WO2019237690A1 - 压缩机及具有其的车辆 - Google Patents

压缩机及具有其的车辆 Download PDF

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Publication number
WO2019237690A1
WO2019237690A1 PCT/CN2018/120641 CN2018120641W WO2019237690A1 WO 2019237690 A1 WO2019237690 A1 WO 2019237690A1 CN 2018120641 W CN2018120641 W CN 2018120641W WO 2019237690 A1 WO2019237690 A1 WO 2019237690A1
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Prior art keywords
positioning structure
magnetic member
positioning
compressor
limiting structure
Prior art date
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PCT/CN2018/120641
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English (en)
French (fr)
Inventor
胡余生
魏会军
方琪
律刚
褚双双
刘双来
赵玉晨
Original Assignee
珠海格力节能环保制冷技术研究中心有限公司
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Publication of WO2019237690A1 publication Critical patent/WO2019237690A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/02Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
    • F04C18/0207Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
    • F04C18/0215Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/04Bearings not otherwise provided for using magnetic or electric supporting means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/50Bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/60Shafts
    • F04C2240/601Shaft flexion

Definitions

  • the present invention relates to the field of fluid machinery, and in particular, to a compressor and a vehicle having the same.
  • Oil-free scroll compressors are widely used in the braking field of new energy vehicles due to their characteristics of oil-free compression, high efficiency, small size, light weight, and stable operation.
  • a scroll compressor is composed of a casing, a stationary scroll, a movable scroll, a bracket, a crankshaft, an anti-rotation mechanism, and a motor.
  • the contours of the moving and static scrolls are helical.
  • the moving scrolls are eccentric to the static scrolls and installed 180 ° apart, so multiple crescent-shaped spaces are formed between the moving and static scrolls.
  • the orbiting scroll uses the center of the static scroll as the center of rotation and performs a non-rotating translational translation with a certain rotation radius, the outer crescent-shaped space will continue to move toward the center.
  • the air is gradually pushed towards In the central space, its volume keeps shrinking and its pressure keeps increasing until it communicates with the central exhaust hole, and high-pressure air is discharged from the pump body to complete the compression process.
  • Patent No. CN102971535B discloses a common anti-rotation structure.
  • the small crank is an eccentric structure, and the eccentricity of the small crank is the same as that of the main shaft.
  • Patent Publication No. CN100347449C discloses a scroll fluid machine.
  • the anti-rotation oil injection structure is formed through a support plate located in front of the anti-rotation device.
  • the present invention aims to provide a compressor and a vehicle having the same to solve the problems that the anti-rotation structure of the compressor in the prior art is complex and still requires grease for lubrication.
  • a compressor including: a bracket, the bracket is provided with a first limiting structure; a movable scroll assembly is movably disposed on the bracket, the movable scroll The disk assembly is provided with a second limiting structure; the anti-rotation structure is provided between the bracket and the movable scroll assembly, and the first rotation structure is provided with a first positioning structure and a second positioning structure.
  • the first positioning structure is arranged in the first limiting structure, and the second positioning structure can be movably arranged in the second limiting structure; the first suspension structure cooperates with the first positioning structure and the first limiting structure to make the first positioning structure and There is a first predetermined gap between the first positioning structure; a second suspension structure cooperates with the second positioning structure and the second positioning structure, so that there is a second predetermined gap between the second positioning structure and the second positioning structure .
  • the anti-rotation structure includes a ring
  • the first positioning structure is a first slider and is disposed on a side of the ring facing the bracket
  • the first position-limiting structure is a first slide groove
  • the first positioning structure can Radially slide in the first limiting structure
  • the second positioning structure is a second slider and is arranged on the side of the ring facing the movable scroll assembly
  • the second limiting structure is a second sliding groove
  • the second positioning structure It can slide in the second limiting structure along the radial direction of the ring.
  • the first suspension structure includes a first magnetic piece and a second magnetic piece.
  • the first magnetic piece is disposed in the first positioning structure, and the second magnetic piece is disposed on two opposite side walls of the first limiting structure. So that the first positioning structure is suspended in the first limiting structure;
  • the second suspension structure includes a third magnetic piece and a fourth magnetic piece, the third magnetic piece is arranged in the second positioning structure, and the fourth magnetic piece is arranged in the second
  • the two side walls of the limiting structure are opposite, so that the second positioning structure is suspended in the second limiting structure.
  • the magnetic properties on the opposing surfaces of the first magnetic member and the second magnetic member are the same, and the magnetic properties on the opposing surfaces of the third magnetic member and the fourth magnetic member are the same.
  • first predetermined gap between opposing surfaces of the first magnetic member and the second magnetic member
  • second predetermined gap between opposing surfaces of the third magnetic member and the fourth magnetic member
  • first positioning structure is provided with a first through hole to expose a surface of the first magnetic piece opposite the second magnetic piece
  • second positioning structure is provided with a second through hole to expose the third magnetic piece and the fourth magnetic piece. Pieces opposite surfaces.
  • first positioning structure is arranged along a first diameter of the ring
  • second positioning structure is arranged along a second diameter of the ring.
  • first diameter and the second diameter are perpendicular to each other.
  • the orbiting scroll assembly includes an orbiting scroll and a driving disc.
  • the driving disc is disposed between the orbiting scroll and an anti-rotation structure, and the second limiting structure is disposed on a side of the driving disc facing the anti-rotation structure.
  • the scroll is fixedly disposed on the drive disc.
  • the compressor further includes a crankshaft, and the crankshaft is threaded on the drive disc to drive the drive disc to move.
  • a plurality of ribs are provided on a side of the movable scroll facing the driving disc.
  • the compressor further includes a static scroll, a compression cavity is formed between the movable scroll and the static scroll, and a plurality of ribs are provided on a side of the static scroll away from the compression cavity.
  • a vehicle including a compressor, and the compressor is the above-mentioned compressor.
  • the first positioning structure and the first limiting structure, the second positioning structure and the second limiting structure limit the movement trend of the orbiting scroll assembly, so that the orbiting scroll assembly can only face the bracket as a whole.
  • the first suspension structure and the second suspension structure prevent the anti-rotation structure from contacting the bracket and the orbiting scroll assembly, reducing the anti-rotation structure and the bracket, the anti-rotation structure and the orbiting scroll assembly.
  • the friction generated between the movement pairs makes the compressor not require lubricating oil or lubricating grease on the anti-rotation structure, and realizes a true oil-free compression.
  • the first suspension structure and the second suspension structure of the present invention replace the bearings and other structures in the existing compressor, so that the compressor of the present invention has a simple structure and is convenient for installation, production and maintenance.
  • FIG. 1 is a schematic structural diagram of an embodiment of a compressor according to the present invention
  • FIG. 2 shows an exploded structure diagram of a part of the structure of the compressor of FIG. 1;
  • FIG. 3 shows a schematic view of an assembly structure of an anti-rotation structure, a first magnetic member, and a third magnetic member of the compressor of FIG. 2;
  • FIG. 4 shows an exploded structure diagram of the anti-rotation structure, the first magnetic member, and the third magnetic member of FIG. 3;
  • FIG. 5 is a schematic bottom view of the drive plate of the compressor of FIG. 2; FIG.
  • FIG. 6 is a schematic plan view showing a partial structure of the compressor of FIG. 2;
  • FIG. 7 is a schematic cross-sectional view of the compressor in the direction A-A of FIG. 6;
  • FIG. 8 is a schematic structural cross-sectional view taken along the line B-B of the compressor of FIG. 6; FIG.
  • FIG. 9 is a schematic cross-sectional view taken along the line C-C of the compressor of FIG. 6;
  • FIG. 10 shows an enlarged structure diagram of the compressor D at FIG. 9.
  • bracket 11, first limit structure; 20, drive plate; 21, second limit structure; 30, orbiting scroll; 31, scroll; 33, ribs; 40, anti-rotation structure; 41, first A positioning structure; 42, a second positioning structure; 43, a ring; 44, a first through hole; 45, a second through hole; 50, a first suspension structure; 51, a first magnetic member; 52, a second magnetic member 60, the second suspension structure, 61, the third magnetic piece, 62, the fourth magnetic piece, 70, the crankshaft, 71, the main shaft, 72, the shaft pin, 80, the static scroll, and 90, the compression cavity.
  • the compressor of this embodiment includes a support 10, a movable scroll assembly, an anti-rotation structure 40, a first suspension structure 50 and a second suspension structure 60.
  • the bracket 10 is provided with a first limiting structure 11, the movable scroll component is movably arranged on the bracket 10, and the movable scroll component is provided with a second limiting structure 21.
  • the anti-rotation structure 40 is provided between the bracket 10 and the movable scroll assembly.
  • the anti-rotation structure 40 is provided with a first positioning structure 41 and a second positioning structure 42.
  • the first positioning structure 41 is movably disposed at the first limit position.
  • the second positioning structure 42 is movably disposed in the second limiting structure 21.
  • the first suspension structure 50 cooperates with the first positioning structure 41 and the first limiting structure 11 so that there is a first predetermined gap between the first positioning structure 41 and the first limiting structure 11.
  • the second suspension structure 60 cooperates with the second positioning structure 42 and the second limiting structure 21 so that there is a second predetermined gap between the second positioning structure 42 and the second limiting structure 21.
  • the first positioning structure 41 and the first limiting structure 11, the second positioning structure 42 and the second limiting structure 21 limit the movement trend of the movable scroll assembly, and make the movable scroll assembly
  • the revolving movement can only be performed relative to the bracket 10 as a whole, so as to avoid the situation that the orbiting scroll assembly rotates while the compressor is running.
  • the first suspension structure 50 and the second suspension structure 60 prevent the anti-rotation structure 40 from contacting the bracket 10 or the movable scroll assembly, reducing the anti-rotation structure 40 and the bracket 10 from rotating.
  • the friction generated by the motion pair between the 40 and the orbiting scroll assembly makes the compressor not require lubricating oil or lubricating grease on the anti-rotation structure 40, and realizes a true oil-free compression.
  • the first suspension structure 50 and the second suspension structure 60 of this embodiment replace the bearings and other structures in the existing compressor, which makes the structure of the compressor of this embodiment simple and convenient for installation, production and maintenance.
  • the orbiting scroll assembly of this embodiment includes an orbiting scroll 30 and a driving disc 20.
  • the driving disc 20 is disposed between the orbiting scroll 30 and the anti-rotation structure 40.
  • the bit structure 21 is disposed on a side of the driving disk 20 facing the rotation preventing structure 40, and the movable scroll 30 is fixed on the driving disk 20.
  • the compressor also includes a crankshaft 70 and a fixed scroll 80, a compression chamber 90 is formed between the scroll 31 of the movable scroll 30 and the scroll of the fixed scroll 80, and the crankshaft 70 is threaded on the drive plate 20 to control the drive
  • the disk 20 moves, thereby controlling the orbiting scroll 30 to rotate relative to the stationary scroll 80, and controlling the compression chamber 90 to compress the air.
  • the crankshaft 70 of this embodiment includes a main shaft 71 and a shaft pin 72.
  • the shaft pin 72 is eccentrically disposed on the main shaft 71, that is, the axis of the shaft pin 72 is parallel to the axis of the main shaft 71 but not aligned.
  • a plurality of ribs 33 are provided on a side of the movable scroll 30 facing the driving disc 20 in the embodiment, and a plurality of ribs are provided on a side of the fixed scroll 80 remote from the compression chamber 90.
  • the ribs 33 on the movable scroll 30 and the ribs on the static scroll 80 increase the contact area between the movable scroll 30 and the static scroll 80 and the air, which can improve the heat dissipation effect when the compressor is running.
  • the structural strength of the orbiting scroll 30 and the stationary scroll 80 is improved.
  • the anti-rotation structure 40 of this embodiment is a cross slip ring, and includes a ring 43 in addition to the first positioning structure 41 and the second positioning structure 42.
  • the first positioning structure 41 is a first slider provided on a side of the ring 43 facing the bracket 10
  • the first limiting structure 11 is a first chute
  • the first positioning structure 41 can be along a radial direction of the ring 43.
  • the second positioning structure 42 is a second slider provided on the side of the ring 43 facing the movable scroll assembly
  • the second limiting structure 21 is a second chute
  • the second positioning structure 42 can follow the ring.
  • the radial direction of 43 slides in the second limiting structure 21.
  • the first suspension structure 50 of this embodiment includes a first magnetic piece 51 and a second magnetic piece 52.
  • the first magnetic piece 51 is disposed in the first positioning structure 41 and the second magnetic piece 52.
  • the two are correspondingly arranged, and are disposed on the side walls of the two opposite sides of the first limiting structure 11, so that the first positioning structure 41 is suspended in the first limiting structure 11.
  • the first magnetic member 51 is arranged in a manner as shown in the figure: the left side is an N pole, and the right side is an S-stage, and the two second magnetic members 52 are arranged in a manner as shown in the figure:
  • the N pole of the second magnetic piece 52 is disposed opposite to the N pole of the first magnetic piece 51
  • the S pole of the second magnetic piece 52 on the right is disposed opposite to the S pole of the first magnetic piece 51.
  • a first predetermined gap forms an air gap to avoid friction between the structures in contact with each other.
  • the second suspension structure 60 includes a third magnetic member 61 and a fourth magnetic member 62.
  • the third magnetic member 61 is disposed in the second positioning structure 42
  • the fourth magnetic member 62 is correspondingly two and disposed in the first
  • the two limiting structures 21 are on two opposite side walls, so that the second positioning structure 42 is suspended on the second limiting structure 21.
  • the opposing surfaces of the third magnetic member 61 and the fourth magnetic member 62 have the same magnetic properties, so that a second predetermined gap is left between the opposing surfaces of the third magnetic member 61 and the fourth magnetic member 62 to form an air gap.
  • the above structure simplifies the anti-rotation structure in the existing air compressor technology, and avoids the problem that the anti-rotation structure requires grease for lubrication, so that the compressor of this embodiment realizes the compressed gas part on the right side of FIG. 1 in a real sense. Oil-free, indirectly solves the problem of complicated and difficult work of adding or replacing grease in the existing air compressor technology.
  • the first positioning structure 41 of this embodiment is provided with a first through hole 44 so that the first magnetic piece 51 is penetrated in the first through hole 44 to expose the first magnetic piece 51.
  • the second positioning structure 42 is also provided with a second through hole 45 to expose the surface of the third magnetic member 61 and the fourth magnetic member 62 opposite to each other.
  • the second magnetic member is the same, and will not be described again.
  • the first positioning structure 41 is arranged along the first diameter of the ring 43
  • the second positioning structure 42 is arranged along the second diameter of the ring 43.
  • the first diameter and the second diameter are perpendicular to each other. So that the movable scroll 30 can make a complete continuous circular motion relative to the static scroll 80.
  • the present application also provides a vehicle.
  • the vehicle (not shown in the figure) according to this embodiment includes a compressor, and the compressor includes all or part of the technical features described above.
  • the first positioning structure, the first positioning structure, the second positioning structure, and the second positioning structure limit the movement trend of the movable scroll assembly, so that the movable scroll assembly can only perform orbital movement relative to the bracket as a whole to avoid the movable vortex.
  • the rotating disc assembly rotates while the compressor is running.
  • the first suspension structure and the second suspension structure prevent the anti-rotation structure from contacting the bracket and the orbiting scroll assembly, reducing the anti-rotation structure and the bracket, the anti-rotation structure and the orbiting scroll assembly.
  • the friction generated between the movement pairs makes the compressor not require lubricating oil or lubricating grease on the anti-rotation structure, and realizes a true oil-free compression.
  • the first suspension structure and the second suspension structure of this embodiment replace the bearings and other structures in the existing compressor, which makes the structure of the compressor of this embodiment simple and convenient for installation, production and maintenance.
  • orientation words such as “front, back, up, down, left, right", “horizontal, vertical, vertical, horizontal” and “top, bottom” and the like indicate the orientation Or the positional relationship is usually based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these orientation words do not indicate and imply the device or element referred to. It must have a specific orientation or be constructed and operated in a specific orientation, so it cannot be understood as a limitation on the scope of protection of this application; the orientation words “inside and outside” refer to the inside and outside relative to the outline of each component itself.
  • spatially relative terms such as “above”, “above”, “above”, “above”, etc. can be used here to describe as shown in the figure Shows the spatial relationship between one device or feature and other devices or features. It should be understood that spatially relative terms are intended to encompass different orientations in use or operation in addition to the orientation of the device as described in the figures. For example, if a device in the drawing is turned over, devices described as “above” or “above” other devices or constructions will be positioned “below the other devices or structures” or “below” Other devices or constructs. " Thus, the exemplary term “above” may include both directions “above” and “below”. The device can also be positioned in other different ways (rotated 80 degrees or at other orientations), and the relative description of space used here is explained accordingly.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)
  • Rotary Pumps (AREA)

Abstract

一种压缩机,包括支架(10),支架(10)上设置有第一限位结构(11);动涡旋盘组件,可活动地设置在支架(10)上,动涡旋盘组件上设置有第二限位结构(21);防自转结构(40),设置在支架(10)和动涡旋盘组件之间,防自转结构(40)上设置有第一定位结构(41)和第二定位结构(42),第一定位结构(41)可活动地设置在第一限位结构(11)中,第二定位结构(42)可活动地设置在第二限位结构(21)中;第一悬浮结构(50),与第一定位结构(41)和第一限位结构(11)相配合,使第一定位结构(41)和第一限位结构(11)之间具有第一预定间隙;第二悬浮结构(60),设置在第二定位结构(42)和第二限位结构(21)之间,使第二定位结构(42)和第二限位结构(21)之间具有第二预定间隙。还提供了一种具有上述压缩机的车辆。通过上述结构,使防自转结构(40)既不与支架(10)相接触,又不与动涡旋盘组件相接触,避免了防自转结构(40)与支架(10)之间、防自转结构(40)与动涡旋盘组件之间产生摩擦,使得防自转结构(40)无需润滑油或润滑油脂。

Description

压缩机及具有其的车辆 技术领域
本发明涉及流体机械领域,具体而言,涉及一种压缩机及具有其的车辆。
背景技术
无油涡旋压缩机因其能够实现无油压缩以及效率高、体积小、质量轻、运行平稳等特点被广泛运用于新能源车制动领域。一般来说,涡旋压缩机由机壳、静涡旋盘、动涡旋盘、支架、曲轴、防自转机构和电机构成。动、静涡旋盘的型线均是螺旋形,动涡旋盘相对静涡旋盘偏心并相差180°安装,于是在动、静涡旋盘间形成了多个月牙形空间。在动涡旋盘以静涡旋盘的中心为旋转中心并以一定的旋转半径作无自转的回转平动时,外圈月牙形空间便会不断向中心移动,此时,空气被逐渐推向中心空间,其容积不断缩小而压力不断升高,直至与中心排气孔相通,高压空气被排出泵体,完成压缩过程。
防自转机构作为无油涡旋压缩机的核心部件,目前最常见的是小曲拐与滚动轴承组合结构,现有技术如下专利:
公开号为CN102971535B的专利公布了常用防自转结构,小曲拐是偏心结构,小曲拐偏心量与主轴偏心量相同。曲拐两端各有两个角接触滚动轴承,两组轴承分别安装驱动盘轴承室和机架轴承室中。因为需要给轴承注油润滑,在机壳上开设注油孔,在需要进行润滑油脂补给的时候,将固定涡旋盘拆除,通过注油孔向轴承室供油。公开号为CN100347449C的专利公布了一种涡旋流体机械,防转注油结构穿过位于防自转装置前面的支撑板形成。
在如上述专利公开的现有技术方案中,为防止轴承磨损,均需要对轴承与小曲拐运动配合处进行润滑,需要辅助很多注油结构及油通路。另外,也可能存在油脂消耗后出现异常磨损降低可靠性的问题。同时,现有无油涡旋压缩机的小曲拐防自转结构比较复杂,而且对小曲拐的加工精度要求很高,因此加工制造成本也较高。
发明内容
本发明旨在提供一种压缩机及具有其的车辆,以解决现有技术中压缩机防自转结构复杂并且仍需要油脂进行润滑的问题。
为了实现上述目的,根据本发明的一个方面,提供了一种压缩机,包括:支架,支架上设置有第一限位结构;动涡旋盘组件,可活动地设置在支架上,动涡旋盘组件上设置有第二限位结构;防自转结构,设置在支架和动涡旋盘组件之间,防自转结构上设置有第一定位结构和第二定位结构,第一定位结构可活动地设置在第一限位结构中,第二定位结构可活动地设置在第二限位结构中;第一悬浮结构,与第一定位结构和第一限位结构相配合,使第一定位结构和第一限位结构之间具有第一预定间隙;第二悬浮结构,与第二定位结构和第二限位 结构相配合,使第二定位结构和第二限位结构之间具有第二预定间隙。
进一步地,防自转结构包括圆环,第一定位结构为第一滑块并设置在圆环朝向支架的一侧,第一限位结构为第一滑槽,第一定位结构能够沿圆环的径向在第一限位结构中滑动;第二定位结构为第二滑块并设置在圆环朝向动涡旋盘组件的一侧,第二限位结构为第二滑槽,第二定位结构能够沿圆环的径向在第二限位结构中滑动。
进一步地,第一悬浮结构包括第一磁性件和第二磁性件,第一磁性件设置在第一定位结构中,第二磁性件设置在第一限位结构的相对的两个侧壁上,以使第一定位结构悬浮在第一限位结构中;第二悬浮结构包括第三磁性件和第四磁性件,第三磁性件设置在第二定位结构中,第四磁性件设置在第二限位结构的相对的两个侧壁上,以使第二定位结构悬浮在第二限位结构。
进一步地,第一磁性件和第二磁性件相对的表面上的磁性相同,第三磁性件和第四磁性件相对的表面上的磁性相同。
进一步地,第一磁性件和第二磁性件相对的表面之间具有第一预定间隙,第三磁性件和第四磁性件相对的表面之间具有第二预定间隙。
进一步地,第一定位结构设置有第一通孔,以露出第一磁性件与第二磁性件相对的表面,第二定位结构设置有第二通孔,以露出第三磁性件与第四磁性件相对的表面。
进一步地,第一定位结构沿圆环的第一直径布置,第二定位结构沿圆环的第二直径布置。
进一步地,第一直径和第二直径相垂直。
进一步地,动涡旋盘组件包括动涡旋盘和驱动盘,驱动盘设置在动涡旋盘和防自转结构之间,第二限位结构设置在驱动盘朝向防自转结构的一侧,动涡旋盘固定设置在驱动盘上,压缩机还包括曲轴,曲轴穿设在驱动盘上以驱动驱动盘移动。
进一步地,动涡旋盘朝向驱动盘的一侧设置有多个筋。
进一步地,压缩机还包括静涡旋盘,动涡旋盘和静涡旋盘之间形成压缩腔,静涡旋盘远离压缩腔的一侧设置有多个筋。
根据本发明的另一方面,提供了一种车辆,包括压缩机,压缩机为上述的压缩机。
应用本发明的技术方案,第一定位结构和第一限位结构、第二定位结构和第二限位结构限制了动涡旋盘组件的运动趋势,使动涡旋盘组件只能整体相对支架做公转运动,避免动涡旋盘组件在压缩机运转时发生自转的情况。第一悬浮结构和第二悬浮结构使防自转结构既不与支架相接触,又不与动涡旋盘组件相接触,减少了防自转结构与支架之间、防自转结构与动涡旋盘组件之间运动副产生的摩擦,使压缩机在防自转结构上不需要润滑油或润滑油脂,实现了真正意义上的无油压缩。并且本发明的第一悬浮结构、第二悬浮结构取代了现有压缩机中的轴承等结构,使本发明的压缩机结构简单,便于安装生产和维护。
附图说明
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:
图1示出了根据本发明的压缩机的实施例的结构示意图;
图2示出了图1的压缩机的部分结构的分解结构示意图;
图3示出了图2的压缩机的防自转结构、第一磁性件和第三磁性件的装配结构示意图;
图4示出了图3的防自转结构、第一磁性件和第三磁性件的分解结构示意图;
图5示出了图2的压缩机的驱动盘的仰视结构示意图;
图6示出了图2的压缩机的部分结构的俯视结构示意图;
图7示出了图6的压缩机的A-A向剖视结构示意图;
图8示出了图6的压缩机的B-B向剖视结构示意图;
图9示出了图6的压缩机的C-C向剖视结构示意图;以及
图10示出了图9的压缩机的D处放大结构示意图。
其中,上述附图包括以下附图标记:
10、支架;11、第一限位结构;20、驱动盘;21、第二限位结构;30、动涡旋盘;31、涡盘;33、筋;40、防自转结构;41、第一定位结构;42、第二定位结构;43、圆环;44、第一通孔;45、第二通孔;50、第一悬浮结构;51、第一磁性件;52、第二磁性件;60、第二悬浮结构;61、第三磁性件;62、第四磁性件;70、曲轴;71、主轴;72、轴销;80、静涡旋盘;90、压缩腔。
具体实施方式
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本申请及其应用或使用的任何限制。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本申请的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备 可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。
如图1和图2所示,本实施例的压缩机包括支架10,动涡旋盘组件、防自转结构40、第一悬浮结构50和第二悬浮结构60。其中,支架10上设置有第一限位结构11,动涡旋盘组件可活动地设置在支架10上,动涡旋盘组件上设置有第二限位结构21。防自转结构40设置在支架10和动涡旋盘组件之间,防自转结构40上设置有第一定位结构41和第二定位结构42,第一定位结构41可活动地设置在第一限位结构11中,第二定位结构42可活动地设置在第二限位结构21中。第一悬浮结构50与第一定位结构41和第一限位结构11相配合,使第一定位结构41和第一限位结构11之间具有第一预定间隙。与之相似地,第二悬浮结构60与第二定位结构42和第二限位结构21相配合,使第二定位结构42和第二限位结构21之间具有第二预定间隙。
应用本实施例的技术方案,第一定位结构41和第一限位结构11、第二定位结构42和第二限位结构21限制了动涡旋盘组件的运动趋势,使动涡旋盘组件只能整体相对支架10做公转运动,避免动涡旋盘组件在压缩机运转时发生自转的情况。第一悬浮结构50和第二悬浮结构60使防自转结构40既不与支架10相接触,又不与动涡旋盘组件相接触,减少了防自转结构40与支架10之间、防自转结构40与动涡旋盘组件之间运动副产生的摩擦,使压缩机在防自转结构40上不需要润滑油或润滑油脂,实现了真正意义上的无油压缩。并且本实施例的第一悬浮结构50、第二悬浮结构60取代了现有压缩机中的轴承等结构,使本实施例的压缩机结构简单,便于安装生产和维护。
如图1和图2所示,本实施例的动涡旋盘组件包括动涡旋盘30和驱动盘20,驱动盘20设置在动涡旋盘30和防自转结构40之间,第二限位结构21设置在驱动盘20朝向防自转结构40的一侧,动涡旋盘30固定设置在驱动盘20上。压缩机还包括曲轴70和静涡旋盘80,动涡旋盘30的涡盘31和静涡旋盘80的涡盘之间形成压缩腔90,曲轴70穿设在驱动盘20上以控制驱动盘20移动,进而控制动涡旋盘30相对静涡旋盘80转动,控制压缩腔90压缩空气。
本实施例的曲轴70包括主轴71和轴销72,轴销72偏心地设置在主轴71上,即轴销72的轴线与主轴71的轴线平行但不共线地设置。
如图2所示,本实施例的动涡旋盘30朝向驱动盘20的一侧设置有多个筋33,静涡旋盘80远离压缩腔90的一侧设置有多个筋。动涡旋盘30上的筋33和静涡旋盘80上的筋一方面增加了动涡旋盘30和静涡旋盘80与空气之间的接触面积,在压缩机运转时能够提升散热效果,另一方面提高了动涡旋盘30和静涡旋盘80的结构强度。
如图2至图4所示,本实施例的防自转结构40为十字滑环,除第一定位结构41和第二定位结构42外还包括圆环43。其中,第一定位结构41为设置在圆环43朝向支架10的一侧的第一滑块,第一限位结构11为第一滑槽,第一定位结构41能够沿圆环43的径向在第一限 位结构11中滑动。相似地,第二定位结构42为设置在圆环43朝向动涡旋盘组件的一侧的第二滑块,第二限位结构21为第二滑槽,第二定位结构42能够沿圆环43的径向在第二限位结构21中滑动。这样,当动涡旋盘组件在曲轴70的驱动下做公转运动时,通过第一定位结构41在第一限位结构11中的移动以及第二定位结构42在第二限位结构21中的移动,抵消动涡旋盘组件的自转趋势并实现公转运动。
如图2至图9所示,本实施例的第一悬浮结构50包括第一磁性件51和第二磁性件52,第一磁性件51设置在第一定位结构41中,第二磁性件52为对应地设置的两个,并设置在第一限位结构11相对的两个的侧壁上,以使第一定位结构41悬浮在第一限位结构11中。
具体地,如图10所示,第一磁性件51如图中的方式布置:左侧为N极、右侧为S级,两个第二磁性件52如图中的方式布置:左侧的第二磁性件52的N极与第一磁性件51的N极相对设置,右侧的第二磁性件52的S极与第一磁性件51的S极相对设置。这样,在“同极相斥”的作用下,第一定位结构41能够悬浮在两个第二磁性件52之间,并在第一磁性件51和第二磁性件52相对的表面之间留有第一预定间隙形成气隙,避免结构之间相互接触产生摩擦。
同理,第二悬浮结构60包括第三磁性件61和第四磁性件62,第三磁性件61设置在第二定位结构42中,第四磁性件62也是对应地两个,并设置在第二限位结构21相对的两个侧壁上,以使第二定位结构42悬浮在第二限位结构21。第三磁性件61和第四磁性件62相对的表面之间磁性相同,以在第三磁性件61和第四磁性件62相对的表面之间留有第二预定间隙,形成气隙。
上述结构简化了现有空气压缩机技术中防自转结构,并且避免了防自转结构需要油脂进行润滑的问题,使本实施例的压缩机在图1右侧实现压缩气体的部分实现了真正意义上的无油,间接解决了现有空气压缩机技术中加油脂或更换油脂工作复杂、难度高的问题。
具体地,如图4所示,本实施例的第一定位结构41上设置有第一通孔44,使第一磁性件51穿设在第一通孔44中,以露出第一磁性件51与第二磁性件52相对的表面,以降低第一磁性件51和第二磁性件52之间的磁阻。
同理,第二定位结构42上也设置有第二通孔45,以露出第三磁性件61与第四磁性件62相对的表面。
在其他实施例中,第一磁性件也可以为两个,两个第一磁性件设置在第一滑块的侧壁上以使第一滑块悬浮在第一滑槽中。第二磁性件同理,不再赘述。
如图3所示,在本实施例中,第一定位结构41沿圆环43的第一直径布置,第二定位结构42沿圆环43的第二直径布置第一直径和第二直径相垂直,以使动涡旋盘30能够相对静涡旋盘80做完整连续的圆周运动。
本申请还提供了一种车辆,根据本实施例的车辆(图中未示出)包括压缩机,压缩机包含上述全部或部分技术特征。
从以上的描述中,可以看出,本发明上述的实施例实现了如下技术效果:
第一定位结构和第一限位结构、第二定位结构和第二限位结构限制了动涡旋盘组件的运动趋势,使动涡旋盘组件只能整体相对支架做公转运动,避免动涡旋盘组件在压缩机运转时发生自转的情况。第一悬浮结构和第二悬浮结构使防自转结构既不与支架相接触,又不与动涡旋盘组件相接触,减少了防自转结构与支架之间、防自转结构与动涡旋盘组件之间运动副产生的摩擦,使压缩机在防自转结构上不需要润滑油或润滑油脂,实现了真正意义上的无油压缩。并且本实施例的第一悬浮结构、第二悬浮结构取代了现有压缩机中的轴承等结构,使本实施例的压缩机结构简单,便于安装生产和维护。
在本申请的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本申请保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转80度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。
此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本申请保护范围的限制。
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (11)

  1. 一种压缩机,其特征在于,包括:
    支架(10),所述支架(10)上设置有第一限位结构(11);
    动涡旋盘组件,可活动地设置在所述支架(10)上,所述动涡旋盘组件上设置有第二限位结构(21);
    防自转结构(40),设置在所述支架(10)和所述动涡旋盘组件之间,所述防自转结构(40)上设置有第一定位结构(41)和第二定位结构(42),所述第一定位结构(41)可活动地设置在所述第一限位结构(11)中,所述第二定位结构(42)可活动地设置在所述第二限位结构(21)中;
    第一悬浮结构(50),与所述第一定位结构(41)和所述第一限位结构(11)相配合,使所述第一定位结构(41)和所述第一限位结构(11)之间具有第一预定间隙;
    第二悬浮结构(60),设置在所述第二定位结构(42)和所述第二限位结构(21)之间,使所述第二定位结构(42)和所述第二限位结构(21)之间具有第二预定间隙。
  2. 根据权利要求1所述的压缩机,其特征在于,
    所述防自转结构(40)包括圆环(43);
    所述第一定位结构(41)为第一滑块并设置在所述圆环(43)朝向所述支架(10)的一侧,所述第一限位结构(11)为第一滑槽,所述第一定位结构(41)能够沿所述圆环(43)的径向在所述第一限位结构(11)中滑动;
    所述第二定位结构(42)为第二滑块并设置在所述圆环(43)朝向所述动涡旋盘组件的一侧,所述第二限位结构(21)为第二滑槽,所述第二定位结构(42)能够沿所述圆环(43)的径向在所述第二限位结构(21)中滑动。
  3. 根据权利要求2所述的压缩机,其特征在于,所述第一悬浮结构(50)包括第一磁性件(51)和第二磁性件(52),所述第一磁性件(51)设置在所述第一定位结构(41)中,所述第二磁性件(52)设置在所述第一限位结构(11)的相对的两个侧壁上,以使所述第一定位结构(41)悬浮在所述第一限位结构(11)中;所述第二悬浮结构(60)包括第三磁性件(61)和第四磁性件(62),所述第三磁性件(61)设置在所述第二定位结构(42)中,所述第四磁性件(62)设置在所述第二限位结构(21)的相对的两个侧壁上,以使所述第二定位结构(42)悬浮在所述第二限位结构(21)。
  4. 根据权利要求3所述的压缩机,其特征在于,所述第一磁性件(51)和所述第二磁性件(52)相对的表面上的磁性相同,所述第三磁性件(61)和所述第四磁性件(62)相对的表面上的磁性相同。
  5. 根据权利要求3所述的压缩机,其特征在于,所述第一磁性件(51)和所述第二磁性件(52)相对的表面之间具有所述第一预定间隙,所述第三磁性件(61)和所述第四磁性 件(62)相对的表面之间具有所述第二预定间隙。
  6. 根据权利要求3所述的压缩机,其特征在于,所述第一定位结构(41)设置有第一通孔(44),以露出所述第一磁性件(51)与所述第二磁性件(52)相对的表面,所述第二定位结构(42)设置有第二通孔(45),以露出所述第三磁性件(61)与所述第四磁性件(62)相对的表面。
  7. 根据权利要求2所述的压缩机,其特征在于,所述第一定位结构(41)沿所述圆环(43)的第一直径布置,所述第二定位结构(42)沿所述圆环(43)的第二直径布置,所述第一直径和所述第二直径相垂直。
  8. 根据权利要求1所述的压缩机,其特征在于,所述动涡旋盘组件包括动涡旋盘(30)和驱动盘(20),所述驱动盘(20)设置在所述动涡旋盘(30)和所述防自转结构(40)之间,所述第二限位结构(21)设置在所述驱动盘(20)朝向所述防自转结构(40)的一侧,所述动涡旋盘(30)固定设置在所述驱动盘(20)上,所述压缩机还包括曲轴(70),所述曲轴(70)穿设在所述驱动盘(20)上以驱动所述驱动盘(20)移动。
  9. 根据权利要求8所述的压缩机,其特征在于,所述动涡旋盘(30)朝向所述驱动盘(20)的一侧设置有多个筋。
  10. 根据权利要求9所述的压缩机,其特征在于,所述压缩机还包括静涡旋盘(80),所述动涡旋盘(30)和所述静涡旋盘(80)之间形成压缩腔(90),所述静涡旋盘(80)远离所述压缩腔(90)的一侧设置有多个筋。
  11. 一种车辆,包括压缩机,其特征在于,所述压缩机为权利要求1至10中任一项所述的压缩机。
PCT/CN2018/120641 2018-06-14 2018-12-12 压缩机及具有其的车辆 WO2019237690A1 (zh)

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CN110185612B (zh) * 2019-07-08 2020-10-30 珠海格力节能环保制冷技术研究中心有限公司 动涡盘驱动组件及涡旋式压缩机

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