WO2020048041A1 - 一种细纱工序纤维染色混合色纺纱生产装置和生产方法 - Google Patents

一种细纱工序纤维染色混合色纺纱生产装置和生产方法 Download PDF

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Publication number
WO2020048041A1
WO2020048041A1 PCT/CN2018/121421 CN2018121421W WO2020048041A1 WO 2020048041 A1 WO2020048041 A1 WO 2020048041A1 CN 2018121421 W CN2018121421 W CN 2018121421W WO 2020048041 A1 WO2020048041 A1 WO 2020048041A1
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WO
WIPO (PCT)
Prior art keywords
roller
dyeing
ring
platform
vertical rod
Prior art date
Application number
PCT/CN2018/121421
Other languages
English (en)
French (fr)
Inventor
刘新金
苏旭中
宋娟
谢春萍
徐伯俊
Original Assignee
江南大学
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Filing date
Publication date
Application filed by 江南大学 filed Critical 江南大学
Priority to US16/627,868 priority Critical patent/US20210262123A1/en
Publication of WO2020048041A1 publication Critical patent/WO2020048041A1/zh

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    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01H—SPINNING OR TWISTING
    • D01H13/00—Other common constructional features, details or accessories
    • D01H13/30—Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
    • D01H13/306—Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting by applying fluids, e.g. steam or oiling liquids
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
    • D02G3/346—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns with coloured effects, i.e. by differential dyeing process
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01H—SPINNING OR TWISTING
    • D01H13/00—Other common constructional features, details or accessories
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01H—SPINNING OR TWISTING
    • D01H13/00—Other common constructional features, details or accessories
    • D01H13/30—Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01H—SPINNING OR TWISTING
    • D01H5/00—Drafting machines or arrangements ; Threading of roving into drafting machine
    • D01H5/18—Drafting machines or arrangements without fallers or like pinned bars
    • D01H5/22—Drafting machines or arrangements without fallers or like pinned bars in which fibres are controlled by rollers only
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/02—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fibres, slivers or rovings
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B5/00—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating
    • D06B5/02—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through moving materials of indefinite length
    • D06B5/06—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through moving materials of indefinite length through yarns, threads or filaments
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
    • D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for

Definitions

  • the present invention relates to the field of textile technology, and in particular to a device and method for producing a fiber dyed mixed color spinning yarn in a spinning process.
  • Color spinning is the process of dyeing fibers into colored fibers, and then thoroughly mixing two or more fibers of different colors to produce a yarn with a unique color mixing effect.
  • Color spinning can achieve a hazy three-dimensional effect and texture that cannot be achieved with white blank dyeing.
  • Color-spun yarn is non-polluting to use, and color difference can be controlled to the maximum extent. Therefore, soft and fashionable colors, which can cope with small batches and multiple varieties of flexible production of spun yarns, are increasingly used in middle and high-end apparel products. Due to the new process of "dyeing first, then spinning", the colored spinning has shortened the production process and production cost of downstream processing enterprises, and has a higher added value.
  • the purpose of the present invention is to provide a device and method for producing fiber dyeing and mixed-color spinning in the spinning process, so that the two processes of fiber dyeing and color mixing in the spinning process can be completed in the spinning process at the same time, thereby greatly improving the color spinning.
  • Productivity is to provide a device and method for producing fiber dyeing and mixed-color spinning in the spinning process, so that the two processes of fiber dyeing and color mixing in the spinning process can be completed in the spinning process at the same time, thereby greatly improving the color spinning.
  • the technical solution adopted by the present invention is: a spinning device for fiber dyeing and mixed-color spinning in the spinning process, which is produced by using a ring spinning frame, and the ring spinning frame is composed of 420 spindle positions or 516 having the same structure. It consists of 10 spindle positions or 1028 spindle positions.
  • Each spindle position includes a drafting system.
  • the ring spinning frame includes a front table and a rear table. The structure of the front table and the rear table is exactly the same.
  • the rear table is composed of 210 or 258 or 524 spindles with the same structure, respectively.
  • the drafting system includes a rear roller drafting pair consisting of a rear lower roller and a rear upper roller.
  • a middle roller drafting pair composed of a lower roller and a middle upper rubber roller, a front roller drafting pair composed of a front lower roller and a front rubber roller, and a roving feeding bell mouth is provided at the rear of the rear roller drafting pair.
  • the structure of the rear lower roller, the middle lower roller, and the front lower roller is the same.
  • the rear lower roller, the middle lower roller, and the front lower roller are arranged in a straight line inclined at a 45 degree to the horizontal horizontal line from the front to the rear.
  • Middle lower roller, front lower roller including roller shaft
  • the roller shaft is a solid cylindrical iron or steel structure.
  • the roller shaft integration of the rear lower roller, the roller shaft integration of the middle and lower rollers, and the roller shaft of the front lower roller are integrated for all the spindles on the front table.
  • a roller sleeve is sleeved.
  • the material of the roller sleeve is the same as that of the roller shaft.
  • the roller sleeve of each ingot is independent.
  • the structure of the rear gluing roller, middle gluing roller and front gluing roller is the same.
  • the gluing roller, the middle gluing roller, and the front gluing roller include a gluing roller shaft.
  • the gluing roller shaft is a solid cylindrical iron or steel structure.
  • the rubber roller shaft of the rear gluing roller of an ingot position adjacent to the side is integratedly connected, the rubber roller shaft of the middle gluing roller is integrated with the rubber shaft of the middle gluing roller of an adjacent position on the right side,
  • the front roller of the front sizing roller is located on the front side of the spindle adjacent to its right side.
  • the rubber roller shaft is integratedly connected, and a rubber roller sleeve is connected to the rubber roller shaft through a bearing.
  • the rubber roller sleeve is made of rubber.
  • a beam splitter is provided at the front of the front drafting roller pair.
  • the beam splitter has an arc structure.
  • the beam splitters of all the ingot positions on the front car table are integrated and the beam splitters of all the ingot positions on the rear car table are integrated.
  • the beams are connected integrally, and the left and right ends of the beam splitter are fixed on the front or rear car platform.
  • the arc of the beam splitter is 1/4 circle, and the beam splitter on each ingot is along the beam splitter.
  • Beam splitting teeth are opened in the direction of the arc, and the beam splitting teeth include a first beam splitting tooth, a second beam splitting tooth, a third beam splitting tooth, a first beam splitting tooth, a second beam splitting tooth, and a third beam splitting tooth.
  • the teeth are sequentially arranged along the arc direction of the beam splitter from back to front, and the arrangement density of the first-stage beam splitting teeth is smaller than the arrangement density of the second-stage beam splitting teeth, and the arrangement density of the second-stage beam splitting teeth is less than the third-stage split.
  • the arrangement density of the beam teeth, the rear end of the first beam splitter is located at the rear end of the arc direction of the beam splitter, and the front end of the third beam splitter is located at the front end of the arc direction of the beam splitter, at each spindle position
  • the front part of the beam splitter is provided with a dyeing system, and the dyeing system includes a rear row dyeing device, a middle row dyeing device, and a front row dyeing device.
  • the rear dye apparatus, the middle row dyeing apparatus, the front was arranged parallel to the front and rear dyeing apparatus.
  • the rear row dyeing device includes a red dyeing ring, the number of the red dyeing rings is the same as the number of the beam splitting channels in the third-order beam splitting tooth, and the red dyeing ring is located in the beam splitting channel in the third-order beam splitting tooth.
  • a first vertical bar is fixedly connected to the bottom end of the red dyeing ring, a top end of the first vertical bar is fixedly connected to the red dyeing ring, and the bottom end of the first vertical bar and the activity are embedded in the first horizontal bar.
  • grooves are equally spaced on the first cross bar, the number of the grooves is the same as the number of the first vertical bar, and the bottom end of the first vertical bar is movably embedded in the first cross bar.
  • the first vertical bar is supported in the groove of the vehicle.
  • the first cross bar on all the spindle positions on the front table is integrated and the first cross bar on all the spindle positions on the rear table is integrated.
  • the left end of the first cross bar at the left end of the platform is fixed to the front vehicle platform
  • the right end of the first cross bar at the right end of the front vehicle platform is fixed to the front platform
  • the The left end point is fixed on the rear platform
  • the first cross at the right end of the rear platform The right end point is fixed on the rear platform
  • a second cross bar is arranged above the first cross bar
  • first retractable holes are equally spaced on the second cross bar.
  • the first retractable holes at the same position are controlled to be opened or tightened by a separate motor.
  • the number of the first retractable holes is the same as the number of red dyed rings.
  • the first vertical rod at the bottom of each red dyed ring is worn through.
  • the first cross bar on all the spindle positions on the front car table is integratedly connected, and the first cross bar on all the spindle positions on the rear car table is integratedly connected.
  • the first cross bar on the left end of the front car table is integrated.
  • the left end of the rod is fixed to the front platform by a first lifting vertical rod
  • the right end of the first crossbar at the right end of the front platform is fixed to the front platform by a second lifting vertical rod, which is located at the left end of the rear platform
  • the left end of the first cross bar is fixed to the rear platform by a third lifting vertical rod
  • the right end of the first cross bar at the right end of the rear horizontal platform is fixed to the rear platform by a fourth lifting vertical rod.
  • the first lifting vertical rod, the second lifting vertical rod, the third lifting vertical rod, Four vertical lift lever up or down together by a first motor drive.
  • the middle row dyeing device includes yellow dyeing rings, the number of the yellow dyeing rings is the same as the number of the red dyeing rings, the yellow dyeing rings are located directly in front of the red dyeing rings, and the bottom ends of the yellow dyeing rings are fixedly connected
  • a second vertical bar the top of the second vertical bar is fixedly connected with the yellow dyeing ring, the bottom end of the second vertical bar is movably embedded on the third horizontal bar, and the third horizontal bar is equally spaced
  • There are grooves, and the number of the grooves is the same as the number of the second vertical rods.
  • the bottom end of the second vertical rods is movably embedded in the grooves of the third horizontal rod to support the second vertical rods.
  • the third cross bar on all the spindles on the car table is integratedly connected, and the third cross bar on all the spindles on the rear table is integratedly connected.
  • the left end of the third cross bar on the left end of the front table is fixed to the front
  • the right end of the third crossbar located at the right end of the front platform is fixed to the front platform
  • the left end of the third crossbar located at the left end of the rear platform is fixed to the rear platform.
  • the right end of the third crossbar at the right end is fixed to the rear car
  • a fourth cross bar is provided above the third cross bar, and second telescopic holes are opened at equal intervals on the fourth cross bar. The holes are opened or contracted by a separate motor.
  • the number of the second retractable holes is the same as the number of yellow dyeing rings.
  • the second vertical rod at the bottom of each yellow dyeing ring passes through the second retractable holes.
  • the fourth cross bar on all the spindle positions on the car platform is integratedly connected, and the fourth cross bar on all the spindle positions on the rear platform is integratedly connected.
  • the left end of the fourth cross bar on the left end of the front platform is connected by the fifth
  • the lifting vertical rod is fixed on the front platform, the right end of the fourth cross bar located at the right end of the front platform is fixed by the sixth lifting vertical bar on the front platform, and the left end of the fourth cross bar is located at the left end of the rear platform.
  • the seventh lifting vertical rod is fixed on the rear vehicle platform, and the right end of the third crossbar located at the right end of the rear vehicle platform is fixed on the rear vehicle platform by the eighth lifting vertical rod.
  • the six lifting vertical rods, the seventh lifting vertical rod, and the eighth lifting vertical rod are jointly composed of the second Machine driven up or down.
  • the front row dyeing device includes blue dyeing rings, the number of the blue dyeing rings is the same as the number of the yellow dyeing rings, the blue dyeing rings are located directly in front of the yellow dyeing rings, and the bottom of the blue dyeing rings is A third vertical bar is fixedly connected at the end, and the top of the third vertical bar is fixedly connected with the blue dyeing ring. The bottom end of the third vertical bar is movably embedded on the fifth horizontal bar. There are grooves on the rod at equal intervals. The number of the grooves is the same as that of the third vertical rod. The bottom end of the third vertical rod is movably embedded in the groove of the fifth horizontal rod to realize the third vertical rod.
  • the fifth cross bar on all the spindle positions on the front car table is integratedly connected, and the fifth cross bar on all the spindle positions on the rear car table is integratedly connected, and the left end of the fifth cross bar on the left end of the front car table is integrated. It is fixed on the front vehicle platform at every point, the right end of the fifth crossbar at the right end of the front platform is fixed on the front platform, and the left end of the fifth crossbar on the left end of the rear platform is fixed on the rear platform. , The right end of the fifth crossbar located at the right end of the rear platform is fixed to the rear platform A sixth cross bar is provided above the fifth cross bar.
  • a third telescopic hole is equally spaced on the sixth cross bar, and a third telescopic hole at the same position on each ingot is provided. Opening or tightening is controlled by a separate motor.
  • the number of the third retractable holes is the same as the number of blue dyeing rings.
  • the third vertical rod at the bottom end of each blue dyeing ring passes through the third retractable holes.
  • the left end of the sixth cross bar on the left end of the front car table is connected by the first
  • Nine lifting vertical rods are fixed on the front platform
  • the right end of the sixth crossbar located at the right end of the front platform is fixed by the tenth lifting vertical rod on the front platform
  • the left end of the sixth crossbar is located at the left end of the rear platform.
  • the eleventh lifting vertical rod is fixed on the rear vehicle platform at the point
  • the right end of the sixth crossbar located at the right end of the rear vehicle platform is fixed on the rear vehicle platform by the twelfth lifting vertical rod.
  • the tenth lifting vertical rod, the eleventh lifting vertical rod, the twelfth lifting vertical rod are common
  • the red dyed ring, yellow dyed ring, and blue dyed ring are respectively connected to the red ink box, yellow ink box, and blue ink box through ink channels.
  • the structures of the red dyed ring, yellow dyed ring, and blue dyed ring are the same.
  • the red dyed ring, yellow dyed ring, and blue dyed ring are circular, and include a first left circular surface and a first right circular surface, and the first left circular surface and the first right circular surface.
  • the bottom end is connected by a first rotating shaft controlled by a motor, the top end of the first left circular surface and the first right circular surface are not connected, and the inner surface of the circular ring of each dyeing ring is the first rotating circle.
  • the sliver passes through the inner circular surface and the sliver moves forward to drive the inner circular surface to rotate, and then Realize the red dye ring, yellow dye ring, red ink, yellow magic, blue ink inside the blue dye ring and spray on the whisker.
  • a fixing system is installed at the front of the dyeing system, the fixing system includes fixing rings, the number of the fixing rings is the same as the number of blue dyeing rings, and the fixing rings are located in the blue dyeing Directly in front of the ring, a fourth vertical bar is fixedly connected to the bottom end of the color fixing ring, the top of the fourth vertical bar is fixedly connected to the color fixing ring, and the bottom end of the fourth vertical bar is fixed to the seventh horizontal bar.
  • the seventh cross bar on all the spindle positions on the front car table is integratedly connected
  • the seventh cross bar on all the spindle positions on the rear car table is integratedly connected.
  • the left end of the seventh cross bar on the left end of the front car table The thirteenth lifting vertical rod is fixed on the front vehicle platform, and the right end of the seventh crossbar on the right end of the front vehicle platform is fixed by the fourteenth lifting vertical rod on the front vehicle platform.
  • the left end of the seven crossbars is fixed to the rear car platform by the fifteenth lifting vertical bar, and the right end of the seventh crossbar at the right end of the rear car platform is fixed to the rear car platform by the sixteenth vertical bar.
  • the thirteenth vertical bar, the fourteenth vertical bar, the fifteenth vertical bar The vertical rod is driven up or down by a fourth motor in common.
  • the color fixing ring is a circular ring and includes a second left circular surface and a second right circular surface. The second left circular surface and the second right circular surface.
  • the bottom end of the torus is connected by a second rotating shaft controlled by the motor, and the top end of the second left torus is not connected to the top of the second right torus.
  • the inner surface of the torus of the color fixing ring is a heating circle. Surface, when the second rotation axis is rotated so that the top ends of the second left annular surface and the second right annular surface are closed, the heating circular surface begins to generate heat, and when the second rotation axis is rotated, the second left circular surface and the second right When the top of the toroidal surface is not connected, the heating circular surface stops generating heat.
  • a cluster bell mouth device is installed at the front of the dyeing system.
  • the cluster bell mouth device includes a first-level horn, a second-level horn, a third-level horn, a first-level horn, a second-level horn, three
  • the level flares are fixedly connected in order from the back to the front along the length of the cluster flares, and the caliber of the first flare is larger than the caliber of the second flare, and the caliber of the second flare is larger than that of the third flare.
  • An output roller pair is installed at the front of the cluster bell mouth.
  • the output roller pair includes an output lower roller and an output sizing roller.
  • the output lower roller is a cylindrical solid steel or iron structure.
  • the output sizing roller includes an intermediate shaft and a rotating sleeve.
  • the rotating sleeve is connected to the intermediate shaft through a bearing and can rotate freely about the intermediate shaft.
  • the intermediate shaft of the output sizing roller of one spindle position is adjacent to a spindle position on the right side.
  • the middle shaft of the output gluing roller is integrated and the middle part of the two spindles of the middle shaft is integrated into the independent grip of the pressurizing component to realize the connection of the output gluing roller.
  • a production method for fiber dyeing and mixed-color spinning in a spinning process When used, a pressurizing component is pressed down, so that the rubber cover of the back gluing roller, the rubber cover of the middle gluing roller, and the front upper of each spinning position are used.
  • the rubber roller sleeve of the rubber roller is in tight contact with the roller sleeve of the rear lower roller, the roller sleeve of the middle lower roller, and the roller sleeve of the front lower roller, and at the same time, the lower roller and the rotating sleeve of the upper roller are pressed tightly.
  • all the red dyeing rings of the rear row dyeing device, all the yellow dyeing rings of the middle row dyeing device, and all the blue dyeing rings of the front row dyeing device are in a fully lowered and unopened top state.
  • the first retractable hole, the second retractable hole, and the third retractable hole are all in a fully opened state, and all the fixing rings of the fixed color system are in a fully lowered state with the top ends not connected.
  • the roving is fed from the roving into the bell mouth, and the rubber roller cover of the rear roller is drawn tightly between the rubber cover of the rear upper roller and the roller cover of the rear lower roller.
  • the rubber roller sleeve and the middle and lower rollers are tightly pressed and output, and the draft effect of the rear drafting area between the rear roller drafting pair and the middle roller drafting pair is obtained to reduce the linear density and the twist.
  • One stripe, then the first stripe is tightly pressed between the roller cover of the front upper roller and the roller cover of the front lower roller after being drawn by the front roller, and it is between the middle roller drafting pair and the front roller drafting pair.
  • the drafting effect of the front drafting zone results in a second sliver with reduced linear density and reduced twist.
  • the second sliver is flat and the fibers in the sliver are in a relatively loose state.
  • the sliver then enters the beam splitter and continuously moves forward along the arc direction of the beam splitter, during which it passes through the first beam splitter, second beam splitter, and third beam splitter of the beam splitter in order, so that The second sliver is broken down into several uniform fiber bundles, and with the arrangement of the beam splitting teeth passing through The gradual increase of the degree gradually increases the number of fiber bundles obtained by decomposition.
  • the number of fiber bundles finally obtained is equal to the number of beam splitting channels in the third-order beam splitting teeth.
  • the number of beam splitting channels in the beam splitting teeth is calculated to obtain the linear density of each fiber bundle.
  • the obtained fiber bundles pass through the dyeing system.
  • the required color of the final spinning color and the calculated linear density of each fiber bundle the required The number of fiber bundles dyed red, the number of fiber bundles dyed yellow, and the number of fiber bundles dyed blue;
  • the second crossbar and the second crossbar of the rear vehicle table are raised, thereby driving the red dyed ring at the position where the first retractable hole is in a contracted state to rise.
  • the first The motor stops working, and the fiber bundles at the corresponding positions are in contact with the red dyeing rings that are completely rising, and then the first rotation axes of these red dyeing rings that are completely rising are rotated to make the first left annular surface and the first right of the red dyeing ring.
  • Torus The top end is in close contact and the fiber bundle passes through the inner circular surface of the red dyeing ring.
  • the fiber bundle moves forward and then drives the inner circular surface of the red dyeing ring to rotate, and then the red ink in the red dyeing ring is sprayed and sprayed on the corresponding On the fiber bundle to achieve the red dyeing of the fiber bundle;
  • the next second retractable hole from the yellow dyeing ring parallel to the first position on each spindle position is set to a contracted state.
  • Quantity, the second vertical rod and the fourth horizontal rod at the bottom end of the yellow dyeing ring at the position where the second retractable hole is in a contracted state are tightly connected at this time, and the rightmost of each spindle is recorded at this time
  • a second retractable hole on the side is in a contracted state at a second position, and then the second motor drives the fifth lifting vertical rod, the sixth lifting vertical rod, the seventh lifting vertical rod, and the eighth lifting vertical rod together.
  • the fourth cross bar of the front car table and the fourth cross bar of the rear car table are driven to rise, thereby driving the yellow dyeing ring at the position where the second retractable hole is contracted to rise.
  • the second motor stops working, and the fiber bundles at the corresponding positions are in contact with the yellow dyeing rings that are fully rising, and then the first rotation axes of these yellow dyeing rings that are fully rising are rotated to make the first of the yellow dyeing rings
  • the top of the left torus is in close contact with the top of the first right torus.
  • the fiber bundle passes through the inner circular surface of the yellow dyeing ring, and the fiber bundle moves forward to drive the inner circular surface of the yellow dyeing ring to rotate, thereby achieving yellow.
  • the yellow ink in the dyeing ring is sprayed and sprayed on the corresponding fiber bundle to achieve the yellow dyeing of the fiber bundle;
  • the corresponding blue dyeing ring parallel to the second position is set down to the third rightmost one on each spindle position.
  • the number of retractable holes is the number of contracted states.
  • the third vertical rod and the sixth crossbar at the bottom of the blue dyed ring at the position where the third retractable hole is in the contracted state are tightly connected, and then the third motor Together drive the ninth lifting vertical rod, the tenth lifting vertical rod, the eleventh lifting vertical rod, and the twelfth lifting vertical rod to rise together, thereby driving the sixth crossbar of the front vehicle table and the sixth crossbar of the rear vehicle table.
  • the fourth motor drives the thirteenth vertical rod, the fourteenth vertical rod, and the fifteenth vertical rod.
  • the vertical bar and the sixteenth lifting vertical bar are raised together, which drives the seventh cross bar of the front car table and the seventh cross bar of the rear car table to rise, which drives the fourth vertical bar to rise, which drives the color fixing rings to rise.
  • the fourth motor stops working, and the fiber bundle contacts the color fixing ring that is completely rising, and then the second rotation axis of these color fixing rings rotates to make the second left ring of the color fixing ring.
  • the surface and the top end of the second right toroidal surface are in close contact and connection, so that the heating circular surface of the color fixing ring begins to generate heat. At this time, the fiber bundle passes through the inner circular surface of the color fixing ring, and then the color fixing of the fiber bundle is achieved. Process to fix the dyed color of the fiber bundle.
  • the dyed and fixed fiber bundle then enters the cluster flared mouth, and continuously moves forward along the length of the cluster flared mouth, during which it passes through the first, second, and third flared mouths of the bundled flank.
  • the fiber bundles after dyeing and fixing are continuously gathered, and as the caliber of the flare passed through is gradually reduced, the fiber bundles are gathered more and more tightly, so that the fibers are gathered along with the bell mouth during the gathering process.
  • the mechanical squeezing force of the bundle increases the mutual squeezing, mixing and parallel transfer of the fiber bundles, so as to achieve the parallel transfer and mixing of the fiber bundles of different colors, and finally obtain a compacted and mixed sliver with extremely weak twist.
  • the mixed sliver is tightly pressed between the output roller of the output roller pair and the output sizing roller, so as to be continuously forwarded by the continuous rotation of the output roller pair.
  • the mixed sliver after output is twisted by the ring spinning machine. Twist under the action of the fiber, during the twisting process, the fibers in the mixed sliver are continuously transferred inside and outside under the twist, so as to achieve the internal and external rotation of fibers of different colors Mixing to obtain a final mixed color yarn.
  • the invention relates to a device and method for producing a fiber dyed mixed-color spun yarn in a spinning process.
  • a single white roving is directly fed, and the fed roving is drawn to obtain a weakly twisted or untwisted fiber bundle.
  • the fiber bundle is divided into three stages and densely divided beam teeth to achieve fiber division in the fiber bundle.
  • the fiber after the bundle must be dyed with controllable ink cartridges of red, yellow, and blue.
  • the ink cartridge is lifted and lowered under the control of a lifting system, so that a selected proportion of fiber slivers can be dyed red, or yellow, or blue according to the desired color of the final color spinning.
  • Bundle bell mouths with reduced calibers are gradually gathered, and the gathered fiber bundles are continuously output by the output roller pairs, and finally twisted into yarns, thereby realizing the production of color-spun yarns with any color.
  • a dyeing system and a color fixing system are sequentially installed at the front of the drafting system of the ring spinning machine, and the two processes of fiber dyeing and color mixing in the spinning process are completed simultaneously in the spinning process, thereby greatly improving the spinning process. Production efficiency of color spinning.
  • FIG. 1 is a schematic structural diagram of a fiber dyeing and mixed-color spinning production device in a spinning process of the present invention.
  • the roving is fed into the bell mouth; 2. The roving; 3. The back sizing roller; 4. The back lower roller; 5. The middle and upper roller; 6. The middle and lower roller; 7. The front sizing roller; 8. Lower roller; 9, output rubber roller; 10, output lower roller; 11, roller shaft; 12, rubber roller shaft; 13, rubber roller sleeve; 14, roller sleeve; 15, beam splitter; 16, beam splitter; 17. Dyeing system; 18. Fixing system; 19; Cluster bell mouth; 20; Intermediate shaft; 21. Rotating sleeve.
  • a spinning process for fiber dyeing and mixed-color spinning is produced by a ring spinning frame.
  • the ring spinning frame consists of 420 or 516 or 1,028 spindles with the same structure.
  • Each spinning position includes a drafting system.
  • the ring spinning frame includes a front table and a rear table.
  • the front table and the rear table have the same structure, and the front table and the rear table are completely structured.
  • the drafting system includes a rear roller drafting pair composed of a rear lower roller 4 and a rear sizing roller 3, a middle lower roller 6 and a middle roller
  • the middle roller drafting pair composed of the sizing roller 5 and the front roller drafting pair composed of the front lower roller 8 and the front sizing roller 7 are provided with a roving feeding bell mouth 1 at the rear of the rear roller drafting pair.
  • the structures of the lower lower roller 4, the lower middle roller 6, and the lower front roller 8 are the same.
  • the lower lower roller 4, the lower middle roller 6, and the lower front roller 8 are arranged in a straight line inclined at a 45 degree from the horizontal line from the back to the front.
  • the rear lower roller 4, the middle lower roller 6, and the front lower roller 8 include a roller shaft 11.
  • the roller shaft 11 is solid. Cylindrical iron or steel structure, the roller shaft 11 of the lower bottom roller 4 is integrated in all the spindles on the front table, the roller shaft 11 of the middle lower roller 6 is integrated, and the roller shaft 11 of the lower front roller 8 is integrated. Connection, the roller shaft 11 of the rear lower roller 4 is integrated in all the spindles on the rear table, the roller shaft 11 of the middle lower roller 6 is integrated, and the roller shaft 11 of the front lower roller 8 is integrated.
  • a roller sleeve 14 is integrally sleeved on the roller shaft 11. The material of the roller sleeve 14 is the same as that of the roller shaft 11.
  • the roller sleeve 14 of each ingot is independent.
  • the structure of the front gluing roller 7 is the same.
  • the rear gluing roller 3, the middle gluing roller 5, and the front gluing roller 7 include a rubber shaft 12.
  • the rubber shaft 12 is a solid cylindrical iron or steel. Quality structure, in which the rubber roller shaft 12 of the rear gluing roller 3 of one ingot position is integrated with the rubber roller shaft 12 of the rear gluing roller 3 of an ingot position adjacent to the right side, and the rubber roller of the middle gluing roller 5 is integrated.
  • the shaft 12 is integrally connected to the rubber roller shaft 12 of the middle and upper rubber roller 5 at a position adjacent to the right side.
  • the rubber roller shaft 12 of the front rubber roller 7 is adjacent to the right
  • the rubber roller shaft 12 of the front rubber roller 7 of each spindle is integratedly connected.
  • a rubber roller sleeve 13 is connected to the rubber roller shaft 12 through a bearing.
  • the rubber roller sleeve 13 is made of rubber and the rubber roller shaft 12 is integrated.
  • the middle part of the two-position rubber roller shaft 12 is embedded in the independent grip of the pressing component, so as to realize the connection of the rear gluing roller 3, the middle gluing roller 5, and the front gluing roller 7.
  • a beam splitting plate 15 is provided at the front of the front drafting roller pair.
  • the beam splitting plate 15 has an arc structure.
  • the beam splitting plates 15 of all the spindle positions on the front platform are integrated and all the spindle positions of the rear platform are integrated.
  • the beam splitter 15 is integrally connected, and the left and right ends of the beam splitter 15 are fixed on the front or rear car platform.
  • the arc of the beam splitter 15 is 1/4 of a circle, along each of the ingots.
  • Beam splitters 15 in the circular arc direction are provided with beam splitting teeth 16.
  • the beam splitting teeth 16 include a first beam splitting tooth, a second beam splitting tooth, a third beam splitting tooth, a first beam splitting tooth, and a second beam splitting tooth.
  • the first beam splitter teeth and the third beam splitter teeth are sequentially connected along the arc direction of the beam splitter 15 from back to front, and the arrangement density of the first beam splitter teeth is smaller than that of the second beam splitter teeth.
  • the arrangement density of the beam splitting teeth is smaller than that of the third-stage beam splitting teeth.
  • the rear end of the first beam splitting teeth is located at the rear end in the arc direction of the beam splitter 15 and the front end of the third beam splitting teeth is located at the beam splitter 15.
  • a dyeing system 17 is provided at the front of the beam splitter 15 at each spindle position.
  • the dyeing system 17 includes a rear row dyeing device and a middle row dyeing device. Color device, front row dyeing device, the rear row dyeing device, the middle row dyeing device, and the front row dyeing device are arranged in front and back parallel.
  • the rear row dyeing device includes a red dyeing ring, the number of the red dyeing rings is the same as the number of the beam splitting channels in the third-order beam splitting tooth, and the red dyeing ring is located in the beam splitting channel in the third-order beam splitting tooth.
  • a first vertical bar is fixedly connected to the bottom end of the red dyeing ring, a top end of the first vertical bar is fixedly connected to the red dyeing ring, and the bottom end of the first vertical bar and the activity are embedded in the first horizontal bar.
  • grooves are equally spaced on the first cross bar, the number of the grooves is the same as the number of the first vertical bar, and the bottom end of the first vertical bar is movably embedded in the first cross bar.
  • the first vertical bar is supported in the groove of the vehicle.
  • the first cross bar on all the spindle positions on the front table is integrated and the first cross bar on all the spindle positions on the rear table is integrated.
  • the left end of the first cross bar at the left end of the platform is fixed to the front vehicle platform
  • the right end of the first cross bar at the right end of the front vehicle platform is fixed to the front platform
  • the The left end point is fixed on the rear platform
  • the first cross at the right end of the rear platform The right end point is fixed on the rear platform
  • a second cross bar is arranged above the first cross bar
  • first retractable holes are equally spaced on the second cross bar.
  • the first retractable holes at the same position are controlled to be opened or tightened by a separate motor.
  • the number of the first retractable holes is the same as the number of red dyed rings.
  • the first vertical rod at the bottom of each red dyed ring is worn through.
  • the first cross bar on all the spindle positions on the front car table is integratedly connected, and the first cross bar on all the spindle positions on the rear car table is integratedly connected.
  • the first cross bar on the left end of the front car table is integrated.
  • the left end of the rod is fixed to the front platform by a first lifting vertical rod
  • the right end of the first crossbar at the right end of the front platform is fixed to the front platform by a second lifting vertical rod, which is located at the left end of the rear platform
  • the left end of the first cross bar is fixed to the rear platform by a third lifting vertical rod
  • the right end of the first cross bar at the right end of the rear horizontal platform is fixed to the rear platform by a fourth lifting vertical rod.
  • the first lifting vertical rod, the second lifting vertical rod, the third lifting vertical rod, Four vertical lift lever up or down together by a first motor drive.
  • the middle row dyeing device includes yellow dyeing rings, the number of the yellow dyeing rings is the same as the number of the red dyeing rings, the yellow dyeing rings are located directly in front of the red dyeing rings, and the bottom ends of the yellow dyeing rings are fixedly connected
  • a second vertical bar the top of the second vertical bar is fixedly connected with the yellow dyeing ring, the bottom end of the second vertical bar is movably embedded on the third horizontal bar, and the third horizontal bar is equally spaced
  • There are grooves, and the number of the grooves is the same as the number of the second vertical rods.
  • the bottom end of the second vertical rods is movably embedded in the grooves of the third horizontal rod to support the second vertical rods.
  • the third cross bar on all the spindles on the car table is integratedly connected, and the third cross bar on all the spindles on the rear table is integratedly connected.
  • the left end of the third cross bar on the left end of the front table is fixed to the front
  • the right end of the third crossbar located at the right end of the front platform is fixed to the front platform
  • the left end of the third crossbar located at the left end of the rear platform is fixed to the rear platform.
  • the right end of the third crossbar at the right end is fixed to the rear car
  • a fourth cross bar is provided above the third cross bar, and second telescopic holes are opened at equal intervals on the fourth cross bar. The holes are opened or contracted by a separate motor.
  • the number of the second retractable holes is the same as the number of yellow dyeing rings.
  • the second vertical rod at the bottom of each yellow dyeing ring passes through the second retractable holes.
  • the fourth cross bar on all the spindle positions on the car platform is integratedly connected, and the fourth cross bar on all the spindle positions on the rear platform is integratedly connected.
  • the left end of the fourth cross bar on the left end of the front platform is connected by the fifth
  • the lifting vertical rod is fixed on the front platform, the right end of the fourth cross bar located at the right end of the front platform is fixed by the sixth lifting vertical bar on the front platform, and the left end of the fourth cross bar is located at the left end of the rear platform.
  • the seventh lifting vertical rod is fixed on the rear vehicle platform, and the right end of the third crossbar located at the right end of the rear vehicle platform is fixed on the rear vehicle platform by the eighth lifting vertical rod.
  • the six lifting vertical rods, the seventh lifting vertical rod, and the eighth lifting vertical rod are jointly composed of the second Machine driven up or down.
  • the front row dyeing device includes blue dyeing rings, the number of the blue dyeing rings is the same as the number of the yellow dyeing rings, the blue dyeing rings are located directly in front of the yellow dyeing rings, and the bottom of the blue dyeing rings is A third vertical bar is fixedly connected at the end, and the top of the third vertical bar is fixedly connected with the blue dyeing ring. The bottom end of the third vertical bar is movably embedded on the fifth horizontal bar. There are grooves on the rod at equal intervals. The number of the grooves is the same as that of the third vertical rod. The bottom end of the third vertical rod is movably embedded in the groove of the fifth horizontal rod to realize the third vertical rod.
  • the fifth cross bar on all the spindle positions on the front car table is integratedly connected, and the fifth cross bar on all the spindle positions on the rear car table is integratedly connected, and the left end of the fifth cross bar on the left end of the front car table is integrated. It is fixed on the front vehicle platform at every point, the right end of the fifth crossbar at the right end of the front platform is fixed on the front platform, and the left end of the fifth crossbar on the left end of the rear platform is fixed on the rear platform. , The right end of the fifth crossbar located at the right end of the rear platform is fixed to the rear platform A sixth cross bar is provided above the fifth cross bar.
  • a third telescopic hole is equally spaced on the sixth cross bar, and a third telescopic hole at the same position on each ingot is provided. Opening or tightening is controlled by a separate motor.
  • the number of the third retractable holes is the same as the number of blue dyeing rings.
  • the third vertical rod at the bottom end of each blue dyeing ring passes through the third retractable holes.
  • the left end of the sixth cross bar on the left end of the front car table is connected by the first
  • Nine lifting vertical rods are fixed on the front platform
  • the right end of the sixth crossbar located at the right end of the front platform is fixed by the tenth lifting vertical rod on the front platform
  • the left end of the sixth crossbar is located at the left end of the rear platform.
  • the eleventh lifting vertical rod is fixed on the rear vehicle platform at the point
  • the right end of the sixth crossbar located at the right end of the rear vehicle platform is fixed on the rear vehicle platform by the twelfth lifting vertical rod.
  • the tenth lifting vertical rod, the eleventh lifting vertical rod, the twelfth lifting vertical rod are common
  • the red dyed ring, yellow dyed ring, and blue dyed ring are respectively connected to the red ink box, yellow ink box, and blue ink box through ink channels.
  • the structures of the red dyed ring, yellow dyed ring, and blue dyed ring are the same.
  • the red dyed ring, yellow dyed ring, and blue dyed ring are circular, and include a first left circular surface and a first right circular surface, and the first left circular surface and the first right circular surface.
  • the bottom end is connected by a first rotating shaft controlled by a motor, the top end of the first left circular surface and the first right circular surface are not connected, and the inner surface of the circular ring of each dyeing ring is the first rotating circle.
  • the sliver passes through the inner circular surface and the sliver moves forward to drive the inner circular surface to rotate, and then Realize the red dye ring, yellow dye ring, red ink, yellow magic, blue ink inside the blue dye ring and spray on the whisker.
  • a color fixing system 18 is installed at the front of the coloring system 17, and the color fixing system 18 includes color fixing rings.
  • the number of the color fixing rings is the same as the number of blue coloring rings.
  • a fourth vertical rod is fixedly connected to the bottom end of the color fixing ring, the top of the fourth vertical rod is fixedly connected to the color fixing ring, and the bottom end of the fourth vertical rod is fixed to
  • the seventh crossbar on all the spindle positions on the front table is integratedly connected, and on the seventh crossbar, the seventh crossbar on all the spindle positions is integrated and connected.
  • the seventh crossbar on the left end of the front table is integrated.
  • a thirteenth lifting vertical rod is fixed on the front vehicle platform at the left end point, and a right end of the seventh crossbar at the right end of the front vehicle platform is fixed on the front vehicle table surface by the fourteenth lifting vertical rod, which is located on the rear vehicle table surface.
  • the left end of the seventh cross bar at the left end is fixed to the rear platform by the fifteenth lifting vertical bar, and the right end of the seventh cross bar at the right end of the rear platform is fixed to the rear platform by the sixteenth vertical bar.
  • the thirteenth lifting vertical rod, the fourteenth lifting vertical rod, the fifteenth lifting vertical rod, the tenth The six lifting vertical rods are driven up or down by a fourth motor together.
  • the color fixing ring is a circular ring, including a second left circular surface and a second right circular surface, and the second left circular surface and the second
  • the bottom end of the right circular ring surface is connected by a second rotating shaft controlled by a motor, and the second left circular ring surface and the top end of the second right circular ring surface are not connected.
  • the inner circular surface of the circular ring of the color fixing ring is The heating circular surface, when the top of the second left circular surface and the second right circular surface are closed by the rotation of the second rotating shaft, the heating circular surface starts to generate heat, and when the second rotating shaft is rotated, the second left circular surface and the first When the top ends of the two right circular surfaces are not connected, the heating circular surface stops heating.
  • a cluster bell mouth 19 device is installed at the front of the dyeing system 17, and the cluster bell mouth 19 device includes a first-level horn, a second-level horn, a third-level horn, a first-level horn, and a second-level horn. Mouth and third-level horns are fixedly connected in order from back to front along the length of the cluster horn 19, and the diameter of the first-level horn is larger than that of the second-level horn, and the diameter of the second-level horn is larger than that of the third-level horn.
  • the caliber of the mouth is provided with an output roller pair at the front of the cluster bell mouth 19.
  • the output roller pair includes an output lower roller 10 and an output sizing roller 9.
  • the output lower roller 10 is a cylindrical solid steel.
  • the output gluing roller 9 includes an intermediate shaft 20 and a rotating sleeve 21.
  • the rotating sleeve 21 is connected to the intermediate shaft 20 through a bearing and can rotate freely around the intermediate shaft 20.
  • the intermediate shaft 20 of the rubber roller 9 is integrally connected to the output shaft of the upper roller 9 adjacent to the right side of the output roller.
  • the intermediate portion of the intermediate shaft 20 of the two spindle positions integrated into the intermediate shaft 20 is embedded in Independent grasping of pressurized components
  • the roller 9 is connected to the output.
  • the invention also relates to a method for producing a fiber dyed mixed-color spun yarn in a spinning process.
  • a pressurizing component is pressed down, so that the rubber roller cover 13 and the middle and upper rubber rollers of the rear rubber roller 3 of each spindle position are used.
  • the roller sleeve 13 of the front roller 5 and the roller sleeve 13 of the front roller 7 are in tight contact with the roller sleeve 14 of the lower rear roller 4, the roller sleeve 14 of the middle lower roller 6, and the roller sleeve 14 of the front lower roller 8.
  • the lower roller 10 and the rotating sleeve 21 of the output gluing roller 9 are pressed tightly.
  • all the red dyeing rings of the rear row dyeing device, all the yellow dyeing rings of the middle row dyeing device, and the front row are set.
  • All blue dyeing rings of the dyeing device are in the fully opened state with the tops not connected, and the first retractable hole, the second retractable hole, and the third retractable hole are all in the fully opened state, and the fixing color is set.
  • All of the color fixing rings of the system 18 are in an open state with the lowering completely and the tops not connected.
  • the roving is fed from the roving into the bell mouth 1 through the rear roller drawing to the rubber roller cover 13 of the rear upper roller 3 and the roller cover 14 of the rear lower roller 4 to be pressed into the drafting area, and then the middle roller drawing
  • the rubber roller sleeve 13 of the middle and upper rubber roller 5 and the roller sleeve 14 of the middle and lower roller 6 are tightly pressed and output, and the line is drawn by the drafting effect in the rear drafting zone between the rear roller drafting pair and the middle roller drafting pair.
  • the first sliver with reduced density and reduced twist and then the first sliver is drawn tightly between the rubber roller sleeve 13 of the front upper roller 7 and the roller sleeve 14 of the front lower roller 8 by the front roller drafting.
  • the drafting action in the front drafting zone between the middle roller drafting pair and the front roller drafting pair results in a second strand with reduced linear density and reduced twist.
  • the second strand is flat and the fibers in the strand It exists in a relatively loose state; the second whisker after the draft then enters the beam splitter 15 and continuously moves forward along the arc direction of the beam splitter 15 and sequentially passes through the first-level beam splitter 15 Teeth, secondary beam splitting teeth, and tertiary beam splitting teeth, so that the second whisker is broken into several uniform fiber bundles, and The arrangement density of the used beam splitting teeth 16 gradually increases, and the number of the fiber bundles obtained by the decomposition gradually increases. The number of the finally obtained fiber bundles is equal to the number of the beam splitting channels in the third-order beam splitting teeth.
  • the linear density of the two whiskers and the number of beam-splitting channels in the fractional beam teeth 16 are used to calculate the linear density of each fiber bundle; each fiber bundle then passes through the dyeing system 17, in this process, according to the final The required color for spinning and spinning, and the linear density of each fiber bundle calculated, the number of fiber bundles dyed red, the number of fiber bundles dyed yellow, and Number of fiber bundles dyed blue.
  • the second crossbar and the second crossbar of the rear vehicle table are raised, thereby driving the red dyed ring at the position where the first retractable hole is in a contracted state to rise.
  • the first The motor stops working, and the fiber bundles at the corresponding positions are in contact with the red dyeing rings that are completely rising, and then the first rotation axes of these red dyeing rings that are completely rising are rotated to make the first left annular surface and the first right of the red dyeing ring.
  • Torus The top end is in close contact and the fiber bundle passes through the inner circular surface of the red dyeing ring.
  • the fiber bundle moves forward and then drives the inner circular surface of the red dyeing ring to rotate, and then the red ink in the red dyeing ring is sprayed and sprayed on the corresponding On the fiber bundle, red dyeing of the fiber bundle is achieved.
  • the next second retractable hole from the yellow dyeing ring parallel to the first position on each spindle position is set to a contracted state.
  • Quantity, the second vertical rod and the fourth horizontal rod at the bottom end of the yellow dyeing ring at the position where the second retractable hole is in a contracted state are tightly connected at this time, and the rightmost of each spindle is recorded at this time
  • a second retractable hole on the side is in a contracted state at a second position, and then the second motor drives the fifth lifting vertical rod, the sixth lifting vertical rod, the seventh lifting vertical rod, and the eighth lifting vertical rod together.
  • the fourth cross bar of the front car table and the fourth cross bar of the rear car table are driven to rise, thereby driving the yellow dyeing ring at the position where the second retractable hole is contracted to rise.
  • the second motor stops working, and the fiber bundles at the corresponding positions are in contact with the yellow dyeing rings that are fully rising, and then the first rotation axes of the yellow dyeing rings that are completely rising are rotated to make the first of the yellow dyeing rings
  • the toroidal surface and the top of the first right toroidal surface are in close contact and connected.
  • the fiber bundle passes through the inner circular surface of the yellow dyeing ring, and the fiber bundle moves forward to drive the inner circular surface of the yellow dyeing ring to rotate, thereby achieving yellow dyeing.
  • the yellow ink in the ring is sprayed and sprayed on the corresponding fiber bundles to achieve yellow dyeing of the fiber bundles.
  • the corresponding blue dyeing ring parallel to the second position is set down to the third rightmost one on each spindle position.
  • the number of retractable holes is the number of contracted states.
  • the third vertical rod and the sixth crossbar at the bottom of the blue dyed ring at the position where the third retractable hole is in the contracted state are tightly connected, and then the third motor Together drive the ninth lifting vertical rod, the tenth lifting vertical rod, the eleventh lifting vertical rod, and the twelfth lifting vertical rod to rise together, thereby driving the sixth crossbar of the front vehicle table and the sixth crossbar of the rear vehicle table.
  • the fourth motor drives the thirteenth lifting vertical rod, the fourteenth lifting vertical rod, and the fifteenth The lifting vertical rod and the sixteenth lifting vertical rod are raised together, thereby driving the seventh crossbar of the front vehicle table and the seventh crossbar of the rear vehicle table to be raised, thereby driving the fourth vertical rod to rise, and thereby driving the fixing rings to rise.
  • the fourth motor stops working, and the fiber bundle comes into contact with the fixing ring that is completely rising, and then the second rotation axis of these fixing rings rotates to make the second left circle of the fixing ring
  • the torus is in close contact with the top end of the second right torus, so that the heating circular surface of the color fixing ring begins to heat.
  • the fiber bundle passes through the inner circular surface of the color fixing ring, and then the dyed fiber bundle is fixed. Color process to achieve the fixed color of fiber bundles.
  • the dyed and fixed fiber bundle then enters the cluster bell mouth 19, and continuously moves forward along the length of the cluster bell mouth 19, during which it passes through the first, second, and third stages of the cluster bell 19 in order.
  • the bell mouth so that the fiber bundles after dyeing and fixing are gathered together, and as the diameter of the bell mouth that passes through is gradually reduced, the fiber bundles are gathered more and more closely, so that during the gathering process, the
  • the mechanical pressing force of the mouth on the fiber bundles increases the mutual squeezing, mixing and parallel transfer of the fiber bundles, so as to achieve parallel transfer and mixing of fiber bundles of different colors, and finally obtain a compacted and weakly twisted mixing whisker.
  • the last mixed sliver is pressed tightly between the output roller 10 and the output squeegee 9 of the output roller pair, so that it is continuously forwarded by the continuous rotation of the output roller pair.
  • the output mixed sliver is in the ring.
  • the spinning frame is twisted under the twisting twist. During the twisting process, the fibers in the mixed sliver are continuously transferred inside and outside under the twisting effect, so as to realize the fibers of different colors. An outer transfer mixed to obtain a final mixed color yarn.

Abstract

一种细纱工序纤维染色混合色纺纱生产装置及生产方法，所述生产装置为环锭纺细纱机，所述环锭纺细纱机包括结构相同的前车台面和后车台面，前车台面和后车台面分别由结构相同的多个锭位组成，每个锭位包括牵伸系统，所述牵伸系统的后部连接粗纱喂入喇叭口（1），前部设置有分束片（15），所述分束片（15）的前部设置染色系统（17），在所述染色系统（17）的前部加装有固色系统（18），所述固色系统（18）的前部设置有集束喇叭口（19）装置及输出罗拉对。该装置通过在环锭细纱机的牵伸系统的前部依次加装染色系统（17）和固色系统（18），将色纺纱生产中所需的纤维染色、混色两道工序同时在细纱工序完成，从而大大提高色纺纱的生产效率。

Description

一种细纱工序纤维染色混合色纺纱生产装置和生产方法 技术领域
本发明涉及到纺织技术领域，具体的说涉及到一种细纱工序纤维染色混合色纺纱生产装置和生产方法。
背景技术
随着社会经济的日益发展和人民生活水平的不断提高，人们的消费观念不断更新，对服装的功能性和服用性的要求越来越高，特别是对服装的抗菌、保健、手感品质等方面的要求不断提高；另一方面，随着经济的发展，各种功能性纤维及纺织品的应用领域逐渐扩大。因此，具有各种特殊功能的纤维材料的研发越来越受到重视，功能性纤维材料的种类也越来越齐全。然而，现有各种功能性纤维的性能往往较为单一，例如竹炭纤维具有优良的抗菌性能，但其手感性、亲肤性、抱合力和可纺性较差，因此，具有综合性能的功能性纺织品需要多种纤维进行混纺，如何选用不同品种、不同比例的纤维进行充分的均匀混合，以及采用何种纺纱工艺才能纺制出各项性能较佳的功能性高品质纱线，将是目前急需解决的问题。
色纺纱是先将纤维染成有色纤维，然后将两种或两种以上不同颜色的纤维经过充分混合后，纺制成具有独特混色效果的纱线。色纺纱能实现白坯染色所不能达到的朦胧的立体效果和质感。色纺纱使用起来无污染，还可以最大程度地控制色差。因此，颜色柔和时尚、能够应对小批量多品种灵活生产的色纺纱，被越来越多地运用于中高档服饰产品中。色纺由于采用“先染色、后纺纱”的新工艺，缩短了后道加工企业的生产流程、降低了生产成本，具有较高的附加值，相对于采用“先纺纱后染色”的传统工艺，色纺纱产品性能优于其它纺织产品，有较强的市场竞争力和较好的市场前景。但是，这种传统的色纺纱仍然需要对纤维进行染色处理，因此扔存在部分污染问题，而且在现有的竞争不断增加的纺织加工领域内，色纺纱生产效率有待提高。
发明内容
本发明的目的是给出一种细纱工序纤维染色混合色纺纱生产装置和生产方法，以实现色纺纱生产中的纤维染色、混色两道工序同时在细纱工序完成，从而大大提高色纺纱的生产效率。
为了达到上述目的，本发明采用的技术方案是：一种细纱工序纤维染色混合色纺纱生产装置，采用环锭纺细纱机纺制，环锭细纱机由结构完全相同的420个锭位或516个锭位或1028个锭位组成，每个锭位包括牵伸系统，环锭细纱机包括前车台面和后车台面，所述前车台面和后车台面的结构完全相同，前车台面和后车台面分别由结构完全相同的210个锭位或258个锭位或524个锭位组成，所述牵伸系统包括由后下罗拉和后上胶辊组成的后罗拉牵伸对、由中下罗拉和中上胶辊组成的中罗拉牵伸对、由前下罗拉和前上胶辊组成的前罗拉牵伸对，在后罗拉牵伸对的后部设置有粗纱喂入喇叭口，所述后下罗拉、中下罗拉、前下罗拉的结构相同，所述后下罗拉、中下罗拉、前下罗拉从后往前与水平横线呈45度倾斜的直线排列，所述后下罗拉、中下罗拉、前下罗拉包括罗拉轴，所述罗拉轴为实心的圆柱形铁质或钢质结构，前车台面的所有锭 位的后下罗拉的罗拉轴一体化连接、中下罗拉的罗拉轴一体化连接、前下罗拉的罗拉轴一体化连接，后车台面的所有锭位的后下罗拉的罗拉轴一体化连接、中下罗拉的罗拉轴一体化连接、前下罗拉的罗拉轴一体化连接，在所述罗拉轴上一体化套有罗拉套，所述罗拉套的材质与罗拉轴的材质相同，每个锭位的罗拉套独立，所述后上胶辊、中上胶辊、前上胶辊的结构相同，所述后上胶辊、中上胶辊、前上胶辊包括胶辊轴，所述胶辊轴为实心的圆柱形铁质或钢质结构，其中一个锭位的后上胶辊的胶辊轴与其右侧相邻的一个锭位的后上胶辊的胶辊轴一体化连接、中上胶辊的胶辊轴与其右侧相邻的一个锭位的中上胶辊的胶辊轴一体化连接、前上胶辊的胶辊轴与其右侧相邻的一个锭位的前上胶辊的胶辊轴一体化连接，在胶辊轴上通过轴承连接有胶辊套，所述胶辊套为橡胶材质，胶辊轴一体化连接的两个锭位的胶辊轴的中间部位嵌入在加压组件的独立抓上从而实现后上胶辊、中上胶辊、前上胶辊的连接。
在前牵伸罗拉对的前部设置有分束片，所述分束片为弧形结构，前车台面的所有锭位的分束片一体化连接，后车台面的所有锭位的分束片一体化连接，分束片的左右两端固定在前车台面或后车台面上，所述分束片的弧度为1/4个圆周，沿着所述每个锭位上的分束片的圆弧方向开有分束齿，所述分束齿包括一级分束齿、二级分束齿、三级分束齿，一级分束齿、二级分束齿、三级分束齿沿着分束片的圆弧方向从后往前依次顺序连接排列，且一级分束齿的排列密度小于二级分束齿的排列密度，二级分束齿的排列密度小于三级分束齿的排列密度，一级分束齿的后端位于分束片的圆弧方向的最后端、三级分束齿的前端位于分束片的圆弧方向的最前端，在每个锭位的分束片的前部设置有染色系统，所述染色系统包括后排染色装置、中间排染色装置、前排染色装置，所述后排染色装置、中间排染色装置、前排染色装置呈前后平行排列。
所述后排染色装置包括红色染色环，所述红色染色环的数量与三级分束齿内的分束通道的数量相同，所述红色染色环位于三级分束齿内的分束通道的正前方，所述红色染色环的底端固定连接有第一竖杆，所述第一竖杆的顶端与红色染色环固定连接，所述第一竖杆的底端与活动嵌入在第一横杆上，在所述第一横杆上等间距的开有凹槽，所述凹槽的数量与第一竖杆的数量相同，所述第一竖杆的底端活动嵌入在第一横杆的凹槽内实现对第一竖杆的支撑，前车台面的所有锭位上的第一横杆一体化连接，后车台面的所有锭位上的第一横杆一体化连接，位于前车台面左端的第一横杆的左端点处固定在前车台面上，位于前车台面右端的第一横杆的右端点处固定在前车台面上，位于后车台面左端的第一横杆的左端点处固定在后车台面上，位于后车台面右端的第一横杆的右端点处固定在后车台面上，在所述第一横杆上方设置有第二横杆，在所述第二横杆上等间距的开有第一可伸缩孔，每个锭位上相同位置处的第一可伸缩孔由单独的一个电机控制张开或缩紧，所述第一可伸缩孔的数量与红色染色环的数量相同，每个红色染色环底端的第一竖杆穿过第一可伸缩孔，前车台面的所有锭位上的第一横杆一体化连接，后车台面的所有锭位上的第一横杆一体化连接，位于前车台面左端的第一横杆的左端点处由第一升降竖杆固定在前车台面上，位于前车台面右端的第一横杆的右端点处由第二升降竖杆固定在前车台面上，位于后车台面左端的第一横杆的左端点处由第三升降竖杆固定在后车台面上，位于后车台面右端的第一横杆的右端点处由第四升降竖杆固定在后车台面 上，所述第一升降竖杆、第二升降竖杆、第三升降竖杆、第四升降竖杆共同由第一电机带动上升或下降。
所述中间排染色装置包括黄色染色环，所述黄色染色环的数量与红色染色环的数量相同，所述黄色染色环位于红色染色环的正前方，所述黄色染色环的底端固定连接有第二竖杆，所述第二竖杆的顶端与黄色染色环固定连接，所述第二竖杆的底端与活动嵌入在第三横杆上，在所述第三横杆上等间距的开有凹槽，所述凹槽的数量与第二竖杆的数量相同，所述第二竖杆的底端活动嵌入在第三横杆的凹槽内实现对第二竖杆的支撑，前车台面的所有锭位上的第三横杆一体化连接，后车台面的所有锭位上的第三横杆一体化连接，位于前车台面左端的第三横杆的左端点处固定在前车台面上，位于前车台面右端的第三横杆的右端点处固定在前车台面上，位于后车台面左端的第三横杆的左端点处固定在后车台面上，位于后车台面右端的第三横杆的右端点处固定在后车台面上，在所述第三横杆上方设置有第四横杆，在所述第四横杆上等间距的开有第二可伸缩孔，每个锭位上相同位置处的第二可伸缩孔由单独的一个电机控制张开或缩紧，所述第二可伸缩孔的数量与黄色染色环的数量相同，每个黄色染色环底端的第二竖杆穿过第二可伸缩孔，前车台面的所有锭位上的第四横杆一体化连接，后车台面的所有锭位上的第四横杆一体化连接，位于前车台面左端的第四横杆的左端点处由第五升降竖杆固定在前车台面上，位于前车台面右端的第四横杆的右端点处由第六升降竖杆固定在前车台面上，位于后车台面左端的第四横杆的左端点处由第七升降竖杆固定在后车台面上，位于后车台面右端的第三横杆的右端点处由第八升降竖杆固定在后车台面上，所述第五升降竖杆、第六升降竖杆、第七升降竖杆、第八升降竖杆共同由第二电机带动上升或下降。
所述前排染色装置包括蓝色染色环，所述蓝色染色环的数量与黄色染色环的数量相同，所述蓝色染色环位于黄色染色环的正前方，所述蓝色染色环的底端固定连接有第三竖杆，所述第三竖杆的顶端与蓝色染色环固定连接，所述第三竖杆的底端与活动嵌入在第五横杆上，在所述第五横杆上等间距的开有凹槽，所述凹槽的数量与第三竖杆的数量相同，所述第三竖杆的底端活动嵌入在第五横杆的凹槽内实现对第三竖杆的支撑，前车台面的所有锭位上的第五横杆一体化连接，后车台面的所有锭位上的第五横杆一体化连接，位于前车台面左端的第五横杆的左端点处固定在前车台面上，位于前车台面右端的第五横杆的右端点处固定在前车台面上，位于后车台面左端的第五横杆的左端点处固定在后车台面上，位于后车台面右端的第五横杆的右端点处固定在后车台面上，在所述第五横杆上方设置有第六横杆，在所述第六横杆上等间距的开有第三可伸缩孔，每个锭位上相同位置处的第三可伸缩孔由单独的一个电机控制张开或缩紧，所述第三可伸缩孔的数量与蓝色染色环的数量相同，每个蓝色染色环底端的第三竖杆穿过第三可伸缩孔，前车台面的所有锭位上的第六横杆一体化连接，后车台面的所有锭位上的第六横杆一体化连接，位于前车台面左端的第六横杆的左端点处由第九升降竖杆固定在前车台面上，位于前车台面右端的第六横杆的右端点处由第十升降竖杆固定在前车台面上，位于后车台面左端的第六横杆的左端点处由第十一升降竖杆固定在后车台面上，位于后车台面右端的第六横杆的右端点处由第十二升降竖杆固定在后车台面上，所述第九升降竖杆、第十升降竖杆、第十一升降竖杆、第十二升降竖杆共同由第三电机带动上升或下降。
所述红色染色环、黄色染色环、蓝色染色环分别通过墨道与红色墨水盒、黄色墨水盒、蓝色墨水盒相连，所述红色染色环、黄色染色环、蓝色染色环的结构相同，所述红色染色环、黄色染色环、蓝色染色环为圆环形，包括第一左圆环面和第一右圆环面，所述第一左圆环面和第一右圆环面的底端通过由电机控制的第一转动轴连接，所述第一左圆环面和第一右圆环面的顶端不连接，各染色环的圆环形的内圆面为第一转动圆面，当第一转动轴转动使得第一左圆环面和第一右圆环面的顶端紧密接触连接时，须条穿过内圆面且须条向前运动继而带动内圆面转动，继而实现红色染色环、黄色染色环、蓝色染色环内的红色墨水、黄色魔术、蓝色墨水喷出并喷洒在须条上。
在所述染色系统的前部加装有固色系统，所述固色系统包括固色环，所述固色环的数量与蓝色染色环的数量相同，所述固色环位于蓝色染色环的正前方，所述固色环的底端固定连接有第四竖杆，所述第四竖杆的顶端与固色环固定连接，所述第四竖杆的底端固定在第七横杆上，前车台面的所有锭位上的第七横杆一体化连接，后车台面的所有锭位上的第七横杆一体化连接，位于前车台面左端的第七横杆的左端点处由第十三升降竖杆固定在前车台面上，位于前车台面右端的第七横杆的右端点处由第十四升降竖杆固定在前车台面上，位于后车台面左端的第七横杆的左端点处由第十五升降竖杆固定在后车台面上，位于后车台面右端的第七横杆的右端点处由第十六升降竖杆固定在后车台面上，所述第十三升降竖杆、第十四升降竖杆、第十五升降竖杆、第十六升降竖杆共同由第四电机带动上升或下降，所述固色环为圆环形，包括第二左圆环面和第二右圆环面，所述第二左圆环面和第二右圆环面的底端通过由电机控制的第二转动轴连接，所述第二左圆环面和第二右圆环面的顶端不连接，固色环的圆环形的内圆面为发热圆面，当第二转动轴转动使得第二左圆环面和第二右圆环面的顶端闭合时，发热圆面开始发热，当第二转动轴转动使得第二左圆环面和第二右圆环面的顶端不连接时，发热圆面停止发热。
在所述染色系统的前部加装有集束喇叭口装置，所述集束喇叭口装置包括包括一级喇叭口、二级喇叭口、三级喇叭口，一级喇叭口、二级喇叭口、三级喇叭口沿着集束喇叭口的长度方向从后往前依次顺序固定连接排列，且一级喇叭口的口径大于二级喇叭口的口径，二级喇叭口的口径大于三级喇叭口的口径，在所述集束喇叭口的前部加装有输出罗拉对，所述输出罗拉对包括输出下罗拉和输出上胶辊，所述输出下罗拉为圆柱形实心的钢质或铁质结构，所述输出上胶辊包括中间轴和转动套，转动套通过轴承连接在中间轴上且可绕着中间轴自由转动，其中一个锭位的输出上胶辊的中间轴与其右侧相邻的一个锭位的输出上胶辊的中间轴一体化连接，中间轴一体化连接的两个锭位的中间轴的中间部位嵌入在加压组件的独立抓上从而实现输出上胶辊的连接。
一种细纱工序纤维染色混合色纺纱的生产方法，使用时，加压组件下压，从而使得每个锭位的后上胶辊的胶辊套、中上胶辊的胶辊套、前上胶辊的胶辊套分别与后下罗拉的罗拉套、中下罗拉的罗拉套、前下罗拉的罗拉套之间紧密按压接触，同时输出下罗拉与输出上胶辊的转动套之间紧密按压接触，同时初始状态下，设置后排染色装置的所有红色染色环、中间排染色装置的所有黄色染色环、前排染色装置的所有蓝 色染色环均处于完全下降且顶端不连接的张开状态，且设置第一可伸缩孔、第二可伸缩孔、第三可伸缩孔均处于完全张开状态，设置固色系统的所有固色环均处于完全下降且顶端不连接的张开状态。
粗纱由粗纱喂入喇叭口经后罗拉牵伸对后上胶辊的胶辊套与后下罗拉的罗拉套之间紧密按压喂入牵伸区，而后经中罗拉牵伸对中上胶辊的胶辊套与中下罗拉的罗拉套之间紧密按压输出，受到后罗拉牵伸对和中罗拉牵伸对之间的后牵伸区的牵伸作用得到线密度减小且捻度减小的第一须条，而后第一须条经前罗拉牵伸对前上胶辊的胶辊套与前下罗拉的罗拉套之间紧密按压输出，受到中罗拉牵伸对和前罗拉牵伸对之间的前牵伸区的牵伸作用得到线密度减小且捻度减小的第二须条，第二须条呈扁平状且须条内的纤维呈较为松散的状态存在；牵伸后的第二须条随后进入分束片，且沿着分束片的弧形方向不断向前运动，期间依次穿过分束片的一级分束齿、二级分束齿、三级分束齿，从而使得第二须条被分解成若干个均匀的纤维束，且随着所穿过的分束齿的排列密度的逐渐增加，所分解得到的纤维束的数量逐渐增加，最终得到的纤维束的数量等于三级分束齿内的分束通道的数量，同时根据输出的第二须条的线密度与级分束齿内的分束通道的数量计算得到每个纤维束的线密度。
而后所得到的各纤维束穿过染色系统，此过程中，首先根据最终所纺色纺纱的所需颜色以及计算得到的每个纤维束的线密度，计算得到为了得到该种颜色所需的被染成红色的纤维束的数量、被染成黄色的纤维束的数量、被染成蓝色的纤维束的数量；
而后根据计算得到的所需的被染成红色的纤维束的数量，从而设置相应的每个锭位上的从最左侧开始的第一可伸缩孔为缩紧状态的数量，则此时第一可伸缩孔为缩紧状态的位置处的红色染色环的底端的第一竖杆与第二横杆之间紧密连接，且此时记每个锭位上最右侧的一个第一可伸缩孔为缩紧状态的位置为第一位置，而后第一电机共同带动第一升降竖杆、第二升降竖杆、第三升降竖杆、第四升降竖杆共上升，从而带动前车台面的第二横杆和后排车台面的第二横杆上升，从而带动第一可伸缩孔为缩紧状态的位置处的红色染色环上升，当上升的红色染色环处于完全上升状态时，第一电机停止工作，相应位置的纤维束与处于完全上升的红色染色环相接触，而后这些处于完全上升的红色染色环的第一转动轴转动使得红色染色环的第一左圆环面和第一右圆环面的顶端紧密接触连接，此时纤维束穿过红色染色环的内圆面，纤维束向前运动继而带动红色染色环的内圆面转动，继而实现红色染色环内的红色墨水喷出并喷洒在相应的纤维束上，实现纤维束的红色染色；
同时根据计算得到的所需的被染成黄色的纤维束的数量，从而设置相应的每个锭位上的从与第一位置平行的黄色染色环的下一个第二可伸缩孔为缩紧状态的数量，则此时第二可伸缩孔为缩紧状态的位置处的黄色染色环的底端的第二竖杆与第四横杆之间紧密连接，且此时记每个锭位上最右侧的一个第二可伸缩孔为缩紧状态的位置为第二位置，而后第二电机共同带动第五升降竖杆、第六升降竖杆、第七升降竖杆、第八升降竖杆共上升，从而带动前车台面的第四横杆和后排车台面的第四横杆上升，从而带动第二可伸缩孔为缩紧状态的位置处的黄色染色环上升，当上升的黄色染色环处于完全上升状态时，第二电机停止工作， 相应位置的纤维束与处于完全上升的黄色染色环相接触，而后这些处于完全上升的黄色染色环的第一转动轴转动使得黄色染色环的第一左圆环面和第一右圆环面的顶端紧密接触连接，此时纤维束穿过黄色染色环的内圆面，纤维束向前运动继而带动黄色染色环的内圆面转动，继而实现黄色染色环内的黄色墨水喷出并喷洒在相应的纤维束上，实现纤维束的黄色染色；
同时根据计算得到的所需的被染成蓝色的纤维束的数量，从而设置相应的每个锭位上的从与第二位置平行的蓝色染色环下一个直到最右侧的第三可伸缩孔为缩紧状态的数量，则此时第三可伸缩孔为缩紧状态的位置处的蓝色染色环的底端的第三竖杆与第六横杆之间紧密连接，而后第三电机共同带动第九升降竖杆、第十升降竖杆、第十一升降竖杆、第十二升降竖杆共上升，从而带动前车台面的第六横杆和后排车台面的第六横杆上升，从而带动第三可伸缩孔为缩紧状态的位置处的蓝色染色环上升，当上升的蓝色染色环处于完全上升状态时，第三电机停止工作，相应位置的纤维束与处于完全上升的蓝色染色环相接触，而后这些处于完全上升的蓝色染色环的第一转动轴转动使得蓝色染色环的第一左圆环面和第一右圆环面的顶端紧密接触连接，此时纤维束穿过蓝色染色环的内圆面，纤维束向前运动继而带动蓝色染色环的内圆面转动，继而实现蓝色染色环内的蓝色墨水喷出并喷洒在相应的纤维束上，实现纤维束的蓝色染色。
而后，被实现红色染色或者黄色染色或者蓝色染色的所有纤维束同时经过固色系统，此过程中，第四电机共同带动第十三升降竖杆、第十四升降竖杆、第十五升降竖杆、第十六升降竖杆共上升，从而带动前车台面的第七横杆和后排车台面的第七横杆上升，从而带动第四竖杆上升，从而带动各固色环上升，当固色环处于完全上升状态时，第四电机停止工作，纤维束与处于完全上升的固色环相接触，而后这些固色环的第二转动轴转动使得固色环的第二左圆环面和第二右圆环面的顶端紧密接触连接，从而使得固色环的发热圆面开始发热，此时纤维束穿过固色环的内圆面，继而实现被染色的纤维束的固色过程，实现纤维束的所染颜色的固定。
染色固色后的纤维束随后进入集束喇叭口，且沿着集束喇叭口的长度方向不断向前运动，期间依次穿过集束喇叭口的一级喇叭口、二级喇叭口、三级喇叭口，从而使得染色固色后的各纤维束不断聚拢，且随着所穿过的喇叭口的口径的逐渐减小，纤维束被聚拢的越来越紧密，从而使得聚拢过程中随着喇叭口对纤维束的机械挤压作用力增加各纤维束相互挤压混合平行转移，从而实现各种不同颜色的纤维束的平行转移混合，最终得到一根被压实且具有极弱捻的混合须条，最后混合须条被输出罗拉对的输出下罗拉和输出上胶辊之间紧密按压，从而在输出罗拉对的不断转动带动下不断向前输出，输出后的混合须条在环锭细纱机加捻捻度的作用下进行加捻，加捻过程中混合须条内的各纤维在捻度作用下不断发生内外转移，从而实现各种不同颜色的纤维的内外转移混合，从而得到最终的混合色纺纱。
本发明给出的一种细纱工序纤维染色混合色纺纱生产装置和生产方法，在细纱工序采用单根白色粗纱直接喂入，喂入的粗纱经牵伸后得到弱捻或无捻的纤维束，而后纤维束经包含三级且逐级密集的分束齿实现纤维束内纤维的分束，分束后的纤维须条经红、黄、蓝的可控墨盒进行染色，且三种颜色的墨盒在升降 系统的控制下进行升降，从而根据最终色纺纱的所需颜色实现选定的比例数量的纤维须条进行红色、或黄色、或蓝色的染色，染色后各须条经包含三级且口径逐级减小的集束喇叭口实现聚拢，聚拢后的纤维束经输出罗拉对的带动不断输出，最后被加捻成纱，从而实现具有任意颜色的色纺纱的生产。本发明通过在环锭细纱机的牵伸系统的前部依次加装染色系统和固色系统，将色纺纱生产中所需的纤维染色、混色两道工序同时在细纱工序完成，从而大大提高色纺纱的生产效率。
附图说明
图1为本发明的细纱工序纤维染色混合色纺纱生产装置结构示意图。
其中：1、粗纱喂入喇叭口；2、粗纱；3、后上胶辊；4、后下罗拉；5、中上胶辊；6、中下罗拉；7、前上胶辊；8、前下罗拉；9、输出上胶辊；10、输出下罗拉；11、罗拉轴；12、胶辊轴；13、胶辊套；14、罗拉套；15、分束片；16、分束齿；17、染色系统；18、固色系统；19、集束喇叭口；20、中间轴；21、转动套。
具体实施方式
下面结合附图对本发明做进一步的说明。由图1所示，一种细纱工序纤维染色混合色纺纱生产装置，采用环锭纺细纱机纺制，环锭细纱机由结构完全相同的420个锭位或516个锭位或1028个锭位组成，每个锭位包括牵伸系统，环锭细纱机包括前车台面和后车台面，所述前车台面和后车台面的结构完全相同，前车台面和后车台面分别由结构完全相同的210个锭位或258个锭位或524个锭位组成，所述牵伸系统包括由后下罗拉4和后上胶辊3组成的后罗拉牵伸对、由中下罗拉6和中上胶辊5组成的中罗拉牵伸对、由前下罗拉8和前上胶辊7组成的前罗拉牵伸对，在后罗拉牵伸对的后部设置有粗纱喂入喇叭口1，所述后下罗拉4、中下罗拉6、前下罗拉8的结构相同，所述后下罗拉4、中下罗拉6、前下罗拉8从后往前与水平横线呈45度倾斜的直线排列，所述后下罗拉4、中下罗拉6、前下罗拉8包括罗拉轴11，所述罗拉轴11为实心的圆柱形铁质或钢质结构，前车台面的所有锭位的后下罗拉4的罗拉轴11一体化连接、中下罗拉6的罗拉轴11一体化连接、前下罗拉8的罗拉轴11一体化连接，后车台面的所有锭位的后下罗拉4的罗拉轴11一体化连接、中下罗拉6的罗拉轴11一体化连接、前下罗拉8的罗拉轴11一体化连接，在所述罗拉轴11上一体化套有罗拉套14，所述罗拉套14的材质与罗拉轴11的材质相同，每个锭位的罗拉套14独立，所述后上胶辊3、中上胶辊5、前上胶辊7的结构相同，所述后上胶辊3、中上胶辊5、前上胶辊7包括胶辊轴12，所述胶辊轴12为实心的圆柱形铁质或钢质结构，其中一个锭位的后上胶辊3的胶辊轴12与其右侧相邻的一个锭位的后上胶辊3的胶辊轴12一体化连接、中上胶辊5的胶辊轴12与其右侧相邻的一个锭位的中上胶辊5的胶辊轴12一体化连接、前上胶辊7的胶辊轴12与其右侧相邻的一个锭位的前上胶辊7的胶辊轴12一体化连接，在胶辊轴12上通过轴承连接有胶辊套13，所述胶辊套13为橡胶材质，胶辊轴12一体化连接的两个锭位的胶辊轴12的中间部位嵌入在加压组件的独立抓上从而实现后上胶辊3、中上胶辊5、前上胶辊7的连接。
在前牵伸罗拉对的前部设置有分束片15，所述分束片15为弧形结构，前车台面的所有锭位的分束片15 一体化连接，后车台面的所有锭位的分束片15一体化连接，分束片15的左右两端固定在前车台面或后车台面上，所述分束片15的弧度为1/4个圆周，沿着所述每个锭位上的分束片15的圆弧方向开有分束齿16，所述分束齿16包括一级分束齿、二级分束齿、三级分束齿，一级分束齿、二级分束齿、三级分束齿沿着分束片15的圆弧方向从后往前依次顺序连接排列，且一级分束齿的排列密度小于二级分束齿的排列密度，二级分束齿的排列密度小于三级分束齿的排列密度，一级分束齿的后端位于分束片15的圆弧方向的最后端、三级分束齿的前端位于分束片15的圆弧方向的最前端，在每个锭位的分束片15的前部设置有染色系统17，所述染色系统17包括后排染色装置、中间排染色装置、前排染色装置，所述后排染色装置、中间排染色装置、前排染色装置呈前后平行排列。
所述后排染色装置包括红色染色环，所述红色染色环的数量与三级分束齿内的分束通道的数量相同，所述红色染色环位于三级分束齿内的分束通道的正前方，所述红色染色环的底端固定连接有第一竖杆，所述第一竖杆的顶端与红色染色环固定连接，所述第一竖杆的底端与活动嵌入在第一横杆上，在所述第一横杆上等间距的开有凹槽，所述凹槽的数量与第一竖杆的数量相同，所述第一竖杆的底端活动嵌入在第一横杆的凹槽内实现对第一竖杆的支撑，前车台面的所有锭位上的第一横杆一体化连接，后车台面的所有锭位上的第一横杆一体化连接，位于前车台面左端的第一横杆的左端点处固定在前车台面上，位于前车台面右端的第一横杆的右端点处固定在前车台面上，位于后车台面左端的第一横杆的左端点处固定在后车台面上，位于后车台面右端的第一横杆的右端点处固定在后车台面上，在所述第一横杆上方设置有第二横杆，在所述第二横杆上等间距的开有第一可伸缩孔，每个锭位上相同位置处的第一可伸缩孔由单独的一个电机控制张开或缩紧，所述第一可伸缩孔的数量与红色染色环的数量相同，每个红色染色环底端的第一竖杆穿过第一可伸缩孔，前车台面的所有锭位上的第一横杆一体化连接，后车台面的所有锭位上的第一横杆一体化连接，位于前车台面左端的第一横杆的左端点处由第一升降竖杆固定在前车台面上，位于前车台面右端的第一横杆的右端点处由第二升降竖杆固定在前车台面上，位于后车台面左端的第一横杆的左端点处由第三升降竖杆固定在后车台面上，位于后车台面右端的第一横杆的右端点处由第四升降竖杆固定在后车台面上，所述第一升降竖杆、第二升降竖杆、第三升降竖杆、第四升降竖杆共同由第一电机带动上升或下降。
所述中间排染色装置包括黄色染色环，所述黄色染色环的数量与红色染色环的数量相同，所述黄色染色环位于红色染色环的正前方，所述黄色染色环的底端固定连接有第二竖杆，所述第二竖杆的顶端与黄色染色环固定连接，所述第二竖杆的底端与活动嵌入在第三横杆上，在所述第三横杆上等间距的开有凹槽，所述凹槽的数量与第二竖杆的数量相同，所述第二竖杆的底端活动嵌入在第三横杆的凹槽内实现对第二竖杆的支撑，前车台面的所有锭位上的第三横杆一体化连接，后车台面的所有锭位上的第三横杆一体化连接，位于前车台面左端的第三横杆的左端点处固定在前车台面上，位于前车台面右端的第三横杆的右端点处固定在前车台面上，位于后车台面左端的第三横杆的左端点处固定在后车台面上，位于后车台面右端的第三横杆的右端点处固定在后车台面上，在所述第三横杆上方设置有第四横杆，在所述第四横杆上等间距的开 有第二可伸缩孔，每个锭位上相同位置处的第二可伸缩孔由单独的一个电机控制张开或缩紧，所述第二可伸缩孔的数量与黄色染色环的数量相同，每个黄色染色环底端的第二竖杆穿过第二可伸缩孔，前车台面的所有锭位上的第四横杆一体化连接，后车台面的所有锭位上的第四横杆一体化连接，位于前车台面左端的第四横杆的左端点处由第五升降竖杆固定在前车台面上，位于前车台面右端的第四横杆的右端点处由第六升降竖杆固定在前车台面上，位于后车台面左端的第四横杆的左端点处由第七升降竖杆固定在后车台面上，位于后车台面右端的第三横杆的右端点处由第八升降竖杆固定在后车台面上，所述第五升降竖杆、第六升降竖杆、第七升降竖杆、第八升降竖杆共同由第二电机带动上升或下降。
所述前排染色装置包括蓝色染色环，所述蓝色染色环的数量与黄色染色环的数量相同，所述蓝色染色环位于黄色染色环的正前方，所述蓝色染色环的底端固定连接有第三竖杆，所述第三竖杆的顶端与蓝色染色环固定连接，所述第三竖杆的底端与活动嵌入在第五横杆上，在所述第五横杆上等间距的开有凹槽，所述凹槽的数量与第三竖杆的数量相同，所述第三竖杆的底端活动嵌入在第五横杆的凹槽内实现对第三竖杆的支撑，前车台面的所有锭位上的第五横杆一体化连接，后车台面的所有锭位上的第五横杆一体化连接，位于前车台面左端的第五横杆的左端点处固定在前车台面上，位于前车台面右端的第五横杆的右端点处固定在前车台面上，位于后车台面左端的第五横杆的左端点处固定在后车台面上，位于后车台面右端的第五横杆的右端点处固定在后车台面上，在所述第五横杆上方设置有第六横杆，在所述第六横杆上等间距的开有第三可伸缩孔，每个锭位上相同位置处的第三可伸缩孔由单独的一个电机控制张开或缩紧，所述第三可伸缩孔的数量与蓝色染色环的数量相同，每个蓝色染色环底端的第三竖杆穿过第三可伸缩孔，前车台面的所有锭位上的第六横杆一体化连接，后车台面的所有锭位上的第六横杆一体化连接，位于前车台面左端的第六横杆的左端点处由第九升降竖杆固定在前车台面上，位于前车台面右端的第六横杆的右端点处由第十升降竖杆固定在前车台面上，位于后车台面左端的第六横杆的左端点处由第十一升降竖杆固定在后车台面上，位于后车台面右端的第六横杆的右端点处由第十二升降竖杆固定在后车台面上，所述第九升降竖杆、第十升降竖杆、第十一升降竖杆、第十二升降竖杆共同由第三电机带动上升或下降。
所述红色染色环、黄色染色环、蓝色染色环分别通过墨道与红色墨水盒、黄色墨水盒、蓝色墨水盒相连，所述红色染色环、黄色染色环、蓝色染色环的结构相同，所述红色染色环、黄色染色环、蓝色染色环为圆环形，包括第一左圆环面和第一右圆环面，所述第一左圆环面和第一右圆环面的底端通过由电机控制的第一转动轴连接，所述第一左圆环面和第一右圆环面的顶端不连接，各染色环的圆环形的内圆面为第一转动圆面，当第一转动轴转动使得第一左圆环面和第一右圆环面的顶端紧密接触连接时，须条穿过内圆面且须条向前运动继而带动内圆面转动，继而实现红色染色环、黄色染色环、蓝色染色环内的红色墨水、黄色魔术、蓝色墨水喷出并喷洒在须条上。
在所述染色系统17的前部加装有固色系统18，所述固色系统18包括固色环，所述固色环的数量与蓝色染色环的数量相同，所述固色环位于蓝色染色环的正前方，所述固色环的底端固定连接有第四竖杆，所述 第四竖杆的顶端与固色环固定连接，所述第四竖杆的底端固定在第七横杆上，前车台面的所有锭位上的第七横杆一体化连接，后车台面的所有锭位上的第七横杆一体化连接，位于前车台面左端的第七横杆的左端点处由第十三升降竖杆固定在前车台面上，位于前车台面右端的第七横杆的右端点处由第十四升降竖杆固定在前车台面上，位于后车台面左端的第七横杆的左端点处由第十五升降竖杆固定在后车台面上，位于后车台面右端的第七横杆的右端点处由第十六升降竖杆固定在后车台面上，所述第十三升降竖杆、第十四升降竖杆、第十五升降竖杆、第十六升降竖杆共同由第四电机带动上升或下降，所述固色环为圆环形，包括第二左圆环面和第二右圆环面，所述第二左圆环面和第二右圆环面的底端通过由电机控制的第二转动轴连接，所述第二左圆环面和第二右圆环面的顶端不连接，固色环的圆环形的内圆面为发热圆面，当第二转动轴转动使得第二左圆环面和第二右圆环面的顶端闭合时，发热圆面开始发热，当第二转动轴转动使得第二左圆环面和第二右圆环面的顶端不连接时，发热圆面停止发热。
在所述染色系统17的前部加装有集束喇叭口19装置，所述集束喇叭口19装置包括包括一级喇叭口、二级喇叭口、三级喇叭口，一级喇叭口、二级喇叭口、三级喇叭口沿着集束喇叭口19的长度方向从后往前依次顺序固定连接排列，且一级喇叭口的口径大于二级喇叭口的口径，二级喇叭口的口径大于三级喇叭口的口径，在所述集束喇叭口19的前部加装有输出罗拉对，所述输出罗拉对包括输出下罗拉10和输出上胶辊9，所述输出下罗拉10为圆柱形实心的钢质或铁质结构，所述输出上胶辊9包括中间轴20和转动套21，转动套21通过轴承连接在中间轴20上且可绕着中间轴20自由转动，其中一个锭位的输出上胶辊9的中间轴20与其右侧相邻的一个锭位的输出上胶辊9的中间轴20一体化连接，中间轴20一体化连接的两个锭位的中间轴20的中间部位嵌入在加压组件的独立抓上从而实现输出上胶辊9的连接。
本发明还涉及到一种细纱工序纤维染色混合色纺纱的生产方法，使用时，加压组件下压，从而使得每个锭位的后上胶辊3的胶辊套13、中上胶辊5的胶辊套13、前上胶辊7的胶辊套13分别与后下罗拉4的罗拉套14、中下罗拉6的罗拉套14、前下罗拉8的罗拉套14之间紧密按压接触，同时输出下罗拉10与输出上胶辊9的转动套21之间紧密按压接触，同时初始状态下，设置后排染色装置的所有红色染色环、中间排染色装置的所有黄色染色环、前排染色装置的所有蓝色染色环均处于完全下降且顶端不连接的张开状态，且设置第一可伸缩孔、第二可伸缩孔、第三可伸缩孔均处于完全张开状态，设置固色系统18的所有固色环均处于完全下降且顶端不连接的张开状态。
粗纱由粗纱喂入喇叭口1经后罗拉牵伸对后上胶辊3的胶辊套13与后下罗拉4的罗拉套14之间紧密按压喂入牵伸区，而后经中罗拉牵伸对中上胶辊5的胶辊套13与中下罗拉6的罗拉套14之间紧密按压输出，受到后罗拉牵伸对和中罗拉牵伸对之间的后牵伸区的牵伸作用得到线密度减小且捻度减小的第一须条，而后第一须条经前罗拉牵伸对前上胶辊7的胶辊套13与前下罗拉8的罗拉套14之间紧密按压输出，受到中罗拉牵伸对和前罗拉牵伸对之间的前牵伸区的牵伸作用得到线密度减小且捻度减小的第二须条，第二须条呈扁平状且须条内的纤维呈较为松散的状态存在；牵伸后的第二须条随后进入分束片15，且沿着分束片15的弧形方 向不断向前运动，期间依次穿过分束片15的一级分束齿、二级分束齿、三级分束齿，从而使得第二须条被分解成若干个均匀的纤维束，且随着所穿过的分束齿16的排列密度的逐渐增加，所分解得到的纤维束的数量逐渐增加，最终得到的纤维束的数量等于三级分束齿内的分束通道的数量，同时根据输出的第二须条的线密度与级分束齿16内的分束通道的数量计算得到每个纤维束的线密度；而后所得到的各纤维束穿过染色系统17，此过程中，首先根据最终所纺色纺纱的所需颜色以及计算得到的每个纤维束的线密度，计算得到为了得到该种颜色所需的被染成红色的纤维束的数量、被染成黄色的纤维束的数量、被染成蓝色的纤维束的数量。
而后根据计算得到的所需的被染成红色的纤维束的数量，从而设置相应的每个锭位上的从最左侧开始的第一可伸缩孔为缩紧状态的数量，则此时第一可伸缩孔为缩紧状态的位置处的红色染色环的底端的第一竖杆与第二横杆之间紧密连接，且此时记每个锭位上最右侧的一个第一可伸缩孔为缩紧状态的位置为第一位置，而后第一电机共同带动第一升降竖杆、第二升降竖杆、第三升降竖杆、第四升降竖杆共上升，从而带动前车台面的第二横杆和后排车台面的第二横杆上升，从而带动第一可伸缩孔为缩紧状态的位置处的红色染色环上升，当上升的红色染色环处于完全上升状态时，第一电机停止工作，相应位置的纤维束与处于完全上升的红色染色环相接触，而后这些处于完全上升的红色染色环的第一转动轴转动使得红色染色环的第一左圆环面和第一右圆环面的顶端紧密接触连接，此时纤维束穿过红色染色环的内圆面，纤维束向前运动继而带动红色染色环的内圆面转动，继而实现红色染色环内的红色墨水喷出并喷洒在相应的纤维束上，实现纤维束的红色染色。
同时根据计算得到的所需的被染成黄色的纤维束的数量，从而设置相应的每个锭位上的从与第一位置平行的黄色染色环的下一个第二可伸缩孔为缩紧状态的数量，则此时第二可伸缩孔为缩紧状态的位置处的黄色染色环的底端的第二竖杆与第四横杆之间紧密连接，且此时记每个锭位上最右侧的一个第二可伸缩孔为缩紧状态的位置为第二位置，而后第二电机共同带动第五升降竖杆、第六升降竖杆、第七升降竖杆、第八升降竖杆共上升，从而带动前车台面的第四横杆和后排车台面的第四横杆上升，从而带动第二可伸缩孔为缩紧状态的位置处的黄色染色环上升，当上升的黄色染色环处于完全上升状态时，第二电机停止工作，相应位置的纤维束与处于完全上升的黄色染色环相接触，而后这些处于完全上升的黄色染色环的第一转动轴转动使得黄色染色环的第一左圆环面和第一右圆环面的顶端紧密接触连接，此时纤维束穿过黄色染色环的内圆面，纤维束向前运动继而带动黄色染色环的内圆面转动，继而实现黄色染色环内的黄色墨水喷出并喷洒在相应的纤维束上，实现纤维束的黄色染色。
同时根据计算得到的所需的被染成蓝色的纤维束的数量，从而设置相应的每个锭位上的从与第二位置平行的蓝色染色环下一个直到最右侧的第三可伸缩孔为缩紧状态的数量，则此时第三可伸缩孔为缩紧状态的位置处的蓝色染色环的底端的第三竖杆与第六横杆之间紧密连接，而后第三电机共同带动第九升降竖杆、第十升降竖杆、第十一升降竖杆、第十二升降竖杆共上升，从而带动前车台面的第六横杆和后排车台 面的第六横杆上升，从而带动第三可伸缩孔为缩紧状态的位置处的蓝色染色环上升，当上升的蓝色染色环处于完全上升状态时，第三电机停止工作，相应位置的纤维束与处于完全上升的蓝色染色环相接触，而后这些处于完全上升的蓝色染色环的第一转动轴转动使得蓝色染色环的第一左圆环面和第一右圆环面的顶端紧密接触连接，此时纤维束穿过蓝色染色环的内圆面，纤维束向前运动继而带动蓝色染色环的内圆面转动，继而实现蓝色染色环内的蓝色墨水喷出并喷洒在相应的纤维束上，实现纤维束的蓝色染色。
而后，被实现红色染色或者黄色染色或者蓝色染色的所有纤维束同时经过固色系统18，此过程中，第四电机共同带动第十三升降竖杆、第十四升降竖杆、第十五升降竖杆、第十六升降竖杆共上升，从而带动前车台面的第七横杆和后排车台面的第七横杆上升，从而带动第四竖杆上升，从而带动各固色环上升，当固色环处于完全上升状态时，第四电机停止工作，纤维束与处于完全上升的固色环相接触，而后这些固色环的第二转动轴转动使得固色环的第二左圆环面和第二右圆环面的顶端紧密接触连接，从而使得固色环的发热圆面开始发热，此时纤维束穿过固色环的内圆面，继而实现被染色的纤维束的固色过程，实现纤维束的所染颜色的固定。
染色固色后的纤维束随后进入集束喇叭口19，且沿着集束喇叭口19的长度方向不断向前运动，期间依次穿过集束喇叭口19的一级喇叭口、二级喇叭口、三级喇叭口，从而使得染色固色后的各纤维束不断聚拢，且随着所穿过的喇叭口的口径的逐渐减小，纤维束被聚拢的越来越紧密，从而使得聚拢过程中随着喇叭口对纤维束的机械挤压作用力增加各纤维束相互挤压混合平行转移，从而实现各种不同颜色的纤维束的平行转移混合，最终得到一根被压实且具有极弱捻的混合须条，最后混合须条被输出罗拉对的输出下罗拉10和输出上胶辊9之间紧密按压，从而在输出罗拉对的不断转动带动下不断向前输出，输出后的混合须条在环锭细纱机加捻捻度的作用下进行加捻，加捻过程中混合须条内的各纤维在捻度作用下不断发生内外转移，从而实现各种不同颜色的纤维的内外转移混合，从而得到最终的混合色纺纱。

Claims (10)

  1. 一种细纱工序纤维染色混合色纺纱生产装置，所述生产装置为环锭纺细纱机，其特征在于：所述环锭纺细纱机包括结构相同的前车台面和后车台面，前车台面和后车台面分别由结构相同的多个锭位组成，每个锭位包括牵伸系统，所述牵伸系统的后部连接粗纱喂入喇叭口，前部设置有分束片，所述分束片的前部设置染色系统，在所述染色系统的前部加装有固色系统，所述固色系统的前部设置有集束喇叭口装置及输出罗拉对。
  2. 根据权利要求1所述的一种细纱工序纤维染色混合色纺纱生产装置，其特征在于：所述牵伸系统包括依次设置的由后下罗拉和后上胶辊组成的后罗拉牵伸对、中下罗拉和中上胶辊组成的中罗拉牵伸对、前下罗拉和前上胶辊组成的前罗拉牵伸对，在后罗拉牵伸对的后部设置有粗纱喂入喇叭口，在前牵伸罗拉对的前部设置有分束片。
  3. 根据权利要求2所述的一种细纱工序纤维染色混合色纺纱生产装置，其特征在于：所述后下罗拉、中下罗拉、前下罗拉的结构相同，所述后下罗拉、中下罗拉、前下罗拉从后往前与水平横线呈45°倾斜的直线排列，所述后下罗拉、中下罗拉、前下罗拉包括罗拉轴，所述罗拉轴为实心的圆柱形铁质或钢质结构，前车台面和后车台面的所有锭位的后下罗拉的罗拉轴一体化连接、中下罗拉的罗拉轴一体化连接、前下罗拉的罗拉轴一体化连接，在所述罗拉轴上一体化套有罗拉套，所述罗拉套的材质与罗拉轴的材质相同，每个锭位的罗拉套独立；所述后上胶辊、中上胶辊、前上胶辊的结构相同，所述后上胶辊、中上胶辊、前上胶辊包括胶辊轴，所述胶辊轴为实心的圆柱形铁质或钢质结构，其中一个锭位的后上胶辊的胶辊轴与其右侧相邻的一个锭位的后上胶辊的胶辊轴一体化连接、中上胶辊的胶辊轴与其右侧相邻的一个锭位的中上胶辊的胶辊轴一体化连接、前上胶辊的胶辊轴与其右侧相邻的一个锭位的前上胶辊的胶辊轴一体化连接，在胶辊轴上通过轴承连接有胶辊套，所述胶辊套为橡胶材质，胶辊轴一体化连接的两个锭位的胶辊轴的中间部位嵌入在加压组件的独立抓上从而实现后上胶辊、中上胶辊、前上胶辊的连接。
  4. 根据权利要求1或2所述的一种细纱工序纤维染色混合色纺纱生产装置，其特征在于：所述分束片为1/4个圆周的弧形结构，前车台面和后车台面的所有锭位的分束片一体化连接，分束片的左右两端固定在前车台面或后车台面上，沿着所述每个锭位上的分束片的圆弧方向开有分束齿，所述分束齿包括沿着分束片的圆弧方向从后往前依次顺序连接排列的一级分束齿、二级分束齿、三级分束齿，且一级分束齿的排列密度小于二级分束齿的排列密度，二级分束齿的排列密度小于三级分束齿的排列密度，一级分束齿的后端位于分束片的圆弧方向的最后端、三级分束齿的前端位于分束片的圆弧方向的最前端。
  5. 根据权利要求1所述的一种细纱工序纤维染色混合色纺纱生产装置，其特征在于：所述的染色系统设置在每个锭位的分束片的前部，所述染色系统包括后排染色装置、中间排染色装置、前排染色装置，所述后排染色装置、中间排染色装置、前排染色装置呈前后平行排列。
  6. 根据权利要求5所述的一种细纱工序纤维染色混合色纺纱生产装置，其特征在于：所述后排染色装置包括红色染色环，所述红色染色环的数量与三级分束齿内的分束通道的数量相同，所述红色染色环位于三 级分束齿内的分束通道的正前方；所述中间排染色装置包括数量与红色染色环数量相同且位于红色染色环的正前方的黄色染色环；前排染色装置包括与红色染色环数量相同且位于红色染色环的正前方的蓝色染色环；所述红色染色环、黄色染色环、蓝色染色环分别通过墨道与红色墨水盒、黄色墨水盒、蓝色墨水盒相连，所述红色染色环、黄色染色环、蓝色染色环为结构相同的环圆环形，包括第一左圆环面和第一右圆环面，所述第一左圆环面和第一右圆环面的底端通过由电机控制的第一转动轴连接，所述第一左圆环面和第一右圆环面的顶端不连接，各染色环的圆环形的内圆面为第一转动圆面，当第一转动轴转动使得第一左圆环面和第一右圆环面的顶端紧密接触连接时，须条穿过内圆面且须条向前运动继而带动内圆面转动，继而实现红色染色环、黄色染色环、蓝色染色环内的红色墨水、黄色魔术、蓝色墨水喷出并喷洒在须条上。
  7. 根据权利要求5或6所述的一种细纱工序纤维染色混合色纺纱生产装置，其特征在于：所述后排染色装置包括红色染色环，所述红色染色环的底端固定连接有第一竖杆，所述第一竖杆的顶端与红色染色环固定连接，所述第一竖杆的底端活动嵌入在第一横杆上，在所述第一横杆上等间距的开有凹槽，所述凹槽的数量与第一竖杆的数量相同，所述第一竖杆的底端活动嵌入在第一横杆的凹槽内实现对第一竖杆的支撑，前车台面和后车台面的所有锭位上的第一横杆分别一体化连接，位于前车台面和后车台面两端的第一横杆的端点处分别固定在前车台面和后车台面上，在所述第一横杆上方设置有第二横杆，在所述第二横杆上等间距的开有第一可伸缩孔，每个锭位上相同位置处的第一可伸缩孔由单独的一个电机控制张开或缩紧，所述第一可伸缩孔的数量与红色染色环的数量相同，每个红色染色环底端的第一竖杆穿过第一可伸缩孔，前车台面的所有锭位上的第一横杆一体化连接，后车台面的所有锭位上的第一横杆一体化连接，位于前车台面左端的第一横杆的左端点处由第一升降竖杆固定在前车台面上，位于前车台面右端的第一横杆的右端点处由第二升降竖杆固定在前车台面上，位于后车台面左端的第一横杆的左端点处由第三升降竖杆固定在后车台面上，位于后车台面右端的第一横杆的右端点处由第四升降竖杆固定在后车台面上，所述第一升降竖杆、第二升降竖杆、第三升降竖杆、第四升降竖杆共同由第一电机带动上升或下降；
    所述中间排染色装置包括黄色染色环，所述黄色染色环的底端固定连接有第二竖杆，所述第二竖杆的顶端与黄色染色环固定连接，所述第二竖杆的底端活动嵌入在第三横杆上，在所述第三横杆上等间距的开有凹槽，所述凹槽的数量与第二竖杆的数量相同，所述第二竖杆的底端活动嵌入在第三横杆的凹槽内实现对第二竖杆的支撑，前车台面和后车台面的所有锭位上的第三横杆分别一体化连接，位于前车台面和后车台面两端的第三横杆的端点处分别固定在前车台面和后车台面上，在所述第三横杆上方设置有第四横杆，在所述第四横杆上等间距的开有第二可伸缩孔，每个锭位上相同位置处的第二可伸缩孔由单独的一个电机控制张开或缩紧，所述第二可伸缩孔的数量与黄色染色环的数量相同，每个黄色染色环底端的第二竖杆穿过第二可伸缩孔，前车台面的所有锭位上的第四横杆一体化连接，后车台面的所有锭位上的第四横杆一体化连接，位于前车台面左端的第四横杆的左端点处由第五升降竖杆固定在前车台面上，位于前车台面右端的第四横杆的右端点处由第六升降竖杆固定在前车台面上，位于后车台面左端的第四横杆的左端点处由第七升 降竖杆固定在后车台面上，位于后车台面右端的第三横杆的右端点处由第八升降竖杆固定在后车台面上，所述第五升降竖杆、第六升降竖杆、第七升降竖杆、第八升降竖杆共同由第二电机带动上升或下降；
    所述前排染色装置包括蓝色染色环，所述蓝色染色环的底端固定连接有第三竖杆，所述第三竖杆的顶端与蓝色染色环固定连接，所述第三竖杆的底端与活动嵌入在第五横杆上，在所述第五横杆上等间距的开有凹槽，所述凹槽的数量与第三竖杆的数量相同，所述第三竖杆的底端活动嵌入在第五横杆的凹槽内实现对第三竖杆的支撑，前车台面和后车台面的所有锭位上的第五横杆分别一体化连接，位于前车台面和后车台面两端的第五横杆的端点处分别固定在前车台面和后车台面上，在所述第五横杆上方设置有第六横杆，在所述第六横杆上等间距的开有第三可伸缩孔，每个锭位上相同位置处的第三可伸缩孔由单独的一个电机控制张开或缩紧，所述第三可伸缩孔的数量与蓝色染色环的数量相同，每个蓝色染色环底端的第三竖杆穿过第三可伸缩孔，前车台面的所有锭位上的第六横杆一体化连接，后车台面的所有锭位上的第六横杆一体化连接，位于前车台面左端的第六横杆的左端点处由第九升降竖杆固定在前车台面上，位于前车台面右端的第六横杆的右端点处由第十升降竖杆固定在前车台面上，位于后车台面左端的第六横杆的左端点处由第十一升降竖杆固定在后车台面上，位于后车台面右端的第六横杆的右端点处由第十二升降竖杆固定在后车台面上，所述第九升降竖杆、第十升降竖杆、第十一升降竖杆、第十二升降竖杆共同由第三电机带动上升或下降。
  8. 根据权利要求1所述的一种细纱工序纤维染色混合色纺纱生产装置，其特征在于：所述固色系统包括数量与蓝色染色环的数量相同的固色环，所述固色环位于蓝色染色环的正前方，所述固色环的底端固定连接有第四竖杆，所述第四竖杆的顶端与固色环固定连接，所述第四竖杆的底端固定在第七横杆上，前车台面的所有锭位上的第七横杆一体化连接，后车台面的所有锭位上的第七横杆一体化连接，位于前车台面左端的第七横杆的左端点处由第十三升降竖杆固定在前车台面上，位于前车台面右端的第七横杆的右端点处由第十四升降竖杆固定在前车台面上，位于后车台面左端的第七横杆的左端点处由第十五升降竖杆固定在后车台面上，位于后车台面右端的第七横杆的右端点处由第十六升降竖杆固定在后车台面上，所述第十三升降竖杆、第十四升降竖杆、第十五升降竖杆、第十六升降竖杆共同由第四电机带动上升或下降；所述固色环为圆环形，包括第二左圆环面和第二右圆环面，所述第二左圆环面和第二右圆环面的底端通过由电机控制的第二转动轴连接，所述第二左圆环面和第二右圆环面的顶端不连接，固色环的圆环形的内圆面为发热圆面，当第二转动轴转动使得第二左圆环面和第二右圆环面的顶端闭合时，发热圆面开始发热，当第二转动轴转动使得第二左圆环面和第二右圆环面的顶端不连接时，发热圆面停止发热。
  9. 根据权利要求1所述的一种细纱工序纤维染色混合色纺纱生产装置，其特征在于：所述集束喇叭口装置包括包括一级喇叭口、二级喇叭口、三级喇叭口，一级喇叭口、二级喇叭口、三级喇叭口沿着集束喇叭口的长度方向从后往前依次顺序固定连接排列，且口径逐级减小，在所述集束喇叭口的前部加装有输出罗拉对。
  10. 一种采用权利要求1-9任一项所述细纱工序纤维染色混合色纺纱生产装置的细纱工序纤维染色混合色纺纱生产方法，其特征在于包括以下步骤：
    纺纱时，加压组件下压，从而使得每个锭位的罗拉牵伸对的胶辊套与罗拉套紧密按压接触，同时输出下罗拉与输出上胶辊的转动套之间紧密按压接触，设置染色系统所有染色环均处于完全下降且顶端不连接的张开状态，且设置各可伸缩孔均处于完全张开状态，设置固色系统的所有固色环均处于完全下降且顶端不连接的张开状态；
    粗纱由粗纱喂入喇叭口经后罗拉牵伸对紧密按压喂入牵伸区，而后经中罗拉牵伸对紧密按压输出，受到后罗拉牵伸对和中罗拉牵伸对之间的后牵伸区的牵伸作用得到线密度减小且捻度减小的第一须条，而后第一须条经前罗拉牵伸对紧密按压输出，受到中罗拉牵伸对和前罗拉牵伸对之间的前牵伸区的牵伸作用得到线密度减小且捻度减小的第二须条；
    牵伸后的第二须条随后进入分束片，期间依次穿过分束片的一级分束齿、二级分束齿、三级分束齿，从而使得第二须条被分解成若干个均匀的纤维束，同时根据输出的第二须条的线密度与分束齿内的分束通道的数量计算得到每个纤维束的线密度；
    而后所得到的各纤维束穿过染色系统，此过程中，首先根据最终所纺色纺纱的所需颜色以及计算得到的每个纤维束的线密度，计算得到为了得到该种颜色所需的被染成红色的纤维束的数量、被染成黄色的纤维束的数量、被染成蓝色的纤维束的数量，而后根据计算得到的所需的被染成红色的纤维束的数量、被染成黄色的纤维束的数量、被染成蓝色的纤维束的数量，从而分别、依次设置相应的每个锭位上的从最左侧开始的第一可伸缩孔为缩紧状态的数量、第二可伸缩孔为缩紧状态的数量和第三可伸缩孔为缩紧状态的数量，并分别、依次由第一电机、第二电机、第三电机带动第一可伸缩孔为缩紧状态的位置处的红色染色环上升、第二可伸缩孔为缩紧状态的位置处的黄色染色环上升、第三可伸缩孔为缩紧状态的位置处的蓝色染色环上升，使相应位置的纤维束分别与处于完全上升的红色染色环、黄色染色环和蓝色染色环相接触，而后这些处于完全上升的红色染色环、黄色染色环和蓝色染色环的第一转动轴转动使得第一左圆环面和第一右圆环面的顶端紧密接触连接，使纤维束穿过染色环的内圆面，纤维束向前运动继而带动染色环的内圆面转动，继而实现染色环内的墨水喷出并喷洒在相应的纤维束上，实现纤维束的染色；
    而后，被实现红色染色或者黄色染色或者蓝色染色的所有纤维束同时经过固色系统，此过程中，电机带动各固色环上升，当处于完全上升的固色环的发热圆面开始发热时纤维束穿过固色环的内圆面，继而实现被染色的纤维束的固色过程，实现纤维束的所染颜色的固定；
    染色固色后的纤维束随后进入集束喇叭口，且沿着集束喇叭口的长度方向不断向前聚拢挤压运动，最终得到一根被压实且具有极弱捻的混合须条，混合须条被输出罗拉对紧密按压，从而在输出罗拉对的不断转动带动下不断向前输出，输出后的混合须条在环锭细纱机加捻捻度的作用下进行加捻，从而得到最终的混合色纺纱。
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