WO2020000600A1 - 一种基于骨架的新型装饰革及其制备方法 - Google Patents

一种基于骨架的新型装饰革及其制备方法 Download PDF

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Publication number
WO2020000600A1
WO2020000600A1 PCT/CN2018/101289 CN2018101289W WO2020000600A1 WO 2020000600 A1 WO2020000600 A1 WO 2020000600A1 CN 2018101289 W CN2018101289 W CN 2018101289W WO 2020000600 A1 WO2020000600 A1 WO 2020000600A1
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Prior art keywords
layer
decorative
skeleton
fiber filaments
base material
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PCT/CN2018/101289
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English (en)
French (fr)
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刘以东
徐广梅
崔庆
何双跃
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东台市富安合成材料有限公司
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Publication of WO2020000600A1 publication Critical patent/WO2020000600A1/zh

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/18—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of organic plastics with or without reinforcements or filling materials or with an outer layer of organic plastics with or without reinforcements or filling materials; plastic tiles
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/04—Oxygen-containing compounds
    • C08K5/10—Esters; Ether-esters
    • C08K5/12—Esters; Ether-esters of cyclic polycarboxylic acids

Definitions

  • the invention relates to the field of new-type decorative leather, in particular to a new-type decorative leather based on a skeleton and a preparation method thereof.
  • the household decorative synthetic leather developed on the market generally includes a decorative layer and a substrate layer.
  • the decorative layer and the substrate layer are mixed by mixing various modifiers with PVC resin, and then the decorative layer and the substrate layer are heated.
  • such decorative leather has poor hygroscopicity, the bonding between the decorative layer and the substrate layer is not strong, and the strength is not high.
  • the problem solved by the present invention is: improving a new skeleton-based decorative leather with good hygroscopicity, firm bonding between the decorative layer and the substrate layer, high strength and long service life, and preparation thereof method.
  • a new framework-based decorative leather includes a substrate layer, a skeleton, a decorative layer, and a binder; the components and parts by weight of the substrate layer are as follows: 100 parts of PVC resin, 4 to 5 parts of stabilizer, hair 3 to 4 parts of foaming agent, 30 to 40 parts of calcium carbonate; the components and parts by weight of the decorative layer are as follows: 100 parts of PVC resin, 40 to 50 parts of plasticizer, and 10 to 20 parts of color cake;
  • the skeleton includes a plurality of twisted fiber filaments; the twisted fiber filaments include glass fiber filaments and Modal fiber filaments; the glass fiber filaments and Modal fiber filaments are twisted to form twisted fiber filaments; the substrate The layer and the decoration layer are connected by thermocompression bonding; the upper end surface of the substrate layer is provided with a plurality of substrate layer installation grooves; the lower end surface of the decoration layer is provided with a plurality of decoration layer installation grooves; The positions of the plurality of base material layer installation grooves and the plurality of decorative
  • the plasticizer is DOP dioctyl phthalate.
  • the twisted fiber filaments are formed by twisting 1000 to 1200 Modal fiber filaments and 1200 to 1400 glass fiber filaments; the diameters of the glass fiber filaments and Modal fiber filaments are 15 to 20 microns.
  • the bonding material is a bonding mortar.
  • the PVC resin is a three-type PVC resin.
  • a method for preparing a new type of decorative leather based on a skeleton the steps are as follows:
  • Preparation and slotting of the base material layer send each component of the base material layer to a mixer for stirring; knead, open, and calender each component of the stirred base material layer to obtain a base material Layer priming; and then grooving on one side of the priming of the base material layer through a grooving machine to cut a plurality of mounting grooves for the base material layer;
  • Preparation and slotting of the decorative layer send each component in the decorative layer to a mixer for stirring; mix, open, and calender each component of the stirred substrate layer to obtain the initial material of the decorative layer ; Then slot through the slotting machine on the side of the decorative layer, cut out multiple decorative layer installation slots;
  • Hot-press bonding Put the base material layer and the decorative layer on the laminating machine, and go through the preheating, flattening, bonding, and cooling processes, while maintaining the base material layer installation groove and the decorative layer installation groove to form multiple skeletons to attach. Grooves to form a decorative leather preform;
  • step S5. Filling the binder: Fill the binder in the plurality of skeleton installation grooves formed in step S3, and then insert a twisted fiber filament into the binder in each skeleton installation groove, and then heat-solidify and cool Molded to get decorative leather.
  • step S1 the temperature of the mixer is controlled to be 170 to 180 ° C.
  • step S2 the temperature of the mixer is controlled to 180 to 190 ° C.
  • step S4 1000 to 1200 Modal fiber filaments and 1200 to 1400 glass fiber filaments are twisted.
  • the heating temperature is 80 to 100 ° C, and the heating time is 20 to 30 min.
  • the skeleton is bonded at the bonding surface of the base material layer and the decorative layer.
  • the bonding material is poured into the mounting groove of the skeleton, and then A twisted fiber filament is inserted into the bonding material in each skeleton installation groove, thereby realizing the firmness of the base material layer, the decoration layer, and the skeleton connection.
  • the twisted fiber The filaments include glass fiber filaments and Modal fiber filaments. Glass fiber filaments and Modal fiber filaments are twisted to form twisted fiber filaments.
  • the strength of glass fiber filaments is high, and the stiffness is good, while Modal fiber filaments have good softness and Excellent hygroscopicity, the framework is formed by twisting glass fiber yarn and Modal fiber yarn, which not only improves the strength and stiffness of decorative leather, but also improves the hygroscopicity of decorative leather.
  • FIG. 1 is a schematic cross-sectional structure view of the present invention.
  • FIG. 2 is a schematic sectional view of the split structure of the present invention.
  • a new skeleton-based decorative leather includes a substrate layer 2, a skeleton, a decoration layer 1, and a binder 4.
  • the components and parts by weight of substrate layer 2 are as follows: 100 parts of PVC resin, 4 parts of stabilizer, 3 parts of foaming agent, and 30 parts of calcium carbonate; the components and parts of weight of the decorative layer 1 are as follows: PVC resin 100 Part, plasticizer 40 parts, color cake 10 parts; the plasticizer may preferably be DOP dioctyl phthalate.
  • the skeleton includes a plurality of twisted fiber filaments 5; the twisted fiber filaments 5 include glass fiber filaments and Modal fiber filaments; the glass fiber filaments and Modal fiber filaments are twisted to form twisted fiber filaments 5 Twisted fiber yarn 5 is made by twisting 1000 Modal fiber yarns and 1400 glass fiber yarns; the diameter of the glass fiber yarns and Modal fiber yarns is 15 microns.
  • the substrate layer 2 and the decoration layer 1 are connected by hot pressing; the upper end surface of the substrate layer 2 is provided with a plurality of substrate layer mounting grooves 21; and the lower end surface of the decoration layer 1 A plurality of decorative layer installation grooves 11 are provided; the plurality of base material layer installation grooves 21 and the plurality of decoration layer installation grooves 11 correspond to each other and form a plurality of skeleton installation grooves 3;
  • the bonding material 4 is poured; the bonding material 4 may preferably be a bonding mortar.
  • the bonding material 4 in each of the skeleton installation grooves 3 passes through and bonds a twisted fiber filament 5.
  • the PVC resin of the present invention may be preferably a three-type PVC resin.
  • a method for preparing a new type of decorative leather based on a skeleton the steps are as follows:
  • Preparation and slotting of the base material layer send each component in the base material layer to the mixer for stirring, and control the temperature of the mixer to 170 ° C; knead each component of the stirred base material layer, Smelting and calendering to obtain the raw material of the base material layer; and then slotting on one side of the raw material of the base material layer by a slotting machine to cut a plurality of base material layer installation grooves;
  • Preparation and slotting of the decoration layer send each component in the decoration layer to the mixer for stirring, and control the temperature in the mixer to 180 ° C; mix and open each component of the stirred substrate layer Refining and calendering to obtain the raw material of the decorative layer; and then slotting on the side of the raw material of the decorative layer by a slotting machine to cut a plurality of decorative layer installation grooves;
  • Hot-press bonding Put the base material layer and the decorative layer on the laminating machine, and go through the preheating, flattening, bonding, and cooling processes, while maintaining the base material layer installation groove and the decorative layer installation groove to form multiple skeletons to attach. Groove to form a decorative leather preform;
  • step S5. Filling the binder: Fill the binder in the plurality of skeleton installation grooves formed in step S3, and then insert a twisted fiber filament into the binder in each skeleton installation groove, and then heat-solidify and cool Molding to obtain a decorative leather; the heating temperature is 80 ° C. and the heating time is 30 min.
  • a new skeleton-based decorative leather includes a substrate layer 2, a skeleton, a decoration layer 1, and a binder 4.
  • the components and parts by weight of the substrate layer 2 are as follows: 100 parts of PVC resin, 4.5 parts of stabilizer, 3.5 parts of foaming agent, and 35 parts of calcium carbonate;
  • the components and parts of the decorative layer 1 are as follows: PVC resin 100 Parts, 45 parts of plasticizer, 15 parts of color cake; the plasticizer may preferably be DOP dioctyl phthalate.
  • the skeleton includes a plurality of twisted fiber filaments 5; the twisted fiber filaments 5 include glass fiber filaments and Modal fiber filaments; the glass fiber filaments and Modal fiber filaments are twisted to form twisted fiber filaments 5 Twisted fiber yarn 5 is formed by twisting 1,100 Modal fiber filaments and 1,300 glass fiber filaments; the diameter of the glass fiber filaments and Modal fiber filaments is 18 microns.
  • the substrate layer 2 and the decoration layer 1 are connected by hot pressing; the upper end surface of the substrate layer 2 is provided with a plurality of substrate layer mounting grooves 21; and the lower end surface of the decoration layer 1 A plurality of decorative layer installation grooves 11 are provided; the plurality of base material layer installation grooves 21 and the plurality of decoration layer installation grooves 11 correspond to each other and form a plurality of skeleton installation grooves 3;
  • the bonding material 4 is poured; the bonding material 4 may preferably be a bonding mortar.
  • the bonding material 4 in each of the skeleton installation grooves 3 passes through and bonds a twisted fiber filament 5.
  • the PVC resin of the present invention may be preferably a three-type PVC resin.
  • a method for preparing a new type of decorative leather based on a skeleton the steps are as follows:
  • Preparation and slotting of the base material layer send each component of the base material layer to a mixer for stirring, and control the temperature in the mixer to 175 ° C; knead each component of the stirred base material layer , Smelting, and calendering to obtain the initial material of the base material layer; and then grooving on one side of the initial material of the base material layer by a slot machine to cut a plurality of base material layer installation grooves;
  • Preparation and slotting of the decorative layer send each component in the decorative layer to the mixer for stirring, and control the temperature in the mixer to 185 ° C; mix and open each component of the stirred substrate layer Refining and calendering to obtain the raw material of the decorative layer; and then slotting on the side of the raw material of the decorative layer by a slotting machine to cut a plurality of decorative layer installation grooves;
  • Hot-press bonding Put the base material layer and the decorative layer on the laminating machine, and go through the preheating, flattening, bonding, and cooling processes, while maintaining the base material layer installation groove and the decorative layer installation groove to form multiple skeletons to attach. Groove to form a decorative leather preform;
  • step S5. Filling the binder: Fill the binder in the plurality of skeleton installation grooves formed in step S3, and then insert a twisted fiber filament into the binder in each skeleton installation groove, and then heat-solidify and cool Molded to get decorative leather.
  • the heating temperature is 90 ° C and the heating time is 25min.
  • a new skeleton-based decorative leather includes a substrate layer 2, a skeleton, a decoration layer 1, and a binder 4.
  • the components and parts by weight of the substrate layer 2 are as follows: 100 parts of PVC resin, 5 parts of stabilizer, 4 parts of foaming agent, and 40 parts of calcium carbonate;
  • the components and parts of the decorative layer 1 are as follows: PVC resin 100 Parts, 50 parts plasticizer, 20 parts color cake; the plasticizer may preferably be DOP dioctyl phthalate.
  • the skeleton includes a plurality of twisted fiber filaments 5; the twisted fiber filaments 5 include glass fiber filaments and Modal fiber filaments; the glass fiber filaments and Modal fiber filaments are twisted to form twisted fiber filaments 5 Twisted fiber yarn 5 is formed by twisting 1200 Modal fiber filaments and 1200 glass fiber filaments; the diameter of the glass fiber filaments and Modal fiber filaments is 20 microns.
  • the substrate layer 2 and the decoration layer 1 are connected by hot pressing; the upper end surface of the substrate layer 2 is provided with a plurality of substrate layer mounting grooves 21; and the lower end surface of the decoration layer 1 A plurality of decorative layer installation grooves 11 are provided; the plurality of base material layer installation grooves 21 and the plurality of decoration layer installation grooves 11 correspond to each other and form a plurality of skeleton installation grooves 3;
  • the bonding material 4 is poured; the bonding material 4 may preferably be a bonding mortar.
  • the bonding material 4 in each of the skeleton installation grooves 3 passes through and bonds a twisted fiber filament 5.
  • the PVC resin of the present invention may be preferably a three-type PVC resin.
  • a method for preparing a new type of decorative leather based on a skeleton the steps are as follows:
  • Preparation and slotting of the base material layer send each component in the base material layer to the mixer for stirring, and control the temperature in the mixer to 180 ° C; mix each component of the stirred base material layer , Smelting, and calendering to obtain the initial material of the base material layer; and then grooving on one side of the initial material of the base material layer by a slot machine to cut a plurality of base material layer installation grooves;
  • Preparation and slotting of the decorative layer send each component in the decorative layer to the mixer for stirring, and control the temperature in the mixer to 190 ° C; mix and open each component of the stirred substrate layer Refining and calendering to obtain the raw material of the decorative layer; and then slotting on the side of the raw material of the decorative layer by a slotting machine to cut a plurality of decorative layer installation grooves;
  • Hot-press bonding Put the base material layer and the decorative layer on the laminating machine, and go through the preheating, flattening, bonding, and cooling processes, while maintaining the base material layer installation groove and the decorative layer installation groove to form multiple skeletons to attach. Groove to form a decorative leather preform;
  • step S5. Filling the binder: Fill the binder in the plurality of skeleton installation grooves formed in step S3, and then insert a twisted fiber filament into the binder in each skeleton installation groove, and then heat-solidify and cool Molded to get decorative leather.
  • the heating temperature is 100 ° C and the heating time is 20min.

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Abstract

一种基于骨架的新型装饰革及其制备方法，包括基材层（2）、骨架、装饰层（1）、粘结料（4）；通过基材层（2）的制备及开槽、装饰层（1）的制备及开槽、热压贴合、骨架的制备、灌注粘结料步骤得到装饰革；该制作工艺不仅提高了装饰革的强度和挺括性，同时提高了装饰革的吸湿性以及基材层（2）和装饰层（1）的连接稳固性。

Description

一种基于骨架的新型装饰革及其制备方法 技术领域
本发明涉及新型装饰革领域，尤其涉及基于骨架的新型装饰革及其制备方法。
背景技术
随着社会的不断发展，人民生活水平日益提高，人们对于居住环境的要求也日益提高。目前，室内墙壁装饰主要是用装饰墙纸和天然皮革。墙纸不耐潮、不耐光、易破损，难以达到高档装饰效果。对于天然皮革，由于受到自然条件制约，同时全世界对保护动物的意识逐步加强，天然皮革正在逐年减少。目前，市场上开发的家用装饰合成革，一般包括装饰层和基材层，装饰层和基材层通过PVC树脂混合各种改性剂混炼而成，然后将装饰层和基材层进行热压贴合，但是，这样的装饰革的吸湿性差、装饰层和基材层贴合不牢固、强度不高。
发明内容
针对上述现有技术的不足之处，本发明解决的问题为：提高一种吸湿性好、装饰层和基材层贴合牢固、强度高、使用寿命长的基于骨架的新型装饰革及其制备方法。
为解决上述问题，本发明采取的技术方案如下：
一种基于骨架的新型装饰革，包括基材层、骨架、装饰层、粘结料；所述的基材层各组分以及重量份如下：PVC树脂100份、稳定剂4至5份、发泡剂3至4份、碳酸钙30至40份；所述的装饰层各组分以及重量份如下：PVC树脂100 份、增塑剂40至50份、色饼10至20份；所述的骨架包括多个捻合纤维丝；所述的捻合纤维丝包括玻璃纤维丝和莫达尔纤维丝；所述的玻璃纤维丝和莫达尔纤维丝捻合形成捻合纤维丝；所述的基材层和装饰层通过热压贴合连接；所述的基材层的上端面上设有多个基材层安装槽；所述的装饰层的下端面上设有多个装饰层安装槽；所述的多个基材层安装槽和多个装饰层安装槽位置对应且对贴形成多个骨架安装槽；所述的骨架安装槽内灌注粘结料；所述的每个骨架安装槽内的粘结料内穿接粘结一个捻合纤维丝。
进一步，所述的增塑剂为DOP邻苯二甲酸二辛酯。
进一步，所述的捻合纤维丝由1000至1200根莫达尔纤维丝与1200至1400根玻璃纤维丝捻合而成；所述的玻璃纤维丝和莫达尔纤维丝的直径为15至20微米。
进一步，所述的粘结料为粘结砂浆。
进一步，所述的PVC树脂为三型PVC树脂。
一种基于骨架的新型装饰革的制备方法，步骤如下：
S1、基材层的制备及开槽：将基材层中的各组分送入搅拌机中进行搅拌；将搅拌好的基材层的各组分进行混炼、开炼、压延，得到基材层初料；然后通过开槽机在基材层初料的一侧面上开槽，切割出多个基材层安装槽；
S2、装饰层的制备及开槽：将装饰层中的各组分送入搅拌机中进行搅拌；将搅拌好的基材层的各组分进行混炼、开炼、压延，得到装饰层初料；然后通过开槽机在装饰层初料的一侧面上开槽，切割出多个装饰层安装槽；
S3、热压贴合：将基材层和装饰层至于复合机上，经过预热、展平、贴合、冷却工序，同时保持基材层安装槽和装饰层安装槽对贴形成多个骨架安装槽， 形成装饰革预成型体；
S4、骨架的制备：将多根玻璃纤维丝和多根莫达尔纤维丝捻合形成捻合纤维丝；
S5、灌注粘结料：在步骤S3中形成的多个骨架安装槽内灌注粘结料，然后在每个骨架安装槽内的粘结料中插入一个捻合纤维丝，然后进行加热固化、冷却成型，得到装饰革。
进一步，所述的步骤S1中控制搅拌机的温度为170至180℃。
进一步，所述的步骤S2中控制搅拌机的温度为180至190℃。
进一步，所述的步骤S4中将1000～1200根莫达尔纤维丝与1200～1400根玻璃纤维丝捻合而成。
进一步，所述的步骤S5中加热温度为80至100℃，加热时间为20至30min。
本发明的有益效果
本发明在基材层和装饰层的贴合面处通过骨架进行粘接，为了保证骨架与基材层和装饰层贴合连接的牢固性，通过在骨架安装槽内灌注粘结料，然后在每个骨架安装槽内的粘结料中插入一个捻合纤维丝，从而实现了基材层、装饰层、骨架连接的牢固性，同时由于本发明骨架包括多个捻合纤维丝，捻合纤维丝包括玻璃纤维丝和莫达尔纤维丝，玻璃纤维丝和莫达尔纤维丝捻合形成捻合纤维丝，玻璃纤维丝的强度高、挺括性好，而莫达尔纤维丝具有很好的柔软性和优良的吸湿性，通过玻璃纤维丝和莫达尔纤维丝的捻合形成骨架，从而不仅提高了装饰革的强度和挺括性，同时提高了装饰革的吸湿性。
附图说明
图1为本发明的剖视结构示意图。
图2为本发明剖视拆分结构示意图。
具体实施方式
下面结合附图对本发明内容作进一步详细说明。
实施例1
如图1和2所示，一种基于骨架的新型装饰革，包括基材层2、骨架、装饰层1、粘结料4。基材层2各组分以及重量份如下：PVC树脂100份、稳定剂4份、发泡剂3份、碳酸钙30份；所述的装饰层1各组分以及重量份如下：PVC树脂100份、增塑剂40份、色饼10份；增塑剂可优选为DOP邻苯二甲酸二辛酯。所述的骨架包括多个捻合纤维丝5；所述的捻合纤维丝5包括玻璃纤维丝和莫达尔纤维丝；所述的玻璃纤维丝和莫达尔纤维丝捻合形成捻合纤维丝5；捻合纤维丝5由1000根莫达尔纤维丝与1400根玻璃纤维丝捻合而成；玻璃纤维丝和莫达尔纤维丝的直径为15微米。所述的基材层2和装饰层1通过热压贴合连接；所述的基材层2的上端面上设有多个基材层安装槽21；所述的装饰层1的下端面上设有多个装饰层安装槽11；所述的多个基材层安装槽21和多个装饰层安装槽11位置对应且对贴形成多个骨架安装槽3；所述的骨架安装槽3内灌注粘结料4；粘结料4可优选为粘结砂浆。所述的每个骨架安装槽3内的粘结料4内穿接粘结一个捻合纤维丝5。本发明的PVC树脂可优先为三型PVC树脂。
一种基于骨架的新型装饰革的制备方法，步骤如下：
S1、基材层的制备及开槽：将基材层中的各组分送入搅拌机中进行搅拌，控制搅拌机的温度为170℃；将搅拌好的基材层的各组分进行混炼、开炼、压延，得到基材层初料；然后通过开槽机在基材层初料的一侧面上开槽，切割出多个基材层安装槽；
S2、装饰层的制备及开槽：将装饰层中的各组分送入搅拌机中进行搅拌，控制搅拌机中的温度为180℃；将搅拌好的基材层的各组分进行混炼、开炼、压延，得到装饰层初料；然后通过开槽机在装饰层初料的一侧面上开槽，切割出多个装饰层安装槽；
S3、热压贴合：将基材层和装饰层至于复合机上，经过预热、展平、贴合、冷却工序，同时保持基材层安装槽和装饰层安装槽对贴形成多个骨架安装槽，形成装饰革预成型体；
S4、骨架的制备：将多根玻璃纤维丝和多根莫达尔纤维丝捻合形成捻合纤维丝；将1000根莫达尔纤维丝与1400根玻璃纤维丝捻合而成；
S5、灌注粘结料：在步骤S3中形成的多个骨架安装槽内灌注粘结料，然后在每个骨架安装槽内的粘结料中插入一个捻合纤维丝，然后进行加热固化、冷却成型，得到装饰革；加热温度为80℃，加热时间为30min。
实施例2
如图1和2所示，一种基于骨架的新型装饰革，包括基材层2、骨架、装饰层1、粘结料4。基材层2各组分以及重量份如下：PVC树脂100份、稳定剂4.5份、发泡剂3.5份、碳酸钙35份；所述的装饰层1各组分以及重量份如下：PVC树脂100份、增塑剂45份、色饼15份；增塑剂可优选为DOP邻苯二甲酸二辛酯。所述的骨架包括多个捻合纤维丝5；所述的捻合纤维丝5包括玻璃纤维丝和莫达尔纤维丝；所述的玻璃纤维丝和莫达尔纤维丝捻合形成捻合纤维丝5；捻合纤维丝5由1100根莫达尔纤维丝与1300根玻璃纤维丝捻合而成；玻璃纤维丝和莫达尔纤维丝的直径为18微米。所述的基材层2和装饰层1通过热压贴合连接；所述的基材层2的上端面上设有多个基材层安装槽21；所述的装饰层1的下端 面上设有多个装饰层安装槽11；所述的多个基材层安装槽21和多个装饰层安装槽11位置对应且对贴形成多个骨架安装槽3；所述的骨架安装槽3内灌注粘结料4；粘结料4可优选为粘结砂浆。所述的每个骨架安装槽3内的粘结料4内穿接粘结一个捻合纤维丝5。本发明的PVC树脂可优先为三型PVC树脂。
一种基于骨架的新型装饰革的制备方法，步骤如下：
S1、基材层的制备及开槽：将基材层中的各组分送入搅拌机中进行搅拌，控制搅拌机中的温度为175℃；将搅拌好的基材层的各组分进行混炼、开炼、压延，得到基材层初料；然后通过开槽机在基材层初料的一侧面上开槽，切割出多个基材层安装槽；
S2、装饰层的制备及开槽：将装饰层中的各组分送入搅拌机中进行搅拌，控制搅拌机中的温度为185℃；将搅拌好的基材层的各组分进行混炼、开炼、压延，得到装饰层初料；然后通过开槽机在装饰层初料的一侧面上开槽，切割出多个装饰层安装槽；
S3、热压贴合：将基材层和装饰层至于复合机上，经过预热、展平、贴合、冷却工序，同时保持基材层安装槽和装饰层安装槽对贴形成多个骨架安装槽，形成装饰革预成型体；
S4、骨架的制备：将多根玻璃纤维丝和多根莫达尔纤维丝捻合形成捻合纤维丝；将1100根莫达尔纤维丝与1300根玻璃纤维丝捻合而成；
S5、灌注粘结料：在步骤S3中形成的多个骨架安装槽内灌注粘结料，然后在每个骨架安装槽内的粘结料中插入一个捻合纤维丝，然后进行加热固化、冷却成型，得到装饰革。加热温度为90℃，加热时间为25min。
实施例3
如图1和2所示，一种基于骨架的新型装饰革，包括基材层2、骨架、装饰层1、粘结料4。基材层2各组分以及重量份如下：PVC树脂100份、稳定剂5份、发泡剂4份、碳酸钙40份；所述的装饰层1各组分以及重量份如下：PVC树脂100份、增塑剂50份、色饼20份；增塑剂可优选为DOP邻苯二甲酸二辛酯。所述的骨架包括多个捻合纤维丝5；所述的捻合纤维丝5包括玻璃纤维丝和莫达尔纤维丝；所述的玻璃纤维丝和莫达尔纤维丝捻合形成捻合纤维丝5；捻合纤维丝5由1200根莫达尔纤维丝与1200根玻璃纤维丝捻合而成；玻璃纤维丝和莫达尔纤维丝的直径为20微米。所述的基材层2和装饰层1通过热压贴合连接；所述的基材层2的上端面上设有多个基材层安装槽21；所述的装饰层1的下端面上设有多个装饰层安装槽11；所述的多个基材层安装槽21和多个装饰层安装槽11位置对应且对贴形成多个骨架安装槽3；所述的骨架安装槽3内灌注粘结料4；粘结料4可优选为粘结砂浆。所述的每个骨架安装槽3内的粘结料4内穿接粘结一个捻合纤维丝5。本发明的PVC树脂可优先为三型PVC树脂。
一种基于骨架的新型装饰革的制备方法，步骤如下：
S1、基材层的制备及开槽：将基材层中的各组分送入搅拌机中进行搅拌，控制搅拌机中的温度为180℃；将搅拌好的基材层的各组分进行混炼、开炼、压延，得到基材层初料；然后通过开槽机在基材层初料的一侧面上开槽，切割出多个基材层安装槽；
S2、装饰层的制备及开槽：将装饰层中的各组分送入搅拌机中进行搅拌，控制搅拌机中的温度为190℃；将搅拌好的基材层的各组分进行混炼、开炼、压延，得到装饰层初料；然后通过开槽机在装饰层初料的一侧面上开槽，切割出多个装饰层安装槽；
S3、热压贴合：将基材层和装饰层至于复合机上，经过预热、展平、贴合、冷却工序，同时保持基材层安装槽和装饰层安装槽对贴形成多个骨架安装槽，形成装饰革预成型体；
S4、骨架的制备：将多根玻璃纤维丝和多根莫达尔纤维丝捻合形成捻合纤维丝；将1200根莫达尔纤维丝与1200根玻璃纤维丝捻合而成；
S5、灌注粘结料：在步骤S3中形成的多个骨架安装槽内灌注粘结料，然后在每个骨架安装槽内的粘结料中插入一个捻合纤维丝，然后进行加热固化、冷却成型，得到装饰革。加热温度为100℃，加热时间为20min。
以上所述仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (10)

  1. 一种基于骨架的新型装饰革，其特征在于，包括基材层、骨架、装饰层、粘结料；所述的基材层各组分以及重量份如下：PVC树脂100份、稳定剂4至5份、发泡剂3至4份、碳酸钙30至40份；所述的装饰层各组分以及重量份如下：PVC树脂100份、增塑剂40至50份、色饼10至20份；所述的骨架包括多个捻合纤维丝；所述的捻合纤维丝包括玻璃纤维丝和莫达尔纤维丝；所述的玻璃纤维丝和莫达尔纤维丝捻合形成捻合纤维丝；所述的基材层和装饰层通过热压贴合连接；所述的基材层的上端面上设有多个基材层安装槽；所述的装饰层的下端面上设有多个装饰层安装槽；所述的多个基材层安装槽和多个装饰层安装槽位置对应且对贴形成多个骨架安装槽；所述的骨架安装槽内灌注粘结料；所述的每个骨架安装槽内的粘结料内穿接粘结一个捻合纤维丝。
  2. 根据权利要求1所述的基于骨架的新型装饰革，其特征在于，所述的增塑剂为DOP邻苯二甲酸二辛酯。
  3. 根据权利要求1所述的基于骨架的新型装饰革，其特征在于，所述的捻合纤维丝由1000至1200根莫达尔纤维丝与1200至1400根玻璃纤维丝捻合而成；所述的玻璃纤维丝和莫达尔纤维丝的直径为15至20微米。
  4. 根据权利要求1所述的基于骨架的新型装饰革，其特征在于，所述的粘结料为粘结砂浆。
  5. 根据权利要求1所述的基于骨架的新型装饰革，其特征在于，所述的PVC树脂为三型PVC树脂。
  6. 一种根据权利要求1至5任意一项所述的基于骨架的新型装饰革的制备方法，其特征在于，步骤如下：
    S1、基材层的制备及开槽：将基材层中的各组分送入搅拌机中进行搅拌；将搅拌好的基材层的各组分进行混炼、开炼、压延，得到基材层初料；然后通过开槽机在基材层初料的一侧面上开槽，切割出多个基材层安装槽；
    S2、装饰层的制备及开槽：将装饰层中的各组分送入搅拌机中进行搅拌；将搅拌好的基材层的各组分进行混炼、开炼、压延，得到装饰层初料；然后通过开槽机在装饰层初料的一侧面上开槽，切割出多个装饰层安装槽；
    S3、热压贴合：将基材层和装饰层至于复合机上，经过预热、展平、贴合、冷却工序，同时保持基材层安装槽和装饰层安装槽对贴形成多个骨架安装槽，形成装饰革预成型体；
    S4、骨架的制备：将多根玻璃纤维丝和多根莫达尔纤维丝捻合形成捻合纤维丝；
    S5、灌注粘结料：在步骤S3中形成的多个骨架安装槽内灌注粘结料，然后在每个骨架安装槽内的粘结料中插入一个捻合纤维丝，然后进行加热固化、冷却成型，得到装饰革。
  7. 根据权利要求6所述的基于骨架的新型装饰革的制备方法，其特征在于，所述的步骤S1中控制搅拌机的温度为170至180℃。
  8. 根据权利要求6所述的基于骨架的新型装饰革的制备方法，其特征在于，所述的步骤S2中控制搅拌机的温度为180至190℃。
  9. 根据权利要求6所述的基于骨架的新型装饰革的制备方法，其特征在于，所述的步骤S4中将1000～1200根莫达尔纤维丝与1200～1400根玻璃纤维丝捻 合而成。
  10. 根据权利要求6所述的基于骨架的新型装饰革的制备方法，其特征在于，所述的步骤S5中加热温度为80至100℃，加热时间为20至30min。
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