WO2020038339A1 - 一种多塔垂布式回料破碎集成系统及其破碎工艺 - Google Patents

一种多塔垂布式回料破碎集成系统及其破碎工艺 Download PDF

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Publication number
WO2020038339A1
WO2020038339A1 PCT/CN2019/101422 CN2019101422W WO2020038339A1 WO 2020038339 A1 WO2020038339 A1 WO 2020038339A1 CN 2019101422 W CN2019101422 W CN 2019101422W WO 2020038339 A1 WO2020038339 A1 WO 2020038339A1
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Prior art keywords
crusher
crushing
return
mounting rack
integrated system
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PCT/CN2019/101422
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English (en)
French (fr)
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朱兴良
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吴卿
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Publication of WO2020038339A1 publication Critical patent/WO2020038339A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00—Disintegrating plant with or without drying of the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/02—Feeding devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
    • B02C23/12—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone with return of oversize material to crushing or disintegrating zone

Definitions

  • the invention belongs to the field of crushing technology, and in particular relates to a multi-tower vertical cloth-type return material crushing integrated system and a crushing process thereof.
  • the material crushing operation is not completed by a single machine at one time, but is completed by multi-machine multi-stage crushing.
  • auxiliary machines such as feeders, conveyors, and vibrating screens are also required.
  • the feeders first convey the raw materials to the primary crusher. After the first crushing, the primary crushed product is conveyed to the secondary crusher through the conveyor for further crushing, and then to the third crushing, fourth crushing, etc., and finally conveyed to the vibrating screen for screening by the conveyor.
  • the finished products are sorted into the warehouse, and the unqualified products are returned to the crusher through the conveyor for further crushing.
  • the above-mentioned equipment forms a crushing production line. Crushing production lines are widely used in the field of building materials and mining resources.
  • the traditional technology crushing production line is a spreading mesh crushing production line model. It is broken into multiple sections. Due to the limitation of the conveying angle and the conveying height, the two sections are connected by a linear conveyor belt of 25-35 meters. Convenient; at the same time, it is difficult to cure pollution such as "dust, sewage and noise".
  • the invention proposes to centrally separate all materials and equipment in multiple single buildings, centralized layout, and centralized management, which can greatly save land occupation, facilitate operation and management, save energy and reduce consumption, and set a material return device to improve material qualification.
  • the multi-tower vertical cloth return material crushing integrated system of the rate and crushing efficiency completely solves the problem of waste of unqualified materials.
  • a multi-tower vertical cloth-type return material crushing integrated system includes a material crushing production line.
  • the material crushing production line includes a plurality of material equipment.
  • the material equipment is one of a feeder, a crusher, or a vibrating screen.
  • the crushing integrated system further includes at least two closed or semi-closed single buildings, each of which is provided with a vertically arranged mounting rack, each mounting rack is provided with at least two floors, and each floor of the same mounting rack There is a difference between high and low;
  • the above-mentioned crushers or vibrating screens or feeders are arranged on each layer of the mounting rack according to the material feeding crushing and screening order.
  • the feeder is provided with only one and is located at the beginning of the material crushing production line. It is located on the same mounting rack and has a Material transportation is performed between the two material equipments in a direct material transportation relationship from top to bottom.
  • the two material equipments which are located on two racks and have a direct material transportation relationship, perform material transportation through a transportation mechanism.
  • the transportation mechanism is divided into upper and lower. Layer conveyor and lower and upper conveyor belts;
  • the material equipment at the end of the above-mentioned material production line is a vibrating screen.
  • the vibrating screen is provided with a qualified material outlet and an unqualified material outlet.
  • the qualified material outlet is connected to a material conveying device.
  • the unqualified material outlet is connected to the material through a return device. Vibrating screen directly conveys the crusher or the above-mentioned feeder.
  • the return material device includes multiple return material conveyor belts, the return material conveyor belt is linear and the conveying direction is inclined upward from the bottom, and the multiple return materials are conveyed.
  • the material conveyor belts are connected from bottom to top according to the conveying order. In any two adjacent material conveyor belts, the output end of the lower material conveyor belt is located above the input end of the upper material conveyor belt.
  • all or part of the return material conveyor belt is arranged along a mounting rack corresponding to the outside or inside of a single building.
  • the return-feed conveyor belt is connected to the single building through a connector, and the return-feed conveyor belt at the end of the conveyance is connected to the corresponding crusher or feeder through a conveying pipe. Machine connected.
  • the return material conveyer belt surrounds the outside of a single building, and a material baffle for preventing material from falling out is provided at the joint of two adjacent return material conveyer belts.
  • the crusher mounting frame includes a horizontal support frame for mounting the crusher or a feeder or a vibrating screen, and a support frame for supporting the horizontal support frame.
  • Vertical support frame; the vertical support frame and the horizontal support frame are quick installation and disassembly structures.
  • the single building is a modular modular active assembly structure, including a top plate, a bottom plate, and a side plate, and the top plate, the bottom plate, and the side plate are connected to each other through bolts.
  • the vertical support frame and the horizontal support frame are fixed.
  • the vibrating screen is provided with only one, and the material equipment located on the same mounting rack is arranged from top to bottom according to the material feeding crushing and screening order.
  • the material crushing production line includes a feeder, three crushers, and a vibrating screen
  • the mounting rack is provided with two and is divided into the first mounting Three crushers are divided into a first crusher, a second crusher, and a third crusher.
  • a feeder, a first crusher, and a second crusher are arranged on the first mounting rack.
  • Crusher, the second mounting rack has a third crusher, vibrating screen hanging from top to bottom, the feeder and the first crusher are docked and the material gravity is used for material transportation, and the first crusher and the second crusher are docked. Material gravity is used for material transportation.
  • the second crusher and the third crusher are used for material conveyance through the lower and upper conveyor belts.
  • the third crusher is connected with the vibrating screen and uses the material gravity for material conveyance.
  • the return device is connected to the first Three crushers or feeders.
  • Step 1 Assemble each mounting rack of the crusher at the construction site, and transport multiple materials and equipment to each floor of the mounting rack through a lifting device;
  • Step 2 Set up a single building or yurt consisting of a top plate, a bottom plate and a side plate on the basis of the mounting rack;
  • Step 3 Feed the first crusher through the feeder.
  • the first crusher performs a crushing operation. After the first crushing, the material is transferred to the second crusher for the second crushing operation. After the second crushing is completed, the material is transferred to the third crusher.
  • the crusher performs three breaking operations;
  • Step 4 After the crushing operation by the third crusher is completed, the screen is screened by a vibrating screen, and the materials that do not meet the standards are transported to the third crusher through the returning device for re-crushing operations, and the materials that meet the standards are transported into the warehouse.
  • the innovative idea of the present invention lies in: (1) material concentration is achieved by superimposing on top and bottom, according to the number of materials and equipment and the appropriate height formed by the superposition, all materials and equipment of the crushing production line are centralized in multiple single buildings; 2 The equipment is integrated to build a house, and changes the original outdoor operation to indoor operation. 3. Set the material return device to improve the crushing efficiency and material qualification rate of the production line, and completely solve the problem of waste of unqualified materials.
  • the significant structural feature of the present invention is that the material equipment is arranged in a plurality of single buildings and is arranged from top to bottom.
  • the core technology of the present invention is: material equipment is placed on multiple floors and a return device is provided.
  • the advantage of the invention is that all the materials and equipment are concentrated in multiple single buildings to establish a foundation for environmental protection measures; the centralized equipment is integrated to build a house, and a return device is set at the same time, which improves the crushing efficiency of the production line and the qualified rate of materials, and completely solves the problem.
  • the waste of unqualified materials changed the original outdoor operation to indoor operation, greatly improving the crushing efficiency of the crushing production line, greatly saving land occupation, facilitating operation, management and maintenance, saving energy and reducing consumption; and once the crushing production line was invested, more
  • This second-time relocation can avoid the cost of the second (multiple) infrastructure construction.
  • FIG. 1 is a schematic structural diagram of the present invention
  • Embodiment 1 is a perspective view of Embodiment 1;
  • Embodiment 2 is a perspective view of Embodiment 2;
  • FIG. 4 is a schematic structural diagram of a single building of the present invention.
  • a multi-tower vertical cloth return material crushing integrated system includes two closed or semi-closed single buildings 12 and a material crushing production line.
  • the material crushing production line includes a feeding Machine 1, three crushers, one vibrating screen 7, the three crushers are divided into a first crusher 4, a second crusher 5, a third crusher 6, a vertical arrangement of multiple Floor mounting rack, the mounting rack is divided into the first mounting rack 2 and the second mounting rack 3; the first mounting rack 2 is provided with a feeder 1, a first crusher 4, a second crusher 5, and a first A third crusher 6, a vibrating screen 7, and a feeder 1 and a first crusher 4 are docked from the top of the second mounting rack 3, and the material is conveyed by the material gravity.
  • the first crusher 4 and the second crusher 5 is set up and connected by the material gravity, and the second crusher 5 and the third crusher 6 are used to convey materials through the lower and upper conveyor belts, and the third crusher 6 is connected to the vibrating screen 7 and used to convey materials by the material gravity.
  • first crusher 4 and the second crusher 5 are one of a jaw crusher, a cone crusher, a pair of roll crusher or an impact crusher, the discharge opening of the first crusher 4 and the second crusher
  • the feeding inlet of the crusher 5 is set in a straight line butt;
  • first crusher 4 and the second crusher 5 are one of an impact crusher or a hammer crusher, the outlet of the first crusher 4 and the feed inlet of the second crusher 5 are diagonally docked.
  • first crusher 4 and the second crusher 5 are one of a jaw crusher, a cone crusher, a counter-roller crusher, or an impact crusher
  • the lower crusher is an impact crusher or a hammer crusher.
  • the outlet of the first crusher 4 and the feed inlet of the second crusher 5 are diagonally buttedly arranged;
  • the second crusher 5 is one of a jaw crusher or a cone crusher, or a pair of roller crushers or an impact crusher.
  • the discharge opening of the first crusher 4 and the feed inlet of the second crusher 5 are arranged in a straight line.
  • the upper and lower conveyor belts are used for the upper material equipment to transport materials to the lower material equipment, including a downward conveyor belt or a combination of multiple downward conveyor belts.
  • the downward conveyor belt is linear and the conveying direction is inclined downward from the top. More than 18 degrees, when the conveying gap between the materials and equipment is large, due to the limitation of the conveying angle, the upper and lower conveyor belts must be formed by combining at least two descending conveyor belts, each descending conveyor belt is conveyed in sequence from top to bottom, adjacent In the two downward conveyor belts, the output end of the downward conveyor belt located above is above the input end of the downward conveyor belt located below, and the extension lines of the adjacent two downward conveyor belts intersect;
  • the lower upper conveyor belt is used for the lower material equipment to transport materials to the upper material equipment. It consists of an upward conveyor belt or a combination of multiple upward conveyor belts.
  • the upward conveyor belt is linear and the conveying direction is inclined from the bottom to the top. The inclination angle cannot be greater than 18 degrees.
  • the lower and upper conveyor belts must be formed by combining at least two upward conveyor belts.
  • Each upward conveyor belt is conveyed in order from bottom to top. In the upward conveyor belt, the output end of the upward conveyor belt located below is above the input end of the upward conveyor belt located above, and the extension lines of two adjacent upward conveyor belts intersect.
  • the vibrating screen 7 is provided with a qualified material outlet and an unqualified material outlet.
  • the qualified material outlet is connected to a material conveying device 8.
  • the unqualified material outlet is connected to the third crusher 6 through a return device.
  • the return device includes multiple return materials.
  • Conveyor belt 13, return conveyor belt 13 is linear and conveyed from the bottom obliquely upward. Multiple return conveyor belts 13 are connected from bottom to top in the order of conveyance. Any two adjacent conveyor belts 13 are below.
  • the output end of the return conveyor 13 is located above the input end of the upper return conveyor 13.
  • the third crusher 6 and the vibrating screen 7 are both located on the second mounting rack 3, and all the return conveyor 13 is along the second mounting rack 3. Corresponding to the inside of the single building 12.
  • the return conveyor belt 13 is connected to the inside of the single building 12 through a connecting member, and the return conveyor belt 13 at the end of the conveyance is connected to the third crusher 6 through a conveying pipe.
  • the mounting frame includes a horizontal support frame for placing a material crusher or a feeder 1 or a vibrating screen 7 and a vertical support frame for supporting the horizontal support frame; the vertical support frame and the horizontal support frame are for quick installation Disassembly structure.
  • the single building 12 is a modular modular active assembly structure including a top plate 27, a bottom plate 26, and a side plate 25. The top plate 27, the bottom plate 26, and the side plate 25 are bolted to the vertical support frame and The horizontal support frame is fixed.
  • a multi-tower vertical cloth return material crushing integrated system includes two closed or semi-closed single buildings 12 and a material crushing production line.
  • the material crushing production line includes a feeder 1 , Three crushers, one vibrating screen 7, the three crushers are divided into a first crusher 4, a second crusher 5, a third crusher 6, and a single-layered multi-layer crusher is placed in each single building 12
  • the mounting rack is divided into a first mounting rack 2 and a second mounting rack 3.
  • the first mounting rack 2 is provided with a feeder 1, a first crusher 4, a second crusher 5, and a first crusher.
  • a third crusher 6, a vibrating screen 7, and a feeder 1 and a first crusher 4 are docked from the top of the second mounting rack 3, and the material is conveyed by the material gravity.
  • the first crusher 4 and the second crusher 5 is set up and connected by the material gravity, and the second crusher 5 and the third crusher 6 are used to convey materials through the lower and upper conveyor belts, and the third crusher 6 is connected to the vibrating screen 7 and used to convey materials by the material gravity.
  • first crusher 4 and the second crusher 5 are one of a jaw crusher, a cone crusher, a pair of roll crusher or an impact crusher, the discharge opening of the first crusher 4 and the second crusher
  • the feeding inlet of the crusher 5 is set in a straight line butt;
  • first crusher 4 and the second crusher 5 are one of an impact crusher or a hammer crusher, the outlet of the first crusher 4 and the feed inlet of the second crusher 5 are diagonally docked.
  • first crusher 4 and the second crusher 5 are one of a jaw crusher, a cone crusher, a counter-roller crusher, or an impact crusher
  • the lower crusher is an impact crusher or a hammer crusher.
  • the outlet of the first crusher 4 and the feed inlet of the second crusher 5 are diagonally buttedly arranged;
  • the second crusher 5 is one of a jaw crusher or a cone crusher, or a pair of roller crushers or an impact crusher.
  • the discharge opening of the first crusher 4 and the feed inlet of the second crusher 5 are arranged in a straight line.
  • the upper and lower conveyor belts are used for the upper material equipment to transport materials to the lower material equipment, including a downward conveyor belt or a combination of multiple downward conveyor belts.
  • the downward conveyor belt is linear and the conveying direction is inclined downward from the top. More than 18 degrees, when the conveying gap between the materials and equipment is large, due to the limitation of the conveying angle, the upper and lower conveyor belts must be formed by combining at least two descending conveyor belts, each descending conveyor belt is conveyed in sequence from top to bottom, adjacent In the two downward conveyor belts, the output end of the downward conveyor belt located above is above the input end of the downward conveyor belt located below, and the extension lines of the adjacent two downward conveyor belts intersect;
  • the lower upper conveyor belt is used for the lower material equipment to transport materials to the upper material equipment. It consists of an upward conveyor belt or a combination of multiple upward conveyor belts.
  • the upward conveyor belt is linear and the conveying direction is inclined from the bottom to the top. The inclination angle cannot be greater than 18 degrees.
  • the lower and upper conveyor belts must be formed by combining at least two upward conveyor belts.
  • the output end of the upward conveyor belt located below is above the input end of the upward conveyor belt located above, and the extension lines of two adjacent upward conveyor belts intersect.
  • the vibrating screen 7 is provided with a qualified material outlet and an unqualified material outlet.
  • the qualified material outlet is connected to a material conveying device 8.
  • the unqualified material outlet is connected to the third crusher 6 through a return device.
  • the return device includes multiple return materials.
  • Conveyor belt 13, return conveyor belt 13 is linear and conveyed from the bottom obliquely upward. Multiple return conveyor belts 13 are connected from bottom to top in the order of conveyance. Any two adjacent conveyor belts 13 are below.
  • the output end of the return conveyor belt 13 is located above the input end of the upper return conveyor belt 13.
  • the feeder 1 and the vibrating screen 7 are separately arranged on two mounting racks, of which the return conveying belt 13 connected to the unqualified material outlet of the vibrating screen 7 is connected.
  • the output end is located near the outside of the first building 2 corresponding to the single building 12, and the rest of the return conveyor belt 13 is arranged around the outside of the first building 2 corresponding to the single building 12.
  • the return material conveyor belt 13 is connected to the outside of the single building 12 through a connecting member, and the return material conveyor belt 13 at the end of the conveyance is connected to the corresponding crusher or feeder 1 through a conveying pipe.
  • a material baffle 9 for preventing the material from falling out is provided at the material joint of two adjacent material conveying belts 13.
  • the mounting frame includes a horizontal support frame for placing a material crusher or feeder 1 or a vibrating screen 7 and a vertical support frame for supporting the horizontal support frame; the vertical support frame and the horizontal support frame are Quick installation and removal structure.
  • the single building 12 is a modular modular active assembly structure including a top plate 27, a bottom plate 26, and a side plate 25. The top plate 27, the bottom plate 26, and the side plate 25 are bolted to the vertical support frame and The horizontal support frame is fixed.
  • a crushing process of a single building 12 vertical recycling crushing equipment includes the following steps:
  • Step 1 Assemble each mounting rack at the construction site, and transport multiple material crushers to each floor of the mounting rack through a lifting device;
  • Step 2 erected a closed single building 12 composed of a top plate 27, a bottom plate 26, and a side plate 25 on the basis of the mounting rack;
  • Step 3 Feeding to the first crusher 4 through the feeder 1, the first crusher 4 performs a crushing operation, after the first crushing is completed, the material is transported to the second crusher 5 for the second crushing operation, and the second crushing is completed. Conveyed to the third crusher 6 for three crushing operations;
  • Step 4 After the crushing operation by the third crusher 6 is completed, it is screened by the vibrating screen 7 and the materials that do not meet the standard are transported to the third crusher 6 or the feeder 1 for re-crushing operation through the return device. Standard materials are delivered to the warehouse.

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  • Food Science & Technology (AREA)
  • Disintegrating Or Milling (AREA)
  • Crushing And Grinding (AREA)

Abstract

公开了一种多塔垂布式回料破碎集成系统及其破碎工艺。该集成系统包括一条物料破碎生产线和至少两个单楼（12），每个单楼（12）里对应设置一垂直布置的安放架（2，3），各安放架（2，3）至少设有两层，同一安放架（2，3）的各层之间具有高低落差，安放架（2，3）各层根据物料喂料破碎筛分顺序排列放置有破碎机（4，5，6）或振动筛（7）或喂料机（1），位于物料生产线末端的振动筛（7）设有合格料出口和不合格料出口，不合格料出口通过一回料装置（13）连接向该振动筛（7）直接输送物料的破碎机（4，5，6）或喂料机（1）。该集成系统集中布置、集中治理，能节约占地，同时还设置回料装置来提高物料合格率。

Description

一种多塔垂布式回料破碎集成系统及其破碎工艺 技术领域
本发明属于破碎技术领域，具体涉及一种多塔垂布式回料破碎集成系统及其破碎工艺。
背景技术
物料破碎作业不是单机一次性完成的而是由多机多段破碎来完成的，另外还要配套喂料机、输送机及振动筛等辅机，首先由喂料机将原料输送至一级破碎机，进行第一次破碎后，通过输送机将初破产品输送至二级破碎机进行再次破碎，再到三级破碎、四级破碎等等，最后通过输送机输送至振动筛进行筛分，合格的成品归类入库，不合格的产品通过输送机返回至破碎机进行再次破碎，上述各设备组成一条破碎生产线。破碎生产线广泛应用于建筑材料领域，矿山资源开采领域。
传统技术的破碎生产线是展开式网状破碎生产线模式，分多段破碎，由于输送角度和输送高度的限制，两段破碎之间用25-35米的直线输送带连接，占地面积大，管理不方便；同时对“粉尘、污水和噪音”等污染难以根治。
且在破碎生产线的破碎作业中，常常会存在破碎完成后大块物料存余的现象，主要原因在于现有的颚式破碎机或圆锥破碎机或对辊式破碎机对于扁长型的物料无法彻底破碎，导致出现破碎作业完成后，不合格物料的余量较多，影响整个破碎生产线的破碎效率。
发明内容
本发明提出一种将所有物料设备集中分设在多个单楼内、集中布置、集中治理，能大幅度地节约占地，方便作业与管理，节能降耗，同时设置回料装置来提高物料合格率和破碎效率的多塔垂布式回料破碎集成系统，彻底解决不合格物料的浪费问题。
本发明的目的可通过下列技术方案来实现：
一种多塔垂布式回料破碎集成系统，包括一条物料破碎生产线，该物料破碎生产线包括多个物料设备，物料设备为喂料机或破碎机或振动筛中的一种，其特征在于，所述的破碎集成系统还包括至少两个封闭式或半封闭式的单楼，每个单楼里对应设置一垂直布置的安放架，各安放架至少设有两层，同一安放架的各层之间具有高低落差；
安放架各层根据物料喂料破碎筛分顺序排列放置有上述破碎机或振动筛或喂料机，喂料机只设有一个且位于物料破碎生产线的起始端，位于同一安放架上且具有从上至下的直接物料输送关系的两物料设备之间利用重力进行物料输送，分设在两安放架上且具有直接物料输送关系的两物料设备之间通过输送机构进行物料输送，输送机构分为上下层输送带和下上层输送带；
位于上述物料生产线末端的物料设备为一振动筛，该振动筛设有合格料出口和不合格料出口，合格料出料口连接一物料输送设备，不合格料出口通过一回料装置连接向该振动筛直接输送物料的破碎机或上述喂料机。
在上述的一种多塔垂布式回料破碎集成系统中，所述的回料装置包括多条回料输送带，回料输送带呈直线型且输送方向从下倾斜向上输送，多条回料输送带按输送顺序自下而上依次衔接，任意相邻两回料输送带中，下方回料输送带的输出端位于上方回料输送带的输入端的上方。
在上述的一种多塔垂布式回料破碎集成系统中，全部或部分回料输送带沿一安放架对应单楼外侧或内侧环绕布置。
在上述的一种多塔垂布式回料破碎集成系统中，所述回料输送带通过连接件与单楼相连，位于输送末端的回料输送带通过输料管道与对应破碎机或喂料机相连。
在上述的一种多塔垂布式回料破碎集成系统中，所述回料输送带环绕在单楼外侧，相邻两回料输送带衔接处设置有用于防止物料外掉的物料挡板。
在上述的一种多塔垂布式回料破碎集成系统中，所述破碎机安放架包括用于安放破碎机或喂料机或振动筛的横向支撑架和用于支撑所述横向支撑架的竖向支撑架；所述竖向支撑架和横向支撑架为快速安装拆卸结构。
在上述的一种多塔垂布式回料破碎集成系统中，所述单楼为积木式模块化活络拼装结构，包括顶板、底板和侧板，所述顶板、底板和侧板通过螺栓与所述竖向支撑架和横向支撑架相固定。
在上述的一种多塔垂布式回料破碎集成系统中，所述的振动筛只设有一个，位于同一安放架上的物料设备按物料喂料破碎筛分顺序自上而下依次排列。
在上述的一种多塔垂布式回料破碎集成系统中，所述的物料破碎生产线包括一个喂料机、三个破碎机、一个振动筛，上述安放架设有两个，分为第一安放架和第二安放架，三个破碎机分为第一破碎机、第二破碎机、第三破碎机，第一安放架上自上而下垂布有喂料机、第一破碎机、第二破碎机，第二安放架上自上而下垂有第三破碎机、振动筛，喂料机和第一破碎机对接设置并利用物料重力进行物料输送，第一破碎机和第二破碎机对接设置并利用物料重力进行物料输送，第二破碎机与第三破碎机通过下上层输送带进行物料输送，第三破碎机与振动筛对接设置并利用物料重力进行物料输送，所述回料装置连接第三破碎机或喂料机。
一种多塔垂布式回料破碎集成系统的破碎工艺，其特征在于，包括以下步骤：
步骤一、在施工现场组装破碎机各安放架，并将多个物料设备通过提升装置分别运送至安放架各层；
步骤二、在安放架的基础上搭设由顶板、底板和侧板组成的单楼或蒙古包；
步骤三、通过喂料机向第一破碎机进行喂料，第一破碎机进行一破作业，一破完成后物料输送至第二破碎机进行二破作业，二破完成后物料输送至第三破碎机进行三破作业；
步骤四、第三破碎机进行破碎作业完成后，通过振动筛进行筛选，将不符合标准的物料通过回料装置运输到第三破碎机进行再次破碎作业，将符合标准的物料输送入库。
本发明的创新思路在于：1通过上下叠加的方式实现物料的集中，根据物料设备的数量以及叠加所形成的合适高度，将破碎生产线的所有物料设备集中分设在多个单楼内；2将集中起来的设备整体性一体化建房，变原室外作业为室内作业；3、设置回料装置，提高生产线破碎效率和物料合格率，彻底解决不合格物料的浪费问题。
本发明的显著结构特征是：物料设备分设在多个单楼内且自上而下垂布设置。
本发明的核心技术是：多楼集中放置物料设备且设有回料装置。
本发明优点在于将所有的物料设备集中在多个单楼内，为环保措施建立基础；将集中起来的设备一体化建房，同时设置回料装置，提高生产线破碎效率和物料合格率，彻底解决不合格物料的浪费问题，变原室外作业为室内作业，极大地提高了破碎生产线的破碎效率，大幅度地节约占地，方便作业、管理与维修，节能降耗；且破碎生产线一次投入，多次异地迁移使用，免除了二次(多次)基础建设成本。
附图说明
图1为本发明的结构示意图；
图2为实施例1的立体图；
图3为实施例2的立体图；
图4为本发明的单楼的结构示意图。
图中，1、喂料机；2、第一安放架；3、第二安放架；4、第一破碎机；5、第二破碎机；6、第三破碎机；7、振动筛；8、物料输送设备；9、物料挡板；12、单楼；13、回料输送带；25、侧板；26、底板；27、顶板。
具体实施方式
以下是本发明的具体实施例并结合附图，对本发明的技术方案作进一步的描述，但本发明并不限于这些实施例。
实施例1：
参照图1和图2所示一种多塔垂布式回料破碎集成系统，包括两个封闭式或半封闭式的单楼12以及一条物料破碎生产线，所述的物料破碎生产线包括一个喂料机1、三个破碎机、一个振动筛7，三个破碎机分为第一破碎机4、第二破碎机5、第三破碎机6，各单楼12内放置有一个呈垂直布置的多层安放架，安放架分为第一安放架2和第二安放架3；第一安放架2上自上而下垂布有喂料机1、第一破碎机4、第二破碎机5，第二安放架3上自上而下垂有第三破碎机6、振动筛7，喂料机1和第一破碎机4对接设置并通过物料重力进行物料输送，第一破碎机4和第二破碎机5对接设置并通过物料重力进行物料输送，第二破碎机5与第三破碎机6通过下上层输送带进行物料输送，第三破碎机6与振动筛7对接设置并通过物料重力进行物料输送。
若位第一破碎机4和第二破碎机5为颚式破碎机或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一种，第一破碎机4的出料口与第二破碎机5的进料口直线对接设置；
若位第一破碎机4和第二破碎机5为反击式破碎机或锤式破碎机中的一种，第一破碎机4的出料口与第二破碎机5的进料口斜向对接设置；
若位第一破碎机4和第二破碎机5为颚式破碎机或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一种，下层破碎机为反击式破碎机或锤式破碎机中的一种，第一破碎机4的出料口与第二破碎机5的进料口斜向对接设置；
若第一破碎机4为反击式破碎机或锤式破碎机中的一种，第二破碎机5为颚式破碎机或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一种，第一破碎机4的出料口与第二破碎机5的进料口直线对接设置。
上下层输送带用于上层物料设备将物料运送至下层物料设备，包括一条下行输送带或多条下行输送带组合形成，下行输送带呈直线型且输送方向从上倾斜向下输送，倾斜角度不能大于18度，当物料设备之间的输送落差较大时，由于输送角度的限制，上下层输送带需由至少两条下行输送带组合形成，各下行输送带自上而下依次输送，相邻两下行输送带中，位于上方的下行输送带的输出端在位于下方的下行输送带的输入端的上方，相邻两下行输送带的延伸线交叉；
下上层输送带用于下层物料设备将物料运送至上层物料设备，包括一条上行输送带或多条上行输送带组合形成，上行输送带呈直线型且输送方向从下倾斜向上输送，倾斜角度不能大于18度，当物料设备之间的输送落差较大时，由于输送角度的限制，下上层输送带需由至少两条上行输送带组合形成，各上行输送带自下而上依次输送，相邻两上行输送带中，位于下方的上行输送 带的输出端在位于上方的上行输送带的输入端的上方，相邻两上行输送带的延伸线交叉。
振动筛7设有合格料出口和不合格料出口，合格料出料口连接一物料输送设备8，不合格料出口通过一回料装置连接第三破碎机6，回料装置包括多条回料输送带13，回料输送带13呈直线型且输送方向从下倾斜向上输送，多条回料输送带13按输送顺序自下而上依次衔接，任意相邻两回料输送带13中，下方回料输送带13的输出端位于上方回料输送带13的输入端的上方，第三破碎机6与振动筛7均位于第二安放架3上，全部回料输送带13沿第二安放架3对应单楼12内侧环绕布置。回料输送带13通过连接件与单楼12内侧相连，位于输送末端的回料输送带13通过输料管道与第三破碎机6相连。
安放架包括用于安放物料破碎机或喂料机1或振动筛7的横向支撑架和用于支撑所述横向支撑架的竖向支撑架；所述竖向支撑架和横向支撑架为快速安装拆卸结构。如图4所示，单楼12为积木式模块化活络拼装结构，包括顶板27、底板26和侧板25，所述顶板27、底板26和侧板25通过螺栓与所述竖向支撑架和横向支撑架相固定。
实施例2：
参照图1和图3一种多塔垂布式回料破碎集成系统，包括两个封闭式或半封闭式的单楼12以及一条物料破碎生产线，所述的物料破碎生产线包括一个喂料机1、三个破碎机、一个振动筛7，三个破碎机分为第一破碎机4、第二破碎机5、第三破碎机6，各单楼12内放置有一个呈垂直布置的多层破碎机安放架，安放架分为第一安放架2和第二安放架3；第一安放架2上自上而下垂布有喂料机1、第一破碎机4、第二破碎机5，第二安放架3上自上而下垂有第三破碎机6、振动筛7，喂料机1和第一破碎机4对接设置并通过物料重力进行物料输送，第一破碎机4和第二破碎机 5对接设置并通过物料重力进行物料输送，第二破碎机5与第三破碎机6通过下上层输送带进行物料输送，第三破碎机6与振动筛7对接设置并通过物料重力进行物料输送。
若位第一破碎机4和第二破碎机5为颚式破碎机或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一种，第一破碎机4的出料口与第二破碎机5的进料口直线对接设置；
若位第一破碎机4和第二破碎机5为反击式破碎机或锤式破碎机中的一种，第一破碎机4的出料口与第二破碎机5的进料口斜向对接设置；
若位第一破碎机4和第二破碎机5为颚式破碎机或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一种，下层破碎机为反击式破碎机或锤式破碎机中的一种，第一破碎机4的出料口与第二破碎机5的进料口斜向对接设置；
若第一破碎机4为反击式破碎机或锤式破碎机中的一种，第二破碎机5为颚式破碎机或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一种，第一破碎机4的出料口与第二破碎机5的进料口直线对接设置。
上下层输送带用于上层物料设备将物料运送至下层物料设备，包括一条下行输送带或多条下行输送带组合形成，下行输送带呈直线型且输送方向从上倾斜向下输送，倾斜角度不能大于18度，当物料设备之间的输送落差较大时，由于输送角度的限制，上下层输送带需由至少两条下行输送带组合形成，各下行输送带自上而下依次输送，相邻两下行输送带中，位于上方的下行输送带的输出端在位于下方的下行输送带的输入端的上方，相邻两下行输送带的延伸线交叉；
下上层输送带用于下层物料设备将物料运送至上层物料设备，包括一条上行输送带或多条上行输送带组合形成，上行输送带呈直线型且输送方向从下倾斜向上输送，倾斜角度不能大于18 度，当物料设备之间的输送落差较大时，由于输送角度的限制，下上层输送带需由至少两条上行输送带组合形成，各上行输送带自下而上依次输送，相邻两上行输送带中，位于下方的上行输送带的输出端在位于上方的上行输送带的输入端的上方，相邻两上行输送带的延伸线交叉。
振动筛7设有合格料出口和不合格料出口，合格料出料口连接一物料输送设备8，不合格料出口通过一回料装置连接第三破碎机6，回料装置包括多条回料输送带13，回料输送带13呈直线型且输送方向从下倾斜向上输送，多条回料输送带13按输送顺序自下而上依次衔接，任意相邻两回料输送带13中，下方回料输送带13的输出端位于上方回料输送带13的输入端的上方，喂料机1与振动筛7分设在两安放架上，其中连接振动筛7不合格料出口的回料输送带13的输出端位于第一安放架2对应单楼12外侧附近，其余回料输送带13沿第一安放架2对应单楼12外侧环绕布置。回料输送带13通过连接件与单楼12外侧相连，位于输送末端的回料输送带13通过输料管道与对应破碎机或喂料机1相连。相邻两回料输送带13物料衔接处设置有用于防止物料外掉的物料挡板9。
所述安放架包括用于安放物料破碎机或喂料机1或振动筛7的横向支撑架和用于支撑所述横向支撑架的竖向支撑架；所述竖向支撑架和横向支撑架为快速安装拆卸结构。如图4所示，单楼12为积木式模块化活络拼装结构，包括顶板27、底板26和侧板25，所述顶板27、底板26和侧板25通过螺栓与所述竖向支撑架和横向支撑架相固定。
一种单楼12垂直式回料破碎设备的破碎工艺，包括以下步骤：
步骤一、在施工现场组装各安放架，并将多个物料破碎机通过提升装置分别运送至安放架各层；
步骤二、在安放架的基础上搭设由顶板27、底板26和侧板25组成的封闭式单楼12；
步骤三、通过喂料机1向第一破碎机4进行喂料，第一破碎机4进行一破作业，一破完成后物料输送至第二破碎机5进行二破作业，二破完成后物料输送至第三破碎机6进行三破作业；
步骤四、第三破碎机6进行破碎作业完成后，通过振动筛7进行筛选，将不符合标准的物料通过回料装置运输到第三破碎机6或喂料机1进行再次破碎作业，将符合标准的物料输送入库。
应该理解，在本发明的权利要求书、说明书中，所有“包括……”均应理解为开放式的含义，也就是其含义等同于“至少含有……”，而不应理解为封闭式的含义，即其含义不应该理解为“仅包含……”。
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代，但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。

Claims (10)

  1. 一种多塔垂布式回料破碎集成系统，包括一条物料破碎生产线，该物料破碎生产线包括多个物料设备，物料设备为喂料机或破碎机或振动筛中的一种，其特征在于，所述的破碎集成系统还包括至少两个封闭式或半封闭式的单楼，每个单楼里对应设置一垂直布置的安放架，各安放架至少设有两层，同一安放架的各层之间具有高低落差；
    安放架各层根据物料喂料破碎筛分顺序排列放置有上述破碎机或振动筛或喂料机，喂料机只设有一个且位于物料破碎生产线的起始端，位于同一安放架上且具有从上至下的直接物料输送关系的两物料设备之间利用重力进行物料输送，分设在两安放架上且具有直接物料输送关系的两物料设备之间通过输送机构进行物料输送，输送机构分为上下层输送带和下上层输送带；
    位于上述物料生产线末端的物料设备为一振动筛，该振动筛设有合格料出口和不合格料出口，合格料出料口连接一物料输送设备，不合格料出口通过一回料装置连接向该振动筛直接输送物料的破碎机或上述喂料机。
  2. 根据权利要求1所述的一种多塔垂布式回料破碎集成系统，其特征在于，所述的回料装置包括多条回料输送带，回料输送带呈直线型且输送方向从下倾斜向上输送，多条回料输送带按输送顺序自下而上依次衔接，任意相邻两回料输送带中，下方回料输送带的输出端位于上方回料输送带的输入端的上方。
  3. 根据权利要求2所述的一种多塔垂布式回料破碎集成系统，其特征在于，全部或部分回料输送带沿一安放架对应单楼外侧或内侧环绕布置。
  4. 根据权利要求3所述的一种多塔垂布式回料破碎集成系统，其特征在于，所述回料输送带通过连接件与单楼相连，位于输送末端的回料输送带通过输料管道与对应破碎机或喂料机相连。
  5. 根据权利要求4所述的一种多塔垂布式回料破碎集成系统，其特征在于，所述回料输送带环绕在单楼外侧，相邻两回料输送带衔接处设置有用于防止物料外掉的物料挡板。
  6. 根据权利要求2或3或4或5所述的一种多塔垂布式回料破碎集成系统，其特征在于，所述破碎机安放架包括用于安放破碎机或喂料机或振动筛的横向支撑架和用于支撑所述横向支撑架的竖向支撑架；所述竖向支撑架和横向支撑架为快速安装拆卸结构。
  7. 根据权利要求6所述的一种多塔垂布式回料破碎集成系统，其特征在于，所述单楼为积木式模块化活络拼装结构，包括顶板、底板和侧板，所述顶板、底板和侧板通过螺栓与所述竖向支撑架和横向支撑架相固定。
  8. 根据权利要求2或3所述的一种多塔垂布式回料破碎集成系统，其特征在于，所述的振动筛只设有一个，位于同一安放架上的物料设备按物料喂料破碎筛分顺序自上而下依次排列。
  9. 根据权利要求8所述的一种多塔垂布式回料破碎集成系统，其特征在于，所述的物料破碎生产线包括一个喂料机、三个破碎机、一个振动筛，上述安放架设有两个，分为第一安放架和第二安放架，三个破碎机分为第一破碎机、第二破碎机、第三破碎机，第一安放架上自上而下垂布有喂料机、第一破碎机、第二破碎机，第二安放架上自上而下垂有第三破碎机、振动筛，喂料机和第一破碎机对接设置并利用物料重力进行物料输送，第一破碎机和第二破碎机对接设置并利用物料重力进行物料输送，第二破碎机与第三破碎机通过下上层输送带进行物料输送，第三破碎机与振动筛对接设置并利用物料重力进行物料输送，所述回料装置连接第三破碎机或喂料机。
  10. 一种多塔垂布式回料破碎集成系统的破碎工艺，其特征在于，包括以下步骤：
    步骤一、在施工现场组装破碎机各安放架，并将多个物料设备通过提升装置分别运送至安放架各层；
    步骤二、在安放架的基础上搭设由顶板、底板和侧板组成的单楼或蒙古包；
    步骤三、通过喂料机向第一破碎机进行喂料，第一破碎机进行一破作业，一破完成后物料输送至第二破碎机进行二破作业，二破完成后物料输送至第三破碎机进行三破作业；
    步骤四、第三破碎机进行破碎作业完成后，通过振动筛进行筛选，将不符合标准的物料通过回料装置运输到第三破碎机进行再次破碎作业，将符合标准的物料输送入库。
PCT/CN2019/101422 2018-08-19 2019-08-19 一种多塔垂布式回料破碎集成系统及其破碎工艺 WO2020038339A1 (zh)

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