WO2019238612A1 - Container lids and methods of manufacturing the same - Google Patents

Container lids and methods of manufacturing the same Download PDF

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Publication number
WO2019238612A1
WO2019238612A1 PCT/EP2019/065083 EP2019065083W WO2019238612A1 WO 2019238612 A1 WO2019238612 A1 WO 2019238612A1 EP 2019065083 W EP2019065083 W EP 2019065083W WO 2019238612 A1 WO2019238612 A1 WO 2019238612A1
Authority
WO
WIPO (PCT)
Prior art keywords
container lid
closure panel
layer
liner
container
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2019/065083
Other languages
English (en)
French (fr)
Inventor
Geoffrey York
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koninklijke Douwe Egberts BV
Original Assignee
Koninklijke Douwe Egberts BV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Koninklijke Douwe Egberts BV filed Critical Koninklijke Douwe Egberts BV
Priority to AU2019286246A priority Critical patent/AU2019286246B2/en
Priority to MX2020013327A priority patent/MX2020013327A/es
Priority to US17/251,170 priority patent/US20210261304A1/en
Priority to ES19730149T priority patent/ES2931336T3/es
Priority to JP2020569845A priority patent/JP2021528324A/ja
Priority to CN201980039064.3A priority patent/CN112334396B/zh
Priority to UAA202100136A priority patent/UA128038C2/uk
Priority to KR1020207035750A priority patent/KR20210021305A/ko
Priority to EP19730149.2A priority patent/EP3807164B1/en
Priority to BR112020025038-4A priority patent/BR112020025038B1/pt
Priority to PL19730149.2T priority patent/PL3807164T3/pl
Priority to SG11202102877VA priority patent/SG11202102877VA/en
Publication of WO2019238612A1 publication Critical patent/WO2019238612A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D51/00Closures not otherwise provided for
    • B65D51/18Arrangements of closures with protective outer cap-like covers or of two or more co-operating closures
    • B65D51/20Caps, lids, or covers co-operating with an inner closure arranged to be opened by piercing, cutting, or tearing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00Subject matter not provided for in other groups of this subclass
    • B29D99/0096Producing closure members for containers, e.g. closure caps or stoppers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D41/00Caps, e.g. crown caps or crown seals, i.e. members having parts arranged for engagement with the external periphery of a neck or wall defining a pouring opening or discharge aperture; Protective cap-like covers for closure members, e.g. decorative covers of metal foil or paper
    • B65D41/02Caps or cap-like covers without lines of weakness, tearing strips, tags, or like opening or removal devices
    • B65D41/04Threaded or like caps or cap-like covers secured by rotation
    • B65D41/0435Threaded or like caps or cap-like covers secured by rotation with separate sealing elements
    • B65D41/045Discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2623/00Use of polyalkenes or derivatives thereof for preformed parts, e.g. for inserts
    • B29K2623/04Polymers of ethylene
    • B29K2623/06PE, i.e. polyethylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2705/00Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
    • B29K2705/02Aluminium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2251/00Details relating to container closures
    • B65D2251/0003Two or more closures
    • B65D2251/0006Upper closure
    • B65D2251/0018Upper closure of the 43-type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2251/00Details relating to container closures
    • B65D2251/0003Two or more closures
    • B65D2251/0068Lower closure
    • B65D2251/0093Membrane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2543/00Lids or covers essentially for box-like containers
    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
    • B65D2543/00018Overall construction of the lid
    • B65D2543/00259Materials used
    • B65D2543/00277Metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2543/00Lids or covers essentially for box-like containers
    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
    • B65D2543/00018Overall construction of the lid
    • B65D2543/00259Materials used
    • B65D2543/00296Plastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2543/00Lids or covers essentially for box-like containers
    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
    • B65D2543/00018Overall construction of the lid
    • B65D2543/00259Materials used
    • B65D2543/00314Combination, e.g. laminates, several different materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2543/00Lids or covers essentially for box-like containers
    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
    • B65D2543/00342Central part of the lid
    • B65D2543/0037Flexible or deformable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2543/00Lids or covers essentially for box-like containers
    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
    • B65D2543/00444Contact between the container and the lid
    • B65D2543/00592Snapping means
    • B65D2543/00712Snapping means on the lid

Definitions

  • the present invention relates to container lids and methods for manufacturing container lids.
  • the present invention further relates to a use of container lids.
  • lids provided with laminated liners to hermetically seal containers such as tins or jars to protect food products from deterioration, such as for example coffee, cocoa, tea powder and/or spread.
  • Known laminated liners are commonly an assembly of several layers of different materials attached to each other and fixedly positioned inside these lids, adjacent to the lids’ internal surfaces.
  • the lower layer is usually detachably connected to the rest of the layers of these liners.
  • the lower layer may be glued or otherwise sealed to the perimeter of the upper rim of the neck of said containers, i.e. on their opening, in order to hermetically close and isolate from the atmosphere the food products inside.
  • this lower layer is sealed on the containers’ aperture, it remains so when the lid is subsequently removed for the first time, while the remaining layers ofthe laminated liner are detached from the lower layer and retained in the container lid.
  • the lower layer At first opening of the container, after having removed the lid (by unscrewing it for instance), the lower layer must then be removed from the neck of the container (peeled off) in order to access the containers.
  • the lower layer of these known liners is commonly a metal layer (also called foil) which provides a barrier to the atmosphere, particularly to oxygen in air, which is responsible for oxidation processes and affects quality of the food products inside the containers, reducing their shelf life.
  • the remaining layers of the liner usually consist of cardboard, adhesives layers, plastic layers and/or a combination of these different materials.
  • These laminated liners are usually secured into the lid by applying a force to the liners in order to push them in place.
  • This assembly step may lead to several quality issues which include damage to the liner, which undergoes stress when inserted into the lid, leading to delamination or loss of barrier properties due to scratches, cracks or faults that may occur, such as through excessive bending of the liner itself, during insertion into the lid, or when the lid is attached to the containers. These faults lead to sealing issues affecting the quality of the final food products.
  • the known solutions usually show rigidity of the lid structure, preventing the lid structure from absorbing stresses or strains between the container neck and the lid during attachment to the container, and increasing material costs.
  • Such rigidity of the lid can cause problems when attaching the lid to a container, such that any stresses or strains applied to the lid can cause detachment of the liner from the closure panel (or one or more layers thereof), which may make the lid unusable or jeopardise the hermetic sealing of the lid and container.
  • known solutions include additional expensive manufacturing processes, and result in increased cost for quality inspections of the lids after the phase of inserting the liners in the lids.
  • known liners and laminated liners need to be separated from the lid before recycling the lid, as the known liners comprise materials not compatible with recycling of the plastic lids.
  • a container lid comprising: a closure panel having an inside surface and an outside surface; a container fastening portion; and a liner comprising one or more layers connected to the inside surface of the closure panel, wherein the liner or at least a lowermost layer of the liner is detachable from the closure panel, characterized in that said container lid comprises a resilient portion located between said closure panel and said fastening portion.
  • said liner or said at least one lowermost layer is releasably connected to the closure panel by way of an adhesive.
  • the liner or said at least one lowermost layer of said liner may comprise a metal layer.
  • the metal layer may comprise an aluminium layer, which may comprise a polymer-coated aluminium layer.
  • the liner or the at least lowermost layer of the liner may form a container opening sealing layer, arranged in use to seal an opening of a container to which the lid is connected.
  • a container lid comprising a closure panel comprising: an inside surface and an outside surface; a container fastening portion; and a laminated liner comprising at least an upper layer and at least a lower layer, the upper layer being at least partially moulded into the inside surface of the closure panel and the lower layer of the laminated liner being releasably connected to the upper layer, characterised in that the container lid comprises a resilient portion located between the closure panel and the fastening portion.
  • the lower layer is releasably connected to the upper layer by way of an adhesive layer.
  • the adhesive layer may comprise an adhesive material selected from a lacquer, wax, polyolefin or a combination thereof.
  • the lower layer may be a container opening sealing layer, arranged in use to seal an opening of a container to which the lid is connected.
  • the lower layer comprises a metal layer.
  • the metal layer may comprise an aluminium layer, which may comprise a polymer coated aluminium layer.
  • the upper layer may comprise material selected from cartonboard, paper, a polymeric substrate, resin or a combination thereof.
  • the polymeric substrate may comprise polyethylene, polypropylene, polyethylene terephthalate, and/or polylactic acid (PLA) and/or any combination thereof.
  • the lower layer may comprise a plastic substrate which is incompatible with the plastic substrate of the upper layer.
  • the lower layer has the same diameter and/or dimensions as the upper layer. More preferably, the lower layer has the same shape as the upper layer.
  • the shape of the liner may match the shape of said closure panel.
  • the shape of the liner may comprise a shape selected from a disc, circle, oval, triangle, trapezium, rectangle, square, parallelogram or pentagon.
  • the resilient portion may comprise a spring positioned between the fastening portion and the closure panel.
  • the resilient portion may be in the form of a resilient rim located between the closure panel and fastening portion.
  • the resilient rim may extend around the whole closure panel or one or more sections thereof.
  • At least part of the resilient rim may be elastically deformable.
  • the at least partially elastically deformable resilient rim is positioned between and contiguously with the closure panel and the fastening portion and protrudes above said closure panel (or above the plane of said closure panel). It is believed this allows absorption of stresses and/or strains applied to the closure panel, fastening portion or lid per se, during manufacture and/or, attachment to the container, and/or detachment from the container.
  • the rim comprises a double-walled rim comprising spaced apart first and second walls.
  • Said spaced apart first and second walls may comprise a gap between them. At least part of the gap may protrude above the closure panel. It is believed that this configuration assists in absorbing stresses and strains within the lid, and/or between the container neck and the lid during manufacture (especially connection of the lid to the container) and use, and to mitigate delamination of the laminated liners prematurely.
  • the first and second walls may be connected at an upper end thereof and the walls may be movable resiliently towards and away from each other.
  • the double-walled rim may comprise a spring, which is compressible to move the two walls together, and which will move back to its uncompressed configuration on release of a compressing force.
  • a portion of the rim may protrude above the periphery of the upper surface of the closure panel.
  • at least a portion ofthe rim may protrude above the upper surface of the closure panel, and preferably the connected end of the first and second walls protrudes, above the upper surface of the closure panel.
  • the rim is integrally formed with the fastening portion and the closure panel.
  • the resilient portion may consist of a resilient material.
  • said resilient material may comprise an elastomeric material and/or rubber.
  • the elastomeric material or rubber is positioned between two non-elastomeric portions, for example between a non-elastomeric fastening portion and closure panel.
  • the resilient portion between the closure panel and the fastening portion is the sole resilient portion, resilient means or resilient device ofthe lid.
  • the fastening portion may comprise fastening means.
  • the fastening portion comprises a bayonetted connection, a threaded connection (such as a screw thread), a snap on connection or a resilient clamp.
  • the fastening portion may comprise a wall or skirt extending around at least part of, and preferably the whole of the periphery of the closure panel.
  • the lid comprises a material selected from a polymeric substrate, resin or a combination thereof.
  • the polymeric substrate may comprise a plastics material, and may be selected from polyethylene, polypropylene, polyethylene terephthalate, and/or polylactic acid (PLA) and/or any combination thereof.
  • the liner, lowermost layer of the line or lower layer of the laminated liner may be configured such that, in use, it is arranged to seal a container opening before and/or after detaching from the closure panel or upper layer.
  • a container lid of the first or second aspects of the invention comprising the steps of:
  • the resilient portion of the lid may comprise part of the closure panel and step (b) may comprise moulding a fastening portion to the resilient portion.
  • the resilient portion of the lid may be formed during moulding of the fastening portion and may be integrally formed with the fastening portion and the closure panel during moulding.
  • the moulding technique may be injection-moulding.
  • a method for manufacturing a container lid of the second aspect of the invention comprising the steps of introducing a laminated liner into a mould cavity against or adjacent to a mould part corresponding to the closure panel; and moulding the container lid such that the upper layer of the laminated liner is at least partially moulded into the inside surface of the closure panel.
  • a container lid of the first or second aspect of the invention on a food and beverage ingredient container.
  • an ingredient container suitable for food and beverage ingredients including a container lid of the invention.
  • Figure 1 illustrates a side cross-sectional view of a first embodiment of the container lid of the invention attached to a container according to the invention
  • Figure 2 illustrates a side cross-sectional view of a laminated liner for use in a container lid according to the invention
  • Figure 3 illustrates a side cross-sectional view of an alternative embodiment of the container lid of the first aspect of invention attached to a container according to the invention
  • Figure 4 illustrates a detail of a side view of a resilient portion of a third embodiment of a container lid, according to the invention.
  • an ingredient container comprising an assembly (1) of a container lid (3) provided with a laminated liner (5) and secured to an ingredient container (13), is shown.
  • the container lid (3) is provided with a closure panel (7) and a fastening portion (9), pendent from the closure panel (7) and connected to it by means of a resilient portion in the form of a double-walled rim (15).
  • the container lid (3) is secured to an ingredient container neck (19) of the container (13) through a threaded connection (11) positioned on the fastening portion (9) of the container lid (3).
  • a reciprocal threaded connection (17), positioned on the ingredient container neck (19), allows a secured connection between the container lid (3) and the container (13).
  • the laminated liner (5) is located between the closure panel (7) and an ingredient container neck rim (23), adjacent to the closure panel (7). The laminated liner (5) entirely closes the opening ofthe container (13), which is in the form of a container aperture (21), ensuring hygiene and shelf life of food ingredients inside the container (13).
  • the container lid (3) is secured to the ingredient container neck (19) by a standard closure as for example a screw closure for sealing an ingredient container such as for instance a jar.
  • a standard closure as for example a screw closure for sealing an ingredient container such as for instance a jar.
  • the container lid (3) is screwed on the ingredient container neck (19) through threaded connections (17, 11) in the form of reciprocal spiral protrusions positioned respectively on the ingredient container neck (19) and on the container lid fastening portion (9).
  • alternative solutions can be taken into consideration to secure the container lid (3) to the container neck (19).
  • the container lid (3) can be clipped on, snapped on or alternatively clamped on the container neck (19).
  • the laminated liner (5) is positioned into the gap or space left between the closure panel (7) of the container lid (3) and the ingredient container neck rim (23).
  • the laminated liner (5) and the closure panel (7) are aligned with each other so that the external perimeters (not shown) and shapes of the laminated liner (5) and the closure panel (7) match each other.
  • the container lid (3) has a resilient portion positioned between the closure panel (7) and the fastening portion (9).
  • the resilient portion is in the form of a resilient double-walled rim (15), having two spaced apart walls, one wall contiguous with the closure panel (7) and the other contiguous with the fastening portion
  • the double-walled rim (15) acts as a spring in which the two walls can flex together when then rim (15), closure panel (7) or fastening portion (9) are compressed or pressure is applied.
  • the double-walled rim (15) then returns to its original, open position on cessation of pressure or compression.
  • the double-walled rim (15) therefore ensures flexibility of the container lid structure and allows the absorption of flexure or flexing of the container lid (3) between the fastening portion (9) of the container lid (3) and the ingredient container neck (19) when the container lid (3) is secured to the ingredient container neck (9), thus preventing unwanted detachment of the laminated liner (5) as a whole, which may otherwise be detached if the closure panel (7) is flexed.
  • the resilient portion may include a different spring configuration to the double-walled rim (15), (not shown) positioned between the closure panel (7) and the fastening portion (9) of the container lid (3), in order to absorb stresses and/or strains applied to the closure panel (7), fastening portion (9) or lid (3) per se, during manufacture and/or, attachment to the container (13) and/or detachment from the container (13).
  • Alternative springs may include a helical spring or a concertina material, for example.
  • resilient properties can be conferred to the container lid structure by reducing the thickness of the container lid (3) itself (not shown).
  • the container (13) is in the form of a jar which may be made of glass or plastic material or any alternative suitable material.
  • the container (13) is suitable for containing, storing and preserving food ingredients in the form of powders such as coffee, tea, cocoa etc. and/or spreads, for example.
  • the laminated liner (5) shown in Figure 1 is shown in more detail.
  • the laminated liner (5) is provided by the combination of a lower layer (52) and an upper layer (51) in such a way that the lower surface of the upper layer (51) detachably adheres to the upper surface of the lower layer (52).
  • Both layers (51 , 52) are aligned with each other so that the lower surface of the upper layer (51) is configured on the upper surface of the lower layer (52) and the external perimeters (not shown) and shapes of the two layers (51, 52) match each other.
  • the two layers (51, 52) in this embodiment are maintained adjacent by the conformation, shape and/or structure of the abutting surfaces which comprise gripping means which may for example be textured and/or embossed areas of one or both layers (51,52), ensuring a stable engagement of the two layers (51,52) one to the other.
  • the two layers (51, 52) may be kept adjacent and aligned through an adhesive material (not shown) which may be applied to the abutting surfaces of one or both the adjacent layers (51 , 52).
  • the layers’ (51 , 52) surfaces to be releasably connected may be made of and/or incorporate an adhesive or tacky material which makes the two surfaces releasably adhere to each other, keeping them connected until further forces are applied to them.
  • a wax type material may be used as an alternative to or in combination with the adhesive material.
  • connection between the lower layer (52) and the upper layer (51) is a releasable connection, i.e. the two layers (51 , 52) can be separated from each other through an action performed by the user which breaks this connection.
  • the lower and upper layers (51, 52) have identical shapes and these may include a disc, circle, oval, triangle, trapezium, rectangle, square, parallelogram, or pentagon shape.
  • the lower layer (52) of Figure 2 may be in the form of an aluminium foil, while the upper layer (51) may be in the form of a plastic material, such as for instance polyethylene (PE), polyethylene terephthalate (PET), polypropylene (PP), and/or polylactic acid (PLA), ethylene vinyl alcohol (EVOH) or a combination thereof.
  • PE polyethylene
  • PET polyethylene terephthalate
  • PP polypropylene
  • PVA polylactic acid
  • EVOH ethylene vinyl alcohol
  • the two-layer laminated liner (5) is moulded within the container lid (3) through an in-mould labelling process.
  • the upper layer (51 ) of the two-layer laminated liner (5) is an integral part of the closure panel (7), leaving the lower layer (52) releasably attached to the closure panel (7) via one of the releasable connections described above with regards to Figure 1 or 2.
  • the closure panel (7) and the lower layer (52) of the two-layer laminated liner (5) can therefore be separated from each other through an action performed by the user which breaks this connection.
  • the ingredient container neck rim (23) is then sealed to the ingredient container neck rim (23) by a wet glue process (not shown), i.e. applying wet glue to the rim (23) and sealing/pressing the lid (3) including the lower layer (52) onto the glued rim (23).
  • a wet glue process (not shown), i.e. applying wet glue to the rim (23) and sealing/pressing the lid (3) including the lower layer (52) onto the glued rim (23).
  • the underside of the lower layer (52) of the two-layer laminated liner (5) adheres to the rim (23) to secure the laminated liner (52) across the neck (23). This ensures hygiene and shelf life of the ingredient inside the container (13).
  • at least the lower layer (52) of the laminated liner (5) can also be considered a seal or cover for the rim (23) or opening of an ingredient container (13).
  • the lower layer (52) of the two-layer laminated liner (5) is provided with a thin plastic layer (not shown) on the lower layer surface (not shown) abutting the ingredient container neck rim (23).
  • the laminated liner (5) is then sealed to the ingredient container neck rim (23) by a heat-sealing process (not shown), i.e. applying heat to the container lid (3) and sealing the lid (3) including the lower layer (52) onto the container neck rim (23).
  • the thin plastic layer (not shown) on the lower surface of the lower layer (52) may comprise polyethylene (PE), polyethylene terephthalate (PET), polypropylene (PP), and/or polylactic acid (PLA), ethylene vinyl alcohol (EVOH) or a combination thereof
  • PET polyethylene terephthalate
  • PP polypropylene
  • PLA polylactic acid
  • EVOH ethylene vinyl alcohol
  • This alternative arrangement is suitable for containers made of plastic substrates for instance polyethylene (PE), polyethylene terephthalate (PET), polypropylene (PP), and/or polylactic acid (PLA), ethylene vinyl alcohol (EVOH) or a combination thereof which are compatible with the plastic substrate of the thin plastic layer on the lower layer (52) of the two-layer laminated liner (5).
  • Figure 3 shows an alternative embodiment of an ingredient container comprising an assembly (101) of a container lid (103) (comprising a closure panel (107) and fastening portion (109)) provided with a laminated liner (105) and secured to an ingredient container (113), is shown.
  • the assembly (101) and the container lid ( 103) is similar to the assembly ( 1 ) and container lid (3) of the embodiment shown in Figure 1 save that the liner (105) is a single layer, rather than a laminated liner with multiple layers.
  • the liner (105) is in the formofa single layer liner.
  • the single layer liner (105) is made of a single metal foil (for example aluminium foil) releasably attached to the closure panel (107), for example by means of an adhesive as described in Figure 2.
  • the single layer liner (105) of Figure 3 is a pre-assembled liner, connected to the closure panel (107) through a state of the art laminating process (not shown).
  • This pre- formed assembly composed of the single layer liner (105) releasably attached to the closure panel (107), is then mounted or formed on the lid (103) by moulding the fastening portion (109) of the lid (103) around the pre-formed assembly.
  • the resulting lid (103) includes therefore the closure panel (107) moulded within the fastening portion (109) and the single layer liner (105) detachably connected to the closure panel (107).
  • the resilient portion of the lid (103) is integrally moulded between the closure panel (107) and the fastening portion (109) during moulding of the fastening portion (109), or alternatively may be an integral part of the initial closure panel (107) and pendent therefrom.
  • Figure 4 show the detail of a cross-sectional side view of the resilient portion of a third embodiment of a container lid (3) of the invention.
  • the lid (3) of Figure 4 is similar to the lid (3) of Figure 1 save that an alternative resilient portion (115) is present.
  • the resilient portion (115) is in the form of a resilient rim made of a resilient material or substrate, such as, for instance, an elastomeric polymeric material, or rubber.
  • the resilient portion (115) comprises a single-walled elastomeric rim (115) positioned between two non-elastomeric portions, namely the fastening portion (9) and the closure panel (7) both made of for instance polyethylene (PE), polyethylene terephthalate (PET), polypropylene (PP), and/or polylactic acid (PLA), ethylene vinyl alcohol (EVOH) or a combination thereof.
  • PE polyethylene
  • PET polyethylene terephthalate
  • PP polypropylene
  • PVA polylactic acid
  • EVOH ethylene vinyl alcohol
  • the single- walled elastomeric rim (115) is integrally formed with the fastening portion (9) and the panel closure (7).
  • the method includes 7 stages, as follows: Stage 1 - the upper and lower layer of the liner are laminated together;
  • Stage 2 - the laminated layers are rolled into a reel and sent to a drive roller station;
  • Stage 3 - at the drive roller station the laminated liner (5) is flattened and centred in order to be ready for a pre-cutting;
  • Stage 4 - the liner (5) is pre-cut into discs (or other relevant shapes) then is sent to a moulding station;
  • a pre-cut liner disc (or other relevant shape) is immediately inserted into a moulding cavity against a mould part corresponding to the closure panel
  • the mould is then prepared and plastics material is mixed, melted and sent to the mould cavity through a standard injection moulding system; c) an in-mould labelling process is carried out to produce the container lids (3), such that said upper layer of said laminated liner (5) is at least partially moulded into said inside surface of said closure panel (7); d) the container lids (3) are then sent to the control station.
  • Stages b) and c) are performed simultaneously.
  • each lid (3) is checked by a control means (which may be visual, for example a camera, but any suitable control means may be used) to detect the presence of the liner in the lids (3).
  • the lids (3) which pass the control are then sent to the packaging station;
  • Stage 7 -the lids (3) are applied to containers (13) filled with food or beverage ingredients in order to be sealed.
  • the rim of the opening of the container(s) is provided with an adhesive, which permanently seals the lower most layer (52) of the liner (5) to the rim, as the lids (3) are attached to the container (13).
  • An alternative Stage 7 may be as follows:
  • Stage 7 - those lids (3) are applied to containers (13) filled with food or beverage ingredients in order to be sealed.
  • a heat-sealing process is applied to the external surface of the lids (3), permanently sealing the lower most layer (52) of the liner (5) to the rim (25) of the container (13).

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Closures For Containers (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
PCT/EP2019/065083 2018-06-15 2019-06-10 Container lids and methods of manufacturing the same Ceased WO2019238612A1 (en)

Priority Applications (12)

Application Number Priority Date Filing Date Title
AU2019286246A AU2019286246B2 (en) 2018-06-15 2019-06-10 Container lids and methods of manufacturing the same
MX2020013327A MX2020013327A (es) 2018-06-15 2019-06-10 Tapas para recipientes y metodos para fabricarlas.
US17/251,170 US20210261304A1 (en) 2018-06-15 2019-06-10 Container lids and methods of manufacturing the same
ES19730149T ES2931336T3 (es) 2018-06-15 2019-06-10 Tapas para recipientes y métodos para su fabricación
JP2020569845A JP2021528324A (ja) 2018-06-15 2019-06-10 容器蓋及びその製造方法
CN201980039064.3A CN112334396B (zh) 2018-06-15 2019-06-10 容器盖及其制造方法
UAA202100136A UA128038C2 (uk) 2018-06-15 2019-06-10 Кришки контейнерів і способи їхнього виготовлення
KR1020207035750A KR20210021305A (ko) 2018-06-15 2019-06-10 용기 뚜껑 및 용기 뚜껑을 제조하는 방법
EP19730149.2A EP3807164B1 (en) 2018-06-15 2019-06-10 Container lids and methods of manufacturing the same
BR112020025038-4A BR112020025038B1 (pt) 2018-06-15 2019-06-10 Tampa de recipiente, método de fabricação de uma tampa de recipiente, uso de uma tampa de recipiente, e, recipiente de ingrediente
PL19730149.2T PL3807164T3 (pl) 2018-06-15 2019-06-10 Wieczka pojemników i sposoby ich wytwarzania
SG11202102877VA SG11202102877VA (en) 2018-06-15 2019-06-10 Container lids and methods of manufacturing the same

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB1809831.9 2018-06-15
GBGB1809831.9A GB201809831D0 (en) 2018-06-15 2018-06-15 Container lids and methods of manufacturing the same

Publications (1)

Publication Number Publication Date
WO2019238612A1 true WO2019238612A1 (en) 2019-12-19

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PCT/EP2019/065083 Ceased WO2019238612A1 (en) 2018-06-15 2019-06-10 Container lids and methods of manufacturing the same

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US (1) US20210261304A1 (https=)
EP (1) EP3807164B1 (https=)
JP (1) JP2021528324A (https=)
KR (1) KR20210021305A (https=)
CN (1) CN112334396B (https=)
AU (1) AU2019286246B2 (https=)
ES (1) ES2931336T3 (https=)
GB (1) GB201809831D0 (https=)
MX (1) MX2020013327A (https=)
PL (1) PL3807164T3 (https=)
SG (1) SG11202102877VA (https=)
UA (1) UA128038C2 (https=)
WO (1) WO2019238612A1 (https=)

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BR112020025038A2 (pt) 2021-03-23
MX2020013327A (es) 2021-03-09
GB201809831D0 (en) 2018-08-01
US20210261304A1 (en) 2021-08-26
EP3807164A1 (en) 2021-04-21
KR20210021305A (ko) 2021-02-25
AU2019286246B2 (en) 2025-01-30
CN112334396B (zh) 2022-07-22
UA128038C2 (uk) 2024-03-20
AU2019286246A1 (en) 2021-01-14
JP2021528324A (ja) 2021-10-21
SG11202102877VA (en) 2021-04-29
PL3807164T3 (pl) 2022-10-24
CN112334396A (zh) 2021-02-05
ES2931336T3 (es) 2022-12-28
EP3807164B1 (en) 2022-08-24

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