WO2020052314A1 - 一种高强韧性高硬度的镁基高熵合金及制备方法 - Google Patents
一种高强韧性高硬度的镁基高熵合金及制备方法 Download PDFInfo
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- WO2020052314A1 WO2020052314A1 PCT/CN2019/092753 CN2019092753W WO2020052314A1 WO 2020052314 A1 WO2020052314 A1 WO 2020052314A1 CN 2019092753 W CN2019092753 W CN 2019092753W WO 2020052314 A1 WO2020052314 A1 WO 2020052314A1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/03—Making non-ferrous alloys by melting using master alloys
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C23/00—Alloys based on magnesium
- C22C23/02—Alloys based on magnesium with aluminium as the next major constituent
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- the invention belongs to the technical field of alloys and relates to a MgAlGdYZn-based high-entropy alloy with high strength and toughness and high hardness, which is designed based on the idea of a high-entropy alloy and a preparation method thereof.
- Magnesium alloy as the lightest metal structural material in engineering applications, has the characteristics of high specific strength, high specific rigidity and good damping performance. It is widely used in aviation, aerospace, communications, automotive and other industries. However, the strength of cast magnesium alloy is low. Even the Mg-Ga-Y-Zn cast alloy with the highest strength has a strength of only 350 ⁇ 380MPa, an elongation of 9 ⁇ 12%, and a hardness of less than 100HV. The lack of absolute strength and hardness of magnesium alloys has become a bottleneck in the research field of magnesium alloys.
- the main method to improve the strength and toughness of magnesium alloys is multi-component alloying, which improves the properties of magnesium alloys through solid solution strengthening, etc., but often forms a compound phase, which can weaken the solid solubility effect of alloy elements and also deteriorate the plasticity of the alloy. .
- the object of the present invention is to provide a magnesium-based alloy designed based on the idea of a high-entropy alloy and a preparation method thereof.
- a magnesium-based high-entropy alloy with high strength, toughness and high hardness is obtained, and the preparation method of the magnesium-based high-entropy alloy is simple and the conditions are easy to control.
- a magnesium-based high-entropy alloy with high strength, toughness, and hardness contains five elements: Mg, Al, Gd, Y, and Zn.
- the atomic percentage (at.%) Of each component is: Mg: 30 ⁇ 35 %, Al: 20 ⁇ 25%, Gd: 15 ⁇ 20%, Y: 10 ⁇ 15%, Zn: 10 ⁇ 15%.
- the above-mentioned magnesium-based high entropy alloy has a micro hardness of HV103.3 to HV123.7, a room temperature compressive strength of 458.01 to 496.65MPa, and a compression ratio after breaking of 14.83 to 17.28%.
- the above-mentioned method for preparing a magnesium-based high-entropy alloy with high strength, toughness and hardness includes the following steps:
- the vacuum melting furnace when used for smelting, the vacuum degree is 0.024 Pa, the melting temperature is 740-820 ° C, and the holding time is 15-20 minutes.
- the temperature at which the alloy liquid is poured in the step (2) is 700-780 ° C.
- the temperature of the water cooling system in the step (2) is constant at 20 ° C.
- the invention aims to improve the strength and toughness of magnesium alloys, and based on a new design idea of high-entropy alloy material composition, based on Mg, the main elements including Al, Gd, Y, Zn and Mg have a significant "solid solubility effect", and Magnesium alloy strengthens and hardens beneficial alloying elements, and develops magnesium-based high entropy alloys with high strength, toughness, and hardness.
- the invention breaks through the design components of the magnesium alloy, and changes the performance by only adding 2-3 elements in the past. Based on the high-entropy alloy design concept, adding four or more elements, using the high-entropy effect to form a solid solution, resulting in solid solution strengthening, improving the overall performance of the magnesium alloy, and obtaining a microhardness of HV101.4 ⁇ HV128.4,
- the room temperature compressive strength is 458.01 ⁇ 496.65MPa
- the post-break compression ratio is 14.83-17.28% of magnesium-based high entropy alloy.
- FIG. 1 is a metallographic photograph of Example 1: (a) 100x, (b) 200x, (c) 500x, (d) 1000x;
- Fig. 2 is a metallographic photograph of Example 2: (a) 100x, (b) 200x, (c) 500x, (d) 1000x;
- Figure 3 is a metallographic photograph of Example 3: (a) 100x, (b) 200x, (c) 500x, (d) 1000x;
- Fig. 4 is a metallographic photograph of Example 4: (a) 100x, (b) 200x, (c) 500x, (d) 1000x;
- Example 5 is an engineering stress-strain curve at room temperature in Example 1;
- Example 6 is an engineering stress-strain curve at room temperature in Example 2.
- Example 7 is an engineering stress-strain curve at room temperature in Example 3.
- FIG. 8 is an engineering stress-strain curve at room temperature in Example 4.
- a method for preparing a magnesium-based high-entropy alloy with high strength, toughness, and hardness including the following steps: According to the atomic percentage (at.%) Of magnesium-based high-entropy alloy, Mg: 35%, Al: 25%, Gd: 20%, and Y: 10%, Zn: 10%, 5.43 g of Al ingot and 5.26 g of Zn ingot, 23.85 g of Mg-30Y intermediate alloy and 84.36 g of Mg-30Gd intermediate alloy were taken in a crucible for melting. The melting temperature is 760 ° C (soak for 15min), and the casting temperature is 740 ° C.
- the alloy liquid was cast into a graphite mold (water-cooled) to obtain a Mg 35 Al 25 Gd 20 Y 10 Zn 10 alloy ingot.
- the obtained alloy ingot was measured by a microhardness tester (load 29.42N, holding time 10 seconds), and the hardness was HV115.6.
- the obtained alloy ingot was subjected to compression measurement by a UTM-5305 electronic universal testing machine, and the compressive strength at room temperature was 496.65 MPa and the elongation was 15.42%.
- a method for preparing a magnesium-based high entropy alloy with high strength, toughness and hardness including the following steps: According to the atomic percentage (at.%) Of Mg: 35%, Al: 20%, Gd: 20%, and Y: 10%, Zn: 15%, 4.21 g of Al ingot and 7.65 g of Zn ingot, 23.13 g of Mg-30Y intermediate alloy and 81.83 g of Mg-30Gd intermediate alloy were taken in a crucible for melting. The melting temperature is 760 ° C (soak for 15min), and the casting temperature is 740 ° C. The alloy liquid was cast into a graphite mold (water-cooled) to obtain a Mg 35 Al 20 Gd 20 Y 10 Zn 15 alloy ingot.
- the obtained alloy ingot was measured by a microhardness tester (load 29.42N, holding time 10 seconds), and the hardness was HV103.3.
- the obtained alloy ingot was subjected to compression measurement by a UTM-5305 electronic universal testing machine, and the room temperature compressive strength was 481.48 MPa and the elongation was 17.28%.
- a method for preparing a magnesium-based high-entropy alloy with high strength, toughness and hardness including the following steps: According to the atomic percentage (at.%) Of magnesium-based high-entropy alloy, Mg: 30%, Al: 25%, Gd: 20%, Y: 15%, Zn: 10%, take 4.128 g of Al ingots and 4.002 g of Zn ingots with a purity of 99.9 wt.%, 27.20 g of Mg-30Y intermediate alloy and 64.16 g of Mg-30Gd intermediate alloy in a crucible for melting. The melting temperature is 760 ° C (soak for 15min), and the casting temperature is 740 ° C.
- the alloy liquid was cast into a graphite mold (water-cooled) to obtain a Mg 30 Al 25 Gd 20 Y 15 Zn 10 alloy ingot.
- the obtained alloy ingot was measured by a microhardness tester (load 29.42N, holding time 10 seconds), and the hardness was HV123.7.
- the obtained alloy ingot was subjected to compression measurement by a UTM-5305 electronic universal testing machine, and the room temperature compressive strength was 458.23 MPa and the elongation was 16.35%.
- a method for preparing a magnesium-based high-entropy alloy with high strength, toughness, and hardness including the following steps: According to the atomic percentage (at.%) Of magnesium-based high-entropy alloy, Mg: 35%, Al: 25%, Gd: 15%, and Y: 15%, Zn: 10%, 5.794 g of Al ingot and 5.568 g of Zn ingot, 37.86 g of Mg-30Y intermediate alloy and 66.96 g of Mg-30Gd intermediate alloy were taken in a crucible for melting. The melting temperature is 760 ° C (soak for 15min), and the casting temperature is 740 ° C.
- the alloy liquid was cast into a graphite mold (water-cooled) to obtain a Mg 35 Al 25 Gd 15 Y 15 Zn 10 alloy ingot.
- the obtained alloy ingot was measured by a microhardness tester (load 29.42N, holding time 10 seconds), and the hardness was HV111.4.
- the obtained alloy ingot was subjected to compression measurement by a UTM-5305 electronic universal testing machine, and the room temperature compressive strength was 458.01 MPa and the elongation was 14.83%.
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Abstract
一种高强韧性高硬度的镁基高熵合金及制备方法,以Mg为基,选取对镁合金增强、增硬有益的主要元素Al、Gd、Y和Zn,开发出高强韧性、高硬度的镁基高熵合金及其制备方法。镁基高熵合金,其工程应力-应变曲线具有明显的加工硬化特征,显微硬度为HV103.3~HV123.7,室温抗拉强度为458.01~496.65MPa,断后压缩率为14.83~17.28%,并且制备方法简单、条件易控制。
Description
本发明属于合金技术领域,涉及一种基于高熵合金思想设计的具有高强韧性、高硬度MgAlGdYZn镁基高熵合金及制备方法。
镁合金作为工程应用中最轻的金属结构材料,具有比强度高、比刚度高、阻尼性能好的特点,广泛应用于航空、航天、通讯、汽车等行业。但铸造镁合金强度较低,即便是强度最高的Mg-Ga-Y-Zn铸造合金,其强度也仅在350~380MPa,延伸率在9~12%,硬度低于100HV。镁合金的绝对强度、硬度不足,已成为镁合金研究领域的一个瓶颈。
目前提高镁合金强度与韧性的主要方法是多元合金化,通过固溶强化等提高镁合金的性能,但往往会形成化合物相,它们可削弱合金元素的固溶度效应,也恶化了合金的塑性。
20世纪90年代,叶均蔚打破传统的合金设计理念,首次在CoCrFeNiCu系合金中提出高熵合金的概念:此合金须具有五个及五个以上主要元素,且每个主元素原子百分比应介于5%至35%,而每个次要元素则小于5%(J.M. Yeh, S.K. Chen, S.J.
Lin, J.Y. Gan, T.S. Chin, T.T. Shun, C.H. Tsau, S.Y. Chang. Nanostructured
high-entropy alloys with multiple principal elements: novel alloy design
concepts and outcomes[J]. Adv. Eng. Mat. 6(2004)299-303.)。目前,高熵合金主要围绕Fe基、Co基和Al基等展开的(张博文. FeCrVTi基高熵合金微观组织及性能研究[D].合肥工业大学,2017.)(房伟峰. CuCrFeNiMn基高熵合金的微观组织和耐腐蚀性能研究[D].郑州大学,2014.),关于镁基的研究报道极少。近年来,李锐等(李锐.高锰含量镁锰中间合金及高熵镁合金制备工艺与性能研究[D].重庆大学,2009.
DOI:10.7666/d.y1666537.)首次利用高混合熵的概念设计了Mg
x(MnAlZnCu)
100-x合金,研究表明Mg
x(MnAlZnCu)
100-x系合金最高硬度可达440HV,最高抗压强度为490MPa,但合金的断后压缩率均小于3%,为典型的脆性材料。R. Li等人(R. Li et al.
Microstructure and Mechanical Properties of MgMnAlZnCu High Entropy Alloy
Cooling in Three Conditions[J]. Materials Science Forum, Vol. 686, pp. 235-241,
2011.)采用等原子比和高熵混合思想设计了MgMnAlZnCu合金,合金具有较高的抗压强度(428MPa-450MPa)和硬度(431HV-467HV)但塑性差(3.29%-5.53%)。尹可心等(尹可心,武保林.高熵合金Al7Mg3.6Cu1.2Zn7Ti1.2的制备与组织结构分析[J].沈阳航空航天大学学报,2015,32(3):25-30.)制备出了Al
7Mg
3.6Cu
1.2Zn
7Ti
1.2含镁高熵合金,抗压强度可高达到572. 89MPa,但其脆性依然较大,其断后压缩率为5.56%。可见,目前所公开报道的镁基高熵合金同Fe基、Co基一样,均为脆性材料。高混合熵合金脆性大成为其应用的一个瓶颈。因此利用高熵合金概念设计新型镁合金,在提高镁合金强硬性的同时,提高镁合金塑韧性就成为目前亟待解决的关键问题。
本发明的目的是提供一种基于高熵合金思想设计的镁基合金及制备方法。通过向镁中加入四种金属元素形成固溶体,获得具有高强韧性、高硬度的镁基高熵合金,并且该镁基高熵合金的制备方法简单、条件易控制。
本发明的具体技术方案为:
一种高强韧性高硬度的镁基高熵合金,该镁基高熵合金包含Mg、Al、Gd、Y、Zn五种元素,各组分原子百分比(at.%)为:Mg:30~35% 、Al:20~25%、Gd:15~20%、Y:10~15%、Zn:10~15%。
上述镁基高熵合金,其显微硬度为HV103.3~HV123.7,室温抗压强度为458.01~496.65MPa,断后压缩率为14.83~17.28%。
上述一种高强韧性高硬度的镁基高熵合金制备方法,包括如下步骤:
(1)熔炼:根据镁基高熵合金中各成分的目标含量,取纯度为99.9wt.%的Al锭、纯度为99.9wt.%的Zn锭、Mg-30Y中间合金和Mg-30Gd中间合金,置于真空熔炼炉的坩埚中进行熔炼,保温搅拌混合均匀,得到合金液体;
(2)浇铸:将合金液体浇注到带有水冷系统的石墨铸型中,冷却至室温后从石墨铸型中取出合金铸锭即得。
上述的镁基高熵合金的制备方法中,所述步骤(1)中使用真空熔炼炉进行熔炼时真空度为0.024Pa,熔化温度为740~820℃,保温时间为15~20min。
上述的镁基高熵合金的制备方法中,所述步骤(2)中合金液体浇注的温度为700~780℃。
上述的镁基高熵合金的制备方法中,所述步骤(2)中水冷系统温度恒温为20℃。
本发明以提高镁合金强韧性为目的,基于高熵合金材料成分设计新思想,以Mg为基,主元元素包含Al、Gd、Y和Zn与Mg具有明显“固溶度效应”、且对镁合金增强、增硬有益的合金元素,开发出高强韧性、高硬度的镁基高熵合金。
本发明中,各金属组元熔化后在搅拌作用下混合均匀。高熵合金组元众多,混合熵大,由吉布斯自由能方程∆G=∆H-T∆S可以看出,高熵效应能显著降低熔体系统的自由能∆G,使各元素处于混合状态时比形成金属间化合物更加稳定。因此熔体快速凝固后,不产生复杂的金属间化合物,而形成原子堆垛紧密的固溶体结构;虽然各组元密度不同,但来不及产生宏观偏析,从而保证了显微结构和宏观成分的均匀性。
本发明的有益效果是:
本发明在镁合金设计成分上进行突破,改变以往只添加2-3种元素来改善性能。基于高熵合金设计理念,添加四种或四种元素以上,利用高熵效应形成固溶体,产生固溶强化,提高了镁合金的整体性能,得到了显微硬度为HV101.4~HV128.4,室温抗压强度为458.01~496.65MPa,断后压缩率为14.83~17.28%的镁基高熵合金。
图1是实施例1的金相照片:(a)
100x,(b)200x,(c)500x,(d)1000x;
图2是实施例2的金相照片:(a) 100x,(b)
200x,(c)500x,(d) 1000x;
图3是实施例3的金相照片:(a) 100x,(b)
200x,(c)500x,(d) 1000x;
图4是实施例4的金相照片:(a) 100x,(b)
200x,(c)500x,(d) 1000x;
图5是实施例1室温下工程应力-应变曲线图;
图6是实施例2室温下工程应力-应变曲线图;
图7是实施例3室温下工程应力-应变曲线图;
图8是实施例4室温下工程应力-应变曲线图。
实施例
1
:
一种高强韧性高硬度的镁基高熵合金制备方法,包括以下步骤:按镁基高熵合金中原子百分比(at.%)Mg:35%、Al:25%、Gd:20%、Y:10%、Zn:10%,取纯度为99.9wt.%的Al锭5.43g和Zn锭5.26g、Mg-30Y中间合金23.85g和Mg-30Gd中间合金84.36g置于坩埚中进行熔炼。熔化温度为760℃(保温15min),浇铸温度为740℃。将合金液体浇铸到石墨铸型中(水冷),得到Mg
35Al
25Gd
20Y
10Zn
10合金铸锭。所得合金铸锭通过显微硬度计测定(载荷29.42N,保压时间10秒),硬度为HV115.6。所得合金铸锭通过UTM−5305电子万能试验机压缩测定,室温抗压强度为496.65MPa、延伸率15.42%。
实施例
2
:
一种高强韧性高硬度的镁基高熵合金制备方法,包括以下步骤:按镁基高熵合金中原子百分比(at.%)Mg:35%、Al:20%、Gd:20%、Y:10%、Zn:15%,取纯度为99.9wt.%的Al锭4.21g和Zn锭7.65g、Mg-30Y中间合金23.13g和Mg-30Gd中间合金81.83g置于坩埚中进行熔炼。熔化温度为760℃(保温15min),浇铸温度为740℃。将合金液体浇铸到石墨铸型中(水冷),得到Mg
35Al
20Gd
20Y
10Zn
15合金铸锭。所得合金铸锭通过显微硬度计测定(载荷29.42N,保压时间10秒),硬度为HV103.3。所得合金铸锭通过UTM−5305电子万能试验机压缩测定,室温抗压强度为481.48MPa、延伸率17.28%。
实施例
3
:
一种高强韧性高硬度的镁基高熵合金制备方法,包括以下步骤:按镁基高熵合金中原子百分比(at.%)Mg:30%、Al:25%、Gd:20%、Y:15%、Zn:10%,取纯度为99.9wt.%的Al锭4.128g和Zn锭4.002g、Mg-30Y中间合金27.20g和Mg-30Gd中间合金64.16g置于坩埚中进行熔炼。熔化温度为760℃(保温15min),浇铸温度为740℃。将合金液体浇铸到石墨铸型中(水冷),得到Mg
30Al
25Gd
20Y
15Zn
10合金铸锭。所得合金铸锭通过显微硬度计测定(载荷29.42N,保压时间10秒),硬度为HV123.7。所得合金铸锭通过UTM−5305电子万能试验机压缩测定,室温抗压强度为458.23MPa、延伸率16.35%。
实施例
4
:
一种高强韧性高硬度的镁基高熵合金制备方法,包括以下步骤:按镁基高熵合金中原子百分比(at.%)Mg:35%、Al:25%、Gd:15%、Y:15%、Zn:10%,取纯度为99.9wt.%的Al锭5.744g和Zn锭5.568g、Mg-30Y中间合金37.86g和Mg-30Gd中间合金66.96g置于坩埚中进行熔炼。熔化温度为760℃(保温15min),浇铸温度为740℃。将合金液体浇铸到石墨铸型中(水冷),得到Mg
35Al
25Gd
15Y
15Zn
10合金铸锭。所得合金铸锭通过显微硬度计测定(载荷29.42N,保压时间10秒),硬度为HV111.4。所得合金铸锭通过UTM−5305电子万能试验机压缩测定,室温抗压强度为458.01MPa、延伸率14.83%。
Claims (7)
- 一种高强韧性高硬度的镁基高熵合金,其特征在于,该镁基高熵合金由Mg、Al、Gd、Y、Zn五种元素组成,各组分原子百分比(at.%)为:Mg:30~35% 、Al:20~25%、Gd:15~20%、Y:10~15%、Zn:10~15%。
- 根据权利要求1所述高强韧性高硬度的镁基高熵合金,其特征在于,该镁基高熵合金显微硬度为HV103.3~HV123.7,室温抗压强度为458.01~496.65MPa,断后压缩率为14.83~17.28%。
- 权利要求1或2所述高强韧性高硬度的镁基高熵合金制备方法,其特征在于,包括如下步骤:(1)熔炼:根据镁基高熵合金中各成分的目标含量,取纯度为99.9wt.%的Al锭、纯度为99.9wt.%的Zn锭、Mg-30Y中间合金和Mg-30Gd中间合金,置于真空熔炼炉的坩埚中进行熔炼,保温搅拌混合均匀,得到合金液体;(2)浇铸:将合金液体浇注到带有水冷系统的石墨铸型中,冷却至室温后从石墨铸型中取出合金铸锭即得。
- 根据权利要求3所述高强韧性高硬度的镁基高熵合金制备方法,其特征在于,所述步骤(1)中使用真空熔炼炉进行熔炼时真空度为0.024Pa,熔化温度为740~820℃,保温时间为15~20min。
- 根据权利要求3或4所述高强韧性高硬度的镁基高熵合金制备方法,其特征在于,所述步骤(2)中合金液体浇注的温度为700~780℃。
- 根据权利要求3或4所述高强韧性高硬度的镁基高熵合金制备方法,其特征在于,所述步骤(2)中水冷系统温度恒温为20℃。
- 根据权利要求5所述高强韧性高硬度的镁基高熵合金制备方法,其特征在于,所述步骤(2)中水冷系统温度恒温为20℃。
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