WO2020042056A1 - 一种废旧橡胶的再生制备装置 - Google Patents

一种废旧橡胶的再生制备装置 Download PDF

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Publication number
WO2020042056A1
WO2020042056A1 PCT/CN2018/103140 CN2018103140W WO2020042056A1 WO 2020042056 A1 WO2020042056 A1 WO 2020042056A1 CN 2018103140 W CN2018103140 W CN 2018103140W WO 2020042056 A1 WO2020042056 A1 WO 2020042056A1
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chamber
side wall
outer side
wall
waste rubber
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PCT/CN2018/103140
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English (en)
French (fr)
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WO2020042056A8 (zh
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许慧
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许慧
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Publication of WO2020042056A1 publication Critical patent/WO2020042056A1/zh
Publication of WO2020042056A8 publication Critical patent/WO2020042056A8/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02Separating plastics from other materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/04Disintegrating plastics, e.g. by milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B2017/001Pretreating the materials before recovery
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B2017/001Pretreating the materials before recovery
    • B29B2017/0015Washing, rinsing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/52Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Definitions

  • the invention relates to the technical field of waste rubber regeneration equipment, in particular to a device for preparing and recycling waste rubber.
  • waste rubber Disposal of waste rubber is one of the serious problems facing people today.
  • rubber has developed in the direction of high strength, wear resistance, stability and aging resistance, but at the same time it has caused a long period of time after waste rubber.
  • the problem of non-natural degradation, a large amount of waste rubber causes black pollution that is more difficult to handle than plastic pollution (white pollution), and on the other hand wastes valuable rubber resources.
  • Recycled rubber is a kind of rubber that has been processed from vulcanized scrap waste in the production of rubber products. It has a certain degree of plasticity and can be reused. According to the different waste rubber used, recycled rubber is divided into tires, inner tubes, rubber shoes, etc. Recycled rubber can partially replace raw rubber for rubber products, in order to save raw rubber and carbon black, it is also conducive to improving processing performance and rubber products. Some performance.
  • the purpose of the present invention is to solve the problems of poor effect of waste rubber regeneration and preparation equipment and environmental pollution in the prior art, and propose a waste rubber regeneration preparation device.
  • a waste rubber regeneration preparation device includes a processing chamber.
  • a first feeding funnel is inserted in a top wall of the processing chamber.
  • a water inlet is opened on an outer side wall of the top of the processing chamber, and the processing chamber is far away from the inlet.
  • a water outlet is provided on the outer wall on the side of the water inlet, a first partition is inserted on the outer wall on the side of the processing room, and the first partition is located under the water inlet and the water outlet.
  • a second partition is inserted on the outer wall on the side, and the second partition is located on the lower side of the first partition.
  • a refrigerator is fixedly installed on the outer wall on the side of the processing chamber, and the refrigerator is located on the first partition.
  • a crusher is provided in the processing chamber, and a plurality of fixing rods are evenly installed on the outer side wall of the crusher, and the end of the fixing rod away from the crusher is fixedly installed inside the processing chamber.
  • a second feeding funnel is opened on the top wall of the crusher, a first discharge opening is opened on the bottom wall of the crusher, and a filtering screen is fixedly installed on the inner side wall of the processing chamber.
  • a coarse material outlet is provided on an outer side wall of the processing chamber,
  • a first pipe is inserted into the bottom wall of the processing chamber, and a transition chamber is provided on one side of the processing chamber. An end of the first pipe far from the processing chamber penetrates the bottom wall of the transition chamber and extends into the transition chamber.
  • the transition An air extractor is fixedly installed on the top wall of the chamber, and a blower is fixedly installed on the outer side wall of one side of the transition chamber.
  • a kneading chamber is provided on one side of the transition chamber, and the transition chamber is close to the side of the kneading chamber.
  • a second pipe is inserted on the outer side wall of the pipe, and an end of the second pipe far from the transition chamber passes through the outer side wall of the mixing chamber and extends into the mixing chamber.
  • a control valve is inserted, a motor is fixedly installed on the top wall of the mixing chamber, a stirring rod is fixedly installed on the driving end of the motor, and a plurality of stirring leaves are evenly installed on the outer side wall of the stirring rod.
  • a benzoaldehyde substance inlet is opened on the outer side wall of the top of the mixing chamber, and a second discharge port is opened on the bottom wall of the mixing chamber.
  • the benzoaldehyde substance chamber is fixedly installed on the lower side of the second discharge port.
  • a water vapor inlet is provided on the outer side wall of the top of the debenzaldehyde material chamber , The bottom end of the outer wall of the substance chamber to benzaldehyde defines a third discharge opening.
  • the water outlet is located on the lower side of the water inlet, and the water inlet is connected with a high-pressure water gun.
  • chute grooves cooperating with the first partition plate and the second partition plate are respectively formed on the inner wall of the processing chamber.
  • a plurality of rotating rods are evenly installed on the inner side wall of the crusher, and a plurality of lifting ears are fixedly installed on the outer side wall of each of the rotating rods, and there is a movement between each of the lifting ears.
  • Boards, plugs are fixedly mounted on the outer sidewalls on both sides of each of the movable boards, and one end of the plugs far from the movable board penetrates through the hanging ears and extends to the outside of the hanging ears, and each of the movable boards is far from the hanging ears
  • a breaking hammer is fixedly installed on one end of the device.
  • the filtering screen is arranged obliquely, and the coarse material outlet is located at the lower end of the filtering screen.
  • the bottom wall inside the processing chamber is a circular arc surface, and the first pipe is inserted at the lowest position of the bottom wall inside the processing chamber.
  • the blowing end of the blower is directly opposite to the end of the second duct near the transition chamber.
  • the bottom wall of the inside of the debenzaldehyde substance is disposed obliquely.
  • the waste rubber is put into the processing chamber from the first feeding funnel, and the high-pressure water gun at the water inlet is opened. After the waste rubber is cleaned, the water flows out from the water outlet, the water gun is closed, the first separator is pulled out, and the waste rubber Drop on the surface of the second separator, insert the first separator, start the refrigerator, and pull out the second separator after the waste rubber has completely frozen.
  • the waste rubber falls into the crusher and is discharged from the first after crushing.
  • the larger rubber particles are discharged from the coarse material outlet along the filter screen.
  • the smaller rubber particles fall into the first pipe along the inner wall of the processing chamber.
  • the control valve on the second pipe is closed, the air extractor is opened, and the glue is discharged. The particles are sucked into the transition chamber.
  • the transition chamber When the transition chamber is almost full, close the control valve on the first pipe, open the control valve on the second pipe, close the air extractor, start the blower, and blow the rubber particles into the mixing chamber.
  • the benzoaldehyde substance is added to the material inlet, the motor is started, the rubber particles and the benzoaldehyde substance are evenly mixed, and the benzoaldehyde substance chamber is entered from the second discharge port.
  • the water vapor is filled from the water vapor inlet, and the water vapor is volatilized together with the benzoaldehyde material. Colloids from the third The discharge port is discharged.
  • the invention has a simple structure and is easy to implement.
  • the waste rubber is cleaned with a high-pressure water gun, and the waste rubber is cooled before being crushed to improve the crushing efficiency.
  • the debenzoaldehyde material and the rubber particles are evenly mixed by a mixer, and the rubber particles are processed at normal temperature.
  • the desulfurization treatment is performed, and water vapor is used to accelerate the volatilization of the benzoaldehyde material, which is convenient to operate, not only will not damage the physical and mechanical properties of the rubber particles, but also will not cause pollution to the environment.
  • FIG. 1 is a schematic diagram of the front structure of a waste rubber regeneration preparation device proposed by the present invention
  • FIG. 2 is a schematic structural diagram of a crusher part of a waste rubber regeneration preparation device proposed by the present invention
  • FIG. 3 is a schematic structural diagram of a first separator portion of a waste rubber regeneration and preparation device proposed by the present invention.
  • 1 processing chamber 2 first feed funnel, 3 water inlet, 4 water outlet, 5 first partition, 6 second partition, 7 refrigerator, 8 crusher, 9 fixed rod, 10 second inlet Hopper, 11 rotating rod, 12 lifting ears, 13 movable plate, 14 insert rod, 15 breaker, 16 first discharge port, 17 filter screen, 18 coarse material outlet, 19 first pipe, 20 transition chamber, 21 pumping Air machine, 22 blower, 23 mixing chamber, 24 second pipeline, 25 control valve, 26 motor, 27 stirring rod, 28 stirring blade, 29 aldehyde material inlet, 30 second discharge port, 31 debenzoaldehyde material room , 32 water vapor inlet, 33 third outlet.
  • a waste rubber regeneration preparation device includes a processing chamber 1, a first feeding funnel 2 is inserted on a top wall of the processing chamber 1, and a water inlet 3 is opened on an outer side wall of a top end of the processing chamber 1.
  • the treatment chamber 1 is provided with a water outlet 4 on an outer side wall away from the water inlet 3.
  • the water outlet 4 is located below the water inlet 3, and the water inlet 3 is connected with a high-pressure water gun. After the high-pressure water gun cleans the waste rubber, the sewage can be discharged. It is discharged from the water outlet 4.
  • a first partition 5 is inserted into the outer side wall of the processing chamber 1, and the first partition 5 is located under the water inlet 3 and the water outlet 4.
  • a partition 5 is inserted to prevent all sewage from flowing to the bottom wall of the processing chamber 1.
  • a second partition 6 is inserted on the outer side wall of the processing chamber 1, and the second partition 6 is located on the first partition 5.
  • the inner wall of the processing chamber 1 is provided with chute which cooperates with the first partition 5 and the second partition 6, respectively.
  • the first partition 5 and the second partition 6 can move freely.
  • a refrigerating machine 7 is fixedly installed on the outer wall of the side, and the refrigerating machine 7 is located between the first partition plate 5 and the second partition plate 6. The old rubber is cooled to improve the crushing effect.
  • the processing chamber 1 is provided with a crusher 8.
  • a plurality of fixing rods 9 are evenly installed on the outer side wall of the crusher 8, and the end of the fixing rod 9 away from the crusher 8 is fixedly installed on the inner side wall of the processing chamber 1.
  • a plurality of rotating rods 11 are evenly installed on the inner wall of the crusher 8, and a plurality of lifting ears 12 are fixedly installed on the outer side wall of each rotating rod 11.
  • Insertion bars 14 are fixedly mounted on the outer side walls of both sides of each movable plate 13, and one end of the insert rod 14 far from the movable plate 13 penetrates through the lifting ears 12 and extends to the outside of the lifting ears 12, and each movable plate 13 is far from the lifting ears.
  • a crusher 15 is fixedly installed on one end of 12 to crush waste rubber into rubber particles.
  • a first discharge port 16 is provided on the bottom wall of the crusher 8 and a filter screen 17 is fixedly installed on the inner side wall of the processing chamber 1.
  • a coarse material outlet 18 is provided on the outer side wall of the processing chamber 1; 18 at one end of the filter screen 17 lower, larger micelles facilitates crude material is discharged from the outlet 18.
  • a first pipe 19 is inserted on the bottom wall of the processing chamber 1, the bottom wall of the inside of the processing chamber 1 is an arc surface, and the first pipe 19 is inserted at the lowest position of the inside bottom wall of the processing chamber 1, which is convenient
  • the rubber particles fall into the first duct 19, and a transition chamber 20 is provided on one side of the processing chamber 1.
  • the end of the first duct 19 far from the processing chamber 1 penetrates the bottom wall of the transition chamber 20 and extends into the transition chamber 20.
  • the transition chamber 20 An air extractor 21 is fixedly installed on the top wall, a blower 22 is fixedly installed on the outer side wall of the transition chamber 20, a mixing chamber 23 is provided on one side of the transition chamber 20, and the transition chamber 20 is close to the mixing chamber 23 side
  • a second duct 24 is inserted into the outer side wall of the outer wall, and one end of the second duct 24 far from the transition chamber 20 penetrates the outer side wall of the kneading chamber 23 and extends into the kneading chamber 23, and the blowing end of the blower 22 faces the first
  • the two pipes 24 are close to one end of the transition chamber 20, and the rubber particles in the transition chamber 20 can be blown into the mixing chamber 23.
  • Control valves 25 are inserted into the outer walls of the first pipe 19 and the second pipe 24.
  • a motor 26 is fixedly installed on the top wall of the mixing chamber 23, and a stirring rod 27 is fixedly installed on the driving end of the motor 26.
  • a plurality of stirring leaves 28 are evenly installed on the outer side wall of the mixing rod 27.
  • a benzoaldehyde substance inlet 29 is opened on the outer side wall of the top, and a second discharge port 30 is opened on the bottom wall of the mixing chamber 23.
  • a benzoaldehyde substance removal chamber 31 is fixedly installed on the lower side of the second discharge port 30.
  • a water vapor inlet 32 is provided on the outer side wall of the top of the benzoaldehyde substance chamber 31, and a third discharge port 33 is provided on the outer side wall of the bottom end of the benzoaldehyde substance chamber 31.
  • the bottom wall of the inside of the benzoaldehyde substance chamber 31 is inclined. The colloidal particles can be discharged from the third discharge port 33 along the inner side wall of the debenzaldehyde substance chamber 31.
  • the waste rubber is put into the processing chamber 1 from the first feeding funnel 2 and the high-pressure water gun at the water inlet 3 is opened. After the waste rubber is cleaned by the water, the water flows out from the water outlet 4, the water gun is closed, and the first Separator 5, waste rubber falls on the surface of the second separator 6, insert the first separator 5, start the refrigerator 7, and pull out the second separator 6 after the waste rubber is completely frozen.
  • the waste rubber falls into the crusher In 8, the crushed particles are discharged from the first outlet 16 after being crushed.
  • the larger particles are discharged from the coarse material outlet 18 along the filter screen 17.
  • the smaller particles fall into the first pipe 19 along the inner wall of the processing chamber 1.

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

公开了一种废旧橡胶的再生制备装置,包括处理室,所述处理室的顶壁上插设有第一进料漏斗,所述处理室顶端的外侧壁上开设有进水口,所述处理室远离进水口一侧的外侧壁上开设有出水口,所述处理室一侧的外侧壁上插设有第一隔板,且第一隔板位于进水口和出水口的下侧,所述处理室一侧的外侧壁上插设有第二隔板,且第二隔板位于第一隔板的下侧。结构简单,易于实现,利用高压水枪对废旧橡胶进行清洗,在破碎废旧橡胶前先进行冷却处理,提高破碎效率,利用搅拌机将苯醛物质与胶粒混合均匀,在常温下对胶粒进行脱硫处理,利用水蒸气加速挥发苯醛物质,操作方便,不仅不会破坏胶粒的物理机械性能,而且不会对环境造成污染。

Description

一种废旧橡胶的再生制备装置 技术领域
本发明涉及废旧橡胶再生设备技术领域,尤其涉及一种废旧橡胶的再生制备装置。
背景技术
废橡胶的处理是当今人们面临的严重问题之一,为了满足不断提高的材料性能要求,橡胶朝着高强度、耐磨、稳定和耐老化的方向发展,但是同时造成了废弃后的橡胶长时期不能自然降解的问题,大量的废旧橡胶造成了比塑料污染(白色污染)更难处理的黑色污染,另一方面浪费了宝贵的橡胶资源。
全世界每年有数百万吨废橡胶产生,数量如此巨大,如何对其进行有效处理已成为全社会普遍关注的问题,为此,除将堆积如山的废弃橡胶制品当燃料焚烧外,自1910年开始,各国科学家纷纷研究更为有效的废橡胶再生处理技术,再生橡胶是以橡胶制品生产中已硫化的边角废料为原料加工成的、有一定可塑度、能重新使用的橡胶,简称再生胶,按所用废胶不同,再生胶分为外胎类、内胎类、胶鞋类等,再生胶能部分地代替生胶用于橡胶制品,以节约生胶及炭黑也有利于改善加工性能及橡胶制品的某些性能。
目前,废旧橡胶的再生制备装置大都会采用到高温脱硫,在高温环境下橡胶线型结构就会产生裂解,使整体网状结构遭到破坏,因而使再生胶料的物理机械性能显著降低,而且高温氧化会产生有毒的二氧化硫气体,造成环境污染,需要对此做出改进。
发明内容
本发明的目的是为了解决现有技术中废旧橡胶再生制备装置效果差和会产生环境污染的问题,而提出的一种废旧橡胶的再生制备装置。
为了实现上述目的,本发明采用了如下技术方案:
一种废旧橡胶的再生制备装置,包括处理室,所述处理室的顶壁上插设有第一进料漏斗,所述处理室顶端的外侧壁上开设有进水口,所述处理室远离进水口一侧的外侧壁上开设有出水口,所述处理室一侧的外侧壁上插设有第一隔板,且第一隔板位于进水口和出水口的下侧,所述处理室一侧的外侧壁上插设有第二隔板,且第二隔板位于第一隔板的下侧,所述处理室一侧的外侧壁上固定安装有制冷机,且制冷机位于第一隔板和第二隔板之间,所述处理室内设有破碎机,所述破碎机的外侧壁上均匀安装有多个固定杆,且固定杆远离破碎机的一端均固定安装在处理室的内侧壁上,所述破碎机的顶壁上开设有第二进料漏斗,所述破碎机的底壁上开设有第一出料口,所述处理室的内侧壁上固定安装有过滤筛,所述处理室一侧的的外侧壁上开设有粗料出口,所述处理室的底壁上插设有第一管道,所述处理室的一侧设有过渡室,所述第一管道远离处理室的一端贯穿过渡室的底壁并延伸至过渡室内,所述过渡室的顶壁上固定安装有抽气机,所述过渡室一侧的外侧壁上固定安装有鼓风机,所述过渡室的一侧设有混炼室,所述过渡室靠近混炼室一侧的外侧壁上插设有第二管道,且第二管道远离过渡室的一端贯穿混炼室一侧的外侧壁并延伸至混炼室内,所述第一 管道和第二管道的外侧壁上均插设有控制阀,所述混炼室的顶壁上固定安装有电机,所述电机的驱动端固定安装有搅拌杆,所述搅拌杆的外侧壁上均匀安装有多个搅叶,所述混炼室顶端的外侧壁上开设有苯醛物质进口,所述混炼室的底壁上开设有第二出料口,所述第二出料口的下侧固定安装有去苯醛物质室,所述去苯醛物质室顶端的外侧壁上开设有水蒸气进口,所述去苯醛物质室底端的外侧壁上开设有第三出料口。
优选地,所述出水口位于进水口的下侧,且进水口外接高压水枪。
优选地,所述处理室的内侧壁上分别开设有与第一隔板和第二隔板相互配合的滑槽。
优选地,所述破碎机的内侧壁上均匀安装有多个转杆,每个所述转杆的外侧壁上均固定安装有多个吊耳,每个所述吊耳之间均设有活动板,每个所述活动板两侧的外侧壁上均固定安装有插杆,且插杆远离活动板的一端均贯穿吊耳并延伸至吊耳的外侧,每个所述活动板远离吊耳的一端均固定安装有破碎锤。
优选地,所述过滤筛倾斜设置,所述粗料出口位于过滤筛较低的一端。
优选地,所述处理室内侧的底壁为圆弧面,且第一管道插设在处理室内侧底壁的最低处。
优选地,所述鼓风机的鼓风端正对第二管道靠近过渡室的一端。
优选地,所述去苯醛物质室内侧的底壁倾斜设置。
本发明中,将废旧橡胶从第一进料漏斗放入处理室内,打开进水 口处的高压水枪,水将废旧橡胶清洗干净后从出水口流出,关闭水枪,拉出第一隔板,废旧橡胶落入第二隔板的表面,再插入第一隔板,启动制冷机,待废旧橡胶冷冻完全后再拉出第二隔板,废旧橡胶落入破碎机内,经破碎后从第一出料口排出,较大的胶粒沿过滤筛从粗料出口排出,较小的胶粒沿处理室的内壁落入第一管道内,关闭第二管道上的控制阀,打开抽气机,将胶粒吸至过渡室内,过渡室快充满时,关闭第一管道上的控制阀,打开第二管道上的控制阀,关闭抽气机,启动鼓风机,将胶粒吹至混炼室内,从苯醛物质进口加入苯醛物质,启动电机,胶粒与苯醛物质搅拌均匀后从第二出料口进入去苯醛物质室,从水蒸气进口充入水蒸气,水蒸气同苯醛物质一同挥发后,胶粒从第三出料口排出。本发明结构简单,易于实现,利用高压水枪对废旧橡胶进行清洗,在破碎废旧橡胶前先进行冷却处理,提高破碎效率,利用搅拌机将去苯醛物质与胶粒混合均匀,在常温下对胶粒进行脱硫处理,利用水蒸气加速挥发苯醛物质,操作方便,不仅不会破坏胶粒的物理机械性能,而且不会对环境造成污染。
附图说明
图1为本发明提出的一种废旧橡胶的再生制备装置的正面结构示意图;
图2为本发明提出的一种废旧橡胶的再生制备装置的破碎机部分结构示意图;
图3为本发明提出的一种废旧橡胶的再生制备装置的第一隔板部分结构示意图。
图中:1处理室、2第一进料漏斗、3进水口、4出水口、5第一隔板、6第二隔板、7制冷机、8破碎机、9固定杆、10第二进料漏斗、11转杆、12吊耳、13活动板、14插杆、15破碎锤、16第一出料口、17过滤筛、18粗料出口、19第一管道、20过渡室、21抽气机、22鼓风机、23混炼室、24第二管道、25控制阀、26电机、27搅拌杆、28搅叶、29苯醛物质进口、30第二出料口、31去苯醛物质室、32水蒸气进口、33第三出料口。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。
参照图1-3,一种废旧橡胶的再生制备装置,包括处理室1,处理室1的顶壁上插设有第一进料漏斗2,处理室1顶端的外侧壁上开设有进水口3,处理室1远离进水口3一侧的外侧壁上开设有出水口4,出水口4位于进水口3的下侧,且进水口3外接高压水枪,高压水枪将废旧橡胶清洗干净后,污水能从出水口4中排出,处理室1一侧的外侧壁上插设有第一隔板5,且第一隔板5位于进水口3和出水口4的下侧,清洗废旧橡胶时,将第一隔板5插入,避免污水全部往处理室1的底壁流去,处理室1一侧的外侧壁上插设有第二隔板6,且第二隔板6位于第一隔板5的下侧,处理室1的内侧壁上分别开设有与第一隔板5和第二隔板6相互配合的滑槽,第一隔板5和第二隔板6可自由活动,处理室1一侧的外侧壁上固定安装有制冷机7,且 制冷机7位于第一隔板5和第二隔板6之间,能够在破碎前对废旧橡胶进行冷却处理,提高破碎效果。
本发明中,处理室1内设有破碎机8,破碎机8的外侧壁上均匀安装有多个固定杆9,且固定杆9远离破碎机8的一端均固定安装在处理室1的内侧壁上,破碎机8的顶壁上开设有第二进料漏斗10,第二进料漏斗10顶端的内侧壁均与处理室1的内侧比紧密接触,使废旧橡胶能全部进入破碎机8内,破碎机8的内侧壁上均匀安装有多个转杆11,每个转杆11的外侧壁上均固定安装有多个吊耳12,每个吊耳12之间均设有活动板13,每个活动板13两侧的外侧壁上均固定安装有插杆14,且插杆14远离活动板13的一端均贯穿吊耳12并延伸至吊耳12的外侧,每个活动板13远离吊耳12的一端均固定安装有破碎锤15,能够将废旧橡胶破碎成胶粒,破碎机8的底壁上开设有第一出料口16,处理室1的内侧壁上固定安装有过滤筛17,处理室1一侧的的外侧壁上开设有粗料出口18,过滤筛17倾斜设置,粗料出口18位于过滤筛17较低的一端,便于较大的胶粒从粗料出口18排出。
本发明中,处理室1的底壁上插设有第一管道19,处理室1内侧的底壁为圆弧面,且第一管道19插设在处理室1内侧底壁的最低处,便于胶粒落入第一管道19内,处理室1的一侧设有过渡室20,第一管道19远离处理室1的一端贯穿过渡室20的底壁并延伸至过渡室20内,过渡室20的顶壁上固定安装有抽气机21,过渡室20一侧的外侧壁上固定安装有鼓风机22,过渡室20的一侧设有混炼室23, 过渡室20靠近混炼室23一侧的外侧壁上插设有第二管道24,且第二管道24远离过渡室20的一端贯穿混炼室23一侧的外侧壁并延伸至混炼室23内,鼓风机22的鼓风端正对第二管道24靠近过渡室20的一端,能够将过渡室20内的胶粒吹至混炼室23内,第一管道19和第二管道24的外侧壁上均插设有控制阀25。
本发明中,混炼室23的顶壁上固定安装有电机26,电机26的驱动端固定安装有搅拌杆27,搅拌杆27的外侧壁上均匀安装有多个搅叶28,混炼室23顶端的外侧壁上开设有苯醛物质进口29,混炼室23的底壁上开设有第二出料口30,第二出料口30的下侧固定安装有去苯醛物质室31,去苯醛物质室31顶端的外侧壁上开设有水蒸气进口32,去苯醛物质室31底端的外侧壁上开设有第三出料口33,去苯醛物质室31内侧的底壁倾斜设置,胶粒能够沿去苯醛物质室31的内侧壁从第三出料口33排出。
本发明中,将废旧橡胶从第一进料漏斗2放入处理室1内,打开进水口3处的高压水枪,水将废旧橡胶清洗干净后从出水口4流出,关闭水枪,拉出第一隔板5,废旧橡胶落入第二隔板6的表面,再插入第一隔板5,启动制冷机7,待废旧橡胶冷冻完全后再拉出第二隔板6,废旧橡胶落入破碎机8内,经破碎后从第一出料口16排出,较大的胶粒沿过滤筛17从粗料出口18排出,较小的胶粒沿处理室1的内壁落入第一管道19内,关闭第二管道24上的控制阀25,打开抽气机21,将胶粒吸至过渡室20内,过渡室20快充满时,关闭第一管道19上的控制阀25,打开第二管道24上的控制阀25,关闭抽 气机21,启动鼓风机22,将胶粒吹至混炼室23内,从苯醛物质进口29加入苯醛物质,启动电机26,胶粒与苯醛物质搅拌均匀后从第二出料口30进入去苯醛物质室31,从水蒸气进口32充入水蒸气,水蒸气同苯醛物质一同挥发后,胶粒从第三出料口33排出。
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。

Claims (8)

  1. 一种废旧橡胶的再生制备装置,包括处理室(1),其特征在于:所述处理室(1)的顶壁上插设有第一进料漏斗(2),所述处理室(1)顶端的外侧壁上开设有进水口(3),所述处理室(1)远离进水口(3)一侧的外侧壁上开设有出水口(4),所述处理室(1)一侧的外侧壁上插设有第一隔板(5),且第一隔板(5)位于进水口(3)和出水口(4)的下侧,所述处理室(1)一侧的外侧壁上插设有第二隔板(6),且第二隔板(6)位于第一隔板(5)的下侧,所述处理室(1)一侧的外侧壁上固定安装有制冷机(7),且制冷机(7)位于第一隔板(5)和第二隔板(6)之间,所述处理室(1)内设有破碎机(8),所述破碎机(8)的外侧壁上均匀安装有多个固定杆(9),且固定杆(9)远离破碎机(8)的一端均固定安装在处理室(1)的内侧壁上,所述破碎机(8)的顶壁上开设有第二进料漏斗(10),所述破碎机(8)的底壁上开设有第一出料口(16),所述处理室(1)的内侧壁上固定安装有过滤筛(17),所述处理室(1)一侧的的外侧壁上开设有粗料出口(18),所述处理室(1)的底壁上插设有第一管道(19),所述处理室(1)的一侧设有过渡室(20),所述第一管道(19)远离处理室(1)的一端贯穿过渡室(20)的底壁并延伸至过渡室(20)内,所述过渡室(20)的顶壁上固定安装有抽气机(21),所述过渡室(20)一侧的外侧壁上固定安装有鼓风机(22),所述过渡室(20)的一侧设有混炼室(23),所述过渡室(20)靠近混炼室(23)一侧的外侧壁上插设有第二管道(24),且第二管道(24)远离过渡室(20)的一端贯穿混炼室(23)一侧的外侧壁并延伸至混 炼室(23)内,所述第一管道(19)和第二管道(24)的外侧壁上均插设有控制阀(25),所述混炼室(23)的顶壁上固定安装有电机(26),所述电机(26)的驱动端固定安装有搅拌杆(27),所述搅拌杆(27)的外侧壁上均匀安装有多个搅叶(28),所述混炼室(23)顶端的外侧壁上开设有苯醛物质进口(29),所述混炼室(23)的底壁上开设有第二出料口(30),所述第二出料口(30)的下侧固定安装有去苯醛物质室(31),所述去苯醛物质室(31)顶端的外侧壁上开设有水蒸气进口(32),所述去苯醛物质室(31)底端的外侧壁上开设有第三出料口(33)。
  2. 根据权利要求1所述的一种废旧橡胶的再生制备装置,其特征在于:所述出水口(4)位于进水口(3)的下侧,且进水口(3)外接高压水枪。
  3. 根据权利要求1所述的一种废旧橡胶的再生制备装置,其特征在于:所述处理室(1)的内侧壁上分别开设有与第一隔板(5)和第二隔板(6)相互配合的滑槽。
  4. 根据权利要求1所述的一种废旧橡胶的再生制备装置,其特征在于:所述破碎机(8)的内侧壁上均匀安装有多个转杆(11),每个所述转杆(11)的外侧壁上均固定安装有多个吊耳(12),每个所述吊耳(12)之间均设有活动板(13),每个所述活动板(13)两侧的外侧壁上均固定安装有插杆(14),且插杆(14)远离活动板(13)的一端均贯穿吊耳(12)并延伸至吊耳(12)的外侧,每个所述活动板(13)远离吊耳(12)的一端均固定安装有破碎锤(15)。
  5. 根据权利要求1所述的一种废旧橡胶的再生制备装置,其特征在于:所述过滤筛(17)倾斜设置,所述粗料出口(18)位于过滤筛(17)较低的一端。
  6. 根据权利要求1所述的一种废旧橡胶的再生制备装置,其特征在于:所述处理室(1)内侧的底壁为圆弧面,且第一管道(19)插设在处理室(1)内侧底壁的最低处。
  7. 根据权利要求1所述的一种废旧橡胶的再生制备装置,其特征在于:所述鼓风机(22)的鼓风端正对第二管道(24)靠近过渡室(20)的一端。
  8. 根据权利要求1所述的一种废旧橡胶的再生制备装置,其特征在于:所述去苯醛物质室(31)内侧的底壁倾斜设置。
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