WO2019235544A1 - Structure poreuse, procédé de fabrication d'une structure poreuse, et données de modélisation 3d - Google Patents

Structure poreuse, procédé de fabrication d'une structure poreuse, et données de modélisation 3d Download PDF

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Publication number
WO2019235544A1
WO2019235544A1 PCT/JP2019/022419 JP2019022419W WO2019235544A1 WO 2019235544 A1 WO2019235544 A1 WO 2019235544A1 JP 2019022419 W JP2019022419 W JP 2019022419W WO 2019235544 A1 WO2019235544 A1 WO 2019235544A1
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WIPO (PCT)
Prior art keywords
porous structure
bone
skeleton
portions
annular
Prior art date
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PCT/JP2019/022419
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English (en)
Japanese (ja)
Inventor
飯塚　誠
大一 板橋
Original Assignee
株式会社ブリヂストン
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Priority to JP2020523157A priority Critical patent/JP7389024B2/ja
Publication of WO2019235544A1 publication Critical patent/WO2019235544A1/fr

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/70—Upholstery springs ; Upholstery
    • B60N2/7017—Upholstery springs ; Upholstery characterised by the manufacturing process; manufacturing upholstery or upholstery springs not otherwise provided for
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/14—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/20—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 for porous or cellular articles, e.g. of foam plastics, coarse-pored
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00—Data acquisition or data processing for additive manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00—Products made by additive manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B68—SADDLERY; UPHOLSTERY
    • B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
    • B68G5/00—Resilient upholstery pads
    • B68G5/02—Resilient upholstery pads of cellular material, e.g. sponge rubber

Definitions

  • the present invention relates to a porous structure, a method for manufacturing a porous structure, and 3D modeling data.
  • This application is based on the priority based on Japanese Patent Application No. 2018-108120 filed in Japan on June 5, 2018, and the priority on Japanese Patent Application No. 2018-226831 filed in Japan on December 3, 2018. , which is incorporated herein by reference in its entirety.
  • a porous structure having cushioning properties for example, urethane foam
  • a foaming process by a chemical reaction in, for example, mold molding (for example, Patent Document 1).
  • the present invention provides a porous structure, a method for manufacturing a porous structure, and data for 3D modeling, which can easily manufacture a porous structure with cushioning properties by a 3D printer. Objective.
  • the porous structure of the present invention is A porous structure composed of a flexible resin or rubber,
  • the porous structure is provided with a skeleton part over the entire structure,
  • the skeleton part is Multiple bones, A plurality of joints each joining the ends of the plurality of bone parts; Consists of The proportion of the volume occupied by the skeleton in the volume of the porous structure is 3 to 10%.
  • the method for producing the porous structure of the present invention comprises: The above-mentioned porous structure is manufactured using a 3D printer.
  • the 3D modeling data of the present invention is 3D modeling data read by the control unit of the 3D printer when the modeling unit of the 3D printer performs modeling,
  • the said control part is comprised so that the said modeling part may model the above-mentioned porous structure.
  • the porous structure which can manufacture a cushioning porous structure easily with a 3D printer, the manufacturing method of a porous structure, and the data for 3D modeling are provided. be able to.
  • FIG. 5 is a plan view showing a state when a part of the porous structure according to the embodiment of the present invention is viewed from the direction of arrow C in FIGS. 2 to 4;
  • FIG. 5 is a side view showing the state of the porous structure of FIG. 1 when viewed from the direction of arrow A in FIGS. 1, 3, and 4.
  • It is a perspective view which shows a mode when the porous structure of FIG. 1 is seen from the direction of the arrow D of FIG.1, FIG.2, FIG.4.
  • It is a perspective view which shows a mode when the unit part of the porous structure of FIG.
  • FIG. 1 is seen from the direction of D arrow of FIG.1, FIG.2, FIG.4. It is a perspective view which shows a mode when a part of unit part of the porous structure of FIG. 5 is expanded and seen. It is a perspective view which shows a mode when the unit part of the porous structure of FIG. 5 is seen from the direction of the arrow E of FIG. 7. It is the same drawing as FIG. 7, and only a part code
  • FIG. 11A is a perspective view showing a bone part of the porous structure of FIG. 1 in a state where no external force is applied
  • FIG. 11B is a diagram of FIG. 11A in a state where an external force is applied. It is a perspective view which shows the bone part.
  • FIG. 9 is a view corresponding to FIG. 8 for explaining a porous structure according to a first modification of the present invention.
  • FIG. 9 is a view corresponding to FIG. 8 for explaining a porous structure according to a second modification of the present invention.
  • FIG. 9 is a view corresponding to FIG. 8 for explaining a porous structure according to a third modification of the present invention.
  • It is a perspective view showing a vehicular seat pad provided with a porous structure concerning one embodiment of the present invention.
  • FIG. 18 (a) is a cross-sectional view showing an example of a cushion pad portion of a vehicle seat pad made of a porous structure according to an embodiment of the present invention by a cross section taken along line GG of FIG.
  • FIG. 18B is a cross-sectional view showing an example of a back pad portion of a vehicle seat pad made of a porous structure according to an embodiment of the present invention by a cross section taken along the line HH of FIG. It is.
  • the porous structure of the present invention and the porous structure manufactured using the porous structure of the present invention or the 3D modeling data are preferably used for a cushioning material and are used for sitting. It is more preferable to be used for a cushion material (such as a seat pad), and it is more preferable to be used for a vehicle seat pad.
  • FIGS. 1 to 10 and FIGS. 12 to 14 in order to facilitate understanding of the orientation of the porous structure, the orientation of the XYZ orthogonal coordinate system fixed to the porous structure of each example is displayed. ing.
  • FIG. 1 is a plan view of a certain surface of the portion of the porous structure 1, that is, the portion of the porous structure 1 is moved in the direction of the arrow C ( ⁇ X in FIG. 2 to FIG. 4). From the direction).
  • FIG. 2 is a plan view of the right side surface in FIG. 1 of the portion of the porous structure 1, that is, the portion of the porous structure 1 is shown in FIG. Watched from the direction of the arrow (-Y direction).
  • FIG. 3 is an oblique view of the same surface as that of FIG.
  • FIGS. 1, 2, and 4 show the surface of the porous structure 1 opposite to that in FIGS. 1 and 3 obliquely from above, that is, the portion of the porous structure 1 is shown in FIGS. Looking from the direction of the arrow B.
  • first to third modifications shown in FIGS. 12 to 14 and modifications not shown are also described.
  • Each example of the porous structure 1 described in the present specification is formed by a 3D printer.
  • a 3D printer By producing a porous structure using a 3D printer, the production is simplified and a desired configuration can be obtained as compared with a case where a foaming process is performed by a chemical reaction as in the prior art.
  • the degree of freedom in designing the cell structure of the porous structure can be greatly expanded, it is possible to meet a wider range of required characteristics.
  • the 3D printer technology can be realized in a short time and at a low cost in the future due to the technical advancement of the 3D printer in the future.
  • the porous structure 1 is made of flexible resin or rubber.
  • the porous structure 1 includes a skeleton part 2 that forms the skeleton of the porous structure 1 and a large number of cell holes C partitioned by the skeleton part 2.
  • the skeleton 2 exists over the entire porous structure 1 and is made of a flexible resin or rubber.
  • portions of the porous structure 1 other than the skeleton portion 2 are voids.
  • the “flexible resin” refers to a resin that can be deformed when an external force is applied.
  • an elastomeric resin is preferable, polyurethane is more preferable, and soft polyurethane is used.
  • the rubber include natural rubber or synthetic rubber.
  • the porous structure 1 is made of a flexible resin or rubber, it can be compressed and restored according to the addition / release of an external force, and can have cushioning properties.
  • the porous structure 1 is more preferably configured from a flexible resin than from a rubber. .
  • the porous structure 1 in the example of each figure has a configuration in which a plurality of unit portions U each forming a cube are integrally connected in the X, Y, and Z directions.
  • the portion shown in FIGS. 1 to 4 of the porous structure 1 includes three pieces in the Z direction, three pieces in the Y direction, and two pieces in the X direction. It consists of 18 unit parts U.
  • the structure, size, and direction of each unit portion U that constitutes the porous structure 1 are the same.
  • only one unit portion U is colored with a darker gray color than the other unit portions U, and in FIGS. 1 and 2, it is further colored with a dark gray color.
  • the outer edge of the unit portion U is indicated by a dotted line.
  • the outer edge (outer contour) of each unit portion U of the porous structure 1 forms a cube as in the examples of FIGS. 1 to 10, it is possible to obtain mechanical characteristics that are equal in the respective directions of XYZ.
  • the outer edge (outer outline) of the unit part U may have a rectangular parallelepiped other than a cube or other shapes.
  • the structure and / or dimension of each unit part U which comprises the porous structure 1 may not be completely the same, and may differ little by little.
  • each unit portion U of the porous structure 1 forms a rectangular parallelepiped other than a cube
  • intentional anisotropy can be obtained as a function of the porous structure 1.
  • the outer edge (outer contour) of each unit portion U is a rectangular parallelepiped other than a cube, so that it is soft in, for example, the Z direction (the direction in which a person sits). It is possible to improve the ride comfort.
  • FIG. 5 to 10 show one unit portion U in the porous structure 1 of FIGS. 1 to 4 alone.
  • FIG. 5 shows the unit portion U viewed from substantially the same direction as FIG. 3, that is, the unit portion U viewed from the direction of the arrow D in FIGS.
  • FIG. 6 is an enlarged view of a part of FIG. 7 and FIG. 8 are the same drawings, and the portion of the unit portion U on the same side as FIG. 5 is viewed from below, that is, the unit portion U is viewed from the direction of the arrow E in FIGS. I'm watching. 7 and 8 differ only in that different broken lines and chain lines are attached for the sake of easy viewing.
  • 9 and 10 are the same drawings, and the portion of the unit portion U opposite to that of FIG.
  • FIG. 5 is viewed from above, that is, the unit portion U is viewed from the direction of the arrow F in FIGS. I'm watching.
  • FIG. 9 and FIG. 10 differ only in that different broken lines and chain lines are provided for easy viewing of the drawings.
  • the arrows A, B, and C in FIGS. 1 to 4 are also shown in FIGS. 5 and 7 to 10.
  • the skeleton part 2 of the porous structure 1 is composed of a plurality of bone parts 2B and a plurality of connecting parts 2J.
  • the whole is constructed integrally.
  • each bone part 2B is each configured in a columnar shape, and in this example, each bone portion 2B extends linearly.
  • Each of the connecting portions 2J is a portion where the end portions 2Be in the extending direction of a plurality (two to six in the illustrated example) of the bone portions 2B extending in different directions are adjacent to each other. The end portions 2Be are joined to each other.
  • a skeleton line O of the skeleton part 2 is shown in a part of the porous structure 1.
  • the skeleton line O of the skeleton part 2 includes a skeleton line O of each bone part 2B and a skeleton line O of each joint part 2J.
  • the skeleton line O of the bone part 2B is a central axis line of the bone part 2B, and includes a central axis line of the bone fixed part 2B1 and a central axis line of the bone changing part 2B2.
  • the skeleton line O of the joint portion 2J is an extended line portion that is formed by smoothly extending the central axes of the bone portions 2B joined to the joint portion 2J into the joint portion 2J and connecting them together.
  • the central axis of the bone part 2B is a line formed by connecting the gravity center points of the shape of the bone part 2B in the cross section perpendicular to the extending direction of the bone part 2B at each point in the extending direction of the bone part 2B. .
  • the extending direction of the bone part 2B is the extending direction of the skeleton line O of the bone part 2B (the part of the skeleton line O corresponding to the bone part 2B; the same applies hereinafter). Since the porous structure 1 is provided with the skeleton portion 2 throughout, the porous structure 1 can be compressed / restored in accordance with the addition / release of an external force while ensuring air permeability. Become good.
  • the structure of the porous structure 1 becomes simple, and modeling with a 3D printer becomes easy.
  • some or all of the bone portions 2B of the bone portions 2B constituting the skeleton portion 2 may extend while being curved. In this case, because part or all of the bone part 2B is curved, when the load is input, the bone part 2B and thus the sudden change in the shape of the porous structure 1 is prevented, and local buckling is suppressed. be able to.
  • each surface of the skeleton part 2 is flat, and an edge part (side part) where a pair of adjacent surfaces abut each other is angular. Yes.
  • a part or all of each surface of the skeleton part 2 may be non-flat (for example, curved).
  • each edge portion of the skeleton 2 may be smoothly curved.
  • each bone part 2B constituting the skeleton part 2 has substantially the same shape and dimensions (length, cross-sectional area, width, etc.).
  • the shape and / or dimensions (length, cross-sectional area, width, etc.) of each bone part 2B constituting the skeleton part 2 are not limited to the same in the examples shown in the drawings.
  • the shape and / or dimensions (length, cross-sectional area, width, etc.) of the bone portion 2B may be different from those of the other bone portions 2B.
  • intentionally different mechanical properties can be obtained by making the shape and / or dimensions (length, cross-sectional area, width, etc.) of the bone part 2B of a specific part of the skeleton part 2 different from those of other parts.
  • FIG. 11 shows the bone 2B of each example of FIGS. 1 to 10, 13, and 14 alone.
  • FIG. 11A shows a natural state where no external force is applied to the bone portion 2B
  • FIG. 11B shows a state where an external force is applied to the bone portion 2B.
  • FIG. 11 shows the central axis (skeleton line O) of the bone part 2B. As shown in FIG. 11 (a), in each of the examples of FIGS.
  • each bone part 2B includes a bone fixed part 2B1 that extends while keeping the cross-sectional area constant. Further, on both sides of the extending direction of the fixed bone portion 2B1, a pair of bone changing portions 2B2 extending from the fixed bone portion 2B1 to the joint portion 2J while gradually changing the cross-sectional area are configured. The bone changing portion 2B2 extends while gradually changing the cross-sectional area. In each example, each bone changing portion 2B2 extends from the fixed bone portion 2B1 to the joint portion 2J while gradually increasing the cross-sectional area. In addition, not only these examples but the same effect is acquired even if only some bone parts 2B satisfy
  • the bone parts 2B constituting the skeleton part 2 have a bone changing part 2B2 only at one end of the bone fixed part 2B1, and the bone fixed part 2B1.
  • the other end may be directly coupled to the coupling portion 2J, and in this case, the same effect can be obtained although there may be a difference in degree.
  • the cross-sectional areas of the fixed bone portion 2B1 and the bone changing portion 2B2 indicate the cross-sectional areas of the cross sections perpendicular to the skeleton line O of the fixed bone portion 2B1 and the bone changing portion 2B2, respectively.
  • “gradual change (increase or decrease)” means that the change is always smooth (increase or decrease) without becoming constant in the middle. In each example of FIGS.
  • each bone part 2B constituting the porous structure 1 is composed of a bone constant part 2B1 and a bone change part 2B2, and the bone change part 2B2 is a bone. Since the cross-sectional area gradually increases from the fixed portion 2B1 toward the connecting portion 2J, the bone portion 2B becomes thinner toward the fixed bone portion 2B1 in the vicinity of the boundary between the fixed bone portion 2B1 and the bone changing portion 2B2. It has a constricted shape. Therefore, when an external force is applied, the bone portion 2B is likely to buckle and deform at the constricted portion or an intermediate portion of the fixed bone portion 2B1, and as a result, the porous structure 1 is easily compressed and deformed.
  • the touch feeling on the surface of the porous structure 1 becomes softer.
  • the porous structure 1 is used as a cushioning material (seat pad or the like) for sitting, the seating person is given a softer feel, particularly at the timing of starting sitting.
  • a soft feel is generally widely preferred, and is also preferred by a seat pad occupant of a luxury car (for example, a seat occupant who sits in the back seat when a driver is on the back seat).
  • the bone portion 2B has a bone constant portion 2B1 at least in a part thereof.
  • the cross-sectional area A1 of the end 2B21 on either side (preferably both sides) of the bone part 2B is: 0.15 ⁇ A0 / A1 ⁇ 2.0 If it satisfies, it is preferable.
  • the touch feeling on the surface of the porous structure 1 can be made not only too soft, not too hard, and moderately hard as a characteristic of the cushioning material and particularly as a characteristic of the cushioning material for sitting.
  • the porous structure 1 is used as a cushioning material (seat pad or the like) for sitting, the seating person is given a feeling of moderate hardness especially when the seating starts. .
  • the ratio A0 / A1 is less than 0.15, the touch feeling on the surface of the porous structure 1 becomes too soft, which may be undesirable as a characteristic of the cushioning material, and is difficult to manufacture with a 3D printer.
  • the ratio A0 / A1 is preferably 0.15 or more.
  • the ratio A0 / A1 is more than 2.0, the touch feeling on the surface of the porous structure 1 becomes too hard, which may be undesirable as a characteristic of the cushion material. Therefore, the ratio A0 / A1 is preferably 2.0 or less.
  • the ratio A0 / A1 is more preferably 0.5 or more. More specifically, in each of the examples shown in FIGS. 1 to 10, 13, and 14, the bone part 2B has a bone fixed part 2B1 and a pair of bone changing parts 2B2 continuous on both sides thereof.
  • Each of the changing portions 2B2 extends from the fixed bone portion 2B1 to the joint portion 2J while gradually increasing the cross-sectional area, and the ratio A0 / A1 is less than 1.0.
  • the touch feeling on the surface of the porous structure 1 can be made relatively soft as a characteristic of the cushioning material, and particularly as a characteristic of the cushioning material for sitting.
  • Such a soft feel is generally widely preferred, and is also preferred by a seat pad occupant of a luxury car (for example, a seat occupant who sits in the back seat when a driver is on the back seat).
  • each bone part 2B which comprises the skeleton part 2 may satisfy
  • the bone changing portion 2B2 may extend from the fixed bone portion 2B1 to the joint portion 2J while gradually reducing the cross-sectional area.
  • the bone constant portion 2B1 has a larger (thicker) cross-sectional area than the bone changing portion 2B2.
  • a portion that is relatively easy to buckle becomes the bone changing portion 2B2 (particularly, the portion on the coupling portion 2J side), and thus has a porous structure.
  • the body 1 becomes difficult to compress and deform. Thereby, the touch feeling on the surface of the porous structure 1 becomes harder and high mechanical properties can be obtained.
  • the porous structure 1 when used as a cushioning material for sitting, a hard feeling is given to the seated person, particularly at the timing of starting sitting. Such a behavior cannot be obtained with a general polyurethane foam manufactured through a process of foaming by a chemical reaction. With such a configuration, it is possible to cope with a user who prefers a hard feel. Such a hard feeling is preferred by a seated person in a sports car seat pad that performs quick acceleration / deceleration or oblique line change, for example.
  • the bone changing portion 2B2 extends from the fixed bone portion 2B1 to the joint portion 2J while gradually reducing the cross-sectional area, the ratio A0 / A1 exceeds 1.0.
  • each bone part 2B which comprises the skeleton part 2 may satisfy
  • the bone part 2B may not be provided with the bone change part 2B2, but may consist only of the bone fixed part 2B1 as in the first modified example partially shown by a dotted line in FIG.
  • the cross-sectional area of the bone part 2B is constant over its entire length.
  • the touch feeling of the surface of the porous structure 1 when an external force is applied becomes moderate hardness.
  • the present invention can be suitably applied to seat pads of all vehicle types such as luxury cars and sports cars.
  • the ratio A0 / A1 is 1.0.
  • each bone part 2B which comprises the skeleton part 2 may satisfy
  • each bone part 2 ⁇ / b> B constituting the skeleton part 2 has a bone fixed part 2 ⁇ / b> B ⁇ b> 1 and a bone changing part 2 ⁇ / b> B ⁇ b> 2.
  • the cross-sectional area is smaller than that of the changing portion 2B2 and the connecting portion 2J. More specifically, the cross-sectional area of the fixed bone portion 2B1 is the cross-sectional area of each portion of the bone changing portion 2B2 and the connecting portion 2J (excluding the boundary portion between the fixed bone portion 2B1 and the bone changing portion 2B2). Smaller than.
  • the fixed bone portion 2B1 is a portion having the smallest (thin) cross-sectional area in the skeleton portion 2.
  • the cross-sectional area of the coupling part 2J refers to the cross-sectional area of the cross section perpendicular to the skeleton line O of the coupling part 2J.
  • the cross-sectional area of the bone constant part 2B1 is: It may be larger than the cross-sectional area of any part of the bone changing part 2B2 and the connecting part 2J (excluding the boundary part between the bone constant part 2B1 and the bone changing part 2B2).
  • each bone part 2B constituting the skeleton part 2 has a bone fixed part 2B1 and a bone changing part 2B2, and the bone fixed part 2B1.
  • the width is smaller than that of the bone change portion 2B2 and the joint portion 2J. More specifically, the width of the fixed bone portion 2B1 is larger than the width of any portion of the bone changing portion 2B2 and the connecting portion 2J (excluding the boundary portion between the fixed bone portion 2B1 and the bone changing portion 2B2). ,small. That is, the fixed bone portion 2B1 is the smallest (thin) portion in the skeleton portion 2.
  • the ratio A0 / A1 is less than 1.0.
  • the widths of the fixed bone portion 2B1, the bone changing portion 2B2, and the connecting portion 2J are measured along the cross section perpendicular to the skeleton line O of the fixed bone portion 2B1, the bone changing portion 2B2, and the connecting portion 2J, respectively. It refers to the maximum width in the cross section.
  • the skeleton line O of the coupling portion 2J is a portion of the skeleton line O corresponding to the coupling portion 2J. For reference, FIG.
  • the width W0 is 0.05 mm or more
  • modeling can be performed with the resolution of a high-performance 3D printer, and when it is 0.10 mm or more, modeling can be performed with the resolution of a general-purpose 3D printer as well as a high-performance 3D printer.
  • the width W0 (FIG. 11) of the bone fixed portion 2B1 is preferably 2.0 mm or less. Note that, as in the example of FIG.
  • the width W0 of the bone fixed portion 2B1 is the same as the width W0 of the bone portion 2B. It is preferable that each bone part 2B constituting the skeleton part 2 satisfies this configuration, but only a part of the bone parts 2B among the bone parts 2B constituting the skeleton part 2 satisfy this structure. Even in such a case, the same effect can be obtained although there may be a difference in degree.
  • the bone portions 2B constituting the skeleton portion 2B may satisfy this configuration, and even in this case, the same effect can be obtained although there may be a difference in degree. .
  • the inclined surfaces 2B23 of the bone change portion 2B2 may gradually decrease from the fixed bone portion 2B1 toward the coupling portion 2J. In this case, the ratio A0 / A1 exceeds 1.0.
  • the bone portion 2B (the bone portion 2B is the bone constant portion 2B1 and the bone change in all or part of the bone portions 2B of the bone portions 2B constituting the skeleton portion 2).
  • the bone fixed portion 2B1 and / or the bone changing portion 2B2 may have a cross-sectional shape of a polygon other than an equilateral triangle (a triangle other than an equilateral triangle, a quadrangle, etc.), or a circular shape ( A perfect circle, an ellipse, etc.) may be sufficient, and even in that case, the same effect is obtained.
  • the bone fixed part 2B1 and the bone changing part 2B2 may have the same or different cross-sectional shapes.
  • the bone change part 2B2 may have a cross-sectional area that gradually increases or decreases from one side to the other side in the extending direction of the bone part 2B over the entire bone part 2B, or A part where the cross-sectional area gradually increases from one side in the extending direction of the bone part 2B toward the other side, and a part where the cross-sectional area gradually decreases from one side in the extending direction of the bone part 2B toward the other side; One or more of each may be included.
  • volume VS of porous structure 1 means the entire internal space surrounded by the outer edge (outer contour) of porous structure 1 (the volume occupied by skeleton 2 and the film 3 described later). In this case, the total volume of the volume occupied by the film 3 and the volume occupied by the voids is indicated.
  • the thickness (cross-sectional area) of a part or all of the bone part 2B constituting the skeleton part 2 and / or the size of the part or all of the joint part J constituting the skeleton part 2 The method of adjusting (cross-sectional area) is mentioned.
  • the 25% hardness of the porous structure 1 is preferably 60 to 500 N, and more preferably 100 to 450 N.
  • the 25% hardness (N) of the porous structure 1 is obtained by compressing the porous structure by 25% in an environment of 23 ° C. and 50% relative humidity using an Instron type compression tester. The measured value is obtained by measuring the required load (N).
  • the plurality of first annular portions 211 constituting the first cell partition portion 21 are connected to each other so that the first virtual planes V1 partitioned by the respective inner peripheral edge portions 2111 do not intersect each other.
  • the first cell hole C1 is partitioned by a plurality of first annular portions 211 that constitute the first cell partitioning portion 21, and a plurality of first virtual planes V1 that are partitioned by the plurality of first annular portions 211, respectively.
  • the first annular portion 211 is a portion that divides a three-dimensional side formed by the first cell hole C1
  • the first virtual plane V1 is a three-dimensional configuration surface formed by the first cell hole C1. It is a part which divides.
  • a connection portion between a pair of first annular portions 211 connected to each other includes one bone portion 2B shared by the pair of first annular portions 211, and the bone portion 2B. It is preferable that it is composed of a pair of coupling portions 2J on both sides. With such a configuration, the characteristics of the porous structure 1 as a cushioning material can be improved.
  • skeleton part 2 satisfy
  • annular parts 211 are included among each 1st cyclic
  • FIG. this configuration may be satisfied, and even in this case, the same effect can be obtained although there may be a difference in degree.
  • the skeleton lines O of the pair of first cell partition portions 21 adjacent to each other are the first annular portions shared by the pair of first cell partition portions 21. In 211, it is suitable if it corresponds.
  • the first virtual surface V1 defines a part of one first cell hole C1 by a surface on one side of the first virtual surface V1 (the surface of the first virtual surface V1).
  • a part of another first cell hole C1 is defined by the other surface of the first virtual surface V1 (the back surface of the first virtual surface V1).
  • the first virtual surface V1 defines a part of the separate first cell holes C1 by the surfaces on both the front and back sides.
  • the first virtual surface V1 is defined by a pair of first cell holes C1 adjacent to the first virtual surface V1 (that is, a pair of first cell holes C1 sandwiching the first virtual surface V1 therebetween). Shared.
  • the skeleton line O of the first annular portion 211 shared by the pair of first cell partitioning portions 21 adjacent to each other is the same as the pair of first firsts as in the example of each drawing. It is preferable that the cell partition portion 21 is continuous with each of the skeleton lines O adjacent to the shared first annular portion 211 (see FIGS. 1 and 7). Thereby, the characteristic as a cushioning material of a porous structure becomes more favorable. From the same viewpoint, in each example described in the present specification, as in the example of each figure, the skeleton lines O of the pair of first cell partition portions 21 adjacent to each other are the same as the pair of first cell partition portions. It is preferable that the first annular portions 211 shared by 21 coincide with each other.
  • the cross-sectional area of the part 2B (for example, the cross-sectional area of the bone fixed part 2B1) is a breakage of the bone part 2B constituting the part adjacent to the shared first annular part 211 of the pair of first cell partition parts 21 It is preferable that the area is the same as each of the areas (for example, the cross-sectional area of the fixed bone portion 2B1). Note that it is preferable that all of the first annular portions 211 shared by the pair of first cell partition portions 21 adjacent to each other in the skeleton portion 2 satisfy this configuration. Only a part of the first annular portions 211 among the first annular portions 211 shared by the first cell partitioning portions 21 may satisfy this configuration. The effect is obtained.
  • the skeleton line O of the connecting portion between the pair of first annular portions 211 that are connected to each other is the same as the example of each figure, of the pair of first annular portions 211. It is preferable that each of the skeleton lines O adjacent to the connecting portion is continuous (see FIGS. 1 and 7). Thereby, the characteristic as a cushioning material of a porous structure becomes more favorable. From the same viewpoint, in each example described in the present specification, as in the example of each drawing, the skeleton lines O of the pair of first annular portions 211 connected to each other are connected to the pair of first annular portions 211. It is preferable that the connecting portions match each other.
  • each first virtual plane V1 is not covered with a film and is open, that is, constitutes an opening. For this reason, the cell holes C are communicated with each other through the first virtual plane V1, and ventilation between the cell holes C is made possible. As a result, the air permeability of the porous structure 1 can be improved, and the porous structure 1 can be easily compressed and restored according to the addition / release of external force.
  • the plurality of (in the example of the figure, 14) first annular parts 211 constituting the first cell partition part 21 are each one or more (six in the example of the figure) first It includes a small annular portion 211S and one or more (eight in the illustrated example) first large annular portion 211L.
  • Each first small annular portion 211S defines a flat first small virtual surface V1S by an annular inner peripheral side edge portion 2111.
  • Each first large annular portion 211L defines a first large virtual surface V1L that is flat and has a larger area than the first small virtual surface V1S by the annular inner peripheral edge 2111.
  • the first small virtual surface V1S and the first large virtual surface V1L are each a virtual closed plane.
  • the skeleton line O of the some 1st cell division part 21 which comprises the skeleton part 2 has comprised the Kelvin 14-hedron (cut octahedron), respectively.
  • a Kelvin tetrahedron (a truncated octahedron) is a polyhedron composed of six regular tetragonal component surfaces and eight regular hexagonal component surfaces.
  • the first cell holes C1 partitioned by the first cell partitioning portions 21 also form a substantially Kelvin tetrahedron.
  • each bone portion 2B has not only the fixed bone portion 2B1 but also the bone change portions 2B2 on both sides thereof. Therefore, the shape of the first cell hole C1 is mathematical.
  • the skeleton lines O of the plurality of first cell partition portions 21 constituting the skeleton portion 2 are connected to each other so as to fill the space. That is, there is no gap between the skeleton lines O of the plurality of first cell partition portions 21.
  • the gaps (intervals) between the cell holes C correspond to the meat portions (bone portions 2B and coupling portions 2J) of the skeleton portion 2 that divides the cell holes C.
  • the skeleton lines O of the plurality of first cell partition portions 21 constituting the skeleton portion 2 are connected to each other so as to fill the space, the first cells constituting the porous structure 1 It is possible to further reduce the gap (interval) between the holes C1. Therefore, the characteristic as a cushion material of a porous structure can be improved.
  • the polyhedron when the polyhedron formed by the skeleton line O of the plurality of first cell partition parts 21 constituting the skeleton part 2 can be space-filled and includes only one kind of polyhedron, in addition to the Kelvin 14-hedron, A regular triangular prism, a regular hexagonal prism, a cube, a rectangular parallelepiped, a rhomboid dodecahedron, and the like can be given.
  • the shape of the skeleton line O of the first cell partition portion 21 is a Kelvin tetrahedron (truncated octahedron) as in the example of each figure, the step of foaming by a chemical reaction compared to other shapes The characteristics of the cushion material equivalent to the general polyurethane foam produced through the process are most easily reproduced.
  • the shape of the skeleton line O of the first cell partitioning portion 21 is a Kelvin tetrahedron (truncated octahedron) it is possible to obtain mechanical characteristics equal to the respective directions of XYZ.
  • the skeleton line O of a part or all of the first cell partition portions 21 of the plurality of first cell partition portions 21 constituting the skeleton portion 2 is a three-dimensional shape other than a polyhedron (for example, a sphere, an ellipsoid, a cylinder). Etc.).
  • some or all of the first cell holes C1 of the plurality of first cell holes C1 constituting the skeleton part 2 have a substantially three-dimensional shape other than a substantially polyhedron (for example, a substantially sphere, a substantially ellipsoid, a substantially columnar, etc. ).
  • the plurality of first annular portions 211 constituting the first cell partitioning portion 21 are different from the first small annular portion 211S and the first in different sizes. It is preferable to include the macro annular portion 211L. Thereby, it becomes possible to make the clearance gap (interval) between the 1st cell hole C1 which comprises the porous structure 1 smaller, and the characteristic as a cushioning material of the porous structure 1 can be improved. Further, as in the example of each figure, when the shapes of the first small annular portion 211S and the first large annular portion 211L are different, the gap (interval) between the first cell holes C1 constituting the porous structure 1 is set.
  • the plurality of first annular portions 211 constituting the first cell partition portion 21 may have the same size and / or shape (type). Even when the sizes and shapes of the first annular portions 211 constituting the first cell partitioning portion 21 are the same, the same mechanical characteristics can be obtained in the respective directions of XYZ.
  • the skeleton line O of the one annular portion 211 has a polygonal shape (in the example of each figure, a regular hexagon and a regular tetragon).
  • a part or all (all in the example of each figure) of the first virtual surfaces V1 constituting the porous structure 1 has a substantially polygonal shape. It is. Thereby, it becomes possible to make the space
  • annular part 211 (as a result, 1st virtual surface V1) which comprises the porous structure 1 satisfy
  • the skeleton line O (and thus the first virtual plane V1) of the first annular portion 211 is a circle (perfect circle, ellipse, etc.)
  • the skeleton line O (and thus the first virtual plane V1) of the first annular portion 211 This simplifies the shape and improves the manufacturability and ease of adjusting the characteristics, and provides more uniform mechanical characteristics.
  • the shape of the skeleton line O (and thus the first virtual plane V1) of the first annular portion 211 is an ellipse (horizontal ellipse) that is long in a direction substantially perpendicular to the direction in which the load is applied, the load is applied.
  • the first annular portion 211 that defines the first virtual plane V1 and, in turn, the porous structure 1 is used to input the load.
  • it becomes easy to deform becomes soft.
  • At least one (three in the example of each figure) bone part of the first macro-annular part 211L of one first cell partition part 21 as in the example of each figure. 2B is preferably shared by the first small ring portion 211S of the other first cell partition portion 21 adjacent to the first cell partition portion 21.
  • the first cell hole C1 includes a plurality of first annular portions 211 constituting the first cell partitioning portion 21 and the plurality of first annular portions, as in the examples of the respective drawings.
  • the section 211 is partitioned by a plurality of first virtual planes V1 partitioned by each, and the plurality of first annular sections 211 constituting the first cell partition section 21 are partitioned by respective inner peripheral side edges 2111. It is preferable that the first virtual planes V1 are connected to each other so as not to intersect each other. Thereby, the characteristic as a cushion material of the porous structure 1 can be improved.
  • the skeleton portion 2 includes a plurality of second cell partition portions 22 that partition the second cell holes C2 inside (by the number of second cell holes C2).
  • each of the second cell partition portions 22 has a plurality (two in the example of these drawings) of second annular portions 222.
  • Each of the second annular portions 222 is configured in an annular shape.
  • the plurality of second annular portions 222 of the second cell partitioning portion 22 partition the flat second virtual plane V2 by the respective annular inner peripheral side edge portions 2221.
  • the second virtual surface V ⁇ b> 2 is a virtual closed plane whose outer edge is partitioned by the inner peripheral edge 2221 of the second annular portion 222.
  • the second annular portions 222 constituting the second cell partitioning portion 22 are connected to each other so that the second virtual planes V2 partitioned by the respective inner peripheral edge portions 2221 intersect (orthogonal in this example).
  • the second cell hole C2 is defined by each inner peripheral side edge 2221 of each second annular portion that constitutes the second cell partition 22 and a virtual surface that connects the inner peripheral side edges 2221. Has been.
  • the behavior of compression / decompression deformation of the porous structure 1 according to the addition / release of external force becomes better as a cushioning material, particularly as a cushioning material for seating (such as a seat pad). . That is, the characteristics of the porous structure 1 as a cushioning material can be improved.
  • FIG. 6 the skeleton line O of the part which comprises the 2nd cell division part 22 among the unit parts U is shown.
  • each of the second annular portions 222 constituting the second cell partitioning portion 22 has a skeleton line O having a regular square shape.
  • the second virtual plane V2 also has a substantially regular quadrangle.
  • the skeleton lines O of the plurality of second cell partition portions 22 constituting the skeleton portion 2 each form a regular octahedron.
  • the regular octahedron is a polyhedron composed of eight regular triangular constituent surfaces.
  • the skeleton line O of the second cell partition part 22 constitutes only a part of the sides of the polyhedron (regular octahedron) formed by the skeleton line O. Accordingly, the second cell holes C2 partitioned by the second cell partitioning portions 22 also form a substantially regular octahedron.
  • each bone portion 2B has not only the bone fixed portion 2B1 but also the bone change portions 2B2 on both sides thereof, and therefore the first cell hole C1.
  • the shape of is not a mathematical (perfect) positive eight body.
  • FIGS. 1 to 10 and 12 to 14 as shown in FIGS.
  • the second cell hole C2 is partially adjacent to the second cell hole C2 (ie, The pair of first cell holes C1 (with the second cell hole C2 in between) is inside, that is, the pair of the first cell holes C1 and the second cell holes C2 partially overlap each other. Yes.
  • the total number of the cell holes C which comprise the porous structure 1 can be increased, and by extension, porous The characteristic as the cushion material of the quality structure 1 can be improved.
  • the first cell hole C1 and the second cell hole C2 may be arranged so as not to overlap each other.
  • each of the second annular parts 222 has a plurality of (in these drawings).
  • it is composed of four bone portions 2B and a plurality (four in the examples shown in the drawings) of connecting the end portions 2Be of the plurality of bone portions 2B. (See FIG. 6).
  • the second annular parts 222 constituting the second cell partition part 22 are connected to each other. It is preferable that the connecting portion is composed of two coupling portions 2J shared by the second annular portions 222. With such a configuration, the characteristics of the porous structure 1 as a cushioning material can be improved. Moreover, in the example of these figures, the shape and area of each 2nd virtual surface V2 which comprises the 2nd cell division part 22 are mutually the same.
  • the diameter of the second cell hole C2 is larger than the diameter of the first cell hole C1. Is also small. Thereby, it becomes easy to reproduce the characteristic of the cushion material equivalent to the general polyurethane foam manufactured through the process of foaming by a chemical reaction.
  • the diameter of the second cell hole C2 may be greater than or equal to the diameter of the first cell hole C1.
  • the polyhedron formed by the skeleton line O of the second cell partition part 22 is not limited to the examples shown in the drawings, and any one can be used.
  • the polyhedron formed by the skeleton lines O of the plurality of second cell partition parts 22 constituting the skeleton part 2 is the polyhedron formed by the skeleton lines O of the plurality of first cell partition parts 21 constituting the skeleton part 2, respectively. Different types are preferred.
  • the skeleton lines O of the plurality of first cell partition portions 21 constituting the skeleton portion 2 each form a Kelvin tetrahedron
  • the plurality of second cell partition portions constituting the skeleton portion 2 It is preferable that the skeleton lines O of 22 form a polyhedron other than a Kelvin 14-hedron (a regular octahedron in each example of FIGS. 1 to 10 and FIGS. 12 to 14).
  • the polyhedron formed by the skeleton line O of the plurality of second cell partitioning portions 22 constituting the skeleton part 2 is, for example, an arbitrary regular polyhedron (a regular polyhedron in which all the faces are congruent).
  • Polygon convex polyhedron with the same number of faces touching at all vertices
  • semi-regular polyhedron all faces are regular polygons, all vertex shapes are congruent (same type and order of regular polygons gathered at vertices)
  • convex polyhedrons other than regular polyhedrons prisms, pyramids, and the like are possible.
  • the skeleton line O of a part or all of the second cell partition portions 22 of the plurality of second cell partition portions 22 constituting the skeleton portion 2 is a three-dimensional shape other than a polyhedron (for example, a sphere, an ellipsoid, a cylinder). Etc.).
  • a part or all of the second cell holes C2 of the plurality of second cell holes C2 constituting the skeleton part 2 have a substantially three-dimensional shape other than a substantially polyhedron (for example, a substantially sphere, a substantially ellipsoid, a substantially columnar, etc. ).
  • each second annular part constituting the second cell partitioning part 22 is used.
  • the shape of the skeleton line O of 222 is not limited to this example, but is an arbitrary polygonal shape other than a regular quadrangle, or a planar shape other than a polygonal shape (for example, a circle ( A perfect circle, an ellipse, etc.).
  • the skeleton line O (and thus the second virtual plane V2) of the second annular portion 222 is substantially polygonal or a circle (perfect circle, ellipse, etc.)
  • the skeleton line O (and thus Since the shape of the second virtual plane V2) is simplified, the manufacturability and the ease of adjusting the characteristics can be improved.
  • the shape of the skeleton line O (and hence the second virtual plane V2) of the second annular portion 222 is an ellipse (horizontal ellipse) that is long in a direction substantially perpendicular to the direction in which the load is applied, Compared to the case of an ellipse that is long in a direction substantially parallel to the direction in which it hangs (longitudinal ellipse), the second annular portion 222 that defines the second virtual plane V2 and, in turn, the porous structure 1 is input with a load. It becomes easier to deform (becomes softer).
  • one of the two second annular parts 222 constituting the second cell partition part 22 is the first annular part 211 (more specifically, 1st small annular part 211S) is also constituted.
  • first annular part 211 more specifically, 1st small annular part 211S
  • only a part of the first small annular portions 211 ⁇ / b> S among the plurality of first small annular portions 211 ⁇ / b> S constituting the first cell partition portion 21 also configures the second annular portion 222.
  • each second virtual surface V2 is not covered with a film and is open, that is, forms an opening.
  • the cell holes C (particularly, the first cell hole C1 and the second cell hole C2) communicate with each other through the second virtual plane V2, and ventilation between the cell holes C is enabled.
  • the air permeability of the porous structure 1 can be improved, and the porous structure 1 can be easily compressed and restored according to the addition / release of external force.
  • the second annular parts 222 constituting the second cell partition part 22 are The second virtual planes V2 defined by the respective inner peripheral side edges 2221 are connected to each other so that they intersect (orthogonal in this example), and the second cell hole C2 defines the second cell partition 22 It is preferable that the inner peripheral side edge portion 2221 of each second annular portion to be configured and the virtual surface that smoothly connects the inner peripheral side edge portions 2221 are partitioned. Thereby, the characteristic as a cushioning material of a porous structure can be improved.
  • the porous structure 1 may have only the first cell partition part 21 without having the second cell partition part 22.
  • the porous structure 1 has at least one (preferably a plurality) of cell holes C having a diameter of 5 mm or more. Thereby, manufacture of the porous structure 1 using a 3D printer becomes easy to implement
  • CAD three-dimensional shape data
  • the conventional porous structure which has cushioning property was manufactured through the process made to foam by a chemical reaction as mentioned above, the cell hole C whose diameter was 5 mm or more was not able to be formed.
  • the inventor of the present invention has newly found that even when the porous structure has cell holes C having a diameter of 5 mm or more, the same characteristic as the conventional cushioning material can be obtained. Then, by making the porous structure have cell holes C having a diameter of 5 mm or more, it becomes easy to manufacture with a 3D printer.
  • the porous structure 1 has the cell holes C having a diameter of 5 mm or more, the air permeability and the ease of deformation of the porous structure 1 are easily improved.
  • the diameter of the cell hole C increases, it becomes easier to manufacture the porous structure 1 using a 3D printer, and it becomes easier to improve air permeability and ease of deformation.
  • the diameter of at least one (preferably a plurality) of cell holes C is more preferably 8 mm or more, and further preferably 10 mm or more.
  • the cell hole C of the porous structure 1 is too large, it becomes difficult to form the outer edge (outer contour) shape of the porous structure 1 cleanly (smoothly).
  • the shape accuracy may be reduced and the appearance may be deteriorated. Further, the characteristics as a cushioning material may not be sufficiently good.
  • the diameter of each cell hole C of the porous structure 1 is preferably less than 30 mm, more preferably 25 mm or less, and even more preferably 20 mm or less. Good.
  • the porous structure 1 has more cell holes C satisfying the above numerical range, the above-described effects are more easily obtained. From this point of view, it is preferable that at least the diameter of each first cell hole C1 among the plurality of cell holes C constituting the porous structure 1 satisfies at least one numerical range described above. In addition, it is more preferable that the diameter of each cell hole C constituting the porous structure 1 satisfies at least one numerical range described above.
  • the diameter of the cell hole C indicates the diameter of the circumscribed sphere of the cell hole C when the cell hole C has a shape different from a strict spherical shape as in the example of each figure.
  • the cell hole C having the smallest diameter among the cell holes C constituting the porous structure 1 (FIGS. 1 to 10, FIG. In each example of FIGS. 12 to 14, the diameter of the second cell hole C2) is preferably 0.05 mm or more, and more preferably 0.10 mm or more.
  • the diameter of the cell hole C having the smallest diameter (the second cell hole C2 in each of the examples of FIGS. 1 to 10 and 12 to 14) is 0.05 mm or more, the resolution of a high-performance 3D printer is achieved. Modeling is possible, and in the case of 0.10 mm or more, modeling is possible not only with a high-performance 3D printer but also with a resolution of a general-purpose 3D printer.
  • the porous structure 1 As in the third modified example shown in FIG. 14, in the porous structure 1, at least one of the first virtual surfaces V ⁇ b> 1 constituting the porous structure 1 may be covered with the film 3.
  • the membrane 3 is made of the same material as the skeleton part 2 and is configured integrally with the skeleton part 2.
  • the two first cell holes C1 sandwiching the first virtual plane V1 are brought into a non-communication state, and as a result, the air permeability of the entire porous structure 1 is lowered.
  • the overall air permeability of the porous structure 1 can be adjusted. Various breathability levels can be achieved.
  • each first virtual surface constituting the porous structure 1 is improved from the viewpoint of enhancing the effectiveness and squeeze resistance of the air conditioner in the vehicle and improving the ride comfort. It is not preferable that all of V1 is covered with the film 3. In other words, at least one (preferably a plurality) of the first virtual surfaces V1 constituting the porous structure 1 is covered with the film 3. It is preferable that it is not open.
  • the resonance magnification of the porous structure 1 is preferably 3 times or more and less than 8 times, and more preferably 3 times or more and 5 times or less.
  • the membrane in the communication hole that communicates each cell is formed at the position and number as expected. It was difficult to do.
  • the porous structure 1 is manufactured by a 3D printer as in the example of FIG. 14, the information of the film 3 is included in the 3D modeling data read by the 3D printer in advance, so that the expected result is as expected. It is possible to form the film 3 at the positions and numbers.
  • the porous structure of the present invention is preferably used for a cushioning material, more preferably used for a cushioning material for seating (such as a seat pad), and the vehicle seat pad. More preferably it is used.
  • FIG. 15 shows a vehicle seat pad 300 including the porous structure 1 of the example of FIG.
  • the vehicle seat pad 300 in the example of FIG. 15 includes a cushion pad 310 for a seated person to sit on and a back pad 320 for supporting the back of the seated person.
  • Each of the cushion pad 310 and the back pad 320 can be composed of the porous structure 1 of any example described above.
  • the cushion pad 310 includes a main pad portion 311 configured so that the buttocks and thighs of the seated person are placed, and a pair of side pad portions 322 located on both the left and right sides of the main pad portion 311.
  • the cushion pad 310 and the back pad 320 are each composed of separate (as separate members) porous structures 1.
  • the cushion pad 310 is configured integrally as a whole. Further, the entire back pad 320 is integrally formed.
  • the porous structures 1 constituting the cushion pad 310 and the back pad 320 are each formed by a 3D printer.
  • the cushion pad 310 and the back pad 320 may be integrally formed with each other.
  • the back pad 320 is configured separately from the headrest for supporting the head of the seated person, but the back pad 320 may be configured integrally with the headrest.
  • the porous structure 1 may comprise only a part of the vehicle seat pad 300 (the cushion pad 310 or the back pad 320). In that case, the remaining part of the vehicle seat pad 300 (cushion pad 310 or back pad 320) may be manufactured through a foaming process by a chemical reaction in molding or the like.
  • FIG. 16 shows, as an example, how the porous structure 1 according to an embodiment of the present invention that constitutes the cushion pad 310 or the back pad 320 shown in FIG. 15 is manufactured by a 3D printer.
  • the manufacturing method of the porous structure demonstrated below can be used conveniently in order to manufacture the porous structure 1 used for arbitrary uses.
  • three-dimensional shape data for example, three-dimensional CAD data
  • the three-dimensional shape data is converted into 3D modeling data 500 using a computer.
  • the 3D modeling data 500 is read by the control unit 410 of the 3D printer 400 when the modeling unit 420 of the 3D printer 400 performs modeling, and the control unit 410 adds the porous structure 1 to the modeling unit 420. It is configured to be shaped.
  • the 3D modeling data 500 includes, for example, slice data representing the two-dimensional shape of each layer of the porous structure 1.
  • modeling of the porous structure 1 is performed by the 3D printer 400.
  • the 3D printer 400 may perform modeling using an arbitrary modeling method such as an optical modeling method, a powder sintering lamination method, a hot-melt lamination method (FDM method), an inkjet method, or the like.
  • FIG. 16 shows a state in which modeling is performed by a hot melt lamination method (FDM method).
  • the 3D printer 400 includes, for example, a control unit 410 configured by a CPU, a modeling unit 420 that performs modeling according to control by the control unit 410, and a modeled object to be modeled (that is, the porous structure 1).
  • the modeling unit 420 is configured to discharge the main material MM that finally forms the modeled object (that is, the porous structure 1). It has a main material nozzle 421 and a support material nozzle 422 configured to discharge a support material SM that supports the main material MM during modeling.
  • the main material MM it is preferable to use a flexible resin or rubber, but it is particularly preferable to use a flexible resin.
  • the control unit 410 reads the 3D modeling data 500, and the main unit MM is supplied to the modeling unit 420 based on the three-dimensional shape included in the read 3D modeling data 500. Each layer is sequentially shaped while controlling to discharge the support material SM. At this time, a portion of the porous structure 1 other than the voids (that is, the skeleton 2 and the film 3) is formed with the main material MM, and the void portion of the porous structure 1 is formed with the support material SM. . After the modeling by the 3D printer 400 is completed, the support material SM is removed from the modeled object. Thereby, the porous structure 1 (as a result, the cushion pad 310 or the back pad 320) is finally obtained as a molded article.
  • the 3D printer 400 includes, for example, a control unit 410 configured by a CPU, a modeling unit 420 that performs modeling according to control by the control unit 410, and a modeled object to be modeled (that is, the porous structure 1).
  • the modeling unit 420 includes a laser irradiator (not shown) configured to irradiate ultraviolet laser light when the optical modeling method is used as in this example.
  • the container 440 is filled with a liquid resin.
  • the liquid resin is cured and becomes a flexible resin when irradiated with ultraviolet laser light emitted from a laser irradiator.
  • the control unit 410 reads the 3D modeling data 500, and the modeling unit 420 receives the ultraviolet laser beam based on the three-dimensional shape included in the read 3D modeling data 500. Each layer is formed sequentially while controlling to irradiate.
  • the modeled object is taken out from the container 440. Thereby, the porous structure 1 (as a result, the cushion pad 310 or the back pad 320) is finally obtained as a molded article.
  • the porous structure 1 when comprising the porous structure 1 with resin, after the modeling by the 3D printer 400 is completed, you may heat the porous structure 1 as a modeling thing in oven. In that case, since the coupling
  • the porous structure 1 is made of rubber, the porous structure 1 as a model may be vulcanized after the modeling by the 3D printer 400 is completed.
  • the 3D printer 400 may include a plurality of main material nozzles 421.
  • the porous structure 1 as a modeled object can be composed of materials having different blends depending on the part, and thus the characteristics (hardness, air permeability, etc.) can be varied depending on the part. become.
  • FIG. 18A shows an example of a cross section taken along line GG parallel to the left-right direction of the cushion pad 310 of FIG.
  • the porous structure 1 constituting the cushion pad 310 includes a first portion 11 constituting the surface side portion of the main pad portion 311 and a second portion 12 constituting the side pad portion 312. And a third portion 13 constituting the back side portion of the main pad portion 311, and these are integrally formed.
  • the second portion 12 is harder than the first portion 11.
  • the first portion 11 is preferably harder than the third portion 13.
  • the second portion 12 and the third portion 13 may have the same hardness. Moreover, the whole main pad part 311 may be comprised by the same hardness.
  • FIG. 18B shows an example of a cross section taken along the line HH parallel to the left-right direction of the back pad 320 of FIG.
  • the porous structure 1 constituting the back pad 320 includes the first portion 11 constituting the main pad portion 321 and the second portion 12 constituting the side pad portion 322. These are configured integrally.
  • the second portion 12 is harder than the first portion 11.
  • the seated person can obtain a feeling of being firmly held by the left and right side pad portions 322.
  • Examples 1 and 2 of the porous structure of the present invention are 3D-CAD models created on a PC, respectively.
  • Each of the porous structure models of Examples 1 and 2 has the shape of the example shown in FIGS. 1 to 10, and the physical properties (rigidity, etc.) of the materials constituting each of them are the same.
  • the volume of the model of the porous structure in Examples 1 and 2 is about 500 cm 3, which is equivalent to a test block of a general seat pad (more specifically, a vehicle seat pad).
  • the sizes of the unit portions U are different from each other, and accordingly, the sizes of the first cell partition portion 21 and the second cell partition portion 22 and the skeleton portion 2 Thickness is different from each other.
  • the ratio of the volume VB occupied by the skeleton 2 (VB ⁇ 100 / VS [%]) in the volume VS of the porous structure 1 is in the range of 3 to 10%.
  • Table 1 shows the diameter of each first cell hole C1 and the width W0 of each bone fixed portion 2B1 in the models of Examples 1 and 2.
  • the manufacturability and the shape accuracy when applied to a seat pad are evaluated. (Productivity evaluation) In the evaluation of manufacturability, it is evaluated whether the load on the PC (personal computer) that processes the model of the porous structure in each example is realistic.
  • the outer edge (outer contour) shape of the porous structure model in each example is changed to the shape of the seat pad (more specifically, the vehicle seat pad). It is evaluated whether the required shape accuracy can be obtained. If the shape required for a general seat pad (minimum curvature radius is about 10mm) can be formed, evaluate as “ ⁇ ”, and if it is difficult to form the shape required for a general seat pad, “ ⁇ (Table 1). The higher the evaluation of the shape accuracy when applied to the seat pad, the better the appearance when the porous structure is applied to the seat pad.
  • Example 3 of the porous structure of the present invention is a 3D-CAD model created on a PC.
  • the model of the porous structure of Example 3 has the shape of an example indicated by a partly dotted line in FIG.
  • the ratio of the volume VB occupied by the skeleton 2 (VB ⁇ 100 / VS [%]) in the volume VS of the porous structure 1 is in the range of 3 to 10%.
  • Table 2 shows the ratio A0 / A1 of each bone 2B in the model of Example 3. For Example 3, the touch feeling on the surface is evaluated.
  • Example 3 having a moderate touch feeling on the surface has good applicability to seat pads for both luxury cars and sports cars.
  • Examples 4 to 5 of the porous structure of the present invention have the shapes of the examples shown in FIGS. 1 to 10, and out of the volume VS of the porous structure 1, the volume VB occupied by the skeleton 2. Only the ratio (VB ⁇ 100 / VS [%]) is different from each other.
  • the porous structures of Examples 4 to 5 have the same volume, dimensions of each unit U, and physical properties (rigidity, etc.) of the materials constituting each.
  • Table 3 shows the ratio of the volume VB occupied by the skeleton 2 to the volume VS of the porous structure 1 in Examples 4 to 5 (VB ⁇ 100 / VS [%]). For each of Examples 4-5, a 25% hardness is evaluated.
  • Examples 4 to 5 the higher the value of VB ⁇ 100 / VS, the higher the 25% hardness and the harder the porous structure.
  • the 25% hardness in Examples 4 to 5 is good as a cushioning material, particularly as a cushioning material for seating (such as a seat pad), and more particularly as a seat pad for a vehicle.
  • a 25% hardness of 4 is better.
  • the porous structure of the present invention and the porous structure manufactured using the porous structure of the present invention or the 3D modeling data are preferably used for a cushioning material and are used for sitting. It is more preferable to be used for a cushion material (such as a seat pad), and it is more preferable to be used for a vehicle seat pad.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Transportation (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)
  • Molding Of Porous Articles (AREA)

Abstract

La présente invention se rapporte à une structure poreuse (1) qui est constituée d'une résine ou d'un caoutchouc souples. La totalité de la structure poreuse est dotée d'une partie squelette (2). La partie squelette est constituée d'une pluralité de parties osseuses (2B), et d'une pluralité de parties de jonction (2J) qui joignent chacune des parties d'extrémité d'une pluralité de parties osseuses. Ladite partie squelette occupe 3 à 10 % du volume de la structure poreuse.
PCT/JP2019/022419 2018-06-05 2019-06-05 Structure poreuse, procédé de fabrication d'une structure poreuse, et données de modélisation 3d WO2019235544A1 (fr)

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Cited By (3)

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WO2022009516A1 (fr) * 2020-07-08 2022-01-13 株式会社ブリヂストン Structure de revêtement poreuse et procédé de fabrication d'une structure de revêtement poreuse
WO2022064760A1 (fr) * 2020-09-24 2022-03-31 株式会社ブリヂストン Structure poreuse et procédé de fabrication de structure poreuse
WO2024198488A1 (fr) * 2023-03-30 2024-10-03 爱迪特（秦皇岛）科技股份有限公司 Armature céramique poreuse et son procédé de préparation, et matériau composite céramique résine a double bionique

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JP2007261002A (ja) * 2006-03-28 2007-10-11 Nagoya Institute Of Technology 発泡樹脂を用いた造形装置
WO2017015489A1 (fr) * 2015-07-22 2017-01-26 Ask Chemicals, L.P. Filtre céramique et procédé de formation de filtre
WO2017130685A1 (fr) * 2016-01-28 2017-08-03 バンドー化学株式会社 Procédé de production d'un modèle tridimensionnel et matériau de modelage
US20180071979A1 (en) * 2016-09-13 2018-03-15 Covestro Deutschland Ag Use of an elastic polymer for production of a porous body in an additive manufacturing method

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Publication number Priority date Publication date Assignee Title
JP2007261002A (ja) * 2006-03-28 2007-10-11 Nagoya Institute Of Technology 発泡樹脂を用いた造形装置
WO2017015489A1 (fr) * 2015-07-22 2017-01-26 Ask Chemicals, L.P. Filtre céramique et procédé de formation de filtre
WO2017130685A1 (fr) * 2016-01-28 2017-08-03 バンドー化学株式会社 Procédé de production d'un modèle tridimensionnel et matériau de modelage
US20180071979A1 (en) * 2016-09-13 2018-03-15 Covestro Deutschland Ag Use of an elastic polymer for production of a porous body in an additive manufacturing method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022009516A1 (fr) * 2020-07-08 2022-01-13 株式会社ブリヂストン Structure de revêtement poreuse et procédé de fabrication d'une structure de revêtement poreuse
CN115811951A (zh) * 2020-07-08 2023-03-17 株式会社亚科迈 多孔结构体及多孔结构体的制造方法
WO2022064760A1 (fr) * 2020-09-24 2022-03-31 株式会社ブリヂストン Structure poreuse et procédé de fabrication de structure poreuse
JP7502951B2 (ja) 2020-09-24 2024-06-19 株式会社アーケム 多孔質構造体、及び、多孔質構造体の製造方法
WO2024198488A1 (fr) * 2023-03-30 2024-10-03 爱迪特（秦皇岛）科技股份有限公司 Armature céramique poreuse et son procédé de préparation, et matériau composite céramique résine a double bionique

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