes a reservoir, a liquid-conducting medium, and a heating element.
  • the liquid reservoir has a liquid storage cavity and a liquid outlet for storing smoke liquid, and the liquid outlet is in communication with the liquid storage cavity.
  • the liquid-conducting medium is a porous liquid-conducting material and is connected to the liquid outlet.
  • the heating element is fixed in the smoke tube and there is a gap with the liquid-conducting medium.
  • Chinese patent discloses an atomizer, which includes a smoke bomb, a base assembly detachably connected to the smoke bomb, and an atomizer installed on the base assembly Head, the cartridge includes a flue communicating with the airflow of the atomizing head, and an axially movable connection between the cartridge and the atomizing head is configured to cause the cartridge to communicate with The atomizing head is in fluid communication or cut off, and when the smoke bomb is in fluid communication with the atomizing head, the flue protrudes from the atomizer body for users to inhale.
  • the present invention aims to provide a three-dimensional network-shaped oil storage atomizer to overcome the shortcomings in the prior art.
  • a three-dimensional network oil storage atomizing body comprising: a heating unit and an inorganic three-dimensional network oil storage unit that is thermally conductive with the heating unit;
  • the inorganic three-dimensional network oil storage unit is constructed by one-dimensional inorganic fiber filaments in a three-dimensional space by weaving, and the gaps in the inorganic three-dimensional network oil storage unit are interconnected with each other in an orthogonal coordinate system in three-dimensional space.
  • the corresponding average spacing between adjacent one-dimensional inorganic fiber filaments in the X, Y, and Z directions is a, b, c, and the diameter of the one-dimensional inorganic fiber filaments is q>, and the size of q> is 0.01pm ⁇ 10 (Vm, the ratio of a, b, c, and q> is 0.01 to 1000: 1, the heating unit is embedded in the inorganic three-dimensional network oil storage unit, and is in the same configuration as the structure. Isomorphism of inorganic three-dimensional network oil storage unit.
  • the size of q> is The ratio of a, b, c and q> is from 0.1 to 100: 1.
  • the one-dimensional inorganic fiber filaments are formed into a two-dimensional sheet by weaving, and the two-dimensional sheet and the heating unit form the inorganic material in an orderly structure manner Three-dimensional network oil storage unit.
  • the two-dimensional sheet and the heating unit are one-layered bodies, the two-dimensional sheet and the heating unit are stacked and formed by winding.
  • the three-dimensional network oil storage atomizer is one-layered bodies, the two-dimensional sheet and the heating unit are stacked and formed by winding.
  • the winding curvature radius of the three-dimensional network oil storage atomized body is: 100 (Vm ⁇ 5000 (Vm.
  • the two-dimensional sheet and the heating unit are a hollow cylinder, and the two-dimensional sheet and the heating unit are coaxially nested to form the space.
  • Three-dimensional reticulated oil storage atomizer are a hollow cylinder, and the two-dimensional sheet and the heating unit are coaxially nested to form the space.
  • the two-dimensional sheet and the heating unit are a layered body, and the two-dimensional sheet and the heating unit are stacked and arranged at intervals to form the three-dimensional network storage. Atomized oil.
  • the upper and lower surfaces of the layered body are flat surfaces, Or the upper surface of the layered body is a concave surface, and the lower surface is a convex surface, or the upper and lower surfaces of the layered body are a corrugated surface.
  • the two-dimensional sheet and the heating unit are one-layered bodies, the two-dimensional sheet and the heating unit are stacked and formed by folding, and Three-dimensional reticulated oil storage atomizer.
  • the two-dimensional sheet and the heating unit are a columnar body, and the two-dimensional film and the heating unit are aligned in the same direction to form the three-dimensional network oil storage. Atomized body.
  • a plurality of the columnar bodies are arranged in a spiral manner in the same direction to form the three-dimensional network oil storage atomized body, or a plurality of the column bodies are irradiated with The three-dimensional network-shaped oil storage atomized body is arranged in the same direction.
  • the one-dimensional inorganic fiber filament is a nanometer-scale high-temperature-resistant inorganic fiber.
  • the one-dimensional inorganic fiber filament is selected from the group consisting of oxides, nitrides, and carbides.
  • the oxide is aluminum oxide or silicon oxide or titanium oxide
  • the nitride is aluminum nitride or boron nitride or silicon nitride.
  • the hot-melt temperature of the one-dimensional inorganic fiber filament is
  • the heating unit is an electric heating unit, and the electric heating unit includes a heating body made of a conductor.
  • the three-dimensional mesh oil storage atomizer of the present invention has a higher oil storage rate, and its internal gaps communicate with each other, and can store more smoke at one time. Oil, in turn, replaces traditional smoke bombs, and overcomes the disadvantages of the need to carry and replace the smoke bombs during the use of the existing electronic cigarettes, and the oil flow is not smooth.
  • the three-dimensional network oil storage atomizer of the present invention has two-dimensional flakes and heating units arranged in a homogeneous arrangement, so that it is advantageous for the heating unit to uniformly heat the two-dimensional flakes, and it is convenient to control the atomization of smoke oil. Conducive to improving the user experience.
  • FIG. 1 is a schematic diagram of a forming process of a three-dimensional network oil storage atomized body according to the present invention
  • FIG. 2 is a schematic perspective view of a specific embodiment of a three-dimensional network oil storage atomizer according to the present invention
  • FIG. 3 is a schematic perspective view of a specific embodiment of a three-dimensional network oil storage atomizer according to the present invention.
  • FIG. 4 is a schematic view showing a layer structure of a specific embodiment of a three-dimensional network oil storage atomizer according to the present invention.
  • FIG. 5 is a schematic view showing a layer structure of a specific embodiment of a three-dimensional network oil storage atomizer according to the present invention.
  • FIG. 6 is a schematic diagram of a layer structure of a specific embodiment of a three-dimensional network oil storage atomizer according to the present invention.
  • FIG. 7 is a top view of a specific embodiment of the three-dimensional network oil storage atomizer according to the present invention.
  • FIG. 8 is a top view of a specific embodiment of the three-dimensional network oil storage atomizer according to the present invention.
  • FIG. 9 is a top view of a specific embodiment of a three-dimensional mesh oil storage atomizer according to the present invention.
  • the three-dimensional network oil storage atomizing body of the present invention includes: a heating unit and an inorganic three-dimensional network oil storage unit that is thermally conductive with the heating unit.
  • the heating unit is embedded in the inorganic three-dimensional network oil storage unit, and is structurally identical to the inorganic three-dimensional network oil storage unit.
  • the inorganic three-dimensional network oil storage unit is constructed by one-dimensional inorganic fiber filaments in a three-dimensional space by weaving.
  • the gaps in the inorganic three-dimensional network oil storage unit are interconnected with each other, so that more e-liquid can be stored at one time, thereby replacing the traditional e-bomb.
  • the heating unit is an electric heating unit, and the electric heating The unit includes a heating body made of a conductor.
  • the structure of the inorganic three-dimensional network oil storage unit of the present invention is characterized by the following parameters: In an orthogonal coordinate system of three-dimensional space, adjacent one-dimensional inorganic fiber filaments correspond in the X, Y, and Z directions.
  • the average distance is a, b, c
  • the diameter of the one-dimensional inorganic fiber filament is q>
  • the size of q> is 0.01 [xm ⁇ 100 [xm
  • the ratio of a, b, c, and q> is 0.01 ⁇ 1000: 1.
  • the dimension of q> is 0.1 [xm ⁇ 10 [xm
  • the ratio of a, b, c and cp is 0.1 ⁇ 100: 1.
  • the spacing between the fiber filaments can be adjusted in a three-dimensional direction, which is convenient for controlling the atomization and oil conduction of the e-liquid, and is beneficial to improving the user experience.
  • the one-dimensional inorganic fiber filaments 1 are formed into a two-dimensional sheet 2 by weaving.
  • the spacing between the one-dimensional inorganic fiber filaments 1 in the sheet 2 can be controlled by a weaving process.
  • each of the two-dimensional sheets 2 forms the inorganic three-dimensional network oil storage unit 3 in an orderly manner.
  • the two-dimensional sheet and the heating unit In order for the two-dimensional sheet and the heating unit to be constructed isotropically in a three-dimensional space to form the three-dimensional network oil storage atomizer.
  • the two-dimensional sheet 2 and the heating unit 4 are one-layered bodies, the two-dimensional sheet 2 and the heating unit 4 are stacked and formed by winding.
  • Three-dimensional reticulated oil storage atomizer Therefore, by controlling the knitting density and the tightness of the winding, a, b, and c can be controlled.
  • the three-dimensional network oil-storing atomized body formed by the winding can be inserted into the applied electronic cigarette as a whole.
  • the winding curvature radius of the three-dimensional network oil storage atomizer is: 1 000 [xm to 50000 [xm.
  • the heating unit 4 includes a flexible substrate layer and a resistance film or a resistance wire attached to the flexible substrate layer.
  • the flexible substrate is one or more of polyimide (PI), polyetheretherketone (PEEK), Teflon or ceramic. Therefore, when the resistance film or the resistance wire is energized, the e-liquid in the three-dimensional network oil storage atomizer can be heated to realize the e-liquid atomization.
  • the two-dimensional sheet 2 and the heating unit 4 are hollow cylinders, and the two-dimensional sheet 2 and the heating unit 4 are coaxially and alternately nested to form a housing.
  • the three-dimensional network oil storage atomizer is described. Therefore, by controlling the density of knitting and the number of nested cylinders, a, b, and c can be controlled. At this time, the three-dimensional mesh oil storage atomized body formed by nesting can be inserted into the applied electronic cigarette as a whole.
  • the heating unit 4 includes a flexible substrate layer and is attached to the flexible substrate layer.
  • the flexible substrate is one or more of polyimide (PI), polyetheretherketone (PEEK), or Teflon. Therefore, when the resistance film or the resistance wire is energized, the e-liquid in the three-dimensional network oil storage atomizer can be heated to realize the e-liquid atomization.
  • the two-dimensional sheet 2 and the heating unit 4 are a layered body, and the two-dimensional sheet 2 and the heating unit 4 are stacked alternately.
  • the three-dimensional network oil storage atomization body is formed. Therefore, by controlling the density of weaving and the number of stacked layered bodies, a, b, and c can be controlled. At this time, each layered body can be filled into the applied electronic cigarette in a filled manner.
  • the heating unit 4 includes a flexible substrate layer and a resistance film or a resistance wire attached to the flexible substrate layer.
  • the flexible substrate is one or more of polyimide (PI), polyetheretherketone (PEEK) or Teflon. Therefore, when the resistance film or the resistance wire is energized, the e-liquid in the three-dimensional network oil storage atomizer can be heated to realize the e-liquid atomization.
  • the upper and lower surfaces of the layered body are flat surfaces. At this time, the pitch of the fibers between adjacent layers remains the same.
  • the upper surface of the layered body is concave, and the lower surface is convex. At this time, the interval between adjacent layers changes periodically.
  • the upper and lower surfaces of the layered body may be wave-shaped surfaces.
  • the two-dimensional sheet 2 and the heating unit 4 are a columnar body, and the two-dimensional sheet 2 and the heating unit 4 are arranged at an interval in the same direction to form the three-dimensional space.
  • Reticulated oil storage atomizer Therefore, by controlling the density of weaving and the number of columnar bodies, a, b, and c can be controlled.
  • the three-dimensional mesh oil storage atomizing body of this embodiment is applied to an electronic cigarette, the columnar body can be filled in the electronic cigarette by an insertion method.
  • the plurality of the columnar bodies are inserted into the applied electronic cigarette in a spiral manner in the same direction.
  • the plurality of the columnar bodies are inserted in the same direction in a radiation manner.
  • the applied electronic cigarette is inserted into the applied electronic cigarette.
  • the two-dimensional sheet 2 and the heating unit 4 are a layered body, and the layered body forms the inorganic three-dimensional network oil storage unit 3 by folding. Therefore, by controlling the density of knitting and the number of folded layers, a, b, and c can be controlled.
  • a columnar body may be filled in the electronic cigarette by an insertion method.
  • the folding method may be a double folding method.
  • the heating unit 4 includes a flexible substrate layer and a resistance film or a resistance wire attached to the flexible substrate layer.
  • the flexible substrate is one or more of polyimide (PI), polyetheretherketone (PEEK), or Teflon. Therefore, when the resistance film or the resistance wire is energized, the e-liquid in the three-dimensional network oil storage atomizer can be heated to realize the e-liquid atomization.
  • PI polyimide
  • PEEK polyetheretherketone
  • Teflon Teflon
  • the one-dimensional inorganic fiber filament is a nanometer-scale high-temperature-resistant inorganic fiber.
  • the fibers can form a nano-micro-scale pitch, which is conducive to the large comparative area of the inorganic three-dimensional network oil storage body.
  • high-temperature-resistant inorganic fibers are used, which can withstand higher temperatures, so that the e-liquid can be heated within the required temperature range.
  • the high temperature resistant inorganic fiber is a high temperature glass fiber or a ceramic fiber.
  • the one-dimensional inorganic fiber filament is selected from an oxide, a nitride, and a carbide.
  • the oxide is alumina or silicon oxide or titanium oxide
  • the nitride is aluminum nitride or boron nitride or silicon nitride
  • the carbide is silicon carbide.
  • the hot melting temperature of the one-dimensional inorganic fiber filament is 600 ° C ⁇ 1500 ° C.
  • the hot-melt temperature of the one-dimensional inorganic fiber filament is 600 ° C to 1000 ° C.
  • the three-dimensional mesh oil storage atomizer of the present invention has a high oil storage rate, and its internal gaps are interconnected with each other, which can store more e-liquid at one time, and then replace the traditional e-cigarette. It overcomes the disadvantages that the existing electronic cigarettes need to carry and replace cigarette bombs and the oil is not smooth.
  • the three-dimensional reticulated oil storage atomizer of the present invention has two-dimensional flakes and heating units arranged in a homogeneous arrangement, which is beneficial to the heating unit for uniformly heating the two-dimensional flakes, it is convenient to control the atomization of the e-liquid, and it is beneficial to improve User experience.

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Abstract

一种三维网状储油雾化体,其包括:加热单元(4)以及与加热单元(4)热传导的无机三维网络储油单元(3)。无机三维网络储油单元(3)由一维无机纤维丝(1)通过编织方式在三维空间构建而成,无机三维网络储油单元(3)中的间隙相互联通,在三维空间的正交坐标系中,相邻的一维无机纤维丝(1)在X、Y、Z方向上对应的平均间距为a、b、c,一维无机纤维丝(1)的直径为尺寸为0.01μm~100μm,a、b、c与的比值为0.01~1000∶1。所述的三维网状储油雾化体具有同构排列的二维薄片(2)和加热单元(4),如此有利于加热单元(4)对二维薄片(2)进行均匀地加热,便于控制烟油的雾化,有利于提升用户的体验。

Description

三维网状储油雾化体
技术领域
[0001] 本发明涉及电子烟技术领域, 尤其涉及一种三维网状储油雾化体。
背景技术
[0002] 电子烟是一种模仿卷烟的电子产品, 其通过雾化等手段, 将尼古丁等转化为蒸 汽后, 供用户吸食, 以实现与传统香烟相近似的功能。 5见有的电子烟主要包括 : 电池组件、 雾化器以及烟弹等。 其中, 电池组件包括锂电池、 控制电路, 雾 化器包括加热体, 该加热体在电池组件的供电下对烟弹中含有的烟液进行雾化 供用户吸食。 如此, 克服了传统卷烟燃烧时同步释放焦油、 一氧化碳等有害物 质的问题。
[0003] 中国专利 (公开号: CN104055223A) 公开了一种电子烟, 其包括烟弹管及雾 化组件。 该雾化组件固定在该烟弹管中。 该雾化组件包括储液器、 导液介质及 发热元件。 该储液器具有用于存储烟液的储液腔和出液口, 该出液口与该储液 腔相通。 该导液介质为多孔导液材料并连接在该出液口。 该发热元件固定于该 烟弹管中且与该导液介质之间存在间隙。
[0004] 中国专利 (公开号: CN108208936A) 公开了一种一种雾化器, 其包括烟弹、 可拆卸地连接于所述烟弹上的底座组件以及安装于所述底座组件上的雾化头, 所述烟弹包括与所述雾化头气流相通的烟道, 所述烟弹与所述雾化头之间轴向 可移动的连接, 通过轴向的位移, 使所述烟弹与所述雾化头流体连通或者截止 , 且当所述烟弹与所述雾化头流体相通时, 所述烟道突出所述雾化器本体以供 用户吸食。
[0005] 然而, 上述结构的电子烟在使用过程中, 需要持续地更换烟弹, 其不但需要随 时携带烟弹, 且增加了电子烟的成本。 因此, 针对上述问题, 有必要提出进一 步的解决方案。
发明概述
技术问题 问题的解决方案
技术解决方案
[0006] 本发明旨在提供一种三维网状储油雾化体, 以克服现有技术中存在的不足。
[0007] 为解决上述技术问题, 本发明的技术方案是:
[0008] 一种三维网状储油雾化体, 其包括: 加热单元以及与所述加热单元热传导的无 机三维网络储油单元;
[0009] 所述无机三维网络储油单元由一维无机纤维丝通过编织方式在三维空间构建而 成, 所述无机三维网络储油单元中的间隙相互联通, 在三维空间的正交坐标系 中, 相邻的一维无机纤维丝在 X、 Y、 Z方向上对应的平均间距为 a、 b、 c, 所述 一维无机纤维丝的直径为 q>, 所述 q>的尺寸为 0.01pm~10(Vm, 所述 a、 b、 c与 q>的 比值为 0.01~1000: 1, 所述加热单元内嵌于所述无机三维网络储油单元之中, 并 且在构建形态上与所述无机三维网络储油单元同构。
[0010] 作为本发明的三维网状储油雾化体的改进, 所述 q>的尺寸为
Figure imgf000004_0001
所述 a、 b、 c与 q>的比值为 0.1~100: 1。
[0011] 作为本发明的三维网状储油雾化体的改进, 所述一维无机纤维丝通过编织方式 形成二维薄片, 所述二维薄片和加热单元以有序构造方式形成所述无机三维网 络储油单元。
[0012] 作为本发明的三维网状储油雾化体的改进, 所述二维薄片和加热单元为一层状 体, 所述二维薄片和加热单元层叠设置, 并通过卷绕的方式形成所述三维网状 储油雾化体。
[0013] 作为本发明的三维网状储油雾化体的改进, 所述三维网状储油雾化体的卷绕曲 率半径为: 100(Vm~5000(Vm。
[0014] 作为本发明的三维网状储油雾化体的改进, 所述二维薄片和加热单元为一空心 的圆柱体, 所述二维薄片和加热单元间隔同轴嵌套地形成所述三维网状储油雾 化体。
[0015] 作为本发明的三维网状储油雾化体的改进, 所述二维薄片和加热单元为一层状 体, 所述二维薄片和加热单元间隔层叠设置形成所述三维网状储油雾化体。
[0016] 作为本发明的三维网状储油雾化体的改进, 所述层状体的上下表面为平整面, 或者所述层状体的上表面为凹面, 下表面为凸面, 或者所述层状体的上下表面 为波形面。
[0017] 作为本发明的三维网状储油雾化体的改进, 所述二维薄片和加热单元为一层状 体, 所述二维薄片和加热单元层叠设置, 并通过折叠方式形成所述三维网状储 油雾化体。
[0018] 作为本发明的三维网状储油雾化体的改进, 所述二维薄片和加热单元为一柱状 体, 所述二维薄片和加热单元同向排列形成所述三维网状储油雾化体。
[0019] 作为本发明的三维网状储油雾化体的改进, 若干所述柱状体以螺旋的方式同向 排列形成所述三维网状储油雾化体, 或者若干所述柱状体以辐射的方式同向排 列形成所述三维网状储油雾化体。
[0020] 作为本发明的三维网状储油雾化体的改进, 所述一维无机纤维丝为纳微米级的 耐高温无机纤维。
[0021] 作为本发明的三维网状储油雾化体的改进, 所述一维无机纤维丝选自氧化物、 氮化物以及碳化物。
[0022] 作为本发明的三维网状储油雾化体的改进, 所述氧化物为氧化铝或者氧化硅或 者氧化钛, 所述氮化物为氮化铝或者氮化硼或者氮化硅, 所述碳化物为碳化硅
[0023] 作为本发明的三维网状储油雾化体的改进, 所述一维无机纤维丝的热熔温度为
600oC~1500oC
[0024] 作为本发明的三维网状储油雾化体的改进, 所述加热单元为电加热单元, 所述 电加热单元包括材质为导体的加热体。
发明的有益效果
有益效果
[0025] 与现有技术相比, 本发明的有益效果是: 本发明的三维网状储油雾化体具有较 高的储油率, 其内部间隙相互联通, 可一次性存储较多的烟油, 进而替代传统 的烟弹, 克服了现有的电子烟使用过程中需要携带、 更换烟弹, 导油不通畅的 弊端。 同时, 本发明的三维网状储油雾化体具有同构排列的二维薄片和加热单 元, 如此有利于加热单元对二维薄片进行均匀的加热, 便于控制烟油的雾化, 有利于提升用户的体验。
对附图的简要说明
附图说明
[0026] 为了更清楚地说明本发明实施例或现有技术中的技术方案, 下面将对实施例或 5见有技术描述中所需要使用的附图作简单地介绍, 显而易见地, 下面描述中的 附图仅仅是本发明中记载的一些实施例, 对于本领域普通技术人员来讲, 在不 付出创造性劳动的前提下, 还可以根据这些附图获得其他的附图。
[0027] 图 1为本发明的三维网状储油雾化体的成型过程示意图;
[0028] 图 2为本发明的三维网状储油雾化体一具体实施方式的立体示意图;
[0029] 图 3为本发明的三维网状储油雾化体一具体实施方式的立体示意图;
[0030] 图 4为本发明的三维网状储油雾化体一具体实施方式的层结构示意图;
[0031] 图 5为本发明的三维网状储油雾化体一具体实施方式的层结构示意图;
[0032] 图 6为本发明的三维网状储油雾化体一具体实施方式的层结构示意图;
[0033] 图 7为本发明的三维网状储油雾化体一具体实施方式的俯视图;
[0034] 图 8为本发明的三维网状储油雾化体一具体实施方式的俯视图;
[0035] 图 9为本发明的三维网状储油雾化体一具体实施方式的俯视图。
实施该发明的最佳实施例
本发明的最佳实施方式
[0036] 下面将结合本发明实施例中的附图, 对本发明实施例中的技术方案进行清楚、 完整地描述, 显然, 所描述的实施例仅仅是本发明一部分实施例, 而不是全部 的实施例。 基于本发明中的实施例, 本领域普通技术人员在没有做出创造性劳 动前提下所获得的所有其他实施例, 都属于本发明保护的范围。
[0037] 本发明的三维网状储油雾化体包括: 加热单元以及与所述加热单元热传导的无 机三维网络储油单元。 其中, 所述加热单元内嵌于所述无机三维网络储油单元 之中, 并且在构建形态上与所述无机三维网络储油单元同构。
[0038] 其中, 所述无机三维网络储油单元由一维无机纤维丝通过编织方式在三维空间 构建而成。 所述无机三维网络储油单元中的间隙相互联通, 如此可一次性存储 较多的烟油, 进而替代传统的烟弹。 所述加热单元为电加热单元, 所述电加热 单元包括材质为导体的加热体。
[0039] 本发明的所述无机三维网络储油单元的结构通过如下参数进行表征: 在三维空 间的正交坐标系中, 相邻的一维无机纤维丝在 X、 Y、 Z方向上对应的平均间距 为 a、 b、 c, 所述一维无机纤维丝的直径为 q>, 所述 q>的尺寸为 0.01[xm~100[xm, 所述 a、 b、 c与 q>的比值为 0.01~1000: 1。 优选地, 所述 q>的尺寸为 0.1[xm~10[xm, 所述 a、 b、 c与 cp的比值为 0.1~100: 1。 如此纤维丝之间的间距在三维方向上可进 行调控, 便于控制烟油的雾化和导油, 有利于提升用户的体验。
[0040] 如图 1所示, 为了使得所述若干一维无机纤维丝 1按照有序的方式进行排列, 首 先, 所述一维无机纤维丝 1通过编织方式形成二维薄片 2, 该二维薄片 2中一维无 机纤维丝 1之间间距可通过编织工艺进行控制。 然后, 各二维薄片 2通过有序的 方式形成所述无机三维网络储油单元 3。
[0041] 为了使得所述二维薄片和加热单元在三维空间以同构方式构建形成所述三维网 状储油雾化体。 如图 2所示, 在一个实施方式中, 所述二维薄片 2和加热单元 4为 一层状体, 所述二维薄片 2和加热单元 4层叠设置, 并通过卷绕的方式形成所述 三维网状储油雾化体。 从而, 通过控制编织的密度以及卷绕的松紧程度, 可实 现对 a、 b、 c进行控制。 此时, 卷绕形成的所述三维网状储油雾化体可整体地插 入到所应用的电子烟中。 此外, 所述三维网状储油雾化体的卷绕曲率半径为: 1 000[xm〜 50000[xm。
[0042] 上述实施方式中, 所述加热单元 4包括柔性基材层以及附着于所述柔性基材层 上的电阻膜或电阻丝。 所述柔性基材为聚酰亚胺 (PI) 或者聚醚醚酮 (PEEK) 或特氟龙或者陶瓷中的一种或几种。 从而, 当电阻膜或电阻丝通电时, 可对三 维网状储油雾化体中的烟油进行加热, 实现烟油的雾化。
[0043] 如图 3所示, 在一个实施方式中, 所述二维薄片 2和加热单元 4为一空心的圆柱 体, 所述二维薄片 2和加热单元 4同轴交替地嵌套形成所述三维网状储油雾化体 。 从而, 通过控制编织的密度以及嵌套的圆柱体的数量, 可实现对 a、 b、 c进行 控制。 此时, 嵌套形成的所述三维网状储油雾化体可整体地插入到所应用的电 子烟中。
[0044] 上述实施方式中, 所述加热单元 4包括柔性基材层以及附着于所述柔性基材层 上的电阻膜或电阻丝。 所述柔性基材为聚酰亚胺 (PI) 或者聚醚醚酮 (PEEK) 或特氟龙中的一种或几种。 从而, 当电阻膜或电阻丝通电时, 可对三维网状储 油雾化体中的烟油进行加热, 实现烟油的雾化。
[0045] 如图 4、 5、 6所示, 在一个实施方式中, 所述二维薄片 2和加热单元 4为一层状 体, 所述二维薄片 2和加热单元 4通过交替堆叠的方式形成所述三维网状储油雾 化体。 从而, 通过控制编织的密度以及堆叠的层状体的数量, 可实现对 a、 b、 c 进行控制。 此时, 可将各层状体以填充的方式放入所应用的电子烟中。
[0046] 上述实施方式中, 所述加热单元 4包括柔性基材层以及附着于所述柔性基材层 上的电阻膜或电阻丝。 所述柔性基材为聚酰亚胺 (PI) 或者聚醚醚酮 (PEEK) 或特氟龙中的一种或几种。 从而, 当电阻膜或电阻丝通电时, 可对三维网状储 油雾化体中的烟油进行加热, 实现烟油的雾化。
[0047] 进一步地, 所述层状体的上下表面为平整面。 此时, 相邻层之间纤维的间距保 持一致。 可替代地, 根据不同烟油的性质, 所述层状体的上表面为凹面, 下表 面为凸面。 此时, 相邻层之间的间距呈周期性变化。 可替代地, 所述层状体的 上下表面也可以为波形面。
[0048] 如图 7、 8所示, 在一个实施方式中, 所述二维薄片 2和加热单元 4为一柱状体, 所述二维薄片 2和加热单元 4同向间隔排列形成所述三维网状储油雾化体。 从而 , 通过控制编织的密度以及柱状体的数量, 可实现对 a、 b、 c进行控制。 在将本 实施方式的三维网状储油雾化体应用于电子烟时, 可通过插入的方式, 将柱状 体填充于电子烟中。
[0049] 上述实施方式中, 所述若干所述柱状体以螺旋的方式同向地插入到所应用的电 子烟中, 可替代地, 所述若干所述柱状体以辐射的方式同向地插入到所应用的 电子烟中。
[0050] 如图 9所示, 在一个实施方式中, 所述二维薄片 2和加热单元 4为一层状体, 所 述层状体通过折叠方式形成所述无机三维网络储油单元 3。 从而, 通过控制编织 的密度以及折叠的层数, 可实现对 a、 b、 c进行控制。 在将本实施方式的无机三 维网络储油单元 3应用于电子烟时, 可通过插入的方式, 将柱状体填充于电子烟 中。 所述折叠的方式可以为对折等方式。 [0051] 上述实施方式中, 所述加热单元 4包括柔性基材层以及附着于所述柔性基材层 上的电阻膜或电阻丝。 所述柔性基材为聚酰亚胺 (PI) 或者聚醚醚酮 (PEEK) 或特氟龙中的一种或几种。 从而, 当电阻膜或电阻丝通电时, 可对三维网状储 油雾化体中的烟油进行加热, 实现烟油的雾化。
[0052] 所述无机三维网络储油体中, 所述一维无机纤维丝为纳微米级的耐高温无机纤 维。 如此, 纤维能够形成纳米微级的间距, 进而有利于无机三维网络储油体具 有较大的比较面积。 同时, 采用耐高温无机纤维, 能够承受较高的温度, 进而 可在需求温度范围内对烟油进行加热。 优选地, 所述耐高温无机纤维为高温玻 璃纤维或者陶瓷纤维。
[0053] 具体地, 所述一维无机纤维丝选自氧化物、 氮化物以及碳化物。 其中, 所述氧 化物为氧化铝或者氧化硅或者氧化钛, 所述氮化物为氮化铝或者氮化硼或者氮 化硅, 所述碳化物为碳化硅。 所述一维无机纤维丝的热熔温度为 600°C~1500°C。 优选地, 所述一维无机纤维丝的热熔温度为 600°C~1000°C。
[0054] 综上所述, 本发明的三维网状储油雾化体具有较高的储油率, 其内部间隙相互 联通, 可一次性存储较多的烟油, 进而替代传统的烟弹, 克服了现有的电子烟 使用过程中需要携带、 更换烟弹, 导油不通畅的弊端。 同时, 本发明的三维网 状储油雾化体具有同构排列的二维薄片和加热单元, 如此有利于加热单元对二 维薄片进行均匀的加热, 便于控制烟油的雾化, 有利于提升用户的体验。
[0055] 对于本领域技术人员而言, 显然本发明不限于上述示范性实施例的细节, 而且 在不背离本发明的精神或基本特征的情况下, 能够以其他的具体形式实现本发 明。 因此, 无论从哪一点来看, 均应将实施例看作是示范性的, 而且是非限制 性的, 本发明的范围由所附权利要求而不是上述说明限定, 因此旨在将落在权 利要求的等同要件的含义和范围内的所有变化囊括在本发明内。 不应将权利要 求中的任何附图标记视为限制所涉及的权利要求。
[0056] 此外, 应当理解, 虽然本说明书按照实施方式加以描述, 但并非每个实施方式 仅包含一个独立的技术方案, 说明书的这种叙述方式仅仅是为清楚起见, 本领 域技术人员应当将说明书作为一个整体, 各实施例中的技术方案也可以经适当 组合, 形成本领域技术人员可以理解的其他实施方式。

Claims

权利要求书
[权利要求 1] 一种三维网状储油雾化体, 其特征在于, 所述三维网状储油雾化体包 括: 加热单元以及与所述加热单元热传导的无机三维网络储油单元; 所述无机三维网络储油单元由一维无机纤维丝通过编织方式在三维空 间构建而成, 所述无机三维网络储油单元中的间隙相互联通, 在三维 空间的正交坐标系中, 相邻的一维无机纤维丝在 X、 Y、 Z方向上对应 的平均间距为 a、 b、 c, 所述一维无机纤维丝的直径为 cp, 所述 cp的尺 寸为 0.01[xm~100[xm, 所述 a、 b、 c与 q>的比值为 0.01~1000: 1, 所述加 热单元内嵌于所述无机三维网络储油单元之中, 并且在构建形态上与 所述无机三维网络储油单元同构。
[权利要求 2] 根据权利要求 1所述的三维网状储油雾化体, 其特征在于, 所述 q>的 尺寸为 0.1[xm~10[xm, 所述 a、 b、 c与 q>的比值为 0.1~100: 1。
[权利要求 3] 根据权利要求 1所述的三维网状储油雾化体, 其特征在于, 所述一维 无机纤维丝通过编织方式形成二维薄片, 所述二维薄片和加热单元以 有序构造方式形成所述无机三维网络储油单元。
[权利要求 4] 根据权利要求 3所述的三维网状储油雾化体, 其特征在于, 所述二维 薄片和加热单元为一层状体, 所述二维薄片和加热单元层叠设置, 并 通过卷绕的方式形成所述三维网状储油雾化体。
[权利要求 5] 根据权利要求 4所述的三维网状储油雾化体, 其特征在于, 所述三维 网状储油雾化体的卷绕曲率半径为: 100(Vm~5000(Vm。
[权利要求 6] 根据权利要求 3所述的三维网状储油雾化体, 其特征在于, 所述二维 薄片和加热单元为一空心的圆柱体, 所述二维薄片和加热单元同轴间 隔嵌套地形成所述三维网状储油雾化体。
[权利要求 7] 根据权利要求 3所述的三维网状储油雾化体, 其特征在于, 所述二维 薄片和加热单元为一层状体, 所述二维薄片和加热单元间隔层叠设置 形成所述三维网状储油雾化体。
[权利要求 8] 根据权利要求 7所述的三维网状储油雾化体, 其特征在于, 所述层状 体的上下表面为平整面, 或者所述层状体的上表面为凹面, 下表面为 凸面, 或者所述层状体的上下表面为波形面。
[权利要求 9] 根据权利要求 3所述的三维网状储油雾化体, 其特征在于, 所述二维 薄片和加热单元为一层状体, 所述二维薄片和加热单元层叠设置, 并 通过折叠方式形成所述三维网状储油雾化体。
[权利要求 10] 根据权利要求 3所述的三维网状储油雾化体, 其特征在于, 所述二维 薄片和加热单元为一柱状体, 所述二维薄片和加热单元同向排列形成 所述三维网状储油雾化体。
[权利要求 11] 根据权利要求 10所述的三维网状储油雾化体, 其特征在于, 若干所述 柱状体以螺旋的方式同向排列形成所述三维网状储油雾化体, 或者若 干所述柱状体以辐射的方式同向排列形成所述三维网状储油雾化体。
[权利要求 12] 根据权利要求 1至 13任一项所述的三维网状储油雾化体, 其特征在于 , 所述一维无机纤维丝为纳微米级的耐高温无机纤维。
[权利要求 13] 根据权利要求 12所述的三维网状储油雾化体, 其特征在于, 所述一维 无机纤维丝选自氧化物、 氮化物以及碳化物。
[权利要求 14] 根据权利要求 13所述的三维网状储油雾化体, 其特征在于, 所述氧化 物为氧化铝或者氧化硅或者氧化钛, 所述氮化物为氮化铝或者氮化硼 或者氮化硅, 所述碳化物为碳化硅。
[权利要求 15] 根据权利要求 12所述的三维网状储油雾化体, 其特征在于, 所述一维 无机纤维丝的热熔温度为 600°C~1500°C。
[权利要求 16] 根据权利要求 1所述的三维网状储油雾化体, 其特征在于, 所述加热 单元为电加热单元, 所述电加热单元包括材质为导体的加热体。
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